Chennai Metro Rail Project – Phase 2, Corridor 4 PART – 2, Section – VII

Tender No. C4-UG-02-ARC-PP & KDM Employer’s Requirements

ITD CEMENTATION INDIA LTD.

On behalf of

CHENNAI METRO RAIL LIMITED

CHENNAI METRO RAIL PROJECT PHASE 2, CORRIDOR 4
TENDER No. C4-UG-02-ARC-PP & KDM

ARCHITECTURAL / FINISHING WORKS FOR PANAGAL PARK AND

KODAMBAKKAM UNDER GROUND STATION
in connection with
“CONSTRUCTION OF UNDER GROUND STATIONS AT BOATCLUB, NANDANAM,
PANAGALPARK, KODAMBAKKAM, KODAMBAKKAM FLYOVER INCLUDING
UNDERGROUND CROSS OVER AT PANAGAL PARK STATION AND ASSOCIATED
TWIN TUNNEL, CUT & COVER BOX, U SECTION AND RAMP PROJECT START FROM
CHAINGE 5+150m TO END CHAINAGE 10+027m (Down line)”.

PART 2

SECTION VII
EMPLOYER’S REQUIREMENTS
OUTLINE CONSTRUCTION SPECIFICATIONS –
SUB-SECTION – 1A
ARCHITECTURAL FINISHES & SIGNAGES FOR STATIONS
To be read in relevance to Tender No. C4-UG-02-ARC-PP &
KDM in accordance with the Employer’s Requirement PART 2

JUNE 2025

CMRL / ITD Cementation India Ltd. JUNE 2025

 Chennai Metro Rail Project Phase 2 Corridor 4 Part-2 Section VII
TENDER No. C4-UG-02 Addendum-1 Employer’s Requirements

CHENNAI METRO RAIL LIMITED

CHENNAI METRO RAIL PROJECT PHASE 2, CORRIDOR 4
TENDER No. C4-UG-02

“CONSTRUCTION OF UNDER GROUND STATIONS AT BOAT

CLUB, NANDANAM, PANAGALPARK, KODAMBAKKAM AND
KODAMBAKKAM FLYOVER INCLUDING UNDERGROUND
CROSS OVER AT PANAGAL PARK STATION AND
ASSOCIATED TWIN TUNNEL, CUT & COVER BOX, U SECTION
AND RAMP PROJECT STARTS FROM CHAINAGE 5+150m TO
END CHAINAGE 10+027m (Down line)”

PART 2

SECTION VII

EMPLOYER’S REQUIREMENTS

OUTLINE CONSTRUCTION SPECIFICATIONS –

SUB-SECTION – 1A
ARCHITECTURAL FINISHES AND SIGNAGES FOR
STATIONS

JUNE 2021

Outline Construction Specifications JUNE 2021

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Table of Contents

Contents
A. FLOORING ......................................................................................................................................... 5
1. CEMENT CONCRETE FLOORING WITH CONCRETE HARDENER TOPPING ................................................ 5
2. RAISED ACCESS FLOORING ......................................................................................................................... 5
3. EPOXY COATING ON CEMENT CONCRETE FLOORING – ANTI DUST AND ACID RESISTANT .................... 6
4. VITRIFIED FLOOR TILES – ANTI SKID............................................................................................................ 9
5. ENGINEERED QUARTZ AND GRANITE STONE FLOORING – 20M THICK FOR FLOOR AND TREADS ....... 10
6. ENGINEERED QUARTZ STONE FLOORING – 12MM THICK FOR SKIRTING AND RISERS .......................... 16
7. GRANITE STONE FLOORING – 20MM THICK FOR FLOOR AND TREADS ................................................... 16
8. GRANITE STONE FLOORING – 50MM THICK FOR ENTRANCE AT STREET LEVEL .................................... 16
9. GRANITE STONE FLOORING – 12MM THICK FOR SKIRTING AND RISERS ................................................ 16
10. MOVEMENT JOINTS – SS ANGLES WITH COMPRESSIBLE FILLER ............................................................ 16
11. TACTILE INDICATORS - SS WITH SHANKED STUD FOR BOTH WARNING AND DIRECTIONAL STUDS ...... 16
B. CEILING WORKS ............................................................................................................................ 18
1. ACRYLIC EMULSION PAINT ......................................................................................................................... 18
2. EPOXY PAINT ............................................................................................................................................... 19
3. ANTI-DUST SEALER – EPOXY ..................................................................................................................... 20
4. ALUMINUM METAL CEILING ........................................................................................................................ 22
5. CALCIUM SILICATE BOARD CEILING ........................................................................................................... 26
6. OPEN CELL CEILING SYSTEM ..................................................................................................................... 27
7. MULTI PANEL CEILING SYSTEM .................................................................................................................. 28
C. WALL FINISHES ............................................................................................................................. 29
1. ACRYLIC EMULSION PAINT ......................................................................................................................... 29
2. EPOXY PAINT............................................................................................................................................... 29
3. EXTERIOR EMULSION PAINT – ANTI FUNGAL AND ANTI-ALGAL ............................................................... 29
4. ANTI-DUST SEALER COAT ........................................................................................................................... 30
5. GLAZED VITRIFIED TILES............................................................................................................................ 30
6. ENGINEERED QUARTZ 12MM THICK – DRY FIXING .................................................................................. 31
7. ENGINEERED QUARTZ 12 MM THICK – W ET FIXING................................................................................. 31
8. GYPSUM PARTITION BOARD – MOISTURE RESISTANT............................................................................. 31
D. METAL WORKS .............................................................................................................................. 33
1. MS RAILING 50MM DIA ................................................................................................................................ 33
2. SS RAILING 50MM DIA ................................................................................................................................ 33
3. SS GRATING ................................................................................................................................................ 34
4. STRUCTURAL STEEL FRAMEWORK FOR WALL CLADDING ........................................................................ 34
5. FIRE RATED STEEL DOOR WITH FRAME – 120 MINUTES FIRE RATED ................................................... 34
6. NON FIRE RATED STEEL DOOR ................................................................................................................ 37
7. FIRE RATED DEMOUNTABLE PANELS ......................................................................................................... 37
8. PERFORATED ROLLING SHUTTER – MOTORIZED ...................................................................................... 37
E. GLASS WORKS .............................................................................................................................. 40
1. GLASS CLADDING TO WALLS ...................................................................................................................... 40
2. 3M FILM TO GLASS CLADDING ................................................................................................................... 42
3. TOUGHENED GLASS (8MM) FOR EFO ....................................................................................................... 46
4. TOUGHENED GLASS (8MM) DOOR FOR EFO ............................................................................................ 46
5. FIRE RATED GLASS ASSEMBLY – 2HRS .................................................................................................... 46
6. FIRE RATED GLASS CLADDING – 2HRS ..................................................................................................... 46
F. SITE DEVELOPMENT WORKS ......................................................................................................... 47

