MAINTENANCE

i
SECTION MA cr I

CONTENTS
PERIODIC MAINTENANCE ... . .. MA- 2
GENERAL MAINTENANCE . . . . . . . MA- 4
LUBRICATION CHART . .. .. . MA- 7
ENGINE MAINTENANCE ... . . MA-8
CHASSIS AND BODY MAINTENANCE MA-17
SERVICE DATA AND SPECIFICATIONS (SD.S.) . . . . . MA-36
SPECIAL SERVICE TOOL ... . MA-38
 PERIODIC MAINTENANCE

The following charts show the normal malntenance schedule Under severe driving conditions, additional or
l required. Refer t o "Maintenance under severe driving conditions".
more frequent maintenance w ~ lbe
The periodic maintenance schedule is repeated beyond the last mileage and period shown.

EMISSION CONTROL SYSTEM MAINTENANCE

MAINTENANCE OPERATION MAINTENANCE INTERVAL
Pertodc rnantenance should be performed Miles x 1,000 15 30 45 60
Reference Page
a t number of miles. kilometers or months. (K,lometerr x 1.0001 (241 (481 (721 (961
whichever comer first
Months 12 24 36 48
Orwe belts I I MA-8
Air cleaner filter R R MA-8
Vapor hnes 1. If MA4
Fuel lines (hoses. piping. connections. etc ) If if MA-9
Fuel filter See NOTE (11. MA-9
Englne coolant R R MA-10
Engine 081 Replace every 7.500 mile6
Except turbocharged engine MA-11
(12.000 k m l o r 6 months
Replace every 5,000 miles
Turbocharged engine MA-11
18.000 kmJ or 6 months
Replace a t the first 011
E w n e 011 f,lter change and then every MA-11
second od change
Spark plugs R R MA-12. 13
I"",..""

Exhaust gas sensor I I MA-15. 16

NOTE:
(1) If vehicle i s operated under extremely adverse weather conditions or in areas where ambient temperatures are either
extremely low or extremely high, the filters mlght become clogged. In such an event, replke them immediately.
(2) Maintenance Items and antervals wlth "*" are recommended by NISSAN MOTOR CO., LTD. Other maintenance items and
intervals are required.
Abbreviations A = Adjust
R =Replace
I = Inspect Correct or replace if necessary

MA-2
.
CHASSIS AND BODY MAINTENANCE
MAINTENANCE OPERATION MAINTENANCE INTERVAL
Periodic mamtenance should be performed Mdes x 1,000 15 30 45 60
Reference page
at number of miles. kilometers or months IKnlometers x 1 0001 1241 1481 1721 196)
whichever comes first Months 12 24 36 48
Brake liner E hoses I I I I MA-26
Brake pads E discs I 1 I I MA-27
Brake fluid R R MA-26
Manual and automatic transmission E differential gear 011 I I I I MA-18, 19. 20
Power rteerlng lines E hares I I I I MA-34
Steering gear & linkage, & suwenston parts I I I I MA-21,22,23.34
Steertng llnkage ball ~ O l n t LE front suspension ball J O l l l t S I MA-21,34
Propeller shaft14 I I MA-20
Locks. hinges E hood latch L L L L MA-35
Front wheel bearing grease I I MA-22
Exhaust system I I I I MA-17
Seat belts, buckles, retractors. anchors E adiusler I I I I MA-35

Abbreviations A =Adlust
R = Replace
I = Inspect Correct or replace if necessary

MAINTENANCE UNDER DW"g Mal"te"a"Ce Mal"te"a"Ce Malnte"a"Ce

SEVERE DRIVING CONDITIONS condition item OperaflO" interval
The maintenance intervals shown on the C Aw cleaner filter R More frequently
preceding pages are for normal operating A B C E Engine 0 0 1 IExceDt turbo- R Every 3.000 miles
conditions If the vehicle is operated under charged engine) 15.000 km) or 3 months
severe driving conditions as shown below, Engine 081 ITurboCharged R Every 2,500 miles
engd (4,000 kml or 3 months
more frequent maintenance must be per-
Engine 081 filter R At the first 0 0 1 change
formed on the following items as shown in A E
and then every second 011
the table rhmae

A C E F G Brake pads & dorm I Every 7,500 miles

Severe driving conditions 112,oW kml or 6 months
A - Repeated short distance driving H Brakefluid R Every 15.000 miles
6 - Extensive idling 124.000 kml or 12 months
C - Driving in dusty conditions E G Manual and automatic trans- R Every 30.000 miles
mmmn & drtferentml (lea, I48 Ow kml 01 24 monlhi
D - D r i v i n g in extremely low or hlgh
011)
ambient temperatures
G Steering gear & linkage. I Every 7.500 miles
E - Towing a trailer & rurpenrlon parm 112 000 kml or 6 months
F - Driving in areas using road salt or C O F G Steering linkage ball p n t s I Every 7,500 miles
other corrosive materials (I front rurpenrlo" ball 112.000 kml or 6 months
G - D r i v i n g on rough andlor muddy 1Ol"fS

roads F Locks. hinges & hood latch I Every 7.930 miles

112.000 kml or 6 months
H - Driving in high h u m i d i t y areas or in
A E F G Exhaust system I Every 7,500miler
mountainous areas
112.000 k m l or 6 monthi
Maintenance operations I = lnr~ect Correct or replace 11necerrary R = Replace
 GENERAL MAINTENANCE

General maintenance includes those items which should be checked during the normal day-today operation
of the vehicle They are essential if the vehicle is t o continue operating properly The owners can perform the
checks and inspections themselves or they can have their N ISSAN/DATSUN dealers do them for a nominal
charge

Item Reference item in MA section

OUTSIDE THE VEHICLE

Tires Check the pressure with a gauge periodically when at 0 CHECKING TIRE CONDITION
a service station, including the spare, and adjust t o the
specified pressure if necessary Check carefully for damage,
cuts or excessive wear.

