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BR5600R Operations Manual Rev 113-09-2023

The BR 5600 R Operations Manual provides comprehensive information on the power factor controller designed for low and high voltage capacitor switching applications. It includes details on specifications, features, connections, and operational guidelines, emphasizing safety and compliance with relevant standards. The manual also outlines the device's capabilities for monitoring, logging, and controlling power factor, along with auxiliary functions and communication options.

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0% found this document useful (0 votes)
285 views112 pages

BR5600R Operations Manual Rev 113-09-2023

The BR 5600 R Operations Manual provides comprehensive information on the power factor controller designed for low and high voltage capacitor switching applications. It includes details on specifications, features, connections, and operational guidelines, emphasizing safety and compliance with relevant standards. The manual also outlines the device's capabilities for monitoring, logging, and controlling power factor, along with auxiliary functions and communication options.

Uploaded by

wasef2wasef
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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BR 5600 R

Operations Manual

Power factor controller for LV / HV


Capacitor switching applications
BR 5600 R power factor controller
for LV / HV Capacitor switching
Operations manual

NOTE

Operations manual for BR 5600 R (16-step output NO relay contacts controller) for
LV/HV Capacitor switching applications.

This manual does not claim to cover all details or variations of the device or to consider all
possible contingencies related to installation, operation, or maintenance.

If further information is desired or special problems arise that are not adequately covered for
the buyer's purposes, the matter should be referred to our office.

The contents of this operations manual shall not become part of or modify any prior or existing
agreement or relationship. The statements contained herein do not create any new warranties
or modify any existing warranty.

Reproduction, transmission or use of this document or its contents is prohibited without


express written permission. Violators will be liable for damages. All rights reserved.

1. High voltage!
2. BR 5600 R for indoor use only!

2
BR 5600 R power factor controller
for LV / HV Capacitor switching
Operations manual

TABLE OF CONTENTS

TABLE OF CONTENTS ..........................................................................................................................3


ORDERING INFORMATION ...................................................................................................................4
FEATURES .............................................................................................................................................5
SPECIFICATIONS ...................................................................................................................................6
CONNECTIONS & WIRING ....................................................................................................................9
MEASUREMENT FEEDBACK CONFIGURATIONS ........................................................................... 16
CONNECTIONS WITH COMMUNICATION PORTS & TEMPERATURE SENSING .......................... 19
MECHANICALS .................................................................................................................................... 20
OPERATIONAL PARTS ....................................................................................................................... 23
INITIAL CHECKS ................................................................................................................................. 29
DISPLAY – LCD VIEWING................................................................................................................... 30
CONFIGURATION / SETTINGS .......................................................................................................... 44
STATUS & ERROR MESSAGES ......................................................................................................... 70
INTERLOCKS WITH CONFIGURATION SETTINGS .......................................................................... 77
COMMISSIONING INSTRUCTIONS ................................................................................................... 79
FAULT FINDING GUIDELINES............................................................................................................ 82
ANNEXURE-A................................................................................................................................... 83
ANNEXURE-B................................................................................................................................... 85
ANNEXURE-C .................................................................................................................................. 86
ANNEXURE-D .................................................................................................................................. 93
Important notes ................................................................................................................................... 110

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BR 5600 R power factor controller
for LV / HV Capacitor switching
Operations manual

ORDERING INFORMATION

BR 5600 R
B-Code: B44066R5615A415

Number of outputs: Total 18 Nos. Up to 16 for Capacitors & up to 3 Auxiliary usage


Number of inputs: 1 No. AC analog / Digital input for auxiliary functions.

Feedback voltage:
A. 3-phases 4 / 3 wire.
B. 2-phases 2 wire.
C. 1-phase 2 wire.

Load current feedback:


A. 3-CT (5Amp or 1Amp)
B. 2-CT (5Amp or 1Amp)
C. 1-CT (5Amp or 1Amp)

Capacitor current feedback:


A. 3-CT (5Amp or 1Amp)
B. 2-CT (5Amp or 1Amp)
C. 1-CT (5Amp or 1Amp)
D. No CT for capacitor current feedback.

Auxiliary power voltage:


A. AC Voltage 2 wire – 90V~ to 485V~
B. DC Voltage 2 wire – 100Vdc to 550Vdc

Usage Directive: Low Voltage (LV) Directive. (Below 1000V~)

Standards Compliance: CE & RoHS

Primary Function: Product is intended to function with LV or HV Electrical supply &


distribution system. Function is for controlling the supply system Power Factor by switching
capacitor banks.

Secondary Function: Monitoring, Logging and Communicating the Electrical measured


parameters.

Additional Function: Providing add-on protection. The product does not come under
“Protection Relay” category / standards.

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BR 5600 R power factor controller
for LV / HV Capacitor switching
Operations manual

FEATURES

 Accurate D-PF (Displacement Power Factor) correction by switching of Capacitor banks.


Refined control of PF correction as per user requirements.

 Total 16nos. (sixteen) Capacitor banks control. Relay contacts with 0.5Amp / 250V~ inductive
load NO-type. Out of 16nos., 15 are regular steps control and 1 is Auxiliary output configurable.

 Capacitor Current measurement and Capacitor banks health monitoring through Current
Transformers of either 5Amp or 1Amp ratings.

 Auxiliary input with AC voltage measurement. Highly useful feature when configured for
Contactor actuator voltage health monitoring with protection tripping & avoiding chatter.

 Auxiliary outputs – Total 3nos. For various Alarm and Control functions. (User set functions).
One Auxiliary output can be configured as Capacitor switching relay.

 Harmonics Measurement (Odd & Even) up to 31st harmonic. For measurement Voltage,
measurement Current and capacitor Current. (THD-F%, THD-Value, TDD%).

 Four quadrant measurement – highly suitable for co-generation usages with solar or wind
power.

 Accuracy for Reactive and Active Power & Energy of Class-2.0. This is as per accuracy standard
IEC-62053 part 21 for Active (P), part 23 for Reactive (Q).

 Data Logging records for Faults/Events, Regular Intervals (user set time interval), Daily logs.

 Digital Communication two ports. One RS-232 for GPRS modem or Logged data download.
Another RS-485 for MODBUS-RTU or MODBUS-ASCII or Logged data download.

 Wide range Voltage and Current measurement through Potential Transformers & Current
Transformers.

 High reliability wide ranging Auxiliary Power Supply with AC or DC voltage input.

 PT-100 temperature sensing terminals for PF system temperature monitoring.

 Automatic & Manual synchronization of Voltage & Current feedback. Without physical wiring
connection change.

 Plug – Socket rear side terminals for reliability, easy maintenance, and manufacturing.

 Fire retardant material housing with IP-54 front side protection.

 Added functions: Easy Edit, Expert Edit, Individual Phase mitigation, HV & LV functionality etc.
make versatile applicability.

 Volt-Amp feedback Vector position selection facility. Used when Voltage and Current sensing
are carried out on different sides of the Transformer.

 Various measurement methods like 3-wattmeter / 2-wattmeter / Balanced Quadrature /


Balanced In-phase. This is to suit the various applications and user requirements.

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BR 5600 R power factor controller
for LV / HV Capacitor switching
Operations manual

SPECIFICATIONS

Sub-
Function Parameter Condition Minimum Maximum
function
Measured
Values
Supply Voltage (V) 3-Phase & Neutral – fund. 50V~ L-N 315V~ L-N
Sinusoidal 3-Phase (3-wire) – fund. 85V~ L-L 550V~ L-L
2-Phase – fund. 85V~ L-L 550V~ L-L
1-Phase & Neutral – fund. 50V~ L-N 315V~ L-N
Current (I) 5 Amp IN: - fund. 75mA(cl-2), 5mA 7.5 Amp
Sinusoidal 1 Amp IN: - fund. 200mA(cl-2), 5mA 1.5 Amp
Frequency Frequency (Hz) 47Hz (for 50Hz) 53Hz (for 50Hz)
(Fundamental Supply Voltage 57Hz (for 60Hz) 63Hz (for 60Hz)
measurement of frequency) meas. range 45Hz meas. range 65Hz
Power / IEC-62053 pt.21 & 23 5Amp range: Class 2: P & Q
Energy 4 quadrant measurement 1Amp range >200mA: Class 2 P & Q
Maximum S (VA), P (W) 1min. sliding Window time Window time
Demand window. Window time user set. 5 - Minutes 60 - Minutes
Harmonics Voltage - L-L & L-N Spectrum: 2nd to 31st Harmonic.
Current - per L (RYB) & N For Voltage and Current.
VA Burden Voltage at 550V~ L-L <1.13VA per ph., <3.40VA total 3-ph
Voltage at 415V~ L-L <0.65VA per ph., <1.95VA total 3-ph
Current at 7.5Amp~ S-CT <1.0VA per ph., <3.0VA total 3-ph
Current at 5.0Amp~ S-CT <0.5VA per ph., <1.5VA total 3-ph
Current at 1.0Amp~ S-CT <0.05VA per ph., <0.15VA total 3-ph
Capacitor Current 5 Amp IN: 75mA(cl-2)25mA<0 7.5 Amp
1 Amp IN: 15mA(cl-2)05mA<0 1.5 Amp
Harmonics Cap. Current - per Ph 2nd to 31st Harmonic
VA Burden Current at 5.0Amp~ C-CT <0.5VA per ph., <1.5VA total 3-ph
Current at 1.0Amp~ C-CT <0.05VA per ph., <0.15VA total 3-ph
Bank VAR value Fund. Voltage, Cap. Ampere & % of capacitor current CT rating.
frequency normalized value. Accuracy 3%: 10% to 100% C-CT rated
Accuracy 10%: 2% to 10% C-CT rated
Offset to target % above the target PF setting 0% 100%
Capacitor
Control
PF Target PF Displacement Power Factor Inductive: 0.000 Capacitive: 0.000
Correction setting
VAR margin Smallest capacitor bank VAR …X … X 1.1 … X 9.9
Offset to target % above the target PF setting 0% 100%
ON/OFF Algorithm Optimal value to target. Single target PF with adjustable No action
control VAR tolerance band
Bank Utilization Limit = C = 01 (00 Disable.) C = 99
(Number of switch ONs / C) + T = 01 (00 Disable.) T = 99
(On duration in Minutes / T)
Relay Contacts Group of 5 numbers X 3 group 5Amp Resistive / 0.5Amp Inductive Amp~
"NO" contacts. 250V~ voltage contact rating.

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BR 5600 R power factor controller
for LV / HV Capacitor switching
Operations manual
SPECIFICATIONS:

Sub-
Function Parameter Condition Minimum Maximum
function
Auxiliary
Supply
Voltage AC supply 90 V~ 485 V~
for energizing unit
DC supply 100V 550V
VA AC supply VA 90V~ to 485V~: metering -- 7.5 VA
consumption With full Control loading -- 15.0VA
DC supply VA 100V to 550V metering -- 7.5 VA
With full Control loading -- 15.0VA
Auxiliary
Functions
Add-on Actions Indicative: LDATA
Fault Regular trip: NTRIP
Instant trip: INS-X
detection:
Recovery Automatic Timer Reset Depending upon fault type.
Manual Reset (Refer details)
Auxiliary Voltage~ Rating AC supply input (abs. max.
290 Volt ~
Input rating) 0 - (Zero) Volt ~
1 (One): > 68
AC measurement range < 3 Volt ~
Volt ~
Digital range
Auxiliary NO contact Galvanically isolated 5Amp Resistive / 0.5Amp Ind. Amp~
Output contacts. 250V~ voltage contact rating.
Hardware Enclosure Type Fire retardant ABS grade
Enclosure / Dimensions Front Facia + depth 146 (H) x 146 (W) x 75 (D) mm
Panel cutout dimensions 138 x 138 mm
Display /
Keyboard / Weight Unpacked unit weight < 0.9 KG with mounting clamps
Packed unit weight <= 1.25 KG
Connectors
IP Class Front Facia: IP-54
Back side Inside Panel: IP-20
Display LCD backlit Yellow Green with LED 16 Graphic Character X 2 Lines
Backlit
Contrast/view Adjust Min - Max 25 key Left key: Light Right key: Dark
presses
Keyboard Isolated tact 7 - Key - User Friendly Up, Down, Left, Right
switch 4 Navigation keys
Enter: For value entering
Selection: Mode & Para. selection
Save: Saving key
Connectors Plug - Socket Voltage Measuring 7.62mm pitch - Pin type lugs
Current Measuring 5.08mm pitch - Screw lockable
Output / Aux Control 7.62mm pitch
Communication & Pt-100 3.81mm pitch

7
BR 5600 R power factor controller
for LV / HV Capacitor switching
Operations manual
SPECIFICATIONS:

Sub-
Function Parameter Condition Minimum Maximum
function
Communication
& Data Logging
Comm. RS-485 Protocol MODBUS- (RTU & ASCII),
PC App data D/L & U/L
RS-232 GPRS Modem & Data AT+ for MODEM,
download PC App data D/L & U/L
Data non-volatile Interval Records: As per user selected
Logging memory Event Records: Communication mode & Data
Daily Records: logging structure.
User Settings Parameters:
Date / Time Real Time RTC maximum deviation. ±1-min in 30-days within op. temp.
Management Clock. (RTC) range

Power down Power down RTC Back-up 30-days minimum back-up time
time backup time with Super-Capacitor range if temp. maintained within
usage. 10°C to 40°C ambient.
Temperature
sensing
Internal unit For Unit right Range within unit operating 0°C +65°C
temperature functioning temperature
PT-100 For PF panel Range within the PF 0°C +100°C
temperature temperature correction panel operating
temperature.
Environmental /
Safety - Type
tests
IEC61326-1 EMC Electromagnetic Compatibility Compliance
EMI Electromagnetic Interference Compliance
IEC61010-1 Safety Safety Standards with Low Compliance
Standards Voltage instruments directive
(category III)
RoHS 2002/95/EC Regulation on Hazardous Compliance
RoHS 3.0 Substances usage.
CE Compliance
IEC60068-2 Dry Heat Storage condition +70°C for Compliance
72Hrs.
Cold Test Storage condition -25°C for Compliance
72Hrs.
Damp Heat Power-up condition Compliance
Cyclic Test At RH 93% +40°C & +25°C
12-12Hrs. cyclic 144Hrs.
Temperature Operating Surrounding Ambient 0°C +60°C
temperature
Storage Surrounding Ambient -10°C +70°C
temperature
Humidity 95%RH
RH% Relative Humidity 10%RH
non-condensing

8
BR 5600 R power factor controller
for LV / HV Capacitor switching
Operations manual

CONNECTIONS & WIRING

Typical Schemes:

1: 3-Wire Balanced Load connection to LV Auto-PF system:

85V~LL to 550V~LL 50/60Hz 3-ph with / without N supply system

Applicability:

 For LV supply system ranging from 85V~LL to 550V~LL, 50Hz / 60Hz, 3-phases with or without
Neutral connection.
 Usage of 3-phases Balance capacitors. Suitable for balanced load requirement.
 Capacitor switching contactors with coil (actuator) supply ranging from 100V~ to 250V~.
 3-Phases 3-Wire (without Neutral) Connection to Auto-PF System.
 Need Auxiliary supply transformer for contactor coil supply voltage with secondary output
voltage as per contactor coil rating. It should be minimum 100V~ and maximum 250V~.

9
BR 5600 R power factor controller
for LV / HV Capacitor switching
Operations manual
CONNECTIONS & WIRING:

2: 4-Wire Balanced Load with Neutral connection to LV Auto-PF system:

175V~LL to 433V~LL 50/60Hz 3-ph with N supply system

Applicability:

 For LV supply system ranging from 175V~LL to 433V~LL, 50Hz / 60Hz, 3-phases with Neutral
connection.
 Usage of 3-phases Balance capacitors. Suitable for balanced load requirement.
 Capacitor switching contactors with coil (actuator) supply ranging from 100V~ to 250V~. Note
the usage restricted with supply system up to maximum 433V~LL and minimum 175V~LL, so
that maximum LN voltage is 250V~ and minimum LN voltage is 100V~.
 3-Phases 4-Wire (with Neutral) Connection to Auto-PF System.
 Need a strong Neutral connection from supply system to Auto-PF System. (To prevent Neutral
floating issues)
 If control supply is provided through step down transformer (Limited between 100V~ to 250V~)
for BR5600R Auxiliary supply and for Contactor’s coil supply, then the supply system can be
used for higher voltage up to 550V~LL value. (With usage of capacitors with right rated voltage)

10
BR 5600 R power factor controller
for LV / HV Capacitor switching
Operations manual
CONNECTIONS & WIRING:

3: 4-Wire Un-balanced Load with Neutral connection to LV Auto-PF system:


(Typical Scheme)

175V~LL to 433V~LL 50/60Hz 3-ph with N supply system

Applicability:

 For LV supply system ranging from 175V~LL to 433V~LL, 50Hz / 60Hz, 3-phases with Neutral
connection.
 Usage of 3-phases Balance capacitors as well as 1-phase capacitors. Suitable for un-balanced
load requirement.
 Capacitor switching contactors with coil (actuator) supply ranging from 100V~ to 250V~. Note
the usage restricted with supply system up to maximum 433V~LL and minimum 175V~LL, so
that maximum LN voltage is 250V~ and minimum LN voltage is 100V~.
 3-Phases 4-Wire (with Neutral) Connection to Auto-PF System.
 Need a strong Neutral connection from supply system to Auto-PF System. (To prevent Neutral
floating issues)
 If control supply is provided through step down transformer (Limited to 250V~ max) to Auxiliary
supply and for Contactor’s coil supply, then the supply system can be used for higher voltage
up to 550V~LL value (with usage of capacitors with right rated voltage).

11
BR 5600 R power factor controller
for LV / HV Capacitor switching
Operations manual
CONNECTIONS & WIRING:

4: HV Feedback–LV Capacitor Auto PF (Single line Diagram Schematic)

5: HV Bus Auto PF (Single line Diagram Schematic)

12
BR 5600 R power factor controller
for LV / HV Capacitor switching
Operations manual
CONNECTIONS & WIRING:

6: Grid & Generator Scheme (Dual PF control)


175V~LL to 433V~LL 50/60Hz 3-ph with N supply system

7: Voltage-Current feedback from HV-LV bus: L(V)H(A) & H(V)L(A)


(Single line Diagram Schematic) – Adjustment by V-A Vector Group.

L(V)H(A) H(V)L(A)

13
BR 5600 R power factor controller
for LV / HV Capacitor switching
Operations manual
CONNECTIONS & WIRING:

8: Extended Capacitor bank numbers Switching scheme: (Usage of 2Nos PFC)


85V~LL to 550V~LL 50/60Hz 3-ph with / without N supply system

Master PF controller Follower PF controller


Controlling Capacitor bank nos. 1 to 16. Controlling Capacitor bank nos. 17 to 32.

Applicability:
 For higher number of Capacitor banks (steps). More than 16nos. Two numbers of BR5600R
units are used with Digital Input and Digital Output 1 connections as shown in the diagram.
 Capacitor Banks Controlled by Master and by Follower are recommended to be 1 to 1 matching.
Even though this is not a mandatory requirement, the recommendation is for achieving better
reactive power control. This is useful with KVAH billing reduction.
 Settings on BR5600R
Master: <MODE EXPERT EDIT> <AUX I/O> <AUX I/P FUNCTION: 32S-MI
<MODE EXPERT EDIT> <AUX I/O> <AUX O/P No.1: 32S-MO (auto set)
Follower: <MODE EXPERT EDIT> <AUX I/O> <AUX I/P FUNCTION: 32S-FI
<MODE EXPERT EDIT> <AUX I/O> <AUX O/P No.1: 32S-FO (auto set)
Master & Follower controllers that are used with matching capacitor bank sizes, the
Configurations and settings should be made identical except for Aux. I/O as specified
hereabove.
 For LV supply system ranging from 85V~LL to 550V~LL, 50Hz / 60Hz, 3-phases with or without
Neutral connection.
 Usage of 3-phases Balance capacitors. Suitable for balanced load requirement.
 Note the supply current measurement CTs (S-CT) for Master and Slave unit are in series
connection.
 Capacitor switching contactors with coil (actuator) supply ranging from 100V~ to 250V~.
 3-Phases 3-Wire (without Neutral) Connection to Auto-PF System.
 Need Auxiliary supply transformer for contactor coil supply voltage with secondary output
voltage as per contactor coil rating. It should be minimum 100V~ and maximum 250V~.

14
BR 5600 R power factor controller
for LV / HV Capacitor switching
Operations manual
CONNECTIONS & WIRING:

Typical control wiring of the PFC output command for Capacitor bank ON/OFF control
through Electro-mechanical contactor switching.

The R-C snubber is recommended for long term reliable operation of Contactor and PFC relay contacts.
Values in the diagram for R & C are typical values. For higher rating contactors (>100Amp~ rating)
C=0.22F and R=22 values are recommended.

15
BR 5600 R power factor controller
for LV / HV Capacitor switching
Operations manual

MEASUREMENT FEEDBACK CONFIGURATIONS

On LV supply system:

Configuration No. 1: 4/3-W / 3-CT Configuration No. 2: 3-W / 2-CT

Configuration No. 3: 2-W (LL) / 1-CT Configuration No.4: 2-W (LN) / 1-CT

16
BR 5600 R power factor controller
for LV / HV Capacitor switching
Operations manual
Measurement Feedback Configurations:

On HV supply system:

Configuration No. 1: 3-W / 3-CT Configuration No. 1: 4-W / 3-CT

Configuration No. 2: 3-W / 2-CT Configuration No. 3: 2-W / 1-CT

17
BR 5600 R power factor controller
for LV / HV Capacitor switching
Operations manual
Measurement Feedback Configurations:

Capacitor Current feedback Measurement Configurations:

Capacitor Configuration No. 3 Capacitor Configuration No. 2

3-CT (individual phase mitigation) 2-CT

Capacitor Configuration No. 1 Capacitor Configuration No. 0

1-CT No Current feedback

Note: In Cap. Config. No.0, the feedback


Is from Supply current CTs. This is for
Capacitor bank VAR monitoring action.

18
BR 5600 R power factor controller
for LV / HV Capacitor switching
Operations manual

CONNECTIONS WITH COMMUNICATION PORTS & TEMPERATURE SENSING

Serial Communication Ports Connection:

BR5600R

Temperature sensor PT-100 connection:

BR5600R

Galvanically isolated

19
BR 5600 R power factor controller
for LV / HV Capacitor switching
Operations manual

MECHANICALS

Front View:

BR5600R

20
BR 5600 R power factor controller
for LV / HV Capacitor switching
Operations manual
MECHANICALS:

Side Views:

Top View:

21
BR 5600 R power factor controller
for LV / HV Capacitor switching
Operations manual
MECHANICALS:

Back View:

22
BR 5600 R power factor controller
for LV / HV Capacitor switching
Operations manual

OPERATIONAL PARTS

Front View (Photo):

Backlit Capacitor
LCD Bank number.
Status on
LCD

Model No.

Operational Soft touch Brand


Health Status 7- Keys LOGO
Status LED Keypad
LED

23
BR 5600 R power factor controller
for LV / HV Capacitor switching
Operations manual
OPERATIONAL PARTS:

Back View – Terminals positioning (Photo):

st
1 SET
5-Capacitor
Control
Relays
Supply CT + 1 Aux.
Current fb Output
Relay

Capacitor CT
Current fb

nd
2 SET
5-Capacitor
Control
Relays
+ 1 Aux.
Output
Relay
Auxiliary
Input

rd
3 SET
Auxiliary Supply (PT) 5-Capacitor
Supply Voltage fb Control Relays
+ 1 Aux. Output
Relay (can be
th
used as 16 step
of capacitor.

24
BR 5600 R power factor controller
for LV / HV Capacitor switching
Operations manual
OPERATIONAL PARTS:

Auxiliary Control Terminals View (Photo):

PT – 100 (3 wire)

25
BR 5600 R power factor controller
for LV / HV Capacitor switching
Operations manual
OPERATIONAL PARTS:

Panel door mounting clamps:

Ensure instructions while mounting the unit on PF correction panel door:

 Remove the Right-hand side plugs terminal (communication) and Upper side plug terminal
(External Temperature sensor PT-100).

 Remove the 4 clamps as per instruction here above.

 Insert BR5600R unit from front of panel door. Insert and secure the mounting clamps as per
instructions here above.

 Put back both the plug terminals.

26
BR 5600 R power factor controller
for LV / HV Capacitor switching
Operations manual
OPERATIONAL PARTS:

Keyboard

Seven (7) Keys

Soft touch with operational feel

UP Key

DOWN Key
Navigation

Keys LEFT Key

RIGHT Key

ENT Key

Control
MODE Key
Keys
SAVE Key

27
BR 5600 R power factor controller
for LV / HV Capacitor switching
Operations manual
OPERATIONAL PARTS:

LED indication on front

COM 2 serial port status


COM 1 serial port status
Auxiliary Output - 3 ON status
Auxiliary Output - 2 ON status
Auxiliary Output - 1 ON status
Auxiliary Input status
Fault indicator
BR 5600R self-diagnosis health check indicator

28
BR 5600 R power factor controller
for LV / HV Capacitor switching
Operations manual

INITIAL CHECKS

Checks before Powering up new BR5600R unit:

1. Inspect BR5600R unit for any physical damage and for tamper-proof seals in torn
state. In case of any of these issues, the unit should not be used and should be
replaced with the good one.

2. Check BR5600R unit is securely mounted on PF correction system panel door with all
the 4 clamps. As per earlier given instructions.

3. Ensure the Wiring to BR5600R is as per the required scheme. The 1.5mm2 Cu gauge
and 1.1kV insulation wires for all Voltage / relay terminals are used. The 2.5mm2 Cu
gauge and 1.1kV insulation wires for all Current (CTs) terminals are used.

4. Check that Supply current CTs and Capacitor current CTs are kept in shorting
condition. (CT Shorting external to BR5600R unit)

5. Ensure that right type of lugs (Pin type) is properly crimped to wires for connection to
BR5600R. Tightening of the screws of the terminals with Maximum 1.5Nm torque.

6. Check that Supply Current CT terminals and Capacitor Current CT socket terminals
are secured by terminal side screws with its plug terminals parts.

7. Ensure the right capacity RC Snubber circuits are used across the Actuator (inductive
coil) of the “Capacitor switching duty contactor”. (For HV capacitor switching, ensure
RC Snubber circuits for intermediate buffering relay Actuator coils too)

29
BR 5600 R power factor controller
for LV / HV Capacitor switching
Operations manual

DISPLAY – LCD VIEWING

Default Display Screen:

On powering up the BR5600R unit

Power ON Screens observed: …….


BR5600R
5

Seconds

Default Display: ……………...

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BR 5600 R power factor controller
for LV / HV Capacitor switching
Operations manual
DISPLAY – LCD VIEWING:

Default Display Screen (Continued):

↑ or ↓ symbol:

↑ Standard: Grid operation

↓ Non-standard: Generator op or Test Capacitors.

