PRODUCT KNOWLEDGE
and
INSTALLATION GUIDE
The VAZCRETE Prefab System simplifies
and speeds-up fence construction using our
prefab system. Prefabricated columns,
panels, and beams are manufactured in a
controlled environment under strict
standards to provide consistent high quality
prefab materials using the patented design &
methods of Vazbuilt Technology.
Parts of Prefabricated Modular Housing and Fence:
The system is 30% faster to install than
concrete hollow blocks, has beautiful smooth finish (no need to plaster) and is
transferable.
Advantages of VAZCRETE Prefab System:
• Easier and faster to build • No heavy equipments needed for construction
• Minimal waste, can be • Minimum labor force required
cut to size • Exceeded the Philippine Building Code requirement
• Expandable during earthquake simulation test
• Transferable • Manufactured in a controlled environment producing
consistent, high quality precast material
STANDARD PRODUCT DESCRIPTION
BACK-TO-BACK DESIGN PANEL
Dimensions
L T H
2000 mm 40 mm 500 mm
• Rectangular concrete material
used as panel
MATERIAL DATA SHEET
Skeleton Bars (Vertical) 4-480 mm
Skeleton Bars (Horizontal) 4-198 mm
Rebars (Diameter) 5.0 mm
Concrete Mixture 1:2.5:2.5
PSI 2,500 – 3,000
• RETAINING PANEL WITH WEEP HOLES
Dimensions
L T H
3000 mm 75 mm 500 mm
• A panel that holds or retains soil behind it.
MATERIAL DATA SHEET
Skeleton Bars (Vertical) 4-480 mm
Skeleton Bars (Horizontal) 4-198 mm
Rebars (Diameter) 12 mm
Concrete Mixture 1:2.5:2.5
PSI 2,500 – 3,000
• INTERMEDIATE COLUMN WITH THREE GROOVES
Dimensions
L T H
2000 - 4000mm 130 mm 160 mm
• Rectangular prism used as column
for fences
MATERIAL DATA SHEET
Skeleton Bars (Length w/ Dowel) 3,700 – 4,500mm
Rebars (Diameter) 10 - 16 mm
Stirrups (Length) 640 mm
Stirrups (Diameter) 5.0 mm
Concrete Mixture 1:2.5:2.5
PSI 2,500 – 3,000
• CORNER-COLUMN WITH THREE GROOVES
Dimensions
L T H
2000 - 4000mm 160 mm 160 mm
• Rectangular prism used as column
for residential house
MATERIAL DATA SHEET
Skeleton Bars (Length w/ Dowel) 3,700 – 4,500mm
Rebars (Diameter) 10 - 16 mm
Stirrups (Length) 640 mm
Stirrups (Diameter) 5.0 mm
Concrete Mixture 1:2.5:2.5
PSI 2,500 – 3,000
• HALF TIE BEAM
Dimensions
L T H
500-3000mm 50 mm 130 mm
• Half thick size concrete beam used
as capping at the edge panels which
do not require barbed wire or broken
glass installation
MATERIAL DATA SHEET
Skeleton Bars (Length w/ Dowel) 2000-2500mm
Rebars (Diameter) 10mm
Stirrups (Length) 230mm
Stirrups (Diameter) 5mm
Concrete Mixture 1:2:3
PSI 2,500 – 3,000
• TIE BEAM
Dimensions
L T H
2000 - 3000mm 100 mm 130 mm
• Concrete beam used as capping at
the edge panels which require the
installation of cyclone wire barbed
wire or broken glass
MATERIAL DATA SHEET
Skeleton Bars (Length w/ Dowel) 2000-2500mm
Rebars (Diameter) 8 mm
Stirrups (Length) 230 mm
Stirrups (Diameter) 5 mm
Concrete Mixture 1:2:3
PSI 2,500 – 3,000
• PLINTH
Dimensions
B T H
450 mm 280 mm 400 mm
• Concrete footing used as base for
temporary fences and houses
MATERIAL DATA SHEET
Skeleton Bars (Length) 400mm
Rebars (Diameter) 8 mm
Stirrups (Length) 1000 mm
Stirrups (Diameter) 5.0 mm
Concrete Mixture 1:2:3
PSI 2,500 – 3,000
METHODOLOGY
INSTALLATION GUIDE
1. Layout and Batter boards 2. Preparation of Concrete Footing
2. Pour Concrete on Footing 4. Backfill footing
5. Insert wall panels 6. Install Upper Tie Beams
7. Pour Concrete Joints 8. Retouch Wall Panel Joint
Coolcrete is a 100mm (4inch) thick, lightweight precast panel
using LIGHTHERM aggregates and cement. It has a typical
minimum width of 500mm and a customizable length up to 3m.
Application:
Benefits:
• Easy to install with tongue and groove edges • High compressive strength
• Cut to size installation = no waste • Non toxic
• Waterproof treatment • Lightweight
• Thermal insulation 0.067w/mk • Moisture proof
• Fire resistant 3-4hrs • Earthquake resistant
• Acoustic insulation 14dB reduction • Energy-saving
METHODOLOGY
INSTALLATION GUIDE FOR L-BRACKET REBAR
1) Install the rebar about half the length into the concrete.