Wheel nuts When checking the tires, make sure no nuts are TIRE REPLACEMENT
missing, and check for any loose nuts Tighten if neces- Wheel nut
sary

Tire rotation Tires should be rotated every 24.000 km 0 TIRE ROTATION

(15,000 miles).

Wheel alignment and balance If the vehicle should pull t o 0 CHECKING TIRE CONDITION
either side while driving on a straight and level road, or if Abnormal tire wear
you detect uneven or abnormal tire wear, there may be a 0 CHECKING WHEEL ALIGNMENT
need for wheel alignment If the steering wheel or seat 0 WHEEL INSPECTION
vibrates at normal highway speeds, wheel balancing may be
needed.

Windshield glass Check for abrasions or scratches -

Windshield wiper blades Check for cracks or wear if they do -
not wipe properly

Doors and engine hood Check that all doors and the engine 0 LUBRICATING LOCKS, HINGES AND HOOD
hood operate smoothly as well as the trunk lid and back LATCH
hatch. Also ensure, that all latches lock securely Lubricate
if necessary. Make sure that the secondary latch keeps the

hood from opening when the primary latch is released

INSIDE THE VEHICLE

T h e maintenance items listed here should be checked on a regular basis, such as when performing periodic maintenance, clean-
ing the vehicle, etc.
Lights Make sure that the headlights,stop lights. t a i l lights. -
turn signal lights. and other lights are all operating properly
and installed securely. Also check headlight aim.

Warning lights and buaerslchimes Make sure that all warn-

ing lights and buzzers/chimes are operating properly

Horn Make sure it operates properly -

Windshield wrper and washer Check that the wipers and
washer operate properly and that the wipers do not streak
 GENERAL MAINTENANCE

Item Reference item in MAsection

Windshield defroster Check that the air comes out of the -

defroster outlets properly and in sufficient quantity when
operating the heater or air conditioner

Rear view mirror Make sure that it is secure -

Sun visors Make sure t h a t they can be moved freely and are -
secure

Steering wheel Check that it has the specified free play Be Specification
sure to check for changes in the steering condition, such as Free play Less than 35 mm (1 38 in)
excessive free play, hard steering or strange noises

Seats Check front seat position controls such as seat adjust- -

ters, seatback recliner, etc t o ensure they operate smoothly
and that all latches lock securely in every position Check
that the head restraints move up and down smoothly and
that the locks (if so equipped) hold securely in all latched
positions Check that the latches lock securely for folding-
down rear seatbacks

Seat belts Check that all parts of the seat belt system e g INSPECTING SEAT BELTS, BLUCKLES,
buckles, anchors and retractors operate property and ANCHORS, RETRACTORS AND ADJUSTER
smoothly Check the belt webbing for cuts, fraying, wear or
damage
Accelerator pedal Check the pedal for smooth operation -
and make sure the pedal does not catch or require uneven
effort

Clutch pedal Make sure the pedal operates smoothly and ADJUSTING CLUTCH PEDAL HEIGHT AND
check that it has the proper free travel FREE PLAY

Brakes Check that the brake does not pull the vehicle t o
one side when applied

Brake pedal Check the pedal for smooth operation and CHECKING BRAKE PEDAL DEPRESSED HEIGHT
make sure it has the proper distance under it when de- 0 CHECKING BRAKE BOOSTER FUNCTION
pressed fully Check the brake booster function

Parking brake Check that the lever has the proper travel and 0 CHECKING PARKING BRAKE
confirm that your vehicle is held securery on a fairly steep
hill with only the parking brake applied

Automatic transmission "Park" mechanism Check that the

lock release button on the selector lever operates properly
and smoothly On a fairly steep hill check that your vehicle
i s held securely with the selector lever in the "P" wsition
without aDDlvina anv brakes

UNDER THE HOOD AND VEHICLE

The maintenance items listed here should be checked periodically e g each time you check the engine oil or refuel

MA-5
 GENERAL MAINTENANCE

Item Reference item in MA section

Windshield washer fluid Check that there i s adequate fluid -

in the tank

Engine coolant level Check the coolant level when the -

engine is cold

Radiator and hoses Check the front of the radiator and

clean o f f any dirt, insects, leaves, etc , that may have
accumulated Make sure the hoses have no cracks, deforrna-
tion, rot or loose connections

Brake and clutch fluid levels Make sure that t h e brake and CHECKING CLUTCH FLUID LEAKS
clutch fluid levels are between the "MAX" and "MIN" lines INSPECTING BRAKE LINES & HOSES
on the reservoir

Engine drwe belts Make sure that no belt if frayed, worn, CHECKING AND ADJUSTING DRIVE BELT
cracked or oily

Engine o i l level Check the level on the dipstick after park- -

ing the vehicle on a level spot and turning off the engine

Power steering fluid level Check the level on the dipstick 0 CHECKING POWER STEERING FLUID LEVEL
when the fluid is cold and t h e engine is turned off

Automatic transmission fluid level Check the level on the CHECKING AUTOMATIC TRANSMISSION
dipstick after putting the selector level in "P" with the FLUID LEVEL
engine idling

Exhaust system Make sure there are no loose supports, 0 INSPECTING EXHAUST SYSTEM
cracks or holes If the sound of the exhaust seems unusual
or there is a smell of exhaust fumes, immediately locate the
trouble and correct it

Underbody The underbody is frequently exposed to corro-

sive substances such as those used on icy roads or to control
dust It is very impOrtant to remove these substances, other-
wise rust will form on the floor pan, frame, fuel lines and
around t h e exhaust system. At the end of winter, the
underbody should be thoroughly flushed with plain water,
being careful to clean those areas where mud and dirt can
easily accumulate.

