PTS-Digital

SERIES

Safety, Operation, and Procedure Instructions for the PTS Series of

dc Hipot/Megohmmeters

Please Refer to
Documentation
Before Operation

Danger- Lethal Voltages:

Equipment to be used by trained personnel only
This Operator Manual contains instructions for the operation of a High Voltage power source. The operator of this equipment
must use good judgement and follow all safety precautions noted in this guide to ensure the protection of himself and others in
. Failure to follow the instructions could result in injury
close proximity to the test area
or death. Proper grounding of the test set must be done prior to
connecting this unit to a power source.
 Operator Manual

 HIGH VOLTAGE, INC.

31 County Route 7A
Copake, N.Y. 12516
Phone 518/329-3275 • Fax 518/329-3271
[Link]
E-Mail: factory@[Link]
 Table of Contents
About the Operator Manual 1

SECTION 1
General Information 2
Features and Specifications 2,3
Safety Symbol Identification 4
Controls and Indicators 5-7

SECTION 2
Setting up the Equipment 8
Operating the Equipment 9-14
Blank Page for Notes 15

SECTION 3
Performing Special Operations 16
Meter Re-calibration 16,17
Miscellaneous 17,18

Packing the Cables into the Case Lid 18

Return Material 19
Warranty 20

LAST SAVED 5/21/2018 [Link] PM , T:\DOCUMENTS\Manuals\PTS\MANptsDRc2k17_CE.doc

 O P E R A T O R M A N U A L

About the Operator Manual

Important

This Operator Manual describes the features and safe operation of a High
Voltage Test Set. The instructions are intended to be clear and simple, but the
operator must be trained and qualified according to established procedures for
the use of this type of equipment.

This Operator Manual is organized to provide information on the PTS Digital Series in steps that familiarize the
new operator with the entire scope of operation of this test set.

Section 1: Specifications and Controls.

Section 2: Setup and Operation.

Section 3: Performing Special Operations.

The Functions, Features, and Specifications of the PTS Series of Hipot/Megohmmeters are also discussed in the PTS
Brochure available from High Voltage, Inc.

-1-
 O P E R A T O R M A N U A L

SECTION

General Information
1
This section familiarizes the operator with the features and specifications of the

PTS Digital Series of Portable dc Test Sets manufactured by HIGH VOLTAGE, INC.

Features and Specifications

The PTS Series of dc hipot test sets provide continuously adjustable output voltages for the test and measurement
of leakage current in high voltage insulation. The PTS Digital units do not have a megohm scale.

Standard features of the PTS Series of Hipot/Megohmmeter Test Sets

• Continuously adjustable output voltage
• Fixed overload, factory set to 11 milliamperes of output current
• “Zero Start” and External Interlock provision
• 3 ½ Digit LED four- range current meter, 0-19.99/199.9 uAdc, 0-1.999/19.99 mAdc, 1% Full Scale
Accuracy
• 3 ½ Digit LED dual-range voltmeter, 0-19.99/ up to 130.0 kVdc (or 0-199.9/ 300kVdc (or 600kVdc) for
higher voltages), 1% Full Scale Accuracy
• Ferro-resonant input line regulator to minimize line generated output fluctuations to less than 1% for
+/- 10% input voltage change (NOT FOR THE PTS-80, PTS-100, PTS-130, PTS-200, PTS-300,
PTS-600)
• Internal Discharge solenoid with series resistor rated for 7.5 kilojoules(PTS-100,130), 5.0
kilojoules(PTS-75,80), and 2.5 kilojoules(PTS-37.5) The PTS-200 has 250 Meg internal bleeder
resistor, PTS-300 has an 390 Meg internal bleeder, PTS-600 has 780 Meg internal bleeder.
• One piece portable design for PTS-37.5, PTS-75, and PTS-80, two piece for PTS-100, PTS-130,
PTS-200, PTS-300, and the PTS-600
• Ground hook provided for increased operator safety. Can be used to safely connect the unit and load
to ground before and after test
• Shielded high voltage output cables included on all models except the PTS-300, and PTS-600. On these
units, the HV connection is made at the top ring toroid/header of the HV cylinder.

2
 O P E R A T O R M A N U A L

PTS MODEL SPECIFICATIONS

See last page of parts list for Specifications

For particular unit

Operating Environment

Indoor/Outdoor-fair weather

Altitude: 100% of rating;Sea-level, up to 5000ft.(approx.1500M). The maximum output voltage is de-rated

5% above 5000 ft. altitude, 10% above 12,000 ft. (approx. 3600M), and 15% above 15,000 ft.(approx.
4500M)

Storage Temperature: -20°C to 70°C(-4°F to 158°F)

Operating Temperature: -10°C to 50°C(14°F to 122°F)

Maximum Relative Humidity: 80% (non-condensing) up to 31°C(88°F), decreasing linearly to 50% at 50°C(122°F)

Mains supply fluctuation: +/-10% of rated voltage

Installation: Category II

Pollution: Degree 2

3
 O P E R A T O R M A N U A L

Safety Symbol Identification

Warning! Please refer to documentation before operation

Protective Earth Terminal

Caution: Hot Surface!

Warning: Hazardous Voltage

4
 O P E R A T O R M A N U A L

Figure 1 PTS Digital Series front panel controls.

MAIN POWER
The MAIN POWER pushbutton switch provides the power to the control and power circuits. The neon lamp in the
switch will light when the power is on and voltage is available through input line cord. The INPUT FUSE located
electrically before the MAIN POWER switch provides line fault protection for the unit.

[Link] (EXTERNAL INTERLOCK)

The Ext. Intlk. connector is provided to allow for a normally open safety interlock switch to control the energizing of
the high voltage output.

HV BACKUP
The HV BACKUP circuit breaker protects the variable transformer output control brush. Its thermal characteristics
allow for the short term overload of the variable transformer while still providing proper protection.

5
 O P E R A T O R M A N U A L

HIGH VOLTAGE ON/OFF

The HIGH VOLTAGE ON (OFF) pushbuttons activate (de-activate) the high voltage power circuits. The LED
indicators provide long life positive indication of the circuit status. The RED (ON) LED lights when high voltage is
energized, the GREEN (OFF) LED lights when the high voltage is de-energized.

OUTPUT CONTROL
The OUTPUT control variable transformer adjusts the output voltage. The 0-10 markings on the knob indicate the
low to high setting. The control must be at ZERO (0) to energize the high voltage circuits. The output control
must always be returned to zero at the completion of testing, prior to de-energizing the output

VOLTMETER AND RANGE SWITCH

The 3 ½ Digit LED KILOVOLT METER and associated range switch allows for more accurate output voltage
readings. 1-% precision resistors minimize the need for re-calibration due to aging shift. See Voltmeter Re-
calibration in Section 3 for details on calibration.

CURRENT METER AND RANGE SWITCH

The 3 ½ Digit LED CURRENT METER and associated range switch allows for more accurate output current
readings. The four current range resistors are precision 1% tolerance and have no need for adjustments.

RETURN MODE (GUARD/GROUND)

The RETURN MODE rocker switch is used to choose the current measuring mode of the test set. The option of
guarded or grounded return measurements has application under various testing conditions. A Grounded return
will measure the load currents in the test sample plus any stray losses in the air, the unit, and test fixtures used.
NOTE: The use of the guarded mode is restricted to the ability to isolate the load or test sample low side from
ground. The guarded return mode does enable more accurate load current measurement as the stray currents in
the surrounding items are not measured as load current. In the guarded return mode, the currents to ground are
diverted around the metering circuit. Further discussion of the application of the GUARD/GROUND circuit is found
in SECTION 2: OPERATING THE EQUIPMENT, Using the Guarded Return.

DWELL TIMER (OPTIONAL EXTERNAL BOX)

Operation of the Timer With the PTS Hipot
The Dwell Timer provided in our PTS Series of DC Hipots will function as an end of test alarm only. The timer will start upon initiation of the
high voltage. The timing function will count up to the preset value. Upon reaching the dwell time, an alarm will sound indicating the need to
return the Output Control to zero, and to turn OFF the high voltage as noted later in the Operating Manual.

To set the timer.

1) Press 'Mode'. When 'Timing Range' appears. Press '1' pushbutton. When desired range appears move to next step.

2) Press 'Mode'. When 'UP/Down Count' appears, press '1' to choose 'UP or 'DOWN'.

3) Press 'Mode". When 'Output Mode' appears, press '1' until Mode 'A' appears.

This setup should be retained in the timers memory. To change the time in the future see step 1.

6
 O P E R A T O R M A N U A L

List of included components

 Ground stick with 20 ft. of ground wire
 Black test lead with black boot for ground connections (Green/Yellow leads for
European units)

 Red test lead with red boot for return connections

 Ext. Intlk. jumper plug
 Attached 20 ft. RG8/U output cable.(PTS-75/80), 20 ft. RG58/U (PTS-37.5),
 Or Removable 20 ft. shielded X-Ray cable (PTS-100/130)
 Attached 20 ft. shielded X-Ray cable PTS-200

Please NOTE:

The Ferro-Resonant transformer in the PTS-37.5 and the PTS-75

requires a frequency stable voltage source. Some generators are not
suitable for operating these units

7
 O P E R A T O R M A N U A L

SECTION

2
SETTING UP THE EQUIPMENT
The setup of this equipment has been minimized by careful consideration of the operator during design. The PTS
Series’ one-piece construction (two-piece for PTS-130,200) reduces the possibility of misplacing components
while continuing to allow for convenient portability.

