TECHNICAL SPECIFICATION

TB 32 – 32m (105ft) TELESCOPIC BOOM SHIP-LOADER

TB 32 – TELESCOPIC BOOM SHIP-LOADER

Telestack has decades of experience throughout every part of the logistics chain from pit to port and port to
plant and they continue to provide innovative and reliable mobile bulk material handling systems to its
worldwide customer base. Telestack have thousands of installations across the globe in a range of applications
and their products offer enhanced flexibility and efficiency in handling dry bulk material, whether from the pit, the
port or plant.

At Telestack we strive to for fill the maximum expectations demanded by our customers and in doing this every
Telestack Ship-loader is completely designed manufactured and build with the customer’s specific requirements
in mind. Taking this into consideration every machine that leaves our factory is unique and bespoke to the
customer based on application, commodity and customer specification. The below table gives a flavour of the
materials already being handled throughout the world.

Alumina Ore Bark Barley Slag Peat Limestone

Bauxite Bran Calcium Carbide Sugar Quartz Manganese Ore
Caliche Cement Clinker Clay Wood Pallets Sand Sinter
Coal (Thermal) Coke Copper Ore Soda Ash Pet Coke Nickel Ore
Dolomite Fertilizer Grain Sulphur Rock Zinc Ore
Granite Gravel Gypsum Woodchips Sandstone Wheat
Iron Ore Lignite Lime Stone, Crushed Salt Fish Meal

TB 32 – WHY USE MOBILE?

The use of mobile systems throughput Ports and Inland Terminals is ever expanding globally. The innovative nature of
the Telestack range means Operators have the ultimate flexible solution for handling dry bulk in the Port/Terminal. The
Telestack range offers many benefits to your operation including:

• Increased mobility increases flexibility when handling your dry bulk

• No civil construction or planning permissions required
• Lower CapEx investment when compared to fixed infrastructure & mobile harbour cranes
• Environmental considerations – integrated dust extraction & containment systems
• Ideal for muliti–cargo berths when handling dry bulk/containers/break bulk
• Perfect investment for stevedoring companies ensuring lower costs per tonne
• Multi-functional equipment – same units for shiploading/ship-unloading, stacking & reclaiming
• Short lead times from order to operational – Typically 10-24 weeks

2 THE POWER TO MOVE MATERIALS

 TB – UNDERSTANDING OUR TECHNOLOGY

RADIAL FEATURE
The Radial Feature allows the operator to easily trim the hatch
or multiple hatches from one feeding position

− Operator can load a number of hatches from one

single feed-in point without re-positioning the
equipment
− Flexible loading procedure which allows for increased
production rates
− Telestack mobile ship-loaders are hydraulically driven
left/right, which ensures the feeding equipment does
not have to move or stop during the loading process
− Radial function allows the ship-loader to be positioned
in a number of central loading points, allowing
multiple hatches to be loaded while minimizing the
hatch change times
− The luffing feature (raise/lower) of the radial telescopic
offers the operator flexibility to easily raise or lower the
entire conveyor section depending on the free-board

TELESCOPIC FEATURE
The Telescopic Feature can trim a number of hatches without
moving the feeding system

− The Telescopic Boom Ship-loader retracts and

extends in and out allowing the operator to trim the
vessel with ease, without moving or stopping the
equipment, all via the integrated radio remote control
system
− The use of the telescopic technology eliminates the
downtime caused in production by having to move
the equipment with a more efficient and effective
process, especially during final stages of loading
when trimming the vessel

Loading/Trimming Capabilities of a Telestack

Radial Telescopic Boom Ship Loader

3
 METHODS OF FEEDING
TITAN – BULK RECEPTION FEEDERS

BULK RECEPTION FEEDER

Telestack offer a range of Track Mounted,

Wheel Mounted and Static Bulk Reception
Hoppers to enable the client to load from
trucks, wheel loaders and ADT’s which will
feed directly into the Telescopic Boom
Ship-loader. This eliminates double
handling of the material which enables
direct loading from truck to ship.

HOPPER FEEDERS

HOPPER FEEDERS

Telestack offer a range Track Mounted,

Wheel Mounted and Static Hopper
Feeders. These are classified by hopper
capacity, varying from 12m3-24 m3. Hopper
feeders are sized according to capacity
required, pay loader size and material
specification.