Fluid leaks Check under the vehicle for fuel, oil, water or 0 CHECKING CLUTCH FLUID LEAKS
other fluid leaks after the vehicle has been parked for a 0 INSPECTING MANUAL TRANSMISSION O I L
while. Water dripping from the air conditioner a f t e r use i s 0 INSPECTING AUTOMATIC TRANSMISSION FLUID
normal. If you should notice any leaks or gasoline fumes 0 INSPECTING DIFFERENTIAL GEAR OIL
are evident, check for t h e cause and correct it immediately. 0 INSPECTING FRONT AXLE AND SUSPENSION
PARTS
0 INSPECTING REAR AXLE AND SUSPENSION
PARTS
0 INSPECTING BRAKE LINES & HOSES
0 CHECKING POWER STEERING LINE & HOSES

MA-6
 kmlmils Month

ENGINE A N T I FREEZE- - , -1--I-- 4- -1 - t - - W I N D S H I E L D A N D REAR

WINDOW WASHER F L U I D
COOLANT
-/---l--]--t-]--
w-1
--I-
POWERSTEERINGFLUID

FRONT WHEEL -ENGINE OIL

(Except turbocharger engine)
BEARING GREASE -
BRAKE F L U I D -
- - @) O I L FILTER
*
--MANUAL TRANSMISSION

--AUTOMATIC
TRANSMISSION

DIFFERENTIAL
GEAR O I L
-

* Maintenance under severe driving condittons @ Replace at the first 011 change After that. replace
whsather conditions or in areas where ambient 011 filter every second engine 011 change

z temperatures are either extremely low or extreme

ly high, the filter might becomeclogged In such
tl
h)

:
 ENGINE MAINTENANCE
Checking Drive Belts Replacing Air Cleaner Filter-

1 Inspect for cracks, fraying, wear or oil adhe- The viscous paper type air cleaner filter does not
sion Replace if necessary require any cleaning operation between renewals.
The belts should not touch the bottom of the
pulley groove.
2 Check drive belt deflections by pushing middle
between pulleys
Adjust if belt deflections exceed the limit.
0 VG3OE engine (without turbocharger)

Power steering

Alternator pulley
SMA779A

Water pump pulle

SMA777A
VG30ET engine (with turbocharger)

Checking Vapor Lines

1. Visually inspect vapor lines for proper attach-

ment, cracks, damage, loose connections,
chafing and deterioration
2. Check vacuum relief valve for clogging,
sticking, etc

Aw conditioner 16 9-11 7-9

compressor 10 63) (035.0431 (028 - 0 351
Power steering 21 13-16 10-13
oil pump (083) (051 - 0 6 3 1 ( 0 3 9 - 0 5 1 1
Applied pushing force 98 N (10 kg. 22 Ibl

MA-8
 ENGINE MAINTENANCE
Checking Fuel System Replacing Fuel Filter

Check fuel lines and tank for proper attachment, Before removing fuel filter, release fuel pressure
leaks, cracks, damage, loose connections, chafing from fuel line to eliminate danger.
and deterioration 1 Start engine
2 Remove luggage floor mat
3. Disconnect fuel pump harness connector with
engine running

SMA803A

CAUTION. SEF7148
a. Do not reuse fuel hose clamp after loosening
b. Tighten high pressure rubber hose clamp so 4. After engine stalls, crank engine two or three
that clamp end is 3 m m (0.12 in) from hose times t o make sure that pressure is released
end or screw position (wider than other 5 Turn ignition switch off and connect fuel
portions of clamp) is flush with hose end. pump harness connector
Tightening torque specifications are the same 6 Loosen fuel hose clamps
for all rubber hose clamps.
When tightening hose clamp, ensure that screw
does not come into contact with adjacent
parts

SMA780A
10-1dNm
IO 10 -0.15 kgm. 7 Replace fuel filter.
0 7 - 1 1 h-lbl
Do not reuse fuel hose clamps.
SMAS04A
Be careful not t o spill fuel over engine com-
partment. Place a rag to absorb fuel.
Use high pressure type fuel filter. Do not use a
synthetic resinous fuel filter.

MA-9
I
 ENGINE MAINTENANCE
Changing Ei ine Coolant

WARNING: 3 Open drain plug on right side of cylinder block

To avoid the danger of being scalded, never t o drain coolant from cylinder block.
attempt to change the coolant when the engine
is hot.
1 Before drainmg engine coolant
1) Except auto air conditioner equipped models
Slide temperature control lever t o "HOT"
position

SMAJ81 A

2) Auto air conditioner equipped models 4 Close drain plug and drain cock securely Then,
Turn ignition switch "ON" and set temperature fill radiator with water and warm up engine
a t maximum 5 Stop engine and wait until it cools down.
Then turn ignition switch "OFF". 6. Repeat procedure from step 2 through step 5
two or three times.
7 Drain water and fill radiator and engine with
new coolant up t o filler opening Follow
instructions attached t o anti-freeze container
for mixing ratio of anti-freeze t o water.
Slowly pour coolant through coolant fryer neck
t o allow air in system t o escape.
SMA782A
8. Fill reservoir tank up t o "MAX" level Then
close radiator cap.
2 Open radiator cap and drain plug t o drain
9. Run the engine a t approximately 2,000 rpm
engine coolant.
for about one minute.
IO. Stop the engine and after it cools down, refill
the radiator and engine with coolant up t o the
filler opening. Fill the reservoir tank with
coolant up t o "MAX" level.
Coolant capacity:
VG30E engine
10.5 P (11-1/8 US qt, 9-1/4 Imp qt)
VG30ET engine
11.0 P (1 1-5/8 US qt, 9-5/8 Imp qt)

SMA703A

MA-10
 ENGINE MAINTENANCE
Changing Engine Oil and Oil Filter

1 Warm up engine, and check for oil leakage Start engine Check area around drain plug and
from engine components oil filter for any sign of oil leakage.
2 Change engine oil and oil filter Run engine for a few minutes, then turn it off
After several minutes, check oil level
Oil capacity:
With oil filter
4.0 p (4-1/4 US qt, 3-1/2 Imp qt)
Without oil filter c---l
Oil'level
011 levelshould be maintained
3.3 2 (3-1/2 US qt, 2-7/8 Imp qt) within this
IO range

SMA786A

-
29 39 N m
* Loose"
SMA785A
(3 0 . 4 0 kg-m, 22 .29 ft-lbl

a. Be careful not t o burn yourself as engine oil

is hot.
b. Be sure to clean drain plug and install with
washer.
c. Before installing new oil filter, wipe oil filter
mounting surface on cylinder block, and
smear a little engine oil on rubber seal of oil
filter.

d. When installing oil filter, DO NOT use a

wrench t o tighten the filter.
Hand-tighten ONLY
e. Use recommended engine oil.