Display bottom Line:

Symbols and their meaning: Bottom Line Display Inferences:

Blank: Step No. not in use.  Steps Unused: 3 Nos. (5,15,16)

Step No. is in use. Its OFF.  Steps OFF: 7 Nos. (3,7,9,10,12)

Step No. is in use. Its ON.  Steps ON: 2 Nos. (1,2)

Step No. is in use. Its Discharging.  Steps Discharging: 1 No. (6)

Step No. used as FIXED. Its OFF  Steps Fixed & OFF: 1 No. (14)

Step No. used as FIXED. Its ON  Steps Fixed & ON: 1 No. (4)

Step No. is detected faulty.  Steps declared faulty: 1 No. (8)

Step No. is masked by user.  Steps masked by user: 1 No. (11)

Step No. Utilization limit reached. Masked  Steps masked due to utilization limit: 1 No (13)

Note:

At Power up, all the capacitor status are in “Discharge” – D state. In case user wishes to
bypass this waiting time, can do so by pressing < (Left) key.

31
BR 5600 R power factor controller
for LV / HV Capacitor switching
Operations manual
DISPLAY – LCD VIEWING:

LCD Display & Keyboard functionality

LCD Contrast (Viewing Angle) adjustment:

Contrast on LCD can be adjusted as per the Viewing Angle position.

The adjustment is possible on “Default display” by ◄ - LEFT key or ► - RIGHT key. Multiple
strokes of the ◄ key increases the darkness. Similarly, multiple strokes of the ► key reduces
the darkness, making display lighter. After the adjustment, pressing of ◙ - SAVE key ensures
saving the contrast adjustment.

LCD Contrast & Viewing Electrical Parameters:

View Parameters

Contrast Contrast
Dark Light

MODE Settings
Save LCD
Contrast View Parameters

The diagram view of “Default Screen” with various keyboard functionalities is self-explanatory.

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BR 5600 R power factor controller
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Operations manual
DISPLAY – LCD VIEWING:

LCD VIEWING / SETTING STRUCTURE - Flow chart view:

-.- ↑ IOK

MODE
SELECTION

VIEW EXIT SETTINGS /


Various CONFIGURATION
Parameters WITHOUT SAVING
(Group)

SAVE SETTINGS /
CONFIGURATION
SETTINGS
&
CONFIGURE
VIEW
Various
Parameters
(Within group)

As can be seen from the diagram above, there are two primary Display functions achieved:

1. Display of the measurement parameters.


2. Configuration (settings) of the BR5600R unit as per Application & User requirements.

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BR 5600 R power factor controller
for LV / HV Capacitor switching
Operations manual
DISPLAY – LCD VIEWING:

Viewing Measured Parameters

Main Groups for observing the measured values:

IND. 0.997 ↑ IOK One step before


D x X
VIEW Overall Values of Voltage, Current,
OVERALL VALUES Power, Frequency THD-V, THD-A etc.

VIEW Per Phase Values of Voltage, Current,


Power etc.
PHASE VALUES
VIEW Energy values +Ph, -Ph, +Qh, -Qh, Sh,
ENERGY & Max.Dmd CQh & MD values MD-VA, MD-Watt.

Every Step Capacitor VAR


VIEW
STEP VAR – Norm.
Normalized by removing Harmonics,
Δ-voltage~, Δ-frequency.

VIEW Harmonics in Voltages, Supply & Cap.


st
HARMONICS Currents Up to 31 harmonic number.

VIEW Maximum Values recorded for


MAXIMUM VALUES Voltages, Currents, Power, etc.

VIEW Capacitor Bank every step Utilization


STEP UTILIZATION Value count.

VIEW Auxiliary functions (Cannot be viewed


AUX. FUNCTION in EASY EDIT MODE selection)

VIEW Product Details:


PRODUCT DETAILS

On pressing Enter Key, the group values can be observed.

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BR 5600 R power factor controller
for LV / HV Capacitor switching
Operations manual
DISPLAY – LCD VIEWING:

Viewing Overall Values

PFrms = 0.978 C PF-rms. Last letter ‘I’ or ‘C’ for ind. Or cap.
DPF = 0.995 C DPF – Displacement Power Factor

Amp-Av= 1.723 KA Average of 3 phase current in Amp.


VoltLL= 433.8 V Average L–L or L–N of 3 ph. Voltages~

P = 1131.4 KW Overall rms Active Power in Watt.


P1 = 951.99 KW Overall fund. Active Power in Watt.

Q = 239.11 KVAr Overall rms Reactive Power in VAr.


Q1 = 197.84 KVAr Overall fund. Reactive Power in VAr.

S = 1156.8 KVA Overall rms Apparent Power in VA.


S1 = 972.33 KVA Overall fund. Apparent Power in VA.

D = 443.68 KVA Distortion Power in VA.


Dx = 626.71 KVA Cross Distortion Power in VA.

VTHD-F = 2.523% Voltage THD-F Maximum of 3-phases %.


ATHD-F = 21.78% Current THD-F Maximum of 3-phases %.

AmpC-Av=1.060 KA Average of 3-phases Capacitor current.


Freq. = 50.1 Hz Frequency Value in Hz.

UQ1= 733.98 KVAr Un-comp. Q1 to target PF in VAr.


CQ1= 536.14 KVAr Capacitor injected fund. Power in VAr.

UnbalanceV: 0.3% Unbalance in % value Meas. Voltage – V,


A:12.4% C: 2.2% Meas. Ampere – A, Cap. Ampere – C

Unbalance values (for Meas. V, A & Capacitor A) calculated by formulae:


Value of R-phase is Val-R, Value of Y-phase is Val-Y, Value of B-phase is Val-B
Val-mean = (Val-R + Val-Y + Val-B) / 3
Val-difference = Maximum of |(Val-R – Val-Y)| , |(Val-Y – Val-B)| , |(Val-B – Val-R)|
% UNBALANCE = Val-difference / Val-mean
Phase Sequence Phase sequence of Measurement Voltage.
R–Y–B The phases connected would be shown
with appropriate sequence.

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BR 5600 R power factor controller
for LV / HV Capacitor switching
Operations manual
DISPLAY – LCD VIEWING:

Viewing Phase Values

VIEW
PHASE VALUES

DPF 0.998 I Displacement Power factor of Three


0.998 C 1.000 C phase. I – inductive, C - Capacitive

VLN-RYB 224.5 V Supply Voltage Line to Neutral AC rms


222.8 V 225.2 V values for R, Y & B phases.

VLL-RYB 389.7 V Supply Voltage Line to Line AC rms


387.2 V 390.0 V values for RY, YB and BR phases.

Amp-RYB 1.783KA Supply Current AC rms values in three


1.821KA 1.699KA phases. R, Y, B.

AmpC-RYB 635.5 A Capacitor Current AC rms values in three


638.2 A 629.9 A phases. C-R, C-Y, C-B

Amp-N 34.94 A Neutral Current AC rms value.


AmpC-EL 0.049 A Capacitor Earth Leakage / Neutral current

RP = 388.16 KW Active Power rms in R-phase. (Watt)


RP1 = 364.90 KW Active Power fund. in R-phase. (Watt)

RQ = 91.738 KVAr Reactive Power rms in R-phase. (VAr)


RQ1= 82.665 KVAr Reactive Power fund in R-phase. (VAr)

RS = 418.44 KVA Apparent Power rms in R-phase. (VA)


RS1 = 404.69 KVA Apparent Power fund in R-phase. (VA)

RDx = 101.25 KVA Cross Distortion Power in R-phase. (VA)


RD = 78.334 KVA Distortion Power in R-phase. (VA)

RUQ1= 926.41 VAr Un-comp. Q1 to target PF – R-phase


RCQ1= 369.89KVAr Cap. injected Q1 – R-phase

continued-----------

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BR 5600 R power factor controller
for LV / HV Capacitor switching
Operations manual
DISPLAY – LCD VIEWING:

Viewing Phase Values ---- continued:

Phase Values

continued-----------

YP = 392.61 KW Active Power rms in Y-phase. (Watt)


YP1 = 369.89 KW Active Power fund. in Y-phase. (Watt)

YQ = 96.387 KVAr Reactive Power rms in Y-phase. (VAr)


YQ1= 82.665 KVAr Reactive Power fund in Y-phase. (VAr)

YS = 423.54 KVA Apparent Power rms in Y-phase. (VA)


YS1 = 408.91 KVA Apparent Power fund in Y-phase. (VA)

YDx = 110.31 KVA Cross Distortion Power in Y-phase. (VA)


YD = 82.447 KVA Distortion Power in Y-phase. (VA)

YUQ1= 926.41 VAr Un-comp. Q1 to target PF – Y-phase


YCQ1= 369.89KVAr Cap. injected Q1 – Y-phase

BP = 382.93 KW Active Power rms in B-phase. (Watt)


BP1 = 359.11 KW Active Power fund. in B-phase. (Watt)

BQ = 87.378 KVAr Reactive Power rms in B-phase. (VAr)


BQ1= 78.123 KVAr Reactive Power fund in B-phase. (VAr)

BS = 411.98 KVA Apparent Power rms in B-phase. (VA)


BS1 = 398.59 KVA Apparent Power fund in R-phase. (VA)

BDx = 100.02 KVA Cross Distortion Power in B-phase. (VA)


BD = 77.875 KVA Distortion Power in B-phase. (VA)

BUQ1= 926.41 VAr Un-comp. Q1 to target PF – B-phase


BCQ1= 369.89KVAr Cap. injected Q1 – B-phase

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BR 5600 R power factor controller
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Operations manual
DISPLAY – LCD VIEWING:

Viewing Energy and Maximum Demand


VIEW
ENERGY & Max.Dmd

+Ph= 0012839975 Active Energy rms Import. (Kilo-Watt-hr)


-Ph= 0000008710 Active Energy rms Export. (Kilo-Watt-hr)

+P1h= 0012414096 Active Energy fund. Import. (Kilo-Watt-hr)


-P1h= 0000000907 Active Energy fund. Export. (Kilo-Watt-hr)

+Q1h= 0007980134 Reactive Energy fund. Import (Kilo-VAr-hr)


-Q1h= 0000000098 Reactive Energy fund. Export (Kilo-VAr-hr)

+Sh = 0013986710 Apparent Energy rms. (Kilo-VA-hr)


+S1h= 0013590665 Apparent Energy fund. (Kilo-VA-hr)

MD = 1369.52KVA Recorded Max. Demand in term of VA.


MD = 1249.77 KW Recorded Max. Demand in terms of Watt.

+CQh= 0008003241 Capacitive Energy fund. (Kilo-VAr-hr)

Viewing Capacitor Step VAR values


VIEW Capacitor Bank VAR values are updated on-line.
STEP VAR – Norm.

Step:01 CQ1:KVAr Step no.1 VAR (can be KVAR, MVAR)


@414.7 V 5.0835 Value at L-L/N Voltage. (value as config)

Step:02 CQ1:KVAr Step no.2 VAR (can be KVAR, MVAR)


@414.7 V 10.305 Value at L-L/N Voltage. (value as config)

Number of steps as per user declaration

Step:16 CQ1:MVAr Step no.16 VAR (can be KVAR, MVAR)


@6.351KV 1.1993 Value at L-L/N Voltage. (value as config)

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BR 5600 R power factor controller
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Operations manual
DISPLAY – LCD VIEWING:

Viewing Harmonics

VIEW
HARMONICS
OVERALL THD-F % and THD value
R-Cap.Amp R-Volt-N RY-Volt R-Amp
Y-Cap.Amp Y-Volt-N YB-Volt Y-Amp
B-Cap.Amp B-Volt-N BR-Volt B-Amp

Harm. No. THD-F % and THD value


L-N Volt-RYB L-L Volt-RY-YB-BR
nd
2
rd
3
st
31

Harm. No. THD-F % and TDD-F%


Ph&N-RYB-Amp CPh&N-RYB-Amp
nd
2
rd
3
st
31
Use Navigation
Keys ▲▼◄► to
Move between the
Screens.

Note that Harmonics for Voltage are displayed as THD-F% and THD-F Value.

Harmonics for Supply current and Capacitor current are displayed as THD-F% and TDD-F%.

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BR 5600 R power factor controller
for LV / HV Capacitor switching
Operations manual
DISPLAY – LCD VIEWING:

Viewing Maximum Logged Values:

VIEW
MAXIMUM VALUES
VLN-MAX 244.5 V Supply Voltage Line to Neutral AC rms
252.8 V 255.2 V maximum values for R, Y & B phases.

VLL-MAX 459.7 V Supply Voltage Line to Line AC rms


467.2 V 460.0 V maximum values: RY, YB & BR phases.

Amp-MAX 2.783KA Supply Current AC rms maximum values


2.821KA 2.699KA in three phases. R, Y, B.

ASN MAX 144.4 A Neutral AC rms maximum current.


ACEL MAX 1.209 A Capacitor Earth Leakage max. current.

AmpC-MAX 935.5 A Capacitor Current AC rms maximum


938.2 A 929.9 A values in three phases. C-R, C-Y, C-B

RP+MAX= 688.17 K Maximum R-ph +ve Active Power. (Watt)


RP-MAX= 655.98 K Maximum R-ph –ve Active Power. (Watt)

YP+MAX= 688.17 K Maximum Y-ph +ve Active Power. (Watt)


YP-MAX= 655.98 K Maximum Y-ph –ve Active Power. (Watt)

BP+MAX= 688.17 K Maximum B-ph +ve Active Power. (Watt)


BP-MAX= 655.98 K Maximum B-ph –ve Active Power. (Watt)

P+MAX= 688.17 K Max. Total (3-ph) +ve Active Power (Watt)


P-MAX= 655.98 K Max. Total (3-ph) –ve Active Power (Watt)

RQ+MAX= 688.17 K Maximum R-ph +ve Reactive Power(VAR)


RQ-MAX= 655.98 K Maximum R-ph –ve Reactive Power(VAR)

YQ+MAX= 688.17 K Maximum Y-ph +ve Reactive Power(VAR)


YQ-MAX= 655.98 K Maximum Y-ph –ve Reactive Power(VAR)

BQ+MAX= 688.17 K Maximum R-ph +ve Reactive Power(VAR)


BQ-MAX= 655.98 K Maximum R-ph –ve Reactive Power(VAR)

Q+MAX = 688.17 K MaxTotal(3-ph) +ve Reactive Power(VAR)


Q-MAX = 655.98 K MaxTotal(3-ph) –ve Reactive Power(VAR)

continued

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BR 5600 R power factor controller
for LV / HV Capacitor switching
Operations manual
DISPLAY – LCD VIEWING:

continued

RS MAX= 688.17 K Maximum R-ph Apparent Power rms.(VA)


RS1MAX= 655.98 K Maximum R-ph Apparent Power fund.(VA)

YS MAX= 688.17 K Maximum Y-ph Apparent Power rms.(VA)


YS1MAX= 655.98 K Maximum Y-ph Apparent Power fund.(VA)

BS MAX= 688.17 K Maximum B-ph Apparent Power rms.(VA)


BS1MAX= 655.98 K Maximum B-ph Apparent Power fund.(VA)

S MAX = 688.17 K Max.Total(3-ph) Apparent Power rms(VA)


S1MAX = 655.98 K Max.Total(3-ph) Apparent Power fund(VA)

VTHD MAX = 2.2% Max. Total Harmonic Distortion on VPh-N


VLTHD MAX = 2.1% Max. Total Harmonic Distortion on VL-L

ATDD MAX =14.8% Max. Total Demand Distortion S-Current


CATDD MAX =27.5% Max. Total Demand Distortion C-Current

PT-100 Temp. Max Max. Temperature sensed by PT-100


46.4 °C sensor.

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BR 5600 R power factor controller
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Operations manual
DISPLAY – LCD VIEWING:

Viewing Capacitor Steps Utilization:

VIEW
STEP UTILIZATION

Step 1: 01911141 Step no.01, effective utilization count.


c1050319t8608217 Switching ON count, time utilization in min.

Step 2: 01370370 Step no.02, effective utilization count.


C1280567t0898028 Switching ON count, time utilization in min.

Number of steps as per user declaration

Step16: 01104647 Step no.16, effective utilization count.


C0803549t3010982 Switching ON count, time utilization in min.

COUNTS = (switching ON counts / C) + (ON time in minutes / T)

For Example:

c0803549 – switching ON count


&
t3010982 time utilization in min.

If Value of C = 01 and Value of T = 10 (Setting adjusted in EXPERT EDIT – CAP CONTROL)

COUNT = (803549 / 1) + (3010982 / 10) = 1104647

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BR 5600 R power factor controller
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Operations manual
DISPLAY – LCD VIEWING:
Viewing Auxiliary Functions
This Screen cannot be viewed in
VIEW EASY EDIT – mode “ENAB” (enabled)
AUX. FUNCTION

Pt100 T°C: 048 Pt100 RTD sensor temperature in °C.


UNIT T°C: 058 Unit internal temperature in °C.

01/09/2022 RTC: DATE in dd / mm / yyyy format.


09:00:00 RTC: Time in hours : minutes : seconds

AUX.INPUT STATUS Auxiliary Input (0-50V~ & 75V~ to 300V~)


DIG:1 ACV:224 Digital value “0” or “1”. AC voltage value.

Unit Hrs. 123456 BR5600R unit utilization hours.


SUP.ON/OFF:12008 Unit supply interruptions. ON/OFF counts.

COM1-GPRS SIGNAL (Screen appears only if GPRS is enabled)


:GOOD :15 GPRS signal strength and its number

COM1- UNIT IP Dynamically allotted IP address appears


255.255.16.101 with BR5600R connected GPRS network.

COM1-GPRS R-PEND (Screen appears only if GPRS is enabled)


EV00 IN01 DY00 Records pending EVent, INterval, DailY.

Viewing Product Details


VIEW
PRODUCT DETAILS
MODEL No. Unit model Number:
BR5600R BR 5600R

Product SR.NO. Product Serial Number


0123456789ABCDEF Manufacturer serial number.

PRODUCT B-CODE Product Identifier for TDK


B44066R5615A415 B-Code.. B44066R5615A415

PRODUCT VERSION Product Version Number:


V 01.01.01 V xx.xx.xx

COM 1- UNIT ID COM 1 RS-232 port Data download


12345678 function Unit ID: 8 digits.

COM 2- UNIT ID COM 2 RS-485 port MODBUS


1234 communication Unit ID: 4 digits.

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BR 5600 R power factor controller
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Operations manual

CONFIGURATION / SETTINGS

Mode Configuration Group

All the MODE SELECT group are for setting up various configurations.

MODE SELECT Easy Edit– Parameters setting. Its for fixed


standard LV – Balanced 3-ph capacitors &
EASY EDIT 3SCT/4W/3||0CCT configuration.

MODE SELECT Test Capacitor Setup- Useful for checking


the step switching arrangement & Capacitor
TEST CAP SETUP Banks for Fixed & User Mask.

Setup Wiring- Useful for setting up wiring


MODE SELECT Voltage / Current right synchronization
SETUP WIRING without actual wiring change.

Resetting time accumulated values- Like


MODE SELECT Energy, M.D., Capacitor Utilization, VAR
RESET TIME-Val values, Logged Data.

MODE SELECT Expert Edit- Settings for complex


configurations, to be carried out by trained /
EXPERT EDIT experienced personnel.

* Expert Edit Screen would not appear when Easy Setup Enabled

There are various settings and configurations available in BR5600R. This makes the unit versatile for
most varieties of applications. It’s worth noting that the settings carried out for a specified application
would be totally different than the other application type. Some settings mandate some other functions
& related settings screens to be disabled.

While carrying out the EXPERT EDIT settings, one can observe that some of the screens shown in
further part of the topic of “Settings for BR5600R configuration” may not be seen due to some other
area settings. Users are advised to take note of this.

The details of various functions and their interlocks with regards to other functions are given as a part
of Operations Manual.

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BR 5600 R power factor controller
for LV / HV Capacitor switching
Operations manual
CONFIGURATION / SETTINGS:

PARAMETER EDITING FLOWCHART


Pressing  key on any mode, corresponding function,
MODE SELECT it selects menu, and its parameters screen appears.
.
**** ***** Pressing MODE key returns to original Mode Select
screen without saving. Pressing SAVE key saves all
the values of that function.

Function = ENAB< Function = ENAB<


Val=415 Sel= 50 Val=415 Sel= 50
▲▼ keys Changes
The function as
Enable or Disable.

Function = DISS<
Val=415 Sel= 50
As above 50 or
Function = ENAB 60Hz selection Shift Curser
Val=415 Sel= 50<
Change
Function = ENAB Values
Function = ENAB Val=415<Sel= 50
Val=415<Sel= 50 Function = ENAB
SAVE Val=415<Sel= 50
Function = ENAB
Val=415<Sel= 50
The above flowchart is the general representation for “Navigating” and “Editing” and “Saving” the various
user defined Settings / Configurations.
Note Various actions defined in the flow diagram.
Pressing the ENTER Key on the MODE SELECT screen puts the unit into “User Setting”.
 The < symbol would appear next to the Editable Parameter. < symbol shows the variable to be
selected for EDITING.
 The < symbol can be moved around the same screen for different variable selection. This can
be done by using the LEFT ARROW Key .
 Once the < symbol is seen next to the variable that is to be EDITED, the ENTER key can
be used for EDITING the variable. The variable digit would be seen with a blinking curser.
 The variable digit to be edited can be selected by LEFT or RIGHT ARROW Keys.
 The digit value can be increased or decreased respectively by UP or DOWN ARROW
Keys.
 Note that some digits of the variable may not be increased or decreased due Limit value is
reached. In such case change the other digit of the variable to bring the value within limit.
 On completing the editing of a variable, the ENTER Key pressing would save the value
temporarily.
 Various screens can be selected by UP or DOWN ARROW Keys.
 On completing the Editing of all the settings and configurations, the SAVE Key should be
pressed to permanently save the EDITED variable values. For discarding all the edited settings,
the MODE Key should be pressed.
 No Activity for 5-minutes on MODE SETTINGS will bring unit without saving to default screen.

45
BR 5600 R power factor controller
for LV / HV Capacitor switching
Operations manual
CONFIGURATION / SETTINGS:
MODE SELECT : EASY EDIT
MODE SELECT
Pressing SAVE Key Saves
EASY EDIT the EASY EDIT settings.

“DISS” indicates EASY EDIT is Disabled.


“ENAB” indicates EASY EDIT is Enabled.
EASY EDIT ENAB< With “ENAB”, Line to Line Voltage and Supply
L-L:415<Freq:50< Frequency selection variables can be edited.
Supply frequency selection is 50Hz or 60Hz.

Adjustment of Supply-CT:
EASY EDIT S-Amps Supply measurement Current feedback CT.
PRIM:3500<SEC:5< Primary (PRIM) current Ampere value
Secondary (SEC) current Amp value (1 or 5)

Adjustment of Capacitor-CT current feedback.


EASY EDIT C-Amps Primary (PRIM) current Ampere value
PRIM:1500<SEC:5< Secondary (SEC) current Amp value: X or 1 or 5
X: No feedback, 1: 1Amp.at rated, 5: 5Amp at rated.

Target Power Factor Setting:


EASY EDIT D-PF Displacement Power Factor adjustment up to 3
rd

TARGET:C< 1.000< decimal digit.


I – Inductive OR C – Capacitive can be set.

AUTO CONFIGURATION: If “Y”, performs Automatic


Cap. Bank KVAR value detection for 16 steps (includes
AUTO CONFIG. AO3 as 16th step) + Automatic synchronization of
(CKVAR+SYNC) Y< Voltage & Current feedback wiring.
AUTO CONFIG. Process can be aborted by  Key.
AUTO CONFIG if “N”, need to do setting on next screen.

Cap. Steps settings: (to be used if Auto Config unused)


EASY EDIT Stp01< Selection of Step number
BAL< KVAr:100.0< Value of KVAR (at rated supply voltage & freq.)
Bank to be disabled or enabled (NOT / BAL)
AUTO COFIGURATION feature (once enabled) can detect the capacitor bank step KVAR (Reactive
Power) value automatically and detects the Voltage & Current feedback wiring. If found wrong, corrects
it automatically. This feature prevents the hassles of calculation and is convenient.
This feature, though in presence of highly fluctuating load, may sometimes fail to detect the right KVAR
value and may not be able to correct the wiring sequence. Therefore, in presence of high fluctuating
load conditions, user is advised to manually enter the capacitor bank step KVAR value. In such rare
cases, the step KVAR calculation is mandatory. In such cases the User will even have to deploy the
Wiring settings Manually. Refer “MODE SELECT: SETUP WIRING: MANUAL SYNC” here-further.

The Capacitor step value is defined in terms of KVAR – Kilo-Volt-Amp-Reactive. This value is at rated
supply Voltage value. The rated supply voltage value is defined by user in EASY EDIT first screen here
above. (L-L: value). User is requested to take the note that KVAR value may not be capacitor name
plate KVAR. As it may be defined at different voltage. The capacitor bank if used along with “Anti-
resonant Detuned Reactors”, the value needs to be calculated by taking inductor effect into account.
The details of capacitor Bank step KVAR calculation can be seen from Annexure-A.

46
BR 5600 R power factor controller
for LV / HV Capacitor switching
Operations manual
CONFIGURATION / SETTINGS:

MODE SELECT : TESTING of CAPACITOR STEPS

For testing the Capacitor Steps Manually, this option is used. This permit turning ON and turning OFF
the capacitor steps by complete user control.

Flow chart for Testing the capacitor steps is as follows.

MODE SELECT
TEST CAP STEPS

CAP. 0.873 ↓ CTM VIEW DISPLAY


PARAMETERS
SAVE CAP. STATUS
Curser
Capacitors Can be turned ON by ▲Key
CAP. 0.873 ↓ CTM & turned OFF by ▼Key.
Double pressing of ▲▲Key declares
capacitor bank as “Fixed”.
Shift Double pressing of ▼▼Key declares
Curser capacitor bank as “User Masked”.

The functionalities achieved by TEST CAP STEPS is.

 Checking the control wiring in APFC system for turn ON & OFF the capacitor duty contactors
(or equivalent electro-mechanical devices).

 Checking the individual Capacitor banks by turning them ON & OFF. Capacitor health can be
monitored by checking the current through them.

 Checking if the supply system parameters are correctly controlled – Reactive Power -Q.

 Masking or Un-Masking the capacitor steps manually. Un-Masking the capacitor steps that are
Masked due to “Capacitor health monitoring feature”.

 Declaring the capacitor as “FIXED”. By this feature, some banks can be kept permanently ON
during regular Automatic PF correction operation. This is to be done only if User desires the
Fixed capacitive compensation.

 During manual ON / OFF capacitor steps, the effect of capacitors can be seen on regular LCD
display parameter view.

Added Note: The arrow down symbol “↓” on LCD display is for indicating steps testing. The symbol is
additionally used for indicating Digital Input status as 0 (zero) = ↑ and 1 (one) = ↓. The digital Input
functionality if enabled, the arrow symbol is prioritized for its functionality and testing mode would not
be controlling the arrow display on LCD. Users are advised to take note.

