MCOSMOS v5

MEASURING MACHINES
CMM DATA PROCESSING SOFTWARE

COORDINATE

Bulletin No. 2322

 MAKE THE MOST
O U T O F YO U R C M M W I T H
M I T U TOYO M C O S M O S v5

The well-known software suite, MCOSMOS, is recognized as the go-to

data processor for Mitutoyo's range of top-of-the-line CMMs.
Supported by an extensive lineup of optional software applications,
users have full control over a wide range of probe systems ready for
any kind of workpiece.

MCOSMOS helps you carry out all your measuring and test jobs at lightning speed, simply and safely. MCOSMOS handles large amounts of data with ease,
making it available across all the networked areas of the production chain. This streamlines the measuring process, optimizes the flow of information, and
minimizes non-conformances. The result is increased efficiency throughout the production process with significantly reduced costs.

With its specialist expansion modules, MCOSMOS can focus on your company's very specific measurement requirements. With Mitutoyo software, you are
best prepared for every imaginable 3D coordinate measurement challenge, both now and in the future with maximum flexibility.

MCOSMOS is the smart software platform from Mitutoyo, setting international standards for sophisticated 3D coordinate measurement. With MCOSMOS,
your coordinate measuring machines become efficient information centers - powerhouses of design, production, and quality control. Streamlined
measurements, as well as convenient and reliable data, are at your fingertips throughout the production process.

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 Highlights
VERSION

NEW GRAPHICAL
USER INTERFACE
Modeled with a modern design, this new
GUI improves on the previous version with a
simplified and attractive module display.

IMPROVED SEARCH FUNCTION

Designed to assist the users in their quest for
specific elements of their measuring program,
editing has become even easier when
compared to version 4.

3D TOPOGRAPHICAL VIEWS
Added in this new version of MCOSMOS, is
the possibility of using a 3D display of the
geometry and microstructure of technical
surfaces including visualized tolerance zones,
providing operators with a more detailed
overview of the workpiece.

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 TWO-POINT
SIZE OF PLANES
The function "Support of two-point size
of planes according to ISO 14405-1" gives
MCOSMOS the capability to evaluate the
two-point size of two selected planes,
which both were calculated by least squares
(Gaussian) method.

OPTIMIZED FOR LARGE CAD

FILES AND SPEED
A large amount of progress has been made
in Mitutoyo’s optimization for large CAD
files over their previous versions of software,
lowering process time and improving the
overall operation of MCOSMOS.

LOGICAL SORTED TABS

WITH RESPONSIVE RIBBONS
Toolbars are replaced by ribbon control,
including contextual tabs.

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 PartManager
Control & Command Center

PartManager is the versatile management center And most importantly, detailed documentation and
within MCOSMOS software, the control center for all archiving of data records are organized here in a simple,
measurement tasks. From PartManager, users can boot convenient, and very user-friendly way.
main program modules such as GEOPAK, GEARPAK,
CAT1000P/S, etc., or even configuration programs.

• Perfect for organizing all notes, reports, data, and images throughout the measurement process
• Visibly indicated in the parts list under the available data column
• Contains a user management system with detailed user rights and a program change history list

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System Manager
Builder & Configurator

System Manager

Extremely useful with many functionalities, the system manager shows an overview of all of the periphery used with the measuring machine.
This includes all preconditions for simulating CNC workflows in CAT 1000 down to the probe configuration.

The new tool StylusBuilder enables users to create, modify or delete their own custom stylus with ease.

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 GEOPAK
The Geometry Module

This universal geometrical measuring software delivers

high-performance multidimensional measurements.
With the ability to control your workpiece from design
to completion, its various functions make GEOPAK one
of the most powerful programs available.