1. Select a location for the unit that will allow easy viewing of the meters at a safe distance from the
test object.

2. Be sure that all the controls are off, in their de-energized or fully counterclockwise position.

3. Secure a Safety Ground test lead to the panel. The Ground post on the front panel should
be used for that purpose. A black test lead with black boot has been provided for the ground
connection. Place the Return Mode rocker switch in the Ground position.

4. Connect the ground stick to a solid earth ground.

5. Insert the EXT INTLK plug into the socket on the panel. The plug may also be wired to
a normally open contact of a safety switch for added protection.

6. Connect the red return lead to the RETURN binding post. The information explaining
the use of the GUARD/GROUND return circuit is found in the next part of this section, OPERATING
THE EQUIPMENT, Using the Guarded Return.

7. Connect the interconnect cable between the control and high voltage tank (two piece units only).

8. For the PTS-300 and 600, the entire HV cylinder must be considered to be at high voltage potential
and should be placed in a restricted access area with a minimum of 8ft. all around.

The Ferro-Resonant transformer in the PTS-37.5 and the PTS-75

requires a frequency stable voltage source. Some generators are not
suitable for operating these units

8
 O P E R A T O R M A N U A L

Operating the Equipment

This section provides step-by-step instruction on various test methods and an explanation on when to use
and when not to use the guarded return mode. Many facilities have their own in-house test procedures,
and this manual is not to supercede these. The purpose of this section is to explain the capabilities of this
test set in real-world applications.

DC Insulation Testing
1. Ensure that all the steps listed in Setting up the Equipment have been accomplished. Take special note to
ground the control panel to a solid earth ground using the supplied black test lead. Then connect the
GROUND HOOK to the same earth ground.

2. Set the CURRENT RANGE to the x10k (high range).

3. Select the desired VOLTMETER RANGE for the test voltage level expected.

4. Prior to connecting the output cable to the test sample, ground the test sample using the GROUND
HOOK supplied with the PTS unit.

5. Connect the red return lead to the low side of the test specimen. Select the GROUNDED RETURN
mode if the low side of the test sample is grounded as in the case of a cable shield. For instruction in
the use of the GUARDED RETURN mode see the next section Using the Guarded Return.

6. Connect the output lead to the test sample. Be sure that there is enough clearance to grounded
objects for the expected test voltage. The minimum clearance in air is 10 kV dc/inch.

Caution
When testing long lengths of cable, an external series resistor of sufficient size for the voltage test
being performed, must be used. Failure of long cables may result in a standing wave that can
damage the test set if an external resistor is not used.

Note: On the PTS-300 and 600, the output lead is a customer supplied test lead appropriate to the type
of testing involved.

7. Connect the input power cord to a grounded power source (see specifications table). For 230V input,
a line connector must be wired to the input cord, brown is HOT, blue is Neutral, green/yellow
is ground. The input connector must be rated for 5A minimum. Both the 37.5 and 75kV units with
the ferro-resonant input regulator, will correct for 10% change in input voltage and not affect the
output voltage more than 1%. A generator (frequency stable) is an acceptable power source. If the

9
 O P E R A T O R M A N U A L
distance to a power source is greater than the cord provided, a standard grounded extension cord
can be used.

8. Depress the MAIN POWER switch to energize the control circuits.

***CAUTION***
P O T E N T I A L LY L E T H A L
V O L T A G E S M AY B E P R E S E N T

9. With the OUTPUT control at zero (zero start interlock engaged), depress the HV ON pushbutton. The
HV ON light will glow.

10. Increase the output by rotating the OUTPUT control slowly clockwise until the desired output voltage
is reached. Raising the output too fast may trip the output overload relay, so caution should be used
not to exceed the full scale rating of 10 mA output current.

11. Maintain the output voltage for the test time specified in your standard procedures. To see leakage
current, rotate the CURRENT RANGE to a more sensitive scale.

12. After the test is complete, rotate the OUTPUT control to zero, allowing the load to bleed down prior to
depressing the HV OFF pushbutton.

13. If the test sample fails during the test, the internal overload relay will de-energize the high voltage,
dropping the internal discharge solenoid and bringing the output to zero in less than 1 second.

14. Prior to removing the output cable from the load, observe that the output voltmeter is at zero,
and then use the GROUND HOOK to positively ground the test sample.

10
 O P E R A T O R M A N U A L

Using the Guarded Return

The use of the GUARD/GROUND return feature of this test set provides for very accurate leakage current
measurements if certain conditions exist allowing for the GUARD circuit to be employed. The following explanation
will detail different test samples and methods that lend themselves to the use of this circuit. The same setup
precautions such as proper grounding still apply to the test but the grounds will be manipulated to accomplish the
test requirements.

1. Grounded Return- With the output return in the grounded mode, the current meter reads all current
to ground, internal and external to the power supply. This current might include corona, surface
tracking, and any shunt resistance. The typical diagram for grounded return operation is shown in
Figure 2 below.

High
Voltage
From Test
Set

Test
Sample

Meter RETURN
POST

GUARD GROUND Current flow through

return includes all current
GROUND to ground
POST

Figure 2, Grounded Return Diagram

11
 O P E R A T O R M A N U A L

2. Guarded Return- With the output return in the guarded mode, the current meter will only
read currents through the test sample. The test sample must be isolated from ground on the low
side as shown in Figure 3 below.

High
Voltage
From Test
Set

Test
Sample

Meter RETURN
POST
Current flow through
return includes only current
through the test sample.
GUARD GROUND Note that the current to
ground is returned after the
GROUND meter.
POST

Figure 3, Guarded Return Diagram

12
 O P E R A T O R M A N U A L

Figure 4, Using the Guarded Return to Test Windings

13
 O P E R A T O R M A N U A L

DC Testing of High Voltage Cables

When testing cables, either single or three phase, there are certain extra steps that must be observed to ensure
safe operation.

1. Make sure that all insulators, stress cones, and pot heads are clean and free of moisture. This will
prevent flashover and minimize leakage.

Caution
When testing long lengths of cable, an external series resistor of sufficient size for the voltage
test being performed, must be used. Failure of long cables may result in a standing wave that
can damage the test set if an external resistor is not used.

The shields of all cables must be securely tied to ground at the

nearest end of the cable.
2. Isolate the far end of the conductors under test for the test voltage; that may mean separating some
of the conductors in a multi-conductor cable from each other and their shields.

3. Any conductors or wires in the cable or the vicinity not being tested must be grounded to avoid a
buildup of charge and possible shock hazard.

4. Voltage must be applied according to specifications from the cable manufacturer or any other
applicable test standards.

5. The discharge solenoid in the oil filled high voltage tank will support a discharge of up to 5.0 kJ(PTS-
75) or 2.5 kJ(PTS-37.5) of energy. The PTS-100 and 130 internal discharge resistors will support a
discharge of 7.5kJ. But, the recommended turn off procedure at the completion of the test is return the
OUTPUT control to zero and allow the output voltage to bleed to zero before turning off the high
voltage.

***CAUTION***
P O T E N T I A L LY L E T H A L V O LTA G E S
M AY B E P R E S E N T

STORED ENERGY LEVELS IN THE CABLE GREATLY

INCREASE THE RISK OF FATAL INJURY IF CONTACT
IS MADE WITH THE LOAD WHILE AT ANY VOLTAGE.

6. Always use the GROUND HOOK to ground the cable(s) prior to disconnecting the RED booted
output cable.
14
 O P E R A T O R M A N U A L

THIS PAGE LEFT BLANK FOR APPLICATION NOTES

15
 O P E R A T O R M A N U A L
SECTION

PERFORMING SPECIAL OPERATIONS

3
The following section contains information on the care and upkeep of your new PTS SERIES Portable dc Test Set.
There are some notes on troubleshooting and service, which will save much time and money over the life of the
unit.

Meter Re-calibration
The PTS SERIES of hipots use precision metal film resistors for measurement and calibration of the voltmeter and
the current meter. The use of these resistors in both the high voltage tank and the metering circuits has minimized
circuit drift due to aging and temperature. But, a potentiometer (R4) on the voltmeter PCB can be used to correct
for movement changes from the aging of the meter.

The current meter and associated amplifier circuit is designed with 1% metering sense resistors and needs no
calibration adjustment. If the calibration is out of tolerance, replacing the associated range resistor is necessary.

The certification of meters on a yearly basis is recommended to ensure accurate test

results. It is recommended to use a Certified Calibration House or return the unit to the
High Voltage Inc. factory when calibration is needed.

Voltmeter Re-calibration
1. Locate the unit in a position that will allow easy reading of the meters.

2. Remove the panel screws and support the panel vertically to gain access to the calibration pot on the
back of the voltmeter.

3. Zero the meter movement using the zero adjustment below the scale window.

4. Perform the steps in Setting up the Equipment at the start of SECTION 2. Be sure to ground the
front panel to a solid earth ground using the supplied black ground test lead prior to connecting the
unit to input power.

