Ram Operation & Maintenance

TM

Blowout Preventers
www.womusa.com

Invention,
Unique Design
&
Extraordinary
Craftsmanship
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Operation & Maintenance

Preface
The information in this manual describes the whole line of ram blowout preventers manufactured by
Worldwide Oilfield Machine, Inc. in Houston, Texas.

If any questions arise concerning this manual, contact WOM’s BOP factory at:
Worldwide Oilfield Machine, Inc.

5800 Cunningham Road

Houston, Texas 77041
Phone: +1 (713) 937-0795
Fax: +1 (713) 937-8574

If you have any feedback or discover any discrepancies in this document, then please inform
Worldwide Oilfield Machine’s Marketing Department at marketing@womusa.com.

Date of Publication:
January 31, 2013

Manual Identification Number: TPOPM-002

© 2013 Worldwide Oilfield Machine, Inc. All rights reserved. No part of the material protected by this copyright
may be reproduced or utilized in any form or by any means, electronic or mechanical, including photocopying,
recording, broadcasting or by any information storage and retrieval system, without permission in writing from
Worldwide Oilfield Machine, Inc.

TM

Preface
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Table of Contents
Table of Contents.............................................................................................. 4-5
Certifications..................................................................................................... 6
Major Features.................................................................................................. 7
WU BOP Specifications..................................................................................... 8-10
Dimensions of Single WU BOP....................................................................................... 8
General Applications....................................................................................................... 9
Dimensions of Double WU BOP...................................................................................... 10
Parts Lists for WU BOP..................................................................................... 12-16
Part Numbers for 7-1/16”................................................................................................ 13
Part Numbers for11”....................................................................................................... 14
Part Numbers for 13-5/8”................................................................................................ 15
Part Numbers for 20-3/4”, 21-1/4”, 26-3/4” ................................................................... 16
Part List for Large-Bore Shear Bonnets............................................................ 18-19
Part Numbers for Large-Bore Shear Bonnets.................................................................. 19
Boosters for the WU BOP.................................................................................. 20-21
Part Numbers for Booster 7-1/16”&11”........................................................................... 20
Part Numbers for Booster 13-5/8”& 21-1/4”................................................................... 21
Rams for WU BOP............................................................................................ 22-23
Introduction.................................................................................................................... 22
Ram Packing ........................................................................................................................22
Types of Rams................................................................................................................. 23
WU BOP Pipe Rams.............................................................................................................23
WU BOP Variable Bore Rams...............................................................................................23
WU BOP Shearing Blind Rams............................................................................................23

WU BOP Pipe Rams.......................................................................................... 24-27

Part Numbers for WU BOP Pipe Ram 7-1/16”................................................................ 24
Part Numbers for WU BOP Pipe Ram 11”...................................................................... 25
Part Numbers for WU BOP Pipe Ram 13-5/8”................................................................ 26
Part Numbers for WU BOP Pipe Ram 21-1/4”, 20-3/4”, & 26-3/4”................................ 27
WU BOP Variable Bore Rams............................................................................ 28
Part Numbers for WU BOP Variable Bore Rams............................................................. 28
WU BOP Shearing Blind Rams......................................................................... 29
Part Numbers for Upper and Lower Rams..................................................................... 29
Torque Requirements........................................................................................ 30
Specifications & Accessories............................................................................. 30-33
Outlets & Connections..................................................................................................... 30
WU BOP Optional Accessories........................................................................................ 31
Optional Hydraulic Lock Mechanisum.......................................................................... 31
Standard Bonnet Softgoods Kits..................................................................................... 32
Large Bore Bonnet Softgoods Kits................................................................................... 33
WU BOP Operation & Maintenance................................................................. 34-35
Physical Data.................................................................................................................. 34
Lubricants............................................................................................................................34
Lifting and Handling............................................................................................................34
Lifting Plate Part Numbers...................................................................................................34
Internal Thread Connections...............................................................................................35
API16ADriftDiameter...........................................................................................................35
Hang-Off Weights.................................................................................................................35

Hydraulic Control System................................................................................. 36-39

Hydraulic Operating System Requirements................................................................... 37
Pipe Ram Operation & Fluid Requirements................................................................... 38

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Large-Bore Ram Operation & Fluid Requirements......................................................... 38

Torque Requirements for Bolts of WU BOPs.................................................................... 39
Drill Pipe Shearing Requirements.................................................................................. 39
Disassembly and Assembly of Ram.................................................................... 40-41
Disassembly Procedure.................................................................................................... 40
Preparation...........................................................................................................................40
Ram Disassembly.................................................................................................................40
Assembly Procedure......................................................................................................... 41
Preparation...........................................................................................................................41
Ram Assembly......................................................................................................................41

BOP Disassembly and Assembly Procedure...................................................... 42-54

BOP Disassembly Procedure........................................................................................... 43
Bonnet Disassembly Procedure....................................................................................... 44
BOP Assembly Procedure................................................................................................ 45
Preparation...........................................................................................................................45
Bonnet Assemly....................................................................................................................45
Bonnet & Body Assembly......................................................................................................49
Ram Insertion & Removal............................................................................................... 53
Options on BOP............................................................................................................... 54
Booster.................................................................................................................................54
Large Bore............................................................................................................................54
Seal Carrier..........................................................................................................................54

Hydrostatic and Function Testing..................................................................... 56-57

Hydraulic Systems Test.................................................................................................. 56
Body Test......................................................................................................................... 56
Pipe and Blind Closure Test............................................................................................ 57
Low Pressure Test................................................................................................................57
Hight Pressure Test..............................................................................................................57
Blind Shear Rams........................................................................................................... 57
Low Pressure Test................................................................................................................57

Installation Recommendations......................................................................... 58
Care & Maintenance......................................................................................... 59-60
Daily or Trip Care.................................................................................................................59
Care Between Wells..............................................................................................................59
Periodic Overhawl................................................................................................................59
Lubricants............................................................................................................................59
Testing..................................................................................................................................59
Storage.................................................................................................................................59
Spare Parts ..........................................................................................................................60

Cold Weather Operation.................................................................................... 60

Parts for High Temperature Service................................................................. 61
Operational Characteristics.............................................................................. 62-63
Sealing Characteristics................................................................................................... 62
Fatigue Life..................................................................................................................... 62
Stripping......................................................................................................................... 62
Shearing.......................................................................................................................... 62
Hang-off.......................................................................................................................... 63
Ram Block (Packer) Access............................................................................................. 63
Ram Block Locking System............................................................................................. 63
Temperature Verification................................................................................................ 63
Appendices........................................................................................................ 64-66
Figures............................................................................................................................. 64-65
Tables.............................................................................................................................. 66

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Certifications
WOM is licensed under the latest edition of API
6A and API 16A and has fully implemented API
Q1 quality system. The API 16A license not only 6A-0394,
16A-0079
applied to drill-through equipment, but also ram
and annular type BOPs.

CERT-0020744

WOM is certified to ISO 9001.

-2008

Products are designed to NACE MR-01-75

materials standards for resistance to sulfide stress
cracking.

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Certifications
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Major Features
2
1
5
8

6
4 10 7

Figure 1: View of Major Components

1. Major components are forged or cast 7. Well bore pressure aids in holding
for uniform strength, impact rams closed.
resistance and freedom from defects.
8. Two seals and a vent hole prevent
2. Ram packing is generous and well pressure from bleeding into
self-feeding. It cannot be dislodged by operating cylinder.
fluid flow.
9. Rams can be locked in closed position
3. Operating pressure is moderate, due to by optional hydraulic ram locks.
large piston area. Release of locks is positive when
opening of rams is desired.
4. Bonnets are opened and closed by
hydraulic pressure. 10. All operating parts, as well as rams
and seals, can be replaced on location,
5. Ram change is quick and easy. thus providing a completely
reconditioned preventer.
6. All working parts and control fluid
passages are enclosed. 11. We offer triple-seal protection from
the well pressure.

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WU BOP Specifications
Dimensions of Single WU BOP

Top View of Single WU BOP

A

B G

Side View of Single WU BOP

Figure 2: View of Single WU BOP

A-1 Length: Bonnets closed, locking screws

locked E-1 Centerline of side outlet to bottom
flange face
A-2 Length: Bonnets opened, locking screws
unlocked E-2 Centerline of side outlet to bottom hub
face
A-3 Length: Bonnets closed, with wedgelocks
F-1 Top of upper ram to top flange face
A-4 Length: Bonnets opened, with wedgelocks
F-2 Top of upper ram to top hub face
B-1 Height: Flanged
G Height of ram
B-2 Height: Clamp hubs

C Width: No side outlets

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WU BOP Specifications
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Dimensions of Single WU BOP

All dimensions are in inches unless otherwise noted. Refer to figure 2 for details.

Pressure Approx.
Vertical
Size Rating A‐1 A‐2 A‐3 A‐4 B‐1 B‐2 C E‐1 E‐2 F‐1 F‐2 G Weight
Bore
(psi) (lbs)
7‐1/16” 3,000 7‐1/16 74.00 109.50 ‐ ‐ 24.06 ‐ 20.25 8.75 ‐ 7.84 ‐ 5.50 2,600
7‐1/16” 5,000 7‐1/16 74.00 109.50 ‐ ‐ 30.25 27.00 25.25 10.41 9.25 9.63 8.47 5.50 2,800
7‐1/16” 10,000 7‐1/16 74.00 109.50 ‐ ‐ 30.25 27.00 20.63 11.06 9.38 12.03 10.34 5.50 3,550
7‐1/16” 15,000 7‐1/16 74.00 109.50 ‐ ‐ 31.81 ‐ 20.63 11.69 ‐ 12.66 ‐ 5.50 3,800
11” 3,000 11 96.25 146.88 ‐ ‐ 29.06 ‐ 25.13 9.81 ‐ 10.53 ‐ 6.75 5,300
11” 5,000 11 96.25 146.88 110.13 150.19 34.31 29.31 25.13 12.44 9.94 13.17 10.66 6.75 5,600
11” 10,000 11 96.25 146.88 110.13 150.19 35.69 32.19 25.75 13.13 11.38 13.84 12.09 6.75 6,400
11” 15,000 11 124.00 175.31 124.50 167.13 44.81 33.88 32.00 16.69 11.22 17.78 12.31 9.25 10,300
13‐5/8” 3,000 13‐5/8 112.13 171.50 122.69 166.06 31.31 ‐ 29.25 10.31 ‐ 11.53 ‐ 7.50 7,200
13‐5/8” 5,000 13‐5/8 112.13 171.50 122.69 166.06 33.81 31.94 29.25 11.56 10.63 12.78 11.84 7.50 7,700
13‐5/8” 10,000 13‐5/8 114.13 172.75 124.69 167.31 41.69 32.81 30.25 15.13 10.69 17.09 12.66 7.50 10,300
13‐5/8” 15,000 13‐5/8 139.00 214.38 152.25 205.50 53.69 42.00 39.50 21.38 15.50 22.84 17.00 8.00 23,700
18‐3/4” 10,000 18‐3/4 156.38 242.13 166.50 226.63 56.00 43.23 42.50 20.50 13.88 22.00 15.34 12.00 29,000
18‐3/4” 15,000 18‐3/4 160.0 246.0 170.0 230.0 68.38 57.31 45.5 24.25 18.5 26.93 21.12 11.50 32,000
20‐3/4” 3,000 20‐3/4 143.69 226.81 163.94 223.88 40.56 33.31 39.52 14.31 10.69 16.28 12.66 8.00 13,650
21‐1/4” 2,000 21‐1/4 143.69 226.81 163.94 223.88 37.19 33.31 39.52 12.63 10.69 14.59 12.66 8.00 13,350
26‐3/4” 3,000 26‐3/4 169.63 275.38 ‐ ‐ 48.31 ‐ 46.25 17.44 ‐ 19.91 ‐ 8.00 24,000

Table 1: Dimensions of Single WU BOP

General Applications
The following applications apply to typical WU type BOPs.

Side outlets up to 4-1/16” in size can be provided beneath each set of rams on either or both
sides of WU BOPs. Side outlets can be studded, flange, or clamp hub.

Flanges conform to API standard 6A and/or 16A. Hubs conform to API 16A or applicable
standards. Type 6BX flanges are standard for 10,000 and 15,000 psi working pressures and
for 5,000 psi for 13-5/8” and larger bore BOPs.

Hydraulic control connections for operation of rams and bonnets are 1” NPT. There are 2
connections for each set of rams. Wedgelock connections are 1/2” NPT.

The dimensions table does not include spacers between rams for double ram models. WU
BOPs with spacers to clear tool joints available upon request.

Large bore shearing bonnets are available for shearing high-strength pipe.

All WOM WU BOPs are suitable for H2S service as standard.

The WU BOP can be outfitted with blind rams, shearing/blind rams, pipe, casing, or tubing
rams, or variable-bore rams.
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Dimensions of Double WU BOP

Top View of Double WU BOP

A

B J

G
H

Side View of Double WU BOP

Figure 3: View of Double WU BOP

A-1 Length: Bonnets closed, locking screw E-2 Centerline of side outlet to bottom hub face
locked
F-1 Top of upper ram to top flange face
A-2 Length: Bonnets opened, locking screws
unlocked F-2 Top of upper ram to top hub face

A-3 Length: Bonnets closed, with wedgelocks G Height of ram

A-4 Length: Bonnets opened, with wedgelocks H-1 Centerline of side outlet between rams to
bottom flange face
B-1 Height: Flanged
H-2 Centerline of side outlet between rams to
B-2 Height: Clamp hubs bottom hub face

C Width: No side outlets J Top of lower ram to bottom of upper ram

E-1 Centerline of side outlet to bottom flange

face

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Dimensions of Double WU BOP

All dimensions are in inches unless otherwise noted. Refer to figure 3 for details.

Pressure
Size Vertical Bore A-1 A-2 A-3 A-4 B-1 (Flanged) B-2 (Clamp) C
Rating (psi)
7-1/16” 3,000 7-1/16” 74 109.5 - - 41 - 20.25
7-1/16” 5,000 7-1/16” 74 109.5 - - 44.19 41.88 20.25
7-1/16” 10,000 7-1/16” 74 109.5 - - 48.63 45.25 20.63
7-1/16” 15,000 7-1/16” 74 109.5 - - 49.88 - 20.63
11” 3,000 11 96.25 146.88 - - 49.25 - 25.13
11” 5,000 11 96.25 146.88 110.13 150.19 54.5 49.5 25.13
11” 10,000 11 96.25 146.88 110.13 150.19 55.88 52.38 25.75
11” 15,000 11 124 175.31 124.5 167.13 69.75 58.81 32
13-5/8” 3,000 13-5/8 112.13 171.5 122.69 166.06 53.38 - 29.25
13-5/8” 5,000 13-5/8 112.13 171.5 122.69 166.06 55.88 54 29.25
13-5/8” 10,000 13-5/8 114.13 172.75 124.69 167.31 66.63 57.75 30.25
13-5/8” 15,000 13-5/8 139 214.38 152.25 205.5 81.75 70.13 39.5
18-3/4” 10,000 18-3/4 156.38 242.13 166.5 226.63 87.13 74 42.5
18-3/4” 15,000 18-3/4 160.00 246.00 170.0 230.00 99.50 88.5 45.5
20-3/4” 3,000 20-3/4 143.69 226.81 163.94 223.88 66.13 58.88 39.52
21-1/4” 2,000 21-1/4 143.69 226.81 163.94 223.88 62.75 58.88 39.52
26-3/4” 3,000 26-3/4 169.63 275.38 - - 78.88 - 46.25

Pressure Approx.
Size E-1 E-2 F-1 F-2 G H-1 (Flanged) H-2 (Clamp) J (Between)
Rating (psi) Weight (lbs)
7-1/16” 3,000 8.75 - 7.84 - 5.5 25.69 - 11.44 5,000
7-1/16” 5,000 10.4 9.25 9.63 8.47 5.5 27.09 25.94 11.19 5,200
7-1/16” 10,000 11.06 9.38 12.03 10.34 5.5 29.13 27.44 12.56 6,400
7-1/16” 15,000 11.69 - 12.66 - 5.5 29.75 - 12.56 6,750
11” 3,000 9.81 - 10.53 - 6.75 30 - 13.44 9,900
11” 5,000 12.44 9.94 13.17 10.66 6.75 32.63 30.13 13.44 10,200
11” 10,000 13.13 11.38 13.84 12.09 6.75 33.31 31.56 13.44 11,300
11” 15,000 16.69 11.22 17.78 12.31 9.25 41.63 36.16 15.69 18,400
13-5/8” 3,000 10.31 - 11.53 - 7.5 32.38 - 14.56 14,300
13-5/8” 5,000 11.56 10.63 12.78 11.84 7.5 33.63 32.69 14.56 14,800
13-5/8” 10,000 15.13 10.69 17.09 12.66 7.5 40.06 35.63 17.44 18,400
13/5/8” 15,000 21.38 15.5 22.84 17 8 49.44 43.56 20.06 43,250
18-3/4” 10,000 20.5 13.88 22 15.34 12 51.5 44.88 19.13 57,000
18-3/4” 15,000 24.25 18.50 26.93 21.12 11.50 58.38 52.88 23.00 62,000
20-3/4” 3,000 14.31 10.69 16.28 12.66 8 39.88 36.25 17.56 25,550
21-1/4” 2,000 12.63 10.69 14.59 12.66 8 38.19 36.25 17.56 25,150
26-3/4” 3,000 17.44 - 19.91 - 8 48 - 22.56 44,200

Table2: Dimesions of Double WU BOP

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Part List for WU BOP

14
36 12 13 35
17
16
15
2
6
37
24
11
29
10
42 7
36
38 34 8
34
37 10
12
42 27
17 3
16 11 5
15 39 26 28
6 28

33
24
9
2 27

35 31 29
11
22 30
18 25 32 32
31
21 19 30 126 24
40 5
20 9
41 33
23
3
13
8
7
14

22
41
40
21
19
18

20
23
25 Figure 4: View of Parts of WU BOP

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Part List for WU BOP

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Part Numbers for WU BOP 7-1/16”

All dimensions are in inches unless otherwise noted. Please refer to figure 4 for part images.

