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Testing Plan With TOC

The document outlines various processes (100, 200, 300, 400) related to equipment operation and monitoring, including detailed status checks and alarm conditions for pumps and valves. Each process includes multiple tests with pass/fail results for operational status, alarms, and performance metrics. The document serves as a comprehensive guide for ensuring proper functionality and safety of the systems involved.

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Mason Radke
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© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
12 views31 pages

Testing Plan With TOC

The document outlines various processes (100, 200, 300, 400) related to equipment operation and monitoring, including detailed status checks and alarm conditions for pumps and valves. Each process includes multiple tests with pass/fail results for operational status, alarms, and performance metrics. The document serves as a comprehensive guide for ensuring proper functionality and safety of the systems involved.

Uploaded by

Mason Radke
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Table of Contents

PROCESS100 ............................ Page 1


PROCESS100 ............................ Page 2
PROCESS200 ............................ Page 5
PROCESS200 ............................ Page 6
PROCESS200 ............................ Page 7
PROCESS200 ............................ Page 8
PROCESS200 ............................ Page 9
PROCESS200 ............................ Page 10
PROCESS200 ............................ Page 11
PROCESS300 ............................ Page 17
PROCESS300 ............................ Page 18
PROCESS300 ............................ Page 19
PROCESS300-FiltrationBackwas hSys tem ............................ Page 20
PROCESS300-FiltrationBackwas hSys tem ............................ Page 21
PROCESS300-ChlorineDos ingSys tem ............................ Page 22
PROCESS400 ............................ Page 23
PROCESS400 ............................ Page 24
PROCESS400 ............................ Page 25
PROCESS400 ............................ Page 26
PROCESS400 ............................ Page 27
PROCESS400 ............................ Page 28
PROCESS400 ............................ Page 29
PROCESS400-PUMPSYSTEM ............................ Page 29
PROCESS400-DISPOSAL SYSTEM ............................ Page 30
PROCESS 100
PU-101 HAND OFF AUTO Run Status Run Call Status Start Counter Runtime
Pass       

Fail to Start Alarm Fail to Stop Alarm VFD Fault Amperage Reading
Pass    

High Amp Alm Low Amp Alm Amp Blanking Auto Lead Lag Manual Lead Lag Timed Override
Pass      

PU-102 HAND OFF AUTO Run Status Run Call Status Start Counter Runtime
Pass       

Fail to Start Alarm Fail to Stop Alarm VFD Fault Amperage Reading
Pass    

High Amp Alm Low Amp Alm Amp Blanking Auto Lead Lag Manual Lead Lag Timed Override
Pass      

PU-103 HAND OFF AUTO Run Status Run Call Status Start Counter Runtime
Pass       

Fail to Start Alarm Fail to Stop Alarm VFD Fault Amperage Reading
Pass    

High Amp Alm Low Amp Alm Amp Blanking Auto Lead Lag Manual Lead Lag Timed Override
Pass      

FM-101 LAH LAL Scaling Override Totalizer


Pass     

AIT-101 LAH LAL Scaling Override


Pass    
PROCESS 100
LV-101 LAH LAL Scaling Override
Pass    

FL-101 Scada Indicator Alarm Manual Override Timed Override


Pass    

FL-102 Scada Indicator Alarm Manual Override Timed Override


Pass    

FL-103 Scada Indicator Alarm Manual Override Timed Override


Pass    

PU-101
Aeration Off 1. Set level LV-101 less than Aeration off Setpoint while PU-101 Running and witness PU-101 stop
Pass 
Fail 

Low DO 1. Set AIT-101 to be less than the LOW DO Level setpoint.


Pass  2. Witness the Measurement time JA-TDO-101 begin to increment.
Fail  3. At the end of the timer (if the DO is still low) witness PU-101 turn on and witness JA-TON-101 begin to increment
4. PU-101 will remain running for the duration of JA-TON-101
5. If DO is still below the HIGH DO level setpoint the system shall return to item 2.