16
 O P E R A T O R M A N U A L
5. Set the VOLTMETER RANGE to LOW position.

6. Connect the output cable to a calibrated reference meter with ability to read to the full output voltage
of the unit. Be sure to ground the low side of the meter.

7. Place the RETURN MODE in GROUND position.

8. Raise the output to one half scale on the unit meter. Adjust R4 as required.

9. Check calibration at full scale and on the high range at both half and full scale. If the customer facility
calibration certification requires more points of reference, follow those procedures instead of these.

Current Meter Re-calibration

The 1% resistors and the Digital meter used for this unit preclude the need for calibration adjustments.
The current readings can be verified by using a reference current meter with sufficient resolution to
assure accuracy on the 19.99uA and up to 10.00mA readings. The low ranges uA should be checked in
the GUARDED RETURN mode with a current limiting resistor of approximately 1-3 Gigohms. The higher
mA ranges should use approximately a 1 Megohm limiting resistor.

Miscellaneous
Transport of PTS Series
All PTS Series test sets should be transported in the upright position. Two piece units should have the
tank positioned with the output cable well on top. This will preclude structural damage to internal components from
forces associated with general transport and handling of freight.

The only operator serviceable part on this test set is the input fuse. Should an input fuse fail,
replace it with a 250Volt, 5Amp, Type F fuse.

Maintenance Cleaning
Cleaning of the PTS Series of hipots should be accomplished on a semi-annual basis. The control panel should be
cleaned with a mild soap or detergent and dried with a clean cloth.

The output cable, return lead, and ground leads should be regularly inspected for fraying and excessive
dirt buildup. If the return or ground test leads show signs of insulation damage or fraying, they should be replaced
immediately.
Should the output cable arc along the insulation at the ‘live’ end of the cable, it should be cleaned using
WD40 or LPS oils to cut the grease and carbon. The excess oil should then be removed with a clean, lint free cloth.

17
 O P E R A T O R M A N U A L

Oil Insulated High Voltage Tanks

The oil-filled tanks in all the PTS SERIES of hipots are field serviceable. The only requirement is that the tank must
be oil filled under vacuum at re-assembly if left out of the oil for longer than 3 hours. The parts to service the tank
are available from HIGH VOLTAGE, INC. at the address noted on the inside front cover of this manual.

The oil level in the tank should be .5 inches from the lid when the oil temperature is 20°C.

Packing the lid for transit

The design of the PTS series requires that the output cable, ground stick, return leads, and input line cord be
packed into the lid compartment for transit. There is a sequence that works best. Please take time to read this and
practice re-packing cables to avoid frustration each time you use the unit.

Note: The PTS-100 and 130 HV tanks have a storage compartment on the side for the output cable and
ground stick. All other cables and test leads store in the control lid.

1) Coil the output cable into the compartment starting with the end from the panel, keeping the coil to the outside
edges. Avoid coiling the cable into the space required for the hinged panel.

2) Next, coil the remaining cables to place them into the center of the output cable coil.

3) Finally, neatly coil the ground stick braid into a 3 inch coil and place the ground stick snugly into the lid corner
to corner with the coil of braid behind it. The ground stick will hold all the cables behind it.

4) Close the lid and turn the latch to secure it.

This procedure can obviously be modified to your own experience if desired, but as a starting point we hope
you find this helpful.

18
 O P E R A T O R M A N U A L
RETURNED MATERIAL

If for any reason it becomes necessary to return any equipment or materials to High Voltage, Inc., the
Service Department of High Voltage, Inc. must be notified, and authorization received, prior to the
shipment of the equipment. When notified, the following information must be provided:

MODEL:
SERIAL NO:
PART NO:
REASON FOR RETURN:
SUSPECTED DEFECT:
CAUSE OF DEFECT:

With the above information provided, High Voltage, Inc. will determine if the return of the
equipment is appropriate. If deemed appropriate, a Return Authorization Number will be issued. At
that time, the Purchaser will be instructed how to mark and return the equipment.

The above procedure must be adhered to in order to ensure prompt service. No equipment should
be returned without the prior knowledge and authorization of High Voltage, Inc.

REPLACEMENT PARTS ORDERING

To order replacement parts, first refer to the Parts List for the product in question. Every part is
issued a part number. It will be necessary for this part number and the product model and serial
number to be provided. When calling High Voltage, Inc. request the Service Department.

19
 TERMS AND CONDITIONS AND LIMITED WARRANTY Rev. 102113
High Voltage, Inc., 31 County Route 7A, Copake, NY USA 12516
Phone: (518) 329-3275 Fax (518) 329-3271 E-mail: factory@[Link]

THESE TERMS AND CONDITIONS OF SALE AND LIMITED which meet High Voltage’s full satisfaction, High Voltage in its discretion
WARRANTY OF HIGH VOLTAGE, INC. (“High Voltage”) SHALL BE may accept irrevocable letters of credit in its favor issued by a United States
GOVERNED BY AND CONSTRUED ACCORDING TO THE bank which is satisfactory to High Voltage.
INTERNAL LAWS OF THE STATE OF NEW YORK, USA, WITHOUT
GIVING EFFECT TO ITS CONFLICT OF LAWS PROVISIONS. THE 7. INFRINGEMENT, ETC. On goods manufactured to Purchaser’s
RIGHTS AND OBLIGATIONS OF ALL PARTIES AND ALL PERSONS specifications, Purchaser shall and does indemnify and hold High Voltage
OR ENTITIES CLAIMING HEREUNDER SHALL NOT BE GOVERNED harmless against any claims, damages, liabilities, costs and expenses
BY THE PROVISIONS OF THE 1980 U.N. CONVENTION ON (including attorneys’ fees) arising out of or resulting from actual or alleged
CONTRACTS FOR THE INTERNATIONAL SALE OF GOODS. infringement of patent, copyright, trademark or other proprietary rights, or
claim of unfair trade or unfair competition arising from or occasioned by the
1. ACCEPTANCE. All orders become effective only when accepted by use, possession, sale or delivery of any such goods sold by High Voltage.
High Voltage’s written order acknowledgment at Copake, New York, USA.
Unless modified in writing by an authorized representative of High Voltage, 8. REPRODUCTION RIGHTS. Drawings, specifications, reports,
or modified in High Voltage’s Quotation or order Acknowledgment, these photographs and other data relating to all orders and all proprietary rights
Terms and Conditions and Limited Warranty shall solely control and interests therein and the subject matter thereof shall be and remain the
Purchaser’s order. High Voltage expressly rejects any additional or different property of High Voltage. Purchaser agrees that it shall not use High
provisions, terms or conditions proposed by Purchaser at any time. Voltage’s drawings, specifications or other materials covered by this order,
or any similar article from any other source, or reproduce the same or
2. SCHEDULING. High Voltage’s shipping date specified in High otherwise appropriate them, without the prior written authorization of High
Voltage’s quotation or purchase order acknowledgment is approximate and Voltage.
High Voltage shall use reasonable commercial efforts to effect timely
shipment. Furthermore, High Voltage shall not be liable for any delay in the 9. LIMITED WARRANTY.
performance of orders or contracts or in the delivery or shipment of goods a. High Voltage warrants to the original Purchaser of any new goods that
or for any damages suffered by Purchaser by reason of such delay when the goods are free from defects in material and workmanship under normal
such delay is, directly or indirectly, caused by, or in any manner arising use and service for a period of one (1) year from the date of shipment by
from Purchaser’s fault, fires, floods, accidents, riots, acts of God, war, High Voltage. The obligation of High Voltage under this Limited Warranty
governmental interference or, embargoes, strikes, labor difficulties, shortage is limited, in High Voltage’s exclusive option, to repair, replace with new or
of labor, fuel, power, materials or supplies, transportation delays, or any reconditioned parts or issue credit for goods, parts or materials which prove
other cause or causes (whether or not similar in nature to any of these to be defective. Costs incurred by Purchaser for labor or other expenses to
hereinbefore specified) beyond the control of High Voltage. repair or replace such goods, parts and/or materials shall be the sole
3. CANCELLATIONS. Prior to shipment, Purchaser may request responsibility of Purchaser. High Voltage shall not be responsible for any
cancellation or delayed delivery of an order or part thereof, but such shall damage or lack of performance resulting from: (i) defects due to accident,
be conditioned upon written consent of High Voltage and upon payment to negligence, alteration, modification, faulty installation, abuse or misuse,
High Voltage of cancellation or delayed delivery charges to be determined whether by Purchaser, Purchaser’s agents or employees, or by others than
by High Voltage. High Voltage (ii) attempted or actual dismantling, disassembly, service or
repair by any person, firm or corporation not specifically authorized in
4. SALE AND DELIVERY. Unless otherwise agreed in writing, sale writing by High Voltage, or (iii) defects caused by or due to handling by
and delivery of the goods hereunder shall be made EXW or FCA carrier, or incurred during shipment, transshipment or other move.
(Incoterms® 2010) at High Voltage’s option, High Voltage’s dock at
b. High Voltage expressly disclaims any warranty whatsoever of (i)
Copake, New York, USA, at which time all risk of loss or damage shall pass
consumables, and of (ii) parts, components, software (including but not
to Purchaser. All shipments and packaging shall be made in the manner
limited to object code and source code and software user instructions),
determined by High Voltage, unless otherwise requested by Purchaser, in
accessories, and materials not prepared, compiled or manufactured by High
which case any resultant additional changes and expenses shall be paid by
Voltage, and Purchaser must deal directly with such other supplier. High
Purchaser.
Voltage may elect to assist Purchaser in settling such claim against such
5. TAXES. Any and all sales, use, excise and similar taxes, and duty and other supplier, but any such assistance shall not prejudice High Voltage’s
all other charges levied or imposed by governmental authority, foreign and position as to its own liability.
domestic, upon any goods sold or contracted to be sold shall be paid by c. Compliance with the following Limited Warranty Claim Procedure is a
Purchaser and added to the purchase price unless appropriate tax exemption condition precedent to the obligation of High Voltage under this Limited
certificates are supplied to High Voltage in form satisfactory to High Warranty:
Voltage.
i. Purchaser must notify High Voltage in writing as soon as is reasonably
6. PAYMENTS. possible, but within the applicable warranty period, of any alleged defect in
a. All payments shall be in US Dollars without discount unless otherwise material, workmanship, or operation of any goods covered under this
specified in High Voltage’s order acknowledgment. Credit card payments Limited Warranty. Such notice must describe in detail the defect, any and
are accepted only if specified in High Voltage’s order acknowledgment. all defective parts, and the alleged cause of the defect. No goods may be
returned to High Voltage without High Voltage’s prior written permission,
b. Terms of payment are net thirty (30) days from date of invoice, unless which permission may be withheld by High Voltage in its sole discretion.
otherwise agreed by High Voltage in its order acknowledgment. Delinquent
payments are subject to a service charge on the unpaid balance from invoice ii. At the exclusive option of High Voltage, Purchaser may be directed in
date equal to the lower of 1-1/2% per month or the maximum rate permitted writing to dismantle the goods at the Purchaser’s cost and expense and ship
by law until all amounts are paid in full. If the financial responsibility of the goods prepaid to High Voltage (refer to “Returns” Section 10 for
Purchaser becomes unsatisfactory to High Voltage for any reason, or if provisions regarding the return of any goods to High Voltage). If High
Purchaser has been in default to High Voltage under any order, High Voltage elects to inspect the goods at Purchaser’s site, and to repair, replace,
Voltage may require full payment in cash before shipment of goods. [Section [Link]. continued on page 2]
c. If Purchaser so requests and makes arrangements prior to shipment