Item Quantity Quantity 7-1/16” 15,000

Description 7-1/16” 3,000 psi 7-1/16” 5,000 psi 7-1/16” 10,000 psi
Number Single Double psi

1 Body 1 1 - - - -
2 Intermediate Flange 2 4 W-30266-03-00-01 W-30266-03-00-01 W-30266-01-01 W-30266-01-01

3 Bonnet 2 4 W-30278-04 W-30278-03-00-01 W-30278-02 W-30278-01

4 Ram Assembly (not shown) 2 4 W-644216-( ) W-644216-( ) W-644216-( ) W-644216-( )

5 Piston, Operating 2 4 W-2010520-02 W-2010520-02 W-2010520-02 W-2010520-02
6 Cylinder, Operating 2 4 W-30274-02-70 W-30274-02-70 W-30274-02-70 W-30274-02-70

7 Housing, Locking Screw 2 4 W-30308-01 W-30308-01 W-30308-01 W-30308-01

8 Locking Screw 2 4 W-30326 W-30326 W-30326 W-30326
9 Piston, Ram Change/Open 2 4 W-30324-03 W-30324-03 W-30324-03 W-30324-03
10 Piston, Ram Change/Close 2 4 W-30325-03 W-30325-03 W-30325-03 W-30325-03

11 Cylinder, Ram Change 4 8 W-30273-02-70 W-30273-02-70 W-30273-02-70 W-30273-02-70

12 Bolt, Bonnet 8 16 W-30312-06-00-01 W-30312-02 W-30312-07 W-30312-01-00-01

13 Stud, Locking Screw Housing 16 32 W-219065-10-04-41 W-219065-10-04-41 W-219065-10-04-41 W-219065-10-04-41
14 Nut, Locking Screw Housing 16 32 W-2709000-10-01 W-2709000-10-01 W-2709000-10-01 W-2709000-10-01

15 Check Valve, Plastic Packing 2 4 W-M517988 W-M517988 W-M517988 W-M517988

16 Screw, Plastic Packing 2 4 W-5940-09 W-5940-09 W-5940-09 W-5940-09
17 Pipe Plug, Plastic Packing 2 4 W-5930-05-10 W-5930-05-10 W-5930-05-10 W-5930-05-10

18 Ring, Plastic Packing 2 4 W-2010178-01 W-2010178-01 W-2010178-01 W-2010178-01

19 Ring, Plastic Energizing 2 4 W-18586-12 W-18586-12 W-18586-12 W-18586-12
20 Seal Ring, Connecting Rod 2 4 W-212741-37-00-01 W-212741-37-00-01 W-212741-37-00-01 W-212741-37-00-01

21 Ring Back-Up 4 8 W-21792-21 W-21792-21 W-21792-21 W-21792-21

22 Seal, Bonnet 2 4 W-644197-01-00-01 W-644197-01-00-01 W-644197-01-00-01 W-644197-01-00-01

23 Pin, Ram Guide 4 8 W-30313-02 W-30313-02 W-30313-02 W-30313-02
24 O-Ring, Operating Cylinder 4 8 W-702645-44-61 W-702645-44-61 W-702645-44-61 W-702645-44-61
O-ring, Operating Piston Rod to Int.
25 2 4 W-18492-92 W-18492-92 W-18492-92 W-18492-92
Flg
26 Lip Seal, Operating Piston 2 4 W-710541 W-710541 W-710541 W-710541

27 Seal Ring, Tail Rod 2 4 W-212741-32 W-212741-32 W-212741-32 W-212741-32

28 O-Ring Wiping 2 4 W-702645-33-11 W-702645-33-11 W-702645-33-11 W-702645-33-11
O-Ring, Ram Change Piston to
29 4 8 W-702645-32-41 W-702645-32-41 W-702645-32-41 W-702645-32-41
Body
O-Ring, Ram Change Piston
30 4 8 W-702645-32-91 W-702645-32-91 W-702645-32-91 W-702645-32-91
Rod to Int. Flg.
O-Ring, Ram Change Cylinder to Int.
31 4 8 W-702645-33-81 W-702645-33-81 W-702645-33-81 W-702645-33-81
Flg
O-Ring, Ram Change Cylinder to
32 4 8 W-702645-34-21 W-702645-34-21 W-702645-34-21 W-702645-34-21
Bonnet
33 O-Ring, Ram Change Piston 4 8 W-702645-33-21 W-702645-33-21 W-702645-33-21 W-702645-33-21
34 O-Ring, Bonnet Bolt Retainer 8 16 W-702645-22-31 W-702645-22-31 W-702645-22-91 W-702645-23-21
Cap Screw, Int. Flange to
35 16 32 W-702585-22-00-50 W-702585-22-00-50 W-702585-22-00-50 W-702585-22-00-50
Bonnet
36 Gland Bleeder 2 4 W-17454-08 W-17454-08 W-17454-08 W-17454-08
37 Plug Bleeder 2 4 W-17454-09 W-17454-09 W-17454-09 W-17454-09

38 *Lifting Eye (not shown) 2 2 W-11849-01 W-11849-01 W-11849-01 W-11849-01

39 Plastic Packing 10 20 W-7650-25 W-7650-25 W-7650-25 W-7650-25
40 Washer 2 4 W-689523-04 W-689523-04 W-689523-04 W-689523-04

41 Ring, Retainer 2 4 W-18572-83 W-18572-83 W-18572-83 W-18572-83

42 Wear Ring, Operating Piston 2 4 W-49223-03 W-49223-03 W-49223-03 W-49223-03

Table 3: Part Numbers for WU BOP 7 1/16” *38 - Must be ordered seperately

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Part Numbers for WU BOP 11”

All dimensions are in inches unless otherwise noted. Please refer to figure 4 for part images.

Item Quantity Quantity

Description 11” 3,000 psi 11” 5,000 psi 11” 10,000 psi 11” 15,000 psi
Number Single Double

1 Body 1 1 - - - -
2 Intermediate Flange 2 4 W-30267-03 W-30267-03 W-30267-03 W-163151-01
3 Bonnet 2 4 W-30268-01 W-30268-02 W-30268-03 W-31241
Ram Assembly (not
4 2 4 W-644219-( ) W-644219-( ) W-644219-( ) W-2010456-( )
shown)
5 Piston, Operating 2 4 W-2245160-01-01 W-2245160-01-01 W-2245160-01-01 W-163153-02
6 Cylinder, Operating 2 4 W-30274-03-70 W-30274-03-70 W-30274-03-70 W-30274-01-70
7 Housing, Locking Screw 2 4 W-30308-02 W-30308-02 W-30308-02 W-30308-03
8 Locking Screw 2 4 W-30365 W-30365 W-30365 W-30846
9 Piston, Ram Change/Open 2 4 W-30362-03 W-30362-03 W-30362-03 W-31239-03
10 Piston, Ram Change/Close 2 4 W-30312-03 W-30312-03 W-30363-03 W-31238-03
11 Cylinder, Ram Change 4 8 W-30273-03-70 W-30273-03-70 W-30273-03-70 W-30273-01-70
12 Bolt, Bonnet 8 16 W-30312-04 W-30312-03-00-01 W-30312-05-00-01 W-2010181-06-01
Stud, Locking Screw
13 16 32 W-219065-12-05-01 W-219065-12-05-01 W-219065-12-05-01 W-219065-14-07-51
Housing
Nut, Locking Screw
14 16 32 W-2709000-12-01 W-2709000-12-01 W-2709000-12-01 W-2709000-14-01
Housing
Check Valve, Plastic
15 2 4 W-M517988 W-M517988 W-M17988 W-M17988
Packing
16 Screw, Plastic Packing 2 4 W-5940-09 W-5940-09 W-5940-09 W-5940-09
17 Pipe Plug, Plastic Packing 2 4 W-5930-05-10 W-5930-05-10 W-5930-05-10 W-5930-05-10
18 Ring, Plastic Packing 2 4 W-2010178-02 W-W-2010178-02 W-2010178-02 W-12469-38
19 Ring, Plastic Energizing 2 4 W-18586-13 W-18586-13 W-18586-13 W-18586-13
20 Seal Ring, Connecting Rod 2 4 W-212741-38-00-01 W-212741-38-00-01 W-212741-38-00-01 W-212741-36-00-02
21 Ring Back-Up 4 8 W-21792-22 W-21792-22 W-21792-22 W-21792-22
22 Seal, Bonnet 2 4 W-644197-02-00-01 W-644197-02-00-01 W-644197-02-00-01 W-49272-03
23 Pin, Ram Guide 4 8 W-30313-03 W-30313-03 W-30313-03 W-30313-01
O-Ring, Operating
24 4 8 W-702645-45-11 W-702645-45-11 W-702645-45-11 W-702645-45-51
Cylinder
O-ring, Operating Piston
25 2 4 W-18492-91 W-18492-91 W-18492-91 W-18492-91
Rod to Int. Flg
26 Lip Seal, Operating Piston 2 4 W-710539 W-710539 W-710539 W-710538
27 Seal Ring, Tail Rod 2 4 W-212741-33-00-01 W-212741-33-00-01 W-212741-33-00-01 W-212741-34-00-01
28 O-Ring Wiping 2 4 W-702645-33-51 W-702645-33-51 W-702645-33-51 W-702645-33-71
O-Ring, Ram Change
29 4 8 W-702645-32-61 W-702645-32-61 W-702640-32-61 W-702645-32-81
Piston to Body
O-Ring, Ram Change
30 4 8 W-702645-33-11 W-702645-33-11 W-702645-33-11 W-702645-33-31
Piston Rod to Int. Flg.
O-Ring, Ram Change
31 4 8 W-31423-25-13-85 W-31423-25-13-85 W-31423-25-13-85 W-702645-34-61
Cylinder to Int. Flg
O-Ring, Ram Change
32 4 8 W-2010180-02 W-2010180-02 W-2010180-02 W-702645-42-51
Cylinder to Bonnet
O-Ring, Ram Change
33 4 8 W-702645-33-51 W-702645-33-51 W-702645-33-51 W-702645-33-81
Piston
O-Ring, Bonnet Bolt
34 8 16 W-702645-22-71 W-702645-22-91 W-702645-23-41 W-702645-23-91
Retainer
Cap Screw, Int. Flange to
35 **16 **32 W-702585-25-00-50 W-702585-25-00-50 W-702585-25-00-50 W-702585-25-00-54
Bonnet
36 Gland Bleeder 2 4 W-17454-08 W-17454-08 W-17454-08 W-17454-08
37 Plug Bleeder 2 4 W-17454-09 W-17454-09 W-17454-09 W-17454-09
38 *Lifting Eye (not shown) 2 2 W-11849-01 W-11849-01 W-11849-01 W-11849-01
39 Plastic Packing 10 20 W-7650-25 W-7650-25 W-7650-25 W-7650-25

40 Washer 2 4 W-689523-05 W-689523-05 W-689523-05 W-689523-05

41 Ring, Retainer 2 4 W-18572-84 W-18572-84 W-18572-84 W-18572-84
Wear Ring, Operating
42 2 4 W-49223-02 W-49223-02 W-49223-02 W-49223-01
Piston

Table 4: Part Number for WU BOP 11” *38 - Must be ordered seperately
** 11” 15K Requires 24 for single and 48 for double

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Operation & Maintenance

Part Numbers for WU BOP 13-5/8”

All dimensions are in inches unless otherwise noted. Please refer to figure 4 for part images.

Item Quantity Quantity 13 5/8” 5,000 13 5/8” 10,000 13 5/8” 15,000

Description 13 5/8” 3,000 psi
Number Single Double psi psi psi

1 Body 1 1 - - - -
W-30270-01-00- W-236499-34-11-
2 Intermediate Flange 2 4 W-30270-01-00-02 W-2113728-01
02 03
3 Bonnet 2 4 W-30284-02 W-30284-01 W-31241 W-691849
4 Ram Assembly (not shown) 2 4 W-644225-( ) W-644225-( ) W-644225-( ) W-644228-( )
5 Piston, Operating 2 4 W-679816 W-2245199-01-01 W-2245074-01-01 W-698996-05
6 Cylinder, Operating 2 4 W-30274-01-70 W-30274-01-70 W-30274-01-70 W-30274-06-70
7 Housing, Locking Screw 2 4 W-30308-03 W-30308-03 W-30308-03 W-30308-06
8 Locking Screw 2 4 W-30307 W-30307 W-30307 W-695234

9 Piston, Ram Change/Open 2 4 W-30310-03 W-30310-03 W-31239-03 W-38847-03

10 Piston, Ram Change/Close 2 4 W-30309-03 W-30309-03 W-31238-03 W-38848-03
11 Cylinder, Ram Change 4 8 W-30273-01-70 W-30273-01-70 W-30273-01-70 W-30273-06-70
W-30312-01-00-
12 Bolt, Bonnet 8 16 W-201081-06-01 W-2010181-06-01 W-30312-25-00-01
01
W-219065-14-06- W-219065-14-06-
13 Stud, Locking Screw Housing 16 32 W-219065-14-06-01 W-219065-14-07-51
01 01
14 Nut, Locking Screw Housing 16 32 W-2709000-14-01 W-2709000-14-01 W-2709000-14-01 W-2709000-14-01
15 Check Valve, Plastic Packing 2 4 W-M517988 W-M517988 W-M517988 W-M517988
16 Screw, Plastic Packing 2 4 W-5940-09 W-5940-09 W-5940-09 W-5940-09
17 Pipe Plug, Plastic Packing 2 4 W-5930-05-10 W-5930-05-10 W-5930-05-10 W-5930-05-10
18 Ring, Plastic Packing 2 4 W-12469-24 W-12469-24 W-12469-24 W-12469-24

19 Ring, Plastic Energizing 2 4 W-18586-01 W-18586-01 W-18586-01 W-18586-01

W-212741-36-00- W-212741-36-00-
20 Seal Ring, Connecting Rod 2 4 W-212741-36-00-01 W-212741-36-00-01
01 01
21 Ring Back-Up 4 8 - - W-21792-26 W-21792-26
W-644197-03-00- W-644197-03-00-
22 Seal, Bonnet 2 4 W-644197-03-00-01 W-2010146-01
01 01
23 Pin, Ram Guide 4 8 W-30313-01 W-30313-01 W-30313-01 W-30313-08
24 O-Ring, Operating Cylinder 4 8 W-702645-45-51 W-702645-45-51 W-702645-45-51 W-702645-46-11
O-ring, Operating Piston Rod to
25 2 4 W-18492-90 W-18492-90 W-18492-90 W-18492-90
Int. Flg
26 Lip Seal, Operating Piston 2 4 W-710538 W-710538 W-710538 W-710542
W-212741-34-00- W-212741-34-00-
27 Seal Ring, Tail Rod 2 4 W-212741-34-00-01 W-212741-45
01 01
28 O-Ring Wiping 2 4 W-702645-33-71 W-702645-33-71 W-702645-33-71 W-702645-34-21
O-Ring, Ram Change Piston to
29 4 8 W-702645-32-81 W-702645-32-81 W-702645-32-81 W-702645-33-21
Body
O-Ring, Ram Change Piston Rod
30 4 8 W-702645-33-31 W-702645-33-31 W-702645-33-31 W-31423-21-13-85
to Int. Flg.