High DO 1. Set AIT-101 Higher than the HIGH DO Level setpoint


Pass  2. Wtiness JA-TD0-101 begin to increment
Fail  3. At the end of JA-TD0-101, witness PU-101 turn off

FL-102 1. Jumper input or manipulate float manually to activate signal


Pass  2. witness signal change on SCADA
Fail  3. witness alarm trigger
4. Witness PU-101 Stop, and unable to start even if called by DO
PU-102
FL-102 1. Set FL-102 so that its indicating a low water level.
Pass  2. Witness that PU-102 and PU-103 stop if running or are prevented from running when called.
Fail 

Water OFF 1. With the pumps running, set the water level in T-101 to less than the water off setpoint
Pass  2. Witness that both PU-102 and PU-103 stop.
Fail 

Water ON 1. Set PU-102 to Lead Pump


Pass  2. Set the level of T-101 to be greater than the water on setpoint.
Fail  3. Witness PU-102 start and the ST-TON-100 interval begin
4. Witness the PU-102 turn off at the end of the ST-TON-100 interval
5. Witness ST-TOFF-100 interval begin
6. Witness a return to step 2 and repeat until a stop condition is met.
7. if Auto alternation is enabled, witness the lead pump change after step 6.

FL-103 1. Set FL-103 so that its indicating a high water level.


Pass  2. Witness that PU-102 and PU-103 both start
Fail  3. Set FL-103 so that it no longer indicates a high water level.
4. set the tank level below the water off setpoint
5. Witness both pumps stopping.
6. if auto alternation is enabled, witness the lead pump change
PU-103
FL-102 1. Set FL-102 so that its indicating a low water level.
Pass  2. Witness that PU-102 and PU-103 stop if running or are prevented from running when called.
Fail 

Water OFF 1. With the pumps running, set the water level in T-101 to less than the water off setpoint
Pass  2. Witness that the lead pump turns off.
Fail 

Water ON 1. Set PU-103 to Lead Pump


Pass  2. Set the level of T-101 to be greater than the water on setpoint.
Fail  3. Witness PU-103 start and the ST-TON-100 interval begin
4. Witness the PU-103 turn off at the end of the ST-TON-100 interval
5. Witness ST-TOFF-100 interval begin
6. Witness a return to step 2 and repeat until a stop condition is met.
7. if Auto alternation is enabled, witness the lead pump change after step 6.

FL-103 1. Set FL-103 so that its indicating a high water level.


Pass  2. Witness that PU-102 and PU-103 both start
Fail  3. Set FL-103 so that it no longer indicates a high water level.
4. set the tank level below the water off setpoint
5. Witness both pumps stopping.
6. if auto alternation is enabled, witness the lead pump change
PROCESS 200
SV-202 Hand Off Auto Open Status Close Status Timed Override
Pass      

FTO Alarm FTC Alarm Fault Alm Hour Counter Open Counter
Pass     

SV-212 Hand Off Auto Open Status Close Status Timed Override
Pass      

FTO Alarm FTC Alarm Fault Alm Hour Counter Open Counter
Pass     

SV-222 Hand Off Auto Open Status Close Status Timed Override
Pass      

FTO Alarm FTC Alarm Fault Alm Hour Counter Open Counter
Pass     

SV-232 Hand Off Auto Open Status Close Status Timed Override
Pass      

FTO Alarm FTC Alarm Fault Alm Hour Counter Open Counter
Pass     

SV-201 Hand Off Auto Open Status Close Status Timed Override
Pass      

FTO Alarm FTC Alarm Fault Alm Hour Counter Open Counter
Pass     
PROCESS 200
SV-201 Hand Off Auto Open Status Close Status Timed Override
Pass      

FTO Alarm FTC Alarm Fault Alm Hour Counter Open Counter
Pass     

SV-211 Hand Off Auto Open Status Close Status Timed Override
Pass      

FTO Alarm FTC Alarm Fault Alm Hour Counter Open Counter
Pass     

SV-221 Hand Off Auto Open Status Close Status Timed Override
Pass      

FTO Alarm FTC Alarm Fault Alm Hour Counter Open Counter
Pass     

SV-231 Hand Off Auto Open Status Close Status Timed Override
Pass      

FTO Alarm FTC Alarm Fault Alm Hour Counter Open Counter
Pass     
PROCESS 200
PU-201 HAND OFF AUTO Run Status Run Call Status Start Counter Runtime
Pass       

Fail to Start Alarm Fail to Stop Alarm VFD Fault Amperage Reading
Pass    

High Amp Alm Low Amp Alm Amp Blanking Timed Override
Pass    

PU-202 HAND OFF AUTO Run Status Run Call Status Start Counter Runtime
Pass       

Fail to Start Alarm Fail to Stop Alarm VFD Fault Amperage Reading
Pass    

High Amp Alm Low Amp Alm Amp Blanking Auto Lead Lag Manual Lead Lag Timed Override
Pass      

