Ansi Nema c29!17!2013 Final Watermarked
Ansi Nema c29!17!2013 Final Watermarked
17-2013
Secretariat:
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FOREWORD
(This Foreword is not part of American National Standard C29.17-2013).
Suggestions for improvement of this standard will be welcome. They should be sent by the date of its next
st
scheduled revision which is December 31 , 2016 to:
This standard was processed and approved for submittal to ANSI by Accredited Standards Committee on
Insulators for Electric Power Lines, C29. Committee approval of the standard does not necessarily imply
that all committee members voted for approval. At the time it approved this standard, the ASC C-29
committee had the following members:
TABLE OF CONTENTS
Page
TABLE
1 Tolerances ...................................................................................................................................... 2
2 Prototype Tests .............................................................................................................................. 3
3 Sample Size ................................................................................................................................... 6
4 Minimum Average Thickness of Galvanizing .............................................................................. 7
5a Class 250 Design Parameters for Horizontal Line Posts with Mounting Base and Drop Eye
Fitting .............................................................................................................................................. 9
5b Class 300 Design Parameters for Horizontal Line Posts with Mounting Base and Drop Eye
Fitting ............................................................................................................................................ 10
5c Class 350 Design Parameters for Horizontal Line Posts with Mounting Base and Drop Eye
Fitting ............................................................................................................................................ 11
FIGURES
1 Electrodes for the Voltage Test for Cores with a Diameter Greater Than 1.75 Inches ......... 12
1 SCOPE
This standard covers composite transmission line post type insulators with section lengths 41 inches (1041.4
mm) or greater made of a fiberglass-reinforced resin rod core, polymer material weathersheds and metal end
fittings as defined in this standard and intended for use on overhead lines for electric power systems.
Mechanical and electrical performance levels specified herein are requirements for new insulators
When the following American National Standards referred to in this document are superseded by a revision
approved by the American National Standards Institute, Inc., the revision shall apply.
ANSI C29.1-1988 (R2012) American National Standard Test Methods for Electrical Power Insulators
ANSI C29.11-2012 American National Standard for Composite Insulators – Test Methods
ASTM A153-1995 - ASTM Specification for Zinc Coating (Hot Dip) on Iron and Steel Hardware
ASTM D2240-95 - ASTM Test Method for Rubber Property – Durometer Hardness
ASTM G26-95 - ASTM Practice for Operating Light – Exposure Apparatus (Xenon-Arc Type) With and
Without Water for Exposure of Nonmetallic Materials
ASTM D2565-92a - ASTM Practice for Operating Xenon Arc-Type Light-Exposure Apparatus With and
Without Water for Exposure of Plastics
ASTM G53-95 - ASTM Practice for Operating Light- and Water-Exposure Apparatus (Fluorescent UV-
Condensations Type) for Exposure of Nonmetallic Materials
IEC 60707 - IEC Methods of test for the determination of the flammability of solid electrical insulating
materials when exposed to an igniting source.
3 DEFINITIONS
See Section 3 of American National Standard for Composite Insulators – Test Methods, ANSI C29.11 and
Section 2 of American National Standard Test Methods for Electrical Power Insulators, ANSI C29.1 for
definition of common terms used in this standard.
Maximum Design Cantilever Load – An optional manufacturer assigned working load rating.
General dimensions and characteristics of the insulator classes shall be in accordance with Tables 5a, 5b
and 5c. Additional sizes may be used by agreement between the user and manufacturer. Dimensions of end
fittings shall be in accordance with figures 2 through 5, or by agreement between the user and the
manufacturer.
Requirements for the shape and spacing of weathersheds are not a part of this standard.
The tolerances listed in Table 1 are allowed on all dimensions for which special tolerances do not apply. X is
the dimension in either mm or inches as noted in the column heading.
NOTE: GRADING FOR CONTROL OF RIV AND CORONA (ELECTRIC FIELD) MAY BE APPROPRIATE
FOR COMPOSITE INSULATORS.
5 MARKING
Each insulator shall be clearly and indelibly marked with symbols identifying the manufacturer, a
manufacturing date code or year of manufacture and the Specified Cantilever Load (SCL) with appropriate
units*.
NOTE: FOR CONVENIENCE IN IDENTIFYING AN INSULATOR, MARKING MAY ALSO INCLUDE THE
MANUFACTURERS’ HISTORICAL RATINGS SUCH AS REFERENCE CANTILEVER LOAD (RCL),
MAXIMUM DESIGN CANTILEVER LOAD (MDCL), MAXIMUM WORKING LOAD (MWL), OR WORKING
CANTILEVER LOAD (WCL).
6 CLASSIFICATION OF TESTS
The purpose of these procedures is to verify the suitability of the product design, materials, and method of
manufacture. The prototype tests are described in Section 7. Only one series of tests are required for each
class, as defined below.