47
BR 5600 R power factor controller
for LV / HV Capacitor switching
Operations manual
CONFIGURATION / SETTINGS:

MODE SELECT : SETUP WIRING

The wiring setup is to ensure the right Voltage Phases & right Current feedback sequence is connected
to BR5600R from Supply system. Ensuring the Current feedback CTs (Current Transformers) are with
right polarity and synchronized with the right Voltage phases.

In case the wiring sequence is wrongly connected, using the “SETUP WIRING” can correct supply
Voltage & Current synchronization without physically changing the wires.

There are two methods used for setting up wiring without physically change of wiring.

1. Manual Synchronization (By trained personnel with 100% success rate)

2. Automatic Synchronization (Wiring configuration)

Manual Synchronization allows user to switch ON / OFF the capacitors and check the right values of
fundamental Power (Active & Reactive) by selecting the right Voltage / Current combination and the
Current CT polarity.

The general guidelines are explained here after the flowchart.

For Manual Wiring Setup, a good understanding of the 4 – Quadrant Power and Power Factor Correction
is necessary. With this, the 100% success rate for synchronization can be achieved in Manual
Synchronization.

Automatic Synchronization carries out the supply Voltage & Current feedback synchronization
automatically. For automatically carrying out the job, it needs to turn ON and turn OFF the capacitor
banks. Therefore, it is necessary to complete the User settings by either EASY EDIT or EXPERT EDIT.

Note: Automatic Synchronization option is available to the user if balanced 3-phase capacitor banks are
available. This also means that Automatic Synchronization would not be available if capacitor banks
declared by user are either “Individual Single-Phase Banks” or “Banks are not connected”.

Disclaimer:
The Automatic wiring Setup in case of highly fluctuating loading conditions may sometimes fail to detect
the right wiring sequence. In such case it will force user to carry out the Manual Wiring Setup. The
success chances for Automatic wiring setup are lower with
• Load fluctuations are high and abrupt.
• APFC reactive power injection capacity is far lower than the supply system loading.
This feature therefore should be used as a convenience feature. User should understand that there is a
possibility of failure and in such case Manual Wiring setup or the Physical Wiring change would be
mandatory.

48
BR 5600 R power factor controller
for LV / HV Capacitor switching
Operations manual
CONFIGURATION / SETTINGS:

Automatic Wiring Setup – Flow diagram:

MODE SELECT
SETUP WIRING

WIRING SETUP Automatic setup is by switching ON-OFF of


each capacitor banks once and status is
MANUAL SYNC. shown on the screen with Capacitor step
number 01 to 08 blinking.

In case of any faults and unit is not able to


WIRING SETUP perform Automatic Sync., it shows the
AUTO SYNC. status PENDING instead of TRY01.

During Auto-Sync process ENT key aborts


the process.
ST:TRY01
DDDD
--------

ON SUCCESS ON FAILURE

WIRING SETUP WIRING SETUP


*** SUCCESS *** ::: FAIL :::

For 3 Seconds and then For 3 Seconds and then


continues normal operation in forces user to enter the
Default screen (with newly Manual Setup.
selected wiring positions)

Note that once the Wiring Setup is a Success, the unit BR5600R would remember the success sequence
throughout its life. Auxiliary Supply Powering down would not disturb this memorized sequence.

In case of any physical changes in the wiring, the Automatic Wiring Setup can be run. In case user
wishes to abort the Automatic Wiring process, can do so by pressing the ENTER  Key.

There is an option in EXPERT EDIT to automatically get into the “Automatic Wiring Setup” at BR5600R
Powering Up. If such an option is selected, the unit would perform the Automatic Wiring Setup at every
Power Up of Auxiliary supply. Number of tries for Automatic Wiring can be user defined.

49
BR 5600 R power factor controller
for LV / HV Capacitor switching
Operations manual
CONFIGURATION / SETTINGS:

Manual Wiring Setup – Flow diagram:

MODE SELECT
SETUP WIRING

Auto set-up routine


WIRING SETUP WIRING SETUP
MANUAL SYNC. AUTO SYNC.

WIRING POSITION
WIRING POSITION R-Phase +<SCT-R
R-Phase + SCT-R< + or - change
WIRING POSITION
Y-Phase + SCT-Y< As in
above
WIRING POSITION screen
B-Phase +<SCT-B
RP1= 365.10 K
RQ1= 102.78 K
YP1= 365.10 K
YQ1= 102.78 K
CAPACITOR TEST < BP1= 365.10 K
BQ1= 102.78 K
CAPACITOR TEST <

As per the previous page keyboard / display navigation structure, user can shift between the:

1. Current feedback Phase positioning and polarity declaration screens

2. Fundamental Power P1 & Q1 (Active & Reactive) screens (per Phase screens)

3. Capacitor ON/OFF control screen.

In manual wiring, one can try declaring various combinations of CT phase positioning and CT polarity.
With right combination, the Power of R, Y, B phases would remain unaltered for P1 – Active Power and
would change Q1 – Reactive Power as per the value of capacitor added / removed.

The right combination should be checked for all the three phases.

50
BR 5600 R power factor controller
for LV / HV Capacitor switching
Operations manual
CONFIGURATION / SETTINGS:

MODE SELECT : RESET TIME & VALUES

There are various settings with regards to time and values that need to be reset by the User. Such
operations are performed in this section.

MODE SELECT
RESET TIME-Val

Capacitor Utilization (Usage)- Capacitor


CAP.USAGE RESET utilization is displayed on the Display menu. On
Cap. No. 01<N< replacement of the Capacitor with its switchgear,
the step no. can be reset to zero

Capacitor VAR value- Capacitor effective VAR


CAP.VALUE RESET value is displayed on the Display menu. In case
of any capacitor / reactor upgrade, this value can
Cap. No. 01<N< be reset to the user set value from “Capacitor
Switching Step Setting” Screen.

Energy Reset- Energy values


ENERGY RESET Y< (All values: +Ph, -Ph, ……) can be reset for specified
01/MM/YY<07<:00< day of month DD/MM/YY at specified time in hh:mm.
The DD value can be set to “00” for Reset Now.

Maximum Demand Reset- MD values


MAX.DMD RESET Y< (MD Watt, MD VA) can be reset for specified day of
01/MM/YY<07<:00< month DD/MM/YY at specified time in hh:mm.
The DD value can be set to “00” for Reset Now.

Maximum Values Reset- Maximum values.


(Maximum values recorded) can be reset for
MAX VAL RESET N< specified day of month DD/MM/YY at specified time
01/MM/YY<07<:00< in hh:mm.
The DD value can be set to “00” for Reset Now.

Data Logging Reset- Logged Data (Interval,


DATA LOGGING Event, Daily data records) is erased and data
RESET N< logging as new unit. (Data is FF-Hex)

Factory Default Reset- All the user editable


FACTORY RST= N< configurations and parameters are reset to
(data is lost) original Factory Default. (Need reprogram).
Earlier logged data would be lost.

51
BR 5600 R power factor controller
for LV / HV Capacitor switching
Operations manual
CONFIGURATION / SETTINGS:

MODE SELECT : EXPERT EDIT

Expert Edit is used for Configuring and carrying out various settings. It has multiple Sub-Headings.
These are shown hereunder:

MODE SELECT This screen can be seen only if EASY EDIT is disabled.
EXPERT EDIT
Pressing ◙ Key SAVEs the
EXPERT EDIT settings.

EXPERT EDIT Measurement Setting. Supply Volt, Amp &


MEASUREMENT Capacitor Amp etc. can be set.

EXPERT EDIT Capacitors & Switching control parameters setting


CAP CONTROL menu.

EXPERT EDIT Various Faults settings along with the Action on


FAULTS Capacitor bank trip, no-trip with log, instant trip.

EXPERT EDIT Functionalities to be assigned to Auxiliary Input


AUX. I/O and 3 nos. Auxiliary outputs.

EXPERT EDIT COM 1 – RS232 port communication settings &


COM 1-RS-232 configurations.

EXPERT EDIT COM 2 – RS485 port communication settings &


COM 2-RS-485 configurations.

EXPERT EDIT Data Logging settings. Selection of Frame size,


DATA LOGGING Interval recording timers etc.

EXPERT EDIT General setting like Password, Date / Time set,


GENERAL Power up Auto-Sync, Remote firmware update etc.

Expert Edit:

 The “EXPERT EDIT” Mode is enabled only if the “EASY EDIT” is kept Disabled (DISS).

 The Expert Edit menu is used for getting access to the Specialized and Refined functionality
settings of BR5600R.

 The trained person is expected to carry out these settings.

52
BR 5600 R power factor controller
for LV / HV Capacitor switching
Operations manual
CONFIGURATION / SETTINGS:
MODE SELECT : EXPERT EDIT : MEASUREMENT
EXPERT EDIT
Measurement on supply Voltage / Current configuration:
MEASUREMENT There are different configurations.
Viz. 1 – Voltage 3-ph / 3 or 4 wires. Current 3 CT
2 – Voltage 3-ph / 3 wires. Current 2 CT
3 – Voltage 2-ph / 2 wires (L–L) Current 1 CT
MEAS VA conf: 1< 4 – Voltage 1-ph / 2 wires (L–N) Current 1 CT
(Refer the diagrams in initial part of this Operations Manual.)
CAP. CT conf: 3< Capacitor current CT feedback configuration: There are 4
different configurations for Capacitor current feedback.
Viz. 0 – No capacitor current feedback connected.
1 – One number capacitor current feedback CT.
2 – Two number capacitor current feedback CTs.
3 – Three number capacitor current feedback CTs.

Rated Measurement Voltage-


Value in Volt~ at measurement terminals. This has range of
RATED MEAS VOLT 50V~ Line-Neutral (LN) and up to 500V~ Line-Line (LL).
LL VOLT:433.0< Previous screen Measurement VA configuration 1, 2, 3 shows
LL & 4 shows LN

Voltage feedback PT- Value adjustable other than 1.0. With


Higher rated voltages than 500V~, separate step-down
PT Ratio:0001.0< voltage PT is used. The PT HV to LV ratio is to be set.
Distribution Transformer ratio- With Voltage measurement
DT Ratio:0001.0< is on HV side and switched capacitor banks on LV side. As
shown in diagram in earlier part: Application Scheme No.3.
The Distribution transformer HV to LV ratio = DT ratio is set.

Supply Current CT/s (S-CT) ratio setting-


S-CT SELECT Amps Primary Current = Pri:0001 to 9999 – Amp. range
Pri:1000< Sec:5< Secondary Current = Sec: 1 or 5 – Amp. Select

Capacitor Current CT/s ratio setting-


C-CT SELECT Amps Primary Current =Pri – Amp. range 1-9999.
Pri=1000< Sec=5< Secondary Current =Sec – Select Amp 1 / 5

SUPPLY FREQUENCY AC measurement supply rated frequency


50 Hz.< Adjusted as 50 Hz. or 60 Hz.

Volt-Amp Vector Group Settings


Refer Annexure-B for detailed explanation: VA Vector Group.
V-A VECTOR GROUP For measurement positions of PT (Volt) and CT (Current):
L(V)H(A)<000:00< Low Voltage (Volt) & High Voltage (Current): L(V)H(A)
High Voltage (Volt) & Low Voltage (Current): H(V)L(A)
For Voltage-Current Vector positioning (Degrees):
continued----------- 000°:00, 030°:01, 060°:02, ………………… 300°:10, 330°:11

53
BR 5600 R power factor controller
for LV / HV Capacitor switching
Operations manual
CONFIGURATION / SETTINGS:

MODE SELECT : EXPERT EDIT : MEASUREMENT


continued-----------

Maximum Demand Window time-


BR-5600R unit can measure the maximum demand value.
This function is only for user observation and alarm
annunciation. Maximum Demand (MD) is measured in terms
of Active Power (Watt) and Apparent Power (VA).
MD WINDOW TIME The MD measurement window size (Time Slot) is determined
by user. Normally user selects it on Electricity Supply /
15 Min< Distribution Company’s standards for billing demand
measurement.
BR-5600R measures the MD with 1min. Sliding window time
basis.
Adjustable Time Window can be set with:
Minimum 05 minutes to Maximum 60 minutes

PT100 Offset- Scaling 1 to 9


PT100 Offset 5< Measurement errors in PT100 can be reduced by adjusting
the scaling digit. This facility is given for PT100 sensor wire
length compensation error elimination.

Aux.INPUT Offset
Vac:238 0950<
The last Screen in measurement section is for calibration of Auxiliary Input AC voltage measurement.
The Calibration settings are to be carried out by user if and only if the Auxiliary input functionality as
CONT-V. Otherwise, there is no need to carry out any calibration process, and screen would not be
available for user to edit.

A new BR5600R Auxiliary input is factory calibrated for perfect sinusoidal AC voltage input. The
Operating conditions at site of commissioning may be different. The voltage may differ from perfect
sinusoidal waveshape. Calibration is needed only under such conditions. For a given site, it is
normally carried out just once. (At the time of commissioning)

Procedure for Calibration:

Instrument needed: AC voltage measurement meter (RMS value). Range 0 to 300Vac. Accuracy 1%.
 Apply AC voltage that is going to be used Auxiliary Input channel.
 Check the AC voltage with a measurement meter.
 Check the AC voltage displayed on the BR5600R screen.
 Adjust the Offset count suitably so as to match the BR5600R screen displayed reading equal
to the meter displayed value.
 Once the readings on BR5600R and the meter are matched, ensure SAVE Key is pressed.
 Now the unit is calibrated as per site conditions.

54
BR 5600 R power factor controller
for LV / HV Capacitor switching
Operations manual
CONFIGURATION / SETTINGS:

MODE SELECT : EXPERT EDIT : CAP CONTROL

EXPERT EDIT
CAPACITOR STEPS
Details on Power Factor settings + Resolution + Offset is
explained in Annexure-C.
TARGET PF GRID< TARGET D-PF: The desired Power Factor is set on this
VALUE IND<0.996< screen. It is normally set for GRID (EB supply) & can be set
for GENR (Generator) for Aux.Input functionality is selected
for GRID / GENERATOR. The target value can be IND
(inductive) or CAP (capacitive). The Target Value can be set
up to 3 digits after decimal.
RESOLUTION x1.5< RESOLUTION MULTIPLIER: The value of multiplier can be
OFFSET: 070%< set from 1.1 to 9.9.
OFFSET: The No action Band “Offset” can be adjusted from
000% to 100%. Default value is 050%.

Correction Cycle Time-


BR5600R automatic correction cycle time can be Either FIX.
CORRECTION TIME or PRO. (Fixed or proportionate). Time is given in seconds.
Can be adjusted from 0002 to 3600.
FIX.< SEC:0010< Fixed: the correction time is constant.
Proportionate: Time is variable. Setting of the time =
“Time required for 100% PF correction capacity”.

Capacitor safe Discharge Time-


The Capacitor bank after switching off needs to be discharged
DISCHARGE TIME before it is switched on. The discharge time is set on
SEC:0120< BR5600R as per the capacitor rating and discharge devices
connected. The timing can be set for capacitor discharge from
0001 to 7200 sec.

Interleaving Time Delay- Multiple Capacitors simultaneous


switching by electromechanical switchgear can cause
transients which are harmful to electrical loads. At the end of
INTERLEAVE TIME “Correction Time”, if more than one (1) capacitor banks are
SEC:01.50< never switched on simultaneously. There is “Interleaving
Time” introduced between consecutive switching. Adjustment
range 00.50 to 60.00 Seconds.

continued-----------

55
BR 5600 R power factor controller
for LV / HV Capacitor switching
Operations manual
CONFIGURATION / SETTINGS:

MODE SELECT : EXPERT EDIT : CAP CONTROL


continued-----------

Scheme for phase Un-balance-


BAL – Balanced 3-phase capacitors.
UNBAL – Individual phase capacitors.
BAL+UNBAL – Balanced + Individual phase cap
Capacitor Bank details-
STEP CONFIG: Step No: 01 to 16 can be selected for setting its values.
BAL+UNBAL< Capacitor VAR units in KVAR or MVAR can be set.
Capacitor Step usage: Options available:
 NOT : Step is not used
 BAL : Balanced three phases.
 UBR : Single phase unit phase-R.
STEP No:01< VAR  UBY : Single phase unit phase-Y.
 UBB : Single phase unit phase-B.
BAL< 100.00<K< Capacitor K: KVAR / M: MVAR value are at rated voltage of
the supply bus. This may not be the rating plate value.
Note: The effect of detuned reactor that is normally used with
the capacitor bank, is to be considered while entering the right
step VAR value. Refer Annexure-A for detailed explanation.

Capacitor Health Monitoring-


For each capacitor step health monitoring. Step No.01-16 to
HEALTH:01< ENAB< be individually selected. Set ENAB / DISS (Enable / Disable)
90%< >VAL> 110%< for the health monitoring.
Tolerance above & below can be set.

Capacitor Usage Limit:


Each capacitor step is monitored for its usage. Usage is in
terms of a number (Count) and number of on time in minutes,
is calculated as per formula:
Usage Count =
USEGE :01< ENAB< [Switch ON count / C] + [time (Min) / T]
(This is effective empirical formula)
LIMIT :00055000< Standard values (without harmonic effect) with C=01 & T=10:
MPP Normal Duty: 00158000
MPP Heavy Duty: 00320000
APP: 00650000
MD (Super heavy duty): 02000000.

USAGE CONSTANTS:
In the above Usage Count formula, the Constants C and T are
USAGE CONSTANTS user set value depending upon the type of capacitors, site
C: 01< T: 10< conditions of Voltage fluctuations, Harmonics etc.
As per the manufacturer of capacitor – these constants may
change. Giving these editable constants is to keep flexibility
of adjustments.
When C is set to zero, the on / off consideration is removed &
when T is set to zero, the time consideration is removed.

56
BR 5600 R power factor controller
for LV / HV Capacitor switching
Operations manual
CONFIGURATION / SETTINGS:

MODE SELECT : EXPERT EDIT : FAULTS

EXPERT EDIT
FAULTS

FAULT OCF:006< Screen selects Fault Number, Selected Fault is Enabled ENAB
ENAB< ACT:LDATA< or Disabled DISS and if selected, the Action ACT on fault detection

OCF LMT:130.0%< This screen is accessed immediately after a specified Fault no. is
RST:120.0%< Enabled. Set the Fault value Limit LMT and Resume RST value.

AUTO-RESET: OCF If the fault resume is to by User pressing  ENT Key or after a
TIME< Sec: 060< specific time, these can be set on the screen.

Faults-
There are multiple type of faults that are detected. BR5600R can detect 47 different faults. The action
against the detected faults can be of different nature. The detailed Faults listing is in the next pages of
this document.

Based on the Fault Number, the abbreviation showing 3 characters would appear.
E.g., OCF : Over Current Fault
UVF : Under Voltage Fault

Fault can be enabled ENAB or disabled DISS. In present version of BR5600R, there are 27 Faults.

The action against the fault occurrence can be set as


ACT: LDATA : Indicative with Data log.
NTRIP : Normal trip of capacitor banks.
INS-X : Instant trip of Capacitor banks.

Trip limit for the selected fault appears on this next screen.
Limit Value: LMT can be set as per the requirement &
Resume Value (Reset of Fault): RST is set.
This is to avoid fault hunting by introduction of hysteresis between LMT & RST.

Some faults can be “auto-reset” by timer or by pressing the  key on front keyboard.
Timer-Reset / Human-Reset can be set to decide reset action. For timer, the time in Seconds Sec: is
to be adjusted & set.
The Last screen above can be set for: LIMT – Limit set auto-reset.
ENTR – By pressing ENT  Key by user.
TIME – Automatically after the time elapse.

57
BR 5600 R power factor controller
for LV / HV Capacitor switching
Operations manual
CONFIGURATION / SETTINGS:

MODE SELECT : EXPERT EDIT : FAULTS Listing

Fault Fault Faults Description Faults


Number Code Covered
001 UVF Under Voltage fault observed in any one or more of the phase UVR
Voltages measured UVY
UVB
UVF
002 OVF Over Voltage fault observed in any one or more of the phase OVR
Voltages measured. OVY
OVB
OVF
003 ZVF Zero Voltage detected in any one or more phases of ZVR
measurement voltage ZVY
ZVB
ZVF
004 SUF Under Frequency on supply. SUF
005 SOF Over Frequency on supply. SOF
006 OCF Measurement Over Current detection in any one or more of the OCR
three phases. OCY
OCB
OCF
007 OCN Neutral Over Current detection OCN
008 ZCF Zero current detected in any one or more of three phases. ZCR
ZCY
ZCB
ZCF
009 COF Capacitor Over Current in any one or more of three phases. COR
COY
COB
COF
010 CEL Capacitor Earth Leakage for 3wire Capacitors OR Capacitor CEL
Neutral Current for 4wire Capacitors current Exceeding the
limit

011 CUF Capacitor Under Current detection in any one or more phases. CUR
CUY
CUB
CUF

58
BR 5600 R power factor controller
for LV / HV Capacitor switching
Operations manual
CONFIGURATION / SETTINGS:

MODE SELECT : EXPERT EDIT : FAULTS Listing


Continued …….

Fault Fault Faults Description Faults


Number Code Covered
012 VHF Line to Neutral Voltage Over harmonics detection in any one or VHR
more phases. VHY
VHB
VHF
013 CHF Supply Current Over harmonics detection in any one or more CHR
phases. CHY
CHB
CHF
014 ChF Capacitor Current Over harmonics detection in any one or more ChR
phases. ChY
ChB
ChF
015 ULF Under Load in terms of Active Power (P) detected in any one or ULR
more phases. ULY
ULB
ULF
016 EOT External Over Temperature detection by PT100 sensor EOT
connected.
017 MOT MCU (Microcontroller) Temperature detection exceeding the MOT
limit.
018 OBF Out of bank fault detected in any one or more of the phases or OBR
for balanced Capacitors OBY
OBB
OBF
019 PFL Excessive Leading Power Factor seen with Balanced & Phase PFR
Capacitor banks in OFF condition - Any one or more phases. PFY
PFB
PFL
020 MDW Maximum Demand i.t.o. Watt exceeding MDW
021 MDV Maximum Demand i.t.o. VA exceeding MDV

59
BR 5600 R power factor controller
for LV / HV Capacitor switching
Operations manual
CONFIGURATION / SETTINGS:

MODE SELECT : EXPERT EDIT : FAULTS Listing


Continued …….

Fault Fault Faults Description Faults


Number Code Covered
022 AVL Auxiliary Input AC Voltage is Lower than the set limit. AVL

023 AVH Auxiliary Input AC Voltage is Higher than the set limit. AVH

024 UBV Unbalance in Voltages of Phase to Neutral exceeding the set UBV
limit
025 UBA Unbalance in Supply current is exceeding the set limit UBA

026 UBC Unbalance in Capacitor banks current is exceeding the set limit UBC

027 VhF Line to Line Voltage Over harmonics detection in any one or VhR
more phases. VhY
VhB
VhF

For User convenience, the number of Fault settings for three phases have been put together. This is
done to reduce & limit the number of fault settings to 27.

All the individual faults in data logging are logged as overall faults as well as individual phase faults.

60
BR 5600 R power factor controller
for LV / HV Capacitor switching
Operations manual
CONFIGURATION / SETTINGS:

MODE SELECT : EXPERT EDIT : AUX. I/O

EXPERT EDIT
AUX. I/O
Auxiliary Input- BR5600R has one Aux. input channel. It
is used with AC Sinusoidal Voltage ranging from 0V~ to
300V~. It can be assigned with one function. This function
AUX INPUT user can select from list available. Total six (6) different
FUNCTION NONE< functions list is available.
Details of all these functions is in subsequent part of this
document.

Auxiliary Output- BR5600R has three Aux. output


channels. They are potential free Relay – Normally Open
(NO) contacts. Various functionalities that are available can
AUX OUTPUT No:1< be assigned to each of the Aux. Output channel.
NONE 00<
Details of all these functions is in subsequent part of this
document.

61
BR 5600 R power factor controller
for LV / HV Capacitor switching
Operations manual
CONFIGURATION / SETTINGS:

MODE SELECT : EXPERT EDIT : AUX. I/O Continued ……..

Auxiliary Input: For Aux. I/P.


Sr. No. Function Function Details Additional Remarks
0 NONE Auxiliary Input is Disabled. No influence on PF controller actions
1 CONT-V Measures input AC Extremely useful function to monitor the
Voltage (within 68V~ to Capacitor duty contactor actuator coil
290V~) and passes to the AC voltage. For Over and Under voltage
Fault / Event setting tripping commands.
function.
With selection of this function, Fault /
Event setting have options of AVL &
AVH to be enabled or disabled (along
with action and resume limits settings)
2 EN/DS 0V~ to 10V~ : Enables PF In disabled PF correction action, all the
correction action. Steps are kept off.
68V~ to 290V~: Disables
PF correction action.
3 EB/GEN 0V~ to 10V~ : Normal Generator ON info is given via Supply
Electricity Supply. Changeover switch. This function
68V~ to 290V~: Generator selection gives additional Screens
Supply options in Target PF settings menu for
Generator PF setting.
4 HOLD 0V~ to 10V~ : No Action. The correction time is extended infinitely
68V~ to 290V~: Capacitors till the Digital 1 is observed on this port.
on Hold - As it is position. (Correction Measurement is stopped)
(Normal display measurement is on).
Feature is useful for specific critical time
when supply system glitches due to
capacitor switching are to be avoided.
5 32S-MI 0V~ to 10V~ : Self PF Master receives Hold position command
Comp. from other unit in Follower operation.
68V~ to 290V~: - On hold.
6 32S-FI 0V~ to 10V~ : Disable cap. Follower receives command for
control Enabling the normal capacitor control
68V~ to 290V~: PF control operation.
enable

62
BR 5600 R power factor controller
for LV / HV Capacitor switching
Operations manual

CONFIGURATION / SETTINGS:

MODE SELECT : EXPERT EDIT : AUX. I/O Continued ……..

Auxiliary Output: For O/P1, O/P2, O/P3


Sr. No. Function Function Details Additional Remarks
0 NONE No function is assigned to --
Aux. o/p.
1 FAN Fan ON/OFF for temp. User set limit for external over-
control temperature.
2 ALARMI Annunciation indicative faults Faults that are logged by unit are
informed by output
3 ALARMT Cap. trip fault Annunciation Faults that trip all Caps. by unit are
informed by output
4 ALARMC One or more capacitor health Any Capacitor bank if detected faulty by
issue unit.
5 ASYCFL Alarm for Auto-Sync failure Automatic synchronization failure
annunciation.
6 Cap-EL Capacitor shows Earth Selected only for Cap. Configuration = 3.
leakage / Neutral current
7 OT-MCU MCU of unit exceeds limit set Unit internal temperature exceeding
alarm
8 RTC-AL Annunciation for Clock Time Real time clock is detected with likely
failure wrong time.
9 P-Data GPRS Comm. data pending. GPRS network data to be sent is
pending.
10 GPRSNW GPRS comm. error GPRS modem (on RS-232) has
possibility detected poor network.
11 OK-ON Unit working without any Healthy function indicator.
fault
12 K-16 Additional Cap. Bank switch Only applicable for AO3. (Not in AO1 &
AO2)
Addition 32S-FO O/P1 as follower when in These functions are applicable for O/P1
operation only. These are automatically assigned
32S-MO O/P1 as master when in with Aux. I/P point 5,6 functions.
operation

The last function assigned to AO1 is automatically selected when Auxiliary Input function of 32S-MI or
32S-FI is selected.
In this case AO1 can only be assigned as 32S-FO or 32S-MO functionality.