Display what needs to be done for workpiece alignment

in a step-by-step format.
Features: 2 Point size of planes
• User-friendly menus & graphics
• Online/offline programming capability
• High-speed scanning of control geometry elements
• User-definable dialogues and variables for flexible programming
• Support of 4 and 5-axis technology with additional rotary tables
and probe systems
• 3D topographical view with a tolerance zone
• Automatic element recognition
• Flexible customer-specific reporting
• Pure DMISPAK format support
• Support of I++ format
Color coded program list for easy and quick program correction
• PTB-certified algorithms for geometry calculation
• FDA 21 CFR Part 11 compliant functionality:
• User and access control
• Revision management
• Forgery-proofed measurement reports (PDF Format)

Easy-to-use automatic measurement macros

Integration of text, images, and audio to guide the operator

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 4 Axis technology supporting high-speed scanning

REVO 2 PH20
5-Axis rapid scanning at any angle Rapid tactile measurements at any probe angle

QVP NON-CONTACT VIDEO PROBE SM1110 NON-CONTACT SCANNING PROBE TP200 TOUCH PROBE SP25M SCANNING PROBE SURFTEST PROBE

Multi-sensor support

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 CAT1000P
The Programming Module

CAT1000P puts an end to laborious data input,

significantly reducing the difficulty of measurement task
programming in GEOPAK. With just a few mouse clicks,
all data for measuring parts and tolerance testing can be
taken from CAD models.

Features:
• Simple measurement program creation from the CAD model
• Automatic probe change suggestions
• Automatic traverse path generation & collision avoidance
• Clear representation of the measuring points in 3D graphics
• Automatic conversion of standard surfaces in the event of CAD model errors
• Simulation of individual traversing steps & part programs
• Offline program creation for optimized machine use
• Standard interfaces: ACIS (SAT) / STEP; Non-standard interfaces: CATIA V4/ CATIA V5 / Parasolid / Pro/E / Unigraphics / SolidWorks /
Inventor / IGES / VDAFS
• All interfaces for CAT1000P can also be used with CAT1000S.
• Supported hole shape elements: Solid circles, rectangles, squares, triangles, trapeziums, hexagons, elongated holes, and teardrops.

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Graphical representation of point cloud

CAD model representation with information window containing the measurement results of the geometric elements

GD & T Wizard
The CAD model-aided dimensional and positional tolerance processing assistant, for defining tolerances and simplifying analysis.
Representation in accordance with ASME Y 14.41 standard

Analysis using GD & T Wizard

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 CAT1000S
The 3D Freeform Surface Evaluation Module

CAT1000S precisely compares solid bent surfaces with their desired setpoint entries from CAD data.
The measurement results are then displayed in easily interpreted graphics with sections color-coded based
on non-conformances.

Features:
• Simple & convenient operation
• Rapid setpoint/value comparison between entry and measurement
• Rotatable and scalable 3D representation
• Representation of non-conformances with color gradations
• Flexible & customer-specific reporting

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Surface quality can be represented via color shading on the surface of the CAD model.

Curve scanning

Supported in CAT1000S by using a Revo 2 measuring head, users can scan workpieces by clicking on the CAD model, including the
possibility of a virtual simulation of the scan path.

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 SCANPAK
The 2D Contour Evaluation Module

Quantitatively determine your desired contour and reflect this in the production process directly for optimizing
workpieces right away thanks to SCANPAK.

Features:
• Sophisticated contour evaluating and processing
• Direct integration of contours into geometric measurement programs
• Form scanning & data feedback into the CAD system/machine controls
• Graphical representation of tolerance comparison
• Flexible reporting functions
• Multi-sensor support
• Unkown 3D bodies on freeform surfaces can be digitized via the Patchscan function
• Possibility to add a fourth axis with the optional rotary tables

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MEASURLINK®
The Statistical Evaluation Module

Automatically transfer measurement results into

a SQL database directly available for monitoring,
analysis, or reporting in real-time with MeasurLink®.
Available in several modules offering you a wide
range of solutions, these can be combined for a
license package best suited to your needs.

Features:
• Scalable data acquisition, management, and analysis
• Libraries sorted by parts, routines, traceability, and many more
• Advanced analysis of inspection data
• Application of electronic signatures to data
• Navigation via self-organized tree structure
• Complete control over reporting customization
• Perform correlation studies to discover process interactions
• Large amounts of data can be quickly sorted via a filtering function
• Specification adjustments are backed up under a “revision history”

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 MAFIS Express
The Airfoil Inspection Module

MAFIS stands for 'Mitutoyo Airfoil Inspection Software' and enables the calculation of all significant bearing surface
parameters, e.g. of turbine blades on airplane engines or even pump blades. It works in association with the
MCOSMOS module SCANPAK, for the automatic scanning of workpiece forms. To begin the process, the contour
is first entered with SCANPAK, after which in a separate menu the 'bearing surface analysis' can be selected for
the evaluation of desired parameters. Using simple pictograms, all the necessary inputs can quickly be carried out.
Outputting measured values is possible both in clear lists and graphs. All MAFIS parameters are supported by the
MCOSMOS report designer, with which individualized ports can be generated with ease.

