Testing Plan With TOC
Testing Plan With TOC
Fail to Start Alarm Fail to Stop Alarm VFD Fault Amperage Reading
Pass
High Amp Alm Low Amp Alm Amp Blanking Auto Lead Lag Manual Lead Lag Timed Override
Pass
PU-102 HAND OFF AUTO Run Status Run Call Status Start Counter Runtime
Pass
Fail to Start Alarm Fail to Stop Alarm VFD Fault Amperage Reading
Pass
High Amp Alm Low Amp Alm Amp Blanking Auto Lead Lag Manual Lead Lag Timed Override
Pass
PU-103 HAND OFF AUTO Run Status Run Call Status Start Counter Runtime
Pass
Fail to Start Alarm Fail to Stop Alarm VFD Fault Amperage Reading
Pass
High Amp Alm Low Amp Alm Amp Blanking Auto Lead Lag Manual Lead Lag Timed Override
Pass
PU-101
Aeration Off 1. Set level LV-101 less than Aeration off Setpoint while PU-101 Running and witness PU-101 stop
Pass
Fail
Water OFF 1. With the pumps running, set the water level in T-101 to less than the water off setpoint
Pass 2. Witness that both PU-102 and PU-103 stop.
Fail
Water OFF 1. With the pumps running, set the water level in T-101 to less than the water off setpoint
Pass 2. Witness that the lead pump turns off.
Fail
FTO Alarm FTC Alarm Fault Alm Hour Counter Open Counter
Pass
SV-212 Hand Off Auto Open Status Close Status Timed Override
Pass
FTO Alarm FTC Alarm Fault Alm Hour Counter Open Counter
Pass
SV-222 Hand Off Auto Open Status Close Status Timed Override
Pass
FTO Alarm FTC Alarm Fault Alm Hour Counter Open Counter
Pass
SV-232 Hand Off Auto Open Status Close Status Timed Override
Pass
FTO Alarm FTC Alarm Fault Alm Hour Counter Open Counter
Pass
SV-201 Hand Off Auto Open Status Close Status Timed Override
Pass
FTO Alarm FTC Alarm Fault Alm Hour Counter Open Counter
Pass
PROCESS 200
SV-201 Hand Off Auto Open Status Close Status Timed Override
Pass
FTO Alarm FTC Alarm Fault Alm Hour Counter Open Counter
Pass
SV-211 Hand Off Auto Open Status Close Status Timed Override
Pass
FTO Alarm FTC Alarm Fault Alm Hour Counter Open Counter
Pass
SV-221 Hand Off Auto Open Status Close Status Timed Override
Pass
FTO Alarm FTC Alarm Fault Alm Hour Counter Open Counter
Pass
SV-231 Hand Off Auto Open Status Close Status Timed Override
Pass
FTO Alarm FTC Alarm Fault Alm Hour Counter Open Counter
Pass
PROCESS 200
PU-201 HAND OFF AUTO Run Status Run Call Status Start Counter Runtime
Pass
Fail to Start Alarm Fail to Stop Alarm VFD Fault Amperage Reading
Pass
High Amp Alm Low Amp Alm Amp Blanking Timed Override
Pass
PU-202 HAND OFF AUTO Run Status Run Call Status Start Counter Runtime
Pass
Fail to Start Alarm Fail to Stop Alarm VFD Fault Amperage Reading
Pass
High Amp Alm Low Amp Alm Amp Blanking Auto Lead Lag Manual Lead Lag Timed Override
Pass
PU-203 HAND OFF AUTO Run Status Run Call Status Start Counter Runtime
Pass
Fail to Start Alarm Fail to Stop Alarm VFD Fault Amperage Reading
Pass
High Amp Alm Low Amp Alm Amp Blanking Auto Lead Lag Manual Lead Lag Timed Override
Pass
PROCESS 200
PU-211 HAND OFF AUTO Run Status Run Call Status Start Counter Runtime
Pass
Fail to Start Alarm Fail to Stop Alarm VFD Fault Amperage Reading
Pass
High Amp Alm Low Amp Alm Amp Blanking Auto Lead Lag Manual Lead Lag Timed Override
Pass
PU-212 HAND OFF AUTO Run Status Run Call Status Start Counter Runtime
Pass
Fail to Start Alarm Fail to Stop Alarm VFD Fault Amperage Reading
Pass
High Amp Alm Low Amp Alm Amp Blanking Auto Lead Lag Manual Lead Lag Timed Override
Pass
PU-221 HAND OFF AUTO Run Status Run Call Status Start Counter Runtime
Pass