MOBILE LINK CONVEYORS

MOBILE LINK CONVEYORS

Telestack offer a range of mobile link

conveyors, varying in lengths depending
on the site requirements. The use of mobile
link conveyors eliminates/reduces haulage
costs from warehouse/stockyard via trucks
or wheel loaders to the ship-loader.

OVERHEAD/TRIPPER CONVEYOR

OVERHEAD TRIPPER/STATIC FEED

CONVEYOR

Telestack ship-loaders can be

designed to accept feed from
overhead conveyors, tripper conveyors
or existing infrastructure.

4 THE POWER TO MOVE MATERIALS

 TB 32 – GENERAL DIMENSIONS

A B

(K, K1)

Section Detail Distance Detail Metric Imperial

A Conveyor Length (End to End) 32.16m 105’ 6”
A1 Conveyor Length (Pulley to Pulley) 31.30m 102’ 8”
A2 Outer Conveyor Length 19.56m 64’ 2”
A3 Inner Conveyor Length 13.14m 43’ 1”
B Discharge Height (Operational) 11.06m 36’ 3”
B1 Discharge Height (Fully Lowered) 6.04m 19’ 8”
C King Pin to Front of Wheels 11.92m 39’ 1”
D Wheels to Discharge Point 17.88m 58’ 8”
A E Slew Pin to Discharge Point 29.80m 97’ 9”
F Angle of Inclination (Operational) 18o 18o
F1 Angle of Inclination (Fully Lowered) 8o
8o"
G Feed in Height (Standard Plinth) 3.56m 11’ 8”
G1 Feed in Height (Wheeled Bogie) 3.56m 11’ 8”
G2 Feed in Height (Electric Tracks) 3.56m 11’ 8”
G3 Feed in Height (Diesel Tracked Bogie) 3.56m 11’ 8”
G4 Feed in Height (All Wheel Travel) 5.82 m 19' 1”
H Conveyor Clearance Height (18 ) o
6.12m 20’
I Operational Height 11.88m 38’ 12”
B J Operation Width (Single Bogie) 8.52m 27’ 11”
J1 Operation Width (Double Bogie) 11.68 m 38' 4”
K Working Length (Operational) 31.5m 103’ 4”
K1 Working Length (Fully Lowered) 32.78m 107’ 7”
C
L Telescopic Boom Extension Distance 10.38m 34’
M Radial Arc (Radius) 11.58m 37’ 12”

5 THE POWER TO MOVE MATERIALS

 TB 32 – SHIPLOADING WORKING DIMENSIONS
Detail Distance Detail Metric Imperial
JETTY DIMENSIONS A Minimum Quay Width 20.34m 66’ 9”
B Undercarriage Length 13.86m 45’ 6”
Clearance Distance
C (Machine Behind the 6.5m 21’ 4”
Berthing line)
Berthing Line to the Centre
D Point of Material 10.06m 33’
Discharge (Fully Raised)
Berthing Line to the Centre
E Point of Material 11.38m 37’ 4”
Discharge (Fully Lowered)
F Discharge Height (Fully
6.1m 20’
Lowered)
G Discharge Height (Fully
11.10m 36’ 5”
Raised)
H Clearance Height (Fully
3.98m 13’
Lowered)
Clearance Height
6.54m 21’ 6”
H1 (Operational)
Based on this maximum free board of the machine is 8.1m,
maximum freeboard at start of loading process
Minimum clearance distance of
I Telescopic Boom
1m (3’ 3”) required at all times 10.40m 34’ 1”
Extension Distance
*(Dimensions based on machine fully retracted at berthing line,
allowing 1m fender)

Red area represents the area

covered by the radial arc of the
ship-loader

Detail Distance Detail Metric Imperial

A Maximum Radial Travel Distance of Extended Conveyor at 90O Radial Arc 41.7m 136’ 8”
B Distance from the rear of Conveyor to the Edge of the Jetty/Quayside 21.16m 69’ 5”
C Distance from Rear of Conveyor to Discharge Point 32.22m 105’ 9”
D Maximum Radial Travel Distance of Retracted Conveyor at 90O Radial Arc 27.00m 88’ 7”
E Telescopic Boom Extension Distance 10.40m 34’ 1”
F Total Radial Angle (F+F) 90O

