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Premium Commercial Coatings

PCC135 Series - 3.5 VOC Acrylic Enamel Factory Packaged Colors Product Data Sheet

PRODUCT DESCRIPTION
PCC Factory Packaged Colors (PCC135 Series) are two-component acrylic enamel topcoats with a 3.5 VOC level. The topcoat system is for use on properly prepared and/or primed metal surfaces. PCC135 Series colors are easy-to-use, high gloss, durable, chemical and solvent resistant coatings that can be air-dried or force-dried. The PCC135 Series is free of lead and chromate hazards. The Factory Packaged Colors are extremely versatile, cost effective products and are recommended for use on industrial applications. The PCC135 Series Acrylic Enamel also has a 1K option if such properties are desired.

TECHNICAL DATA
Max VOC With PCR10 / PCR20@ 8:2:1 3.5 lbs/gal HAPs <1.5 lbs/gal RTS Viscosity (sprayable) Gardner #2 Zahn Cup (ISO calibrated) 18-25 sec Flash point PMCC (white) 35F Coverage @ 1 mil dry (white) 800 sq. ft./gallon Recommended dry film thickness (white) 2.0-2.5 mils Volume Solids (white) 40% Gloss 60 88 20 78 DOI Very Good Pencil Hardness at 48 hours HB at 2 weeks H Performance after one-week air dry - Impact resistance (80 inch-pounds) Direct 120 Reverse 120 - Flexibility (1/8 conical mandrel) Pass - Solvent resistance (10 double rubs) (MEK/Xylene/Gasoline/Diesel/Oil) No effect - Chemical resistance (24 hr. covered contact) 10% Hydrochloric acid Effect 10% Sulfuric acid Slight effect 10% Sodium hydroxide Slight effect Gasoline No effect Motor Oil No Effect Antifreeze Effect - Salt spray resistance -250 hrs* 1/8 creepage - Humidity resistance - 100 hours* Slight Haze * Over properly treated and primed metal

SUITABLE PRIMERS
All Premium Commercial Coatings Primers / Sealers / Epoxy Primers PIP100 White Epoxy Primer PIP101 Black Epoxy Primer PIP102 Gray Epoxy Primer PIP103 Red Oxide Epoxy Primer PIP200 White Urethane Primer PIP201 Black Urethane Primer PIP202 Gray Urethane Primer The following properly prepared or pretreated metals: Cold Rolled Steel Hot Rolled Steel 5052 Aluminum

MIXING
1. 2. 3. Stir or shake PCC135 series thoroughly before mixing. Mix by volume, 8 parts color with up to 2 parts of PCR10 / PCR20 reducers 1 part of PIH50. Stir thoroughly and strain before use Pot life: 4 hours @ 70F. Pot life: 3 hours @ 70F. with Accelerator (PCC440 / PCA200) Pot life: Unlimited without hardener

(Optional 1K Mix Ratio)

+
8 parts Color

+
Up to 2 part Exempt Reducer PCR10 / PCR20 1 part 1 part PIH50 PIH50 4 parts Color

+
Up to 1 part Exempt Reducer PCR10 / PCR20

3.

To speed cure time of the 1K product, add up to 8 ounces of the PCC440 Drier per sprayable gallon. To speed cure time of the 2K product, add up to 8 ounces of the PCA200 Accelerator per sprayable gallon. Refer to Drying Schedule section for details about cure times with PCC Drier PCC440 / PCA200.

Premium Commercial Coatings


PCC135 Series - 3.5 VOC Acrylic Enamel Factory Packaged Colors Product Data Sheet APPLICATION
Overall
1. 2. 3. Adjust air pressure at the gun to 55-65 psi Conventional Pressure Feed (adjust pot pressure to 8-15 fluid ounces per minute delivery). For Conventional Pressure Feed, apply 2 medium coats at a gun distance of 8-10 inches. Spray to hiding. For HVLP, apply 1 full wet coat with 50% overlap, applying the second coat in a cross-coat method. Recommended dry film thickness is 2.0-2.5 mils. Clean spray gun immediately after use with Gun and Equipment Cleaner. HVLP Apply 1 full wet coat With 50% overlap. Conventional Pressure Feed Apply 2 medium coats. Allow each to become hand slick

Equipment
Fluid Tip Fluid Delivery Atomizing Air HVLP 1.4 1.5 mm 8-15 oz./min. 810 psi @ Tip Apply 1 full wet coat with 50% overlap Using a cross-coat technique Conventional Pressure Feed .070/1.8 mm 8-15 oz./min. 55 - 65 psi @ Gun Apply 2 medium coats

DRYING SCHEDULE
Dry times are based on dry film thickness of 2.0 - 2.5 mils; thicker films will extend drying times. Air dry times @ 75F and 50% Relative Humidity:

- Dust free - Tack free - Tape free - Nib Sand Force dry times: Temperature 140F 160F 180F

Unaccelerated 2 hours 3 hours 4 hours 8 hours

Accelerated Up to 8 oz. PCC440/PCA200 per sprayable gal 1 hour 2 hours 3 hours 4 hours

Tape Free Unaccelerated 80-120 minutes 60-80 minutes 45-60 minutes

Tape Free with 8 oz. PCC440/PCA200 per sprayable gal 60 minutes 45 minutes 30 minutes

NOTES
Decals may be applied after air-drying 72 hours at 75F. Lower temperatures, heavy film thickness, poor air movement, thick decals, foil-based decals, etc., will extend the 72 hour dry time before decals may be applied. Infrared Recommendation: 10 min. on low for flash and 20 min. on high until firm. Lamp should be no closer than 36 inches. Recoat before 8 hours or after 48 hours to prevent lifting. Any PCC135 Series color can be recoated with itself before 8 hours or after 48 hours and up to 2 weeks after initial application. After 2 weeks sanding is required.

PERSONAL PROTECTION
Read all label directions before use Refer to MSDS for specific information Wear a NIOSH approved organic vapor respirator when mixing and applying. Wear a NIOSH approved dust particulate mask when sanding. Wear safety glasses, coveralls, respirator and latex gloves when using product.

To learn more about Premium Commercial Coatings Products, call 1-800-526-6704.


MA5093 05/28/2009

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