Fail to Start Alarm Fail to Stop Alarm VFD Fault Amperage Reading
Pass
High Amp Alm Low Amp Alm Amp Blanking Auto Lead Lag Manual Lead Lag Timed Override
Pass
PROCESS 200
PU-222 HAND OFF AUTO Run Status Run Call Status Start Counter Runtime
Pass
Fail to Start Alarm Fail to Stop Alarm VFD Fault Amperage Reading
Pass
High Amp Alm Low Amp Alm Amp Blanking Auto Lead Lag Manual Lead Lag Timed Override
Pass
PU-231 HAND OFF AUTO Run Status Run Call Status Start Counter Runtime
Pass
Fail to Start Alarm Fail to Stop Alarm VFD Fault Amperage Reading
Pass
High Amp Alm Low Amp Alm Amp Blanking Auto Lead Lag Manual Lead Lag Timed Override
Pass
PU-232 HAND OFF AUTO Run Status Run Call Status Start Counter Runtime
Pass
Fail to Start Alarm Fail to Stop Alarm VFD Fault Amperage Reading
Pass
High Amp Alm Low Amp Alm Amp Blanking Auto Lead Lag Manual Lead Lag Timed Override
Pass
RECIRC OFF 1. With the pump system running, set LV-201 to less than the recirculation off setpoint.
Pass 2. Witness all pumps stop.
Fail 3. With the pump system running, set FL-201 to indicate a low level
4. Witness the low level indicated by the float stop all pumps.
5. Wtiness Lead/Lag swap (if auto lead/lag is selected)
RECIRC OFF 1. With the pump system running, set LV-211 to less than the recirculation off setpoint.
Pass 2. Witness all pumps stop.
Fail 3. With the pump system running, set FL-211 to indicate a low level
4. Witness the low level indicated by the float stop all pumps.
5. Wtiness Lead/Lag swap (if auto lead/lag is selected)
RECIRC OFF 1. With the pump system running, set LV-221 to less than the recirculation off setpoint.
Pass 2. Witness all pumps stop.
Fail 3. With the pump system running, set FL-211 to indicate a low level
4. Witness the low level indicated by the float stop all pumps.
5. Wtiness Lead/Lag swap (if auto lead/lag is selected)
RECIRC OFF 1. With the pump system running, set LV-231 to less than the recirculation off setpoint.
Pass 2. Witness all pumps stop.
Fail 3. With the pump system running, set FL-211 to indicate a low level
4. Witness the low level indicated by the float stop all pumps.
5. Wtiness Lead/Lag swap (if auto lead/lag is selected)
PU-301 HAND OFF AUTO Run Status Run Call Status Start Counter Runtime
Pass
Fail to Start Alarm Fail to Stop Alarm VFD Fault Amperage Reading
Pass
High Amp Alm Low Amp Alm Amp Blanking Auto Lead Lag Manual Lead Lag Timed Override
Pass
PU-302 HAND OFF AUTO Run Status Run Call Status Start Counter Runtime
Pass
Fail to Start Alarm Fail to Stop Alarm VFD Fault Amperage Reading
Pass
High Amp Alm Low Amp Alm Amp Blanking Auto Lead Lag Manual Lead Lag Timed Override
Pass
PU-303 HAND OFF AUTO Run Status Run Call Status Start Counter Runtime
Pass
Fail to Start Alarm Fail to Stop Alarm VFD Fault Amperage Reading Speed Cmd Speed Fdbk
Pass
High Amp Alm Low Amp Alm Amp Blanking Auto Lead Lag Manual Lead Lag Timed Override
Pass
PROCESS 300
SV-301 Hand Off Auto Open Status Close Status Timed Override
Pass
FTO Alarm FTC Alarm Fault Alm Hour Counter Open Counter
Pass
SV-302 Hand Off Auto Open Status Close Status Timed Override
Pass
FTO Alarm FTC Alarm Fault Alm Hour Counter Open Counter
Pass
SV-303 Hand Off Auto Open Status Close Status Timed Override
Pass
FTO Alarm FTC Alarm Fault Alm Hour Counter Open Counter
Pass
SV-304 Hand Off Auto Open Status Close Status Timed Override
Pass
FTO Alarm FTC Alarm Fault Alm Hour Counter Open Counter
Pass
PU-301/PU-302
PUMP ON 1. Set LV-301 higher than the PUMP ON setpoint.