6 THE POWER TO MOVE MATERIALS

 TB 32 – VESSEL LOADING CAPABILITY

SHIP-LOADER SELECTION GUIDE

Barge Coaster Handysize Handymax Panamax Baby Cape
TB-32 √ √ X X X X
TB 32 √ √ √ √ X X
TB-52 √ √ √ √ √ X
TB-58 √ √ √ √ √ √
Freeboard Height 0-3m 2-6m 4-8m 6-10m 10-14m 16m
Range (Typical) (0’-9’11”) (6’7”-19’8) (13’1”-26’3”) (19’8”-32’10”) (32’10”-45’11”) (52’6”)
DWT (Typical) 100-10,000 500-6,000 10,000 – 30,000 30,000 – 60,000 60,000 – 80,000 –
DWT DWT DWT DWT 80,000 DWT 120,000 DWT

VESSEL LOADING APPLICATIONS

*(More Case studies and references available upon request)

Telestack offers a wide range of mobile ship-loaders to load barges, coasters and larger vessels. Telestacks unique
range of ship loaders are designed taking into consideration maximum and minimum freeboard heights, beam and
quayside widths

BARGE COASTER VESSEL

HANDYMAX VESSEL PANAMAX VESSEL

7 THE POWER TO MOVE MATERIALS

TB 32 – STANDARD FEATURES
WEAR RESISTANT BELTING CLEATED/CHERON BELTING HEAT RESISTANT BELTING
BELTING Robust design means it performs This belting is used for Typically used in various
well when handling heavy and transporting free flowing material industries when transporting hot
abrasive materials. High wear up inclined angles normally over and abrasive materials. Can
and cut resistance, excellent steep angles. The integrally perform with temperatures up to
impact protection and stretch moulded cleats ensure maximum 200oC and suitable for handling
resistance when faced with longevity through the service of hot materials such as clinker,
materials such as gravel, coal the ship-loader. cement, coke, slag etc.
etc.

OIL RESISTANT BELTING FLAME PROOF BELTING COLD TEMPATURE BELTING

Specifically used in applications
To prevent against swelling when where the risk of fire and spread Specifically used in applications
transporting oily materials, this of fire needs to be prevented or were the ship-loader will be faced
belting prevents the belt curling controlled, such as mines, with adverse weather conditions
on the conveyor where it would confined or enclosed spaces that and sub-zero temperatures.
become ineffective at could be a potential safety risk
transporting material. for the operators.

Widths range from 800mm (32”) to 1500mm (60”) available based on application/commodity
Grades range EP 400 3 PLY (4+2mm) to EP 630 4PLY (6+2mm) based on application/commodity

TROUGHING AND RETURN ROLLERS

TROUGHING ROLLERS

127mm (5”) Dia Troughing Rollers,

3 Roll Sets as standard. Troughing
rollers are set at particular degree
depending on belt width, commodity
and application. CEMA rated or
equivalent and upgrade to
galvanised roller board option
available (Marine Spec).

PLAIN RETURN ROLLER

102mm (4”) Diameter Plain Return

Roller. Sized depending on
application, commodity and belt
type (Plain/Chevron).

DISC RETURN ROLLER

150mm (6”) Diameter Spiral Return

Roller. Commissioned depending on
application, sized and belt type
(Plain/Chevron).

DRIVES & BEARINGS

SHAFT MOUNTED ELECTRIC
DRIVES
Shaft mounted helical bevel gearbox
with direct drive motor mounted on
inner and outer conveyor.

Electric Drive Motors, IP 66 and IE3

Efficiency as Standard.

All motors are sized and specified

based on individual application,
commodity and project parameters,
as this will vary from project to
project.

Mounted on SKF Bearings ELECTRIC SHAFT MOUNTED DRIVES

8 THE POWER TO MOVE MATERIALS

WINCH SYSTEM

WINCH DRIVE SYSTEM

The Telescopic Boom Conveyor is extended and retracted

using a wire rope and winch system.

Electric Drive Motors, IP 66 Rated as standard and IE3

Efficiency as Standard.

Heavy duty wire rope used for optimum tensile strength,

whilst guarding against failure.

Emergency rope break system built into every conveyor as

standard, which will activate in the unlikely event of a wire
rope break scenario.