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1. CEMENT CONCRETE INTERLOCKING PAVER BLOCKS – FOR FOOTPATH AND IPT AREA ..................... 47
2. CEMENT CONCRETE KERB STONE – UP STAND AND FLUSH .................................................................. 47
3. STONE BOLLARDS -150MM DIA .................................................................................................................. 47
4. CONCRETE BENCHES ................................................................................................................................. 47
G. SPECIALISTS WORKS .................................................................................................................. 49
1. SMOKE DOWN-STAND ................................................................................................................................. 49
2. ACP PANELS – FIRE RATED ....................................................................................................................... 52
3. NEON ROPE LIGHT ...................................................................................................................................... 52
4. SIGNAGE ...................................................................................................................................................... 53
H. MISCELLANEOUS WORKS .......................................................................................................... 54
1. W ORKSTATION COUNTERS – FOR EFO & TICKETING ............................................................................. 54
2. LOOSE FURNITURE FOR SCR .................................................................................................................... 55
3. LOOSE FURNITURE FOR LUNCH ROOM...................................................................................................... 55
4. LOOSE FURNITURE FOR LOCKER ROOM ................................................................................................... 55
5. LOOSE FURNITURE FOR JANITOR ROOM ................................................................................................... 55
J. SANITARY INSTALLATION AND ACCESSORIES......................................................................... 55
1. W ASH BASIN – RIMLESS AND SEAMLESS................................................................................................... 55
2. MIRROR – OVER WASH BASIN COUNTER ................................................................................................... 57
3. TOILET PAPER HOLDER ............................................................................................................................. 57
4. LIQUID SOAP CONTAINER............................................................................................................................ 57
5. W ASH BASIN COUNTER TOP ...................................................................................................................... 58
6. STAINLESS STEEL SINK.............................................................................................................................. 58
7. STAINLESS STEEL JANITOR SINK .............................................................................................................. 58
8. REST ROOM CUBICLE SYSTEM ................................................................................................................... 59
9. URINAL SCREEN PANEL ............................................................................................................................. 60
10. EUROPEAN W ATER CLOSET - RIMLESS AND SEAMLESS ........................................................................ 60
11. WC CONNECTOR OF 110MM DIA PVC...................................................................................................... 60
12. BOTTLE TRAP .............................................................................................................................................. 61
13. URINAL VITREOUS CHINAWARE................................................................................................................. 61
14. HEALTH FAUCET WITH WALL HOOK ........................................................................................................... 61
15. COAT HOOKS – TWIN ................................................................................................................................. 61
16. HAND DRYER............................................................................................................................................... 61
17. TOWEL RAIL ................................................................................................................................................. 62
18. SS BIB COCK – LONG BODY ...................................................................................................................... 62
19. TOWEL AND W ASTE BIN COMBINATION UNIT........................................................................................... 62
20. SS TRASH BIN – CLOSED FOOT OPERATED............................................................................................. 62
21. SS TRASH BIN – FOR STATIONARY .......................................................................................................... 62
22. BABY CHANGING UNIT................................................................................................................................ 63
23. CHANGING TABLE ....................................................................................................................................... 63
24. DISABILITY SAFETY GRAB BAR – URINAL................................................................................................. 63
25. DISABILITY SAFETY GRAB BAR – DISABLED TOILET - FIXED .................................................................. 63
26. DISABILITY SAFETY GRAB BAR – DISABLED TOILET – DROP DOWN ...................................................... 63
27. DRINKING W ATER FOUNTAIN ..................................................................................................................... 63
28. HAND PAPER DISPENSER ........................................................................................................................ 67
29. FLOOR STANDING SINGLE BOTTLE FILLING STATION............................................................................ 68
30. RECYCLE REFUSE BIN.............................................................................................................................. 68
31. INSTALLATION OF SANITARY FIXTURES AND FITTINGS – INSTRUCTION TO CONTRACTORS ........ 68
K. ENTRY AND EXIT STRUCTURE ................................................................................................... 72
1. GENERAL DESCRIPTION ............................................................................................................................. 72
2. STRUCTURAL STEEL WORKS - CANOPY ................................................................................................... 72
3. STRUCTURAL STEEL WORKS – FINISHES ................................................................................................. 72
4. ROOFING W ORKS ....................................................................................................................................... 73