Pass 2. Witness the lead pump start.
Fail
PUMP OFF 1. With the pump system running. Set the level of LV-301 below the PUMP OFF setpoint.
Pass 2. Witness all pumps stop.
Fail 3. With the pump system running, set FL-301 to indicate a low level
4. Witness the low level indicated by the float and all pumps stop.
5. Wtiness Lead/Lag swap (if auto lead/lag is selected)
TIME INTERVAL 1. Set the interval timer low so that it elapses soon for testing.
Pass 2. Witness Steps 1-43 above.
Fail
DP LIMIT 1. Set the value of DP-301 so that its above the backwash setpoint
Pass 2. Witness Steps 1-43 above.
Fail
PROCESS 300 - Chlorine Dosing System
PU-303 1. Set the rate of FM-401 higher than the Dose ON setpoint
Pass 2. Witness PU-303 start and run at the setpoint specified in the rate setpoints
Fail
PROCESS 400
LV-401 LAH LAL Scaling Override
Pass
PU-401 HAND OFF AUTO Run Status Run Call Status Start Counter Runtime
Pass
Fail to Start Alarm Fail to Stop Alarm VFD Fault Amperage Reading
Pass
High Amp Alm Low Amp Alm Amp Blanking Auto Lead Lag Manual Lead Lag Timed Override
Pass
PU-402 HAND OFF AUTO Run Status Run Call Status Start Counter Runtime
Pass
Fail to Start Alarm Fail to Stop Alarm VFD Fault Amperage Reading
Pass
High Amp Alm Low Amp Alm Amp Blanking Auto Lead Lag Manual Lead Lag Timed Override
Pass
FTO Alarm FTC Alarm Fault Alm Hour Counter Open Counter
Pass
SV-401 Hand Off Auto Open Status Close Status Timed Override
Pass
FTO Alarm FTC Alarm Fault Alm Hour Counter Open Counter
Pass
SV-402 Hand Off Auto Open Status Close Status Timed Override
Pass
FTO Alarm FTC Alarm Fault Alm Hour Counter Open Counter
Pass
SV-411 Hand Off Auto Open Status Close Status Timed Override
Pass
FTO Alarm FTC Alarm Fault Alm Hour Counter Open Counter
Pass
SV-412 Hand Off Auto Open Status Close Status Timed Override
Pass
FTO Alarm FTC Alarm Fault Alm Hour Counter Open Counter
Pass
PROCESS 400
SV-421 Hand Off Auto Open Status Close Status Timed Override
Pass
FTO Alarm FTC Alarm Fault Alm Hour Counter Open Counter
Pass
SV-422 Hand Off Auto Open Status Close Status Timed Override
Pass
FTO Alarm FTC Alarm Fault Alm Hour Counter Open Counter
Pass
SV-431 Hand Off Auto Open Status Close Status Timed Override
Pass
FTO Alarm FTC Alarm Fault Alm Hour Counter Open Counter
Pass
SV-432 Hand Off Auto Open Status Close Status Timed Override
Pass
FTO Alarm FTC Alarm Fault Alm Hour Counter Open Counter
Pass
SV-441 Hand Off Auto Open Status Close Status Timed Override
Pass
FTO Alarm FTC Alarm Fault Alm Hour Counter Open Counter
Pass
PROCESS 400
SV-442 Hand Off Auto Open Status Close Status Timed Override
Pass
FTO Alarm FTC Alarm Fault Alm Hour Counter Open Counter
Pass
SV-451 Hand Off Auto Open Status Close Status Timed Override
Pass
FTO Alarm FTC Alarm Fault Alm Hour Counter Open Counter
Pass
SV-452 Hand Off Auto Open Status Close Status Timed Override
Pass
FTO Alarm FTC Alarm Fault Alm Hour Counter Open Counter
Pass
SV-461 Hand Off Auto Open Status Close Status Timed Override