HYDRAULICS
ELECTRO-HYDRAULIC POWER PACK
Electro-hydraulic power pack with 50-200 litre oil
reservoirs (Depending on Application or
Commodity). This power pack operates all TELESCOPIC TRESTLE INTERNAL HYDRAULIC WHEEL
hydraulic functions – Raise/Lower conveyor, DRIVE
radial left and right, raise/lower under-carriage The telescopic trestle raises and Hydraulic wheel drive for left and right
and any other hydraulic functions lowers the conveyor boom. movement

HYDRAULIC POWER PACK TELESCOPIC TRESTLE HYDRAULIC WHEEL DRIVE

UNDERCARRIAGE/CHASSIS

UNDERCARRIAGE

Heavy duty lattice frame undercarriage to support the

telescopic boom conveyor during operation

LATTICE FRAME DESIGN

9 THE POWER TO MOVE MATERIALS

 TB 32 – MOBILITY OPTIONS

RADIAL PLINTH WHEELED DOLLY

(STANDARD) UNIT

Radial plinth allows Wheeled dolly unit

the machine to be with integrated tow
bolted/fixed to the hitch that allows the
ground in a machine to be
static/stationary transported around
application. Plinth site via wheel loader
allows the machine or other ancillary on-
to radial left and site vehicles.
right.

DIESEL/ELECTRIC ALL WHEEL

TRACKED BOGIE TRAVEL MODE
Diesel
Hydraulic/Electro- Self-propelled All
Hydraulic driven Wheel Travel System
tracks for site for optimum mobility
movement with for ship-loader
pendant remote relocation, from
control to allow self- hatch-to-hatch and
propelled site vessel trimming (All
movement (Rubber modes are detailed
track pads upgrade below)
optional)

ALL WHEEL TRAVEL

Telestack’s market leading mobility system, offering optimum flexibility when manoeuvring the machine around the jetty. The
five modes offer complete mobility during ship-loader relocation, from hatch-to-hatch and vessel trimming. The Mobility
System is radio remote controlled by an operator from either the jetty or the vessel.

IN-LINE TRAVEL CAROUSEL MODE RADIAL MODE PARALLEL TRAVEL CRAB MODE
Enabling full 360o
Enabling the machine rotary movement of Enabling the machine Allowing fast hatch to Enabling a narrower
to easily travel to and the machine for to trim multiple hatch transition. footprint of machine
from the Berthing manoeuvring on tight hatches from one on jetty/quayside
Line/Vessel jetty’s with restricted fixed feed in point where width is limited
space

10 THE POWER TO MOVE MATERIALS

 TB 32 – DUST SUPRESSION & CONTAINMENT OPTIONS
All Dust Suppression & Containment Features are Optional Extras

GALVANISED DUST COVERS (OUTER) FULLY SEALED TRANSFER POINTS

FULLY SEALED FEED-IN-POINT This minimizes the dust emissions and keeps the This eliminates dust and spillage on the transfer
material dry when the material is flowing on the outer point from the outer to the inner conveyor. With fully
This minimizes the dust emissions when transferring conveyor. The galvanized finish ensures that they are enclosed belt to chute point to eliminate dust and
between feeding conveyor and the Telescopic Boom long lasting and eliminates rust or corrosion in harsh spillage around the vessel (Outer/Inner under tray
Ship-loader environments option available)

WATER SPRAY BARS

Full dust suppression water spray

bars that spray a constant flow of
water on the material as it flows from
the inner conveyor. By wetting the
material, it ensures that there is
minimal dust on site as the material is
transferred. Located:
o Discharge Point
o Outer to Inner
o Front of Feedboot

INTEGRATED DUST SUPPRESSION UNITS CANVAS DUST COVERS (INNER) CONTAINED DUST SUPRESSION CHUTE

By using pneumatic technology these dust extraction units, This minimizes the dust emissions and keeps the Range of chutes available depending on application
significantly reduce dust emissions from the feed-in and transfer material dry when the material is flowing on the inner and material
point (In the feed in point and from outer to inner conveyor). conveyor. These retractable dust covers ensure that o Rubber Sock
the conveyor is covered when using the telescopic o 360o Radial Trimming Chute
- 1 x Dust Extraction System in front of Feed-boot feature. o Deflector Chute (Fore And AFT)
- 1 x Dust Extraction System at Transfer point from outer to inner o Telescopic Free-fall Chute
conveyor o Telescopic Steel Free-fall Chute
- 1 x Compressor, Enclosure, piping and wiring integrated into o Telescopic Cascade Chute
Telestack system