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5. GLAZING....................................................................................................................................................... 73
6. EXPANDED ALUMINUM MESH FAÇADE ...................................................................................................... 74
7. STAINLESS STEEL RAILING WORKS .......................................................................................................... 74
8. ROLLING SHUTTER W ORKS ....................................................................................................................... 74
9. FLOORING – GRANITE ................................................................................................................................ 74
10. PAINTING – INTERIOR W ALLS .................................................................................................................... 74
11. PAINTING – EXTERIOR W ALLS ................................................................................................................... 74
12. LIGHTING...................................................................................................................................................... 74
FIRE DOOR ...............................................................................................ERROR! BOOKMARK NOT DEFINED.
13. STEEL AND GLAZED DOOR AND PANELS WITH FRAME ............................................................................. 75
14. FIRE RATED DEMOUNTABLE PANELS ......................................................................................................... 85
15. IRONMONGERY ............................................................................................................................................ 86

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13. Steel and Glazed door and panels with frame

a. Scope
Architectural hollow metal doors and glazed doors both fire rated and non-fire rated
including frames as shown on the Drawings and as specified herein, excluding
hardware.
a. Pressed Steel frames
b. Flush steel fire doors with insulation as per Indian standard
c. Flush steel fire doors un-insulated as per Indian standard
d. Glazed fire doors, partitions & fixed windows with insulation as per Indian
standard
e. Glazed fire doors, partitions & fixed windows, un-insulated as per Indian
standard

b. References
IS 277- Standard specification for steel sheet, Zinc Coated (Galvanized)
IS 4351 - Standard specification for steel frame.
IS 16074 - Standard specification for Steel flush doors
IS 3614: 2019 - Fire doors and door set specification
IS / ISO 834-1 - Fire Resistance test elements of building construction (General
Requirement)
ISO 3009-1 - Fire resistance test-Elements of Building construction-
Glazed elements
IS 16947: 2019 - Fire resistance test for doors with glass panes, openable glass
windows and sliding glass doors.
BS 476 Part 22:1987 - Standard methods of test of fire door assemblies

c. Submittals
1. Product Data: Submit manufacturer's specifications for fabrication and
installation, including data substantiation that products comply with requirement.
2. Manufacturers Certification that products comply with referenced standards
including evidence of certificates as listed
3. Shop drawings: Submit for fabrication and installation of metal doors and frames.
Include details of each frame type, elevations of door design types, conditions at
openings, details of construction, location and installation requirements of finish
hardware and reinforcements, and details of joints and connections. Show anchorage
and details of joints and connections. Indicate door elevation, internal reinforcement,
closure method, and cutouts for glass lights and louvers. Show anchorage and
accessory items. Provide schedule of doors and frames using same reference
numbers for details and openings as shown on Drawings.
4. Samples: Submit 450 mm x 600 mm cut away sample door with provisions for
lockset, hinge and corner section of the frame.

d. Transportation Handling and Storage

1. Deliver, store and handle hollow metal work in a manner to prevent damage and
deterioration.

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2. Provide packaging such as cardboard or other containers, separators, banding,

spreaders and paper wrappings to protect hollow metal items.
3. Store doors and frames upright, in a protected dry covered area, at least 100 mm
or more above ground or floor and at least 6 mm between individual pieces.
4. Doors and frames are to have a metal tag with the door number thereon
5. Should door wrapper becomes wet, remove immediately.

e. Quality Assurance
1. General: Unless otherwise specified, provide doors and frames complying with
the Indian standard and the British standard for stability, integrity and insulation
2. Fire-Rated Door Assemblies: Provide Fire Doors and Frames CBRI / ARAI or Any
international Lab confirming to the Indian standard.
a. Labeled Fire doors and frames in accordance with IS 3614 for stability, and
integrity Fire tests of Door Assemblies. (Un-insulated door)
b. Where insulation is the criteria supply labeled Fire doors and frames in
accordance with IS 3614 for stability, integrity and Insulation Fire tests of Door
Assemblies. (Insulated door)
c. Complying with BS476 part 22: 1987 and which are labeled and listed by
Certifire or internationally accredited laboratory.
d. Manufacture doors and frames under the third party inspection program and
in strict compliance to standards and provide the degree of fire protection,
heat transmission.
e. Affix a physical label or approved marking to each fire door or fire door frames
at any authorized facility as evidence of compliance and test conducted by
approved agency.
f. Conform to applicable codes for fire ratings. It is the intent of the specification
that hardware and its application comply or far exceeds the standard for fire
doors.
g. Manufacturer: Provide doors, frames and hardware from a single
manufacturer approved by the Engineer.
h. Installers: Minimum three years documented experience installing products of
similar nature.