31 O-Ring, Ram Change Cylinder to Int. Flg 4 8 W-702645-34-61 W-702645-34-61 W-702645-34-61 W-702645-35-41

O-Ring, Ram Change Cylinder

32 4 8 W-702645-42-51 W-702645-42-51 W-702645-42-51 W-702645-43-41
to Bonnet
33 O-Ring, Ram Change Piston 4 8 W-702645-33-81 W-702645-33-81 W-702645-33-81 W-702645-34-41
34 O-Ring, Bonnet Bolt Retainer 8 16 W-702645-23-11 W-702645-23-21 W-702645-23-91 W-702645-24-51
Cap Screw, Int. Flange to W-702585-25-00- W-702585-25-00-
35 **16 **32 W-702585-25-00-44 W-702585-31-00-54
Bonnet 44 54
36 Gland Bleeder 2 4 W-17454-08 W-17454-08 W-17454-08 W-17454-08
37 Plug Bleeder 2 4 W-17454-09 W-17454-09 W-17454-09 W-17454-09

38 *Lifting Eye (not shown) 2 2 W-11849-01 W-11849-01 W-11849-01 W-11849-01

39 Plastic Packing 10 20 W-7650-25 W-7650-25 W-7650-25 W-7650-25
40 Washer 2 4 W-689523-01 W-689523-01 W-689523-01 W-689523-01

41 Ring, Retainer 2 4 W-18572-85 W-18572-85 W-18572-85 W-18572-85

42 Wear Ring, Operating Piston 2 4 W-49223-01 W-49223-01 W-49223-01 W-49223-04

Table 5: Part Numbers for WU BOP 13 5/8” *38 - Must be ordered seperately
** 13 5/8” Requires 24 for single and 48 for double

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Operation & Maintenance

Part Numbers for WU BOP 20-3/4”, 21-1/4”, 26-3/4”

All dimensions are in inches unless otherwise noted. Please refer to figure 4 for part images.

Item Quantity Quantity

Description 20 3/4” 3,000 psi 21 1/4” 2,000 psi 26 3/4” 3,000 psi
Number Single Double

1 Body 1 1 - - -
2 Intermediate Flange 2 4 W-236499-71-11-03 W-236499-71-11-03 W-38327-02
3 Bonnet 2 4 W-30835-01 W-30835-02 W-38326
4 Ram Assembly (not shown) 2 4 W-44256-( ) W-44256-( ) W-44260-( )
5 Piston, Operating 2 4 W-2245183-01-01 W-2245183-01-01 W-2113510-01
6 Cylinder, Operating 2 4 W-30274-04-70 W-30274-04-70 W-30274-05-70
7 Housing, Locking Screw 2 4 W-30308-04 W-30308-04 W-30308-05
8 Locking Screw 2 4 W-30846 W-30846 W-34233
9 Piston, Ram Change/Open 2 4 W-30848-03 W-30848-03 W-38174-03
10 Piston, Ram Change/Close 2 4 W-30849-03 W-30849-03 W-38324-03
11 Cylinder, Ram Change 4 8 W-30273-04-70 W-30273-04-70 W-30273-05-70
12 Bolt, Bonnet 8 16 W-30312-10-00-01 W-30312-11 W-30312-13-00-01
Stud, Locking Screw
13 16 32 W-219065-14-06-01 W-219065-14-06-01 W-219065-14-01
Housing
14 Nut, Locking Screw Housing 16 32 W-2709000-14-01 W-2709000-14-01 W-2709000-14-01
15 Check Valve, Plastic Packing 2 4 W-M517988 W-M517988 W-M517988
16 Screw, Plastic Packing 2 4 W-5940-09 W-5940-09 W-5940-09
17 Pipe Plug, Plastic Packing 2 4 W-5930-05-10 W-5930-05-10 W-5930-05-10
18 Ring, Plastic Packing 2 4 W-12469-24 W-12469-24 W-12469-24
19 Ring, Plastic Energizing 2 4 W-18586-01 W-18586-01 W-18586-01
20 Seal Ring, Connecting Rod 2 4 W-212741-36-00-01 W-212741-36-00-01 W-212741-36-00-01
21 Ring Back-Up 4 8 - -
22 Seal, Bonnet 2 4 W-46613-16-00-01 W-46613-16-00-01 W-644197-09-00-01
23 Pin, Ram Guide 4 8 W-30313-04 W-30313-04 W-30313-05
24 O-Ring, Operating Cylinder 4 8 W-702645-45-51 W-702645-45-51 W-702645-45-51
O-ring, Operating Piston
25 2 4 W-18492-90 W-18492-90 W-18492-90
Rod to Int. Flg
26 Lip Seal, Operating Piston 2 4 W-710538 W-710538 W-710538
27 Seal Ring, Tail Rod 2 4 W-212741-34-00-01 W-212741-34-00-01 W-212741-34-00-01
28 O-Ring Wiping 2 4 W-702645-33-71 W-702645-33-71 W-702645-33-71
29 O-Ring, Ram Change Piston to Body 4 8 W-702645-33-61 W-702645-33-61 W-702645-34-41
O-Ring, Ram Change Piston
30 8 W-702645-34-11 W-702645-34-11 W-702645-34-91
Rod to Int. Flg.
O-Ring, Ram Change
31 4 8 W-702645-43-71 W-702645-43-71 W-702645-43-91
Cylinder to Int. Flg
O-Ring, Ram Change
32 4 8 W-702645-43-91 W-702645-43-91 W-702645-44-11
Cylinder to Bonnet
33 O-Ring, Ram Change Piston 4 8 W-702645-42-51 W-702645-42-51 W-702645-42-91
O-Ring, Bonnet Bolt
34 8 16 W-702645-22-91 W-702645-22-71 W-702645-23-91
Retainer
Cap Screw, Int. Flange to
35 **16 **32 W-702585-28-00-50 W-702585-28-00-50 W-702585-31-00-70
Bonnet
36 Gland Bleeder 2 4 W-17454-08 W-17454-08 W-17454-08
37 Plug Bleeder 2 4 W-17454-09 W-17454-09 W-17454-09
38 *Lifting Eye (not shown) 2 2 W-11849-01 W-11849-01 W-11849-01
39 Plastic Packing 10 20 W-7650-25 W-7650-25 W-7650-25
40 Washer 2 4 W-689523-01 W-689523-01 W-689523-01
41 Ring, Retainer 2 4 W-18572-85 W-18572-85 W-18572-85
Wear Ring, Operating
42 2 4 W-49223-10 W-49223-10 W-49223-10
Piston

Table 6: Part Numbers for WU BOP 20 3/4”, 21 1/4” 26 3/4” *38 - Must be ordered seperately
** 26 3/4” Requires 24 for single and 48 for double

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Ram Blowout Preventers
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Operation & Maintenance

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 Ram Blowout Preventers
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Operation & Maintenance

Part List for Large-Bore Shear Bonnets

7A
9A

8A
9A
2A

4A
5A
3A
6A

1A

Figure 5: View of Parts of Large-Bore Shear Bonnet

TM

Large-Bore Shear Bonnets

Ram Blowout Preventers
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Operation & Maintenance

Part Numbers for Large-Bore Shear Bonnets

Page 17 - Part Numbers for Large Bore…..
All dimensions are in inches unless otherwise noted. Please refer to figure 5 for part image.

Size & Pressure Bonnet Assembly Bonnet Assembly 1A Intermediate 3A Operating

2A Bonnet/Shear
Rating (Right) (Left) Flange Piston/LB

7-1/16” 5K W-971-705-001 W-971-705-002 W-971-705-003 W-971-705-005 W-971-705-008

7-1/16” 10K W-971-710-001 W-971-710-002 W-971-710-004 W-971-710-006 W-971-705-008
7-1/16” 15K W-971-715-001 W-971-715-002 W-971-710-004 W-971-715-007 W-971-705-008
11” 3K W-615195-01 W-615195-02 W-144114-01-00-01 W-615189-03 W-2245160-02-01
11” 5K W-615194-01-00-70 W-615194-02-00-70 W-144114-01-00-01 W-615189-02 W-2245160-02-01
11” 10K W-614596-01-00-05 W-614596-02-00-05 W-144114-01-00-01 W-615189-01 W-2245160-02-01
11” 15K W-2245316-00-01 W-2245316-00-02 W-2245318-01 W-615640-01 W-163150-02
13-5/8” 3K W-615196-01 W-615196-02 W-163220-01 W-615143-02 W-2245199-02-01
13-5/8” 5K W-615191-01-70 W-615191-02-70 W-163220-01 W-615143-01 W-2245199-02-01
13-5/8” 10K W-614498-01-70-01 W-614498-02-70-01 W-236499-34-21-03 W-614772-01 W-2245074-02-01
13-5/8” 15K W-2113727-01-70 W-2113727-02-70 W-2113729-01 W-615448-01 W-236501-35-21-03
20-3/4” 3K W-615526-01 W-615526-02 W-615523-03 W-615522-01 W-615524-03
21-1/4” 2K W-615525-01 W-615525-02 W-615523-03 W-615522-02 W-615524-03

Page 17 – directly under previous table

5A Lip Seal, 6A Wear Ring,
Size & Pressure 4A O-Ring, Int. Flg to 7A Bonnet Bolt 8A Lockscrew
Operating Operating 9A Pipe Plug
Rating Bonnet Lip Shear Shear
Piston/LB Piston/LB
7-1/16” 5K AS-568-375 37508000 W-49223-15 W-41366-02 W-49258-01 W-981-120-004
7-1/16” 10K AS-568-375 37508000 W-49223-15 W-41366-07 W-49258-01 W-981-120-004
7-1/16” 15K AS-568-375 37508000 W-49223-15 W-41366-22 W-49258-01 W-981-120-004
11” 3K W-702645-45-51 W-710586 W-49223-15 W-41366-04 W-46628-01 W-981-120-004
11” 5K W-702646-45-51 W-710586 W-49223-15 W-41366-03 W-46628-01 W-981-120-004
11” 10K W-702645-45-51 W-710586 W-49223-15 W-41366-05 W-46628-01 W-981-120-004
11” 15K W-702645-45-81 W-710542 W-49223-04 W-2010181-06-01 W-30846 W-981-120-004
13-5/8” 3K W-702645-45-81 W-710542 W-49223-04 W-41366-09 W-30846 W-981-120-004
13-5/8” 5K W-702645-45-81 W-710542 W-49223-04 W-41366-01 W-30846 W-981-120-004
13-5/8” 10K W-702645-45-81 W-710542 W-49223-04 W-41366-12 W-30846 W-981-120-004
13-5/8” 15K W-702645-46-51 W-710588 W-49223-17 W-30312-25 W-695234 W-981-120-004
20-3/4” 3K W-702645-45-81 W-710542 W-49223-14 W-41366-11 W-34233 W-981-120-004
21-1/4” 2K W-702645-45-81 W-710542 W-49223-14 W-41366-10 W-34233 W-981-120-004

Table 7: Part Numbers for Large-Bore Shear Bonnets

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 Ram Blowout Preventers
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Operation & Maintenance

Boosters for the WU BOP

Part Numbers for Booster 7-1/16” & 11”
All dimensions are in inches unless otherwise noted.

7‐1/16” 11” 11”

Item Quantity Description
3,000‐15,000 psi 3,000‐10,000 psi 15,000 psi
Booster Assembly W‐110075 W‐110094 W‐110095
1 1 Bonnet W‐30278‐02‐B W‐615189‐01‐B W‐615640‐01‐B
2 1 Booster Piston W‐110075‐01 W‐110094‐01 W‐110104‐01
16 3 1 Booster Cylinder W‐110075‐02 W‐110094‐02 W‐110104‐02
4 1 Booster Adapter Plate W‐110075‐03 W‐110094‐03 W‐110104‐03
5 1 Booster Mounting Plate W‐110075‐04 W‐110094‐04 W‐110104‐04
6 1 Booster End Plate W‐110075‐05 W‐110094‐05 W‐110104‐05
7 1 Booster Piston Stop W‐110075‐06 W‐110094‐06 W‐110104‐06
8 1 Locking Screw Housing: Booster W‐30308‐01‐B W‐30308‐02‐B W‐30308‐03‐B
9 1 Spacer: Booster ‐ ‐ W‐687117‐03‐B
10 8 Soc. Head Cap Screw: 8UN‐2A 981‐018‐300‐X 981‐078‐300‐X 981‐083‐300‐X
11 1 Soc. Head Cap Screw: 10‐32UN 981‐044‐300‐X 981‐044‐300‐X 981‐044‐300‐X
12 4 Stud: T.E. Cylinder 985‐049‐300‐X 985-061-300-X 985‐073‐300‐X
13 4 Nut: Cylinder 983‐006‐300‐X 983‐009‐300‐X 983‐022‐300‐X
14 8 Stud: T.E. 985‐024‐300‐X 985‐037‐300‐X 985‐067‐300‐X
15 8 Nut 983‐007‐300‐X 983‐006‐300‐X 983‐022‐300‐X
16 1 Bushing: 0.38” FEM NPT X 0.50 Male NPT 975‐100‐125‐X 975‐100‐125‐X 975‐100‐125‐X
17 1 Breather Filter 975‐099‐125 975‐099‐125 975‐099‐125
18 2 Tubing Fitting, ½” 3,000 psi 975‐143‐316 975‐143‐316 975‐143‐316
19 24 Tubing 3/4" 995‐241‐009 995‐241‐009 995‐241‐009
20 2 O‐Ring: Adapter & End Plate AS‐568‐331 AS‐568‐235 AS‐568‐337
21 2 O‐Ring: Booster Cylinder AS‐568‐364 AS‐568‐373 AS‐568‐378
22 1 O‐Ring: Adapter Plate AS‐568‐318 AS‐568‐318 AS‐568‐318
23 1 Wear Band W‐49223‐03 W‐49223‐02 W‐49223‐01
24 1 Lip Seal: Piston W‐710541 W‐710539 W‐710538
25 1 Seal Ring W‐212741‐32 W‐212741‐33‐00‐01 W‐212741‐34‐00‐01
26 1 Polypak Seal 969‐070‐080 969‐070‐081 969‐070‐082
27 4 Pin, Roll : .312" DIA x 1.00" LG, SS 976-100-188 976-100-188 976-100-188
28 2 Pin, Roll : .312" DIA x 1.25" LG, SS 976-125-188 976-125-188 976-125-188

Table 8: Part Numbers for Booster 7 1/16” & 11”

7 1/16” 3K-15K: Seal kit part # W-110075-SK

11” 3K-10K: Seal kit part # W-110094-SK
11” 15K: Seal kit part# W-110095-SK
(For 1 booster only - Includes item numbers 20-26)

Figure 6: View of Booster 7- 1/16” & 11” Assembly

TM

Boosters for the WU BOP

Ram Blowout Preventers
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Operation & Maintenance

Boosters for the WU BOP

Part Numbers for Booster 13-5/8” & 21-1/4”
All dimensions are in inches unless otherwise noted.

21‐1/4”
13‐5/8” 13‐5/8”
Item Quantity Description 2,000 psi & 20
3,000‐10,000 psi 15,000 psi
¾” 3,000 psi
Booster Assembly W‐110104 W‐110105 W‐110501
1 1 Bonnet W‐614772‐01‐B W‐615448‐01‐B W‐615522‐01‐B
2 1 Booster Piston W‐110104‐01 W‐110105‐01 W‐110105‐01
16 3 1 Booster Cylinder W‐110104‐02 W‐110105‐02 W‐110105‐02
4 1 Booster Adapter Plate W‐110104‐03 W‐110105‐03 W‐110104‐03
5 1 Booster Mounting Plate W‐110104‐04 W‐110105‐04 W‐110104‐04
6 1 Booster End Plate W‐110104‐05 W‐110105‐05 W‐110104‐05
7 1 Booster Piston Stop W‐110104‐06 W‐110105‐06 W‐110105‐06
8 1 Locking Screw Housing: Booster W‐30308‐03‐B W‐30308‐06‐B W‐30308‐04‐B
9 1 Spacer: Booster W‐687117‐03‐B W‐687117‐03‐B ‐
10 8 Soc. Head Cap Screw: 8UN‐2A 981‐083‐300‐X 981‐085‐300‐X 981‐083‐300‐X
11 1 Soc. Head Cap Screw: 10‐32UN 981‐044‐300‐X 981‐044‐300‐X 981‐083‐300‐X
12 4 Stud: T.E. Cylinder 985‐073‐300‐X 985‐082‐300‐X 985‐074‐300‐X
13 4 Nut: Cylinder 983‐022‐300‐X 983‐010‐300‐X 983‐022‐300‐X
14 8 Stud: T.E. 985‐067‐300‐X 985‐067‐300‐X 985‐064‐300‐X
15 8 Nut 983‐022‐3000‐X 983‐022‐300‐X 983‐022‐300‐X
16 1 Bushing: .38” FEM NPT X.50 Male NPT 975‐100‐125‐X 975‐100‐125‐X 975‐100‐125‐X
17 1 Breather Filter 975‐099‐125 975‐099‐125 975‐099‐125
18 2 Tubing Fitting, 1/2 “, 3,000 psi 975‐143‐316 975‐143‐316 975‐143‐316
19 24 Tubing 3/4" 995‐241‐009 995‐241‐009 995‐241‐009
20 2 O‐Ring: Adapter & End Plate AS‐568‐337 AS‐568‐342 AS‐568‐337
21 2 O‐Ring: Booster Cylinder AS‐568‐378 AS‐568‐378 AS‐568‐378
22 1 O‐Ring: Adapter Plate AS‐568‐318 AS‐568‐318 AS‐568‐318
23 1 Wear Band W‐49223‐01 W‐49223‐04 W‐49223‐01
24 1 Lip Seal: Piston W‐710538 W‐710542 W‐710538
25 1 Seal Ring W‐212741‐34‐00‐01 W‐212741‐45 W‐212741‐34‐00‐01
26 1 Polypak Seal 969‐070‐082 969‐070‐083 969‐070‐082
27 4 Pin, Roll : .312" DIA x 1.00" LG, SS 976-100-188 976-100-188 976-100-188
28 2 Pin, Roll : .312" DIA x 1.25" LG, SS 976-125-188 976-125-188 976-125-188

Table 9: Part Numbers for Booster 13 5/8” & 21 1/4”

13 5/8” 3K-10K: Seal kit part # W-110104-SK

13 5/8” 15K: Seal kit part # W-110105-SK
21-1/4” 2K: Seal kit part # W-110501-SK
(For 1 booster only - Includes item numbers 20-26)

Figure 7: View of Booster 13-5/8” & 21-1/4” Assembly

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Operation & Maintenance

Rams for WU BOP

Introduction
Rams for blowout preventers must form an instantaneous seal around the pipe and against
each other to seal off well pressure. The design of the WU BOP includes ram packers that
are self-feeding and contain a reserve of rubber that will assure an enduring seal under all
conditions. Ram packers are locked in place so that they cannot be dislodged by well flow. The
rubber of the packers is bonded to steel plates to confine it to the sealing area.