11 THE POWER TO MOVE MATERIALS

 TB 32 – DISCHARGE & CHUTE OPTIONS
*(Optional Dust extraction at each transfer and discharge point)

NO CHUTE AS STANDARD SQUARE TO ROUND WITH RUBBER Deflector Chute (Fore And AFT)
DISCHARGE CHUTE This chute is used to direct the material
Free flow of non-dusty material from the Directional square to round chute used in either fore or aft, used in conjunction with
conveyor. Used in situations where degradation conjunction with rubber sock enabling to the telescopic boom, this enables the
of the product and dust emission is not critical. operator to direct material into the hatch. operator to direct material under coaming
areas.

360O RADIAL TRIMMER

This chute is used to direct the material
360o rotation from discharge point, used
in conjunction with the Telescopic Boom,
this enables the operator to direct
material under coaming areas.

TELESCOPIC FREE-FALL CHUTE TELESCOPIC CASCADE CHUTE

The free-fall system greatly minimises dust The cascade system minimises dust TELESCOPIC STEEL CHUTE
emissions when loading the vessel, allowing a emissions and material degradation. The Steel Telescopic Freefall Chute is
straight and unhindered fall for the material into Controlled decent to reduce the velocity used where a 360o trimmer/deflector
the vessel. (Optional Dust extraction at of the material as it descents through the chute is required to direct material at
discharge point) chute. bottom of chute.

*(Chute selection will have influences to final cost and design of machine)

12 THE POWER TO MOVE MATERIALS

 TB 32 – PAINT OPTIONS & SPECIFICATION

PRE-PAINT PREPARATION
− All steel work Degreased/Cleansed
− Shot blasted in accordance with standard SA 2.5
− Steel shot blasted with synthetic mineral silicate using a grain size of 0.2 – 1.5mm, to give a high cleaning
rate and etch acceptable for coatings.

Option ID Micron Coats Finish range

Finish DFT (µm)
1 2 3 4 5

Telestack P1 140 K3 PU PU N/A N/A 120µm -

(Standard) (Flash) 155µm
Telestack P2 250 Zinc K3 PU PU N/A 250µm -
(Marine) (Flash) 300µm

Telestack P3 300 Zinc K3 K3 PU PU 275µm -

(Special) (Flash) 325µm

− A – K3 – High Build Two-Pack Epoxy Primer - A high performance two-pack epoxy primer designed
to meet the exacting requirements of the agricultural and construction equipment markets, used in all
applications.
− B – Zinc Rich Epoxy Primer – Zinc based epoxy primer with capability for high build application, used
in Marine and very abrasive applications.
− C – High Solids Two-Pack Polyurethane Finish – High performance Two-pack polyurethane
designed to meet the exacting requirements of the ACE and materials handlings market, can be used
in all applications.

COLOUR

− RAL - 7011– Telestack Grey

− RAL - 3001 - Telestack Red

All steel work fully painted, including inside edges of holes/cut-outs, along edges and underneath/hidden faces
not normally viewed.

*(All externally purchased items shall have a nominal DFT of 50-100 µm, as delivered to Telestack. If additional
paint is required this must be discussed up front with the sales team.)

STANDARD TELESTACK PAINT COLOUR CUSTOM MACHINE COLOURS AVAILABLE

13 THE POWER TO MOVE MATERIALS

SHIP-LOADER CONTROL SYSTEMS

CONTROL PANNEL MIMIC

Machine includes a separate control panel
for AC Voltage. Start / stop conveyor from
this panel. Features include: Integrated
Estop, Machine start stop, Fault Reset, Dual
Language Mimic, Isolator, etc.

DUAL LANGUAGE MIMIC

FAULT DIAGNOSITICS (L.E.D)

Fault-diagnostic panel, with L.E.D
PLUG AND PLAY ELECTRICS
indications that will highlight any faults
within the conveyor system for easy review
Quick link system that enables
and resolution.
quick connection between
bolted sections, ensuring easy
assembly and operation

MALE/FEMAILE PLUG SLOTS

Male and female plug slots for quick

connection to 3 phase quayside power.