f. Testing
Fire door certificates shall be compliant to the latest product Indian standards. The
test certificates shall be from national / international reputed test laboratory for the
complete door assembly. NABL accredited lab (whose scope of testing includes
fire doors as per there accreditation) or international lab viz, Exova Warrington are
also accepted. Larger size doors shall be as per assessment report from the third
party certification laboratory. Submitted test reports or certificate shall be within the
validity period of five years from the date of test.

g. Manufacturer
Acceptable Manufacturer: As per approved make list

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h. Materials
A. Galvanized Steel Sheets: Zinc-coated carbon steel sheets of commercial
quality, complying with IS 277 zinc-coating, mill phosphatized. Minimum sheet
thickness 1.6mm for the frame and 1.2mm for the shutter.
B. Supports and Anchors: Fabricated of 1.20 mm thick, galvanized sheet steel.
C. Inserts, Bolts and Fasteners: Manufacturer's standard units, except hot-dip
galvanize items to be built into exterior walls
D. Shop Applied Paint: Rust-inhibitive self-etching primer or pure polyester powder
coated as per manufacturer specification and minimum dry film thickness of
40microns.
E. Graintek sheets to be used for doors & frames with surface wood finish.
Minimum sheet thickness shall be as per the door classification and specification.
F. Material sheet thickness shall be as per the door selection criteria as mentioned
below
Level 1 – Standard Duty
Used for low frequency openings such as apartments, dormitory, hotel and
motel units, Care is taken by the user and mostly it is not subject to any kind of
abuse.
Level 2 – Medium Duty
Used for medium frequency opening such as main Entrance to apartment,
dormitory buildings Stairwells, storage and mechanical rooms. Some care is
taken in the maintenance of such doors.
Level 3 – Heavy Duty
Used for high frequency openings such as the main entrances to schools,
offices, industrial buildings, stairwells, public restrooms, and manufacturing
areas. Little care or no care is taken in the functioning of doors
Level 4 – Extra Heavy Duty
Extra Heavy Duty – Used for very high frequency openings and are subject to
abuse. It also includes areas like main entrance to schools, offices, industrial
building, public buildings, metros and locker rooms

Table 1 – Minimum Sheet thickness as per classification

Level Duty Frame Shutter
(mm) (gauge) (mm) (gauge)
1 Standard Duty 1.2 18 0.8 22
2 Medium Duty 1.2 18 1.2 18
3 Heavy Duty 1.6 16 1.2 18
4 Extra Heavy Duty 2.0 14 1.6 16

i. Fabrication Material
A. Fabricate metal door and frame units to be rigid, neat in appearance and free from
defects (warp or buckle). Wherever practicable, fit and assemble units in
manufacturer's plant. Clearly identify work that cannot be permanently
factory-assembled before shipment, to assure proper assembly at project site.

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B. Fabricate exposed faces of doors and panels, including stiles and rails of non-
flush units, from only Galvanized steel.
C. Fabricate frames, concealed stiffeners, reinforcement, edge channels, louvers
and moldings from Galvanized steel.
D. Fabricate exterior doors, panels, and frames from galvanized sheet steel. Close
top edges of all doors as an integral part of the door construction or by addition of
inverted steel channel.
E. Exposed Fasteners: Unless otherwise indicated, provide countersunk flat heads
for exposed screws and bolts.
F. Shop Painting – Primer
1. Clean, treat, and paint exposed surfaces of steel door and frame units,
including galvanized surfaces.
2. Clean steel surfaces of mill scale, rust, oil, grease, dirt, and other foreign
materials before application of paint.
3 Apply shop coat of prime paint of even consistency to provide a uniformly
finished surface ready to receive finish paint.

j. Pressed Metal Frames

1. General: Provide continuous type pressed metal frames, including glazing stops
and reinforcement, of various profiles to suit conditions detailed on the drawings
and be constructed of new prime quality, Galvanized sheet steel. All frames shall
be fabricated from zinc-coated sheet chemically treated after fabrication for
optimum paint adhesion.
2. Materials: Provide pressed metal frame shall be based on the door/panel
selection criteria as mentioned above and as per following minimum thickness:
a. For fire doors / panels minimum frame sheet thickness shall be 1.6mm only
both for insulated & un-insulated fire door / panels.
b. Wall Anchors: Same thickness and material as frame.
c. Hinge Reinforcement: Manufacturer’s Standard 3mm thick unless
recommended otherwise by the door manufacturer.
d. Strike Reinforcement: Manufacturer’s Standard unless recommended
otherwise by the manufacturer.
e. Closer and Holder Reinforcement: 1.6 mm by the required length and width.
3. Frames: Provide frames that have joints die mitered with integral tabs for
reinforcement and interlocking of the jambs to head. All frames should be with
grooved seal for air leakages and dust control. Frames shall be knockdown or
equivalent, with self-aligning tabs and slots for securely locked corners. No butted
frames are acceptable.
4. Construction: The finished work shall be strong and of rigid construction neat in
appearance and free from warp, wave and buckle. Molded members shall be
clean cut, straight and true. Miters shall be well formed and in true alignment.
Fastenings shall be concealed where practicable.
5. Door Silencers: Except on weather stripped frames, drill stops to receive 3 rubber
silencers on strike jamb of single-swing frames and 4 silencers on heads of
double-swing frames.
6. Anchors:

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a. Unless otherwise indicated on drawings, anchor frame in concrete and

masonry walls by means of Nylon expansion shields and flat-head machine
screws. Machine screws shall be approved type, 8 mm diameter by minimum
80 long of zinc plated or di-chromated steel. Anchors shall be suitable for the
type of wall construction. Anchors shall be located not more than 150 mm
from top and bottom of each jamb with intermediate anchors spaced at a
maximum of 650 mm on center.
b. Anchors for plaster partitions with truss stud framing shall be Z-clip type, to be
secured to studs and welded to back of frames above each hinge
reinforcement and just below the top hinge reinforcement. Anchors on the
strike side shall occur directly opposite to those on the hinge side.
c. Provide at least 4 anchors for each jamb for frames up to 2.28 m in jamb
height; 5 anchors up to 2.40 m; and one additional anchor for each 0.6 m
fraction thereof over 2.4 m jamb height.

k. Door / Panel Leaf

1. General
Provide door / panel leaf with double skin sandwiched panel construction with
various infill materials. Pressed manufactured shutter shall meet the
conditions detailed on the drawings and be constructed of galvanized steel
sheet. All shutters shall be fabricated from zinc-coated sheet chemically
treated after fabrication for optimum paint adhesion.
2. Materials: Provide pressed metal frame shall be based on the door / panel
selection criteria as mentioned above and as per following minimum
thickness:
a. Fire rated door / panel shall be minimum 1.2mm thick galvanized steel
sheet
b. Glass Lite doors: Fabricate glass lite of approved sizes and rating based
on the door schedule. The material shall be 1.2mm galvanized steel
with face fixing countersunk screws or with clip-on arrangement as per
manufacturer design.
c. Metal Louvered Doors: Shall be manufacture's standard product
fabricated of 20 gauge GI sheet metal, free from rust, scale, pits and
surface defects. Stile channels, stiffener channels and other
construction members shall be of sizes as recommended by the
manufacturer. For fire doors the louvers are not applicable.
d. Astragals: Shall be integrated with the construction of the door leaf
without any visible joints on the surface of the exposed skin. No welding
joints are acceptable on the surface of the door. Surface mounted
astragals are not recommended for performance criteria.

3. Door Construction
a. Fire Rated Doors / Panels – Insulated
1. All insulated fire doors and panels shall be manufactured as per the test
certificate and the original product specimen for maximum of 120minutes

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and 30minutes insulation as per NBC and relevant Indian Standard of

IS3614.
2. It should comply with the specification in terms of sheet thickness and
frame design. Door/panel frame and leaf sheet thickness can be on the
higher side of the specification but not otherwise and shall be fully
compliant in terms of construction design and finish. Minimum
recommended sheet thickness shutter shall be 1.2mm (18guage)
3. It should comply with the specification in terms of sheet thickness and
frame design. Door/panel frame and leaf sheet thickness can be on the
higher side of the specification but not otherwise and shall be fully
compliant in terms of construction design and finish. Minimum
recommended sheet thickness shutter shall be 1.2mm (18guage)
4. The infill material shall be high density mineral wool of minimum density
of 120kg m/cube tested for minimum 30minutes insulation. The internal
construction of the door/panel shall be rigid reinforcement for stability
and integrity. Max door thickness shall not exceed 60mm.
5. Fire doors and panels shall be tested as a complete assembly including
Frame, door leaf, vision lite and hardware. Glass shall be minimum
6mm, clear fire rated glass for the entire duration of time, not exceeding
overall dimension of 0.06sqmt.
6. Intumescent seal is mandatory for all insulated doors and panels. This
is independent of the addition smoke seal if required. Smoke seal
cannot be used as an alternative for the intumescent seals.
7. All fire doors/panels supplied by the manufacturer shall also be
acceptable to the Local authority or AHJ (Authority Having Jurisdiction)
8. The Maximum size of the glazing shall not exceed the overall glass
sq.mt tested.
9. All hardware used shall be in line with minimum and maximum fire rating
for which it is tested and approved. The hardware supplier shall provide
relevant certificates to the door manufacturer and agree in writing if the
material is not tested along with the door.
10. Door/Panel manufacturer shall be fully responsible for manufacturing,
supplying of material in compliance with the standard and certification.
Any deviation there off shall be documented and approved by
competent authority before the supplies are affected.
11. Fire Rating: Supply door/panel units bearing Labels for fire ratings
indicated in Door Schedule for the locations indicated. Validity of the
test certificate shall be within the five year period term as specified in IS
3614.

b. Fire rated Doors / Panels – Uninsulated

1. All fire doors/panels shall be manufactured as per the test certificate and
the original product specimen for maximum of 120minutes and shall
satisfy the requirement of NBC and the relevant Indian standard IS3614.
2. It should comply with the specification in terms of sheet thickness and
frame design. Door/panel frame and leaf sheet thickness can be on the
higher side of the specification but not otherwise and shall be fully