WOM sells rams for WU BOPs to suit the appropriate size of pipe, drill collar, or kelly.
Stainless steel rams and offset rams for multiple completions can also be purchased. WOM
also sells shear rams for pipe shearing in case of emergency.

Ram Packing

Ram geometry guides the pipe to align with

the well bore.

Self-feeding ram packing seals around the

pipe before the rams are fully closed.
Steel retainer plates prevent extrusion of
packing.

A generous reserve of packing is fed by

additional ram movement to provide a seal
after considerable wear.

Figure 8: Three views of Ram Packing

TM

Rams For WU BOP

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Operation & Maintenance

Top Seal
Types of Rams
WU BOP Pipe Rams
WU BOP pipe rams are available to fit a wide
variety of tubing, drill pipe, drill collar, and
casing sizes. All rams are suitable for H2S
service per NACE specifications. WU BOP ram Packer
packers are self-feeding with a large reserve of
Ram
elastomer to ensure a long-lasting seal under
all conditions. Ram packers lock into place and Figure 9: View of Pipe Ram Assembly

cannot be dislodged by well flow.

Top Seal
WU BOP Variable Bore Rams
WU BOP variable bore rams can be used to
seal on a range of pipe. WOM’s WU BOP vari-
able bore ram packers contain steel reinforcing
inserts similar to those in the annular BOP
packer. The inserts rotate inward when the
rams are closed so the steel provides support Packer
for the rubber which seals against the pipe.
Ram

Figure 10: View of Variable Bore Ram Assembly

WU BOP Shearing Blind Rams
Shearing blind rams (SBR) can be used as blind
rams during normal operations, they are
specifically designed to shear the pipe in the
hole then bend the lower section of the sheared
pipe to allow the rams to close and seal. Top Seal

One set of WU BOP variable bore rams can be Side Packer

used to seal on a range of pipe. WOM’s WU BOP
variable bore ram packers contain steel
reinforcing inserts similar to those in the
annular BOP packer. The inserts rotate inward
when the rams are closed so the steel provides Side Packer
support for the rubber which seals against the Lower Ram
Blade Packer

pipe. The large area of the blade face seal reduc-

es pressure on the rubber and increases service
life. WOM SBRs can cut pipe numerous times Figure 11: View of Shearing Blind Ram Assembly
without damage to the cutting edge.

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Operation & Maintenance

WU BOP Pipe Rams

Part Numbers for WU BOP Pipe Ram 7-1/16”
Top Seal

Packer
Ram

Figure 12: View of Pipe Ram Assembly

All dimensions are in inches unless otherwise noted.

Pipe Size 7‐1/16”

(inches) 3,000 – 15,000 psi

Top Seal W‐644214‐01‐00‐01

Assembly Ram Packer

Blind W‐644216‐01‐00‐02 W‐644500‐01‐00‐02 W‐644215‐01‐00‐01
1.050 W‐644216‐02 W‐644501‐01 W‐644215‐02
1.250 W‐644216‐17‐00‐01 W‐644502‐08‐00‐01 W‐644215‐17‐00‐01
1.315 W‐644216‐03‐00‐01 W‐44102‐02‐00‐01 W‐644215‐03
1.500 W‐644216‐18‐00‐01 W‐644502‐09‐00‐01 W‐644215‐18‐00‐01
1.660 W‐644216‐04‐00‐01 W‐44102‐03‐00‐01 W‐644215‐04‐00‐01
1.750 W‐644216‐19‐00‐01 W‐644502‐10‐00‐01 W‐644215‐19‐00‐01
1.900 W‐644216‐05‐00‐01 W‐44102‐04‐00‐01 W‐644215‐05‐00‐01
2.062 W‐644216‐06 W‐644501‐05 W‐644215‐06‐00‐01
2.250 W‐644216‐16‐00‐01 W‐44102‐12‐00‐01 W‐644215‐16‐00‐01
2.375 W‐644216‐07‐00‐02 W‐44102‐05‐00‐02 W‐644215‐07‐00‐01
2.875 W‐644216‐08 W‐644501‐07 W‐644215‐08‐00‐01
3.500 W‐644216‐09‐00‐01 W‐644502‐01‐00‐01 W‐644215‐09‐00‐01
3.650 W‐644216‐20‐00‐01 W‐644502‐02‐00‐01 W‐644215‐20
4.000 W‐644216‐11 W‐644503‐02 W‐644215‐11‐00‐01
4.500 W‐644216‐12‐00‐01 W‐644503‐03‐00‐01 W‐644215‐12‐00‐01
5.000 W‐644216‐14‐00‐01 W‐644503‐05‐00‐01 W‐644215‐14‐00‐01
5.500 W‐644216‐15 W‐644503‐06 W‐644215‐15‐00‐01

Table 10: Part Numbers for WU BOP Pipe Ram 7 1/16”

TM

WU BOP Pipe Rams

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Operation & Maintenance

Part Numbers for WU BOP Pipe Ram 11”

Top Seal

Packer
Ram

Figure 12: View of Pipe Ram Assembly

All dimensions are

Page 26 in numbers
– Part inches unless
for 11” otherwise noted.

Pipe Size 11” 11”

(inches) 3,000 – 10,000 psi 15,000 psi

Top Seal W-644217-01-00-01 Top Seal W-2010453-01

Assembly Ram Packer Assembly Ram Packer
Blind W-236510-00-04-01 W-236510-00-04 W-644218-01-00-01 W-2245650-01 W-2245649-01 W-644221-01
1.315 W-44233-25 W-44118-07 W-644218-02-00-01 - - -
1.660 W-644219-02 W-44118-02 W-644218-03-00-01 W-644222-02 W-44121-02 W-644221-02
1.900 W-644219-03-00-01 W-44118-02-00-01 W-644218-04-01-04 W-644222-03 W-44121-03 W-644221-03
2.062 W-644219-04-00-01 W-44118-03-00-01 W-644218-05-01-05 W-644222-04 W-44121-04 W-644221-04
2.250 W-644219-24-00-01 W-44118-08-00-01 W-644218-24-00-01 - - -
2.375 W-644219-06-00-02 W-44118-05-00-02 W-644218-06-00-01 W-2010456-05 W-44121-05 W-2010454-05
2.875 W-644219-07-00-03 W-44118-06-00-03 W-644218-07-00-01 W-2010456-06 W-44121-06 W-2010454-06
3.500 W-644219-08-00-04 W-644835-01-00-02 W-644218-08-00-01 W-2245650-09 W-2245649-09 W-2010454-07
4.000 W-644219-10-00-01 W-44119-02-00-01 W-644218-10-00-01 W-2245650-11 W-2245649-11 W-2010454-08
4.500 W-644219-11-00-03 W-644835-02-00-03 W-644218-11-00-01 W-2245650-12 W-2245649-12 W-2010454-09
4.750 W-644219-12 W-44119-04 W-644218-13 - - -
5.000 W-644219-14-00-01 W-644835-03-00-01 W-644218-14-00-01 W-2245650-13 W-2245649-13 W-2010454-10
5.500 W-644219-16-00-02 W-644835-05-00-01 W-644218-16-00-01 W-2245650-14 W-2245649-14 W-2010454-11
5.750 W-644219-17 W-44120-10 W-644218-17 - - -
6.000 W-236510-19-04-01 W-236510-19-04 W-644218-18-00-01 W-644222-12 W-44123-02 W-690808-13
6.250 - - - W-2010456-14 - W-2010454-15
6.625 W-644219-19-00-01 W-644835-04-00-01 W-644218-19-00-01 W-2010456-13 W-44123-03 W-2010454-13
7.000 W-644219-20-00-01 W-44120-11 W-644218-20-00-01 W-2245650-18 W-2245649-18 W-2010454-14
7.625 W-644219-21-00-01 W-44120-05-00-01 W-644218-21-00-01 W-2245650-19 W-2245649-19 W-2010454-17
7.750 W-644219-22 - W-644218-22-00-01 - - -
8.125 - - - W-2010456-12 - W-2010454-16
8.625 W-644219-23 W-44120-06 W-644218-23-00-01 - - -

Table 11: Part Numbers for WU BOP Pipe Ram 11”

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Operation & Maintenance

Part Numbers for WU BOP Pipe Ram 13-5/8”

Top Seal

Packer
Ram

Figure 12: View of Pipe Ram Assembly

All dimensions are

Page 27 in inches
– Part Numbers unless
for 13 5/8”otherwise noted.

Pipe
13-5/8”
Size 13-5/8”
15,000 psi
(inches) 3,000 – 10,000 psi

Top Seal W-644223-01-00-01 Top Seal W-644226-01-00-01

Assembly Ram Packer Assembly Ram Packer

Blind W-644225-01-00-01 W-44147-01-00-01 W-644224-01-00-01 W-644228-01-00-02 W-44143-01-00-02 W-644227-01-00-01

1.315 W-644225-02 W-44148-06 W-644224-02 - - -

1.660 W-644225-03 W-44148-05 W-644224-03 - - -

1.900 W-644225-04 W-44148-07 W-644224-04 - - -

2.062 W-644225-05 W-44148-03 W-644224-05-00-01 W-644228-02 W-44144-03 W-40910-20

2.375 W-644225-06-00-01 W-44148-01-00-01 W-644224-06-00-01 W-644228-03-00-01 W-2724029-08 W-644227-03-00-01

2.875 W-644225-07-00-01 W-44148-02-00-01 W-644224-07-00-01 W-644228-04-00-01 W-2724029-09 W-644227-04-00-01

3.000 W-644225-28-00-01 W-44148-08-00-01 W-644224-31-00-01 - - -

3.500 W-644225-08-00-01 W-644738-01-00-01 W-644224-08-00-01 W-644228-05 W-644739-01 W-644227-05-00-01

4.000 W-644225-10-00-01 W-44149-02-00-01 W-644224-10-00-01 W-644228-07 W-44144-06 W-644227-07-00-01

4.500 W-644225-11-00-01 W-644738-02-00-01 W-644244-11-00-01 W-644228-08-00-01 W-2724029-02 W-644227-08-00-01

4.750 W-644225-13 W-44150-01 W-644224-13-00-01 W-644228-10 W-44145-01 W-644227-10

5.000 W-644225-14-00-01 W-644738-03-00-01 W-644224-14-00-01 W-644228-11-00-03 W-2724029-03 W-644227-11-00-01

5.500 W-644225-16-00-04 W-644738-05-00-02 W-644224-16-00-01 W-644228-12-00-01 W-2724029-04 W-644227-12-00-01

5.750 W-644225-34-00-01 W-644738-08-00-01 W-644224-30-00-01 - - -

5.875 W-644225-30 W-644738-06-00-01 W-644224-29-00-01 W-2164172-07 W-2724029-06 W-644227-24-00-01

6.000 W-44244-13 W-44150-04 W-644224-17-00-01 W-644228-13 W-44145-04 W-40910-09

6.625 W-644225-18-00-02 W-644738-04-00-02 W-644224-18-00-01 W-644228-14-00-01 W-2724029-05-01 W-644227-14-00-01

7.000 W-644225-19-00-01 W-44151-01-00-01 W-644224-19-00-01 W-644228-15-00-02 W-44146-01-00-02 W-644227-15-00-01
7.625 W-644225-20-00-01 W-44151-02-00-01 W-644224-20-00-01 W-644228-16 W-44146-02 W-644227-16-00-01

7.750 W-644225-21 W-44151-06 W-644224-21-00-01 W-644228-17-00-01 W-44146-02-00-01 W-644227-17-00-01

8.125 - - - - - -

8.625 W-644225-22 W-44151-03 W-644224-22-00-01 W-644228-18-00-01 W-44146-03-00-01 W-644227-18-00-01

9.000 W-44244-24-00-01 W-44151-04-00-01 W-644224-23-00-01 W-644228-19 W-44146-04 W-40910-14

9.625 W-644225-24-00-01 W-44151-05-00-01 W-644224-24-00-01 W-644228-20-00-02 W-44146-05-00-02 W-644227-20-00-01

9.875 W-644225-27-00-01 W-44151-09-00-01 W-644224-27-00-01 W-644228-22 W-44146-08-00-01 W-644227-22-00-01

10.750 W-644225-25-00-01 W-44152-01-00-02 W-644224-25-00-01 - - -

11.750 W-644225-26-00-01 W-614208-01-00-01 W-644224-26-00-01 - - -

Table 12: Part Numbers for WU BOP Pipe Ram 13 5/8”

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Operation & Maintenance

Part Numbers for WU BOP Pipe Ram 21-1/4”, 20-3/4”, & 26-3/4”
Top Seal

Packer
Figure 12: View of Pipe Ram Assembly
Ram
Page 28
All dimensions – Part
are in numbers for 21 ¼”,otherwise
inches unless 20 ¾” & 26 ¾”noted.

Pipe
21 ¼” 2,000 psi
Size 26 ¾” 2,000 & 3,000 psi
20 ¾” 3,000 psi
(inches)

Top Seal W-2163621-01 Top Seal W-2163566-01

Assembly Ram Packer Assembly Ram Packer

Blind W-44256-01-00-02 W-44191-05 W-2163612-01 W-44260-01-00-01 W-44209-01-00-01 W-2163561-01

2.375 - - - W-44260-02 W-614017-01 W-2163559-01

2.875 W-2010278-01-01 W-2010261-02-01 W-2163613-02 W-44260-03 W-614017-02 W-2163559-02

3.500 W-44256-02 W-645328-01 W-2163613-03 W-44260-04 W-614018-01 W-2163559-03

4.000 W-44256-03 W-44192-02 W-2163613-04 W-44260-05 W-614018-02 W-2163559-04

4.500 W-44256-04 W-645328-02 W-2163613-05 W-44260-06 W-614018-03 W-2163559-05

4.750 W-44256-05 W-44192-04 W-31228-06 - - -

5.000 W-44256-06-00-01 W-645328-03-00-01 W-2163613-06 W-44260-07-00-01 W-614018-04-00-01 W-2163559-06

5.500 W-44256-07-00-04 W-44193-02-00-01 W-2163613-07 W-44260-08-00-01 W-614018-05-00-01 W-2163559-07

5.875 W-44256-32-00-01 W-645328-05-00-01 W-2163613-18 W-44260-24-00-01 W-614019-07-00-01 W-2163559-23

6.000 W-236534-20-04-01 W-236534-20-04 W-31228-10-00-02 W-44260-09 W-614019-01 W-2163559-08

6.625 W-44256-09 W-645328-04 W-2163613-08 W-44260-10-00-01 W-614019-02-00-01 W-2163559-09

7.000 W-44256-10 W-44193-05 W-2163613-09 W-44260-11 W-614019-03 W-2163559-10

7.625 W-44256-11 W-44193-06 W-2163613-10 W-44260-12 W-614019-04 W-2163559-11

8.625 W-44256-13 W-44193-08 W-2010583-14 - - -

9.000 W-44256-14 W-44193-09 W-31228-15 W-44260-14 W-614019-06 W-2163559-13

9.625 W-44256-15 W-44193-10 W-31228-16 W-44260-15 W-614020-01 W-2163559-14

10.750 W-44256-16 W-44194-01 W-2010583-17 W-44260-16 W-614020-02 W-2163559-15

11.750 W-44256-17 W-44194-02 W-31228-18 W-44260-17 W-614020-03 W-2163559-16
13.375 W-44256-18-00-02 W-44194-03-00-02 W-2163613-15 W-44260-18-00-01 W-614020-04-00-01 W-2163559-17