IP 66 RATED ENCLOSURE

Water/Dust resistant enclosure for

optimum electrical component protection
against harsh elements and conditions.

MAIN ISOLATOR

Main safety measure for switching off all

machine functions

MACHINE POWER OPTIONS

ON SHORE PLUG IN POWER INTERGRATED GENERATOR

Standard Telestack shiploading equipment is typically Generator integrated into the undercarriage that allows
run of 3 phase quay side power. Telescopic Boom Ship- the ship-loader to be operated and manoeuvred without
loaders are supplied with the ability to plug directly into a the need for an external power source. All functions of
quay side power source with pre-fitted panels and plugs,
the unit are powered from the integrated generator
offering a plug in and go solution.
allowing for a fully autonomous and mobile unit.

3 PHASE POWER SUPPLY INTERGRATED GEN-SET

14 THE POWER TO MOVE MATERIALS

 TB 32 – OPTIONS
ELECTRICAL OPTIONS
− Radio Remote Control
o Controls the conveyor’s raise / lower, slewing left / right, telescopic in / out and
conveyor start and stop functions, also including an emergency stop.(All function
remote control).
− Isolators on Each Individual Motor
o Additional safety measure for conveyors which do not have access walkways,
double trapped key locks and gates.
− TSRM and Plug and Socket to Interlock Auxiliary Mobile Equipment
o A quick link system to enable the Telestack conveyor to connect to the feeding
conveyor, to ensure that there is communication between both units. Requires tail CONTROL PANNEL
shaft rotation monitor option also.
− Secondary Safety Limit Switches on Wheel Drive
o This provides a double back-up of secondary limit switches on each wheel drive
and physical bars situated on the wheel drive path to eliminate any possibility of
the conveyor traveling beyond its intended radial slewing distance.
− Pull Chords on Dual Access Walkways
o This provides another safety feature when availing of the dual access walkways.
Pull chords are installed the length of each side of the walkway including e-stop
controls.
− Belt Rip Detection INTERGRATED GEN-SET
o This is a safety feature which indicates to the operator is the belt is ripped and
atomically stops the conveyor to minimise further damage. This is specifically used
when handling sharp materials, in which the operator can monitor the belt integrity.
− Anti-Collision Tilt Switches
o This is another safety feature which ensures that the unit does not collide with any
other equipment on site. This minimises operator errors and potential damage to
the conveyor.
− Stainless Steel Housing for Electrical Components
o Eliminates possible rust or corrosion very harsh conditions by enclosing important
electrical components in stainless steel housing.
− L.E.D Lighting LED FLOOD LIGHTS
o This is lighting installed on the discharge points of both outer and inner conveyor
to allow for night time operation. This ensures that production rates are maintained
throughout the operation.
− Change Over Switches (Change from gen-set power to 3 phase electric power)
o Changeover switch fitted in control panel + 1 x plug and socket control panel. With
isolator, MCCB, contactor, plug and socket fitted.
− Belt Skewing Switches (Inner & Outer Conveyor)
o A system to warn the operator if the belt is drifting unnecessarily to either left or
right hand side.
− Emergency Rope Break System
RADIO REMOTE CONTROL
o Safety brake device / clamp used to control the inner boom. Will activate in unlikely
event of rope break scenario of the inner conveyor.
− Winterisation Upgrade (Operation down to minus 40 degree applications)
o This includes: Contactors in panel, heating to hydraulic tank, Low temperature
hydraulic oil, Anti-condensation heating to drive motors, LED emergency light in
panel, Control panel heaters, Electrical cabling to minus 40 degrees, Motor and
Gearbox upgrades, Winterised bearing upgrade, belting upgrade.
− Enclosed Integrated Generator Set into Undercarriage of conveyor
o Tier 2 generator that allows the conveyor to operate and move independently
without the need for an external power source (Tier 3 and 4 Models Available)
– VSD (Variable Speed Drive) BELT SKEWING SENSORS
o Mounted in the electric control panel, allowing the operator to adjust the speed of
the belting to increase/decrease throughput
− Operator Cabins
o Enclosed operator cabins with the option for light, heat and air conditioning
− Miscellaneous Electrical Options
o Blocked Chute Probes
o Ultrasonic Height Sensor with timer for stockpiling
o Tail Shaft Rotation Monitors
o ATEX Conformity
o Visual and Audible Alarms
o Anti-condensation heaters in motors OPERATORS CABIN
o Air conditioned electric control panel