PU-203 HAND OFF AUTO Run Status Run Call Status Start Counter Runtime
Pass       

Fail to Start Alarm Fail to Stop Alarm VFD Fault Amperage Reading
Pass    

High Amp Alm Low Amp Alm Amp Blanking Auto Lead Lag Manual Lead Lag Timed Override
Pass      
PROCESS 200
PU-211 HAND OFF AUTO Run Status Run Call Status Start Counter Runtime
Pass       

Fail to Start Alarm Fail to Stop Alarm VFD Fault Amperage Reading
Pass    

High Amp Alm Low Amp Alm Amp Blanking Auto Lead Lag Manual Lead Lag Timed Override
Pass      

PU-212 HAND OFF AUTO Run Status Run Call Status Start Counter Runtime
Pass       

Fail to Start Alarm Fail to Stop Alarm VFD Fault Amperage Reading
Pass    

High Amp Alm Low Amp Alm Amp Blanking Auto Lead Lag Manual Lead Lag Timed Override
Pass      

PU-221 HAND OFF AUTO Run Status Run Call Status Start Counter Runtime
Pass       

Fail to Start Alarm Fail to Stop Alarm VFD Fault Amperage Reading
Pass    

High Amp Alm Low Amp Alm Amp Blanking Auto Lead Lag Manual Lead Lag Timed Override
Pass      
PROCESS 200
PU-222 HAND OFF AUTO Run Status Run Call Status Start Counter Runtime
Pass       

Fail to Start Alarm Fail to Stop Alarm VFD Fault Amperage Reading
Pass    

High Amp Alm Low Amp Alm Amp Blanking Auto Lead Lag Manual Lead Lag Timed Override
Pass      

PU-231 HAND OFF AUTO Run Status Run Call Status Start Counter Runtime
Pass       

Fail to Start Alarm Fail to Stop Alarm VFD Fault Amperage Reading
Pass    

High Amp Alm Low Amp Alm Amp Blanking Auto Lead Lag Manual Lead Lag Timed Override
Pass      

PU-232 HAND OFF AUTO Run Status Run Call Status Start Counter Runtime
Pass       

Fail to Start Alarm Fail to Stop Alarm VFD Fault Amperage Reading
Pass    

High Amp Alm Low Amp Alm Amp Blanking Auto Lead Lag Manual Lead Lag Timed Override
Pass      

AIT-201 LAH LAL Scaling Override


Pass    

AIT-211 LAH LAL Scaling Override


Pass FALSE FALSE FALSE FALSE
PROCESS 200
AIT-221 LAH LAL Scaling Override
Pass FALSE FALSE FALSE FALSE

AIT-231 LAH LAL Scaling Override


Pass FALSE FALSE FALSE FALSE

FL-201 Scada Indicator Alarm Manual Override Timed Override


Pass    

Fl-202 Scada Indicator Alarm Manual Override Timed Override


Pass    

FL-211 Scada Indicator Alarm Manual Override Timed Override


Pass    

FL-212 Scada Indicator Alarm Manual Override Timed Override


Pass    

FL-221 Scada Indicator Alarm Manual Override Timed Override


Pass    

FL-222 Scada Indicator Alarm Manual Override Timed Override


Pass    

FL-231 Scada Indicator Alarm Manual Override Timed Override


Pass    

FL-232 Scada Indicator Alarm Manual Override Timed Override


Pass    

LV-201 LAH LAL Scaling Override


Pass    
PROCESS 200
LV-211 LAH LAL Scaling Override
Pass    

LV-221 LAH LAL Scaling Override


Pass    

LV-231 LAH LAL Scaling Override


Pass    
INFLUENT SPLITTER VALVES
Pass  1. Switch PU-102 and PU-103 to off so they are unable to run
Fail  2. Raise the level of T-101 to above the water on setpoint.
3. Witness SV-202 open for ST-TON-200 Interval
4. At the end of the interval, Witness SV-202 close and SV-212 open for ST-TON-200 interval
5. At the end of the interval, witness SV-212 close and SV-222 open for the ST-TON-200 interval
6. At the end of the interval, witness SV-222 close and SV-232 open for the ST-TON-200 interval
7. At the end of the interval, witness SV-232 close and return to step 4 for the duration that the T-101 pump system is being called
8. If any valve is disabled or vessel out of service, witness the interval ST-TON-200 increment without valve actuation.
(this ensures that the closed time for each vessel is equal to 3 times the open time as per the narrative)