13.625 W-44256-21-00-01 W-44194-05-00-01 W-2163613-20 - - -

13.750 W-44256-19 W-44194-04 W-2010583-19 - - -

16.000 W-44256-20 W-44195-01 W-2010583-21 W-44260-19 W-614081-01 W-2163559-18

17.000 W-44256-25 - - W-44260-25-00-01 W-614021-06-00-01 W-2163559-24

18.625 W-44256-22 - W-31228-25 W-44260-22-00-01 W-614021-04-00-01 W-2163559-19

20.000 - - - W-44260-20-00-01 W-614021-02-00-01 W-2163559-21

22.000 - - - W-44260-23-00-01 W-614021-05-00-01 W-2163559-22

Table 13: Part Numbers for WU BOP Pipe Ram 21 1/4”, 20 3/4” & 26 3/4”
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 Ram Blowout Preventers
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Operation & Maintenance

WU BOP Variable Bore Rams

Part Numbers
Top Seal

Packer

Ram

Figure 13: View of Variable Bore Ram Assembly

All dimensions
Page 29 are
– PartinNumbers
inchesfor
unless otherwise
WU BOP noted.
Variable Bore Rams

Size & Pressure (psi) Pipe Size Range Ram Subassembly Ram Body Packer Top Seal

7‐1/16” 3K, 5K, 10K, 15K 3‐1/2” to 2‐3/8” W‐615066‐01‐00‐01 W‐615065‐01‐00‐01 W‐614616‐02‐00‐03 W‐644214‐02‐00‐01
7‐1/16” 3K, 5K, 10K, 15K 4” to 2‐7/8” W‐644901‐01 W‐614605‐01 W‐614616‐02‐00‐03 W‐644214‐02‐00‐01
11” 3K, 5K 5” to 2‐7/8” W‐645360‐01 W‐644836‐01‐00‐02 W‐644926‐02 W‐644217‐01‐00‐01
11” 10K 5” to 3‐1/2” W‐46674‐01‐00‐02 W‐644836‐01‐00‐02 W‐644926‐02 W‐644217‐01‐00‐01
11” 15K 5” to 2‐7/8” W‐2010465‐01 W‐2010463‐01 W‐2010464‐01 W‐2010453‐02
13‐5/8” 3K, 5K, 10K 7” to 4‐1/2” W‐46675‐01‐00‐02 W‐46671‐01‐00‐02 W‐644924‐03 W‐644223‐02‐00‐01
13‐5/8” 3K, 5K, 10K 5‐7/8” to 3‐1/2” W‐2164664‐01 W‐2164404‐01 W‐2164559‐01 W‐644223‐02‐00‐01
13‐5/8” 3K, 5K, 10K 5‐1/2” to 3‐1/2” W‐2163945‐01 W‐2011438‐01 W‐645089‐02‐00‐01 W‐644223‐02‐00‐01
13‐5/8” 3K, 5K, 10K 5” to 2‐7/8” W‐645166‐02 W‐644744‐01‐00‐04 W‐645089‐02‐00‐01 W‐644223‐02‐00‐01
13‐5/8” 15K 7” to 5” W‐614104‐01‐00‐01 W‐644146‐01‐00‐01 W‐644924‐02 W‐644226‐02‐00‐01
13‐5/8” 15K 5‐7/8” to 3‐1/2” W‐614129‐03‐00‐02 W‐614745‐03‐00‐02 W‐645089‐03 W‐644226‐02‐00‐01
13‐5/8” 15K 5” to 3‐1/2” W‐614129‐01‐00‐02 W‐644745‐01‐00‐02 W‐645089‐03 W‐644226‐02‐00‐01

Table 14: Part Numbers for WU BOP Variable Bore Rams

TM

WU BOP Variable Bore Rams

Ram Blowout Preventers
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Operation & Maintenance

WU BOP Shearing Blind Rams

Part Numbers for Upper and Lower Ram

Top Seal

Side Packer

Lower Ram Side Packer

Blade Packer

Figure 14: View of Shearing Blind RamAssembly

All dimensions are in inches unless otherwise noted.

Upper Ram

1 Upper Ram
Size & Pressure (psi) 2 Body 3 Blade Packer 4 Side Packer (upper) 5 Side Packer (upper)
Subassembly

7-1/16” 5K, 10K, 15K W-46792-01-00-03 W-46210-01-00-04 - W-2010873-02 W-2010873-01

11” 5K, 10K W-49392-01-00-02 W-49009-01-00-02 W-46910-04-00-01 W-46751-04-00-01 W-46752-04-00-01

11” 15K W-2010458-01 W-2010459-01 W-46910-04-00-01 W-2010460-07 W-2010461-07
13-5/8” 5K, 10K W-46748-01-00-01 W-46749-01-00-01 W-644435-01-00-01 W-46751-01-00-02 W-46752-01-00-02
13-5/8” 15K W-614004-01-00-02 W-2010291-01 W-46910-01-00-02 W-46751-05-00-01 W-46752-05-00-01
20 ¾” 3K W-46783-01-00-02 W-46784-01-00-02 - W-615235-01-00-02 -
21 ¼” 2K W-46783-01-00-02 W-46784-01-00-02 - W-615235-01-00-02 -
Page 30 – Part Numbers for WU BOP Shearing Blind Rams (UPPER AND LOWER)

Lower Ram
Size & Pressure 1 Lower Ram 3 Side Packer 4 Side Packer 5 Top Seal
2 Body
(psi) Subassembly (lower) (lower)

7‐1/16” 5K, 10K, 15K W‐46792‐02‐00‐03 W‐46212‐01‐00‐04 W‐2010872‐01 ‐ W‐644214‐01‐00‐01

11” 5K, 10K W‐49392‐02‐00‐02 W‐49010‐01‐00‐02 W‐46751‐04‐00‐01 W‐46752‐04‐00‐01 W‐644217‐01‐00‐01

11” 15K W‐2010458‐02 W‐2010459‐02 W‐2010460‐07 W‐2010461‐07 W‐2010453‐01

13‐5/8” 5K, 10K W‐46748‐02‐00‐01 W‐46750‐01‐00‐01 W‐46751‐01‐00‐02 W‐46752‐01‐00‐02 W‐644223‐01‐00‐01

13‐5/8” 15K W‐614004‐02‐00‐02 W‐2010292‐01 W‐46751‐05‐00‐01 W‐46752‐05‐00‐01 W‐644226‐01‐00‐01

20 ¾” 3K W‐46783‐02‐00‐02 W‐46785‐01‐00‐02 W‐615247‐01‐00‐02 W‐615247‐02‐00‐02 W‐2163621‐01

21 ¼” 2K W‐46783‐02‐00‐02 W‐46785‐01‐00‐02 W‐615247‐01‐00‐02 W‐615247‐02‐00‐02 W‐2163621‐01

Table 15: Part Numbers for WU BOP Shearing Blind Rams for Upper and Lower Ram

TM

WU BOP Shearing Blind Rams

 Ram Blowout Preventers
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Operation & Maintenance

Standard Bonnet Softgoods Kits

WOM sells softgoods kits for a rebuild of the bonnet’s operating system. For the best value
and convenience, it is suggested that customers purchase the entire kits rather than
individual parts. The kits themselves and their items are identified with part numbers.
H
G

D
C

B
J
A I
K

O
M L
Figure 16: View of Standard Bonnet Softgoods Kit

P N
Page 31 – Standard Bonnet soft….

All dimensions are in inches unless otherwise noted.

Page 31 – Standard Bonnet soft….
Item Description Pressure
Size Kit Part Number
(psi)/Type
A O-Ring, Operating Piston Rod to Intermediate Flange
7-1/16” 3K, 5K, 10K, 15K, - All W-644909-01
B Ring, Plastic Packing

C Ring, Plastic Energizing

11” 3K, 5K, 10K, - Pipe W-644909-02

D Ring, Back Up 11” 15K – All W-644831-08

E Lip Seal, Operating Piston
13-5/8” 3K, 5K, 10K – Pipe W-644909-03
F Wear Ring, Operating Piston
13-5/8” 15K W-644831-12
G Seal Ring, Tail Rod
20-3/4” 3K – Pipe W-644831-17
H O-Ring, Ram

I O-Ring, Ram Change Piston

21-1/4” 2K – Pipe or Shear W-644831-18

J O-Ring Wiping 26-3/4” 3K W-644831-22

K O-Ring, Ram Change Piston to Body

L O-Ring, Ram Change Cylinder to Intermediate Flange

M O-Ring, Ram Change Cylinder to Intermediate Flange

N O-Ring, Ram Change Piston to Intermediate Flange

O O-Ring, Operating Cylinder

P Seal Ring, Connecting Rod

Not
Packing, Plastic
Shown

Table 18: Standard Bonnet Softgoods Kits

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Operation & Maintenance

Large-Bore Bonnet Softgoods Kits

WOM sells softgoods kits for a rebuild of the bonnet’s operating system. For the best value
and convenience, it is suggested that customers purchase the entire kits rather than
individual parts. The kits themselves and their items are identified with part numbers.
I
H
G

E
AB C D

K
J
L

N M

P O 32Figure
Page
17: View of Large-Bore Bonnet Softgoods Kit
– Large – bore bonnet softgoods…..

All dimensions are in inches unless otherwise noted.

Pressure
Item Description Size Kit Part Number
(psi)/Type
A O-Ring, Operating Piston Rod to Intermediate Flange
7‐1/16” 3K W‐644860‐12
B Ring, Plastic Packing

C Ring, Plastic Energizing

7‐1/16” 5K W‐644860‐13

D Ring, Back Up (not used in some sizes) 7‐1/16” 10K W‐644860‐14

E Lip Seal, Operating Piston
7‐1/16” 15K W‐644860‐15
F Wear Ring, Operating Piston

G O-Ring, Bonnet to Intermediate Flange

11” 3K W‐644860‐01

H Seal Ring, Tail Rod 11” 5K W‐644860‐02

I O-Ring, Bonnet Bolt Retainer
11” 10K W‐644860‐03
J O-Ring, Ram Change Piston
11” 15K W‐644860‐04
K O-Ring, Wiping
13‐5/8” 3K W‐644860‐05
L O-Ring, Ram Change Piston to Body

M O-Ring, Ram Change Cylinder to Body 13‐5/8” 5K W‐644860‐06

N O-Ring, Ram Change Cylinder to Intermediate Flange 13‐5/8” 10K W‐644860‐07
O O-Ring, Ram Change Piston Rod to Int. Flange
13‐5/8” 15K W‐644860‐08
P Seal Ring, Connecting Rod
20‐3/4” 3K W‐644860‐11
Not
Packing, Plastic
Shown
21‐1/4” 2K W‐644860‐11

Table 19: Large-Bore Bonnet Softgoods Kits

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Operation & Maintenance

WU BOP Operation & Maintenance

Physical Data
A. Lubricants

1. Ram lubricant, (P/N 705725 Chemola #681 BOP oil) or a water resistant
non- petroleum base grease.

2. Thread lubricant - which meets the requirements of the latest revision of API
Bulletin 5A or Moly #503, ( 4 lb. can).

3. Multi-purpose lubricant or CB-2 Super Lith multi purpose grease.

4. Multi-purpose lubricant or grease for cold weather operation.

5. Hydraulic operating system: Store with Marston Bentley Preservation Fluid. For
standard operation, use a fresh water lubricant that forms a true solution rather
than an emulsion when mixed with water and/or antifreeze.

6. Seals and sealing surfaces - Hydraulic Oil (10-15 weight).

B. Lifting and Handling

1. Lift BOP assemblies only with slings appropriately rated for the maximum weight
of the BOP.

2. Lift ram assemblies by installing a lifting eye in the threaded preparation in the
ram.

3. Handle all other subassemblies using appropriately rated slings.

Page 33 – Lifting Plate P/N
All dimensions are in inches unless otherwise noted.
Lifting Plate (2) Rating in Tons
Size Pressure (psi)
Assembly Part No. (for 2 plates)
C. Lifting Plate Part Numbers 7-1/16” 3K, 5K, 10K, 15K W-973-060-120 25
11” 3K, 5K, 10K W-973-070-120 50
11” 15K W-973-080-120 50
13-5/8” 3K, 5K, 10K, , 15K W-973-080-120 50
20-3/4” 3K W-973-080-120 50
21-1/4” 2K W-973-080-120 50
26-3/4” 3K W-973-080-120 50

Table 20: Part Numbers for Lifting Plate

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WU BOP Operation & Maintenance

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Torque Requirements
Page 25 – Torque requirements

PTFE Coated Bolt Plain Bolt Coefficient of

Stud Diameter Tension
Coefficient of Friction Friction

Size lbf Torque Torque

Inch Ft. lbs Ft. lbs
f = 0.07 f =0.13
1/2” 7450 35 59
5/8” 11865 68 115
3/4” 17559 118 200
7/8” 24241 188 319
1” 31802 279 474
1 1/8” 41499 401 686
1 1/4” 52484 553 953
1 3/8” 64759 739 1281
1 1/2” 78322 962 1677
1 5/8” 93173 1226 2146
1 3/4" 109313 1534 2696
1 7/8” 126741 1890 3332
2” 145458 2297 4061
2 1/4" 186758 3276 5822
2 1/2" 233212 4500 8030
2 5/8” 233765 4716 8430
2 3/4" 257694 5424 9712
3” 309050 7047 12654
3 1/4" 365070 8965 16136
3 3/4" 491099 13782 24905
3 7/8” 525521 15208 27506
4” 561108 16730 30282

Table 16: Torque Requirements

Specifications & Accessories

Outlets and Connections
Side outlets to 4 1/16”can be provided beneath each set of rams on either or both sides of
WU BOPs. Side outlets can be customized to the user’s requirement, including studded,
flange, or clamp hub with the same pressure rating as the vertical run connections. For
26-3/4” BOPs, side outlets to 7-1/16” can be provided.

Flanges are manufactured in full compliance with API standard 6A and/or 16A. Hubs
comply with API 16A or applicable standards. Type 6BX flanges are standard for 10,000
and 15,000 psi working pressures and for 5,000 psi for 13-5/8” and larger bore BOPs.

Hydraulic control connections for operation of rams and bonnets are 1” NPT. There are
two connections for each set of rams. Wedgelock connections are 1/2” NPT.

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Torque Requirements
Specifications & Accessories
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Operation & Maintenance

WU BOP Optional Accessories

All dimensions are in inches unless otherwise noted.

Pressure Allen Wrench 1" Universal Extension Lift Eye

Size Ram Lube Hammer Wrench Packing Screw Hand Wheel
Rating (psi) Pipe Plug Joint Wrench

7-1/16” 3,000 W-713878 W-713114-08 W-8721-01 W-974-001-003 W-5457 W-6018-01 W-5652 W-11849-01
7-1/16” 5,000 W-713878 W-713114-08 W-8721-01 W-974-001-003 W-5457 W-6018-01 W-5652 W-11849-01
7-1/16” 10,000 W-713878 W-713114-10 W-8721-01 W-974-001-003 W-5457 W-6018-01 W-5652 W-11849-01
7-1/16” 15,000 W-713878 W-713114-10 W-8721-01 W-974-001-003 W-5457 W-6018-01 W-5652 W-11849-01
11” 3,000 W-713878 W-713114-10 W-8721-01 W-974-001-003 W-5298 W-6018-03 W-5526 W-11849-01
11” 5,000 W-713878 W-713114-10 W-8721-01 W-974-001-003 W-5298 W-6018-03 W-5526 W-11849-01
11” 10,000 W-713878 W-713114-10 W-8721-01 W-974-001-003 W-5298 W-6018-03 W-5526 W-11849-01
11” 15,000 W-713878 W-713114-13 W-8721-01 W-974-001-003 W-5298 W-6018-03 W-5526 W-11849-01
13-5/8” 3,000 W-713878 W-713114-10 W-8721-01 W-974-001-003 W-5298 W-6018-03 W-5526 W-11849-01
13-5/8” 5,000 W-713878 W-713114-10 W-8721-01 W-974-001-003 W-5298 W-6018-03 W-5526 W-11849-01
13-5/8” 10,000 W-713878 W-713114-13 W-8721-01 W-974-001-003 W-5298 W-6018-03 W-5526 W-11849-01
13-5/8” 15,000 W-713878 * W-8721-01 W-974-001-003 W-5298 W-6018-03 W-5526 W-11849-01
18-3/4” 10,000 W-713878 * W-8721-01 W-974-001-003 W-5298 W-6018-03 W-5526 W-11849-01
20-3/4” 3,000 W-713878 W-713114-08 W-8721-01 W-974-001-003 W-5298 W-6018-03 W-5526 W-11849-01
21-1/4” 2,000 W-713878 W-713114-10 W-8721-01 W-974-001-003 W-5298 W-6018-03 W-5526 W-11849-01
26-3/4” 3,000 W-713878 W-713114-13 W-8721-01 W-974-001-003 W-5298 W-6018-03 W-5526 W-11849-01
Quantity of Tools Required for:
Single Preventer 1 1 1 1 2 2 2 2
Double Preventer 2 1 1 1 4 4 4 2
*Commercially available sockets are recommended.