Page 1 of 2
or ship the defective goods to High Voltage’s factory, Purchaser, at its own High Voltage may have to apply to any court of competent jurisdiction for
cost and expense, shall provide the facilities for such work as needed to equitable, injunctive or provisional relief. This arbitration provision shall be
inspect and evaluate and possibly repair/replace the goods. If inspection deemed self-executing, and in the event that either party fails to appear at
discloses that the defect is not one for which High Voltage is liable, then any properly noticed arbitration proceeding, an award may be entered
Purchaser shall promptly reimburse High Voltage for all expenses incurred. against such party notwithstanding said failure to appear. Such arbitration
shall be conducted before a single arbitrator under the aegis of the American
iii. Upon receipt of the defective goods, or following access to the same, Arbitration Association in Columbia County, State of New York. The
High Voltage shall inspect and evaluate the goods and determine the arbitrator shall have the authority to award expenses to the successful party.
validity of Purchaser’s claim.
13. LIMITATION OF LIABILITY. TO THE MAXIMUM EXTENT
iv. The validity of any warranty claim, Purchaser’s compliance with the
PERMITTED UNDER APPLICABLE LAW, AND
Limited Warranty and Limited Warranty Claim Procedure, and the
NOTWITHSTANDING ANYTHING ELSE IN THIS DOCUMENT OR
obligation to replace, repair, or issue credit for any goods are solely and
OTHERWISE, INCLUDING THAT HIGH VOLTAGE WAS WARNED
exclusively to be determined by High Voltage and any determination shall
THAT DAMAGES WOULD OCCUR OR WERE LIKELY TO OCCUR,
be final and binding.
HIGH VOLTAGE SHALL NOT BE LIABLE WITH RESPECT TO ANY
d. THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER SUBJECT MATTER OF THIS DOCUMENT UNDER ANY CONTRACT,
WARRANTIES, STATUTORY OR EXPRESSED OR IMPLIED ON THE NEGLIGENCE, STRICT LIABILITY OR OTHER LEGAL OR
PART OF HIGH VOLTAGE, INCLUDING THE WARRANTIES OF EQUITABLE THEORY FOR (i) ANY AMOUNTS IN EXCESS IN THE
MERCHANTABILITY, FITNESS FOR A PARTICULAR PURPOSE, AMOUNT PAID TO HIGH VOLTAGE FOR THE PARTICULAR
AND NON-INFRINGEMENT; FURTHERMORE, HIGH VOLTAGE GOODS OR PART THEREOF WHICH GAVE RISE TO THE
MAKES NO WARRANTY REGARDING NON-INTERRUPTION OF APPLICABLE CAUSE OF ACTION OR CLAIM, OR (ii) ANY
USE OR SOFTWARE FREEDOM FROM BUGS. HIGH VOLTAGE INDIRECT, INCIDENTAL OR CONSEQUENTIAL DAMAGES, LOST
NEITHER ASSUMES NOR AUTHORIZES ANY OTHER PERSON, PROFITS OR LOST OR CORRUPTED DATA, OR (iii) COST OF
FIRM, OR CORPORATION TO ASSUME ANY LIABILITY OR PROCUREMENT OF SUBSTITUTE GOODS, SOFTWARE,
OBLIGATION IN CONNECTION WITH THIS SALE OR LIMITED TECHNOLOGY OR SERVICES. HIGH VOLTAGE SHALL HAVE NO
WARRANTY ON HIGH VOLTAGE’S BEHALF AND PURCHASER LIABILITY FOR ANY FAILURE OR DELAY DUE TO MATTERS
ACKNOWLEDGES THAT NO REPRESENTATION EXCEPT THOSE BEYOND ITS REASONABLE CONTROL.
MADE HEREIN HAS BEEN MADE TO PURCHASER.
14. SEVERABILITY. These Terms and Conditions and Limited
10. RETURNS. No goods may be returned to High Voltage without High Warranty are the entire understanding between Purchaser and High Voltage
Voltage’s prior written permission, which permission may be withheld by with respect to the subect matter hereof and supersede all prior agreements,
High Voltage in its sole discretion. Any request for return authorization dealings and negotiations. No modification, alteration or amendment shall
must be in writing and include, as applicable, model number, serial number, be effective unless made in writing and signed by a duly authorized
part number, reason for return, alleged defect, and apparent cause of alleged representative of High Voltage. No waiver of any breach hereof shall be
defect. Except as specifically provided in Section 9 Limited Warranty, if held to be a waiver of any other or subsequent breach. Nothing contained in
High Voltage consents to return of goods: (a) all return shipments are to be this document shall be construed as requiring the commission of any act
via prepaid freight and with all other charges prepaid, (b) if goods are contrary to law. Whenever there is any conflict between any provision of
returned to High Voltage within sixty (60) days from the date of original this document and any present or future statute, ordinance or regulation
shipment for reasons other than an error by High Voltage in filling the contrary to which the parties have no legal right to contract, the latter shall
Purchaser’s order, Purchaser shall only be entitled to receive a credit in an prevail, but in such event the provision of this document thus affected shall
amount equal to the payment received by High Voltage for the goods minus be curtailed and limited only to the extent necessary to bring it within the
(i) handling charges, and (ii) a restocking fee determined solely by High requirements of the law. In the event that any part, article, section,
Voltage which shall not exceed twenty five percent (25%) of the invoiced paragraph, sentence or clause of this document shall be held to be indefinite,
amount, and (c) if goods are returned to High Voltage after sixty (60) days invalid or otherwise unenforceable, the entire document shall not fail on
from the date of original shipment for reasons other than an error by High account thereof, and the balance of the document shall continue in full force
Voltage in filling the Purchaser’s order, Purchaser shall only be entitled to and effect. If any arbitration tribunal or court of competent jurisdiction
receive a credit in the amount equal to the payment received by High deems any provision hereof (other than for the payment of money)
Voltage for the goods minus (x) a handling fee, and (y) a restocking fee in unreasonable, said arbitration tribunal or court may declare a reasonable
excess of twenty five percent (25%) which shall be determined by High modification thereof, and this document shall be valid and enforceable, and
Voltage. the parties hereto agree to be bound by and perform the same as thus
modified.
11. SECURITY INTEREST. In order to induce High Voltage to ship
goods without full payment, Purchaser grants a security interest to High 15. BASIS OF BARGAIN. Each party recognizes and agrees that the
Voltage in any and all of Purchaser’s right, title and interest in the goods, warranty disclaimers and liability and remedy limitations in this document
and Purchaser agrees to comply with any reasonable request of High are material, bargained for bases of their agreement and that they have been
Voltage to perfect such security interest. Purchaser hereby further taken into account and reflected in determining the respective obligations of
authorizes High Voltage to perfect High Voltage’s security interest in said the parties.
goods and consents to filing one or more financing statements without the
signature of Purchaser.
[End]
12. ARBITRATION. Any controversy arising out of or relating to this
document, or any breach thereof, including, without limitation, any claim
that this document is voidable or void, shall be submitted to final and
binding arbitration before, and in accordance with, the Commercial Rules of
the American Arbitration Association then in effect, and judgment upon the
award may be entered in any court have jurisdiction thereof; provided,
however, that this clause shall not be construed to limit any rights which