ALKALINITY DOSING SYSTEM


AIT-201/SV-201 1. Set AIT-201 lower than the Low pH setpoint
LOW PH 2. Witness measurement time pH-tPH-200 begin to increment
Pass  3. when the timer completes, witness SV-201 open, and PU-201 start (if not already running)
Fail  4. confirm that an alarm was registered for AIT-201 low pH

AIT-211/SV-211 1. Set AIT-211 lower than the Low pH setpoint


LOW PH 2. Witness measurement time pH-tPH-200 begin to increment
Pass  3. when the timer completes, witness SV-211 open, and PU-201 start
Fail  4. confirm that an alarm was registered for AIT-211 low pH
ALKALINITY DOSING SYSTEM
AIT-221/SV-221 1. Set AIT-221 lower than the Low pH setpoint
LOW PH 2. Witness measurement time pH-tPH-200 begin to increment
Pass  3. when the timer completes, witness SV-221 open, and PU-201 start (if not already running)
Fail  4. confirm that an alarm was registered for AIT-221 low pH

AIT-231/SV-231 1. Set AIT-231 lower than the Low pH setpoint


LOW PH 2. Witness measurement time pH-tPH-200 begin to increment
Pass  3. when the timer completes, witness SV-231 open, and PU-201 start (if not already running)
Fail  4. confirm that an alarm was registered for AIT-231 low pH

AIT-201/SV-201 1. Set AIT-201 higher than the High pH setpoint


HIGH PH 2. Witness measurement time pH-tPH-200 begin to increment
Pass  3. when the timer completes, witness SV-201 Close
Fail 

AIT-211/SV-211 1. Set AIT-211 higher than the High pH setpoint


HIGH PH 2. Witness measurement time pH-tPH-200 begin to increment
Pass  3. when the timer completes, witness SV-211 Close
Fail 

AIT-221/SV-221 1. Set AIT-221 higher than the High pH setpoint


HIGH PH 2. Witness measurement time pH-tPH-200 begin to increment
Pass  3. when the timer completes, witness SV-221 Close
Fail 

AIT-231/SV-231 1. Set AIT-231 higher than the High pH setpoint


HIGH PH 2. Witness measurement time pH-tPH-200 begin to increment
Pass  3. when the timer completes, witness SV-231 Close
Fail  4. If SV-201, SV-212, SV-222, and SV-232 are closed witness PU-201 stop
T-201
RECIRCULATION ON 1. Set LV-201 higher than the Recirculation ON setpoint
Pass  2. Wtiness Lead Pump Start and ST-TON-201 Interval begin
Fail  3. Witness Lead Pump Stop when ST-TON-201 ends
4. Witness ST-TOFF-201 Interval Begin
5. While LV-201 is above the water off setpoint, return to step 2.

RECIRC OFF 1. With the pump system running, set LV-201 to less than the recirculation off setpoint.
Pass  2. Witness all pumps stop.
Fail  3. With the pump system running, set FL-201 to indicate a low level
4. Witness the low level indicated by the float stop all pumps.
5. Wtiness Lead/Lag swap (if auto lead/lag is selected)

FL-202 1. Set FL-202 so that it indicates a high level


Pass  2. Wtiness High Level Alarm
Fail  3. With FL-202 High and FL-201 not in a low position, witness both lead and lag pumps start
4. Witness SV-202 Close and remain closed for the duration of the high level condition
5. Return FL-202 to a normal position
6. Witness Lag Pump Stop
7. Wtiness SV-202 return to normal operation.
T-211
RECIRCULATION ON 1. Set LV-211 higher than the Recirculation ON setpoint
Pass  2. Wtiness Lead Pump Start and ST-TON-211 Interval begin
Fail  3. Witness Lead Pump Stop when ST-TON-211 ends
4. Witness ST-TOFF-211 Interval Begin
5. While LV-211 is above the water off setpoint, return to step 2.