2) Cut a block of 90 x 50 x 50mm into the panel.
3) Put grouting onto the floor then slot in first vPanel in by ensuring the panel
opening is slot into the rebar and secure side of panel to adjacent
4) Slot in top L-Bracket.
5) Secure L-Bracket to ceiling using Hilti X-GHP 20mx Nail (Optional).
ii) If first panel is free standing, after slotting panel to bottom track, concurrently
level panel and mark position of L-bracket to ceiling and secure it.
6) Repeat step 1 to step 2.
7) Put grouting onto the side of panel first before slotting in another panel.
8) Repeat step 6 to step 7
9) Fill panel opening for rebar with grouting.
Joint Finishing
10) To apply vAcrylic first coat over the joint area, follow by vFlexiMesh and another
vAcrylic coat over immediately.
Lightherm is a lightweight aggregate specially treated with patented VOD additives. When
mixed with cement, it becomes a lightweight screed which is suitable for indoor and
outdoor applications.
Application: Benefits:
• Wall panel slab
• Flooring • Fast installation
• Lightweight • Ultra lightweight
topping/leveling material - Reduces structural
• Bondek weight
• System leveling
• High Thermal insulation
• Roof Deck Insulation
(0.067w/mk)
• Prefab Bathroom Unit
• Prefab prefinished • Cost saving
volumetric construction • High acoustic insulation
• Acoustic Insulation 14dB reduction in sound
• Steel Decking transmission
• Anti-condensation layer • Water proof
• Drywall Infill • Earthquake resistant
• Structural application
• Prevents condensation
• Geotechnical Solutions
problems on the exterior
• Lightweight cantilever
of building by 35%
• Lightweight ledge
METHODOLOGY
INSTALLATION GUIDE FOR FLOOR TOPPING UP & LEVELLING PURPOSES
1. Prior to installation of Lightherm lightweight screed, lay out waterproofing membrane on the
area to ensure that the water would not pass through it. A proper water ponding test should
be carried out too.
2. Before pouring Lightherm screed, expansion joint shall be installed at every 2000mm x
2000mm interval.
3. Preparation of Lightherm 250 Screed with cement mixer.
• To obtain 0.2m³ of lightweight screed,
-1 bag of Lightherm (170 litre) is to be mixed
with 50kg of cement and 20 litre of water.
• To quantify using a bucket/pail, use the
following ratio:
-6parts (bucket/pail) Lightherm beads
-2parts (bucket/pail) Ordinary Portland
cement
-1part (bucket/pail) water
-Mix for 5minutes
4. Pour Lightherm 250 screed to the accordance level of thickness. Material should be allowed
to cure for a minimum of 24 hours prior to the installation of cement-sand protection screed.
5. Cement sand screed with a minimum thickness of 50mm to be applied above
Lightherm 250 screed, smooth trowel finished.
TRAZO cement tiles are one-inch thick, 30 x 30cm, heavy duty
upcycled outdoor tiles that come in 12 beautiful design patterns
ideal for outdoor use such as walkways, driveways, and parking
lots.
Trazo Tiles are non-skid, weather-proof and reduce heat as
compared to cement finish. They are very durable with PSI rate
of 4000-7000 and come in white, black, red and green.
Application:
Walkways
Driveway and parking
METHODOLOGY
1. Prepare the surface by making it clean and free from dirt.
2. Use a compactor to flatten the area.
3. Place string lines as guide for the desired elevation.
4. Excavate 1 ½ inch on the surface.
5. Lay out the first TRAZO tile at the right corner.
6. Apply 25mm thick cement mixture as adhesive at the back
of tile before installing.
TRAZO cement pavers are two-inch thick, heavy duty concrete pavers used to make
roads, driveways, patios, walkways and other outdoor platforms.
Trazo pavers are permeable, non-skid, weather-proof and reduce heat as compared
to cement finish. They are very durable with PSI rate of 4000-7000 and come in colors
like orange brick, red, brown, yellow, and grey.
BRICKSTONE I-SHAPE
(20 cm x 10 cm x 4.75 cm) (15.3 cm x 20.7 cm x 4.5 cm)
Coverage: 50 pcs/sq.m Coverage: 40 pcs/sq.m
Approx. Weight: 2.1 kgs/pc Approx. Weight: 2.5 kgs/pc
PSI: 2,500 PSI: 7,716.63
DOTS NON-SKID
(30 cm x 30 cm x 3.5 cm) (20 cm x 20 cm x 2 cm)
Coverage: 12 pcs/sq.m Coverage: 25 pcs/sq.m
Approx. Weight: 5 kgs/pc Approx. Weight: 2.4 kgs/pc
PSI: 7,057.15 PSI: 2,500
HEXA-CUBE HEXA-PLAIN
(20 cm x 20 cm x 5 cm) (20 cm x 20 cm x 5 cm)
Coverage: 30 pcs/sq.m Coverage: 30 pcs/sq.m
Approx. Weight: 3 kgs/pc Approx. Weight: 3 kgs/pc
PSI: 4,386.15 PSI: 4,386.15
Benefits: Application:
▪ Permeable ▪ Gardens
▪ Earth-friendly ▪ Walkways
▪ Skid-resistant ▪ Open space
▪ Low maintenance ▪ Hardscapes
METHODOLOGY
1. Prepare Base by making it clean and free from dirt.
2. Use a compactor to flatten the area.
3. Place string lines as guide for the desired elevation.
4. Excavate 2 ½ inch on the surface.
5. Begin lay outing the first TRAZO paver at the right corner.
6. Rubber mallet and sand are needed for the installation to seat the pavers.
7. Finish off with a border to keep the pavers in place.
TRAZO Grasspavers are highly durable and permeable pavers made of cement and
reinforced with steel bars. It has attractive diamond or circle hollow spaces which can be
planted with grass.