Specifically, if Auxiliary Input is: 32S-MI then Auxiliary Output (AO1) is assigned 32S-MO functionality.
If Auxiliary Input is: 32S-FI then Auxiliary Output (AO1) is assigned 32S-FO functionality.

63
BR 5600 R power factor controller
for LV / HV Capacitor switching
Operations manual
CONFIGURATION / SETTINGS:

MODE SELECT : EXPERT EDIT : COM 1-RS-232

EXPERT EDIT
COM 1-RS-232 COM 1 post usage- COM 1 (RS-232) serial communication
port used for either the PC-App RS-232 communication or for
AT+ communication with GPRS modem confirming.
3GPP TS 51.010-1 Rev.

• 0: DISABLE (COM 1 port is disabled)


• 1: PC-Comm (PC-App communication)
USAGE: PC-Comm< • 2: TCP-V01 (GPRS – protocol Version 1)
• 3: Https:/ (GPRS – https:// …..)
BP/S : 115200<
Baud rate of COM 1-
• 004800 BPS (4.8 kBPS)
• 009600 BPS (9.6 kBPS)
• 019200 BPS (19.2 kBPS)
• 038400 BPS (38.4 kBPS)
• 057600 BPS (57.6 kBPS)
• 115200 BPS (115.2 kBPS)

Unit ID- COM 1: 8-decimal digits long.


COM1 UNIT ID
00000001< GPRS connected server uses this ID to identify the location of
connected specific Automatic PF Correction system.
NO
Jump to
PC-COMM YES
TCP-V01 An Access Point Name (APN) is a gateway between GPRS,
Https:/ 2G, 3G, 4G modem network. A modem making a data
If connection must be configured with an APN to present to the
GPRS carrier network.
Screen applicable only for TCP-V01, https:/ options.
APN SELECTION- GPRS Service provider APN or select
Another APN if not in list.
APN SET: OTHER< The GPRS: 2G/4G modem connected on COM 1 should
_ < operate with good connectivity service provider SIM, for
ensuring reliable GPRS communication.
With OTHER: User needs to write the APN on bottom line of
LCD. (Maximum 15nos. characters)
Already programmed APNs for INDIA are:
BSNL : internet VI : m2misafe Jio : jionet
Airtel : airtelgprs.com
If
TCP-V01
Or
Https:/

TCP-V01 Https:/

64
BR 5600 R power factor controller
for LV / HV Capacitor switching
Operations manual
CONFIGURATION / SETTINGS:

MODE SELECT : EXPERT EDIT : COM 1-RS-232


Continued ……

TCP-V01

Screen appears only for TCP-V01 option.


IP ADDRESS IP Address- It’s a Database (Cloud) server IP address.
139.059.063.063< BR5600R communicates with this IP through GPRS modem.

Screen appears only for TCP-V01 option.


PORT Server IP Port No.- It is the port number associated with IP
5002 < address of Server.

This Screen is seen for TCP-V01 & Https:/ options.


RT DATA FRAMEs Real Time (RT) Data: 1 or 2 or 4 data frames / min can be set.
4/Min< Zero 0 setting here disables RT data sending.

TCP-V01 communication option is provided in BR5600R for maintaining compatibility with the earlier
version of PF controller model (BR5508HTG). It is recommended to use the TCP-V01 option only in the
case of direct replacement of BR5508HTG unit. For new installations, selection of this option is not
recommended.
With TCP-V01 communication protocol selected, the data logging is kept compatible with BR5508HTG
unit.
Details of TCP-V01 communication with GPRS modem connection is available on the TDK’s Application
Note Named Communication Protocol of BR5508-HTG Controller Rev5.pdf. Users are recommended to
go through the details before selecting this communication option.

Https:/

Screen appears only for Https:/ option.


URL(MAX 64 Char) URL (Uniform Resource Locator) of Database Server is to
demo.scada.com < be written here. URL length can be maximum 64 characters.

This Screen is seen for TCP-V01 & Https:/ options.


RT DATA FRAMEs Real Time (RT) Data: 1 or 2 or 4 data frames / min can be set.
4/Min< Zero 0 setting here disables RT data sending.
Https:/ communication with GPRS modem connection is the recommended option. The data is
transmitted on “Secure” channel. There is a lot of versatility with which the data is transmitted. Data
logging has User selectable options for optimal use of the memory.
Details are as per Communication & Data log-PFC on https Rev1.pdf document file.

The Communication document files can be availed from TDK India offices on request.

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CONFIGURATION / SETTINGS:

MODE SELECT : EXPERT EDIT : COM 2-RS-485

EXPERT EDIT
COM 2-RS-485
COM 2- Usage is RS-485 serial communication port.
Communication Options
0: DISABLE – COM 2 is not used
PROTOCOL USAGE 1: MODBUS-RTU – Works with Protocol Modbus-RTU
1:MODBUS-RTU < 2: MODBUS-ASC – Works with Protocol Modbus-ASCII
3: PC-Comm – Communication with PC-App software
PC-App software is “PF-Explorer V2.1”.

Baud Rate in kBPS-


• 004800 BPS (4.8 kBPS)
• 009600 BPS (9.6 kBPS)
• 019200 BPS (19.2 kBPS)
• 038400 BPS (38.4 kBPS)
BP/S : 057600< • 057600 BPS (57.6 kBPS)
COM2 ID: 1234<
Its important to set the correct baud rate as per requirement.
COM2 ID for MODBUS- Unit ID is 4 decimal digits. It is slave
RTU (Remote terminal Unit) identifier for MODBUS
communication.

MODBUS – Address for Read & Write are as given in Annexure-D.

“PFC DATAVIEW V1.0” software is a Windows* OS based PC software. This software communicates
with BR5600R on RS-232 and / or RS-485 communication ports. It is useful for Logged data download
and viewing in MS-Excel* format. The details of the PC-App communication are detailed in “PF
Explorer V2.1” software Operations Manual.
The software can be availed from TDK India offices on request.

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CONFIGURATION / SETTINGS:

MODE SELECT : EXPERT EDIT : DATA LOGGING

2
Various types of Data are stored in BR5600R non-volatile memory (E PROM):
Data Logging in BR5600R is linked through modes of communication.

User accessible data:


• User Parameter setting Data. (Parameter setting Data is used for configuring the unit to
suit the site operations)
• Faults & Events Data log. (For tracing the Faults / Events history)
• Time interval Data log. (Regular information update at fixed time interval)
• Daily Data log for time storage type of parameters – like Energy, Max. Demand, Capacitor
health (VAR values) etc.

Data Logging for BR5600R internal requirement:


Data used for unit operations. Not accessible to user.
(Mandatory part of communication).
• Product Manufacturing information, serial number, model etc.
• Calibration data used for accurate measurement.
• Critical data update while unit power is switched off : Early Warning Power Fail (EWPF)

TCP-V01 Communication protocol is old protocol. This feature is maintained in BR5600R for the purpose
of maintaining upward compatibility with earlier model (BR5508HTG). But this puts some restrictions on
“Data Storage formats”. Therefore, for TCP-V01 communication protocol selection, the “User accessible
data” is restricted with following limitations.
o Data for first 8 capacitor banks is available.
o Data record length is fixed as 128-Bytes.
o User accessible data availability of Faults/Events & Interval only.
Therefore, it is advisable to use TCP-V01 protocol only if unit is used as direct replacement for
BR5508HTG. For other applications, it’s advisable to select other options of communication to have a
regular data log method.

Settings in BR5600R:

DATA LOGGING- Storage of DATA.


EXPERT EDIT Stored 3 types of Data-
DATA LOGGING  Fault / Event Log
 Daily Log (Every 24hrs. at day change)
 Interval Log (User set time slot)
a) 005 minutes
b) 010 minutes
INT.TIME: 60min< c) 015 minutes
LOG.LEN :512Byt< d) 030 minutes
e) 060 minutes
f) 120 minutes
Logging Record Length-
Data length can be selected by user depending upon the
“Parameters to be Logged” and the “time period”
requirement for exhausting the memory capacity.
64, 128, 256 & 512 Bytes of Data length can be set.

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CONFIGURATION / SETTINGS:

MODE SELECT : EXPERT EDIT : DATA LOGGING


Continued …….

DATA Logs with any mode of communication except TCP-V01, Ask for Data Logging Parameters Listing
Excel document from TDK office. Due to size, it is not accommodated as part of this document.

The following Table is useful to know the “Time Period” for which the data can be stored.
For https:/, PC-App communication selection, the logged data in following time frame can be acquired
from internal memory of BR5600R.

User Set Parameters Event / Fault data Daily log data


Data Log Nos. 4 256 124

For User set Interval time:


INTERVAL (Any one type can be selected)
Sr. No. INTERVAL Time Slot: Time slot units
64-Bytes 128-Bytes 256-Bytes 512-Bytes
Number of Hours 533 267 133 67
A. Time slot 5-min
Number of Days 22 11 6 3
Number of Hours 1067 533 267 133
B. Time slot 10-min
Number of Days 44 22 11 6
Number of Hours 1600 800 400 200
C. Time slot 15-min
Number of Days 67 33 17 8
Number of Hours 3200 1600 800 400
D. Time slot 30-min
Number of Days 133 67 33 17
Number of Hours 6400 3200 1600 800
E. Time slot 60-min
Number of Days 267 133 67 33
Number of Hours 12800 6400 3200 1600
F. Time slot 120-min
Number of Days 533 267 133 67

Following Table is useful to know the “Time Period” for which the authentic data can be stored. For
TCP-V01 communication protocol selection, the logged data in BR5600R memory is.

EVENT / FAULT Data Log Length = 128 Bytes.


Number of EVENT / FAULT Data logs = 512 Nos. Filled up on FIFO basis.

For User set Interval time with TCP-V01:


INTERVAL
Sr. No. INTERVAL Time Slot: Time slot units
128-Bytes
Number of Hours 267
A. Time slot 5-min
Number of Days 11
Number of Hours 533
B. Time slot 10-min
Number of Days 22
Number of Hours 800
C. Time slot 15-min
Number of Days 33
Number of Hours 1600
D. Time slot 30-min
Number of Days 67
Number of Hours 3200
E. Time slot 60-min
Number of Days 133
Number of Hours 6400
F. Time slot 120-min
Number of Days 267

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CONFIGURATION / SETTINGS:
MODE SELECT : EXPERT EDIT : GENERAL

EXPERT EDIT
GENERAL

Password- The four-digit number password can be set for


PASSWORD SETTING getting into Expert Edit. This is to prevent un-authorized
Disable< 1234< change of settings. It can be Enable or Disable.

Date Setting- Date on BR5600R needs to be set while first


DATE SET TO : N< time power up or if unit is kept in Power-Off condition for more
31</07</2022< than 10 days. Setting Y & dd mm yyyy + save is needed.

TIME SET TO : N< Time Setting- Time needs to be set while first time power up
or if unit is kept in Power-Off condition for more than 10 days.
HOURS:10<MIN:20< Setting Y & HH (Hour) MM (Minutes) + save is needed.

Power-Up working Default-


 AUTO: Normal auto PF correction. (Default option)
 MANUAL: User set control on cap-steps.
POWERUP:SYNCRO.<  SYNCRO.: Auto-Synchronization of Grid
No. of Retries RETRY & Failure Options FL_Op
RETRY:1<FL_Op:1< 1 to 9 Retries and Failure options 1 or 2 or 3 can be selected.
Failure option 1: Continue PF correction with last settings.
Failure option 2: Go to Manual Synchronize option.
Failure option 3: Hold without PF correction.  Key to abort.

Remote Mode with MODBUS – COM 2:


DISS: Disable Remote mode (Normal working of BR5600R)
SET REMOTE MODE REM1: Remote Operation Type 1.
DISS< Presently one type of Remote option is with this unit version.
Brief working details on this is here-under.

Remote Mode Operation Timeout: If REM1 is set. This


screen is visible. It gives timeout error when Remote
communication is idle for the specified time. The time is in
RM-OPERA TIMEOUT minutes & adjustable from 01 to 60 minutes.
05<MIN ACT=NONE< Action after Timeout:
NONE: Keeps operating in Remote.
AUTO: Exits Remote mode to Normal working.

Remote Operation Type 1 (REM1) : The supply measurement parameters like Voltage, Current, Power
(P1 & Q1) are written through MOD-Bus communication from Remote Master MOD-Bus Server. The
Capacitor switching action is carried out by BR5600R in REM1 by using the measurement values from
Remote master.
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STATUS & ERROR MESSAGES

Non-Volatile Memory Reading / Writing operation Status AND Error / Information messages

E2PROM (Non-Volatile Memory) Reading Operational messages:

Any data read from non-volatile memory is successfully read for


Reading Data further usage.
Success.... Normally data read is against the communication request on Com
1 or Com2 ports, or system requirements.

ERC: Calibration data read Error.


It is system error. The unit would be displaying System Fault and
Reading Data the measurement data is likely to be inaccurate. Unit would
Fail... ERC normally correct this Error with next power up. For repeated
errors seen, unit should be sent to Authorized service center.

ERP: User Setting Parameter read error.


Reading Data It is Unit level Fatal Error. The unit would be displaying …Fatal
Fail... ERP Error…
The unit to be sent to Authorized service center.

ERE: Early Warning Power Fail recovery Data read error


Reading Data Aux. supply Power up, unit recovers critical retention data like
Fail... ERE Energy, Max-Values etc. When reading this data fails, unit
continues normal operation with some data lost.

ERL: Logged Data read error.


Reading Data The logged data read shows errors. The event with such ERL is
Fail... ERL logged and normal operation resumes. On occurrence, specific
data record can be lost while communicating.

ERU: Unit information Data read error.


Reading Data The unit information data read can have errors. This error cannot
Fail... ERU be seen under normal user operations. This error can be seen
only when the factory setting of unit information.

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STATUS & ERROR MESSAGES:

Non-Volatile Memory Reading / Writing operation Status AND Error / Information messages

E2PROM (Non-Volatile Memory) Writing Operational messages:

Any data saved to memory is successfully written for further


usage.
Data Save Data written is against the specific action like Data log request
Success... Event, Interval, Daily, Editable Parameters etc. Data log requests
generated.

EWC: Calibration data write Error.


Data Save This error can be seen only when the unit is written with
Fail... EWC calibration data in factory. As Calibration write records are not
written in normal operation, such message would not be seen.

EWP: User Setting Parameter writing error.


Data Save It is Unit level Fatal Error. The unit after multiple unsuccessful
Fail... EWP tries, does not recover. The unit is to be sent to service center for
rectification.

EWE: Early Warning Power Fail recovery Data write error.


Data Save Aux. supply Power up, unit recovers critical retention data. If this
Fail... EWE data recovery fails, unit continues with some data lost.

EWL: Logged Data write error.


Data Save 2
Fail... EWL Specific logged data record in E PROM memory would be
skipped. Other working be normal.

EWU: Unit information Data write error.


Data Save The unit information data writing can have errors. This error
Fail... EWU cannot be seen under normal user operations. This error can be
seen only when the factory setting of unit information.

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STATUS & ERROR MESSAGES:

Non-Volatile Memory Reading / Writing operation Status AND Error / Information messages

Other Messages (That can appear momentarily):


Incorrect This message appears when incorrect password is entered while
Password getting into “Expert Edit” Menu.

Interval Data Data acquired for every interval is logged in the Non-volatile
LOG memory.

Event Data Data acquired for Event detected (including fault) is logged in the
LOG Non-volatile memory.

Daily Data Data acquired for 24Hrs Daily log (at change of date detection) is
LOG logged in the Non-volatile memory.

WIRING SETUP Auto Synchronization (within “Wiring Setup” or “Power up Sync”)


***SUCCESS*** has successfully passed and unit is ready for regular operation.

WIRING SETUP Auto Synchronization (within “Wiring Setup” or “Power up Sync”)


:::FAIL::: has failed and unit would take further actions as per settings.

WIRING SETUP Auto Synchronization if initiated (within “Wiring Setup” or “Power


NOT Possible up Sync”) during configurations that do not support this function.

WIRING SETUP During progress of Auto Synchronization, if user aborts the


ABORT process by  key pressing, message is momentarily displayed.

BANK SETUP In “Easy Edit” => “Auto Configuration”, displays this message
***SUCCESS*** when Capacitor Banks VAR values are successfully acquired.

BANK SETUP In “Easy Edit” => “Auto Configuration”, displays this message
:::FAIL::: when Capacitor Banks VAR values can-not be acquired.

BANK SETUP In “Easy Edit” => “Auto Configuration”, displays this message
NOT Possible
WIRING SETUP when other settings do not permit the auto-config process.

BANK SETUP In “Easy Edit” => “Auto Configuration”, displays this message
ABORT when user action of aborting the process by pressing  key.

Log Data Erasing In MODE SELECT => RESET TIME-VAL => DATA LOGGING if
InProcess 82.3% selected “Y” for RESET, this screen appears.  to abort process

Note that all the Message Convey screens would appear on the front LCD display screen for a short
time span. These are information messages about some specific action carried out by the unit.

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STATUS & ERROR MESSAGES:

Displayed Messages on Default Screen:

Sr. No. Event / Events and Faults Description LCD Location Type
Fault display in Error
Word
1 IOK I am OK. No Event / Fault IOK EW8-15 Status
2 UVR Measurement Under Voltage. R-phase UVF EW1-1 S-Fault
3 UVY Measurement Under Voltage. Y-phase UVF EW1-3 S-Fault
4 UVB Measurement Under Voltage. B-phase UVF EW1-5 S-Fault
5 OVR Measurement Over Voltage. R-phase OVF EW1-0 S-Fault
6 OVY Measurement Over Voltage. Y-phase OVF EW1-2 S-Fault
7 OVB Measurement Over Voltage. B-phase OVF EW1-4 S-Fault
8 ZVR Measurement Zero Voltage. R-phase ZVF EW6-0 S-Fault
9 ZVY Measurement Zero Voltage. Y-phase ZVF EW6-1 S-Fault
10 ZVB Measurement Zero Voltage. B-phase ZVF EW6-2 S-Fault
11 SUF Measurement Under Frequency SUF EW2-3 S-Fault
12 SOF Measurement Over Frequency SOF EW2-2 S-Fault
13 OCR Measurement Over Current. R-Phase OCF EW1-6 S-Fault
14 OCY Measurement Over Current. Y-Phase OCF EW1-8 S-Fault
15 OCB Measurement Over Current. B-Phase OCF EW1-10 S-Fault
16 OCN Measurement Over Current. Neutral OCN EW2-10 S-Fault
17 ZCR Measurement Zero Current. R-Phase ZCF EW6-3 S-Fault
18 ZCY Measurement Zero Current. Y-Phase ZCF EW6-4 S-Fault
19 ZCB Measurement Zero Current. B-Phase ZCF EW6-5 S-Fault
20 COR Capacitor Over Current. R-Phase COF EW1-12 C-Fault
21 COY Capacitor Over Current. Y-Phase COF EW1-14 C-Fault
22 COB Capacitor Over Current. B-Phase COF EW2-0 C-Fault
23 CEL Capacitor Earth Leakage fault CEL EW3-7 C-Fault
24 CUR Capacitor Under Current. R-Phase CUF EW1-13 C-Fault
25 CUY Capacitor Under Current. Y-Phase CUF EW1-15 C-Fault
26 CUB Capacitor Under Current. B-Phase CUF EW2-1 C-Fault
27 VHR Measurement Voltage over Harmonics.R-phase VHF EW6-6 S-Fault
28 VHY Measurement Voltage over Harmonics.Y-phase VHF EW6-7 S-Fault
29 VHB Measurement Voltage over Harmonics.B-phase VHF EW6-8 S-Fault
30 CHR Measurement Current over Harmonics. R-phase CHF EW6-9 S-Fault
31 CHY Measurement Current over Harmonics. Y-phase CHF EW6-10 S-Fault
32 CHB Measurement Current over Harmonics. B-phase CHF EW6-11 S-Fault
33 ChR Cap. Current over Harmonics. R-phase ChF EW2-5 C-Fault

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STATUS & ERROR MESSAGES:

Displayed Messages on Default Screen: Continued……..

Sr. No. Event / Events and Faults Description LCD Location Type
Fault display in Error
Word
34 ChY Cap. Current over Harmonics. Y-phase ChF EW2-6 C-Fault
35 ChB Cap. Current over Harmonics. B-phase ChF EW2-7 C-Fault
36 ULR Measurement Under Load. R-phase. (i.t.o. Watt) ULF EW1-7 S-Fault
37 ULY Measurement Under Load. Y-phase. (i.t.o. Watt) ULF EW1-9 S-Fault
38 ULB Measurement Under Load. B-phase. (i.t.o. Watt) ULF EW1-11 S-Fault
39 EOT External Over Temperature (Thro' Pt-100) EOT EW2-11 Aux-Fault
40 MOT MCU Over Temperature MOT EW2-4 Aux-Fault
41 OBR Out of Banks - VAR shortage - R-phase OBF EW6-12 C-Fault
42 OBY Out of Banks - VAR shortage - Y-phase OBF EW6-13 C-Fault
43 OBB Out of Banks - VAR shortage - B-phase OBF EW6-14 C-Fault
44 PFR Leading Displacement Power Factor in R-phase PFL EW3-10 Status
45 PFY Leading Displacement Power Factor in Y-phase PFL EW3-11 Status
46 PFB Leading Displacement Power Factor in B-phase PFL EW3-12 Status
47 MDW Maximum Demand (Kilo-Watt) Exceed MDW EW3-2 S-Fault
48 MDV Maximum Demand (KVA) Exceed MDV EW3-3 S-Fault
49 AVL Aux. Input Control ac voltage low AVL EW3-13 Aux-Fault
50 AVH Aux. Input Control ac voltage high AVH EW3-14 Aux-Fault
51 UBV Unbalance in 3 phase voltage UBV EW3-4 S-Fault
52 UBA Unbalance in 3 phase meas. Current UBA EW2-9 S-Fault
53 UBC Unbalance in 3 phase cap. Current UBC EW3-5 C-Fault
54 VRH Measurement Voltage over Harmonics. R-Y VhF EW6-15 S-Fault
phases L-L voltage
55 VYH Measurement Voltage over Harmonics. Y-B VhF EW7-0 S-Fault
phases L-L voltage
56 VBH Measurement Voltage over Harmonics. B-R VhF EW7-1 S-Fault
phases L-L voltage
57 UVF Under voltage in any one or three phases - L-L or UVF EW7-2 S-Fault
L-N value.
58 OVF Over voltage in any one or three phases - L-L or L- OVF EW7-3 S-Fault
N value.
59 PFL Overall D-PF is leading PFL EW7-4 Status
60 OBF Out of banks for any one of the phases OBF EW2-8 C-Fault
61 ZVF Zero Voltage detected in all three phases ZVF EW3-1 S-Fault
62 OCF Over current in any 1 of 3 S-CT OCF EW7-5 S-Fault
63 ZCF Zero Current detected in all three S-CT ZCF EW3-0 S-Fault
64 COF Over current in any 1 of 3 C-CT COF EW7-6 C-Fault
65 CUF Under current in any 1 of 3 C-CT CUF EW7-7 C-Fault
66 VHF Over Voltage harmonics in any one of three phase VHF EW3-8 S-Fault
with L-N sensing.

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STATUS & ERROR MESSAGES:

Displayed Messages on Default Screen: Continued……..

Sr. No. Status / Status & System Errors Description Display Location Type
Errors in Error
Word
67 VhF Over Voltage harmonics in any one of three VhF EW7-8 S-Fault
phases with L-L sensing.
68 CHF Over Current harmonics in any one of three S-CTs. CHF EW3-9 S-Fault
69 ChF Over Current harmonics in any one of three C-CTs. ChF EW7-9 C-Fault
70 ULF Active Power under load detected in any one of the ULF EW7-10 S-Fault
three phases.
71 ERC EEPROM Read error 1 - calibration data (System ERC EW5-0 Sys-Fault
Error fault)
72 ERP EEPROM Read error 2 - parameter data (System ERP EW5-1 Sys-Fault
Error fault)
73 ERE EEPROM Read error 3 - EWPF data (System Error ERE EW5-2 Sys-Fault
fault)
74 ERL EEPROM Read error 4 - logged data (System ERL EW5-3 Sys-Fault
Error fault)
75 ERU EEPROM Read error 5 - Unit info data (System ERU EW4-2 Sys-Fault
Error fault)
76 EWC EEPROM Write error 1 - calibration data (System EWC EW5-4 Sys-Fault
Error fault)
77 EWP EEPROM Write error 2 - parameter data (System EWP EW5-5 Sys-Fault
Error fault)
78 EWE EEPROM Write error 3 - EWPF data (System Error EWE EW5-6 Sys-Fault
fault)
79 EWL EEPROM Write error 4 - logged data (System Error EWL EW5-7 Sys-Fault
fault)
80 EWU EEPROM Write error 5 - Unit info data (System EWU EW4-3 Sys-Fault
Error fault)
81 RTC RTC needs resetting (Real Time clock) (Unit RTC EW2-14 Status
Power down 30+days)
82 WDR Watch Dog timer Reset (System Error fault) WDR EW4-9 Sys-Fault
83 SyF Automatic Synchronization Failure SyF EW4-0 Aux-Fault
84 SyA Automatic Synchronization Aborted by user SyA EW4-10 Status
85 SyP Automatic Synchronization Pass SyP EW4-11 Status
86 CTM Capacitor Testing (Manual) Mode CTM EW4-1 Status
87 ASM Automatic Synchronization Mode(user) ASM EW4-12 Status
88 PEM Parameter Editing & Configuration Mode (not on PEM EW4-13 Status
LCD only log)
89 RM1 Operation in Remote 1 mode by COM 2 RM1 EW4-4 Status

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STATUS & ERROR MESSAGES:

Displayed Messages on Default Screen: Continued……..