MA-I1
4
 ENGINE MAINTENANCE
Checking and Replacing Spark Plugs

CHECKING AND REPLACING SPARK PLUGS

1 Disconnect spark plug wire a t boot Do not 4. Check spark plug gap
pull on the wires
Slde elecrrode

Gap
-
1 0 . 1 1 mm (0 039 0 043 in)

2. Remove spark plugs with spark plug wrench. VG30E VG30ET

3. After cleaning spark plugs, inspect insulator
Standard type BCPRGES-11 BCPRGE-11
for cracks or chips, gasket for damage or
deterioration and electrode for wear and Hot type I BCPRSESI 1 BCPR5E-I 1
burning. If they are excessively worn, replace
~~~~

Cold type BCPR7ES-11 BCPR7E-11

with new spark plugs.

MA-1 2
 ENGINE MAINTENANCE
Checking and Replacing Checking Ignition Wires
Spark Plugs (Cont’d)
1. Check the high tension wires for cracks,
5 Install spark plugs Reconnect high tension damage, burned terminals and proper f i t
cables according to Nos indicated on them. 2. Measure the resistance of the high tension
0. Spark plug wires, by shaking it and checking for intermit-
20 - 29 N m tent brakes
(2.0 - 3.0 kg-m, 14 - 22 ft-lb)

SMA789A

M A - I3
 ENGINE MAINTENANCE
Checking idle Speed (VG30E engine)

Preparation
Engage parking brake and lock both front and rear wheels with wheel chocks.
Turn off air conditioner and headlamps.
Keep front wheels straight ahead.

WARNING:
a. Depress brake pedal while accelerating the engine to prevent forward surge of vehicle.
b. Inspection should be carried out while shift lever IS in "D" position on automatic transmission equipped
models.
c. After inspection and adjustment have been made, shift the lever t o "N" or "P" position.

c START
I 1
Start engine and warm up untgl water
temperature Indicator poinrs t o middle of

I
To harness
Stop engine and
4
anach adapter harness
between ignmon coil primary winding
terminals and harness connector Then set

timer under no-load, then run engine a t

+
Stop engine and connect idle UP solenoid
harness connector

Dismnnm adapter harness Connector and

connect ignition coil harness connector io

END
(-

MA-I4
-
 ENGINE MAINTENANCE
Checking Exhi 1st Gas Sensor

48,000 krn (30,000 miles) OR 24 MONTHS

SERVICE
Exhaust gas sensor should be checked after 48,000
km (30,000 miles) or 24 months of operation
After vehicle has been operated for 48,000 k m
(30,000 miles), exhaust gas sensor warning lamp
will come on to indicate that sensor should be
inspected

Digital type

After inspection, disconnect warning lamp harness

connector so that warning lamp will not come on
thereafter.

SMA792A

MA-1 5
.-I
 ENGINE MAINTENANCE
Checking Exhaust Gas Sensor (Cont'd)

Preparation
When checking exhaust gas sensor, make sure that the following are in good order
0 Battery
Engine oil and coolant levels
E C C S. components
E.C C S. harness and connectors
0 Hoses
Oil filler cap and oil level gauge

Checking procedure

START

S t a n engine and warm UP until water

temperature indicator Points IO middle
of gauge

+
I

Run engine a t about 2.000 rpm for a b u t

2 minutes under noload
I

E C C S control unit is turned fully

referring to MIXTURE R A

MA-16
 CHASSIS AND BODY MAINTENANCE
Checking Exhaust System -Checking Clutch Fluid Level-

Check exhaust pipes, muffler and mounting for If fluid level is extremely low, check clutch system
proper attachment, leaks, cracks, damage, loose for leaks
connections, chafing and deterioration

W SMA211A

Changing Clutch Fluid

Refill with recommended brake fluid "DOT

-Checking Clutch Operation - 3"
Do not reuse drained brake fluid
Check clutch pedal height, free travel and smooth Be careful not t o splash brake fluid on painted
omration areas.
Drain the fluid in the air bleeder valve

Floor carpet

Dash insulator

H Pedal free height

A Pedal free travel
SCLOO9
SMA558A

Pedal free height "H":

195.205 mm (7.68 - 8.07 in) Refill until the new fluid comes out in the air
Pedal free travel "A": bleeder valve
~ -
1 3 rnrn (0.04 0.12 in) Use same procedure as in bleeding hydraulic
If necessary, adjust clutch pedal free height and system to refill the fluid
pedal free travel. Refer to section CL Refer to section C L

MA-I7
,
 CHASSIS AND BODY MAINTENANCE
Checking Clutch System Checking M/T Oil

Check clutch fluid lines for proper attachment, 1. Check manual transmission for signs of leakage
leaks, chafing, deterioration, etc

SMA429A

2 Check oil level

SMA741A

LFiller plug

SMAl03

Never start engine while checking oil level.

Changing M/T Oil

Drain plug

Oil capacity:
FS5W71C and BW T-5 (FS5R90A)
1.9 Liters (4 US pt, 3-3/8 Imp pt)

MA-1 8
 CHASSIS AND BODY MAINTENANCE
L/T Fluid

1 Check automatic transmission for signs of 3 Check automatic fluid condition.

leakage Check fluid for contamination to determine
condition of automatic transmission I f fluid
is very dark or smells burned, the frictional
material (clutches, band, etc ) may need re-
placement

SMA430A

2 Check under following conditions

(1) Place selector lever in "P" (PARK) position Check flwd for COntaminarlOn

and idle engine

r?
(2) Maintain fluid temperature a t 50 to 80°C
(122 t o 176'F)
(3) Add oil, if necessary
Use only A/T fluid having "DEXRON"