Pass FALSE FALSE FALSE FALSE FALSE FALSE
FTO Alarm FTC Alarm Fault Alm Hour Counter Open Counter
Pass FALSE FALSE FALSE FALSE FALSE
SV-462 Hand Off Auto Open Status Close Status Timed Override
Pass FALSE FALSE FALSE FALSE FALSE FALSE
FTO Alarm FTC Alarm Fault Alm Hour Counter Open Counter
Pass FALSE FALSE FALSE FALSE FALSE
PROCESS 400
SV-461 Hand Off Auto Open Status Close Status Timed Override
Pass FALSE FALSE FALSE FALSE FALSE FALSE
FTO Alarm FTC Alarm Fault Alm Hour Counter Open Counter
Pass FALSE FALSE FALSE FALSE FALSE
SV-462 Hand Off Auto Open Status Close Status Timed Override
Pass FALSE FALSE FALSE FALSE FALSE FALSE
FTO Alarm FTC Alarm Fault Alm Hour Counter Open Counter
Pass FALSE FALSE FALSE FALSE FALSE
SV-471 Hand Off Auto Open Status Close Status Timed Override
Pass FALSE FALSE FALSE FALSE FALSE FALSE
FTO Alarm FTC Alarm Fault Alm Hour Counter Open Counter
Pass FALSE FALSE FALSE FALSE FALSE
SV-472 Hand Off Auto Open Status Close Status Timed Override
Pass FALSE FALSE FALSE FALSE FALSE FALSE
FTO Alarm FTC Alarm Fault Alm Hour Counter Open Counter
Pass FALSE FALSE FALSE FALSE FALSE
SV-403 Hand Off Auto Open Status Close Status Timed Override
Pass FALSE FALSE FALSE FALSE FALSE FALSE
FTO Alarm FTC Alarm Fault Alm Hour Counter Open Counter
Pass FALSE FALSE FALSE FALSE FALSE
PROCESS 400
SV-413 Hand Off Auto Open Status Close Status Timed Override
Pass FALSE FALSE FALSE FALSE FALSE FALSE
FTO Alarm FTC Alarm Fault Alm Hour Counter Open Counter
Pass FALSE FALSE FALSE FALSE FALSE
SV-423 Hand Off Auto Open Status Close Status Timed Override
Pass FALSE FALSE FALSE FALSE FALSE FALSE
FTO Alarm FTC Alarm Fault Alm Hour Counter Open Counter
Pass FALSE FALSE FALSE FALSE FALSE
SV-433 Hand Off Auto Open Status Close Status Timed Override
Pass FALSE FALSE FALSE FALSE FALSE FALSE
FTO Alarm FTC Alarm Fault Alm Hour Counter Open Counter
Pass FALSE FALSE FALSE FALSE FALSE
SV-443 Hand Off Auto Open Status Close Status Timed Override
Pass FALSE FALSE FALSE FALSE FALSE FALSE
FTO Alarm FTC Alarm Fault Alm Hour Counter Open Counter
Pass FALSE FALSE FALSE FALSE FALSE
SV-453 Hand Off Auto Open Status Close Status Timed Override
Pass FALSE FALSE FALSE FALSE FALSE FALSE
FTO Alarm FTC Alarm Fault Alm Hour Counter Open Counter
Pass FALSE FALSE FALSE FALSE FALSE
PROCESS 400
SV-463 Hand Off Auto Open Status Close Status Timed Override
Pass FALSE FALSE FALSE FALSE FALSE FALSE
FTO Alarm FTC Alarm Fault Alm Hour Counter Open Counter
Pass FALSE FALSE FALSE FALSE FALSE
SV-473 Hand Off Auto Open Status Close Status Timed Override
Pass FALSE FALSE FALSE FALSE FALSE FALSE
FTO Alarm FTC Alarm Fault Alm Hour Counter Open Counter
Pass FALSE FALSE FALSE FALSE FALSE
HIGH PRESSURE 1. With the pump system running. Set the pressure of PT-401 above the high pressure setpoint
Pass 2. Witness all pumps stop.
Fail 3. With the pump system running, set FL-401 to indicate a low level
4. Witness the low level indicated by the float and all pumps stop.
5. Wtiness Lead/Lag swap (if auto lead/lag is selected)