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compliant in terms of construction design and finish. Minimum

recommended sheet thickness for shutter shall be 1.2mm (18guage)
3. All fire doors/panels should be tested for stability, and integrity.
Doors/panels shall be tested for 120minutes stability and integrity.
Door/panels thickness shall be minimum 46mm.
4. The infill material shall be resin bonded honeycomb craft paper of higher
density. The internal construction of the door/panels shall be rigid
reinforcement for stability and integrity.
5. Fire doors/panels shall be tested as a complete assembly including
Frame, door/panel leaf, vision lite and hardware. Glass shall be
minimum 6mm, clear fire rated glass for the entire duration of time, not
exceeding overall dimension of 0.12sqmt.
6. All fire doors/panels supplied by the manufacturer shall also be
acceptable to the Local authority or AHJ (Authority Having Jurisdiction)
7. Doors/panels tested without vision panel shall not be used if it is not
covered as a assembly in the related test certificate
8. The Maximum size of the glazing shall not exceed the overall glass
sq.mt tested.
9. All hardware used shall be in line with minimum and maximum fire rating
for which it is tested and approved. The hardware supplier shall provide
relevant certificates to the door/panel manufacturer and agree in writing
if the material is not tested along with the door.
10. Door/panel manufacturer shall be fully responsible for manufacturing,
supplying of material in compliance with the standard and certification.
Any deviation there off shall be documented and approved by
competent authority before the supplies are affected

c. Glazed Fire rated Doors: Insulated

1. All glazed fire doors shall be manufactured as per the test certificate and
the original product proto type for maximum rating of 120minutes and
30minutes insulation as per NBC and the relevant Indian standard
IS3614. (E / EW 120 & EI30)
2. It should comply with the specification in terms of sheet thickness and
frame design. Door frame and leaf sheet thickness can be on the higher
side of the specification but not otherwise and shall be fully compliant in
terms of construction design and finish. Minimum recommended sheet
thickness for shutter shall be 1.2mm (18guage)
3. All fire glazed doors should be tested for stability, integrity and insulation.
Doors shall be tested for 120minutes integrity and 30minutes insulation.
The glass shall be fire rated, ultra clear, interlayered 11mm thick, for (E)
120 minutes integrity & (EI 30) 30minutes insulation with light
transmission of minimum 89% as per EN1363 and EN1364. Glass shall
have a impact resistance of 1B1 as per EN 12600 and sound insulation
of 37db.
4. The infill material shall be high density insulation material tested for
minimum 30minutes insulation. The internal construction of the door

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shall be rigid reinforcement for stability and integrity. Max door thickness
shall not exceed 60mm.
5. Fire doors shall be tested as a complete assembly including Frame,
door leaf, glazing glass with intumescent seal and hardware. Glass shall
be minimum 11mm interlayered gel glass satisfying the EI and EW
criteria.
6. Intumescent seal is mandatory for all insulated doors. This is
independent of the addition smoke seal if required. Smoke seal cannot
be used as an alternative for the intumescent seals.
7. Products tested and certified shall be from approved labs of national or
international repute. Third party certified products under a labelling
program shall be acceptable provided the test certificates are valid and
in line with the door and hardware.
8. For doors with side and top partitions, the certificate shall satisfy the
requirement for maximum size of the partition and sq.mt area.
9. For continuous side partition the design approval shall be based on valid
assessment report indicating the maximum and minimum allowable
glass in each panel. Manufacturer test certificate for specimen door may
not be sufficient, it should be supported by valid assessment report from
accredited lab for continuity of the system.
10. Door manufacturer test certificate is mandatory as a complete
assembly. Glass manufacturer certificate may not be acceptable as a
component of the assembly.
11. As per NBC all door, hardware and glazing material shall be supplied
as a unit by the door manufacturer.
12. All fire doors supplied by the manufacturer shall also be acceptable to
the Local authority or AHJ (Authority Having Jurisdiction)
13. The Maximum size of the glazing shall not exceed the overall glass
sq.mt tested, both for door and side partitions. Partitions shall be as per
assessment reports from certified labs and certification bodies.
14. All hardware used shall be in line with minimum and maximum fire rating
for which it is tested and approved.
15. Automatic sliding fire FSD 120 door the operator shall be type tested
for fire rating with dormakaba ES 200 Easy/Std - Type F, compliant with
European standards and produced according to the guidelines for
power-operated doors, BGR 232, the UVV and the VDE regulations. SS
hinges to connect the main profile with cover profile. Control unit, Self-
learning, with adjustable parameters for opening and closing speed,
Class of protection IP 20. Activators- dormakaba Motion Safe
Combination Radar System (02 Nos), Program Switch with Key. Max
Panel Weight Carrying Capacity of Easy 2 X 100 Kgs & Standard 2 x
160 respectively. The system shall have constant power supply 230V+
5%, 50Hz, AC.
16. Door manufacturer shall be fully responsible for manufacturing,
supplying of material in compliance with the standard and certification.
Any deviation there off shall be documented and approved by
competent authority before the supplies are affected.