Sr. No. Status / Status & System Errors Description Display Location Type
Errors in Error
Word
90 RM2 Operation in Remote 2 mode by COM 2 RM2 EW4-5 Status
91 CBF One or More Capacitors declared faulty. Bank VAR CBF EW3-15 C-Fault
out of tolerance
92 4GN GPRS modem on COM1 - Network weak 4GN EW4-15 Aux-Fault
93 PUP Unit Power UP event (not on LCD only log) PUP EW2-13 Status
94 PDW Unit Power DOWN event (not on LCD only log) PDN EW2-12 Status
95 HLD Hold status from Aux. Input command or 32S-Mi HLD EW4-7 Status
on Aux.Input function
96 DSB Disable status on Aux. input or as 32S-Fi on Aux. DSB EW4-6 Status
Input functionality
97 CM1 Com1 port RS-232 communication Error CM1 EW5-8 Aux-Fault
98 CM2 Com2 port RS-485 communication Error CM2 EW5-9 Aux-Fault
99 AMG Generator Mode in enable state AMG EW4-8 Status
100 PSV Parameters Saved Event (not on LCD only log) PSV EW5-10 Status
101 CRT Capacitor bank VAR values reset (not on LCD only CRT EW5-11 Status
log)
102 MRT Max. Values reset (not on LCD only log) MRT EW5-12 Status
103 UCR Cap. Bank utilization counter reset (even 1) (not on UCR EW5-13 Status
LCD only log)
104 WST Wiring positioning saved in Manual Sync. (not on WST EW5-14 Status
LCD only log)
105 EOF Energy Counters Overflow event EOF EW4-14 Status
106 NVF EEPROM fault (System Error fault) NVF EW2-15 Sys-Fault
107 VOL Voltage control - Under voltage cap additn VOL EW8-0 Status
108 VOH Voltage control - Over voltage cap remove VOH EW8-1 Status
109 VOR Voltage control Over-ride - VAR operation VOR EW8-2 Status
110 ASP Automatic Synchronizing pending ASP EW7-11 Status
111 ABD Auto Configuration(Easy Edit) operational ABD EW7-12 Status
112 ABP Auto Configuration (Easy Edit) is pending. ABP EW7-13 Status
113 MAN Power up manual mode MAN EW7-14 Status
114 BDF Auto Bank Detection Fail BDF EW8-3 Aux-Fault
115 BDA Auto Bank Detection Abort BDA EW8-4 Status
116 BDP Auto Bank Detection Pass BDP EW8-5 Status

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INTERLOCKS WITH CONFIGURATION SETTINGS

Sr.
Interlock Applicability Affected Function
No.
1 MODE - EASY EDIT selection - ENAB: Enabled Viewing - Auxiliary Function - Screen absent
MODE SELECT - EXPERT EDIT - Screen absent

2 MODE - EASY EDIT - C-Amps SEC: X Viewing - Overall Values - AmpC-Av = N/A A
Viewing - Overall Values - Unbalence C: N/A %
Viewing - Phase Values - AmpC-EL N/A A
Viewing - Harmonics - Cap. RYB ph. Amp screens absent
Viewing - Harmonics - Cap. RYB 2nd to 31st spectrum absent
Viewing - Max. Values - ACEL MAX N/A A
Viewing - Max. Values - AmpC-MAX screen absent
Viewing - Max. Values - CATDD MAX N/A A
MODE SELECT - SETUP WIRING - MANUAL SYNC - view P/Q/CQ. CQ absent

3 MODE - EXPERT EDIT - MEASUREMENT MODE SELECT - SETUP WIRING - AUTO SYNC. Screen is absent
MEASUREMENT VA CONF: 2 (2 S-CT) MODE SELECT - EXPERT EDIT - CAP. CONTROL - STEP CONFIG: Only BAL option
MODE SELECT - EXPERT EDIT - CAP. CONTROL - STEP No. BAL & NOT option
MODE SELECT - EXPERT EDIT - FAULT - Some Faults cannot be enabled.
MODE SELECT - EXPERT EDIT - GENERAL - POWERUP: SYNCRO. option absent

4 MODE - EXPERT EDIT - MEASUREMENT Viewing - Overall Values - Unbalance for V: N/A & A: N/A is observed
MEASUREMENT VA CONF: 3 (1 S-CT Quadrature) Viewing - Overall Values - V-Phase Sequence Screen is absent
Viewing - Phase Values Screen is absent.
Viewing - Harmonics - Only R-ph S-CT and Y-B phases Voltage Harmonics seen
Viewing - Max. Values - VLL-MAX N/A A for Line to Line voltage values not measured.
Viewing - Max. Values - Amp-MAX N/A A for Line current values not measured.
Viewing - Max. Values - ASN-MAX N/A A for Neutral current values not measured.
Viewing - Max. Values - for fundamental power P1 & Q1 not seen.
MODE SELECT - SETUP WIRING - MANUAL SYNC. - S-CT position only for R-Voltage
MODE SELECT - EXPERT EDIT - CAP. CONTROL - STEP CONFIG: Only BAL option
MODE SELECT - EXPERT EDIT - CAP. CONTROL - STEP No. BAL & NOT option
MODE SELECT - EXPERT EDIT - FAULT - Some Faults cannot be enabled.

5 MODE - EXPERT EDIT - MEASUREMENT MODE SELECT - EXPERT EDIT - MEASUREMENT - Rated Voltage is Line-Neutral
MEASUREMENT VA CONF: 4 (1 S-CT In-phase) Viewing - Overall Values - Unbalance for V: N/A & A: N/A is observed
Viewing - Overall Values - V-Phase Sequence Screen is absent
Viewing - Phase Values Screen is absent.
Viewing - Harmonics - Only R-ph S-CT and R-N phase Voltage Harmonics seen
Viewing - Max. Values - VLN-MAX N/A A for other Ph-N values not measured.
Viewing - Max. Values - Amp-MAX N/A A for other current values not measured.
Viewing - Max. Values - ASN-MAX N/A A for Neutral current values not measured.
Viewing - Max. Values - for fundamental power P1 & Q1 not seen.
MODE SELECT - SETUP WIRING - MANUAL SYNC. - S-CT position only for R-Voltage
MODE SELECT - EXPERT EDIT - MEASUREMENT - RATED MEAS VOLT - LN (not LL)
MODE SELECT - EXPERT EDIT - CAP. CONTROL - STEP CONFIG: Only BAL option
MODE SELECT - EXPERT EDIT - CAP. CONTROL - STEP No. BAL & NOT option
MODE SELECT - EXPERT EDIT - FAULT - Some Faults cannot be enabled.

6 MODE - EXPERT EDIT - MEASUREMENT Viewing - Overall Values - Unbalence C: N/A %


CAPACITOR CT CONF: 2 (2 C-CT) Viewing - Phase Values - AmpC-EL N/A A (value not shown)
Viewing - Max. Values - ACEL-MAX N/A A for other current values not measured.
MODE SELECT - SETUP WIRING - MANUAL SYNC. - C-CT for B phase not shown
MODE SELECT - EXPERT EDIT - FAULT - Some Faults cannot be enabled.
MODE SELECT - EXPERT EDIT - Aux.I/O - AUX OUTPUT - Cap-EL 06 is not seen

7 MODE - EXPERT EDIT - MEASUREMENT Viewing - Overall Values - Unbalence C: N/A %


CAPACITOR CT CONF: 1 (1 C-CT) Viewing - Phase Values - AmpC-RYB N/A A for Y and B phase capacitor current.
Viewing - Phase Values - AmpC-EL N/A A (value not shown)
Viewing - Max. Values - ACEL-MAX N/A A for other current values not measured.
MODE SELECT - SETUP WIRING - MANUAL SYNC. - C-CT for Y & B phase not shown
MODE SELECT - EXPERT EDIT - FAULT - Some Faults cannot be enabled.
MODE SELECT - EXPERT EDIT - Aux.I/O - AUX OUTPUT - Cap-EL 06 is not seen

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BR 5600 R power factor controller
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Operations manual
INTERLOCKS WITH CONFIGURATION SETTINGS

Sr.
Interlock Applicability Affected Function
No.
8 MODE - EXPERT EDIT - MEASUREMENT Viewing - Overall Values - AmpC-Av: NA A
CAPACITOR CT CONF: 0 (0 C-CT) Viewing - Overall Values - CQ1: NA *VAR Line on screen is absent
Viewing - Overall Values - Unbalence C: N/A %
Viewing - Phase Values - AmpC-RYB N/A A for Y and B phase capacitor current.
Viewing - Phase Values - AmpC-EL N/A A (value not shown)
Viewing - Max. Values - ACEL-MAX N/A A for other current values not measured.
Viewing - Max. Values - CATDD MAX N/A A
MODE SELECT - SETUP WIRING - MANUAL SYNC. - C-CT for R, Y & B not shown
MODE SELECT - EXPERT EDIT - FAULT - Some Faults cannot be enabled.
MODE SELECT - EXPERT EDIT - Aux.I/O - AUX OUTPUT - Cap-EL 06 is not seen
Viewing - STEP VAR: Values takes minimum 10Nos ON/OFF of specific bank to update

9 MODE - EXPERT EDIT - CAP CONTROL MODE SELECT - SETUP WIRING screen is absent.
STEP CONFIG: UNBAL setting. MODE SELECT - EXPERT EDIT - GENERAL - POWERUP: SYNCRO. option absent
MODE SELECT - EXPERT EDIT - CAP CONTROL - STEP No. : BAL option absent
MODE SELECT - EXPERT EDIT - FAULT - Some Faults cannot be enabled.
MODE SELECT - EXPERT EDIT - Aux.I/O - AUX OUTPUT - Cap-EL 06 is not seen

10 MODE - EXPERT EDIT - CAP CONTROL MODE SELECT - SETUP WIRING screen is absent.
STEP CONFIG: BAL+UNBAL setting. MODE SELECT - EXPERT EDIT - GENERAL - POWERUP: SYNCRO. option absent
MODE SELECT - EXPERT EDIT - FAULT - Some Faults cannot be enabled.
MODE SELECT - EXPERT EDIT - Aux.I/O - AUX OUTPUT - Cap-EL 06 is not seen

11 MODE - EXPERT EDIT - COM 1-RS-232 - USAGE: MODE SELECT - EXPERT EDIT - COM 1-RS-232: APN SET screen is absent.
Usage PC-Comm is set MODE SELECT - EXPERT EDIT - COM 1-RS-232: RT DATA FRAMEs screen absent.
MODE SELECT - EXPERT EDIT - COM 1-RS-232: URL (in HTTPS:/) screen is absent.
MODE SELECT - EXPERT EDIT - COM 1-RS-232: SERVER IP V4 (in TCP-V01) absent.
MODE SELECT - EXPERT EDIT - COM 1-RS-232: PORT (in TCP-V01) absent.

12 MODE - EXPERT EDIT - COM 1-RS-232 - USAGE: MODE SELECT - EXPERT EDIT - COM 1-RS-232: URL (in HTTPS:/) screen is absent.
Usage TCP-V01 is set MODE SELECT - EXPERT EDIT - DATA LOGGING - LOG.LEN: value cannot be set.

13 MODE - EXPERT EDIT - COM 1-RS-232 - USAGE: MODE SELECT - EXPERT EDIT - COM 1-RS-232: SERVER IP V4 (in TCP-V01) absent.
Usage Https:/ is set MODE SELECT - EXPERT EDIT - COM 1-RS-232: PORT (in TCP-V01) absent.

14 MODE - EXPERT EDIT - COM 2-RS-485 - USAGE: MODE SELECT - EXPERT EDIT - GENERAL: SET REMOTE MODE screen absent
Usage PC-Comm or DISABLE is set MODE SELECT - EXPERT EDIT - GENERAL: RM-OPERA TIMEOUT screen absent

15 MODE - EXPERT EDIT - GENERAL - ….. MODE SELECT - EXPERT EDIT - GENERAL: RM-OPERA TIMEOUT screen absent
SET REMOTE MODE: DISS

16 MODE - EXPERT EDIT - GENERAL - … User cannot enter MODE SELECT - EXPERT EDIT without setting correct password
PASSWORD SETTING: Enable

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BR 5600 R power factor controller
for LV / HV Capacitor switching
Operations manual

COMMISSIO NING INSTRUCTIONS

Guidelines for Capacitor Bank configuration in PF correction system:

The accuracy of Power Factor correction system to correct the Power Factor is primarily dependent
upon the Capacitor bank value (VAR) selection. The bank selection gives the RESOLUTION of the VAR
adjustment.
Important Criteria for Capacitor bank selection.
 Capacitor banks should be always selected in the configuration as X1:1:2:4:8….. Or
X1:1:3:6:12….. Or X1:2:4:8…. Etc. This ensures that with any combination of the capacitor
banks, the difference between the two successive combinations is “1”. Any other combination
like X1:3:3:4…. Will give difference between successive combinations as “2” in some cases and
“1” in some cases. This means the RESOLUTION of the PF correction system in second case
is “2”. In such case, the NO ACTION band is adjusted > 2, to avoid hunting of capacitor banks
switching.
 The value of Capacitor Bank should be considered at supply rated voltage. (Capacitor Name
plate VAR values may be different at different voltages).
 In case of usage of harmonic blocking reactors (anti-resonant detuned reactors) with capacitor
banks, the effective value of capacitor – reactor series combination at rated voltage should be
considered as Step reactive power.
 For PF correction systems using 3-phase balanced capacitors + individual phase capacitors for
reactive power unbalance, RESOLUTION by smallest individual phase capacitors i.t.o. reactive
power – VAR should be equal to or less than 1/3 value of Balance capacitor smallest bank VAR.

Selection of Power Factor Controller model and system components:

A. Unit is for switching ON / OFF the capacitor Banks by usage of “Capacitor duty Electro-
mechanical Contactors”. (Thyristor switched Capacitor – TSC switched units usage mandates
the usages of BR5600T model, thus, BR5600R should not be used with such RTPFC systems)
B. Maximum supply AC voltage of 250V~ and maximum current loading up to 0.5Amp~ should be
available for Capacitor duty Contactor/s switch ON command from BR5600R. Usage of R-C
snubbers across the Contactor actuators is highly recommended for better maintenance
durability standards.
C. Contactor actuator voltage should be monitored for Under Voltage value. UV at actuator of
Capacitor duty contactors causes chatter. BR5600R Aux. Input can be used for AC volt
monitoring if not used for other functionality.
D. The measurement supply rated voltage availability at the BR5600R terminals should be within
a specification given range. For higher voltage systems feedback, usage of Potential
Transformers (PTs) is mandatory.
E. The measurement Current feedback should be from Class 1 accuracy (or better) measurement
class CTs. The VA burden offered by BR5600R across its terminals is < 1VA. User is advised
to use the right VA burden CT rating, depending upon the wire size and feedback wire length.
F. The capacitor Current feedback should be preferably from Class 0.5 accuracy (or better)
measurement class CTs. The VA burden across the terminals is <1VA. User is advised to use
the right VA burden CT rating, depending upon the CT usage (These CTs would be normally
placed within the PF correction system).
G. The auxiliary supply to the unit should be within the specifications given range of 90V~ to 485V~.
For Higher voltage systems, ensure the usage of step-down transformer for right Auxiliary
Voltage values.

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BR 5600 R power factor controller
for LV / HV Capacitor switching
Operations manual
COMMISSIONING INSTRUCTIONS:

Pre-Energizing instructions:

 CT secondary terminals (for measurement CTs and Capacitor current CTs) should always be
kept shorted.
 Ensure that PF system is checked for all the routine tests like, wiring continuity and megger /
HV insulation test.
 Ensure the right tightening of the Power Connection terminals and joints and lugs crimping.
 Keep the capacitor banks disconnected. (By either HRC fuse removal or SFU / MCCB / Circuit
breaker in off condition).

Initial Energizing the Control supply:

 Switch ON the control section supply to PF correction system.


 Ensure the Power ON display on BR5600R.
 By pressing of LEFT key, the capacitor discharging can be defeated.
 Adjust the contrast of BR5600R by using LEFT or RIGHT keys and then pressing save key.
 In MODE SELECT => RESET TIME-VAL => DATA LOGGING RESET => Y and SAVE Key.
 Adjust on BR5600R, the “Rated supply voltage” and “Rated supply frequency” as per the supply
system requirements.
 Adjust on BR5600R, the primary and secondary CT ratios of measurement current and
capacitor current.
 Remove the shorting links of the CTs secondary circuit, so that CT secondary current flows
through BR5600R terminals.
 In case of HV requirements, adjust PT ratio and DT ratio.
 BR5600R display – “Overall Values” and “Phase Values” shows the right measurements.
Ensure that the values seen on display match with the values seen with supply system energy
meter / load manager instrument.
 Check all the Capacitor switches working by testing steps in “TEST CAPACITOR STEPS”.
 Ensure that all the capacitor VAR values are correctly entered (This can be done after
energizing the unit too). Now adjust all EDIT parameters + SAVE on BR5600R as required.

Post-Energizing instructions:

 After Pre-Energizing process, turn-on the MCCB / Breakers / fuses for the capacitor banks.
 Keeping the BR5600R in “TEST CAPACITOR STEPS”, turn ON the Capacitor bank steps one
by one. Check the capacitor current in all the three phases. (Can check by clamp on Ammeter
or check on the display of BR5600R). Ensure the right current value depending upon the step
VAR rating requirements.
 In case of EASY EDIT the Capacitor bank VAR values and correct Voltage / Current feedback
synchronization be done with AUTO CONFIG.
 Alternately, in EASY or EXPERT EDIT, capacitor banks VAR values to be manually stored in
BR5600R.
 Check the Auxiliary Input function like ACV measurement value or any other assigned digital
input function.
 Check the Auxiliary Outputs function assigned.

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BR 5600 R power factor controller
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Operations manual
COMMISSIONING INSTRUCTIONS:

Continued …….
 Go to the MODE SELECT – SETUP WIRING function. Either use the Automatic or Manual Sync
for ensuring that the supply is well synchronised. The synchronization correctness is checked
by observing the right Per Phase Active & Reactive Power values and their sign +/-.
 In case BR5600R is set using EXPERT EDIT, ensure the right DATE / TIME is set on the unit.
 For communication related requirement, ensure the right Baud rate and unit ID is set on the
unit. GPRS modem if connected, the right service provider and Server addresses are set.
 Put the unit in Automatic (Normal) operation and observe the automatic Reactive Power
compensation to the desired level. Observe the Power Factor is near the Target Power Factor
setting.
 After the confirmation of Automatic operation, refinement adjustment for achieving better results
through following Expert Edit parameters.
– Correction & Discharge time.
– No Action Band & Offset adjustments.
Observe the PF correction system for good performance for few hours.

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BR 5600 R power factor controller
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Operations manual

FAULT FINDING G UIDELINES

Fault type Probable reason Action to take


• Auxiliary supply is not • Check input supply for recovery.
Unit does not turn on connected. • Ensure the right voltage is
• Auxiliary supply out of range applied to Aux. Supply
<90V~ or >485V~
Unit does not switch on • Improper Voltage & Current • Take various options for
capacitors even if PF is feedback synchronization synchronization.
below the Target PF limit
value • Any NTRIP or INS-X declared • Clear the reasons for the fault
Faults are in action. detected.
• Unit Active Power w.r.t. rated • This is OK. Just confirm that unit
Apparent Power is very low. is within no action VAR band.

• Check the type of Error message • Apply recommended action as for


Error Messages appears and from operations manual the given error.
and goes off causes would be known

Unit Screen is totally • Contrast for the LCD is not • Use Left & Right Arrow keys on
dark or totally bright and adjusted correctly the front of the unit with multiple
Backlight is ON. presses, the issue should be
resolved.
• Adjustment & Configuration • Refer the details of this
Any Communication or parameters are incorrectly done. operations manual for corrective
complex faults action.

• Check RS-485 connection with • Refer RS-485 connection with


RS-485 – MODBUS incorrect practices. termination resistors and fan-out
communication is not limits + distances.
working
• Baud-rate is in-correct. Or • Set the baud rate and
communication settings incorrect communication settings by
referring to given specs.
• Specified values seen from • Refer the MODBUS Address
communication are incorrect. table and data length +
conversions.
• Some other Parameters • Check the functionality that is
While editing, some of the functionalities are preventing preventing edit operations.
screens &/or parameters such value edits or prevents Decide if such functionality is out
are not seen as given in usage of functions. of product design scope by
operations manual referring to this Operations
manual.
Unit is totally in hanged • Hardware Error. • Replace the unit with new one.
state. Health indication Send faulty unit to Authorized
LED slow blinking is not service center.
seen
RS-232 connected GPRS • SIM card in Modem is not active • Activate SIM
is not getting connected
to network • Network settings incorrect • Edit correct settings in Expert
Edit.

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BR 5600 R power factor controller
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Operations manual

ANNEXURE-A

Capacitor Sizing at rated Voltage

In Power Factor Controllers (PFC), it’s important to set the right values of Capacitor Banks (Steps) in
terms of VAR (Volt-Amp-Reactive). The nameplate specified value of the capacitor may not be the value
that is seen by the supply system. The reasons for such ambiguity are:
• The Rated Voltage of the Electrical supply system may not be the voltage at which the name plate
VAR rating is defined.
• Capacitor Banks are connected in series with “Anti-resonant detuned Reactors”. The effective VAR
value of such inductor + capacitor combination gives different VAR value at supply system rated
voltage. This would certainly be different than the capacitor name plate VAR rating.
• Capacitors used for Power Factor correction are of different types. Many types are self-healing type.
Over a period of its usage, the value changes. This changed value of VAR would be different than
the name plate rating.

The PFC efficiency to correct the electrical supply system Power Factor is depends upon how accurate
the Capacitor banks VAR values are known. In case the Capacitor VAR values are incorrectly put, the
following undesirable phenomena can / may be seen.
 Capacitor frequently turns ON and OFF. This is called hunting and reduces the life of the capacitors.
 Target Power Factor set on PFC may not be accurately achieved and would differ from system
designed specifications.
 Capacitor Health monitoring carried out by PFC may declare the Capacitor Steps as faulty and
would mask them for usage. This can hamper the Supply system Power Factor.

How to calculate the right rating of Capacitor Banks?

In case of Capacitors that are used without “Anti-Resonant Detuned Reactors”, the formula is simple.

Capacitor Name Plate KVAR value = VAR1


VAR1 is defined on name plate at 3-ph L-L voltage = VL1
Name plate supply frequency = fr.
Rated Voltage of supply system – 3-ph L-L voltage = VR
Assume that Supply system frequency is same as rated frequency on the capacitor name plate.

Capacitor Step KVAR (setting on PFC) = VAR1 x (V R / VL1)2. (When used without series inductors.)

The formula becomes bit complex when Capacitor are used with “Anti-Resonant Detuned Reactors”.
It’s important to know the value (Henry) of the reactor. The value is dependent upon:
1. Supply rated frequency – 50Hz or 60Hz and nominal supply voltage.
2. Value of Capacitor VAR at specified Voltage. (Note if specified voltage is L-L or L-N.)
3. If Detuning frequency is for 5th harmonics upward spectrum and moderately high harmonics
thus using @ 7% drop reactors OR for 3rd harmonics upward spectrum and / or extra high
harmonics thus using @ 14% drop reactors.
a. For 50Hz, detuning frequency for 7% drop reactors usage is 189Hz.
b. For 50Hz, detuning frequency for 14% drop reactors usage is 134Hz.
c. For 60Hz, detuning frequency for 7% drop reactors usage is 227Hz.
d. For 60Hz, detuning frequency for 14% drop reactors usage is 161Hz.
Once the information from the above 3 points is available, the inductor value and the overall Capacitor-
Inductor combined VAR value at Nominal Supply Voltage can be calculated by standard formulae.

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BR 5600 R power factor controller
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Operations manual
ANNEXURE – A

Capacitor Sizing at rated Voltage continued ……..

For calculations, the following data is to be checked and kept handy:

Rated Frequency of Supply = fR


Nominal supply voltage Line-Line value = VN-LL
Nominal supply voltage Line-Neutral = VN-LN = ( VN-LL / √3 )
Capacitor Nameplate KVAR value = CKVARNP
Capacitor Nameplate KVAR Voltage LL = VCR-LL
Capacitor Nameplate KVAR Voltage LN = VCR-LN = ( VCR-LL / √3 )
Detuned Resonance Frequency = fRES

Use the following formulae to calculate various needed parameters:

For 3-phase Balanced Capacitors:

Per Phase capacitor value (L-N) = ( 1000 x CKVARNP ) / ( 2 x  x fR x VCR-LL2 ) Farad (unit)

Per Phase reactor value = fR x VCR-LL2 / ( 2 x  x fRES2 x CKVARNP x 1000 ) Henry (unit)

Capacitor KVAR 3-phase = ( VN-LL / VCR-LL )2 x CKVARNP / [ 1 – ( fR / fRES )2 ] KVAR (unit)

For 1-phase Capacitors (Used for unbalanced Compensation):

Note: CKVARNP is the Single-phase capacitor Name Plate KVAR value.

Per Phase capacitor value (L-N) = ( 1000 x CKVARNP ) / ( 2 x  x fR x VCR-LN2 ) Farad (unit)

Per Phase reactor value = fR x VCR-LN2 / ( 2 x  x fRES2 x CKVARNP x 1000 ) Henry (unit)

Capacitor KVAR 1-phase = ( VN-LN / VCR-LN )2 x CKVARNP / [ 1 – ( fR / fRES )2 ] KVAR (unit)

It is advisable to use the above specified formulae and find out the exact capacitor step VAR at Nominal
Supply Voltage. The right value of Capacitors can ensure the efficient functioning of the Auto Power
Factor Correction system.

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BR 5600 R power factor controller
for LV / HV Capacitor switching
Operations manual

ANNEXURE-B

Voltage & Current Feedback Vector Group Selection

Consider the scheme where the supply measurement of Voltage and Current are on two different sides
of the transformer. In such a scheme, the Capacitors are switched ON / OFF on the Lower Voltage (LV)
side of the transformer.

As shown in the earlier part of the manual, the schemes can be:

H(V)L(A) L(V)H(A)
High Voltage fb-Low Voltage Ampere High Voltage Ampere-Low Voltage fb.

In the L(V)H(A) scheme, the voltage feedback can be direct (without PT) if the voltage range is within
BR5600R voltage measurement range.

The Distribution transformer can be of various types and can have input voltage to output voltage phase
angle relationship.
Based upon this phase relationship, transformers are declared as
DY-01 – 01 O’clock Phasor position - 030°
DY-05 – 05 O’clock Phasor position - 150°
DY-11 – 11 O’clock Phasor position - 330°
DY-07 – 07 O’clock Phasor position - 210°
DD-00 – 12 O’clock Phasor position - 000°
DD-06 – 06 O’clock Phasor position - 180°
YY-00 – 12 O’clock Phasor position - 000°
YY-06 – 06 O’clock Phasor position - 180°
And many more combinations with Z-winding & Scott-connected transformers with alternate set of phase
angle relationships.
Thus, BR5600R can be configured for 000°, 030°, 060°……...300°, 330° phase angle relationships if
the Voltage sensing and Current sensing is carried out on two different sides of the transformer. This
would ensure the right power calculations and ensure desirable Power Factor correction. Users are
advised to configure the correct phasor positioning angle.
When such feedback configurations are not used, the phase angle settings should be kept at 0°. i.e.,
sensing the Voltage and Current from the same supply bus (either HV bus OR LV bus). Any other setting
would cause the BR5600R to malfunction. Users are advised to take note of such settings.