,w
Check fluid for smell SMA107

SMA559A

MA-19
 CHASSIS AND BODY MAINTENANCE
Changing A/T Fluid -Checking Differential Gear Oil-

1 Drain fluid by removing oil pan 1 Check differential carrier for signs of oil
2 Replace gasket with new one leakage
3 Refill with fluid and then check fluid level

Oil capacity:
7.0 liters (7-3/8 US qt, &1/8 Imp qt)

SMA432A

o
2 Check oil level.

Checking Propeller Shaft

Check propeller shaft for damage, looseness or

grease leakage.

Check iwrnal far ,

T-
wear or damage

4
Check rube surface for
~ ~~

dents or cracks
Check tightening torque

SMA269
-Changing

- Differential Gear Oil-

SMA257A

SMA363A

Oil capacity.
1.3 Liters (2-3/4 US pt, 2-1/4 Imp pt)

MA-20
 CHASSIS AND BODY MAINTENANCE
Checking Front Axle and Front Suspension Parts

Check axle and suspension parts for looseness, (3) Check axle and suspension parts for wear,
wear or damage. cracks or damage.
(1) Shake each front wheel 0 Check strut (Shock absorber) for oil leakage
or damage

SMA525A

SMA113

(2) Retighten all nuts and bolts t o the specified

torque
Check suspension ball joint for grease leakage
Refer t o section F A for tightening torque
and ball joint dust cover for damage

SMA614

SMA7ZJA

SMA615

MA-21
LL
 CHASSIS AND BODY MAINTENANCE
Checking Front Wheel Checking Rear Axle and
Bearing Grease Rear Suspension Parts

0 Check that wheel bearings operate smoothly, 0 Check axle and suspenslon parts for looseness,
as well as axial end play and grease leakage wear or damage
(1) Shake each rear wheel

Smooth turn

0 mm (0 ,"I
v SMA724A
SMA525A

If necessary, adjust wheel bearing preload Refer

t o section FA. (2) Retighten all nuts and bolts t o the specified
torque.
Refer t o sectlon RA for tightening torque.

MA-22
.
 CHASSIS AND BODY MAINTENANCE
Checking Rear Axle and ,Checking Front Wheel Alignment -
Rear Suspension Parts (Cont'd)
PRELIMINARY INSPECTION
(3) Check axle and suspension parts for wear, Tire pressure
cracks or damage Wheel bearing axial play
0 Check shock absorber for oil leakage or dam- Suspension ball joint
age Steering gear housing looseness a t frame
Steering linkage and connections
Shock absorber operation
Tighten each front axle and suspension parts
Measure vehicle height (Unladen).
The vehicle must be on a level surface both
fore and aft, and transversely.
Repair or replace the damaged portion or parts
"U nIaden "
Fuel tank, radiator and engine oil tank all full
Spare tire, lack, hand tools, mats in position
- SMA726A
CAMBER, CASTER AND KINGPIN
INCLINATION
Camber, caster and kingpin inclination are preset a t
factory and cannot be adjusted
Camber.
-35 t o 55'
Caster :
5"50- 7 " 3 Q
Kingpin inclination:
12"15' - 13"45'

--Checking Drive Shaft TOE-IN

1 Mark a base line across the tread
Check boot and drive shaft for cracks, wear, dam-
age or grease leakage.

After lowering front of vehicle, move it up and

SM A743 A down to eliminate friction.

MA-23
4
 CHASSIS AND BODY MAINTENANCE
Checking Front Whe Alignment (Cont'd)

2 Measure toe-in FRONT WHEEL TURNING ANGLE

Liner parallel t o a Rotate steering wheel all the way right and
center line of body-
left, measure turning angle on inner wheel

Toe-in = A -8

Front SMA124

Toe-in:
1 - 3 mm (0.04. 0.12 in) SMA127
6-16 Turning angle.
Full turns
3 T o w n can be adjusted by varying the length Inside
of steering side rods 35" - 39"
Outside
27" 31" ~

Toe-out turn (Insideloutside):

22"30/20"

If it is not within speclfication, check rack

stroke.
Refer t o section ST

Rack stroke

SMA727A

"A" standard dimension:

37.5 mm (1.476 in)
r Rack

Tie-rod inner
i. socket
Tie-rod inner socket
\ ,Rack -1
inner rocket Unit m m (in)
SST274A (Cvlander end housing ndel SST223A

MA-24
.
 CHASSIS AND BODY MAINTENANCE
Checking Rear nee1 Alignment

PRELIMINARY INSPECTION 2 Measure toe-in

~ ~ n parallel
e r to
0 Tire pressure. center Ime of body-
0 Wheel bearing axial play
0 Shock absorber operation.
0 Tighten each rear axle and suspension part
0 Measure vehicle height (Unladen)
The vehicle must be on a level surface both
fore and aft, and laterally
0 Repair or replace the damaged portion or parts

"Unladen" Toe-in = A - B

Fuel tank, radiator and engine oil tank all full

,
Spare tire, jack, hand tools, mats in position Front 8 SMA124

Toe-in:
CAMBER
-2 to 2 mm (-0.08 t o 0.08 in)
Camber is preset a t factory and cannot be adjusted
3 Toein can be adjusted by inside of rear arm
Camber: bushing pins
-1"55'tO -25'

TOE-IN
1. Mark a base line across the tread

Tobl" TObOltl
Max 9 6 10 3781 Max 9.6 (0.378)

SMA123

Unit

When performing toe adjustment, always set the

cams in the same position on the right and left rear
arm bushing pins.

MA-25
l_, ,
 CHASSIS AND BODY MAINTENANCE
-Checking Brake Fluid Level Checking Brake Booster
and Leaks Vacuum Hoses, Connections
and Check Valve
If fluid level is extremely low, check brake system
for leaks Check vacuum lines connections and check valve
for proper attachment, air tightness, chafing and
deterioration

I
r B r a k e booster

Changing Brake Fluid

0 Refill with recommended brake fluid "DOT