1452.003\S:\High Voltage Inc\HVI Terms & Conditions 102113 - Page [Link]

Page 2 of 2
 PRODUCT
SUMMARY

DC Hipot/Megohmmeter Test Sets AC Hipots - Field Portable Aerial Lift Test Sets - AC Oil Dielectric Testing
Two Testers in One Standard & Micro Controlled
0 - 60/120 kVac
80 kVdc 7 kVA capacitive* 60 kVac & 100 kVac models
10 mA 4 kVA resistive
Long duty cycle
100 kVdc
10 mA

300 kVac
7 kVA
** Top AC

600 kVDC @ 5mA

Built for Field Use
Bucket Truck Tester

Portable
Affordable 60 kVac 60 kVac
**Top DC Rugged & Reliable .5/2/3 kV/sec Fully Programmable
Bucket Truck Tester 100 kVac @ 3 kVA Easily Serviceable Digital Display Panel Printer

Very Low Frequency AC Technology 50/60 Hz AC Dielectric Test Equipment: 5 kVA – 50 kVA Concentric Neutral HV Dividers
Cables & Motors/Generators AC Testing of High Capacitance Loads – up to 300 kVac Resistance Tester
TM 150 kV AC/DC
0.1 – 0.01 Hz up to 200 kVac Ω-CHECK 300 kV AC/DC
VLF 5 kVac @ 1 A
VLF Withstand Motor Testing
VLF TD & VLF PD
10 kVac @ 10 kVA
Low PD < 10 pc

100 kVac
10 kVA
PD <10 pc
200 kVac peak - sine wave 90 kVac peak - sine wave 30 kVac
0.1 – 0.02 Hz to 3.75 uF 0.1 – 0.02 Hz to 2.75 uF 0.4 uF
VLF Diagnostic Cable Testing Capacitor Discharge Systems – Thumpers
Many more models avail. Tan Delta & Partial Discharge Three Full Joule Outputs – VLF/Thumper Combo
Models for URD &
Network Systems

VLF - TD
* Pair *
TDR/Radar
** VLF - Thumper

62 kVac peak - sine wave ** New Solid State Design

TDB-60 0 - 60 kVac
0-9/18/36 kV
3200J 400mA
Burny

0.1 – 0.01 Hz to 5.5 uF 34 kV peak - sine wave TD-34E

0-34 kV

HVI Products 10/2015

Wind Farm Model 0.1 – 0.01 Hz to 7 uF

HVI – Excellence in Design, Manufacturing, & Support Made in the USA The World’s Source for Field & Factory HV Test Equipment
 Parts List PTS-100D (120V 50/60 Hz)
SCHEMATIC # PTS-1302S

REF. QTY HVI # DESCRIPTION

C1 1 03-070 CAPACITOR, ELECTRYLITIC, RADIAL LEADS, 1000µF, 50V

CAB 1 32-038 CABINET, PORTABLE TRANSIT ENCLOSURE. CHARCOAL GRAY.

1 34-211 CABINET, INNER LID STORAGE, HVI # PTS-1032D

CB1 1 06-111 CIRCUIT BREAKER, THERMAL, 10A , 250Vac , P&B # W58XB1A4A-10

D1 1 04-415 DIODE, FULL WAVE BRIDGE, 1.5A, 1kVdc, MOUSER # 583-RB157

D2,3 2 04-025 DIODE, 1N4007A

F1 1 06-043 FUSE, 15A, 250V, ABC-15

1 06-015 FUSE HOLDER, LITTELFUSE # 342004A

J2 PART OF PANEL WIRING HARNESS, # PTS-1021W (MODIFIED)

J3 PART OF HV TANK

K1 1 11-150 CONTACTOR, 3PDT , 15A, 120 Vac COIL, MAGNECRAFT # W389ACX-14

M1,2 2 13-180 METER, 3.5 DIGIT LED, GRALEX MODEL #30

MOV1-3 3 06-210 METAL OXIDE VARISTOR, #V250LA10A

P1 1 22-205 CABLE, INPUT POWER, 16/3, 12ft.

P2 1 07-442 CONNECTOR, CABLE, 2 CIRCUIT, CINCH# P302CCT
P3 1 07-054 CONNECTOR, CABLE, 8 CIRCUIT, # 97-3108B-20-7S
1 07-084 CONNECTOR, CLAMP, REDUCING, AN-3057-12-6

PCB-003 1 82-117 PRINTED CIRCUIT BOARD, POWER PROTECTION

PCB-029 1 82-185 +5V DC POWER SUPPLY, HVI # PCB-029
PCB-041V 1 82-1201 PRINTED CIRCUIT BOARD, VOLT METER CALIBRATION
PCB-041C 1 82-121 PRINTED CIRCUIT BOARD, CURRENT METER CALIBRATION

R1,2 2 01-310 RESISTOR, CARBON FILM, 1W, 1K, 5%

R3 1 02-106 RESISTOR, POTENTIOMETER, 0.25W, 10K, MOUSER # 569-25PR-10K
R4 1 01-104 RESISTOR, METAL FILM, 0.25W, 12.7K, 1%
R5 1 01-150 RESISTOR, METAL FILM, 0.25W, 100K, 1%
R6 1 01-100 RESISTOR, METAL FILM, 0.25W, 10K, 1%
R7 1 01-240 RESISTOR, METAL FILM, 0.50W, 1K, 1%
R8 1 01-212 RESISTOR, METAL FILM, 0.50W, 100Ω, 1%

S1 1 10-214 SWITCH, PB, MAINT’D, 250 Vac, 15A, DPST, NO , NEON LAMP, MICROSWITCH #AML32FBB4AD
1 10-250 SWITCH, PB COVER, BLACK, MICROSWITCH # AML52-N10K
S2 1 10-222 SWITCH, PB, MOM., 125 Vac, 15A, SPDT, GRN LED, MICROSWITCH # AML22CBS2AA
S3 1 10-218 SWITCH, PB, MOM., 125 Vac, 15A, SPDT, RED LED, MICROSWITCH # AML22CBC2AA
2 10-252 SWITCH, PB COVER, BLACK, MICROSWITCH # AML52-C10K
S4 1 10-106 SWITCH, SNAP ACTION, SHORT ARM, OMRON #A-20GV22-B7-K
S5 1 10-514 SWITCH, ROTARY, 6 POL, 2 POS, MOUSER # 10YX062
S6 1 10-512 SWITCH, ROTARY, 3 POL, 4 POS, MOUSER # 105-SR2511F-34S
S7 1 10-402 SWITCH, ROCKER, DPDT, CARLINGSWITCH 62115929-0-0-V

SG1 1 06-205 SPARK GAP, 90 V, C.P. CLARE # CG90L

T1 1 25-108 TRANSFORMER, VARIABLE, SUPERIOR TYPE 116

T2 1 25-306 TRANSFORMER, STEP-DOWN, 24V, 1A, TGC25-24

Last Saved 8/14/2019 [Link] AM T:\DOCUMENTS\Manuals\PTS\pl_pts100DR0_2k10.doc

Page 1 of 4
HV TANK 84-128 PTS-100 HIGH VOLTAGE TANK, SCHEMATIC # PTS-1133S

C1-4 4 03-236 CAPACITOR, HIGH VOLTAGE, .012µF, 35kVdc, MOTOR CAPACITOR # HR123-35M
CR1,2 2 04-230 DIODE, HIGH VOLTAGE X-RAY STRING, 150 kVdc, 220 mA, EDAL # B1552
J1 1 07-022 CONNECTOR, CIRCULAR, 8 PIN, AMPHENOL # 97-3102E-20-7P
R3,4 2 01-452 RESISTOR, METAL FILM, 15.5W, 150M, 1%, EBG # SSX124-150M
R1,2 2 R219 RESISTOR, WIRE WOUND, 2.5 Kj, 170K, 10%, HVI # 219
SOL1 1 12-210 SOLENOID, GUARDIAN # 11HD-C-24VDC
T1 1 T240 TRANSFORMER, HIGH VOLTAGE, HVI #240
1 34-028 TANK AND HEADER ASM, HVI # TNK-0057D REV A
WB1 1 81-128 WELL BUSHING, 100kVdc, X-RAY CABLE, HVI # DCW-1046A