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d. Glazed Fire rated Doors: Un-Insulated

1. All glazed fire doors shall be manufactured as per the test certificate and
the original product specimen for maximum rating of 120minutes as
per NBC 2016 and the relevant Indian standard IS3614. (E120)
2. It should comply with the specification in terms of sheet thickness and
frame design. Door frame and leaf sheet thickness can be on the higher
side of the specification but not otherwise and shall be fully compliant in
terms of construction design and finish. Minimum recommended sheet
thickness for shutter shall be 1.2mm (18guage).
3. All fire glazed doors should be tested for stability, integrity. The glass
should CE rated minimum 10mm thick clear fire rated non-wired and
toughened with 120 minutes stability, integrity and light transmission of
minimum 90% in accordance to EN1363 and EN1364. The glass should
be compliant to Class A category of Impact Resistance as per BS 6206:
1981 and 1(C) 1 category of EN12600.
4. The infill material shall be Honeycomb. The internal construction of the
door shall be rigid reinforcement for stability and integrity. Max door
thickness shall not exceed 60mm.
5. Fire doors shall be tested as a complete assembly including Frame, door
leaf, glazing glass with intumescent seal and hardware. Glass shall be
minimum 10mm clear fire rated glass. The glass shall remain clear for
the entire duration of intended fire integrity criteria.
6. Products tested and certified shall be from approved labs of national or
international repute. Third party certified products under a labelling
program shall be acceptable provided the test certificates are valid and in
line with the door and hardware.
7. For doors with side and top partitions, the certificate shall satisfy the
requirement for maximum size of the partition and sq.mt area.
8. For continuous side partition the design approval shall be based on valid
assessment report indicating the maximum and minimum allowable
glass in each panel. Manufacturer test certificate for specimen door may
not be sufficient, it should be supported by valid assessment report from
accredited lab for continuity of the system.
9. Door manufacturer test certificate is mandatory as a complete
assembly. Glass manufacturer certificate may not be acceptable as a
component of the assembly.
10. As per NBC all door, hardware and glazing material shall be supplied
as a unit by the door manufacturer.
11. All fire doors supplied by the manufacturer shall also be acceptable to
the Local authority or AHJ (Authority Having Jurisdiction)
12. The Maximum size of the glazing shall not exceed the overall glass
sq.mt tested, both for door and side partitions. Partitions shall be as per
assessment reports from certified labs and certification bodies.
13. All hardware used shall be in line with minimum and maximum fire rating
for which it is tested and approved.

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14. Automatic sliding fire FSD 120 door the operator shall be type tested
for fire rating with dormakaba ES 200 Easy/Std - Type F, compliant with
European standards and produced according to the guidelines for
power-operated doors, BGR 232, the UVV and the VDE regulations. SS
hinges to connect the main profile with cover profile. Control unit, Self-
learning, with adjustable parameters for opening and closing speed,
Class of protection IP 20. Activators- dormakaba Motion Safe
Combination Radar System (02 Nos), Program Switch with Key. Max
Panel Weight Carrying Capacity of Easy 2 X 100 Kgs & Standard 2 x
160 respectively. The system shall have constant power supply 230V+
5%, 50Hz, AC.
15. Door manufacturer shall be fully responsible for manufacturing,
supplying of material in compliance with the standard and certification.
Any deviation there off shall be documented and approved by
competent authority before the supplies are affected.

l. Shop Finish
1. Carry out shop finishing of metal doors/panels and frames as follows:
i. Chemically treat non galvanized, non bonderized metal surfaces with a
phosphate compound to assure maximum paint adherence.
ii. Thoroughly clean all metal surfaces of all rust, scale, grease, rough spots
and other foreign matter which may prevent proper paint adhesion.
iii. For primer doors apply coat of rust-inhibitive self etching Primer on all
surfaces of frames and on exposed surfaces of doors and panels. Primer
shall be baked on in accordance with manufacturer's recommendations
for developing maximum hardness and resistance to abrasion; paint dry
film thickness not less than 40 microns.
iv. Primed surfaces shall be smooth and suitable to receive the finish coats.

m. Final Finish
1. Painted Doors/panels: All doors and frames shall be painted with suitable
pure polyester powder coating as per manufacturer process. Sample panels
to be provided for shade approval. Dry film thickness of coating shall not be
less than 40microns. Paint surface shall be tested for 500 hours of salt spray
test.
2. GrainTek finish: Provide wood finish on the grainTek surface of the door and
frame. Doors/panels to be hand finished and stained with approved wood
finishes.

n. Hardware Preparation
1. General: Hollow metal doors/panels and pressed metal frames shall be
prepared at the manufacturer's plant for all hardware in accordance with
templates furnished and shall be drilled and tapped to receive hardware as
indicated on the hardware templates
2. Mortised and concealed hardware: Mortise, reinforce, drill and tap for
mortised and concealed hardware.

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3. Locations: Locate hardware as shown on the drawings and conform to

standards established by the door hardware manufacturers.

o. Execution
1. Inspection
 Examine the substrates and the conditions under which hollow metal
doors and frames shall be installed and correct any unsatisfactory
conditions.
 Do not proceed with the work until unsatisfactory conditions have been
corrected in a manner acceptable to the Engineer.
2. Installation
i. General: Install metal doors/panels, frames, and accessories in
accordance with final shop drawings and manufacturer's data, and as
specified in this section.
ii. Placing Frames: Shall comply with provisions Recommended Erection
Instructions For Steel Frames, unless otherwise indicated.
iii. Door Installation: Fit hollow metal doors accurately in frames, within
clearances specified.
iv. Finish Hardware: Conform to recommended hardware installation
manual.
v. Anchors for installation shall be recommended by manufacturer based
on kind of construction and fire rating
vi. Grouting of frames shall be done once the doors are fully aligned.
3. Adjust and Clean
 Prime Coat Touch-Up: Immediately after erection, sand smooth any
rusted or damaged areas of prime coat and apply touch-up of
compatible air-drying primer.
 Protection Removal: Immediately prior to final inspection, remove
protective plastic wrappings from prefinished doors.
 Final Adjustments: Check and readjust operating finish hardware items
leaving steel doors and frames undamaged and in complete and proper
operating condition.