15 THE POWER TO MOVE MATERIALS

 WALKWAYS
− Dual Access Galvanized Walkways on Outer Conveyor
o This allows for easy servicing, monitoring and maintenance of the conveyor in use. Also, it increases
the safety of the operator on site.
o This includes galvanized flooring, kick plates and hand-railing
− Gates at Top of Steps for Security and Safety
o This is an effective safety feature which ensures the conveyor cannot be turned on or operated when
maintenance is taking place from the walkway.

DUAL ACCESS WALKWAYS

WEAR LINERS & HOPPER EXTENSIONS

− Hopper Feed-boot Extension
o Increased hopper height to reduce dust or spillage when discharging into the feed area during surges
of material. This also allows for a wider target area for the feeding equipment.
− Fully Sealed Feedboot
o Extended length feedboot, enclosed with circular inlet, with material deflectors, extended skirting and
double sealing (Recommended for free flowing and dusty applications)
− Abrasive Resistant Lining in the Feed-boot and Transfer Point
o Bolted into the feed-boot and transfer point (Outer to inner) to prolong the life and resistance of the
feed-boot to wear. Used in applications with large lump sizes and abrasive material.
− ULFPL Lined Tapered Feed-boot and Transfer Point (Low friction liners)
o Bolted into the feed-boot and transfer point (Outer to inner) to allow the sticky material to flow freely at
these points. These low friction liners ensure the sticky material does not block the material transfer
points.

FULLY SEALED FEEDBOOT CUSTOMISED FEEDBOOT ABBRASIVE RESISTANT LINERS

16 THE POWER TO MOVE MATERIALS

 BELT WEIGHTERS AND IMPACT PROTECTION
− Single Idler Belt Weighing System
o Installed on the conveyor to provide accurate measurement and recording of batch weights, flow rates
and belt speed. This is installed just passed the feed-boot for maximum efficiency.
− Double Idler Belt Weighing System
o Installed on the conveyor to provide accurate measurement and recording of batch weights, flow rates
and belt speed. The double idler is installed just passed the feed-boot (2 x idlers) for maximum
efficiency and accuracy.
− USB Data Logging System to Download Information from Belt Weigher to PC
o This is an optional upgrade to the Belt weigher control panel for extracting all the information from the
panel into your computer system for review and analysis in a table format
− Impact Bed Under Feed-Boot and Impact Centre Rollers on Inner Conveyor
o Upgraded impact bed under feed-boot for increased protection in transfer point for larger lump sized
material. This minimizes the impact and wear in this area
o The impact centre rollers on the length of the inner conveyor provide protection on the transfer from
outer to inner conveyor. They are included the entire length so depending on the position of the
telescopic inner there is protection provided throughout

USB DATA LOGGER IMPACT CENTRE ROLLERS LOW FRICTION IMPACT BED

MISCELLANEOUS
− Hydraulic Oil Upgrade
o U68 Hydraulic Oil in Hydraulic Tank – This is specialized hydraulic oil for operation in hot climates
and specific temperatures to ensure optimum operation in the hydraulic system
− Roller, Scraper and Drum Options
o 2 Belt Tracking Rollers - Includes 2 x rubber lagged return rollers (Outer and Inner Conveyor) –
This is recommended upgrade to ensure the belt is tracking when handling ranges of material and
when the ship-loader is being fed at different heights and angles
o Ceramic Lagging on the Drive Drums - Ceramic lagged head drive drum to increase traction of drive
drums on the belt. Both inner and outer head drums are ceramic lagged
o Rubber Lagging on Non-Drive Drums - Rubber lagged tail drive drums to increase traction of tail
drums on the belt. Both inner and outer tail drums are rubber lagged.

CERAMIC LAGGED DRUM SELF ALIGNING TRACKING ROLLER

17 THE POWER TO MOVE MATERIALS

 SAFETY & INDUSTRY STANDARDS
All Telestack machines are compliant with the following standards:

• BS EN 618:2002 +A1:2010 - Continuous handling equipment and systems.