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BR 5600 R power factor controller
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Operations manual

ANNEXURE-C

Power Factor Settings + Offset + No Action VAR band

There are multiple settings provided in BR5600R.


 Target Power Factor (D-PF) Value.
 Target Power Factor selection for “Inductive” or “Capacitive”
 Smallest capacitor bank reactive power multiplying factor.
 Offset value to No action band around Target Power Factor.
The target PF settings are applicable to “Per Phase VAR control” (BR5600R) and “Overall VAR control”.
The settings are applied to all the three phases in Per Phase VAR control.
Applications for Grid supply and Generator supply needs dual Target Power Factor settings. In such
cases the settings for:
 Target Power Factor (D-PF) Value.
 Target Power Factor selection for “Inductive” or “Capacitive”
Are set with different values for Grid supply operation and Generator supply operation. Grid supply
operation and Generator supply operation dual PF functionality is Enabled / Disabled through Auxiliary
input settings.

The other two settings:


 Smallest capacitor bank reactive power multiplying factor.
 Offset value to No action band around Target Power Factor.
Is the same for Grid or Generator supply operations.

The Target Power Factor settings can best be explained by depicting it on the 4-Quadrant Voltage-
Current and the Power Diagram.

Current-Voltage Phasor Diagram

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BR 5600 R power factor controller
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Operations manual

ANNEXURE-C

Power Factor Settings + Offset + No Action VAR band Continued …….

4-Quadrant Power Diagram

Active Power “P” = V x I x cos(ø) is +ve in Quadrant 1 & Quadrant 4 / -ve in Quadrant 2 & Quadrant 3.
Reactive Power “Q” = V x I x sin(ø) is +ve in Quadrant 1 & Quadrant 2 / -ve in Quadrant 3 & Quadrant 4.
V-voltage value, I-current value, ø phase angle.

The Target PF settings for:

 Target Power Factor selection for “Inductive” or “Capacitive”.

Thus, when the setting is Inductive, the Power Factor Controller (PFC) would be operating for
maintaining Power Factor in Quadrant 1 and Quadrant 2.
When the setting is Capacitive, the PFC would be operating for maintaining Power Factor in
Quadrant 4 and Quadrant 3.

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BR 5600 R power factor controller
for LV / HV Capacitor switching
Operations manual

ANNEXURE-C

Power Factor Settings + Offset + No Action VAR band Continued …….


Following are the Various positions of Target PF settings for Inductive, Capacitive and Unity settings.

Target PF Inductive

Target PF Capacitive

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BR 5600 R power factor controller
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Operations manual

ANNEXURE-C

Power Factor Settings + Offset + No Action VAR band Continued …….

Target PF 1.000 (unity)

The Value of Target PF - cos(ø) is adjustable from 1.000 to 0.000 on PFC. Based upon the cos(ø) value,
the angle ø between the Target PF line and x-axis (P) would be seen on the Power diagram.

No Action Band around Target PF:

The primary objective of PFC units is to bring the Power Factor to the exact point on Target PF line.
This is to be accomplished by adjusting the Reactive Power (Q) on the supply system. The Active Power
(P) is due to connected load and PFC unit/s have no control on it.

The Reactive Power (Q) is adjusted by Switching-In and Switching-Out the Reactive components (like
Capacitors, in some cases the Inductors). Most of the electrical loads depict inductive loading, therefore
the Capacitors are used as Reactive components.

Capacitors of various ratings (VAR) are switched-in and switched-out by PFC. The action by PFC to
control switching-in/out of capacitors is to bring the supply system Power Factor to exact value of Target
Power Factor line. But this cannot be precisely carried out due to the minimum Capacitor VAR step size.
Either Power Factor can be adjusted on inductive side of Target PF line or on capacitive side.
For an example:
If the smallest adjustable capacitor bank is 5 KVAR, and requirement to Target PF line is just 3 KVAR,
then the best value that PFC can adjust is either switching-in 5 KVAR bank to get 2KVAR capacitive Q
value or keeping 5 KVAR off to get 3KVAR inductive Q.

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BR 5600 R power factor controller
for LV / HV Capacitor switching
Operations manual

ANNEXURE-C

Power Factor Settings + Offset + No Action VAR band Continued …….

This can be explained by the following diagram.

The supply Grid PF1 = cos(ø1) when Capacitor Bank is disconnected


The supply Grid PF2 = cos(ø2) when Capacitor Bank is connected
The user desired PFt = cos(øt) that is “Target Power Factor”

One can see that when the Smallest Capacitor bank is inserted into Grid supply, the Power Factor is
over-compensated. i.e., on the capacitive side of Target PF.
And when the Smallest Capacitor bank is disconnected from Grid supply, the Power Factor is under-
compensated. i.e. on the inductive side of Target PF.

From the above explanation and example, its obvious that desired Target Power Factor can be either
Over-compensated or Under-compensated. The amount of Over or Under Compensation depends upon
the Smallest Capacitor bank Reactive Power VAR value.

Due to this phenomenon, the smallest capacitor would be switched On and switched Off on regular
basis. (Depending upon the correction time cycle). Such continuous ON or OFF is “Undesirable
Phenomenon”. The reasons are:
 Reduction of Capacitor Life.
 Reduction of the Switching Contactor Life.
 Regular switching transients on the supply system.
 Regular maintenance of the PF correction system.

To prevent such undesirable phenomena, PFC creates a “NO Action VAR area” around the Target PF.
Referred as No Action Band.

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BR 5600 R power factor controller
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Operations manual

ANNEXURE-C

Power Factor Settings + Offset + No Action VAR band Continued …….

The requirements of such No Action Band are:


 Should be broader than or equal to the smallest capacitor bank VAR value.
 Should have the position flexibility to adjust its position around Target PF so that desired Power
Factor is achieved as per supply Grid site condition.
 Users should have flexibility to adjust the No Action Band width and its position around the
Target PF.
Adjustments of No Action Band:

Refer the diagram hereunder.

The settings on PFC to adjust the “No Action Band” are:


 Smallest capacitor bank reactive power multiplying factor.
 Offset value to No action band around Target Power Factor.

Smallest Capacitor Bank VAR X Multiplying Factor = No Action Band VAR value

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BR 5600 R power factor controller
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Operations manual

ANNEXURE-C

Power Factor Settings + Offset + No Action VAR band Continued …….

Normally the “No Action Band VAR value” must be higher than the smallest capacitor bank to take care
of VAR of smallest bank rising due to:
 Over-Voltage
 Over-Frequency
 Harmonics in capacitor
Therefore, multiplying factor adjustment range is > 1.1

The Offset value default is 50%. This would be having the “No Action Band” to be equal on both the
sides of the Target PF. (Inductive & Capacitive).
Increasing the value would shift the band on Inductive side and decreasing would shift the band on
Capacitive side.
The Band shift is as per the site situation and electrical billing requirements.

Additionally note the “VAR compensation Line”. This line depicts the line which is targeted by BR5600R
for achieving the desired PF. With an offset value other than 50%, this value would be different than
user defined Target Power Factor. Users are advised to set Target Power Factor accordingly to achieve
the desired Target PF.

Influence of “No Action Band” on Supply Grid parameters:


 Power Factor on supply system may differ from Target Power Factor. The difference is due to
“Smallest Capacitor Bank VAR value”, “Multiplying Factor” and “Offset”.
 At lower supply Grid loading condition, the value of Power Factor observed may differ
substantially from the Target Power Factor.

Does this mean that “No Action Band” feature causes Poor Power Factor and increase the
electricity Bills?
The answer is generally NO.

Performance ability is dependent upon the following factors.


 Smallest bank used in PF correction system and VAR adjustment “resolution”.
 With unbalanced loading condition, ability to perform individual phases compensation.
 Under fluctuating load conditions, ability to perform fast switching operations.
 Harmonics on the supply system and PF correction system ability to block harmonics
enhancement due to capacitors.

This means that the PFC feature of No Action Band is mandatory. But the efficient designing of the PF
correction system is the key factor for Power Factor maintenance and reduced Electricity billing.

The Electricity bills are calculated on monthly Energy consumption. The values of Active, Reactive and
Apparent Energy/s are used for calculation of Power Factor and KVAH units.

Therefore, during low loading conditions, the Power Factor may be low. But VAR on supply system too
is low (Even though the PF is poor). This is because VAR value is still within the “No Action Band”.
Therefore, Reactive Energy KVARH during lower loading conditions rise is meniscal. Therefore, the
impact on billing is negligible.
----

92
BR 5600 R power factor controller
for LV / HV Capacitor switching
Operations manual

ANNEXURE-D

MODBUS Address Table

Read Addresses:
M: Meas. Config. C: Cap. Config.
Display Parameters
3XXXX Read From Registers
All Registers: Floating type 1=Valid Value, 0=Invalid Value,-- =irrelevant
M M M M C C C C
Address R
1 2 3 4 3 2 1 0
SYM Description /
S-Measurement C-Measurement
Dec Hex W
Configuration Configuration
30000 7530 FREQ Supply Frequency R 1 1 1 1 -- -- -- --
30002 7532 1V Phase 1 to Neutral RMS Voltage R 1 0 0 0 -- -- -- --
30004 7534 2V Phase 2 to Neutral RMS Voltage R 1 0 0 0 -- -- -- --
30006 7536 3V Phase 3 to Neutral RMS Voltage R 1 0 0 0 -- -- -- --
30008 7538 V Avg Phase to Neutral RMS Voltage R 1 0 0 1 -- -- -- --
30010 753A 1V1 Phase 1 to N Fundamental Voltage R 1 0 0 0 -- -- -- --
30012 753C 2V1 Phase 2 to N Fundamental Voltage R 1 0 0 0 -- -- -- --
30014 753E 3V1 Phase 3 to N Fundamental Voltage R 1 0 0 0 -- -- -- --
30016 7540 V1 Avg Phase to N Fundamental Voltage R 1 0 0 1 -- -- -- --
30018 7542 12V Phase 1 to Phase 2 RMS Voltage R 1 1 0 0 -- -- -- --
30020 7544 23V Phase 2 to Phase 3 RMS Voltage R 1 1 0 0 -- -- -- --
30022 7546 31V Phase 3 to Phase 1 RMS Voltage R 1 1 0 0 -- -- -- --
30024 7548 VL Avg Phase to Phase RMS Voltage R 1 1 1 0 -- -- -- --
30026 754A 12V1 Phase 1 to Phase 2 Fund. Voltage R 1 1 0 0 -- -- -- --
30028 754C 23V1 Phase 2 to Phase 3 Fund. Voltage R 1 1 0 0 -- -- -- --
30030 754E 31V1 Phase 3 to Phase 1 Fund. Voltage R 1 1 0 0 -- -- -- --
30032 7550 VL1 Avg Phase to Phase Fund. Voltage R 1 1 1 0 -- -- -- --
30034 7552 1A Phase 1 RMS Current R 1 1 0 0 -- -- -- --
30036 7554 2A Phase 2 RMS Current R 1 1 0 0 -- -- -- --
30038 7556 3A Phase 3 RMS Current R 1 1 0 0 -- -- -- --
30040 7558 A Avg. Phase RMS Current R 1 1 1 1 -- -- -- --
30042 755A NA Neutral RMS Current R 1 0 0 0 -- -- -- --
30044 755C 1A1 Phase 1 Fundamental Current R 1 1 0 0 -- -- -- --
30046 755E 2A1 Phase 2 Fundamental Current R 1 1 0 0 -- -- -- --
30048 7560 3A1 Phase 3 Fundamental Current R 1 1 0 0 -- -- -- --
30050 7562 A1 Avg. Phase Fundamental Current R 1 1 1 1 -- -- -- --
30052 7564 NA1 Neutral Fundamental Current R 1 0 0 0 -- -- -- --
30054 7566 1CA Phase 1 RMS Capacitor Current R -- -- -- -- 1 1 1 1
30056 7568 2CA Phase 2 RMS Capacitor Current R -- -- -- -- 1 1 0 0
30058 756A 3CA Phase 3 RMS Capacitor Current R -- -- -- -- 1 1 0 0
30060 756C CA Avg. Phase RMS Capacitor Current R -- -- -- -- 1 1 0 0
30062 756E NCA Capacitor Neutral / Earth Leakage Current R -- -- -- -- 1 0 0 0
30064 7570 1CA1 Phase 1 Fundamental Capacitor Current R -- -- -- -- 1 1 1 1
30066 7572 2CA1 Phase 2 Fundamental Capacitor Current R -- -- -- -- 1 1 0 0
30068 7574 3CA1 Phase 3 Fundamental Capacitor Current R -- -- -- -- 1 1 0 0
30070 7576 CA1 Avg. Phase Fund. Capacitor Current R -- -- -- -- 1 1 0 0
30072 7578 1P Phase 1 RMS Active Power R 1 1 0 0 -- -- -- --
30074 757A 2P Phase 2 RMS Active Power R 1 1 0 0 -- -- -- --
30076 757C 3P Phase 3 RMS Active Power R 1 1 0 0 -- -- -- --
30078 757E P Total RMS Active Power R 1 1 1 1 -- -- -- --
30080 7580 1P1 Phase 1 Fundamental Active Power R 1 1 0 0 -- -- -- --
30082 7582 2P1 Phase 2 Fundamental Active Power R 1 1 0 0 -- -- -- --
30084 7584 3P1 Phase 3 Fundamental Active Power R 1 1 0 0 -- -- -- --
30086 7586 P1 Total fundamental Active Power R 1 1 1 1 -- -- -- --

93
BR 5600 R power factor controller
for LV / HV Capacitor switching
Operations manual
ANNEXURE-D

MODBUS Address Table Continued …….

Read Addresses: (Continued)


M: Meas. Config. C: Cap. Config.
Display Parameters
3XXXX Read From Registers
All Registers: Floating type 1=Valid Value, 0=Invalid Value,-- =irrelevant
M M M M C C C C
Address R
SYM Description / 1 2 3 4 3 2 1 0
S-Measurement C-Measurement
Dec Hex W
Configuration Configuration
30088 7588 1Q Phase 1 RMS Reactive Power R 1 1 0 0 -- -- -- --
30090 758A 2Q Phase 2 RMS Reactive Power R 1 1 0 0 -- -- -- --
30092 758C 3Q Phase 3 RMS Reactive Power R 1 1 0 0 -- -- -- --
30094 758E Q Total RMS Reactive Power R 1 1 1 1 -- -- -- --
30096 7590 1Q1 Phase 1 Fundamental Reactive Power R 1 1 0 0 -- -- -- --
30098 7592 2Q1 Phase 2 Fundamental Reactive Power R 1 1 0 0 -- -- -- --
30100 7594 3Q1 Phase 3 Fundamental Reactive Power R 1 1 0 0 -- -- -- --
30102 7596 Q1 Total Fundamental Reactive Power R 1 1 1 1 -- -- -- --
30104 7598 1S Phase 1 RMS Apparent Power R 1 1 0 0 -- -- -- --
30106 759A 2S Phase 2 RMS Apparent Power R 1 1 0 0 -- -- -- --
30108 759C 3S Phase 3 RMS Apparent Power R 1 1 0 0 -- -- -- --
30110 759E S Total RMS Apparent Power R 1 1 1 1 -- -- -- --
30112 75A0 1S1 Phase 1 Fundamental Apparent Power R 1 1 0 0 -- -- -- --
30114 75A2 2S1 Phase 2 Fundamental Apparent Power R 1 1 0 0 -- -- -- --
30116 75A4 3S1 Phase 3 Fundamental Apparent Power R 1 1 0 0 -- -- -- --
30118 75A6 S1 Total Fundamental Apparent Power R 1 1 1 1 -- -- -- --
30136 75B8 1CQ Phase 1 to Neutral RMS Reactive Power R -- -- -- -- 1 1 0 0
30138 75BA 2CQ Phase 2 to Neutral RMS Reactive Power R -- -- -- -- 1 1 0 0
30140 75BC 3CQ Phase 3 to Neutral RMS Reactive Power R -- -- -- -- 1 1 0 0
30142 75BE CQ Total Phase to N RMS Reactive Power R -- -- -- -- 1 1 1 1
30144 75C0 1CQ1 Phase 1 to N Fundamental Reactive Power R -- -- -- -- 1 1 0 0
30146 75C2 2CQ1 Phase 2 to N Fundamental Reactive Power R -- -- -- -- 1 1 0 0
30148 75C4 3CQ1 Phase 3 to N Fundamental Reactive Power R -- -- -- -- 1 1 0 0
30150 75C6 CQ1 Avg. Phase to N Fund. Reactive Power R -- -- -- -- 1 1 1 1
30152 75C8 1PF Phase 1 Power Factor R 1 1 0 0 -- -- -- --
30154 75CA 2PF Phase 2 Power Factor R 1 1 0 0 -- -- -- --
30156 75CC 3PF Phase 3 Power Factor R 1 1 0 0 -- -- -- --
30158 75CE PF Overall, Power Factor R 1 1 1 1 -- -- -- --
30160 75D0 1DPF Phase 1 Fundamental Power Factor R 1 1 0 0 -- -- -- --
30162 75D2 2DPF Phase 2 Fundamental Power Factor R 1 1 0 0 -- -- -- --
30164 75D4 3DPF Phase 3 Fundamental Power Factor R 1 1 0 0 -- -- -- --
30166 75D6 DPF Overall Fundamental Power Factor R 1 1 1 1 -- -- -- --
30168 75D8 HR RTCC Hours in 24 Hours Format R 1 1 1 1 1 1 1 1
30170 75DA MIN RTCC Minutes R 1 1 1 1 1 1 1 1
30172 75DC SEC RTCC Seconds R 1 1 1 1 1 1 1 1
30174 75DE DAY RTCC Weekday (not in present version) R 1 1 1 1 1 1 1 1
30176 75E0 DD RTCC Calendar Date R 1 1 1 1 1 1 1 1
30178 75E2 MM RTCC Calendar Month R 1 1 1 1 1 1 1 1
30180 75E4 YYYY RTCC Calendar Year R 1 1 1 1 1 1 1 1
30186 75EA 1V_Max Phase 1 to N RMS Voltage-Max. Recorded R 1 0 0 1 -- -- -- --
30188 75EC 2V_Max Phase 2 to N RMS Voltage-Max. Recorded R 1 0 0 0 -- -- -- --
30190 75EE 3V_Max Phase 3 to N RMS Voltage-Max. Recorded R 1 0 0 0 -- -- -- --
30202 75FA 12V_Max Phase 12 L - L - rms Voltage max. value R 1 1 0 0 -- -- -- --
30204 75FC 23V_Max Phase 23 L - L - rms Voltage max. value R 1 1 1 0 -- -- -- --
30206 75FE 31V_Max Phase 31 L - L - rms Voltage max. value R 1 1 0 0 -- -- -- --

94
BR 5600 R power factor controller
for LV / HV Capacitor switching
Operations manual
ANNEXURE-D

MODBUS Address Table Continued …….

Read Addresses: (Continued)


M: Meas. Config. C: Cap. Config.
Display Parameters
3XXXX Read From Registers
All Registers: Floating type 1=Valid Value, 0=Invalid Value,-- =irrelevant
M M M M C C C C
Address R
SYM Description / 1 2 3 4 3 2 1 0
S-Measurement C-Measurement
Dec Hex W
Configuration Configuration
30218 760A 1A_Max Phase 1 current rms maximum value R 1 1 1 1 -- -- -- --
30220 760C 2A_Max Phase 2 current rms maximum value R 1 1 0 0 -- -- -- --
30222 760E 3A_Max Phase 3 current rms maximum value R 1 1 0 0 -- -- -- --
30226 7612 NA_Max Neutral current rms maximum value R 1 0 0 0 -- -- -- --
30238 761E 1CA_Max
Cap. Phase 1 current rms max. value R -- -- -- -- 1 1 1 1
2CA_Max
30240 7620 Cap. Phase 2 current rms max. value R -- -- -- -- 1 1 0 0
3CA_Max
30242 7622 Cap. Phase 3 current rms max. value R -- -- -- -- 1 1 0 0
30256 7630 1P_Max Phase 1 active power rms max. value R 1 1 0 0 -- -- -- --
30258 7632 2P_Max Phase 2 active power rms max. value R 1 1 0 0 -- -- -- --
30260 7634 3P_Max Phase 3 active power rms max. value R 1 1 0 0 -- -- -- --
30262 7636 P_Max Total active power rms max. value R 1 1 1 1 -- -- -- --
1P1_Max
30264 7638 Phase 1 active power fund. Max. value R 1 1 0 0 -- -- -- --
2P1_Max
30266 763A Phase 2 active power fund. Max. value R 1 1 0 0 -- -- -- --
3P1_Max
30268 763C Phase 3 active power fund. Max. value R 1 1 0 0 -- -- -- --
30270 763E P1_Max Total 1 active power fund. Max. value R 1 1 1 1 -- -- -- --
30272 7640 1Q_Max Phase 1 reactive power rms max. value R 1 1 0 0 -- -- -- --
30274 7642 2Q_Max Phase 2 reactive power rms max. value R 1 1 0 0 -- -- -- --
30276 7644 3Q_Max Phase 3 reactive power rms max. value R 1 1 0 0 -- -- -- --
30278 7646 Q_Max Total reactive power rms max. value R 1 1 1 1 -- -- -- --
1Q1_Max
30280 7648 Phase 1 reactive power fund. Max. value R 1 1 0 0 -- -- -- --
2Q1_Max
30282 764A Phase 2 reactive power fund. Max. value R 1 1 0 0 -- -- -- --
3Q1_Max
30284 764C Phase 3 reactive power fund. Max. value R 1 1 0 0 -- -- -- --
30286 764E Q1_Max Total reactive power fund. Max. value R 1 1 1 1 -- -- -- --
30288 7650 1S_Max Phase 1 apparent power rms max. value R 1 1 0 0 -- -- -- --
30290 7652 2S_Max Phase 2 apparent power rms max. value R 1 1 0 0 -- -- -- --
30292 7654 3S_Max Phase 3 apparent power rms max. value R 1 1 0 0 -- -- -- --
30294 7656 S_Max Total apparent power rms max. value R 1 1 1 1 -- -- -- --
1S1_Max
30296 7658 Phase 1 apparent power fund. Max. value R 1 1 0 0 -- -- -- --
2S1_Max
30298 765A Phase 2 apparent power fund. Max. value R 1 1 0 0 -- -- -- --
3S1_Max
30300 765C Phase 3 apparent power fund. Max. value R 1 1 0 0 -- -- -- --
30302 765E S1_Max Total apparent power fund. Max. value R 1 1 1 1 -- -- -- --
30352 7690 MDW Maximum Demand recorded in Watt R 1 1 1 1 -- -- -- --
30354 7692 MDV Maximum Demand recorded in VA R 1 1 1 1 -- -- -- --
30356 7694 FB1 Fault Double-Word Record 1 R 1 1 1 1 1 1 1 1
30358 7696 FB2 Fault Double-Word Record 2 R 1 1 1 1 1 1 1 1
30360 7698 FB3 Fault Double-Word Record 3 R 1 1 1 1 1 1 1 1
30362 769A FB4 Fault Double-Word Record 4 R 1 1 1 1 1 1 1 1
30364 769C CVAR1 Step 1 Cap. Bank recorded VAR value R 1 1 1 1 1 1 1 1
30366 769E CVAR2 Step 2 Cap. Bank recorded VAR value R 1 1 1 1 1 1 1 1
30368 76A0 CVAR3 Step 3 Cap. Bank recorded VAR value R 1 1 1 1 1 1 1 1
30370 76A2 CVAR4 Step 4 Cap. Bank recorded VAR value R 1 1 1 1 1 1 1 1
30372 76A4 CVAR5 Step 5 Cap. Bank recorded VAR value R 1 1 1 1 1 1 1 1
30374 76A6 CVAR6 Step 6 Cap. Bank recorded VAR value R 1 1 1 1 1 1 1 1
30376 76A8 CVAR7 Step 7 Cap. Bank recorded VAR value R 1 1 1 1 1 1 1 1

95
BR 5600 R power factor controller
for LV / HV Capacitor switching
Operations manual
ANNEXURE-D

MODBUS Address Table Continued …….