PCB-003 82-117 POWER PROTECTION PCB

C1,2 2 03-060 CAPACITOR, ELECTROLYTIC, RADIAL LEADS, 100µF, 50Vdc, MOUSER # 140-XRL50V100
C3 1 03-150 CAPACITOR, METALLIZED POLYPROPELENE, 0.22µF, 630Vdc, CDE #DME6P22K
C4 1 03-100 CAPACITOR, METALLIZED POLYPROPELENE, 0.1µF, 250Vdc, MOUSER # 1429-2104
D1,2 2 04-415 DIODE, FULL WAVE BRIDGE, 1.5A, 1kVdc, MOUSER # 583-RB157
D3 1 04-025 DIODE, 1N4007A
J1 1 07-138 CONNECTOR, HEADER, 9 PIN, .156” SPACING, MOLEX # 26-60-1090
J2 1 07-452 CONNECTOR, HEADER, 0.25 QUICK-DISC, 2 PIN, KEYSTONE # 7832
J3 1 07-454 CONNECTOR, HEADER, 0.25 QUICK-DISC, 5 PIN, KEYSTONE # 7835
J4 1 07-456 CONNECTOR, HEADER, 0.25 QUICK-DISC, 6 PIN, KEYSTONE # 7836
J5 1 07-132 CONNECTOR, HEADER, 6 PIN, .156” SPACING, MOLEX # 26-60-1060
J6 1 07-130 CONNECTOR, HEADER, 5 PIN, .1” SPACING, MOLEX # 22-23-2051
MOV1 1 06-207 METAL OXIDE VARISTOR, # V130LA10A
M0V2-4 3 06-210 METAL OXIDE VARISTOR, # V250LA20A
NE1 2 15-114 NEON LAMP, # NE2
P1 1 07-122 CONNECTOR, CABLE, DISPLACEMENT, 9 PIN, .156” SPACING, MOLEX # 09-06-2095
PCB 1 14-003 PRINTED CIRCUIT BOARD, HVI # PCB-003
R1 1 01-262 RESISTOR, METAL FILM, 0.5W, 4.53K, 1%
RY1 1 11-140 RELAY, PCB MOUNT, SPDT, 48 Vdc COIL, P&B # T70L5D131-48
SG1 1 06-205 SPARK GAP, 90 V, C.P. CLARE # CG90L
T1 1 25-315 TRANSFORMER, PC BOARD MOUNT, STEP-DOWN, 115/18/18 @ 350 Ma, 50/60 Hz

PCB-029 1 82-185 +5V DC POWER SUPPLY, HVI # PCB-029

C1 1 03-075 CAPACITOR, ELECTROLYTIC, RADIAL LEADS, 4700 µF, 50Vdc, MOUSER # 140-XRL50V4700
C3 1 03-092 CAPACITOR, CERAMIC DISC, 0.1 µF, 50Vdc, MOUSER # 140-CD50Q9-104Z
D1-4 4 04-030 DIODE, 1kV, 3A, 1N5408
J1 1 07-132 CONNECTOR, PCB HEADER, 6 PIN, .156” SPACING, MOLEX #26-60-1060
J2 1 07-138 CONNECTOR, PCB HEADER, 9 PIN, .156” SPACING, MOLEX #26-60-1090
P1 1 07-116 CONNECTOR, CABLE, 6 PIN, .156” SPACING, MOLEX # 09-06-2065
P2 1 07-122 CONNECTOR, CABLE, 9 PIN, .156” SPACING, MOLEX # 09-06-2095
12 07-103 CONNECTOR PINS, .156” SPACING, MOLEX # 08-50-0108
PCB 1 14-029 PRINTED CIRCUIT BOARD, HVI # PCB-029a
Q1 1 05-352 VOLTAGE REGULATOR, TO-3, +5V, 1.5 AMP, #LM7805CT
XQ1 1 HEAT SINK, TO-3 PACKAGE, MOUSER # 532-575703B00
T1 1 25-320 TRANSFORMER, STEP-DOWN, 28 VCT, 2 AMP, #VPP28-2000

Last Saved 8/14/2019 [Link] AM T:\DOCUMENTS\Manuals\PTS\pl_pts100DR0_2k10.doc

Page 2 of 4
PCB-041V 82-1201 VOLT METER CALIBRATION PCB

C1 NOT USED
C2 1 03-040 CAPACITOR, ELECTROLYTIC, RADIAL LEADS, 1µF, 50Vdc, MOUSER # 140-XRL50V1.0
C3 1 03-045 CAPACITOR, ELECTROLYTIC, RADIAL LEADS, 4.7µF, 50Vdc, MOUSER # 140-XRL50V4.7
D1,2 NOT USED
D3 1 04-010 DIODE, SIGNAL, 1N4148
D4 1 04-014 DIODE, ZENER, 5.1V,1N751A
D5 NOT USED
J1 1 07-430 CONNECTOR, PCB HEADER, 12 SOCKET, .1” SPACING, BERG # 66951-012, NEWARK # 50F8756
J2 1 07-136 CONNECTOR, PCB HEADER, 8 PIN, .1” SPACING, MOLEX # 22-23-2081
J3 1 07-130 CONNECTOR, PCB HEADER, 5 PIN, .1” SPACING, MOLEX # 22-23-2051
P3 1 07-120 CONNECTOR, CABLE, 8 PIN, .1” SPACING, MOLEX # 22-01-2087
P4 1 07-114 CONNECTOR, CABLE, 5 PIN, .1” SPACING, MOLEX # 22-01-2057
6 07-104 CONNECTOR PINS, .1” SPACING, MOLEX # 08-50-0114
PCB-041 1 14-041 PRINTED CIRCUIT BOARD, HVI # PCB-041
R1,2 NOT USED
R3 1 01-150 RESISTOR, METAL FILM, 0.25W, 100K, 1%
R4 1 02-110 RESISTOR, POTENTIOMETER, 0.25W, 10K, MOUSER # 569-25PR-10K
R5 1 01-124 RESISTOR, METAL FILM, 0.25W, 24.9K, 1%
R6 1 01-012 RESISTOR, METAL FILM, 0.25W, 49.9Ω, 1%
U1 NOT USED

PCB-041C 82-121 CURRENT METER CALIBRATION PCB

C1 NOT USED
C2 1 03-040 CAPACITOR, ELECTROLYTIC, RADIAL LEADS, 1µF, 50Vdc, MOUSER # 140-XRL50V1.0
C3 1 03-045 CAPACITOR, ELECTROLYTIC, RADIAL LEADS, 4.7µF, 50Vdc, MOUSER # 140-XRL50V4.7
D1,2 NOT USED
D3 1 04-010 DIODE, SIGNAL, 1N4148
D4 1 04-014 DIODE, ZENER, 5.1V,1N751A
D5 NOT USED
J1 1 07-430 CONNECTOR, PCB HEADER, 12 SOCKET, .1” SPACING, BERG # 66951-012, NEWARK # 50F8756
J2 1 07-136 CONNECTOR, PCB HEADER, 8 PIN, .1” SPACING, MOLEX # 22-23-2081
J3 1 07-130 CONNECTOR, PCB HEADER, 5 PIN, .1” SPACING, MOLEX # 22-23-2051
P3 1 07-120 CONNECTOR, CABLE, 8 PIN, .1” SPACING, MOLEX # 22-01-2087
P4 1 07-114 CONNECTOR, CABLE, 5 PIN, .1” SPACING, MOLEX # 22-01-2057
6 07-104 CONNECTOR PINS, .1” SPACING, MOLEX # 08-50-0114
PCB-041 1 14-041 PRINTED CIRCUIT BOARD, HVI # PCB-041
R1,2 NOT USED
R3 1 01-150 RESISTOR, METAL FILM, 0.25W, 100K, 1%
R4,5 1 NOT USED
R6 1 01-012 RESISTOR, METAL FILM, 0.25W, 49.9Ω, 1%
U1 NOT USED

MISC.
2 23-101 KNOB, SKIRTED, POINTER , ALCO # PKD-70B-1/4
1 23-105 KNOB, SKIRTED, DIAL, MOUSER # 45KN021
1 08-854 TERMINAL, BINDING POST, NICKEL PLTD BRASS, CONCORD # 01-1008-1-0210
1 08-859 TERMINAL, BINDING POST, BLACK, HH SMITH # 799-103
1 23-101 HOLE PLUG, 0.375 IN.
4 SCREW, SOCKET HEAD, STAINLESS, ¼-20 X ¾ IN. LONG
6 SCREW, SOCKET HEAD, STAINLESS, 6-32 X 1/2 IN. LONG
1 40-607 MOUNTING SUPPORT, TANK FLANGE, HV # PTS-1009D
1 34-316 BRACKET, ZERO START, HV # BKT-1003D
2 88-002 TEST LEAD, GROUND, BLACK, 20 FT. WITH CLIP AND BOOT
1 88-001 TEST LEAD, RETURN, RED, 20 FT. WITH CLIP AND BOOT
1 08-891 TERMINAL BLOCK, 5 POS,, CINCH # 5-141
20 ft. 22-619 CABLE, COMPOSITE, 2-16 AWG, 6 -18 AWG, BELDEN # 9405
1 88-128 CABLE, EPR SHIELDED , WITH FITTINGS
1 35-278 POWERSTAT SHAFT, PTS-1037D

Last Saved 8/14/2019 [Link] AM T:\DOCUMENTS\Manuals\PTS\pl_pts100DR0_2k10.doc

Page 3 of 4
 1 TERMINAL STRIP, 8 POSITION

GND STK 1 88-150 GROUND HOOK ASSEMBLY, HV # GST-1001D

1 34-205 U-WRAP, HV # PTS-1016D

1 34-1001 PANEL, CONTROL, HV # PTS-1283D

SPECIFICATIONS
PTS-100D

Part No. PTS-1302S(120V)

Input 120 V, 60 Hz, 10 amps

Output 0-100 kVdc, 10 mA

Polarity Negative output, Positive ground.