RECIRC OFF 1. With the pump system running, set LV-211 to less than the recirculation off setpoint.
Pass  2. Witness all pumps stop.
Fail  3. With the pump system running, set FL-211 to indicate a low level
4. Witness the low level indicated by the float stop all pumps.
5. Wtiness Lead/Lag swap (if auto lead/lag is selected)

FL-212 1. Set FL-212 so that it indicates a high level


Pass  2. Wtiness High Level Alarm
Fail  3. With FL-212 High and FL-211 not in a low position, witness both lead and lag pumps start
4. Witness SV-212 Close and remain closed for the duration of the high level condition
5. Return FL-212 to a normal position
6. Witness Lag Pump Stop
7. Wtiness SV-212 return to normal operation.
T-221
RECIRCULATION ON 1. Set LV-221 higher than the Recirculation ON setpoint
Pass  2. Wtiness Lead Pump Start and ST-TON-221 Interval begin
Fail  3. Witness Lead Pump Stop when ST-TON-221 ends
4. Witness ST-TOFF-221 Interval Begin
5. While LV-221 is above the water off setpoint, return to step 2.

RECIRC OFF 1. With the pump system running, set LV-221 to less than the recirculation off setpoint.
Pass  2. Witness all pumps stop.
Fail  3. With the pump system running, set FL-211 to indicate a low level
4. Witness the low level indicated by the float stop all pumps.
5. Wtiness Lead/Lag swap (if auto lead/lag is selected)

FL-222 1. Set FL-222 so that it indicates a high level


Pass  2. Wtiness High Level Alarm
Fail  3. With FL-222 High and FL-221 not in a low position, witness both lead and lag pumps start
4. Witness SV-222 Close and remain closed for the duration of the high level condition
5. Return FL-222 to a normal position
6. Witness Lag Pump Stop
7. Wtiness SV-222 return to normal operation.
T-231
RECIRCULATION ON 1. Set LV-231 higher than the Recirculation ON setpoint
Pass  2. Wtiness Lead Pump Start and ST-TON-231 Interval begin
Fail  3. Witness Lead Pump Stop when ST-TON-231 ends
4. Witness ST-TOFF-231 Interval Begin
5. While LV-231 is above the water off setpoint, return to step 2.

RECIRC OFF 1. With the pump system running, set LV-231 to less than the recirculation off setpoint.
Pass  2. Witness all pumps stop.
Fail  3. With the pump system running, set FL-211 to indicate a low level
4. Witness the low level indicated by the float stop all pumps.
5. Wtiness Lead/Lag swap (if auto lead/lag is selected)

FL-232 1. Set FL-232 so that it indicates a high level


Pass  2. Wtiness High Level Alarm
Fail  3. With FL-232 High and FL-231 not in a low position, witness both lead and lag pumps start
4. Witness SV-232 Close and remain closed for the duration of the high level condition
5. Return FL-232 to a normal position
6. Witness Lag Pump Stop
7. Wtiness SV-232 return to normal operation.
PROCESS 300
LV-301 LAH LAL Scaling Override
Pass    

PU-301 HAND OFF AUTO Run Status Run Call Status Start Counter Runtime
Pass       

Fail to Start Alarm Fail to Stop Alarm VFD Fault Amperage Reading
Pass    

High Amp Alm Low Amp Alm Amp Blanking Auto Lead Lag Manual Lead Lag Timed Override
Pass      

PU-302 HAND OFF AUTO Run Status Run Call Status Start Counter Runtime
Pass       

Fail to Start Alarm Fail to Stop Alarm VFD Fault Amperage Reading
Pass    

High Amp Alm Low Amp Alm Amp Blanking Auto Lead Lag Manual Lead Lag Timed Override
Pass      

PU-303 HAND OFF AUTO Run Status Run Call Status Start Counter Runtime
Pass       

Fail to Start Alarm Fail to Stop Alarm VFD Fault Amperage Reading Speed Cmd Speed Fdbk
Pass      

High Amp Alm Low Amp Alm Amp Blanking Auto Lead Lag Manual Lead Lag Timed Override
Pass      
PROCESS 300
SV-301 Hand Off Auto Open Status Close Status Timed Override
Pass      