Table 17: WU BOP Standard Accessories

Optional Hydraulic Lock Mechanism

An optional hydraulic lock mechanism,
used in place of locking screws, locks the
rams in the closed position by remote
control. It continues to hold rams closed,
even though control pressure is released,
until unlocking pressure is applied. Release
is positive because the design causes more
unlocking than locking force. The hydraulic
ram lock is essential in underwater drilling
and is often used on land in place of slower
acting manually operated locking screws. Figure 15: View of Hydraulic Lock Mechanism

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Operation & Maintenance

D.
Internal Thread Connections
All BOPs have 1” NPT open/close port.

E. API 16A Drift Diameter

Page 33 – API 16A Drift Diameter
All dimensions are in inches unless otherwise noted.

Size & Pressure (psi) API Drift

7‐1/16” 3K 7.032”
7‐1/16” 5K 7.032”
7‐1/16” 10K, 15K 7.032”
11” 3K, 5K, 10K 10.970”
11” 15K 10.970”
13‐5/8” 3K, 5K 13.595”
13‐5/8” 10K 13.595”
13‐5/8” 15K 13.595”
18‐3/4” 10K 18.720”
20‐3/4” 3K 20.720”
21‐1/4” 2K 21.220”
26‐3/4” 10K 26.720”

Table 21: API 16A Drift Diameter

F. Hang-Off Weights

Hang-off-weights are estimated capacities with hardened top corners of the hang-
off-rams. This enables the rams to dig into the tool joint and provide superior
hang-off capacity while still meeting NACE requirements.
Page 33 – Hang off Weights
All dimensions are in inches unless otherwise noted.

Pipe Size Pipe Rams

3-1/2” 425,000 lbs.

4-1/2” 550,000 lbs.
5” 600,000 lbs.
5-1/2” 600,000 lbs.
6-5/8” 600,000 lbs.
Table 22: Hang-Off Weights

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Operation & Maintenance

Hydraulic Control System

Figure 18: View of Hydraulic Control System Ram Close Circuit in Red
Ram Open Circuit in Green

Hydraulic Circuits
The ram close hydraulic circuit is shown in red on the above caption. The closing ratio (the
ratio of well pressure to operating piston pressure needed to close rams) is 7:1. The ram
closing pressure also serves to open the bonnets for ram change. When the bonnet bolts are
unscrewed and closing pressure is applied, pressure pushes the ram inward and at the same
time moves the bonnet away from the preventer body. Even though the ram moves inward,
the bonnet stroke is sufficient to bring the ram into the clear for handling. An eyebolt is
furnished on each end of the Preventer body which can be screwed into the top of each ram
for lifting.

The ram open hydraulic circuit is shown in green on the above caption. Ram opening
pressure also serves to close the bonnets. Hydraulic control pressure draws the
bonnets tightly against the preventer body; bolts serve only to hold bonnets closed. An
important feature of the Type “WU” hydraulic system is that the rams are pulled back close
to the bonnets before the bonnets begin moving toward the Preventer body. Because of this,
rams never interfere with pipe in the hole or otherwise obstruct the vertical bore. Rams
may be changed, in an emergency, when the well is blowing, thereby increasing the security
provided by the preventers.

Pressure Required
The rated continuous working pressure for the Type “WU” BOP operating system is 1,500
psi. Pressures of 300 to 500 psi normally provide satisfactory operation. Pressures in excess
of 1,500 psi may be required in 10,000 and 15,000 psi preventers to close the rams against
high well pressures. In emergencies, pressures up to 4,500 psi can be applied to the hydraulic
controls. For optimum seal life, the applied hydraulic pressure should be limited to 1,500 psi,
especially when it is customary to hold “ram open” pressure on preventers
continuously. When a 3,000 psi accumulator is used to store maximum energy for preventer
operation, a pressure regulator should be used to control pressure applied to the preventer.

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Hydraulic Control System

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Operation & Maintenance

Operating Fluids
Light hydraulic oil is the recommended operating fluid for Type “WU” preventers. Any type
is satisfactory except fuel oil, which causes rubber seals to swell and deteriorate. The use
of water as an operating medium is satisfactory provided soluble oil is added to prevent
corrosion and antifreeze is added when necessary. Should an emergency require the use of
drilling mud pressure to operate a Preventer, the Preventer should be torn down, thoroughly
cleaned and all seals carefully checked for excessive wear as soon as practical thereafter.

Hydraulic Operating System Requirements

1. Use a fresh water lubricant in the hydraulic system that forms a true solution rather
than an emulsion when mixed with water and/or antifreeze.

2. Refer to following page for fluid requirements.

3. Normal pressure for the hydraulic operating system is 1500 psi.

4. Maximum pressure to shear drill pipe is 2800 psi.

5. The maximum hydraulic operating pressure limit is 3000 psi to operate rams.

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Pipe Ram Operation & Fluid Requirements

All dimensions are in
Page 34 – Pipe inches
ram unless &
operation otherwise noted.
fluid requirements

Locking
Open Closing
Pressure Screw Closing Opening
Size (gallons) (gallons)
(psi) Turns Ratio Ratio
(1 set) (1 set)
(Each End)
3K, 5K, 10K,
7‐1/16” 1.3 1.3 18 6.9:1 2.2:1
15K
11” 3K, 5K, 10K 3.4 3.5 27 7.3:1 2.5:1

11” 15K 5.7 5.8 32 9.8:1 2.2:1

13‐5/8” 3K, 5K, 10K 5.5 5.8 32 7.0:1 2.3:1

13‐5/8” 15K 10.4 10.6 45 10.6:1 3.6:1

20‐3/4” 3K 8.1 8.7 46 7.0:1 1.3:1

21‐1/4” 2K 9.0 8.7 46 7.0:1 1.3:1

26‐3/4” 3K 10.1 10.8 58 7.0:1 1.0:1

Table 23: Pipe Ram Operation & Fluid Requirements

Large-Bore Ram Operation & Fluid Requirements

All dimensions are in inches unless otherwise noted.

Locking
Pressure Open Closing Screw Closing Opening
Size
(psi) (gallons) (gallons) Turns Ratio Ratio
(Each End)
3K, 5K, 10K,
7‐1/16” 2.5 2.6 18 10.4:1 3.8:1
15K
11” 3K, 5K, 10K 6.8 7.0 27 12.0:1 4.8:1

11” 15K 8.9 9.0 32 15.2:1 3.7:1

13‐5/8” 3K, 5K, 10K 10.5 10.9 32 10.8:1 4.5:1

13‐5/8” 15K 16.0 16.2 45 16.2:1 6.0:1

20‐3/4” 3K 14.3 14.9 46 10.8:1 1.7:1

21‐1/4” 2K 14.3 14.9 46 10.8:1 1.7:1

Table 24: Large-Bore Ram Operation & Fluid Requirements

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Operation & Maintenance

Torque Installation
All dimensions are in inches unless otherwise noted.

Torque installation of pipe fittings is not a recommended practice. Thread taper and quality, different port and fitting materials,
plating thickness and types, varying thread sealants, orientation and other factors reduce the reliability of a torqued connection.
If torque installation is required, refer to the following table for suggested toque values.

Fitting Size Dash Size Turns Past Finger Tight Torque FT/lbs
1/8” NPT -2 1.5 – 3.0 12
1/4” NPT -4 1.5 – 3.0 25
3/8” NPT -6 1.5 – 3.0 40
1/2" NPT -8 1.5 – 3.0 54
3/4" NPT -12 1.5 – 3.0 78
1” NPT -16 1 – 2.5 112
1 1/4" NPT -20 1 – 2.5 154
1 1/2" NPT -24 1 – 2.5 211
2” NPT -32 1 – 2.5 300

Table 25: Torque Installation

Drill Pipe Shearing Requirements

The minimum shearing configurations needed to meet the requirements of the API 16A
are listed in the following chart. Each shearing configuration is capable of shearing the
corresponding pipe at a closing pressure equal to or less than 2,800 psi.

All configurations described below apply to the shearing blind ram.

All dimensions are in inches unless otherwise noted.

Page 36 ‐ Drill pipe shearing requirements

Pipe OD
Size Pressure (psi) Pipe lb/ft Pipe Grade Shearing Configuration
(inches)
7‐1/16” All 3‐1/2” 13.3 S Large‐Bore shear Bonnets with Boosters
11” ≤ 10,000 5 19.5 E Large‐Bore Shear Bonnets with Boosters
11” 15,000 5 19.5 G Large‐Bore Shear Bonnets
13‐5/8” ≤ 10,000 5 19.5 G Large‐Bore Bonnets with Boosters
13‐5/8” 15,000 5 19.5 S Large‐Bore Shear Bonnets
20‐3/4” 3,000 5 19.5 G Large‐Bore Bonnets with Boosters
21‐1/4” 2,000 5 19.5 G Large‐Bore Bonnets with Boosters

Table 26: Drill Pipe Shearing Requirements

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Operation & Maintenance

Disassembly & Assembly of Ram

The ram assembly consists of the ram, a top seal, and a front packer.

Figure 19: Ram Block Figure 20: Top Seal Figure 21: Packer

Disassembly Procedure
A. Preparation

The work area should be clean and well lighted.

B. Ram Disassembly

1. To remove the ram packing, first pry the top seal loose, then pry the packing side
to side until it is loose.

2. Remove the top seal from the ram.

3. Pry the front packer until it is loose.

4. Remove the front packer from the ram.

Figure 22: Photo of Ram Assembly Figure 23: Removing of the Top Seal Figure 24: Removing of the Front Packer

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Disassembly & Assembly of Ram

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Operation & Maintenance

Assembly Procedure
A. Preparation

Clean and oil all parts before assembling the
ram packing.

B. Ram Assembly

1. Insert front packer into place on the ram.
NOTE: A soft hammer may be used to assist.

Figure 25: Photo of Inserting the Front Packer

2. Press in the top seal, ensuring that the pins

in the top seal engage through the pins in
the front packer. Align the top seal pins with
the pin slots on the front packer.

Figure 26: Align the Top Seal Pins

3. Press the top seal onto the ram. The rubber in
the top seal will extend above the ram
surface. This excess of rubber is provided to
make the ram pack tightly.

Figure 27: Press the Top Seal

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Operation & Maintenance

BOP Disassembly and Assembly

14
36 12 13 35
17
16
15
2
6
37
24
11
29
10
42 7
36
38 34 8
34
37 10
12
42 27
17 3
16 11 5
15 39 26 28
6 28

33
24
9
2 27

35 31 29
11
22 30
18 25 32 32
31
21 19 30 126 24
40 5
20 9
41 33
23
3
13
8
7
14

22
41
40
21
19
18

20
23
25
Figure 28: View of Double BOP for Disassembly & Assembly

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BOP Disassembly & Assembly

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Operation & Maintenance

BOP Disassembly Procedure

1. Using an impact wrench unscrew the bonnet bolts (12) on both sides of the BOP.

2. Apply 250-500 psi pressure to the “CLOSE” port of the BOP to open the bonnet
assembly.

3. Place lift eyes (note: lift eyes not provided) into the top of the ram block and use a hoist
to safely lift up the ram and remove it from the operating piston rod (5).

4. Remove the bonnet seal (22) that resides inside the intermediate flange ( if the BOP
has a carrier seal, remove the seal carrier along with the 2 o-rings installed in the
carrier)

5. Using a hammer wrench and a hammer, loosen the locking screw housing nuts (14) and
then remove all the nuts, the locking screw housing (7) and the locking screw (8).

6. Using a pipe wrench, remove the locking screw housing studs (13) screwed into the
bonnet.

7. Remove the following parts from the outside of the bonnet and the intermediate flange
in the following order:
a. Remove the gland bleeder (36) and the plug bleeder (37) from the top of the
bonnet.
b. Remove the pipe plug (17) from the outside hole located on at the top of the
intermediate flange.
c. Remove the plastic packing screw (16) from hole outside of the intermediate
flange.
d. Remove the check valve (15) from the hole outside the intermediate flange.

8. Remove the bonnet bolt O-rings (34) from each bonnet bolt (12) from the bonnet and
intermediate flange.

9. Insert a lifting eye (note: lift eyes not provided) into the intermediate flange or the
bonnet and use a hoist to hold the entire bonnet assembly or place slings around both
end of the operating piston to lift the entire bonnet assembly.

10. Using a wrench, loosen the ram change pistons (9) & (10) from the body (1). Once the
ram change pistons are completely loose, use the hoist to move the bonnet assembly
away from the body (1).

Note: Never use lifting eye to carry BOP

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Operation & Maintenance

Bonnet Disassembly Procedure

1. Attach lift caps to the ram change pistons (9) & (10) (note: lift caps not provided) and use
a hoist to lift and turn the bonnet assembly into the upright position.

2. Seperate the intermediate from bonnet by removing cap screw (35).

3. Remove the ram guide pins (23) using a small pipe wrentch.

4. Attach a hoist to the top of the operating piston (5) to safely remove the operating piston
from inside the operating cylinder (6)

5. Once the operating piston has been removed, remove the piston lip seal (26) and the
wear ring (42) from the operating piston (5). A screwdriver may be used to remove the lip
seal and the wear ring.

6. Place lift eyes (lift eyes not provided) into the operating cylinder (6) and safely remove
the operating cylinder from the bonnet (3) and then remove the two o-rings (24) from
the operating cylinder.

7. Slowly remove the ram change cylinders (11) from the bonnet (3) and remove the ram
change cylinder o-rings (30-32).

8. Remove the o-ring wiping (28) and the seal ring tail rod (27) from the inside of the bonnet
bore.

9. Intermediate Flange Disassembly:

a. Place intermediate flange assembly on a clean surface for proper disassembly
b. Using a rubber mallet gently tap the ram change pistons (9) & (10) out of the inter
mediate flange (2)
c. Remove the o-rings (29) & (33) from the ram change pistons (9) & (10)
d. Extract the following seals from the intermediate flange in the following order:
I. O-ring (25) and (30)
II. Retainer ring (41)
III. Washer (40)
IV. Bonnet seal (22)
V. Back up ring (21)
VI. Connecting rod seal (20)
VII. Plastic energizing ring (19)
VIII. Plastic packing (39)
IX. Plastic packing ring (21)

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Operation & Maintenance

BOP Assembly Procedure

Preparation

The work area should be clean and have good lighting for proper assembly.
Please refer to section A in physical data on pg #34.

Bonnet Assembly

1. Place each bonnet (3) on a clean surface with the cavities or bore side facing up,
this will allow for better visualization as well as easier access to the clean all the
cavities/bores. All parts should be cleaned with water and little detergent to
remove all contaminants. High pressure air may be used to air dry
parts. Grease the bore in the center cavity of bonnet where operating cylinder will be
installed (note: operating cylinder is not part of BOPs with Large Bore Bonnets)
and insert O-ring wiping (28) and seal ring tail rod (27) inside bonnet cavity. Next
grease the bores/cavities where the operating cylinder and the ram change
cylinders will be inserted into the bonnet. The recommended grease is CB-2 Super
Lith Multi purpose grease.

Figure 29: Wiping O-ring and Seal Ring Figure 30: Greasing Bonnet Bore Figure 31: Inserting Seal Ring

2. Grease the grooves around the two ram change cylinders (11) and instal O-rings
(30-32) on the ram change cylinders.

Figure 32: Greasing Bonnet Figure 33: Ram Change cylinder and O-Ring Figure 34: Applying O-Ring on Ram Change Cylinder

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Operation & Maintenance

3. Slowly insert each of the two ram change cylinders (11) into the two greased
bores/ cavities of the bonnet. Using a mallet, gently tap ram change cylinders
into bonnet until the bottom O-ring is concealed and the lip is flush with the
bonnet.

Figure 35: Inserting Ram Change Cylinder Figure 36: Inserting top O-Ring into Ram Figure 37: Tapping Ram change Cylinder
Change Cylinder into Bonnet

4. Attach lift eyes (Note: these lift eyes not provided) into the operating cylinder
(6) and using a hoist, lift the operating cylinder to clean all areas and especially
grooves of any debris or buildup. Place two O-rings (24) onto the operating
cylinder and grease well. Using the chains/crane, slowly insert operating
cylinder into the center cavity of the bonnet. Remove the lifting eyes from the
operating cylinder and, gently hammer the operating cylinder into bonnet until
bottom O-ring is concealed.

Figure 38: Operating Cylinder Figure 39 Inserting Operating Cylinder Figure 40: Tapping Operating cylinder into Bonnet

5. Lift the operating piston (5) with a hoist and carefully clean all areas focusing
on the grooves of operating piston of any debris or build up. Then grease the
grooves of the operating piston and attach the lip seal (26) and wear ring (42)
in appropriate position. Using a rubber mallet smooth out the seals. A screw
driver can be utilized to attach the lip seal.