A. The core and housing are of the same materials composition and method of manufacture as the
tested insulator.
B. The end fittings are of the same design and material, and use the same method of attachment to the
core as the tested insulator.
C. The design sheath thickness is the same or greater than the insulator(s) tested.
D. The maximum cantilever bending moment stress in the core at SCL is the same or less than that for
the tested insulator.
E. The depth and design of the connection zone of the ground end fitting (most highly stressed) are the
same as that for the tested insulator.
The prototype test report will include a drawing of the insulator tested, with applicable dimensions. These
dimensions will at a minimum include those defined for the applicable class. The prototype test will be
performed only once for the same class of insulator.
To allow for manufacturing variations, the weathershed diameter, thickness, and shape may vary up to 15%
before prototype tests must be repeated. In addition, the housing thickness and covering of the metal end
fittings may vary up to 15% before prototype tests must be repeated. Prototype testing of the insulator is not
required for a greater thickness of the weathershed and housing, or increased rod dimensions that exceed
the 15% variation limitation.
When changes in the design occur, which exceed the classification limits; prototype testing shall be repeated
in accordance with the schedule, as shown in Table 2.
NOTE: PROTOTYPE TESTING IS NOT REQUIRED FOR DESIGN CHANGES THAT INCREASE THE
THICKNESS OF THE WEATHERSHED AND/OR HOUSING.
Test descriptions:
These tests verify those characteristics of a composite insulator which depend on its size and shape. Their
requirements are given in Section 8. The design tests will be performed only once for the same class of
insulator.
These tests verify the conformance of the post insulators to the manufacturing requirements given in Section
9. The samples are selected from production lots.
These tests are for the purpose of verifying the final quality acceptance of the manufactured insulators.
These tests are performed according to the requirements of section 10.
Prototype testing is done in six parts as described in Sections 7.1, 7.2, 7.3, 7.4, 7.5 and 7.6. Each test
section shall be performed in sequence. Prototype tests are to be performed only once for each class of
insulator as defined in Section 6.1. The results will be recorded in a test report. The test report will constitute
the evidence of successful completion of the prototype tests.
Four line post insulators shall be tested in accordance with section 7.1, including all subsections of ANSI
C29.11.
7.1.2 Evaluation
At the conclusion of the low frequency dry flashover voltage test prescribed in ANSI C29.11, section 7.1.6.3,
the temperature rise of the shank section (measured immediately after the test) shall not be more than 10º C
above the ambient temperature.
Three line post insulators shall be tested in accordance with section 7.2.2, including all subsections, of ANSI
C29.11
Three insulators manufactured on the production line using the standard end fittings shall be selected.
A tensile load shall be applied to each insulator in line with the axis of the core of the insulator. The load shall
be increased rapidly but smoothly from zero to approximately 75% of the STL and shall then be gradually
increased in a time between 30 s and 90 s until the STL is reached. If the STL is reached in less than 90 s,
the load shall be maintained for the remainder of the 90 s. At the conclusion of the 90 s the load shall be
removed.
7.2.2.3 Evaluation
7.3.1 Procedure
Two insulators will be tested. The specimen length will be chosen such that the leakage distance falls
between 200 and 800 mm (7.9 to 31.5 inches) and includes at least two weathersheds. With the exception of
sample size, the test shall be performed in accordance with section 7.3 of ANSI C29.11.
7.3.2 Evaluation
The test specimens of identical design shall be assessed together. The test is regarded as passed if, on
both test specimens:
No tracking occurs:
Erosion depth is less than 3 mm and does not reach the core;
No shed, housing or interface is punctured.
The manufacturer shall test and provide information on the elastomeric materials of the insulator, as defined
in ASTM D2565, ASTM G52 or G53, that shows no indication of cracking or crazing after one thousand
hours.
Ten samples will be prepared and tested in accordance with section 7.4.1 of ANSI C29.11.
7.5.1.2 Evaluation
The time for the dye to rise through the samples by capillarity shall be more than 15 minutes.
The test shall be performed in accordance with section 7.4.2 of ANSI C29.11, except the electrodes shown in
Figure 1 shall be used.
7.5.2.2 Evaluation
No puncture or surface flashover is allowed. The current during the whole test shall not exceed 1 mA rms.
Samples of the elastomeric materials of the insulator shall be tested in accordance with section 7.5 of ANSI
C29.11. The materials shall meet the requirements of FV0 (per IEC 60695-11-10).
Design tests are to be performed on full insulators, as determined by the manufacturer, to establish an
accurate representation for the electrical capabilities of each insulator class, as described in Table 5.
One composite insulator shall be selected and tested in accordance with 8.2.1 of ANSI C29.11. Failure of the
dry flashover value to equal or exceed 95% of the rated dry flashover value, as given on the manufacturer's
drawing shall constitute failure to meet the requirements of this standard.