DIAMOND GRASS PAVER (GRAY)
Dimensions
L W H
600 mm 400 mm 55 mm
PSI: 2,500
Weight: 23.0 kg/pc
Coverage: 4 pcs. /sq m
Colors: Grey, Red, Brick Orange, Yellow
CIRCLE GRASS PAVER (RED)
Dimensions
L W H
600 mm 400 mm 55 mm
PSI: 2,500
Weight: 23.0 kg/pc
Coverage: 4 pcs. /sq m
Colors: Grey and Red
Benefits: Applications:
▪ Permeable ▪ Gardens
▪ Earth-friendly ▪ Parking Lots
▪ Skid-resistant ▪ Pathways
▪ Low-maintenance ▪ Open Spaces
METHODOLOGY
1. Prepare Base by making it clean and free from dirt.
2. Use a compactor to flatten the area.
3. Place string lines as guide for the desired elevation.
4. Excavate 2 ½ inch on the surface.
5. Begin lay outing the first Grasspaver at the right corner.
6. Rubber mallet and sand are needed for the installation to seat the Grasspaver.
7. Finish off with a border to keep the Grasspaver in place.
DrainBlocs are heavy duty permeable concrete paver designed to effectively disperse
storm water runoff with internal water storage chambers that recharge aquifers.
I-SHAPE
Thickness: 6 inches
PSI: 2,500
Weight: 21 kgs.
Coverage: 13 pcs / sq m
HEXAGON
Thickness: 6 inches
PSI: 2,500
Weight: 15 kgs.
Coverage: 16 pcs per sq. m.
Benefits: Applications:
• Replacement for retention
• Permeable
pond or catch basin
• Prevents flooding
• Parking Lots
• Earth-friendly
• Driveways/roadways
• Skid-resistant
• Low Speed Roadways
• Pest-proof
• Path walks/side walks
• Low-maintenance
• Open Spaces
METHODOLOGY
6” Drainbloc
6-12” Aggregates
1) Excavate the area with depth of 12"-18".
6” for ¾ size gravel base course
6" -8” for Drainbloc
2) Install underground electrical and plumbing pipes before installing the
DrainBlocs.
3) Flatten the area with compactor or roller machine.
4) Place string lines along the desired elevation to serve as guide when seating the
Drainbloc for the finished floor elevation.
5) Install the first unit of Drainbloc in one corner. Remember to keep the units tight
during installation and follow the string lines. Use rubber mallets to "seat” the
units snugly.
6) The individual Drainbloc units can be cut to size to accommodate a variety of
different shaped working areas or obstacles within the working area with a
concrete grinder.
7) Finish off with a border to keep the pavers in place.
DECOBLOCS
Decobloc is a concrete block that has been made with a blend of concrete, sand and
gravel. It is lightweight, nonstructural, and features holes for ventilation. They are most
often used in warmer climates and for privacy walls on entryways, patios, gardens, and
courtyards.
Size: (25 cm x 15 cm x
Coverage: 28 pcs/sq.m
Weight: 3 kls
PSI: 2,500
Methodology:
1. Gather your materials. (Decoblocs, Spacers, Steel Tape, Level, and Construction Adhesive).
2. Make sure you are installing your Decoblocs wall on top of a solid level structure. In this case
we are using a concrete footer.
3. Concrete will be the most common and best equipped material for these projects.
4. It is possible to install Decobloc walls indoors as well – just make sure the surface is level
and solid. Keep in mind breeze blocks are not meant to be load bearing.
5. Before starting any installation, lay out all of your Decoblocs. Unlike tile, Decoblocs aren’t
meant to be cut, so you want to have the whole pattern as part of the wall.
6. Your wall measurements should correspond to your Decobloc layout, so you avoid having to
cut any. Be sure that you’re measuring for space between the blocks as well that will be taken
up by grout (in our case 3/8 inch for the grout).
7. To lay the first row of breeze block, be sure to make guide marks on the supporting concrete
structure. These guide marks need to be precise and boldly drawn.
8. After making your marks, use a wet sponge to clear off the dust on the base.
9. This first row must be centered and aligned perfectly as it’ll be the foundation for the rest of
our wall!
10. Keep building the wall out, row by row, using the adhesive and spacers. It’s best practice to
build around 2 rows at a time to ensure adhesive can dry before continuing to build upwards.
Otherwise, you’re at risk of the wall getting out of alignment.