3".
Do not reuse drained brake fluid.
Be careful not to splash brake fluid on painted
areas.
1 Drain brake fluid in each air bleeder valve.
Checking Brake System

Check brake fluid lines and parking brake cables

for proper attachment, leaks, chafing, abrasion,
deterioration, etc

SMA26IA

2 Refill until new brake fluid comes out of each

air bleeder valve
Use same procedure as in bleeding hydraulic
system t o refill brake fluid
\v
Refer t o section BR SMA732A

MA-26
 CHASSIS AND BODY MAINTENANCE
Checking Disc Brake Checking Foot Brake
Pedal Operation
Check condltlon of disc brake components
0 Check brake pedal free height, depressed height
Rotor Condition and thickness and smooth operation

SMA733A
h Pedal free height
H Depressed height Dash floor panel

Caliper Operation and leakage

Pedal free height "h":

-
M/T model 182 192 mm (7.17 - 7.56 in)
-
AlT model 184 194 mm (7.24 - 7.64 in)
Depressed height "H":
More than 90 mm (3.54 in)

If necessary, adjust pedal heights

Refer to section BR

SMA?34A

Pad Wear or damage

MA- 27
 CHASSIS AND BODY MAINTENANCE
Checking Parking Brake Checking Tire Condition

Pull lever with specified amount of force TIRE CONDITION

Check lever stroke and smooth operation 0 When tires wear and tread wear indicators
appear, replace them with new ones

. Pullmg force
196 N I20 kg. 44 Ibl

Tread wear indicaror Tire iread

\' \\
\' '

Number of notches 8 - 9 WHO24

SMA436

2 Use adjuster to adjust lever stroke

0 Check tread and side walls for cracks, holes,
separation or damage.

SMAl35A

SMAS39A
3 Bend parking brake warning lamp switch plate
down so that brake warning light comes on 0 Tire valves for air leakage
when ratchet at parking brake lever IS pulled
one notch and goes out when fully released

TIRE INFLATION
Tire pressure should be measured when tire i s cold.
Tire pressure should be set t o the specifications
on the t i r e placard located in the vehicle.
 CHASSIS AND BODY MAINTENANCE
,Checking Tire Condition (Cont'd)- Tire Rotation

Abnormal tire wear Radial Tire

Correct abnormal tire wear according to the chart

Right front Right rear
shown below
Condition Probable cause

Underinflation
Corrective actton

Measure and ad-

a=-
lboth sides wear)
Incorrect wheel . just pressure
Repar. or replace
camber lone
side wear1
Hard cornering
Lack of rotation .
axle and rurpen-
IlO" parts
.Reduce speed
Rotate tires
-== Left front
4 WHEELS
Left rear

SMA73SA

Shoulder wear

.Overlnflatlon Measure and

adlust pressure
Lack of rotation Rotate tires

Center wear

.Incorrect toe *Adlust toe In

Feathered edge

Toe-in or toe out wea

rn Incorrect camber Repa~r.or replace

or carter axle and i u w m
SlO" parts
Malfunctioning R e p a r replace or,
rurpenrm If necessary.

rel"6tall
v Unbalanced wheel m Balance or replace
v Our of round Correct or replace
brake drum
Other mechantcal m Correct or replace
conditions
Uneven Wear Lack Of rotation v Rotate tires

SMA068

MA-29
 CHASSIS AND BODY MAINTENANCE
Tire Rei icement

CAUTION. (2) Slightly pull the wheel back t o properly

Different types of tires, such as bias, bias align the nuts with bolt holes in the wheel,
belted and radial tires, must not be mixed and tighten the nuts as much as possible
under any circumstances with your fingers
When replacing a tire, use a tire of the same
size

Do not use tires and wheels other than those

recommended Align nuts with bolt haler in
Do not mix tires of different brands or tread wheel and evenly tighten nuts
each one a l i t t l e at a time
patterns
When replacing standard tires with those tires
of an oprional recommended size and of
different diameter, the speedometer must be
recalibrated
To install wheel, tighten wheel nuts in criss-
cross fashion
SMAOll

(3) Tighten wheel nuts evenly with a wheel wrench

in crtss-cross fashion
Be sure t o check the wheel nuts for tightness, after
the aluminum wheel has been run for the first
1,000 km (600 miles) (also in case of repairing
f l a t tires, tire rotation, etc ).
Replace if necessary.

SMA737A

To install an aluminum wheel, proceed as

follows
(1) Snugly tighten all nuts after the wheel is
positioned

MA-30
 CHASSIS AND BODY MAINTENANCE
Wheel Nut Wheel Inspection

CAUTION Check wheel rim (expecially rim flange and

0 Three types of wheel nuts are used, one is bead seat) for rust, distortion, cracks or other
designed for use with steel wheels, one for damage
use with aluminum wheels, and one for use Examine wheel rim for lateral and radial runout,
with spare wheels. Do not mix different types using dial gauge
of wheel nuts. Lateral runout ( A ) and radial runout (B)
0 Be careful not t o smear threaded portion of Steel wheel .. Less than
bolt and nut as well as seat of nut with oil or 1 0 mm (0.039in)
grease. Aluminum wheel . Less than
0 5 mm ( 0 020 in)
For spare wheels only Difference between right and
For aluminum
wheels only left lateral runout.
Steel wheel .. Less than
0.5 mm ( 0 020 in)
Aluminum wheel Less than
For steel wheels only
0.2 mm (0.008 in)

6 B
78 -98 N m
180-100kg-m.

Ail.
5s 172 ft-lb,
SMA438

Tire Repair

CAUTION