Duty Continuous, capacitive charging

Ripple N/A capacitive load

Regulation N/A

(no ferro-resonant regulator)

Kilovoltmeter 3.5 DIGIT LED DISPLAY,1% FS ACCURACY

0-19.99/0-100.0kVdc

Current Meter 3.5 DIGIT LED DISPLAY,1% FS ACCURACY

0-19.99/199.9uA, 0-1.999/19.99mA

Control Case 14w x 11d x 14 h

HV Tank 12.25w x 12d x 18 h

Control Weight 34 lbs. (15kg)

Tank Weight 68 lbs.(31kg)

Table 1 PTS-100D Specifications.

Last Saved 8/14/2019 [Link] AM T:\DOCUMENTS\Manuals\PTS\pl_pts100DR0_2k10.doc

Page 4 of 4
 Parts List PTS-100DF (230V 50/60 Hz)
SCHEMATIC # PTS-1303S

REF. QTY HVI # DESCRIPTION

C1 1 03-070 CAPACITOR, ELECTRYLITIC, RADIAL LEADS, 1000µF, 50V

CAB 1 32-038 CABINET, PORTABLE TRANSIT ENCLOSURE. CHARCOAL GRAY.

1 34-211 CABINET, INNER LID STORAGE, HVI # PTS-1032D

CB1 1 06-111 CIRCUIT BREAKER, THERMAL, 10A , 250Vac , P&B # W58XB1A4A-10

D1 1 04-415 DIODE, FULL WAVE BRIDGE, 1.5A, 1kVdc, MOUSER # 583-RB157

D2,3 2 04-025 DIODE, 1N4007A

F1 1 06-038 FUSE, 10A, 250V, ABC-10

1 06-015 FUSE HOLDER, LITTELFUSE # 342004A

J2 PART OF PANEL WIRING HARNESS, # PTS-1021W (MODIFIED)

J3 PART OF HV TANK

K1 1 11-150 CONTACTOR, 3PDT , 15A, 120 Vac COIL, MAGNECRAFT # W389ACX-14

M1,2 2 13-180 METER, 3.5 DIGIT LED, GRALEX MODEL #30

MOV1-3 3 06-210 METAL OXIDE VARISTOR, #V250LA10A

P1 1 22-205 CABLE, INPUT POWER, 16/3, 12ft.

P2 1 07-442 CONNECTOR, CABLE, 2 CIRCUIT, CINCH# P302CCT
P3 1 07-054 CONNECTOR, CABLE, 8 CIRCUIT, # 97-3108B-20-7S
1 07-084 CONNECTOR, CLAMP, REDUCING, AN-3057-12-6

PCB-003 1 82-117 PRINTED CIRCUIT BOARD, POWER PROTECTION

PCB-029 1 82-185 +5V DC POWER SUPPLY, HVI # PCB-029
PCB-041V 1 82-1201 PRINTED CIRCUIT BOARD, VOLT METER CALIBRATION
PCB-041C 1 82-121 PRINTED CIRCUIT BOARD, CURRENT METER CALIBRATION

R1,2 2 01-310 RESISTOR, CARBON FILM, 1W, 1K, 5%

R3 1 02-106 RESISTOR, POTENTIOMETER, 0.25W, 10K, MOUSER # 569-25PR-10K
R4 1 01-104 RESISTOR, METAL FILM, 0.25W, 12.7K, 1%
R5 1 01-150 RESISTOR, METAL FILM, 0.25W, 100K, 1%
R6 1 01-100 RESISTOR, METAL FILM, 0.25W, 10K, 1%
R7 1 01-240 RESISTOR, METAL FILM, 0.50W, 1K, 1%
R8 1 01-212 RESISTOR, METAL FILM, 0.50W, 100Ω, 1%

S1 1 10-214 SWITCH, PB, MAINT’D, 250 Vac, 15A, DPST, NO , NEON LAMP, MICROSWITCH
#AML32FBB4AD
1 10-250 SWITCH, PB COVER, BLACK, MICROSWITCH # AML52-N10K
S2 1 10-222 SWITCH, PB, MOM., 125 Vac, 15A, SPDT, GRN LED, MICROSWITCH # AML22CBS2AA
S3 1 10-218 SWITCH, PB, MOM., 125 Vac, 15A, SPDT, RED LED, MICROSWITCH # AML22CBC2AA
2 10-252 SWITCH, PB COVER, BLACK, MICROSWITCH # AML52-C10K
S4 1 10-106 SWITCH, SNAP ACTION, SHORT ARM, OMRON #A-20GV22-B7-K
S5 1 10-514 SWITCH, ROTARY, 6 POL, 2 POS, MOUSER # 10YX062
S6 1 10-512 SWITCH, ROTARY, 3 POL, 4 POS, MOUSER # 105-SR2511F-34S
S7 1 10-402 SWITCH, ROCKER, DPDT, CARLINGSWITCH 62115929-0-0-V

SG1 1 06-205 SPARK GAP, 90 V, C.P. CLARE # CG90L

T1 1 25-108 TRANSFORMER, VARIABLE, SUPERIOR TYPE 116

T2 1 25-306 TRANSFORMER, STEP-DOWN, 24V, 1A, TGC25-24
T3 1 T-138 TRANSFORMER, STEP-DOWN, AUTO, 230/120, HVI # T-138

Last Saved 7/18/2022 [Link] AM T:\DOCUMENTS\Manuals\PTS\pl_pts100DFRa_2k11.doc

Page 1 of 4
HV TANK 84-128 PTS-100 HIGH VOLTAGE TANK, SCHEMATIC # PTS-1133S

C1-4 4 03-236 CAPACITOR, HIGH VOLTAGE, .012µF, 35kVdc, MOTOR CAPACITOR # HR123-35M
CR1,2 2 04-230 DIODE, HIGH VOLTAGE X-RAY STRING, 150 kVdc, 220 mA, EDAL # B1552
J1 1 07-022 CONNECTOR, CIRCULAR, 8 PIN, AMPHENOL # 97-3102E-20-7P
R1,2 2 R219 RESISTOR, WIRE WOUND, 2.5 Kj, 170K, 10%, HVI # 219
R3,4 2 01-452 RESISTOR, METAL FILM, 15.5W, 150M, 1%, EBG # SSX124-150M
R5,6 2 01-510 RESISTOR, WIRE WOUND, 50W, 10K, 5%, OHMITE #L50J10K
SOL1 1 12-210 SOLENOID, GUARDIAN # 11HD-C-24VDC
T1 1 T240 TRANSFORMER, HIGH VOLTAGE, HVI #240
1 34-028 TANK AND HEADER ASM, HVI # TNK-0057D REV A
WB1 1 81-128 WELL BUSHING, 100kVdc, X-RAY CABLE, HVI # DCW-1046A

PCB-003 82-117 POWER PROTECTION PCB

C1,2 2 03-060 CAPACITOR, ELECTROLYTIC, RADIAL LEADS, 100µF, 50Vdc, MOUSER # 140-XRL50V100
C3 1 03-150 CAPACITOR, METALLIZED POLYPROPELENE, 0.22µF, 630Vdc, CDE #DME6P22K
C4 1 03-100 CAPACITOR, METALLIZED POLYPROPELENE, 0.1µF, 250Vdc, MOUSER # 1429-2104
D1,2 2 04-415 DIODE, FULL WAVE BRIDGE, 1.5A, 1kVdc, MOUSER # 583-RB157
D3 1 04-025 DIODE, 1N4007A
J1 1 07-138 CONNECTOR, HEADER, 9 PIN, .156” SPACING, MOLEX # 26-60-1090
J2 1 07-452 CONNECTOR, HEADER, 0.25 QUICK-DISC, 2 PIN, KEYSTONE # 7832
J3 1 07-454 CONNECTOR, HEADER, 0.25 QUICK-DISC, 5 PIN, KEYSTONE # 7835
J4 1 07-456 CONNECTOR, HEADER, 0.25 QUICK-DISC, 6 PIN, KEYSTONE # 7836
J5 1 07-132 CONNECTOR, HEADER, 6 PIN, .156” SPACING, MOLEX # 26-60-1060
J6 1 07-130 CONNECTOR, HEADER, 5 PIN, .1” SPACING, MOLEX # 22-23-2051
MOV1 1 06-207 METAL OXIDE VARISTOR, # V130LA10A
M0V2-4 3 06-210 METAL OXIDE VARISTOR, # V250LA20A
NE1 2 15-114 NEON LAMP, # NE2
P1 1 07-122 CONNECTOR, CABLE, DISPLACEMENT, 9 PIN, .156” SPACING, MOLEX # 09-06-2095
PCB 1 14-003 PRINTED CIRCUIT BOARD, HVI # PCB-003
R1 1 01-262 RESISTOR, METAL FILM, 0.5W, 4.53K, 1%
RY1 1 11-140 RELAY, PCB MOUNT, SPDT, 48 Vdc COIL, P&B # T70L5D131-48
SG1 1 06-205 SPARK GAP, 90 V, C.P. CLARE # CG90L
T1 1 25-315 TRANSFORMER, PC BOARD MOUNT, STEP-DOWN, 115/18/18 @ 350 Ma, 50/60 Hz