Figure 41: Operating Piston, Figure 42: Applying Lip Seal into Operating Piston Figure 43: Smoothing Seals into Operating Piston
Lip Seal and Wear Ring
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6. Use a hoist to guide and insert the operating piston into the operating cylinder.
Using a hammer, tap the operating piston into the operating cylinder until top of
piston is set in place.

Figure 44: Operating Piston Figure 45: Inserting Operating Piston Figure 46: Tapping Operating Piston into
Operating Cylinder

7. Carefully clean the cavities of the intermediate flange (2) of any debris or build up.
Then screw in lifting eye (38). Next grease the center hole of the intermediate flange
and insert plastic packing ring (18), plastic energizing ring (19), connecting rod seal
(20), back-up ring (21), bonnet seal (22), ram guide pins (23), washer (40) and
retainer ring (41) into appropriate grooves.

Figure 47: Intermediate Flange and Figure 48: Back-up Ring Figure 49: Connecting Rod Seal
Components

8. Connect a hoist to the lifting eye to prepare to move intermediate. Grease the holes
on the right and left side of the intermediate flange and insert one O-ring (30) into
each hole. Using the hoist, turn the intermediate flange around, grease the center
hole and insert O-ring (25).

Figure 50: Greasing Right Side of Figure 51: Inserted O-Ring

Intermediate Flange

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9. Next obtain the ram change pistons open (9) and close (10) and grease all the
grooves. Insert O-rings (29) into the groove on the threaded end of the ram
change piston open (9) and close (10). Turn the ram change pistons (both open
and close) upside down and attach O-ring (33) to each greased end.

Figure 52: Top and Bottom View of Ram Figure 53: Ram Change Piston O-Ring Figure 54: Inserting O-Ring to Ram
Change Pistons Change PistonEnd

10. Grease the cavities on the right and left side of the intermediate flange and
insert the ram change pistons into the appropriate cavity of the intermediate
flange. The ram change piston with side holes should be on the open side while
the ram change piston without holes and shorter threads should be on the
close side. Use a rubber mallet to gently tap the pistons into the intermediate
flange.

Figure 55: Grasing Intermediate Figure 56: Inserting Ram Change Piston Figure 57: Tapping Ram change
Flange Cavities Piston into Flange

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Operation & Maintenance

Bonnet & Body Assembly

1. Prepare to assemble the bonnet and the intermediate flange by lightly greasing
the top of the bonnet and face of the intermediate flange to be placed on the
bonnet. Attach lift caps (note: these caps are not provided with BOP) to the
threaded end of each ram change piston and then using a hoist, lift the
intermediate flange and place on the bonnet, with the threaded ends of the ram
change facing up. Be sure the plastic packing port on the intermediate flange is on
the same side of the assembly as the lifting eye hole on the bonnet. Use a rubber
mallet to tap the flange tightly into the bonnet.

Figure 58: Lifting Intermediate Figure 59: Placing Intermediate Figure 60: Tapping Intermediate Flange onto Bonnet
Flange Assembly Flange on Bonnet

2. Apply anti-seize compound to the threads of the ferry head cap screws (35) going
into intermediate flange (note: number of cap screws is dependent upon BOP size).
Insert the cap screws in the top of the flange and using an impact wrench tighten
all the cap screws in a crisscross pattern so that to put the flange down straight
onto the bonnet. A torque wrench can be used to tighten each cap screw to full
closure (recommended torque 450 psi).

Figure 61: Inserting Cap Screws Figure 62: Tightening Cap Screws

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Operation & Maintenance

3. Thoroughly clean the BOP main body (1) with clean cloth, water and light
detergent. Use high pressure air to clean out excess debris and dry body.
Grease all cavities of the BOP main body to prepare for connection with the
bonnet assembly (bonnet with intermediate flange and all pistons). Places
slings around both end of the operating piston (5) to lift the entire bonnet
assembly. Use a level to ensure the body and bonnet assembly are balanced and
straight/level.

Figure 63: Greasing BOP Main Body Cavities Figure 64: Leveling/Preparing BOP Main Body
for Assembly

4. Apply anti-seize compound to the threaded ends of the ram change piston
(9 & 10) as well as to the cavities on the BOP main body (1). Then insert the
bonnet assembly into the body. The ram change piston should be slowly
inserted into the body ram change cavities (Note: ensure the open/close ram
change pistons are in correct bore/cavity as compared to body). Using a wrench
tighten the ram change pistons completely into the body.

Figure 65 Inserting Bonnet Assembly into Body Figure 66 Tightening Ram Change Pistons into Body

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Operation & Maintenance

5. Insert the bonnet bolts (12) through the bonnet and intermediate
flange. Push the bonnet bolt O-rings (34) over the bonnet bolt
threads onto the undercut.

6. Install the next parts to the top of the bonnet (3) and intermediate
flange (2) In the following order:
a. Screw the check valve (15) into the hole located at the top
of the intermediate flange.
b. Insert the plastic packing (39) into the top of the intermediate
flange.
c. Insert the plastic packing crew (16) and the pipe plug (17) into
the hole on the outside of the intermediate flange
(Note: no torque should be applied to the plastic packing screw).
d. Screw the plug bleeder (37) to the outside of the bonnet
e. Install the gland bleeder (36) to the outside of the bonnet Figure 67: Bonnet Bolt and O-Ring

Figure 68: Check Valve, Plastic Packing, Packing Screw and Pipe Plug

7. Install the double ended locking screw studs (13) into the bonnet. The short
threaded ends screw into the bonnet

Figure 69: Inserting Locking Screw Studs

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Operation & Maintenance

8. Install the locking screw (8) into the locking screw housing (7). Install the
locking screw housing over the studs with the flats on the housing flange
vertical. Install and tighten the locking screw housing nuts (14). The locking
screw nuts should be tightened with an impact wrench used close to the bonnet.

Figure 70: Locking Screw Housing Figure 71: Installing Locking Screw Housing and Housing Nuts

9. Grease the seal bores of the bonnet seal in both the BOP body and intermediate
flange. Install the bonnet seal into the intermediate flange (Note: if the BOP
has a carrier seal, first install 2 O-rings onto the carrier and then install into
intermediate flange).

Figure 72: Bonnet Seal Figure 73: Greased Intermediate Seal Bores

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Operation & Maintenance

Ram Insertion & Removal

1. Attach the hydraulic lines to the open/
close ports of the BOP and, flush the
operating system with clean fluid.

2. Apply 250 - 500 psi pressure to OPEN

port of the BOP. Note: Keep hands
safely out of way during this step.

Figure74: Step 3, Ram Block with Lift eyes

3. Install the packer into the ram block
and install the top seal into the ram
block. Attach the lift eyes to the ram
block with packer and seal. Lift the ram
block by lift eye with a hoist.

4. Generously grease the ram assembly

as well as the main cavity of the BOP
where the ram will fit.
Figure 75: Step 4, Greasing the BOP Main Cavity

5. Install the ram block onto the operating

piston foot (the ram guide pins will slide
into the bottom groove of the ram block.

6. Apply 250 – 500 psi pressure to the

OPEN port of BOP to close the bonnet.

Figure 76: Step 5, Inserting Ram Block on to

7. Finally torque the bonnet bolts Operating Piston Foot

(According to the table on page 54-55) to

complete BOP assembly.

Above steps (procedure) can be used for the

Ram disassembly.

Figure 77: Step 7, Torqueing Bonnet Bolts

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Operation & Maintenance

Options on BOPs
A. Boosters
WU BOP Boosters are designed to extend the life cycle of the ram packers, while
enhancing the shearing force of the BOP. WU BOP Boosters come equipped with a
booster piston stop (7) that provides the same blow as the BOP’s operating piston,
therefore, the standard shearing lock mechanism can be mounted on the exterior end
of the WU BOP Boosters.

B. Large Bore
The Large Bore bonnet is an option over the standard bonnet if there is a need to in
crease shearing force of the BOP. The Large Bore bonnet has a larger cavity than the
standard bonnet and does not have a separate operating cylinder. Instead the
operating piston sits directly in the larger bonnet cavity for increased area and
subsequent force of BOP.

C. Seal Carrier
A Bonnet Seal Carrier may be mounted onto any WU BOP size and is available as an
alternative to the regular bonnet seal (2). The seal carrier holds 2 seals with one seal
sitting inside the bore of the WU BOP Body and the other seal positioned inside the
bore of the intermediate flange. WU BOPs equipped with seal carrier require less
torque to the bonnet bolts.

For more information regarding boosters, large bore and/or carrier seals
please contact your WOM representative.

Figure 78: Seal Carrier with Bonnet Seals

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Operation & Maintenance

All dimensions are in inches unless otherwise noted.

Bonnet Bolt Torque Requirements for Seal Carrier BOP Bonnets
Pressure Thread Hex Across Minimum Torque Maximum Torque
Bore Size Bonnet Bolt (P/N)
Rating (psi) 8-UN Flats Moly Lub* Moly Lub*
ft-lb N-m ft-lb N-m

11" 3,000 W-30312-04 2 1/4" 2 3/4" 1279 1734 1918 2600

11" 5,000 W-30312-03-00-01 2 1/2" 2 3/4" 1386 1879 2079 2819

11" 10,000 W-30312-05-00-01 3 1/8" 2 3/4" 1676 2272 2514 3409

11" 15,000 W-2010181-06-01 3 3/4" 3 1/2" 2198 2980 3297 4470

13 5/8 " 3,000 W-201081-06-01 2 3/4" 2 3/4" 1088 1475 1632 2213

13 5/8" 5,000 W-30312-01-00-01 2 7/8" 2 3/4" 1121 1520 1681 2279

13 5/8" 10,000 W-2010181-06-01 3 3/4" 3 1/2" 1534 2080 2300 3118

13 5/8" 15,000 W-30312-25-00-01 4 1/2" 4 5/8" 4953 6715 7430 10074

*Moly Lub means a molybdenum disulfide lubricant similar to NSW #503 and FEL-PRO #670

Table 27: Bonnet Bolt Torque Requirements for Seal Carrier BOP Bonnets

All dimensions are in inches unless otherwise noted.

Bonnet Bolt Torque Requirements for BOPs without Seal Carrier
Pressure Thread Hex Across Torque Torque
Bore Size Rating (psi) Bonnet Bolt (P/N) 8-UN Flats API 5A Lub Moly Lub*
ft-lb N-m ft-lb N-m

7 1/6" 3,000 W-30312-06-00-01 1 3/4" 2 3/8" 1600 2169 900 1220

7 1/6" 5,000 W-30312-02 2" 2 3/8" 2200 2983 1200 1627

7 1/6" 10,000 W-30312-07 2 1/2" 2 3/4" 4200 5694 2300 3118

7 1/6" 15,000 W-30312-01-00-01 2 7/8" 2 3/4" 6000 8135 3300 4474

11" 3,000 W-30312-04 2 1/4" 2 3/4" 3000 41067 1600 2169

11" 5,000 W-30312-03-00-01 2 1/2" 2 3/4" 4200 5694 2300 3118

11" 10,000 W-30312-05-00-01 3 1/8" 2 3/4" 7900 10711 4100 5559

11" 15,000 W-2010181-06-01 3 3/4" 3 1/2" 14500 19659 7500 10169

13 5/8" 3,000 W-201081-06-01 2 3/4" 2 3/4" 5600 7593 3000 4067

13 5/8" 5,000 W-30312-01-00-01 2 7/8" 2 3/4" 6000 8135 3300 4474

13 5/8" 10,000 W-2010181-06-01 3 3/4" 3 1/2" 14500 19659 7500 10169

13 5/8" 15,000 W-30312-25-00-01 4 1/2" 4 5/8" 25500 34573 13000 17626

20 3/4" 3,000 2 1/2" 2 3/8" 4200 5694 2300 3118

21 1/4" 2,000 W-30312-11 2 1/4" 2 3/4" 3000 4067 1600 2169

26 3/4" 3,000 W-30312-13-00-01 3 3/4" 3 1/2" 14500 19659 7500 10169

*Moly Lub means a molybdenum disulfide lubricant similar to NSW #503 and FEL-PRO #670

Table 28: Bonnet Bolt Torque Requirements for BOPs without Seal Carrier BOP Bonnets

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Operation & Maintenance

Hydrostatic and Function Testing

Hydraulic Systems Test
A hydraulic systems test should be conducted on each BOP on both the “open”and “closed”
sides. The test pressure should be 1 ½ times the maximum systems rated working pressure of
3000 psi. See Table 29 for test pressure.

The test consists of three steps:

1. Initial pressure holding period of not less than 3 minutes

2. Reduction of test pressure to zero (0)

3. Secondary holding period of not less than 15 minutes

Table 1.0
Contol System Pressure Test Pressure
1000 1500
1500 2250
2000 3000
2500 3750
3000 4500

Table 29: Control System Pressure

Body Test
Each BOP should be tested with its sealing mechanism in the “open” position as to expose all
well bore containing components. See Table 30 for test pressures.

The test consists of three steps:

1. Initial pressure holding period of not less than 3 minutes.

2. Reduction of test pressure to zero (0).

3. Secondary holding period of not less than 15 minutes. The timing of the test shall not start
until the pressure has stabilized.

Acceptance: There should be no leakage.

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Hydrostatic and Function Testing

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Operation & Maintenance

Pipe and Blind Closure Test (Low and High Pressure)

Low Pressure Test
1. A pressure of minimum 250 psi to maximum 300 psi will be applied below the closed
Ram or packing unit while in the “close” position and held for a minimum of 10 minutes.

2. The low pressure test will be considered satisfactory if there is less than 10 psi drop in
10 minutes.

High Pressure Test

1. A pressure equal to the rated working pressure shall be applied below the packing unit
while in the “closed” position and held for a minimum of 10 minutes.

2. The high pressure test will be considered satisfactory if there is less than 100 psi drop in
10 minutes.

Blind Shear Rams

Each WU BOP equipped with Blind-Shear Rams shall be subjected to the following test.
The test requires shearing a section of 5 inch grade E drill for 11” inch and smaller
preventers and grade G drill pipe for 13 1/8” inch bore and larger preventers and sealing in
single operations. The piston closure pressure shall not exceed the hydraulic system rated
working pressure.

Low Pressure Test

1. A pressure of minimum 250 psi to maximum 300 psi shall be applied below the packing
unit in the “close” position and held for a minimum of 10 minutes.

2. The low pressure test shall be considered satisfactory if there is less than a 100 psi drop.

Note: The above requirements for shearing will apply to BOP’s to be API Monogrammed. Shearing
requirements including pipe size and grade may vary according with customer requirements.
Table 2.0
Working Pressure Test Pressure Bore Size
14" or Smaller 16 3/4 " or Larger
2000 4000 3000
3000 6000 4500
5000 7500 7500
10000 15000 15000
15000 22500 22500
20000 30000 n/a

Table 30: Working Pressure

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Installation Recommendations
The Type WU Blowout Preventer is completely assembled and tested before leaving WOM,
hence the installation at the rig is relatively simple. The following points should be checked
as the preventer is being placed in the drilling rig hookup.

1. Carefully clean and inspect all ring 6. Attach operating system lines to the
gaskets and grooves. Do not use wire open and close side of the “WU”
brushes or other abrasive materials as preventer. Check the operating system,
they destroy the smooth surface finishes both opening and closing the rams.
on which seals depend.
7. When hand wheels are used to
2. Check to be sure the ring gasket is the operate the preventer, they should be
correct gasket for the particular flange properly installed and braced so they
size and pressure rating. will operate freely. The universal joint
is installed on the preventer locking
3. The “WU” preventer must be installed screws and the extension wrench is
right side up. Should the preventer be put between the universal joint and
installed upside down, the self-sealing hand wheel. These should be installed
feature of the rams would not be to have as little angular offset as
effective and a much higher closing possible. Hand wheels should be tested
pressure would be required on the pre- to ensure they will operate freely.
venter operating cylinder in order to
close the rams. 8. Pressure test the Preventers and
connections to the maximum rated
4. Tighten every bolt and connection on working pressure of the preventer
the blowout preventer to recommended as per API RP53.
API torque specifications.

5. The capacity and pressure rating of the

accumulators or pressure pumps must
be sufficient to close the Preventers
quickly at a pressure equal to the
maximum working pressure of the
preventers. A rig may have the best
possible BOP, but if the operating unit
is insufficient to operate them, then the
entire unit is useless when subjected to
high pressure.

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Installation Recommendations
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Operation & Maintenance

Care & Maintenance

Daily or Trip Care: All blowout Preventers should be operated daily. Many owners require
that they be operated at the beginning of each tour. Blind rams should be operated every time pipe
is out of the hole. Pipe rams should not be closed except when pipe is in the preventer, to avoid
extruding the packer. If operation of the rams requires more than 500 psi control pressure when
there is not pressure in the well bore, the cause should be determined and remedial measures taken.