One composite insulator shall be selected and tested in accordance with 8.2.2 of ANSI C29.11. Failure of the
wet flashover value to equal or exceed 90% of the rated wet flashover value, as given on the manufacturer's
drawing, shall constitute failure to meet the requirements of this standard.
One composite insulator shall be selected for the critical impulse flashover test, positive, and one for the
critical impulse flashover test, negative, and tested in accordance with 8.2.6 of ANSI C29.11. Failure of the
critical impulse flashover value to equal or exceed 92% of the rated critical impulse flashover value as given
on the manufacturer's drawing, shall constitute failure to meet the requirements of this standard.
If required, an RIV test may be performed in accordance with section 8.2.8 of ANSI C29.11.
The insulator(s) shall be selected from the lot at random. The purchaser has the right to make the selection.
The insulator(s) shall be subjected to the applicable sample tests.
For lots of more than 200 insulators, the number of samples listed in Table 3 shall apply unless otherwise
agreed to by the purchaser and manufacturer.
For lots smaller than 200 insulators, the number of samples tested shall be by agreement between the
purchaser and manufacturer.
In the event of a failure of the sample to satisfy a test, the retest procedure of section 9.6 shall be applied.
The insulators in the sample shall be checked for dimensions against the dimensions on the manufacturer’s
drawing. If tolerances are not given on the drawing, the tolerances given in clause 4 shall apply.
9.3 Galvanizing Test
For ferrous end fittings and bases, three pieces representative of each type of galvanized hardware shall be
tested in accordance with section 9.6 of ANSI C29.11. Five to ten measurements shall be uniformly and
randomly distributed over the entire surface. Both the average thickness value for each individual specimen
and the average of the entire sample shall equal or exceed the value given in Table 4.
Average of Average of
Entire Individual
Sample (mil) Specimen
(mil)
Hardware 3.4 3.1
(except
nuts/bolts)
Nuts/bolts 2.1 1.7
The sample insulator shall be setup in accordance with section 9.5.1 of ANSI C29.11.
The sample insulator shall be loaded in accordance with section 9.5.2 of ANSI C29.11. The deflection of the
top cap from the approximate position before loading shall be monitored throughout the test. A pre-load may
be applied to remove hysteresis from the line post assembly, but if a pre-load is applied, the load shall be
reduced to approximately zero and deflections will be calculated from that unloaded position. During the 1-
minute hold, the deflection of the top cap (from the unloaded position) shall be monitored and shall not
change by more than 4% of the initial deflection. At the conclusion of the 1-minute hold, the load shall be
removed.
A Cantilever Breaking Load Test, if required, shall be performed in accordance with clause 9.5.3 of ANSI
C29.11. The test is passed if the CBL is greater than or equal to the SCL.
One sample insulator either randomly selected from or representing the lot shall be subjected to a specified
tensile load test in accordance with section 9.4.3 of ANSI C29.11. The maximum load shall be recorded.
The test is passed if the maximum load is greater than the STL. If the maximum load fails to meet or exceed
the STL, the retest procedure (section 9.6) shall be employed.
1
Compound loading is an active topic of research in the industry. Consult with the manufacturer regarding recommendations for
compound loading.
Every assembled insulator shall be tested in accordance with section 10.1.2 of ANSI C29.11.
Every insulator shall be subjected to a visual examination in accordance with section 10.2 of ANSI C29.11.
1
The SCL values shown represent manufacturers’ ratings for line posts manufactured with nominal 2.5 inch diameter core.
2
Metric values in parentheses ().
3
Leakage distance should be at least 27.8 mm/kV (line-to-ground).
4
Electrical values and minimum dry arcing distance given are without grading rings.
Figure 1 – Electrodes for the Voltage Test for Cores with a Diameter Greater Than 1.75 Inches
Figure 3 – Example of Blade Style End Fitting and Recommended Minimum Hole Spacing
NOTE: WHILE THERE ARE VARIATIONS OF THESE DIMENSIONS IN USE TODAY, IT IS INTENDED
THAT THE DIMENSIONS PROVIDED HERE WILL BECOME STANDARD WITH TIME AND USE.
NOTE: WHILE THERE ARE VARIATIONS OF THESE DIMENSIONS IN USE TODAY, IT IS INTENDED
THAT THE DIMENSIONS PROVIDED HERE WILL BECOME STANDARD WITH TIME AND USE
APPENDIX A
(This Appendix is not part of American National Standard C29.17-2013
but is included for information only.)
Packaging
Packaging of insulator should be such as to afford reasonable and proper protection to the insulators in
shipping and handling.
Each box or container should be marked with the number of insulators contained therein, the catalog
number, class number, or a description of the contents, and the manufacturer’s name.