Features:
• Easy-to-use with self-explanatory pictograms
• Evaluation of all significant bearing surface parameters
• Support of all output functions of MCOSMOS*
• Contours can be entered via SCANPAK

* Output Functions: Screen output, text output, ProtocolDesigner, and MeasurLink®

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 GEAR MEASUREMENT
The Gear Measurement Modules

GEARPAK is the module in MCOSMOS specializing in the measurement and evaluation of involute gear profiles.
It is used for the rapid generation of measurement programs of gears, evaluations, and reports.

GEARPAK Cylindrical
Gears with an involute tooth shape can be measured
with GEARPAK-Cylindrical.
By inputting the gear parameters, the measurement program
is generated automatically GEARPAK-Cylindrical evaluates the
parameters and deviations for profile and flank line, pitch,
tooth thickness, space width, dimension over one or two balls, base
tangent length, radial runout, single and dual flank working test.

GEARPAK Bevel/Hypoid
GEARPAK Bevel is currently supporting the measurement
and evaluation of the following gears:
• Straight-Bevel Gear manufactured by Gleason Works Co.(Ring Gear/Pinion)
• Spiral-Bevel Gear manufactured by Gleason Works Co.(Ring Gear/Pinion)
GEARPAK Hypoid is currently supporting the measurement and
evaluation of the following gear:
• Hypoid Gear generated by Gleason Works Co.(Ring Gear [Formate,
Helixform]/Pinion)
By inputting the gear parameters, the measurement program
is generated automatically.

GEARPAK Worm
Cylindrical worms with the following flank types can be measured
with GEARPAK-Worm ZI, ZA, ZN, ZK.
By inputting the gear parameters, the measurement program
is generated automatically.

GEARPAK Express
Cylindrical gears with an involute tooth shape can be measured with
GEARPAK-Express. The modern GUI based on the 3D model of the
gear, makes GEARPAK Express extremely easy to use.
GEARPAK Express supports 4-axis nominal scanning which, in
combination with a rotary table, can reduce the measurement time
up to 50% * compared with the conventional method.
*depending on the gear size and required accuracy.

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ROUNDPAK CMM
The Roundness Testing Module

ROUNDPAK CMM is the optional roundness testing module within MCOSMOS which specializes in large workpieces
that won’t normally fit on a conventional roundness tester. It has been designed to test roundness and cylindricity in
combination with GEOPAK, perfect for evaluations and reports.

Comes with extended evaluation functions for circles, cylinders, flat surfaces, and straight lines.*

*Evaluations of the following parameters:

Perpendicularity Coaxiality and Straightness

Concentricity

Cylindricity Total run-out Flatness

Parallelism Run-out Roundness

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 QUICK LAUNCHER
The Sequencing Program

The QUICK LAUNCHER from Mitutoyo is an easy-to-operate and intelligent means of controlling measuring sequences
of all upcoming workpieces in line for measurement. This program is ideal for controlling and making full use of the
coordinate measuring machine without interruption.

Features:
• Simple and secure part program selection
• Controllable measuring sequence for several workpieces
• Supports barcode scanners
• Activates loading and unloading systems
• System for identifying users can be selected*
• List of last measurements displayed with color-coded statuses
• Direct access to complete test reports relating to last measurements

* Identification systems: PIN code, barcode cards, magnetic cards, chip code systems, etc.

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AUTOMATION PACKAGE

Standard in MCOSMOS v5, the Remote Manager enables

CMMs to be smart factory ready.
Scan the QR- Code
for our demo video
The Remote Manager in MCOSMOS handles the
communication with external devices such as robots.
Several digital I/O and Fieldbus cards are supported to set
up all of the necessary I/O communication needed for a
smooth integration of your CMM in automated systems.