Care Between Wells: Whenever a preventer is removed from a drilling hookup, it should be
carefully cleaned, and the rams should be removed, cleaned, inspected, and lubricated.
Also, the ram bore should be cleaned, inspected and lubricated. Any burrs or galled spots
should be smoothed. Rams may be stored in the preventer or separately. The operating system
should be thoroughly flushed to remove sediment or foreign material. Type “WU” Preventers
should be transported with rams closed and locking screws run in to avoid accidental bending of
locking screws.

Periodic Overhaul: Annually, or more often depending on the type of service, a preventer
should be completely disassembled and all parts cleaned, inspected and reconditioned or replaced.
All rubber seals should be replaced except ram packings which should be replaced according
to condition. Any metal parts which show damage, such as scored pistons or cylinders, should be
replaced or repaired.

Preventer parts in some cases can be repaired; however, this should be done only at WOM
repair shops or under supervision of WOM personnel. After the preventer is rebuilt, the body
should be tested to maximum rated working pressure and the operating system to 5,000 psi.
The Type WU Blowout Preventer has been designed especially for ease of field servicing and
reconditioning. Ram change pistons and cylinders, and operating pistons and cylinders can be
quickly replaced on location, providing a completely rebuilt bonnet assembly.

Lubricants: Ram Lubricant: Any water resistant grease or heavy oil can be used as a ram and ram
bore lubricant. Thread Lubricant: Metallic Zinc Base Grease should be used.

Testing: At regular intervals, weekly if possible, the complete drilling hookup and choke manifold
should be tested for pressure holding ability and correct operation. The blowout preventer operating
unit and all control piping should also be pressure tested and inspected. Pipe rams should not be
closed except when pipe is in the preventer, to avoid extruding the packing.

Storage: When a preventer is put in storage, the rams should be removed and the preventer
thoroughly cleaned, all moving parts greased, and all machined surfaces oiled and greased,
particularly the ram bores and the flange ring grooves. Preferably, the preventer should be provided
with flange protectors. Preventers in storage should have the operating system full of lightweight
oil. Packed rams should not be stored out of doors.

Spare Parts: It is recommended that spare pipe rams plus replacement packers and top seals for
all sizes of rams being used be kept at the rig. There may be other spare parts that are recommended to
support a year of operation, which depend on environmental conditions where the BOP is installed. Please
contact WOM for a specific list of recommended spares.
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Care & Maintenance

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Operation & Maintenance

Cold Weather Operation

The operation of the Type WU Blowout preventer in sub-zero temperatures requires special
precautions not normally necessary in the more temperate climates such as that of the Gulf
Coast area. Some of these precautions are:

1. The preventer should be kept as warm as possible as the rams are susceptible to
freezing in place since water-based drilling fluids freeze quickly and solidly when they
come to rest at such temperatures.

2. Lubricants should be selected on their low temperature properties since some

lubricants congeal at sub-zero temperatures and prevent the operations which they
were intended to facilitate.

3. Avoid impact loads on rubber parts as they become very brittle and may shatter.

4. Use metallic hose in lieu of rubber hose due to rubber embrittlement.

5. Light hydraulic oil should be used in the Type WU hydraulic system since some
medium-weight oils become semi-solid at temperatures in the neighborhood of fifty
degrees below zero.

6. Keep the equipment clean and free of water-based drilling fluids where at all possible.

7. Operate the equipment as frequently as possible.

8. Water is satisfactory operating fluid provided a soluble oil is used for corrosion
protection and sufficient antifreeze is added to prevent freezing.

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Cold Weather Operation

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Parts for High Temperature Service

When high temperature and /or high concentrations of H2S are expected, WOM suggests
the use of high temperature bonnet and connecting rod seals along with high temperature
packers and top seals. Part numbers for high temperature packers and top seals available
upon customer request.

Connecting
BOP Size Pressure Rating (psi) Bonnet Seal Rod Seal

7-1/16" 3,000; 5,000; 10,000; 15,000 W-644573-01-00-01 W-645077-37-00-01

11" 3,000; 5,000; 10,000 W-644898-01-00-01 W-645077-38-00-01
11" 15,000 W-644898-01-00-01 W-645077-38-00-01
13-5/8" 3,000; 5,000; 10,000 W-644573-03-00-01 W-645077-36-00-01
13-5/8" 15,000 W-644898-02-00-01 W-645077-36-00-01
20-3/4", 21 1/4" 2,000; 3,000 W-046613-26-00-01 W-645077-36-00-01
26-3/4" 3,000 W-644573-09-00-01 W-645077-58-00-01

Table 31: Part Numbers for High Temperature Bonnet Seals and Conn. Rod Seals

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Parts for High Temperature

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Operation & Maintenance

Operational Characteristics
Sealing Characteristics
Ram block packers and top seal was evaluated for following characteristics to seal wellbore
pressure

1. Ram block closure against zero initial wellbore pressure:

Testing has confirmed that the BOP requires the recommended minimum hydraulic closing
pressure to close and seal when there is no initial well bore pressure. The required closing
pressure increases as the well bore pressure increases due to the effects of the well pressure
acting against the operating piston.

2. Ram block closure against elevated wellbore pressure:

Testing has confirmed that the BOP requires an increase in hydraulic pressure as the
wellbore increases. With lower differential pressures across the ram block it is possible for
the well pressure to force the BOP open if the hydraulic closing pressure is zero. This is not
the case when the differential pressure across the ram block is greater. The manual locking
feature should therefore be used when the BOP is closed to prevent opening.
(NOTE: Hydraulic operating pressure should not exceed recommended maximum hydraulic pressure)

Fatigue Life
The sealing reliability and life cycle were qualified by conducting an API 16A operational
characteristics fatigue test. API 16A fatigue test consists of 546 close and open cycles of the
blowout preventer. A low and high pressure wellbore pressure test is conducted on every
seventh closure. The ram block successfully completed all 78 wellbore pressure tests during
the 546 close/open cycle fatigue test.

Stripping
A Stripping test was performed to ensure the functionality of the system and components in
a BOP during stripping of drill pipe through the wellbore during the closed condition of BOP.
This test confirmed the ability of the ram block packer to seal-off annulas pressure while drill
pipe was running through the ram blocks.

Shearing
Shearing Blind Rams have the capability to shear drill pipe as per API-5D and seal in a
single operator closure. Once the rams have successfully sheared the pipe, the rams continue
to close. The upper sheared pipe above the rams is upper fish, and is pushed by upper ram
into a cavity between the upper and lower rams. This cavity is provided to store the upper fish
and ensures that the upper fish does not interfere with the closing of the ram blocks. Below
the lower ram block, the sheared is lower fish, is displaced by the lower shear ram block. This
is accomplished by bending the lower fish over a shoulder, clearing the lower ram block to the
blade packer. Shear rams block fold over the lower drill pipe fish to clear the sealing area and
house the lower fish between the fold-over shoulder and the bottom of the upper ram block.
As the ram block closes, the side and packer seals are energized and seals wellbore annulus.
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Operational Characteristics
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Operation & Maintenance

Hang-off
Successfully passed API-16A, drill pipe and tubing hang-off capability. Evaluated ram blocks
for hang-off and capability to maintain wellbore pressure integrity.

Ram Block (Packer) Access

Testing has been performed to determine the ability of the BOP to undergo repeated ram
block packer changes without affecting operating characteristics. The test has shown that
the rams were accessed and performed wellbore pressure test after every 20th ram access
cycle, a total of 200 ram access cycles without failure of the sealing or locking mechanism
were evaluated.

Ram Block Locking System

Manual locking system requires the BOP operator to be hydraulically closed. When closing
the ram, operating piston movement is visible through the lock housing. When the ram
blocks are closed, the housing lock screw must be rotated manually in clockwise direction.
The lock screw must be in contact at the end of the operating piston. This will prevent the
operating piston from opening when hydraulic pressure is removed and annulas pressure is
achieved.

Temperature Verification
Successfully passed API-16A, temperature testing requirements for elastomer and seal off
the pressure at extreme temperature, at low and high pressure tests with recommended
hydraulic operator pressure.

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Appendices
Index of Figures
Figure 1. View of Major Components......................................................................................................... 7
Figure 2. View of Single WU BOP.............................................................................................................. 8
Figure 3. View of Double WU BOP............................................................................................................ 10
Figure 4. View of Parts of WU BOP............................................................................................................ 12
Figure 5. View of Parts of Large-Bore Shear Bonnet.................................................................................. 18
Figure 6. View of Booster 7-1/16” & 11” Assembly..................................................................................... 20
Figure 7. View of Booster 13-5/8” & 21-1/4” Assembly............................................................................... 21
Figure 8. Three Views of Ram Packing....................................................................................................... 22
Figure 9. View of Pipe Ram Assembly........................................................................................................ 23
Figure 10. View of Variable Bore Ram Assembly........................................................................................ 23
Figure 11. View of Shearing Blind Ram Assembly...................................................................................... 23
Figure 12. View of Pipe Ram Assembly...................................................................................................... 24-27
Figure 13. View of Variable Bore Ram Assembly........................................................................................ 28
Figure 14. View of Shearing Blind Ram Assembly...................................................................................... 29
Figure 15. View of Hydraulic Lock Mechanism......................................................................................... 31
Figure 16. View of Std Bonnet Softgoods Kit.............................................................................................. 32
Figure 17. View of LB Bonnet Softgoods Kit.............................................................................................. 33
Figure 18. View of Hydraulic Control System............................................................................................ 36
Figure 19. Photo of Ram Block................................................................................................................... 40
Figure 20. Photo of Top Seal...................................................................................................................... 40
Figure 21. Photo of the Packer................................................................................................................... 40
Figure 22. Photo of Ram Assembly............................................................................................................. 40
Figure 23. Photo of Removing of the Top Seal........................................................................................... 40
Figure 24. Photo of Removing of the Front Packer..................................................................................... 40
Figure 25. Photo of Inserting the Front Packer.......................................................................................... 41
Figure 26. Photo of Aligning the Top Seal Pins.......................................................................................... 41
Figure 27. Photo of Pressing the Top Seal.................................................................................................. 41
Figure 28. View of Double BOP for Disassembly & Assembly..................................................................... 42
Figure 29. Photo of Wiping O-ring and Seal Ring...................................................................................... 45
Figure 30. Photo of Greasing Bonnet Bore ................................................................................................ 45
Figure 31. Photo of Inserting Seal Ring..................................................................................................... 45
Figure 32. Photo of Greasing Bonnet......................................................................................................... 45
Figure 33. Photo of Ram Change Cylinder and O-ring.............................................................................. 45
Figure 34. Photo of Applying O-ring on Ram Change Cylinder................................................................. 45
Figure 35. Photo of Inserting Ram Change Cylinder................................................................................. 46
Figure 36. Photo of Inserting Top O-Ring into Ram Change Cylinder....................................................... 46
Figure 37. Photo of Tapping Ram Change Cylinder into Bonnet............................................................... 46
Figure 38. Photo of Operating Cylinder..................................................................................................... 46
Figure 39. Photo of Inserting Operating Cylinder ..................................................................................... 46
Figure 40. Photo of Tapping Operating Cylinder into Bonnet.................................................................... 46
Figure 41. Photo of Operating Piston, Lip Seal and Wear Ring................................................................. 46

TM

Appendices
Ram Blowout Preventers
65 of 68
Operation & Maintenance

Figure 42. Photo of Applying Lip Seal into Operating Piston..................................................................... 46

Figure 43. Photo of Smoothing Seals into Operating Piston...................................................................... 46
Figure 44. Photo of Operating Piston......................................................................................................... 47
Figure 45: Photo of inserting Operating Piston.......................................................................................... 47
Figure 46. Photo of Tapping Operating Piston into Operating Cylinder..................................................... 47
Figure 47. Photo of Intermediate Flange and Components....................................................................... 47
Figure 48. Back-up Ring............................................................................................................................. 47
Figure 49. Connecting Rod Seal................................................................................................................. 47
Figure 50. Photo of Greasing Right Side of Intermediate Flange............................................................... 47
Figure 51. Inserted O-Ring........................................................................................................................ 47
Figure 52. Photo of Top and Bottom View of Ram change Pistons............................................................ 48
Figure 53. Photos of Ram Change Piston O-Ring...................................................................................... 48
Figure 54. Photo of Inserting O-Ring to Ram Change Piston End............................................................. 48
Figure 55. Photo of Greasing Intermediate Flange Cavities....................................................................... 48
Figure 56. Photo of Inserting Ram Change Piston..................................................................................... 48
Figure 57. Photo of Tapping Ram Change Piston into Flange.................................................................... 48
Figure 58. Photo of Lifting Intermediate Flange Assembly........................................................................ 49
Figure 59. Photo of Placing Intermediate Flange on Bonnet..................................................................... 49
Figure 60. Photo of Tapping Intermediate Flange onto Bonnet................................................................. 49
Figure 61. Photo of Inserting Cap Screws.................................................................................................. 49
Figure 62. Photo of Tightening Cap Screws............................................................................................... 49
Figure 63. Photo of Greasing BOP Main Body Cavities.............................................................................. 50
Figure 64. Photo of Leveling/Preparing BOP Main Body for Assembly...................................................... 50
Figure 65. Photo of Inserting Bonnet Assembly into Body......................................................................... 50
Figure 66. Photo of Tightening Ram Change Pistons into Body................................................................ 50
Figure 67. Photo of Bonnet Bolt and O-Ring............................................................................................. 51
Figure 68. Photo of Check Valve, Plastic Packing, Packing Screw and Pipe Plug....................................... 51
Figure 69. Photo of Inserting Locking Screw Studs................................................................................... 51
Figure 70. Photos of Locking Screw Housing............................................................................................. 52
Figure 71. Photo of Installing Locking Screw Housing and Housing Nuts................................................ 52
Figure 72. Photo of Bonnet Seal................................................................................................................. 52
Figure 73. Photo of Greased Intermediate Seal Bores................................................................................ 52
Figure 74. Photo of Ram Block with Lift Eyes............................................................................................ 53
Figure 75. Photo of Greasing the BOP Main Cavity................................................................................... 53
Figure 76. Photo of Inserting Ram Block onto Operating Piston Foot....................................................... 53
Figure 77. Photos of Torqueing Bonnet Bolts............................................................................................. 53
Figure 78. Photo of Seal Carrier with Bonnet Seals................................................................................... 54

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 Ram Blowout Preventers
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Operation & Maintenance

Index of Tables
Table 1. Dimensions of Single WU BOP.................................................................................................. 9
Table 2. Dimensions of Double WU BOP................................................................................................. 11
Table 3. Part Numbers for WU BOP 7 1/16”............................................................................................ 13
Table 4. Part Numbers for WU BOP 11”.................................................................................................. 14
Table 5. Part Numbers for WU BOP 13 5/8”............................................................................................ 15
Table 6. Part Numbers for WU BOP 20 3/4”, 21 1/4” & 26 3/4”.............................................................. 16
Table 7. Part Numbers for Large-Bore Shear Bonnets............................................................................. 19
Table 8. Part Numbers for Booster 7 1/16” & 11”.................................................................................... 20
Table 9. Part Numbers for Booster 13 5/8” & 21 1/4”.............................................................................. 21
Table 10. Part Numbers for WU BOP Pipe Ram 7 1/16”........................................................................... 24
Table 11. Part Numbers for WU BOP Pipe Ram 11”................................................................................. 25
Table 12. Part Numbers for WU BOP Pipe Ram 13 5/8”........................................................................... 26
Table 13. Part Numbers for WU BOP Pipe Ram 21 1/4”, 20 3/4 & 26 3/4”............................................... 27
Table 14. Part Numbers for WU BOP Variable Bore Rams........................................................................ 28
Table 15. Part Numbers for WU BOP Shearing Blind Rams for Upper & Lower Rams............................ 29
Table 16. Torque Requirements.................................................................................................................. 30
Table 17. WU BOP Optional Accessories.................................................................................................. 31
Table 18. Stardard Bonnet Softgoods Kits................................................................................................. 32
Table 19. Large Bonnet Softgoods Kits...................................................................................................... 33
Table 20. Part Numbers for Lifting Plate................................................................................................... 34
Table 21. API 16A Drift Diameter............................................................................................................. 35
Table 22. Hang-Off Weights...................................................................................................................... 35
Table 23. Pipe Ram Operation & Fluid Requirements.............................................................................. 38
Table 24. Large-Bore Ram Operation & Fluid Requirements................................................................... 38
Table 25. Torque Installation..................................................................................................................... 39
Table 26. Drill Pipe Shearing Requirements............................................................................................. 39
Table 27. Bonnet Bolt Torque Requirements for Seal Carrier BOP Bonnets............................................ 55
Table 28. Bonnet Bolt Torque Requirements for BOPs without Seal Carrier BOP Bonnets..................... 55
Table 29. Control System Pressure............................................................................................................ 56
Table 30. Working Pressure....................................................................................................................... 57
Table 31. Part Numbers for High Temperature Bonnet Seals and Conn. Rod Seals................................. 61

TM
Revised September 2015