When replacing tire, take extra care not t o damage
tire bead, rim-flange and bead seat.

Install tire, noting the following items SMA074

a. Install valve core and inflate t o proper pressure.
Check the locating rings of the tire to be sure
they show around the rim flanges on both sides Replace wheel when any of the following
b. Check valves for leakage after inflating tires. problems occurs.
c. Be sure to tighten valve caps firmly by hand a Bent, dented or heavily rusted
b Elongated bolt holes
WARNING: c Excessive lateral or radial runout
When, while tire is being inflated, bead snaps d. Air leaks through welds
over safety hump, it might break. Thus, to avoid e Wheel nuts will not stay tight
serious personal injury, never stand over tire when
inflating it Never inflate to a pressure greater than
40 psi (275 kPa). If beads f a i l to seat at that
pressure, deflate the tire, lubricate it again, and
then reinflate it. If the tire is overinflated, the
bead might break, possibly resulting in serious
personal inlury.

MA-31
 CHASSIS AND BODY MAINTENANCE
Balancing Wheels Spare Tire

This model is equipped with the Space Saver Spare

Wheel static Wheel dynamic
Cause
unbalance unbalance tire or the Foldable Spare tire
The spare tire is designed for emergency use only
Symptom
of
Wheel tramp
Wheel shimmy I t IS stored in a deflated condition
Wheel shimmy
unbalanci An inflator (canister or air pump) has been
correct,vt lalance statically Balance dynamically provided t o inflate the spare
action The spare tire can be used repeatedly for
Place balance Wheel shimmy emergency situations However, the canister must
weights here
n be replaced after each inflation
Be sure to obtain the proper size canister for spare
tire size
CAUTION:
The spare tire is restricted in driving speed up to a
maximum of 80km/h (50MPH) for short
distances and emergency use only.

INFLATION WITH APPROVED INFLATOR

1 Before changing tire, carefully read the caution
Heavy l o c a t n o n i and directions affixed on both the inflator and
L0CatlO"J
u the spare tire
Wheel shimmy
2 Remove the uninflated spare tire and the
inflator from rear compartment
SMAO7S
WARNING.
D o not inflate at this point.
3 Jack up front or rear of vehicle as required and
remove the damaged tire Then mount the
uninflated spare tire t o the axle (Tighten
wheel nuts slightly )
On aluminum wheels equipped vehicles be sure t o
use spare wheel nuts in the tool bag
The wheel nuts for aluminum wheels must not be
used on the spare tire wheel t o avoid the wheel
coming o f f the axle and causing personal injury.
4 Using Canister
(1) With tire valve a t 6 o'clock position. inflate the
spare t i r e with the canister Place tire canister
on the tire inflaction valve and push squarely
until gas can be heard entering the tire I t takes
about 3 minutes
WARNING:
The metal parts of the canister become extremely
cold during inflation and can cause frost bite.
Therefore, avoid contact with the metal, use a
glove or other means of protection.

MA-32
 CHASSIS AND BODY MAINTENANCE
Spare Til (Cont'd)

(2) To ensure complete emptying of the canister, 2 Flatten tire The spare t i r e becomes folded
hold the canister in position for one minute iqradually while deflating
after sound stops 3 Store tire in rear compartment
a If temperature is below -10°C (14OF), the
canister must be warmed on the windshield REPAIR
defroster for five t o ten minutes t o provide tire Only qualified tire experts are authorized t o
inflation dismount the spare tire from i t s rim or repair it in
b. In cold weather, the tire may not look fully any way Improper service can result in serious
.inflated Therefore, drive slowly for the first personal injury
mile, as the tire temperature rises the pressure Contact aumorized B.F. Goodrich dealers (for
will mcrease. Space Saver Spare tire) or authorized Bridgestone
or DATSUN dealers (for Foldable Spare tire) if
Using Air Compressor setvice is required.
(1) Remove the valve cap from the spare tire and
securely connect the air pump hose in i t s place
(2) Connect the power cord plug of the air pump
t o the cigarette lighter socket The spare tire
may be inflated to the recommended pressure
28 psi (200 kPa) in about 6 minutes Adjust
the tire pressure per the tire placard with tire
pressure gauge
If the air pump operation is slow, run the engine
while the air pump is operating In this case,
remove jack with the spare tire attached t o the
axle.
WARNING:
0 Do not run the engine in closed space or with
the car being jacked up
0 D o not touch the air pump with the bare hands
while it is operating for it may become quite
hot.
(3)Disconnect the power cord plug from socket
Check the tire for air leakage, and then
securely install and tighten the valve cap
5 Lower car and fully tighten wheel nuts
D o not install the wheel cover on the spare tire

DEFLATION
1 Deflate tire by depressing button on tire
inflation valve or by removing valve core
WARN1NG.
T o avoid personal injury, do n o t inhale the gas
which is vented while the tire i s deflating.

MA-33
 CHASSIS AND BODY MAINTENANCE