• BS EN 953:1997+A1:200 - Safety of Machinery - Guards
• BS EN ISO 13857:2008 Safety of Machinery - safety distances to prevent hazard zones being
reached by upper and lower limbs
• BS EN ISO 12100:2010 - Safety of Machinery - General principles of design - Risk assessment and
risk reduction
• BS EN ISO 13850:2008 - Safety of Machinery – Emergency Stop Equipment
• BS EN 60204-1:2006 + A1:2009 - Safety of Machinery – Electrical Equipment of Machines
• Safety and EMC requirements for equipment for mechanical handling of bulk materials except fixed
conveyors
• CE Certified

QUALITY & MANUFACTURING STANDARDS

Scope of Supply - The Design, Manufacture and Installation of Bulk Material Handling Systems – Servicing Ports,
Mining and Quarrying Industries on a Global Scale

• ISO 9001:2008 - Quality Management Systems Certified

• ISO 14001:2004 - Environmental Management Certified
• OHSAS 18001:2007 - Occupational Health and Safety Management

18 THE POWER TO MOVE MATERIALS

TB 32 – TRANSPORT & INSTALLATION

Containerisation
− Telestack units can be packed into
40ft (12m) containers for efficient and
economic global travel
− The equipment is designed,
manufactured, built and fully tested in
the factory before dispatch
− The client can inspect the completed
unit during the testing procedure in `
the Telestack for approval if required
‘Ro-Ro’
− Units shipped fully assembled
`
Flat-Bed/Trailer Transportation
− Shipped
` `
in 2/3 large pre-assembled
sections for quick setup on site

Assembly
− Typically assembly time is
approximately 3-4 days for a typical
Ship-loader
− All sections are bolted together so no
welding is required on site
− All units are pre-wired with each unit
using plug-&-socket technology for
interlinking the sections and auxiliary
equipment, eliminating complex
electrical work on site `
− The units include fully built and
tested hydraulic systems, eliminating
complex assembly on site

Testing & Training

− All units are fully assembled, quality
checked, tested and broken down
before they left the factory
significantly reduce commissioning
time on site
− Telestack can supply(If required) an
installation engineer to oversee the
process, dry/wet commission the unit
an provide detailed training for the
operators

19 THE POWER TO MOVE MATERIALS

AFTERSALES
Dedicated Facility With A Dedicated Team - Telestack after-sales department quickly solve problems to
ensure the safe and efficient operation of Telestack equipment in the field and support regular maintenance and
uptime of the product. Parts packages are tailored to suit the equipment, the application and the location.

The Correct Part First Time, Every Time – Our spare part team does extensive research into ensuring that you
receive the correct parts ASAP. Telesatck will go above and beyond to get your machines up and going. All of
our Telesatck Spares teams do extensive internal training regarding the spare parts on your machine.

Consistent Quality that you Have Come to Expect from Telestack – Consistent quality is at the heart of what
we do. Internal quality checks exist to ensure that you receive the correct part and that is of sufficient quality.

What We Do – Within the Spares department we continuously build and develop strong relationships with our
customers, putting your needs at the fore. Particularly in relation to after ales support, spare parts queries,
shipping and transport and assistance with technical knowledge where possible. We have a team dedicated to
assist you with all issues relating to after sales

Aftersales Contact Info

Tel: +44 (0)28 8225 1100

Email: spares@telesatck.com
Web: www.telestack.com/aftersales/

20 THE POWER TO MOVE MATERIALS

Telestack Limited
Bankmore Way East
Omagh, Co.Tyrone
Northern Ireland
BT79 0NZ
THE
Tel:+44 (0) 2882 251100 POWER
Fax:+44 (0) 2882 252211
Web: www.telestack.com TO MOVE
Email: Sales@telestack.com MATERIALS
The information in this document is for information only and is subject to change without notice. Telestack assumes no liability resulting from errors
or omissions in this specification, or from the use of the information contained herein. Due to the continual product development we reserve the
right to change specifications without notice. Any product dimensions and figures given out in this specification are for guidance purposes only.
These results will vary depending on product, commodity and application. Some or all of the machines in these pictures may be fitted with optional
extras. Telestack is a registered trademark.