FTO Alarm FTC Alarm Fault Alm Hour Counter Open Counter
Pass     

SV-302 Hand Off Auto Open Status Close Status Timed Override
Pass      

FTO Alarm FTC Alarm Fault Alm Hour Counter Open Counter
Pass     

SV-303 Hand Off Auto Open Status Close Status Timed Override
Pass      

FTO Alarm FTC Alarm Fault Alm Hour Counter Open Counter
Pass     

SV-304 Hand Off Auto Open Status Close Status Timed Override
Pass      

FTO Alarm FTC Alarm Fault Alm Hour Counter Open Counter
Pass     

FL-301 Scada Indicator Alarm Manual Override Timed Override


Pass    

FL-302 Scada Indicator Alarm Manual Override Timed Override


Pass    
PROCESS 300
PT-301 LAH LAL Scaling Override
Pass    

PT-302 LAH LAL Scaling Override


Pass    

DP-301 LAH LAL Scaling Override


Pass    

PU-301/PU-302
PUMP ON 1. Set LV-301 higher than the PUMP ON setpoint.
Pass  2. Witness the lead pump start.
Fail 

PUMP OFF 1. With the pump system running. Set the level of LV-301 below the PUMP OFF setpoint.
Pass  2. Witness all pumps stop.
Fail  3. With the pump system running, set FL-301 to indicate a low level
4. Witness the low level indicated by the float and all pumps stop.
5. Wtiness Lead/Lag swap (if auto lead/lag is selected)

FL-302 1. Set FL-302 so that it indicates a high level


Pass  2. Wtiness High Level Alarm
Fail  3. With FL-302 High and FL-301 not in a low position, witness both lead and lag pumps start
4. Return FL-302 to a normal position
5. Witness Lag Pump Stop
PROCESS 300 - Filtration Backwash System
MANUAL 1. Set LV-301 below Pump Off setpoint.
Pass  2. Trigger Backwash Manually from HMI
Fail  2. Witness PU-301 and PU-302 stop
4. Witness backwash cycle hold for LV-301 to raise above LV-301 Pump On setpoint.
5. Raise LV-301 above pump on setpoint
6. Witness SV-301 and SV-304 close
7. Witness Valve Activation Delay
8. Witness SV-301 move to forward position
9. Witness Valve Activation Delay
10. Witness SV-302 to Backwash position
11. Witness Valve Activation Delay
12. Witness Lead Pump (PU-301 or PU-302) start
13. Wtiness Lead pump run for backwash interval
14. Witness Lead Pump stop.
15. Wtiness SV-302 to forward position
16. Witness Valve Activation Delay
17. Witness SV-301 to backwash position
18. Witness Valve Activation Delay
19. Lead Pump Start
20. Witness lead pump run for backwash interval
21. Witness Lead pump Stop
22. Witness SV-303 open
23. Witness Valve Activation Delay
24. Witness SV-301 to forward position
25. Witness Valve Activation Delay
26. Witness SV-302 to closed position
27. Witness Valve Activation Delay
28. Witness Lead Pump start
29. Witness Run to waste interval
30. Witness Lead Pump Stop
31. Witness SV-301 to closed position
32. Witness Valve Activation Delay
PROCESS 300 - Filtration Backwash System
33. Witness SV-302 to forward position
34. Witness Valve Activation Delay
35. Witness Lead Pump Start
36. Witness Run to Waste Interval
37. Witness Lead Pump Stop
38. SV-303 to closed position
39. Witness Valve Activation Delay
40. Witness SV-304 to open position
41. Witness Valve Activation Delay
42. Witness SV-301 and SV-302 to forward position
43. Witness Valve Activation Delay

TIME INTERVAL 1. Set the interval timer low so that it elapses soon for testing.
Pass  2. Witness Steps 1-43 above.
Fail 

DP LIMIT 1. Set the value of DP-301 so that its above the backwash setpoint
Pass  2. Witness Steps 1-43 above.
Fail 
PROCESS 300 - Chlorine Dosing System
PU-303 1. Set the rate of FM-401 higher than the Dose ON setpoint
Pass  2. Witness PU-303 start and run at the setpoint specified in the rate setpoints
Fail 
PROCESS 400
LV-401 LAH LAL Scaling Override
Pass    

PU-401 HAND OFF AUTO Run Status Run Call Status Start Counter Runtime
Pass       

Fail to Start Alarm Fail to Stop Alarm VFD Fault Amperage Reading
Pass    

High Amp Alm Low Amp Alm Amp Blanking Auto Lead Lag Manual Lead Lag Timed Override
Pass      

PU-402 HAND OFF AUTO Run Status Run Call Status Start Counter Runtime
Pass       

Fail to Start Alarm Fail to Stop Alarm VFD Fault Amperage Reading
Pass    

High Amp Alm Low Amp Alm Amp Blanking Auto Lead Lag Manual Lead Lag Timed Override
Pass      