Custom Measuring Cells | How to Make Your Factory Smart

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 ProtocolDesigner
The Document Creation Tool

A standard tool within MCOSMOS, the ProtocolDesigner effortlessly lets you draw up new or adapt existing
personalized forms for GEOPAK, CAT1000S, MAFIS, and ROUNDPAK. This includes the modification using your own
ideas, to implement variables, fields, tables, logos, etc.

Features:
• Personalised form creation for GEOPAK and CAT1000S, SCANPAK, MAFIS, and ROUNDPAK CMM
• Incorporation of images including CAD models, or element graphs
Export Methods:
• Easy Excel exports
• Text exports into a CSV file
• TIFF and multi-TIFF export
• PDF export
• ANSI or ASCII export
• HTML/MHTML export
• JPG, BMP, and EMF export

* Identification systems: PIN code, barcode cards, magnetic cards, chip code systems, etc.

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Fixture Builder
The Fixture Assembly Tool

The Fixture Builder Software from Mitutoyo allows you to quickly and easily create virtual CAD models of the clamping
fixtures needed for your workpiece. This software can be operated both automatically and manually, for both speedy
and specialized setups.

Features:
• Quick and easy compilation of tensioning elements
• Supports eco-fix elements
• Automatic listing of used components
• Provides the CAD model for CAT1000 offline programming
• Work-piece import interfaces: ACIS (*.sat), Iges (*.igs) and Step (*.stp)
• Export formats: Hoops file (*.hsf), Autodesk (*.dwf), 3-D PDF (*.pdf), and ACIS Files (*.sat)

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 Software packages and expansion modules to meet
every requirement
With this sophisticated modular software system developed by Mitutoyo, you have the ability to select software packages
and expansion modules based on your needs.

Primary features offered in our

software packages 1 BASIC 2 SUPER 3 ULTRA

PartManager
The command center that boots and manages the MCOSMOS
software package. Includes: ProtocolDesigner, ProbeBuilder,
DialogDesigner, user management, manager program (unmanned shift).

GEOPAK
For easy parts program generation (online/offline) for measuring geometrical
elements. Includes: high-speed scanning of control geometries for
continuous scanning, contact measuring heads, rotary tables are supported
as a fourth axis, user-defined dialog support (variable program creation) and
flexible reporting.

CAT1000P*
For the preparation of setpoint/actual value comparisons from
CAD model free form surfaces and measuring points.
Includes: MachineBuilder, automatic traverse path generation (animated),
collision control and flexible reporting.

CAT1000S*
For control geometry and uncomplicated parts program generation
supported by the CAD model.
Includes: MachineBuilder, automatic traverse path generation (animated),
collision control and simulation of complete parts programs.

SCANPAK
For the scanning and evaluation of workpiece contours.
Includes: Supports single point and continuous scanning measuring heads,
rotary tables as the fourth axis, variable contour tolerances, best fit, digitized
and flexible reporting.

* Standard CAD import interfaces: ACIS, STEP

Optional CAD import interfaces: CATIA V4, CATIA V5, Pro/E, Parasolid, Unigraphics, SolidWorks, Inventor, IGES und VDAFS

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 © 2022 Mitutoyo America Corporation
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Whatever your challenges are,
Mitutoyo supports you from start to finish.

Mitutoyo is not only a manufacturer of top quality

measuring products but one that also offers qualified
support for the lifetime of the equipment, backed by
comprehensive services that ensure your staff can
make the very best use of the investment.
Test Equipment Small Tool Instruments
Sensor Systems Digital Scale and DRO Systems Apart from the basics of calibration and repair,
and Seismometers and Data Management
Mitutoyo offers product and metrology training,
as well as IT support for the sophisticated software
used in modern measuring technology. We can also
design, build, test and deliver measuring solutions
and even, if deemed cost-effective, take your critical
measurement challenges in-house on a sub-contract
basis.

Find additional product literature

Mitutoyo America Corporation
and our product catalog www.mitutoyo.com
www.mitutoyo.com One Number to Serve You Better
1-888-MITUTOYO (1-888-648-8869)
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