14. Fire rated demountable panels

Providing & fixing Fire rated demountable panels of 120 minutes fire rating. The
demountable panel comprises of 2 numbers of fire rated boards made of 12mm thick
calcium silicate board or equivalent 6mm (2hr FR) proprietary performance boards of
reputed manufacturer supported by steel frames with intumescent paints. The edges
of the panels and the steel frames are sealed using intumescent sealants.

b. Measurements, Rate
Refer clause 10.8.1 of CPWD Specifications 2019.

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14.15. Ironmongery
All fire rated hardware shall be tested or certified for use on metal doors for
120minutes fire rating as a component or as a part of the assembly.

ANNEXURE – A – LIST OF IRONMONGERY

Sl.
Description Specifications Picture
No.
• Shall be suitable for Interior / Exterior doors where a
102 x 76 x durable, architectural ball bearing hinge is required or
3.0 - 2 Ball when being used in conjunction with a door closer or door
1 Bearing operator
Button 5 Knuckle, 2 bearing butt hinges size 102mm x 76mm x
Tipped 3mm, in SS 304 and in satin stainless steel. Suitable for
door weights up to 120kgs
Fire Rated Medium / Heavy Duty Door Closer :
• Closing Force EN 2/3/4, EN2-4, EN3-5, suitable for
1100mm, 1200mm & 1250mm Sized door closers
respectively.
• Standard arm and parallel bracket shall be included
• Adjustable back check feature should be made available
Surface • General Speed and Latch Speed adjustments
Mounted • Overload protection to be made available
2
Door Closer • Door Closers shall be Non Handed
Size 3 • Regular, parallel and over door mounting features to be
made available.
•Complies with EN1154: Product performance standard
and EN1634:1:200: 2 hours fire doors without Hold Open
• CE Certified
• Tested for 500,000 cycles
• Fully hydraulic, rack and pinion action
Euro Mortise Deadlock
• European Standard Satin Stainless Steel Finish Mortise
Deadbolt
Euro Mortice • Tested for 500,000 cycles
3 Deadlock • Suitable for wooden, metal doors
SSS • 60 mm backset standard
• 5 pin EPC
• 55mm Backset
• 20mm Forend width
Euro Profile Escutcheon/Rose:
Cylinder • Euro Profile Rose material SS Grade 304
4
Escutcheons • Tested for corrosion resistance in accordance with AS
SSS 2331.3.1 Neutral Salt Spray Test
Entrance Handles:
Back to Back •Shall be of SS 304
5 D - Entrance •Shall be of Satin Stainless Steel finish
Handles SSS •Size – 300 c/c with 25 mm dia
•Size – 600 c/c with 32 mm dia

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300 / 600mm •Automatic Concealed Flush Bolts of Satin SS finish.

6 Concealed •Suitable backer to be provided to flush barrel with bolt
Bolts SSS •Available in Size 300mm and 600mm

• Material - EPDM
Fire & • Type – Rigid with self adhesive brush type
7
Smoke Seal • Fire rating – 120min
• Size – 4mm x 15mm
Electromagn • Size: (L)238 x (H)48 x (D)27
etic Lock for • Holding Force: 250kg - 280kg
Single Door • Current Draw: 450mA (12vdc) 225mA (24vdc)
8
with Holding • Suitable For: Single Doors - Wood, Aluminium, Steel
force 250- • Monitoring: Hall Effect (Door Locked) and Reed Switch
280Kg (Door Closed)
Fire Rated Exit Device :
• Shall comply with EN1125:1997 and shall be tested
successfully on fire door assemblies in accordance with
EN1634-1
• CE Marking according to EN1125:1997
• Dead latching on central main latch bolts. Safety clutch
outside lever trim plate protects the unit from damage that
could render the device inoperable. Shall be surface
Reversible
mounted for ease of installation
Rimlatch
• All functions are to be reversible and non handed
9 Type 1/2
• The body to be manufactured of steel, internal
Point Panic
mechanisms made of steel.
Exit Device
• Horizontal bar made of decorated steel. Lever Plate
operating mechanism shall be made from electroplated
steel pressings with high density zinc alloy cover.
Latchbolt and auxiliary latch to be made of Nickel plated
steel.
• Key entry with key/ lever entry mechanism safety
override feature optional.
• Durability - Grade 7 (200,000 cycles)
Panic Exit
Outside Access Device for Exit Device :
Device
•Suitable for both Rim and Vertical Rod Exit Devices
Outside
• Outside Access Device has a built in safety clutch in the
10 Access
outside lever trim plate which protects the unit from
Device
damage that could otherwise render the device inoperable
(Lever - No
(Lockwood Cylinder C/45 to be ordered separately)
Cylinder)
Note: Images shown are indicative only

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