FL-401 Scada Indicator Alarm Manual Override Timed Override


Pass    

FL-402 Scada Indicator Alarm Manual Override Timed Override


Pass    

PT-401 LAH LAL Scaling Override


Pass    

FM-401 LAH LAL Scaling Override


Pass    
PROCESS 400
SV-404 Hand Off Auto Open Status Close Status Timed Override
Pass      

FTO Alarm FTC Alarm Fault Alm Hour Counter Open Counter
Pass     

SV-401 Hand Off Auto Open Status Close Status Timed Override
Pass      

FTO Alarm FTC Alarm Fault Alm Hour Counter Open Counter
Pass     

SV-402 Hand Off Auto Open Status Close Status Timed Override
Pass      

FTO Alarm FTC Alarm Fault Alm Hour Counter Open Counter
Pass     

SV-411 Hand Off Auto Open Status Close Status Timed Override
Pass      

FTO Alarm FTC Alarm Fault Alm Hour Counter Open Counter
Pass     

SV-412 Hand Off Auto Open Status Close Status Timed Override
Pass      

FTO Alarm FTC Alarm Fault Alm Hour Counter Open Counter
Pass     
PROCESS 400
SV-421 Hand Off Auto Open Status Close Status Timed Override
Pass      

FTO Alarm FTC Alarm Fault Alm Hour Counter Open Counter
Pass     

SV-422 Hand Off Auto Open Status Close Status Timed Override
Pass      

FTO Alarm FTC Alarm Fault Alm Hour Counter Open Counter
Pass     

SV-431 Hand Off Auto Open Status Close Status Timed Override
Pass      

FTO Alarm FTC Alarm Fault Alm Hour Counter Open Counter
Pass     

SV-432 Hand Off Auto Open Status Close Status Timed Override
Pass      

FTO Alarm FTC Alarm Fault Alm Hour Counter Open Counter
Pass     

SV-441 Hand Off Auto Open Status Close Status Timed Override
Pass      

FTO Alarm FTC Alarm Fault Alm Hour Counter Open Counter
Pass     
PROCESS 400
SV-442 Hand Off Auto Open Status Close Status Timed Override
Pass      

FTO Alarm FTC Alarm Fault Alm Hour Counter Open Counter
Pass     

SV-451 Hand Off Auto Open Status Close Status Timed Override
Pass      

FTO Alarm FTC Alarm Fault Alm Hour Counter Open Counter
Pass     

SV-452 Hand Off Auto Open Status Close Status Timed Override
Pass      

FTO Alarm FTC Alarm Fault Alm Hour Counter Open Counter
Pass     

SV-461 Hand Off Auto Open Status Close Status Timed Override
Pass FALSE FALSE FALSE FALSE FALSE FALSE

FTO Alarm FTC Alarm Fault Alm Hour Counter Open Counter
Pass FALSE FALSE FALSE FALSE FALSE

SV-462 Hand Off Auto Open Status Close Status Timed Override
Pass FALSE FALSE FALSE FALSE FALSE FALSE

FTO Alarm FTC Alarm Fault Alm Hour Counter Open Counter
Pass FALSE FALSE FALSE FALSE FALSE
PROCESS 400
SV-461 Hand Off Auto Open Status Close Status Timed Override
Pass FALSE FALSE FALSE FALSE FALSE FALSE

FTO Alarm FTC Alarm Fault Alm Hour Counter Open Counter
Pass FALSE FALSE FALSE FALSE FALSE

SV-462 Hand Off Auto Open Status Close Status Timed Override
Pass FALSE FALSE FALSE FALSE FALSE FALSE

FTO Alarm FTC Alarm Fault Alm Hour Counter Open Counter
Pass FALSE FALSE FALSE FALSE FALSE

SV-471 Hand Off Auto Open Status Close Status Timed Override
Pass FALSE FALSE FALSE FALSE FALSE FALSE

FTO Alarm FTC Alarm Fault Alm Hour Counter Open Counter
Pass FALSE FALSE FALSE FALSE FALSE

SV-472 Hand Off Auto Open Status Close Status Timed Override
Pass FALSE FALSE FALSE FALSE FALSE FALSE

FTO Alarm FTC Alarm Fault Alm Hour Counter Open Counter
Pass FALSE FALSE FALSE FALSE FALSE

SV-403 Hand Off Auto Open Status Close Status Timed Override
Pass FALSE FALSE FALSE FALSE FALSE FALSE