Checking Steering Gear Checking Power Steering
and Linkage System Fluid and Lines

Check fluid level, when the fluid i s cold

SM A130A
SMA750A

Steering gear
Check lines for proper attachment, leaks,
(1) Check gear housing and boots for looseness,
cracks, damage, loose connections, chafing and
damage or grease leakage
deterioration
(2)Check connection with steering column for
looseness
Steering linkage
(1) Check ball joint, dust cover and other compo-
nent parts for looseness, wear, damage or
grease leakage
(2)Check any missing parts (cotter pins, washer,
etc )

S M A7 39A

MA-34
 CHASSIS AND BODY MAINTENANCE
Body

LUBRICATING LOCKS, HINGES AND HOOD LATCHES

CHECKING SEAT BELTS, BUCKLES, RETRACTORS, ANCHORS AND ADJUSTERS

Check anchors for loose mounting

CAUTION
1 If the vehicle IS collided or over
turned, replace the entire belt
assembly, regardless of nature of
accident
2 I f the condition of any compo-
nent of a seat belt isquestionable.
do not have seat belt repaired,
but replaced as a belt assembly
3 I f webbmg IS cut. frayed. or
damaged. replace belt assembly
4 Do not spill drinks. 011 etc on
inner lap belt buckle Never 011
tongue and buckle
5 use a NISSAN genuine seat belt
assembly
Check buckler and
Anchor bolt tongues for function
24-31Nm Fronts a t belt when buckled and Rear Seat belt
(2 4 . 3 2 kg-m, 17 - 23 ft-lbl released SMA443

MA-35
 SERVICE DATA AND SPECIFICATIONS (S.D.S.)
Engine Maintenance -Chassis and Body Maintenance-

INSPECTION AND ADJUSTMENT INSPECTION AND ADJUSTMENT

Clutch
Unlt mm 11nI
Used belt deflection st deflec.
Limit
Adlusted TIon
new belt
Of Pedal height "H" I 195 - 205 I7 6 8 . 8 071
deflecraon
Pedal free Play "A" 1 - 3 I O M - 0 121

Alternator

Front axle and front suspension

Arr conditioner I 16 I 9-11 7-9 I
compressor (0631 1035 0431 ( 0 2 8 - 0 3 5 1
21 13.16 10-13 Wheel bearmg preload
Power steering 011 pump IAr measured a t wheel hub bolt1 6 86.14 61
10831 1051 .0631 ( 0 3 9 - 0 5 1 1
ADDlted pushtng force I 98 N 110 kg, 22 Ibl

Oil capacity unlt

~~

P IUS qt. Imp qtl

With used parts N Ikg, Ibl 1 1 6 7 . 7 75
I O 1 7 - 0 7 9 . 0 3 7 - 1741

VG30E & VG30ET Wheel alignment IUnladenI

Camber degree -35' to 55'
Wlth 0 4 1 falter 4 0 (4-1/4, 3-1/21
Wtthout 0 0 1 filter 3 3 13-1/2. 2 7/81 Caster degree 5*50.7"30

Kingpin mclination degree I 12'15'- 13'45

Coolant capacity Unlt &? IUS qt. Imp qtl

VG30E 1 0 5 111-1/8, 91/41

degree I 6'- 1 6

Side lip IReference datal

Out 3 (00361 - In 3 (00361
mm/m l i n / f t l

Spark plug Standard side rod length "A"

37 5 I 1 476)
mm bnl
I VG30E I VO3OET

standard iype BCPR6ES.11 BCPR6E-11 Front wheel turning angle

Toe-out turns
Hot type BCPRSES.11 BCPRSE-11
Inner wheelIOufer wheel
Cola woe BCPR7ES.11 BCPR7E-11 degree 22"30'/20'
Plug uaD I 1 0 - 1 1 mm 1 0 0 3 9 - O W 3 in1
Full turns
Inner wheel degree 35" .39"

Outer wheel degree 27" .31'

* On power steering models, wheel turning force la1 circumference

afsteeringwheellof98-147NI10-15kg.22-33lblwith
engtne at idle

altitude I 20*2'/650t50 I 20t2'/650f50

condmon Rear axle and rear suspension
VG30ET I 20 f 2"/700 f 50 I 20 + 2'/650 t 50
Camber degree I -1-55' fa -25

TIGHTENING TORQUE Toe-," mm (4") I -2 to 2 1-0 08 to 0 081

U"lt Nm kg-m ft-lb

Or1 pan drain plug 29-39 30-40 22-29

Spark plug 20-29 20-30 14-22
Fuel hme clamps 10-15 010-015 07-11
 SERVICE DATA AND SPECIFICATIONS (S.D.S.)
Chassis and Body Maintenance (Cont'd)

-+---
Brake TIGHTENING TORQUE
Unit mm ( m i
Unit N m kg-m ft-lb
CL28V 2 0 10 0791
Clutch
Pad wear limit CL14H 2 0 10 0791 Pedal stopper lock nut 9 1 - 11 8 093.12 67-87
Clutch switch lock nut 12 - 15 12-15 9-11
Rotor repair limit Master cyhnder push 8 . 12 08-12 58-87
CL14H 9 0 (03541 rod lock nut

Pedal free hetght "h" Manual transmission

Mi7 model 182.192 (7 17.7 56) Drain and filter plugs
FS5W71C -
25 34 25-35 18-25
FS5R90A 20.34 20-35 14-25
Pedal depressed height Differential carrier
[Under force of 490 N 150 kg. More than 90 13 541 Drain and flller plugs 39 - 59 4-6 29 - 43
110 Ibl with englne running1
Front axle and front
Parklng brake S"Spe"Sl0"
[at pulling force Side rad lock nut 14.17 14-17 10-12
196 N 120 kg. 44 Ibll
Brake
Number of notches 8-9
Air bleeder value 7-9 07-09 51-65
Stop lamp swmh 12-15 12-15 9-11
lock nut
Wheel and tire Brake booster input 16 - 22 16-22 12-16
rod lock nut
Tire inflation
Wheel and tire
Proper tire pressures are shown on the tire placard affixed Wheel nut 78.98 80.100 58-72
to the driver's side center Dillar of vehicle.

80 km/h 150 MPH)

Spare tire C78-14
28 psi 1200 kPa1

pressure should be checked when tires are COLD

T~re

Wheel rim lateral and

radial runout
mm 11nl
1 Less than 1 0 10 0391'1
0 5 (0020)*2

Difference between right Less than 0 5 (00201'1

mm (In1
and left lateral runout 0 2 10 0081'2

Wheel balance
IMaximvm allowable gr 102) 10 10 35)
unbalance a t rim flange1

Tire balancing weight gr 1oz)

I 5-601018-2121
S p m n g 5 10 181
I
* 1 Steel wheel *2 Aluminum wheel

MA-37
 SPECIAL SERVICE TOOL

Tool number
Tool name
(Kent-Moore No I

EG11150000 Ignition coil adapter harness

( - )

MA-38