PCB-029 1 82-185 +5V DC POWER SUPPLY, HVI # PCB-029

C1 1 03-075 CAPACITOR, ELECTROLYTIC, RADIAL LEADS, 4700 µF, 50Vdc, MOUSER # 140-XRL50V4700
C3 1 03-092 CAPACITOR, CERAMIC DISC, 0.1 µF, 50Vdc, MOUSER # 140-CD50Q9-104Z
D1-4 4 04-030 DIODE, 1kV, 3A, 1N5408
D11 1 04-025 DIODE, 1kV, 1A, 1N4007
J1 1 07-132 CONNECTOR, PCB HEADER, 6 PIN, .156” SPACING, MOLEX #26-60-1060
J2 1 07-138 CONNECTOR, PCB HEADER, 9 PIN, .156” SPACING, MOLEX #26-60-1090
P1 1 07-116 CONNECTOR, CABLE, 6 PIN, .156” SPACING, MOLEX # 09-06-2065
P2 1 07-122 CONNECTOR, CABLE, 9 PIN, .156” SPACING, MOLEX # 09-06-2095
12 07-103 CONNECTOR PINS, .156” SPACING, MOLEX # 08-50-0108
PCB 1 14-029 PRINTED CIRCUIT BOARD, HVI # PCB-029a
Q1 1 05-352 VOLTAGE REGULATOR, TO-3, +5V, 1.5 AMP, #LM7805CT
XQ1 1 HEAT SINK, TO-3 PACKAGE, MOUSER # 532-575703B00
RY1 1 11-013 RELAY, PCB MOUNT, SPDT, 12Vdc COIL, P&B # T7NS5D1-12
T1 1 25-320 TRANSFORMER, STEP-DOWN, 28 VCT, 2 AMP, #VPP28-2000

Last Saved 7/18/2022 [Link] AM T:\DOCUMENTS\Manuals\PTS\pl_pts100DFRa_2k11.doc

Page 2 of 4
PCB-041V 82-1201 VOLT METER CALIBRATION PCB

C1 NOT USED
C2 1 03-040 CAPACITOR, ELECTROLYTIC, RADIAL LEADS, 1µF, 50Vdc, MOUSER # 140-XRL50V1.0
C3 1 03-045 CAPACITOR, ELECTROLYTIC, RADIAL LEADS, 4.7µF, 50Vdc, MOUSER # 140-XRL50V4.7
D1,2 NOT USED
D3 1 04-010 DIODE, SIGNAL, 1N4148
D4 2 04-014 DIODE, ZENER, 5.1V,1N751A
D5 NOT USED
J1 1 07-430 CONNECTOR, PCB HEADER, 12 SOCKET, .1” SPACING, BERG # 66951-012, NEWARK # 50F8756
J2 1 07-136 CONNECTOR, PCB HEADER, 8 PIN, .1” SPACING, MOLEX # 22-23-2081
J3 1 07-130 CONNECTOR, PCB HEADER, 5 PIN, .1” SPACING, MOLEX # 22-23-2051
P3 1 07-120 CONNECTOR, CABLE, 8 PIN, .1” SPACING, MOLEX # 22-01-2087
P4 1 07-114 CONNECTOR, CABLE, 5 PIN, .1” SPACING, MOLEX # 22-01-2057
6 07-104 CONNECTOR PINS, .1” SPACING, MOLEX # 08-50-0114
PCB-041 1 14-041 PRINTED CIRCUIT BOARD, HVI # PCB-041
R1,2 NOT USED
R3 1 01-150 RESISTOR, METAL FILM, 0.25W, 100K, 1%
R4 1 02-110 RESISTOR, POTENTIOMETER, 0.25W, 10K, MOUSER # 569-25PR-10K
R5 1 01-124 RESISTOR, METAL FILM, 0.25W, 24.9K, 1%
R6 1 01-012 RESISTOR, METAL FILM, 0.25W, 49.9Ω, 1%
U1 NOT USED

PCB-041C 82-121 CURRENT METER CALIBRATION PCB

C1 NOT USED
C2 1 03-040 CAPACITOR, ELECTROLYTIC, RADIAL LEADS, 1µF, 50Vdc, MOUSER # 140-XRL50V1.0
C3 1 03-045 CAPACITOR, ELECTROLYTIC, RADIAL LEADS, 4.7µF, 50Vdc, MOUSER # 140-XRL50V4.7
D1,2 NOT USED
D3 1 04-010 DIODE, SIGNAL, 1N4148
D4 2 04-014 DIODE, ZENER, 5.1V,1N751A
D5 NOT USED
J1 1 07-430 CONNECTOR, PCB HEADER, 12 SOCKET, .1” SPACING, BERG # 66951-012, NEWARK # 50F8756
J2 1 07-136 CONNECTOR, PCB HEADER, 8 PIN, .1” SPACING, MOLEX # 22-23-2081
J3 1 07-130 CONNECTOR, PCB HEADER, 5 PIN, .1” SPACING, MOLEX # 22-23-2051
P3 1 07-120 CONNECTOR, CABLE, 8 PIN, .1” SPACING, MOLEX # 22-01-2087
P4 1 07-114 CONNECTOR, CABLE, 5 PIN, .1” SPACING, MOLEX # 22-01-2057
6 07-104 CONNECTOR PINS, .1” SPACING, MOLEX # 08-50-0114
PCB-041 1 14-041 PRINTED CIRCUIT BOARD, HVI # PCB-041
R1,2 NOT USED
R3 1 01-150 RESISTOR, METAL FILM, 0.25W, 100K, 1%
R4,5 1 NOT USED
R6 1 01-012 RESISTOR, METAL FILM, 0.25W, 49.9Ω, 1%
U1 NOT USED

MISC.
2 23-101 KNOB, SKIRTED, POINTER , ALCO # PKD-70B-1/4
1 23-105 KNOB, SKIRTED, DIAL, MOUSER # 45KN021
1 08-854 TERMINAL, BINDING POST, NICKEL PLTD BRASS, CONCORD # 01-1008-1-0210
1 08-859 TERMINAL, BINDING POST, BLACK, HH SMITH # 799-103
1 23-101 HOLE PLUG, 0.375 IN.
4 SCREW, SOCKET HEAD, STAINLESS, ¼-20 X ¾ IN. LONG
6 SCREW, SOCKET HEAD, STAINLESS, 6-32 X 1/2 IN. LONG
1 40-607 MOUNTING SUPPORT, TANK FLANGE, HV # PTS-1009D
1 34-316 BRACKET, ZERO START, HV # BKT-1003D
2 88-002 TEST LEAD, GROUND, BLACK, 20 FT. WITH CLIP AND BOOT
1 88-001 TEST LEAD, RETURN, RED, 20 FT. WITH CLIP AND BOOT
1 08-891 TERMINAL BLOCK, 5 POS,, CINCH # 5-141
20 ft. 22-619 CABLE, COMPOSITE, 2-16 AWG, 6 -18 AWG, BELDEN # 9405
1 88-128 CABLE, EPR SHIELDED , WITH FITTINGS
1 35-278 POWERSTAT SHAFT, PTS-1037D
1 TERMINAL STRIP, 8 POSITION

Last Saved 7/18/2022 [Link] AM T:\DOCUMENTS\Manuals\PTS\pl_pts100DFRa_2k11.doc

Page 3 of 4
GND STK 1 88-150 GROUND HOOK ASSEMBLY, HV # GST-1001D

1 34-205 U-WRAP, HV # PTS-1016D

1 34-1001 PANEL, CONTROL, HV # PTS-1283D

SPECIFICATIONS
PTS-100DF

Part No. PTS-1303S(230V)

Input 230 V, 50/ 60 Hz, 5 amps

Output 0-100 kVdc, 10 mA

Polarity Negative output, Positive ground.

Duty Continuous, capacitive charging

Ripple N/A capacitive load

Regulation N/A

(no ferro-resonant regulator)

Kilovoltmeter 3.5 DIGIT LED DISPLAY,1% FS ACCURACY

0-19.99/0-100.0kVdc

Current Meter 3.5 DIGIT LED DISPLAY,1% FS ACCURACY

0-19.99/199.9 uAdc, 0-1.999/19.99 mAdc

Control Case 14w x 11d x 14 h

HV Tank 12.25w x 12d x 18 h

Control Weight 34 lbs. (15kg)

Tank Weight 68 lbs.(31kg)

Table 1 PTS-100DF Specifications.

Last Saved 7/18/2022 [Link] AM T:\DOCUMENTS\Manuals\PTS\pl_pts100DFRa_2k11.doc

Page 4 of 4