FTO Alarm FTC Alarm Fault Alm Hour Counter Open Counter
Pass FALSE FALSE FALSE FALSE FALSE
PROCESS 400
SV-413 Hand Off Auto Open Status Close Status Timed Override
Pass FALSE FALSE FALSE FALSE FALSE FALSE

FTO Alarm FTC Alarm Fault Alm Hour Counter Open Counter
Pass FALSE FALSE FALSE FALSE FALSE

SV-423 Hand Off Auto Open Status Close Status Timed Override
Pass FALSE FALSE FALSE FALSE FALSE FALSE

FTO Alarm FTC Alarm Fault Alm Hour Counter Open Counter
Pass FALSE FALSE FALSE FALSE FALSE

SV-433 Hand Off Auto Open Status Close Status Timed Override
Pass FALSE FALSE FALSE FALSE FALSE FALSE

FTO Alarm FTC Alarm Fault Alm Hour Counter Open Counter
Pass FALSE FALSE FALSE FALSE FALSE

SV-443 Hand Off Auto Open Status Close Status Timed Override
Pass FALSE FALSE FALSE FALSE FALSE FALSE

FTO Alarm FTC Alarm Fault Alm Hour Counter Open Counter
Pass FALSE FALSE FALSE FALSE FALSE

SV-453 Hand Off Auto Open Status Close Status Timed Override
Pass FALSE FALSE FALSE FALSE FALSE FALSE

FTO Alarm FTC Alarm Fault Alm Hour Counter Open Counter
Pass FALSE FALSE FALSE FALSE FALSE
PROCESS 400
SV-463 Hand Off Auto Open Status Close Status Timed Override
Pass FALSE FALSE FALSE FALSE FALSE FALSE

FTO Alarm FTC Alarm Fault Alm Hour Counter Open Counter
Pass FALSE FALSE FALSE FALSE FALSE

SV-473 Hand Off Auto Open Status Close Status Timed Override
Pass FALSE FALSE FALSE FALSE FALSE FALSE

FTO Alarm FTC Alarm Fault Alm Hour Counter Open Counter
Pass FALSE FALSE FALSE FALSE FALSE

PROCESS 400 - PUMP SYSTEM


LOW PRESSURE 1. Set PT-401 lower than the Low Pressure setpoint.
Pass  2. Witness the Lead Pump Turn on
Fail  3. Witness the ST-TON-400 Interval
4. With PT-401 still below the High Puressure setpoint - Witness the lag pump start

HIGH PRESSURE 1. With the pump system running. Set the pressure of PT-401 above the high pressure setpoint
Pass  2. Witness all pumps stop.
Fail  3. With the pump system running, set FL-401 to indicate a low level
4. Witness the low level indicated by the float and all pumps stop.
5. Wtiness Lead/Lag swap (if auto lead/lag is selected)

FL-402 1. Set FL-402 so that it indicates a high level


Pass  2. Wtiness High Level Alarm
Fail  3. With FL-402 High and FL-401 not in a low position, witness all upstream pumps stop and inhibited from running.
PROCESS 400 - DISPOSAL SYSTEM
SSD ZONES 1. Select the SSD Zone from the selector on scada
Pass  2. Witness SV-401 open
Fail  3. Witness SOV Valve Activation Delay Timer
4. While SV-401 is open, Witness ST-TON-401 Interval
5. At the end of ST-TON-401 Interval, Witness SV-402 Open
6. Witness ST-TON-402 Interval
7. Wtiness SOV Acitvation Delay Interval
8. At the end of ST-TON-402 Interval, Witness SOV-401 and SOV-402 Close
9. Witness ST-TOFF-401, and ST-TOFF-402 Intervals
10. After the respective OFF intervals complete, Repeat from step 4 with the next zone
11. Witness the system return to the first zone at the end of the sequence.

SD ZONES 1. Select the SD Zone from the selector on scada


Pass  2. Witness SV-403 open
Fail  3. Witness SOV Valve Activation Delay Timer
4. While SV-403 is open, Witness ST-TON-403 Interval
5. At the end of ST-TON-403 Interval, Witness SV-403 Close
6. Witness ST-TOFF-403 Interval
7. Wtiness SOV Acitvation Delay Interval
8. Witness the system move to the next zone and repeat from step 2
10. Witness the system return to the first zone at the end of the sequence.

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