Read Addresses: (Continued)


M: Meas. Config. C: Cap. Config.
Display Parameters
3XXXX Read From Registers
All Registers: Floating type 1=Valid Value, 0=Invalid Value,-- =irrelevant
M M M M C C C C
Address R
SYM Description / 1 2 3 4 3 2 1 0
S-Measurement C-Measurement
Dec Hex W
Configuration Configuration
30378 76AA CVAR8 Step 8 Cap. Bank recorded VAR value R 1 1 1 1 1 1 1 1
30380 76AC CVAR9 Step 9 Cap. Bank recorded VAR value R 1 1 1 1 1 1 1 1
30382 76AE CVAR10 Step 10 Cap. Bank recorded VAR value R 1 1 1 1 1 1 1 1
30384 76B0 CVAR11 Step 11 Cap. Bank recorded VAR value R 1 1 1 1 1 1 1 1
30386 76B2 CVAR12 Step 12 Cap. Bank recorded VAR value R 1 1 1 1 1 1 1 1
30388 76B4 CVAR13 Step 13 Cap. Bank recorded VAR value R 1 1 1 1 1 1 1 1
30390 76B6 CVAR14 Step 14 Cap. Bank recorded VAR value R 1 1 1 1 1 1 1 1
30392 76B8 CVAR15 Step 15 Cap. Bank recorded VAR value R 1 1 1 1 1 1 1 1
30394 76BA CVAR16 Step 16 Cap. Bank recorded VAR value R 1 1 1 1 1 1 1 1
30396 76BC UC1 Step 1 Cap. Bank Utilization counter R 1 1 1 1 1 1 1 1
30398 76BE UC2 Step 2 Cap. Bank Utilization counter R 1 1 1 1 1 1 1 1
30400 76C0 UC3 Step 3 Cap. Bank Utilization counter R 1 1 1 1 1 1 1 1
30402 76C2 UC4 Step 4 Cap. Bank Utilization counter R 1 1 1 1 1 1 1 1
30404 76C4 UC5 Step 5 Cap. Bank Utilization counter R 1 1 1 1 1 1 1 1
30406 76C6 UC6 Step 6 Cap. Bank Utilization counter R 1 1 1 1 1 1 1 1
30408 76C8 UC7 Step 7 Cap. Bank Utilization counter R 1 1 1 1 1 1 1 1
30410 76CA UC8 Step 8 Cap. Bank Utilization counter R 1 1 1 1 1 1 1 1
30412 76CC UC9 Step 9 Cap. Bank Utilization counter R 1 1 1 1 1 1 1 1
30414 76CE UC10 Step 10 Cap. Bank Utilization counter R 1 1 1 1 1 1 1 1
30416 76D0 UC11 Step 11 Cap. Bank Utilization counter R 1 1 1 1 1 1 1 1
30418 76D2 UC12 Step 12 Cap. Bank Utilization counter R 1 1 1 1 1 1 1 1
30420 76D4 UC13 Step 13 Cap. Bank Utilization counter R 1 1 1 1 1 1 1 1
30422 76D6 UC14 Step 14 Cap. Bank Utilization counter R 1 1 1 1 1 1 1 1
30424 76D8 UC15 Step 15 Cap. Bank Utilization counter R 1 1 1 1 1 1 1 1
30426 76DA UC16 Step 16 Cap. Bank Utilization counter R 1 1 1 1 1 1 1 1
30428 76DC SCp1 Status Of Capacitor Step 1 R 1 1 1 1 -- -- -- --
30430 76DE SCp2 Status Of Capacitor Step 2 R 1 1 1 1 -- -- -- --
30432 76E0 SCp3 Status Of Capacitor Step 3 R 1 1 1 1 -- -- -- --
30434 76E2 SCp4 Status Of Capacitor Step 4 R 1 1 1 1 -- -- -- --
30436 76E4 SCp5 Status Of Capacitor Step 5 R 1 1 1 1 -- -- -- --
30438 76E6 SCp6 Status Of Capacitor Step 6 R 1 1 1 1 -- -- -- --
30440 76E8 SCp7 Status Of Capacitor Step 7 R 1 1 1 1 -- -- -- --
30442 76EA SCp8 Status Of Capacitor Step 8 R 1 1 1 1 -- -- -- --
30444 76EC SCp9 Status Of Capacitor Step 9 R 1 1 1 1 -- -- -- --
30446 76EE SCp10 Status Of Capacitor Step 10 R 1 1 1 1 -- -- -- --
30448 76F0 SCp11 Status Of Capacitor Step 11 R 1 1 1 1 -- -- -- --
30450 76F2 SCp12 Status Of Capacitor Step 12 R 1 1 1 1 -- -- -- --
30452 76F4 SCp13 Status Of Capacitor Step 13 R 1 1 1 1 -- -- -- --
30454 76F6 SCp14 Status Of Capacitor Step 14 R 1 1 1 1 -- -- -- --
30456 76F8 SCp15 Status Of Capacitor Step 15 R 1 1 1 1 -- -- -- --
30458 76FA SCp16 Status Of Capacitor Step 16 R 1 1 1 1 -- -- -- --
30460 76FC ACV Auxiliary Input AC voltage value R 1 1 1 1 1 1 1 1
30462 76FE ACVS Auxiliary Input Digital status (Logic "0"or"1") R 1 1 1 1 1 1 1 1
GPRS_SIG
30464 7700 GPRS Modem Signal Strength Indication R 1 1 1 1 -- -- -- --

96
BR 5600 R power factor controller
for LV / HV Capacitor switching
Operations manual
ANNEXURE-D

MODBUS Address Table Continued …….

Read Addresses: (Continued)


M: Meas. Config. C: Cap. Config.
Display Parameters
3XXXX Read From Registers
All Registers: Floating type 1=Valid Value, 0=Invalid Value,-- =irrelevant
M M M M C C C C
Address R
SYM Description / 1 2 3 4 3 2 1 0
S-Measurement C-Measurement
Dec Hex W
Configuration Configuration
INTR_PTR
30466 7702 Data log Interval pointer R 1 1 1 1 -- -- -- --
EVT_PTR
30468 7704 Data log Event / Fault pointer R 1 1 1 1 -- -- -- --
DAY_PTR
30470 7706 Data log Daily Rec. Ptr.(For future versions) R 1 1 1 1 -- -- -- --
GPRS_INTR
30472 7708 _PTR GPRS Interval Records Pointer R 1 1 1 1 -- -- -- --
GPRS_EVT_
30474 770A PTR GPRS Event / Fault Records Pointer R 1 1 1 1 -- -- -- --
GPRS_DAY_
30476 770C PTR GPRS Daily Rec. Ptr. (For future versions) R 1 1 1 1 -- -- -- --
30478 770E MCU_T Micro-Controller Internal Temperature R 1 1 1 1 1 1 1 1
30480 7710 EXT_T APFC Ext. Temp. sensed by PT-100 R 1 1 1 1 1 1 1 1
1V_THDF
30482 7712 Phase 1 Voltage THD-F value in volts R 1 0 0 0 -- -- -- --
2V_THDF
30484 7714 Phase 2 Voltage THD-F value in volts R 1 0 0 0 -- -- -- --
30486 7716 3V_THDF
Phase 3 Voltage THD-F value in volts R 1 0 0 0 -- -- -- --
30488 7718 V_THDF Average Voltage THD-F value in volts R 1 0 0 1 -- -- -- --
12V_THDF
30490 771A Phase 1-2 Voltage THD-F value in volts R 1 1 0 0 -- -- -- --
23V_THDF
30492 771C Phase 2-3 Voltage THD-F value in volts R 1 1 0 0 -- -- -- --
31V_THDF
30494 771E Phase 3-1 Voltage THD-F value in volts R 1 1 0 0 -- -- -- --
VL_THDF
30496 7720 L-L average Voltage THD-F value in volts R 1 1 1 0 -- -- -- --
1A_THDF
30498 7722 Phase 1- Current THD-F value in ampere R 1 1 0 0 -- -- -- --
2A_THDF
30500 7724 Phase 2- Current THD-F value in ampere R 1 1 0 0 -- -- -- --
3A_THDF
30502 7726 Phase 3- Current THD-F value in ampere R 1 1 0 0 -- -- -- --
30504 7728 A_THDF Average Current THD-F value in ampere R 1 1 1 1 -- -- -- --
1CA_THDF
30508 772C Capacitor Phase 1 current THD-F in Amp. R -- -- -- -- 1 1 0 --
2CA_THDF
30510 772E Capacitor Phase 2 current THD-F in Amp. R -- -- -- -- 1 1 0 --
3CA_THDF
30512 7730 Capacitor Phase 3 current THD-F in Amp. R -- -- -- -- 1 1 0 --
CA_THDF
30514 7732 Capacitor average current THD-F in Amp. R -- -- -- -- 1 1 1 --
NCA_THDF
30516 7734 Cap. Earth/N current THD-F amp. (not now) R -- -- -- -- 1 0 0 --
30518 7736 1D Phase 1 Distortion Power (VA) R 1 1 0 0 -- -- -- --
30520 7738 2D Phase 2 Distortion Power (VA) R 1 1 0 0 -- -- -- --
30522 773A 3D Phase 3 Distortion Power (VA) R 1 1 0 0 -- -- -- --
30524 773C D Three phase Distortion Power (VA) R 1 1 1 1 -- -- -- --
30526 773E 1Dx Phase 1 Cross Distortion Power (VA) R 1 1 0 0 -- -- -- --
30528 7740 2Dx Phase 2 Cross Distortion Power (VA) R 1 1 0 0 -- -- -- --
30530 7742 3Dx Phase 3 Cross Distortion Power (VA) R 1 1 0 0 -- -- -- --
30532 7744 Dx Total 3 phases Cross Distortion Power (VA) R 1 1 1 1 -- -- -- --
1V_%THDF
30534 7746 Phase 1 Voltage THD-F % R 1 0 0 0 -- -- -- --
2V_%THDF
30536 7748 Phase 2 Voltage THD-F % R 1 0 0 0 -- -- -- --
3V_%THDF
30538 774A Phase 3 Voltage THD-F % R 1 0 0 0 -- -- -- --
V_%THDF
30540 774C Average Ph-N Voltage THD-F % R 1 0 0 1 -- -- -- --
12V_%THDF
30542 774E Phase 1-2 Voltage THD-F % R 1 1 0 0 -- -- -- --
23V_%THDF
30544 7750 Phase 2-3 Voltage THD-F % R 1 1 0 0 -- -- -- --
31V_%THDF
30546 7752 Phase 3-1 Voltage THD-F % R 1 1 0 0 -- -- -- --
VL_%THDF
30548 7754 Average L-L Voltage THD-F % R 1 1 1 0 -- -- -- --
1A_%THDF
30550 7756 Phase 1 Current THD-F % R 1 1 0 0 -- -- -- --
2A_%THDF
30552 7758 Phase 2 Current THD-F % R 1 1 0 0 -- -- -- --
3A_%THDF
30554 775A Phase 3 Current THD-F % R 1 1 0 0 -- -- -- --

97
L2: Internal use only
BR 5600 R power factor controller
for LV / HV Capacitor switching
Operations manual
ANNEXURE-D

MODBUS Address Table Continued …….

Read Addresses: (Continued)


M: Meas. Config. C: Cap. Config.
Display Parameters
3XXXX Read From Registers
All Registers: Floating type 1=Valid Value, 0=Invalid Value,-- =irrelevant
M M M M C C C C
Address R
SYM Description / 1 2 3 4 3 2 1 0
S-Measurement C-Measurement
Dec Hex W
Configuration Configuration
A_%THDF
30556 775C Average Current THD-F % R 1 1 1 1 -- -- -- --
1CA_%THDF
30560 7760 Capacitor Phase 1 current THD-F % R -- -- -- -- 1 1 0 0
2CA_%THDF
30562 7762 Capacitor Phase 2 current THD-F % R -- -- -- -- 1 1 0 0
3CA_%THDF
30564 7764 Capacitor Phase 3 current THD-F % R -- -- -- -- 1 1 0 0
CA_%THDF
30566 7766 Capacitor average current THD-F % R -- -- -- -- 1 1 1 1
1A_%TDD
30570 776A Phase 1 Current TDD% R 1 1 0 0 -- -- -- --
2A_%TDD
30572 776C Phase 2 Current TDD% R 1 1 0 0 -- -- -- --
3A_%TDD
30574 776E Phase 3 Current TDD% R 1 1 0 0 -- -- -- --
30576 7770 A_%TDD Average Current TDD% R 1 1 1 1 -- -- -- --
NA_%TDD
30578 7772 Neutral Current TDD% R 1 0 0 0 -- -- -- --
1CA_%TDD
30580 7774 Cap. Phase 1 Current TDD% R -- -- -- -- 1 1 0 0
2CA_%TDD
30582 7776 Cap. Phase 2 Current TDD% R -- -- -- -- 1 1 0 0
3CA_%TDD
30584 7778 Cap. Phase 3 Current TDD% R -- -- -- -- 1 1 0 0
CA_%TDD
30586 777A Cap. Average Current TDD% R -- -- -- -- 1 1 1 1

Capacitor Bank Status


0 Not Used
1 Bank OFF
2 Bank ON
3 Bank Discharging
4 Faulty
5 Fix OFF
6 FIX ON
7 FIX Discharging
8 FIX Faulty

98
L2: Internal use only
BR 5600 R power factor controller
for LV / HV Capacitor switching
Operations manual
ANNEXURE-D

MODBUS Address Table Continued …….

Read / Write Addresses:

User Setting Parameters (Easy/Expert Edit)


4XXXX Read/Write from/to Registers (RW) R/W
All Registers are Floating type
Register Symbol Description Access
Decimal Hex
40000 9C40 ES_EnDs Easy Setup Enable/Disable Config RW
40002 9C42 ES_RV_LL Easy Setup Rated Voltage Line to Line RW
40004 9C44 ES_Freq Easy Setup Rated Frequency RW
40006 9C46 ES_SPri Easy Setup Supply CT Primary Amps RW
40008 9C48 ES_SSec Easy Setup Supply CT Secondary Amps RW
40010 9C4A ES_CPri Easy Setup Capacitor CT Primary Amps RW
40012 9C4C ES_CSec Easy Setup Capacitor CT Secondary Amps RW
40014 9C4E ES_STEP1 Easy Setup Step 1 kVAr RW
40016 9C50 ES_STEP2 Easy Setup Step 2 kVAr RW
40018 9C52 ES_STEP3 Easy Setup Step 3 kVAr RW
40020 9C54 ES_STEP4 Easy Setup Step 4 kVAr RW
40022 9C56 ES_STEP5 Easy Setup Step 5 kVAr RW
40024 9C58 ES_STEP6 Easy Setup Step 6 kVAr RW
40026 9C5A ES_STEP7 Easy Setup Step 7 kVAr RW
40028 9C5C ES_STEP8 Easy Setup Step 8 kVAr RW
40030 9C5E ES_STEP9 Easy Setup Step 9 kVAr RW
40032 9C60 ES_STEP10 Easy Setup Step 10 kVAr RW
40034 9C62 ES_STEP11 Easy Setup Step 11 kVAr RW
40036 9C64 ES_STEP12 Easy Setup Step 12 kVAr RW
40038 9C66 ES_STEP13 Easy Setup Step 13 kVAr RW
40040 9C68 ES_STEP14 Easy Setup Step 14 kVAr RW
40042 9C6A ES_STEP15 Easy Setup Step 15 kVAr RW
40044 9C6C ES_STEP16 Easy Setup Step 16 kVAr RW
40046 9C6E ES_Target Easy Setup Target DPF RW
40048 9C70 ES_Target_Sign Easy Setup Target DPF Sign(0-Capacitive, 1-Inductive) RW
40050 9C72 Step_Control1 Manual Mode Step Control RW
40052 9C74 STEP1_UsageR Step 1 Usages Reset RW
40054 9C76 STEP2_UsageR Step 2 Usages Reset RW
40056 9C78 STEP3_UsageR Step 3 Usages Reset RW
40058 9C7A STEP4_UsageR Step 4 Usages Reset RW
40060 9C7C STEP5_UsageR Step 5 Usages Reset RW
40062 9C7E STEP6_UsageR Step 6 Usages Reset RW
40064 9C80 STEP7_UsageR Step 7 Usages Reset RW
40066 9C82 STEP8_UsageR Step 8 Usages Reset RW
40068 9C84 STEP9_UsageR Step 9 Usages Reset RW
40070 9C86 STEP10_UsageR Step 10 Usages Reset RW
40072 9C88 STEP11_UsageR Step 11 Usages Reset RW
40074 9C8A STEP12_UsageR Step 12 Usages Reset RW
40076 9C8C STEP13_UsageR Step 13 Usages Reset RW
40078 9C8E STEP14_UsageR Step 14 Usages Reset RW
40080 9C90 STEP15_UsageR Step 15 Usages Reset RW
40082 9C92 STEP16_UsageR Step 16 Usages Reset RW
40084 9C94 STEP1_ValR Step 1 Value Reset RW
40086 9C96 STEP2_ValR Step 2 Value Reset RW

99
L2: Internal use only
BR 5600 R power factor controller
for LV / HV Capacitor switching
Operations manual
ANNEXURE-D

MODBUS Address Table Continued …….

Read / Write Addresses: (Continued)

User Setting Parameters (Easy/Expert Edit)


4XXXX Read/Write from/to Registers (RW) R/W
All Registers are Floating type
Register Symbol Description Access
Decimal Hex
40088 9C98 STEP3_ValR Step 3 Value Reset RW
40090 9C9A STEP4_ValR Step 4 Value Reset RW
40092 9C9C STEP5_ValR Step 5 Value Reset RW
40094 9C9E STEP6_ValR Step 6 Value Reset RW
40096 9CA0 STEP7_ValR Step 7 Value Reset RW
40098 9CA2 STEP8_ValR Step 8 Value Reset RW
40100 9CA4 STEP9_ValR Step 9 Value Reset RW
40102 9CA6 STEP10_ValR Step 10 Value Reset RW
40104 9CA8 STEP11_ValR Step 11 Value Reset RW
40106 9CAA STEP12_ValR Step 12 Value Reset RW
40108 9CAC STEP13_ValR Step 13 Value Reset RW
40110 9CAE STEP14_ValR Step 14 Value Reset RW
40112 9CB0 STEP15_ValR Step 15 Value Reset RW
40114 9CB2 STEP16_ValR Step 16 Value Reset RW
40116 9CB4 Energy_Rst Energy Reset RW
40118 9CB6 Energy_RHr Energy Reset Hr RW
40120 9CB8 Energy_RMn Energy Reset Min RW
40122 9CBA Energy_Rday Energy Reset Date RW
40124 9CBC MD_Rst Max. Demand Reset RW
40126 9CBE MD_RHr Max. Demand Reset Hr RW
40128 9CC0 MD_RMn Max. Demand Reset Min RW
40130 9CC2 MD_Rday Max. Demand Reset Date RW
40132 9CC4 MAX_Rst Max. Value Reset RW
40134 9CC6 MAX_RHr Max. Value Reset Hr RW
40136 9CC8 MAX_RMn Max. Value Reset Min RW
40138 9CCA MAX_Rday Max. Value Reset Date RW
40140 9CCC Data_LogR Data Logging Erase RW
40142 9CCE Fact_R Factory Default RW
40144 9CD0 WP1 Phase 1 Wiring Position RW
40146 9CD2 WP1_Sign Phase 1 Wiring Position Sign RW
40148 9CD4 WP2 Phase 2 Wiring Position RW
40150 9CD6 WP2_Sign Phase 2 Wiring Position Sign RW
40152 9CD8 WP3 Phase 3 Wiring Position RW
40154 9CDA WP3_Sign Phase 3 Wiring Position Sign RW
40156 9CDC WP1 Phase 1 Cap. Wiring Position RW
40158 9CDE WP1_Sign Phase 1 Cap. Wiring Position Sign RW
40160 9CE0 WP2 Phase 2 Cap. Wiring Position RW
40162 9CE2 WP2_Sign Phase 2 Cap. Wiring Position Sign RW
40164 9CE4 WP3 Phase 3 Cap. Wiring Position RW
40166 9CE6 WP3_Sign Phase 3 Cap. Wiring Position Sign RW
40168 9CE8 Auto Setup Auto Sync. Start RW
40170 9CEA EX_RV Expert Setup Mains VA Config RW
40172 9CEC EX_RV_Type Expert Setup Cap. CT Config RW
40174 9CEE EX_RV Expert Setup Rated Voltage RW

100
L2: Internal use only
BR 5600 R power factor controller
for LV / HV Capacitor switching
Operations manual
ANNEXURE-D

MODBUS Address Table Continued …….

Read / Write Addresses: (Continued)

User Setting Parameters (Easy/Expert Edit)


4XXXX Read/Write from/to Registers (RW) R/W
All Registers are Floating type
Register Symbol Description Access
Decimal Hex
40176 9CF0 EX_RV_Type Expert Setup Rated Voltage Type RW
40178 9CF2 EX_PTR Expert Setup PT Ratio RW
40180 9CF4 EX_DTR Expert Setup DT Ratio RW
40182 9CF6 EX_SPri Expert Setup Supply CT Primary Amps RW
40184 9CF8 EX_SSec Expert Setup Supply CT Secondary Amps RW
40186 9CFA EX_CPri Expert Setup Capacitor CT Primary Amps RW
40188 9CFC EX_CSec Expert Setup Capacitor CT Secondary Amps RW
40190 9CFE EX_Freq Expert Setup Rated Frequency RW
40192 9D00 VECTER_GP VA-Vector Group RW
40194 9D02 MD_WT MD_Window Time (Min) RW
40196 9D04 EX_MTarget Expert Setup Mains Target DPF RW
40198 9D06 EX_MTarget_Sign Expert Setup Mains Target DPF Sign (0-Capacitive, 1-Inductive) RW
40200 9D08 EX_GTarget Expert Setup Generator Target DPF RW
40202 9D0A EX_GTarget_Sign Expert Setup Generator Target DPF Sign (0-Cap., 1-Ind.) RW
40204 9D0C RES Correction Resolution (multiplying factor to smallest bank) RW
40206 9D0E OFF Offeset RW
40208 9D10 CRR_Time Correction Time RW
40210 9D12 CRR_Type Correction Type RW
40212 9D14 DIS_Time Discharge Time RW
40214 9D16 INT_Time Interleaving Time RW
40216 9D18 CFG_Type Step Config Type RW
40218 9D1A EX_STEP1 Expert Setup Step 1 VAr RW
40220 9D1C EX_STEP2 Expert Setup Step 2 VAr RW
40222 9D1E EX_STEP3 Expert Setup Step 3 VAr RW
40224 9D20 EX_STEP4 Expert Setup Step 4 VAr RW
40226 9D22 EX_STEP5 Expert Setup Step 5 VAr RW
40228 9D24 EX_STEP6 Expert Setup Step 6 VAr RW
40230 9D26 EX_STEP7 Expert Setup Step 7 VAr RW
40232 9D28 EX_STEP8 Expert Setup Step 8 VAr RW
40234 9D2A EX_STEP9 Expert Setup Step 9 VAr RW
40236 9D2C EX_STEP10 Expert Setup Step 10 VAr RW
40238 9D2E EX_STEP11 Expert Setup Step 11 VAr RW
40240 9D30 EX_STEP12 Expert Setup Step 12 VAr RW
40242 9D32 EX_STEP13 Expert Setup Step 13 VAr RW
40244 9D34 EX_STEP14 Expert Setup Step 14 VAr RW
40246 9D36 EX_STEP15 Expert Setup Step 15 VAr RW
40248 9D38 EX_STEP16 Expert Setup Step 16 VAr RW
40250 9D3A EX_STEP1_Unit Expert Setup Step 1 VAr Unit RW
40252 9D3C EX_STEP2_Unit Expert Setup Step 2 VAr Unit RW
40254 9D3E EX_STEP3_Unit Expert Setup Step 3 VAr Unit RW
40256 9D40 EX_STEP4_Unit Expert Setup Step 4 VAr Unit RW
40258 9D42 EX_STEP5_Unit Expert Setup Step 5 VAr Unit RW
40260 9D44 EX_STEP6_Unit Expert Setup Step 6 VAr Unit RW
40262 9D46 EX_STEP7_Unit Expert Setup Step 7 VAr Unit RW

101
L2: Internal use only
BR 5600 R power factor controller
for LV / HV Capacitor switching
Operations manual
ANNEXURE-D

MODBUS Address Table Continued …….

Read / Write Addresses: (Continued)

User Setting Parameters (Easy/Expert Edit)


4XXXX Read/Write from/to Registers (RW) R/W
All Registers are Floating type
Register Symbol Description Access
Decimal Hex
40264 9D48 EX_STEP8_Unit Expert Setup Step 8 VAr Unit RW
40266 9D4A EX_STEP9_Unit Expert Setup Step 9 VAr Unit RW
40268 9D4C EX_STEP10_Unit Expert Setup Step 10 VAr Unit RW
40270 9D4E EX_STEP11_Unit Expert Setup Step 11 VAr Unit RW
40272 9D50 EX_STEP12_Unit Expert Setup Step 12 VAr Unit RW
40274 9D52 EX_STEP13_Unit Expert Setup Step 13 VAr Unit RW
40276 9D54 EX_STEP14_Unit Expert Setup Step 14 VAr Unit RW
40278 9D56 EX_STEP15_Unit Expert Setup Step 15 VAr Unit RW
40280 9D58 EX_STEP16_Unit Expert Setup Step 16 VAr Unit RW
40282 9D5A EX_STEP1_Type Expert Setup Step 1 Type RW
40284 9D5C EX_STEP2_Type Expert Setup Step 2 Type RW
40286 9D5E EX_STEP3_Type Expert Setup Step 3 Type RW
40288 9D60 EX_STEP4_Type Expert Setup Step 4 Type RW
40290 9D62 EX_STEP5_Type Expert Setup Step 5 Type RW
40292 9D64 EX_STEP6_Type Expert Setup Step 6 Type RW
40294 9D66 EX_STEP7_Type Expert Setup Step 7 Type RW
40296 9D68 EX_STEP8_Type Expert Setup Step 8 Type RW
40298 9D6A EX_STEP9_Type Expert Setup Step 9 Type RW
40300 9D6C EX_STEP10_Type Expert Setup Step 10 Type RW
40302 9D6E EX_STEP11_Type Expert Setup Step 11 Type RW
40304 9D70 EX_STEP12_Type Expert Setup Step 12 Type RW
40306 9D72 EX_STEP13_Type Expert Setup Step 13 Type RW
40308 9D74 EX_STEP14_Type Expert Setup Step 14 Type RW
40310 9D76 EX_STEP15_Type Expert Setup Step 15 Type RW
40312 9D78 EX_STEP16_Type Expert Setup Step 16 Type RW
40314 9D7A HLT1_CHK Step 1 Health Check Enable RW
40316 9D7C HLT1_CHK_ULimit Step 1 Health Check Upper Limit RW
40318 9D7E HLT1_CHK_LLimit Step 1 Health Check Lower Limit RW
40320 9D80 HLT2_CHK Step 2 Health Check Enable RW
40322 9D82 HLT2_CHK_ULimit Step 2 Health Check Upper Limit RW
40324 9D84 HLT2_CHK_LLimit Step 2 Health Check Lower Limit RW
40326 9D86 HLT3_CHK Step 3 Health Check Enable RW
40328 9D88 HLT3_CHK_ULimit Step 3 Health Check Upper Limit RW
40330 9D8A HLT3_CHK_LLimit Step 3 Health Check Lower Limit RW
40332 9D8C HLT4_CHK Step 4 Health Check Enable RW
40334 9D8E HLT4_CHK_ULimit Step 4 Health Check Upper Limit RW
40336 9D90 HLT4_CHK_LLimit Step 4 Health Check Lower Limit RW
40338 9D92 HLT5_CHK Step 5 Health Check Enable RW
40340 9D94 HLT5_CHK_ULimit Step 5 Health Check Upper Limit RW
40342 9D96 HLT5_CHK_LLimit Step 5 Health Check Lower Limit RW
40344 9D98 HLT6_CHK Step 6 Health Check Enable RW
40346 9D9A HLT6_CHK_ULimit Step 6 Health Check Upper Limit RW
40348 9D9C HLT6_CHK_LLimit Step 6 Health Check Lower Limit RW
40350 9D9E HLT7_CHK Step 7 Health Check Enable RW

102
L2: Internal use only
BR 5600 R power factor controller
for LV / HV Capacitor switching
Operations manual
ANNEXURE-D

MODBUS Address Table Continued …….

Read / Write Addresses: (Continued)

User Setting Parameters (Easy/Expert Edit)


4XXXX Read/Write from/to Registers (RW) R/W
All Registers are Floating type
Register Symbol Description Access
Decimal Hex
40352 9DA0 HLT7_CHK_ULimit Step 7 Health Check Upper Limit RW
40354 9DA2 HLT7_CHK_LLimit Step 7 Health Check Lower Limit RW
40356 9DA4 HLT8_CHK Step 8 Health Check Enable RW
40358 9DA6 HLT8_CHK_ULimit Step 8 Health Check Upper Limit RW
40360 9DA8 HLT8_CHK_LLimit Step 8 Health Check Lower Limit RW
40362 9DAA HLT9_CHK Step 9 Health Check Enable RW
40364 9DAC HLT9_CHK_ULimit Step 9 Health Check Upper Limit RW
40366 9DAE HLT9_CHK_LLimit Step 9 Health Check Lower Limit RW
40368 9DB0 HLT10_CHK Step 10 Health Check Enable RW
40370 9DB2 HLT10_CHK_ULimit Step 10 Health Check Upper Limit RW
40372 9DB4 HLT10_CHK_LLimit Step 10 Health Check Lower Limit RW
40374 9DB6 HLT11_CHK Step 11 Health Check Enable RW
40376 9DB8 HLT11_CHK_ULimit Step 11 Health Check Upper Limit RW
40378 9DBA HLT11_CHK_LLimit Step 11 Health Check Lower Limit RW
40380 9DBC HLT12_CHK Step 12 Health Check Enable RW
40382 9DBE HLT12_CHK_ULimit Step 12 Health Check Upper Limit RW
40384 9DC0 HLT12_CHK_LLimit Step 12 Health Check Lower Limit RW
40386 9DC2 HLT13_CHK Step 13 Health Check Enable RW
40388 9DC4 HLT13_CHK_ULimit Step 13 Health Check Upper Limit RW
40390 9DC6 HLT13_CHK_LLimit Step 13 Health Check Lower Limit RW
40392 9DC8 HLT14_CHK Step 14 Health Check Enable RW
40394 9DCA HLT14_CHK_ULimit Step 14 Health Check Upper Limit RW
40396 9DCC HLT14_CHK_LLimit Step 14 Health Check Lower Limit RW
40398 9DCE HLT15_CHK Step 15 Health Check Enable RW
40400 9DD0 HLT15_CHK_ULimit Step 15 Health Check Upper Limit RW
40402 9DD2 HLT15_CHK_LLimit Step 15 Health Check Lower Limit RW
40404 9DD4 HLT16_CHK Step 16 Health Check Enable RW
40406 9DD6 HLT16_CHK_ULimit Step 16 Health Check Upper Limit RW
40408 9DD8 HLT16_CHK_LLimit Step 16 Health Check Lower Limit RW
40410 9DDA USG1_CHK Step 1 Usage Check Enable/Disable RW
40412 9DDC USG1_CHK_Limit Step 1 Usage Check Limit RW
40414 9DDE USG2_CHK Step 2 Usage Check Enable/Disable RW
40416 9DE0 USG2_CHK_Limit Step 2 Usage Check Limit RW
40418 9DE2 USG3_CHK Step 3 Usage Check Enable/Disable RW
40420 9DE4 USG3_CHK_Limit Step 3 Usage Check Limit RW
40422 9DE6 USG4_CHK Step 4 Usage Check Enable/Disable RW
40424 9DE8 USG4_CHK_Limit Step 4 Usage Check Limit RW
40426 9DEA USG5_CHK Step 5 Usage Check Enable/Disable RW
40428 9DEC USG5_CHK_Limit Step 5 Usage Check Limit RW
40430 9DEE USG6_CHK Step 6 Usage Check Enable/Disable RW
40432 9DF0 USG6_CHK_Limit Step 6 Usage Check Limit RW
40434 9DF2 USG7_CHK Step 7 Usage Check Enable/Disable RW
40436 9DF4 USG7_CHK_Limit Step 7 Usage Check Limit RW
40438 9DF6 USG8_CHK Step 8 Usage Check Enable/Disable RW
40440 9DF8 USG8_CHK_Limit Step 8 Usage Check Limit RW

103
L2: Internal use only
BR 5600 R power factor controller
for LV / HV Capacitor switching
Operations manual
ANNEXURE-D

MODBUS Address Table Continued …….

Read / Write Addresses: (Continued)

User Setting Parameters (Easy/Expert Edit)


4XXXX Read/Write from/to Registers (RW) R/W
All Registers are Floating type
Register Symbol Description Access
Decimal Hex
40442 9DFA USG9_CHK Step 9 Usage Check Enable/Disable RW
40444 9DFC USG9_CHK_Limit Step 9 Usage Check Limit RW
40446 9DFE USG10_CHK Step 10 Usage Check Enable/Disable RW
40448 9E00 USG10_CHK_Limit Step 10 Usage Check Limit RW
40450 9E02 USG11_CHK Step 11 Usage Check Enable/Disable RW
40452 9E04 USG11_CHK_Limit Step 11 Usage Check Limit RW
40454 9E06 USG12_CHK Step 12 Usage Check Enable/Disable RW
40456 9E08 USG12_CHK_Limit Step 12 Usage Check Limit RW
40458 9E0A USG13_CHK Step 13 Usage Check Enable/Disable RW
40460 9E0C USG13_CHK_Limit Step 13 Usage Check Limit RW
40462 9E0E USG14_CHK Step 14 Usage Check Enable/Disable RW
40464 9E10 USG14_CHK_Limit Step 14 Usage Check Limit RW
40466 9E12 USG15_CHK Step 15 Usage Check Enable/Disable RW
40468 9E14 USG15_CHK_Limit Step 15 Usage Check Limit RW
40470 9E16 USG16_CHK Step 16 Usage Check Enable/Disable RW
40472 9E18 USG16_CHK_Limit Step 16 Usage Check Limit RW
40474 9E1A USG_CDIV Step Usage Calculation - Step ON/OFF Count Div Fact RW
40476 9E1C USG_TDIV Step Usage Calculation - Step ON Time Div Fact RW
40478 9E1E EVT1_EnDs Fault 1 Enable/Disable RW
40480 9E20 EVE1_ACT Fault 1 Action RW
40482 9E22 EVE1_LMT Fault 1 Set Limit RW
40484 9E24 EVE1_RES Fault 1 Resume Limit RW
40486 9E26 EVE1_TYPE Fault 1 Resume Method RW
40488 9E28 EVE1_DLY Fault 1 Resume Delay in Sec RW
40490 9E2A EVT2_EnDs Fault 2 Enable/Disable RW
40492 9E2C EVE2_ACT Fault 2 Action RW
40494 9E2E EVE2_LMT Fault 2 Set Limit RW
40496 9E30 EVE2_RES Fault 2 Resume Limit RW
40498 9E32 EVE2_TYPE Fault 2 Resume Method RW
40500 9E34 EVE2_DLY Fault 2 Resume Delay in Sec RW
40502 9E36 EVT3_EnDs Fault 3 Enable/Disable RW
40504 9E38 EVE3_ACT Fault 3 Action RW
40506 9E3A EVE3_LMT Fault 3 Set Limit RW
40508 9E3C EVE3_RES Fault 3 Resume Limit RW
40510 9E3E EVE3_TYPE Fault 3 Resume Method RW
40512 9E40 EVE3_DLY Fault 3 Resume Delay in Sec RW
40514 9E42 EVT4_EnDs Fault 4 Enable/Disable RW
40516 9E44 EVE4_ACT Fault 4 Action RW
40518 9E46 EVE4_LMT Fault 4 Set Limit RW
40520 9E48 EVE4_RES Fault 4 Resume Limit RW
40522 9E4A EVE4_TYPE Fault 4 Resume Method RW
40524 9E4C EVE4_DLY Fault 4 Resume Delay in Sec RW
40526 9E4E EVT5_EnDs Fault 5 Enable/Disable RW
40528 9E50 EVE5_ACT Fault 5 Action RW

104
L2: Internal use only
BR 5600 R power factor controller
for LV / HV Capacitor switching
Operations manual
ANNEXURE-D

MODBUS Address Table Continued …….

Read / Write Addresses: (Continued)

User Setting Parameters (Easy/Expert Edit)


4XXXX Read/Write from/to Registers (RW) R/W
All Registers are Floating type
Register Symbol Description Access
Decimal Hex
40530 9E52 EVE5_LMT Fault 5 Set Limit RW
40532 9E54 EVE5_RES Fault 5 Resume Limit RW
40534 9E56 EVE5_TYPE Fault 5 Resume Method RW
40536 9E58 EVE5_DLY Fault 5 Resume Delay in Sec RW
40538 9E5A EVT6_EnDs Fault 6 Enable/Disable RW
40540 9E5C EVE6_ACT Fault 6 Action RW
40542 9E5E EVE6_LMT Fault 6 Set Limit RW
40544 9E60 EVE6_RES Fault 6 Resume Limit RW
40546 9E62 EVE6_TYPE Fault 6 Resume Method RW
40548 9E64 EVE6_DLY Fault 6 Resume Delay in Sec RW
40550 9E66 EVT7_EnDs Fault 7 Enable/Disable RW
40552 9E68 EVE7_ACT Fault 7 Action RW
40554 9E6A EVE7_LMT Fault 7 Set Limit RW
40556 9E6C EVE7_RES Fault 7 Resume Limit RW
40558 9E6E EVE7_TYPE Fault 7 Resume Method RW
40560 9E70 EVE7_DLY Fault 7 Resume Delay in Sec RW
40562 9E72 EVT8_EnDs Fault 8 Enable/Disable RW
40564 9E74 EVE8_ACT Fault 8 Action RW
40566 9E76 EVE8_LMT Fault 8 Set Limit RW
40568 9E78 EVE8_RES Fault 8 Resume Limit RW
40570 9E7A EVE8_TYPE Fault 8 Resume Method RW
40572 9E7C EVE8_DLY Fault 8 Resume Delay in Sec RW
40574 9E7E EVT9_EnDs Fault 9 Enable/Disable RW
40576 9E80 EVE9_ACT Fault 9 Action RW
40578 9E82 EVE9LMT Fault 9 Set Limit RW
40580 9E84 EVE9_RES Fault 9 Resume Limit RW
40582 9E86 EVE9_TYPE Fault 9 Resume Method RW
40584 9E88 EVE9_DLY Fault 9 Resume Delay in Sec RW
40586 9E8A EVT10_EnDs Fault 10 Enable/Disable RW
40588 9E8C EVE10_ACT Fault 10 Action RW
40590 9E8E EVE10_LMT Fault 10 Set Limit RW
40592 9E90 EVE10_RES Fault 10 Resume Limit RW
40594 9E92 EVE10_TYPE Fault 10 Resume Method RW
40596 9E94 EVE10_DLY Fault 10 Resume Delay in Sec RW
40598 9E96 EVT11_EnDs Fault 11 Enable/Disable RW
40600 9E98 EVE11_ACT Fault 11 Action RW
40602 9E9A EVE11_LMT Fault 11 Set Limit RW
40604 9E9C EVE11_RES Fault 11 Resume Limit RW
40606 9E9E EVE11_TYPE Fault 11 Resume Method RW
40608 9EA0 EVE11_DLY Fault 11 Resume Delay in Sec RW
40610 9EA2 EVT12_EnDs Fault 12 Enable/Disable RW
40612 9EA4 EVE12_ACT Fault 12 Action RW
40614 9EA6 EVE12_LMT Fault 12 Set Limit RW
40616 9EA8 EVE12_RES Fault 12 Resume Limit RW
40618 9EAA EVE12_TYPE Fault 12 Resume Method RW

105
L2: Internal use only
BR 5600 R power factor controller
for LV / HV Capacitor switching
Operations manual
ANNEXURE-D

MODBUS Address Table Continued …….

Read / Write Addresses: (Continued)

User Setting Parameters (Easy/Expert Edit)


4XXXX Read/Write from/to Registers (RW) R/W
All Registers are Floating type
Register Symbol Description Access
Decimal Hex
40620 9EAC EVE12_DLY Fault 12 Resume Delay in Sec RW
40622 9EAE EVT13_EnDs Fault 13 Enable/Disable RW
40624 9EB0 EVE13_ACT Fault 13 Action RW
40626 9EB2 EVE13_LMT Fault 13 Set Limit RW
40628 9EB4 EVE13_RES Fault 13 Resume Limit RW
40630 9EB6 EVE13_TYPE Fault 13 Resume Method RW
40632 9EB8 EVE13_DLY Fault 13 Resume Delay in Sec RW
40634 9EBA EVT14_EnDs Fault 14 Enable/Disable RW
40636 9EBC EVE14_ACT Fault 14 Action RW
40638 9EBE EVE14_LMT Fault 14 Set Limit RW
40640 9EC0 EVE14_RES Fault 14 Resume Limit RW
40642 9EC2 EVE14_TYPE Fault 14 Resume Method RW
40644 9EC4 EVE14_DLY Fault 14 Resume Delay in Sec RW
40646 9EC6 EVT15_EnDs Fault 15 Enable/Disable RW
40648 9EC8 EVE15_ACT Fault 15 Action RW
40650 9ECA EVE15_LMT Fault 15 Set Limit RW
40652 9ECC EVE15_RES Fault 15 Resume Limit RW
40654 9ECE EVE15_TYPE Fault 15 Resume Method RW
40656 9ED0 EVE15_DLY Fault 15 Resume Delay in Sec RW
40658 9ED2 EVT16_EnDs Fault 16 Enable/Disable RW
40660 9ED4 EVE16_ACT Fault 16 Action RW
40662 9ED6 EVE16_LMT Fault 16 Set Limit RW
40664 9ED8 EVE16_RES Fault 16 Resume Limit RW
40666 9EDA EVE16_TYPE Fault 16 Resume Method RW
40668 9EDC EVE16_DLY Fault 16 Resume Delay in Sec RW
40670 9EDE EVT17_EnDs Fault 17 Enable/Disable RW
40672 9EE0 EVE17_ACT Fault 17 Action RW
40674 9EE2 EVE17_LMT Fault 17 Set Limit RW
40676 9EE4 EVE17_RES Fault 17 Resume Limit RW
40678 9EE6 EVE17_TYPE Fault 17 Resume Method RW
40680 9EE8 EVE17_DLY Fault 17 Resume Delay in Sec RW
40682 9EEA EVT18_EnDs Fault 18 Enable/Disable RW
40684 9EEC EVE18_ACT Fault 18 Action RW
40686 9EEE EVE18_LMT Fault 18 Set Limit RW
40688 9EF0 EVE18_RES Fault 18 Resume Limit RW
40690 9EF2 EVE18_TYPE Fault 18 Resume Method RW
40692 9EF4 EVE18_DLY Fault 18 Resume Delay in Sec RW
40694 9EF6 EVT19_EnDs Fault 19 Enable/Disable RW
40696 9EF8 EVE19_ACT Fault 19 Action RW
40698 9EFA EVE19_LMT Fault 19 Set Limit RW
40700 9EFC EVE19_RES Fault 19 Resume Limit RW
40702 9EFE EVE19_TYPE Fault 19 Resume Method RW
40704 9F00 EVE19_DLY Fault 19 Resume Delay in Sec RW
40706 9F02 EVT20_EnDs Fault 20 Enable/Disable RW

106
L2: Internal use only
BR 5600 R power factor controller
for LV / HV Capacitor switching
Operations manual
ANNEXURE-D

MODBUS Address Table Continued …….

Read / Write Addresses: (Continued)

User Setting Parameters (Easy/Expert Edit)


4XXXX Read/Write from/to Registers (RW) R/W
All Registers are Floating type
Register Symbol Description Access
Decimal Hex
40708 9F04 EVE20_ACT Fault 20 Action RW
40710 9F06 EVE20_LMT Fault 20 Set Limit RW
40712 9F08 EVE20_RES Fault 20 Resume Limit RW
40714 9F0A EVE20_TYPE Fault 20 Resume Method RW
40716 9F0C EVE20_DLY Fault 20 Resume Delay in Sec RW
40718 9F0E EVT21_EnDs Fault 21 Enable/Disable RW
40720 9F10 EVE21_ACT Fault 21 Action RW
40722 9F12 EVE21_LMT Fault 21 Set Limit RW
40724 9F14 EVE21_RES Fault 21 Resume Limit RW
40726 9F16 EVE21_TYPE Fault 21 Resume Method RW
40728 9F18 EVE21_DLY Fault 21 Resume Delay in Sec RW
40730 9F1A EVT22_EnDs Fault 22 Enable/Disable RW
40732 9F1C EVE22_ACT Fault 22 Action RW
40734 9F1E EVE22_LMT Fault 22 Set Limit RW
40736 9F20 EVE22_RES Fault 22 Resume Limit RW
40738 9F22 EVE22_TYPE Fault 22 Resume Method RW
40740 9F24 EVE22_DLY Fault 22 Resume Delay in Sec RW
40742 9F26 EVT23_EnDs Fault 23 Enable/Disable RW
40744 9F28 EVE23_ACT Fault 23 Action RW
40746 9F2A EVE23_LMT Fault 23 Set Limit RW
40748 9F2C EVE23_RES Fault 23 Resume Limit RW
40750 9F2E EVE23_TYPE Fault 23 Resume Method RW
40752 9F30 EVE23_DLY Fault 23 Resume Delay in Sec RW
40754 9F32 EVT24_EnDs Fault 24 Enable/Disable RW
40756 9F34 EVE24_ACT Fault 24 Action RW
40758 9F36 EVE24_LMT Fault 24 Set Limit RW
40760 9F38 EVE24_RES Fault 24 Resume Limit RW
40762 9F3A EVE24_TYPE Fault 24 Resume Method RW
40764 9F3C EVE24_DLY Fault 24 Resume Delay in Sec RW
40766 9F3E EVT25_EnDs Fault 25 Enable/Disable RW
40768 9F40 EVE25_ACT Fault 25 Action RW
40770 9F42 EVE25_LMT Fault 25 Set Limit RW
40772 9F44 EVE25_RES Fault 25 Resume Limit RW
40774 9F46 EVE25_TYPE Fault 25 Resume Method RW
40776 9F48 EVE25_DLY Fault 25 Resume Delay in Sec RW
40778 9F4A EVT26_EnDs Fault 26 Enable/Disable RW
40780 9F4C EVE26_ACT Fault 26 Action RW
40782 9F4E EVE26_LMT Fault 26 Set Limit RW
40784 9F50 EVE26_RES Fault 26 Resume Limit RW
40786 9F52 EVE26_TYPE Fault 26 Resume Method RW
40788 9F54 EVE26_DLY Fault 26 Resume Delay in Sec RW
40790 9F56 EVT27_EnDs Fault 27 Enable/Disable RW
40792 9F58 EVE27_ACT Fault 27 Action RW
40794 9F5A EVE27_LMT Fault 27 Set Limit RW

107
L2: Internal use only
BR 5600 R power factor controller
for LV / HV Capacitor switching
Operations manual
ANNEXURE-D

MODBUS Address Table Continued …….

Read / Write Addresses: (Continued)

User Setting Parameters (Easy/Expert Edit)


4XXXX Read/Write from/to Registers (RW) R/W
All Registers are Floating type
Register Symbol Description Access
Decimal Hex
40796 9F5C EVE27_RES Fault 27 Resume Limit RW
40798 9F5E EVE27_TYPE Fault 27 Resume Method RW
40800 9F60 EVE27_TYPE Fault 27 Resume Delay in Sec RW
40802 9F62 AUX_IN1_Fun Aux. Input 1 Function RW
40804 9F64 AUX_OUT1_Fun Aux. Output 1 Function RW
40806 9F66 AUX_OUT2_Fun Aux. Output 2 Function RW
40808 9F68 AUX_OUT3_Fun Aux. Output 3 Function RW
40810 9F6A COM1_PROTOCOL Com1 RS232 Protocol RW
40812 9F6C COM1_BUAD Com1 RS232 Baud rate RW
40814 9F6E COM1_ID Com1 RS232 ID RW
40816 9F70 APN_SEL GPRS APN FIX APN Select RW
40818 9F72 APN_OTHR APN Other than Pre-Fix List RW
40820 9F74 MDN Main Domain Name RW
40822 9F76 SDN Sub Domain Name RW
40824 9F78 IP_ADD IP Address RW
40826 9F7A PORT Port Number RW
40828 9F7C BUST_MODE Bust Data Mode Enable/Disable RW
40830 9F7E BUST_MODE_IN Bust Data Mode Interval Time(Speed) RW
40832 9F80 COM2_PROTOCOL Com2 RS485 Protocol RW
40834 9F82 COM2_BUAD Com2 RS485 Baud rate RW
40836 9F84 COM2_ID Com2 RS485 ID RW
40838 9F86 DL_INT_Time Data Logging Interval Time RW
40840 9F88 LOG_LEN Log Frame Length RW
40842 9F8A PASS_EnDs Password Enable/Disable RW
40844 9F8C PASS Password RW
40846 9F8E SET_Date Set Date RW
40848 9F90 SET_MM Set Month RW
40850 9F92 SET_YYYY Set Year RW
40852 9F94 SET_CAL Set Enable/Disable RW
40854 9F96 SET_HR Set Hour RW
40856 9F98 SET_MN Set Min RW
40858 9F9A SET_YYYY Set Sec RW
40860 9F9C SET_TIME Set Enable/Disable RW
40862 9F9E REM_UPDATE Remote Update Enable/Disable RW
40864 9FA0 POR_MODE Power Up Mode RW
40866 9FA2 POR_ASYN_RY Power On Sync.. Number of Retry RW
40868 9FA4 POR_ASYN_FLACT Power On Sync. Action on Failure RW
40870 9FA6 REM_MODE Remote Operation Mode RW
40872 9FA8 REM_TIMEOUT Remote Operation TIMEOUT RW
40874 9FAA REM_TMACT Remote Operation Timeout Action RW
40876 9FAC LNG Language Select RW
40878 9FAE SAVE Save Parameters RW
40880 9FB0 SAVE_Satus Save Parameters Ack RW

108
L2: Internal use only
BR 5600 R power factor controller
for LV / HV Capacitor switching
Operations manual
ANNEXURE-D

MODBUS Address Table Continued …….

Read / Write Addresses: Remote Mode

REMOTE MODE PARAMETERS


4XXXX Read/Write from/to Registers (RW) R/W
All Registers are Floating type
Register Symbol Description Access
Decimal Hex
42000 A410 RM1_FRQ Remote Mode 1 Freq RW
42004 A414 RM1_1V1 Remote Mode 1 Phase 1 to Neutral Fundamental Voltage RW
42008 A418 RM1_2V1 Remote Mode 1 Phase 2 to Neutral Fundamental Voltage RW
42012 A41C RM1_3V1 Remote Mode 1 Phase 3 to Neutral Fundamental Voltage RW
42016 A420 RM1_12V1 Remote Mode 1 Phase 1 to Phase 2 Fundamental Voltage RW
42020 A424 RM1_23V1 Remote Mode 1 Phase 2 to Neutral Fundamental Voltage RW
42024 A428 RM1_31V1 Remote Mode 1 Phase 3 to Neutral Fundamental Voltage RW
42028 A42C RM1_1P1 Remote Mode 1 Phase 1 Fundamental Active Power RW
42032 A430 RM1_2P1 Remote Mode 1 Phase 2 Fundamental Active Power RW
42036 A434 RM1_3P1 Remote Mode 1 Phase 3 Fundamental Active Power RW
42040 A438 RM1_1Q1 Remote Mode 1 Phase 1 Fundamental Reactive Power RW
42044 A43C RM1_2Q1 Remote Mode 1 Phase 2 Fundamental Reactive Power RW
42048 A440 RM1_3Q1 Remote Mode 1 Phase 3 Fundamental Reactive Power RW

Remote Mode:
This is set in User Parameter Settings. Part of previous Modbus table is to be set accordingly
40870 9FA6 REM_MODE Remote Operation Mode RW
40872 9FA8 REM_TIMEOUT Remote Operation TIMEOUT RW
40874 9FAA REM_TMACT Remote Operation Timeout Action RW
Once the parameters Setting is carried out, the PF correction action would depend upon the Remote
mode parameters written.

109
L2: Internal use only
BR 5600 R power factor controller
for LV / HV Capacitor switching
Operations manual

Important notes

The following applies to all products named in this publication:

1. Some parts of this publication contain statements about the suitability of our products
for certain areas of application. These statements are based on our knowledge of typical
requirements that are often placed on our products in the areas of application concerned.
We nevertheless expressly point out that such statements cannot be regarded as
binding statements about the suitability of our products for a particular customer
application. As a rule, we are either unfamiliar with individual customer applications or
less familiar with them than the customers themselves. For these reasons, it is always
ultimately incumbent on the customer to check and decide whether a product with the
properties described in the product specification is suitable for use in a particular customer
application.
2. We also point out that in individual cases, a malfunction of electronic components or
failure before the end of their usual service life cannot be completely ruled out in the
current state of the art, even if they are operated as specified. In customer applications
requiring a very high level of operational safety and especially in customer applications in
which the malfunction or failure of an electronic component could endanger human life or
health (e.g. in accident prevention or life-saving systems), it must therefore be ensured by
means of suitable design of the customer application or other action taken by the customer
(e.g. installation of protective circuitry or redundancy) that no injury or damage is sustained
by third parties in the event of malfunction or failure of an electronic component.
3. The warnings, cautions and product-specific notes must be observed.
4. In order to satisfy certain technical requirements, some of the products described in this
publication may contain substances subject to restrictions in certain jurisdictions
(e.g. because they are classed as hazardous). Useful information on this will be found
in our Material Data Sheets on the Internet (www.tdk-electronics.tdk.com/material). Should
you have any more detailed questions, please contact our sales offices.
5. We constantly strive to improve our products. Consequently, the products described in
this publication may change from time to time. The same is true of the corresponding
product specifications. Please check therefore to what extent product descriptions and
specifications contained in this publication are still applicable before or when you place an
order.
We also reserve the right to discontinue production and delivery of products.
Consequently, we cannot guarantee that all products named in this publication will always
be available.
The aforementioned does not apply in the case of individual agreements deviating from
the foregoing for customer-specific products.
6. Unless otherwise agreed in individual contracts, all orders are subject to our General
Terms and Conditions of Supply.
7. Our manufacturing sites serving the automotive business apply the IATF 16949
standard. The IATF certifications confirm our compliance with requirements regarding the
quality management system in the automotive industry. Referring to customer
110
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BR 5600 R power factor controller
for LV / HV Capacitor switching
Operations manual
requirements and customer specific requirements (“CSR”) TDK always has and will
continue to have the policy of respecting individual agreements. Even if IATF 16949 may
appear to support the acceptance of unilateral requirements, we hereby like to emphasize
that only requirements mutually agreed upon can and will be implemented in our
Quality Management System. For clarification purposes we like to point out that
obligations from IATF 16949 shall only become legally binding if individually agreed upon.
8. The trade names EPCOS, CarXield, CeraCharge, CeraDiode, CeraLink, CeraPad,
CeraPlas, CSMP, CTVS, DeltaCap, DigiSiMic, ExoCore, FilterCap, FormFit, InsuGate,
LeaXield, MiniBlue, MiniCell, MKD, MKK, ModCap, MotorCap, PCC, PhaseCap,
PhaseCube, PhaseMod, PhiCap, PowerHap, PQSine, PQvar, SIFERRIT, SIFI, SIKOREL,
SilverCap, SIMDAD, SiMic, SIMID, SineFormer, SIOV, ThermoFuse, WindCap, XieldCap
are trademarks registered or pending in Europe and in other countries.

Further information will be found on the Internet at


www.tdk-electronics.tdk.com/trademarks.

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L2: Internal use only

© TDK Electronics AG


Edition 01/2023

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