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Operators Manual Control Hartline

The LHD Radio Remote Operator's Manual provides essential information for the Muckmaster™ Radio Remote Control System, including safety guidelines, commissioning, troubleshooting, and specifications for vehicle and joystick units. It emphasizes the importance of safety precautions and proper training for operators while detailing the system's unique features and components. The manual also includes a comprehensive table of contents for easy navigation through various operational procedures and maintenance requirements.

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Daniel Ojeda
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© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
26 views88 pages

Operators Manual Control Hartline

The LHD Radio Remote Operator's Manual provides essential information for the Muckmaster™ Radio Remote Control System, including safety guidelines, commissioning, troubleshooting, and specifications for vehicle and joystick units. It emphasizes the importance of safety precautions and proper training for operators while detailing the system's unique features and components. The manual also includes a comprehensive table of contents for easy navigation through various operational procedures and maintenance requirements.

Uploaded by

Daniel Ojeda
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 88

Actual product appearance may vary.

LHD Radio Remote:


Operator’s Manual

Customer: Dumas
Site:
Part Number (vehicle Unit): ASLHDM-2
Part Number (joystick Unit): ASLHDS-4

Making mining more efficient.


HARD-LINE.COM
Contents

Safety 1.0 Commissioning and troubleshooting 4.0 Bills of Material 5.0

Warnings & Precautions 1.1 Safety Considerations 4.1 ASLHDM-2 5.1


Safety Features 1.2 Terminology 4.2 ASLHDS-4 5.2
Guideline for Remote Safety & Care 1.3 Remote Control Interlocks And Timeouts 4.3 LHD RRC Options & Accessories 5.3
Troubleshooting Guide 4.4 Recommended Spare Parts 5.4
Remote Select Switch Function Test 4.5
Overview & Specifications 2.0 Park Brake Status Input Test 4.6
Neutral Status Input Test 4.7 Drawings 6.0
What Makes The Muckmaster™ Unique 2.1 Unattended Vehicle Timeout Test 4.8
Specification Sheet: Vehicle Unit 2.2 Joystick Unit Power Switch Test 4.9 ASLHDM-2 6.1
Specification Sheet: Joystick Unit 2.3 Joystick Unit Tilt Switch Test 4.10 ASLHDS-4 6.2
Wireless Specifications 2.4 Joystick Unit Switch Closure Test 4.11 ASCH-02 6.3
System Components 2.5 Control Link Test 4.12 ASLHD-JB1 6.4
 Emergency Stop Test 4.13
 Delayed Shutdown Interlock Test 4.14
Operating Procedures 3.0 Delayed Shutdown Function Test 4.15 Preventative Maintenance 7.0
Unattended Remote Test 4.16
Pre-Operation Checklist 3.1 Remote Engine Start Test 4.17 LHD Remote Audit 7.1
How to Switch from Manual to Remote Mode 3.2 Fire Suppression Function Test 4.18
Joystick Unit Operation 3.3 Throttle Test 4.19
Forward/Neutral/Reverse Function Test 4.20 Tests 8.0
Steer Function Test 4.21
Boom Function Test 4.22 Multiple Choice 8.1
Bucket Function Test 4.23 True And False 8.2
Headlight Function Test 4.24

Policies 9.0

Warranty Policy 9.1

Hard-Line Muckmaster™ Radio Remote Control System


Safety 1.0

Warnings & Precautions 1.1


Safety Features 1.2
Guideline for Remote Safety & Care 1.3

Hard-Line Muckmaster™ Radio Remote Control System


Safety 1.1

Warnings & Precautions

Danger Warning Notice

Never take your attention off a remotely operated machine unless Machine safety features that are inoperable in manual control will Welding or boosting the machine while the vehicle unit
it is stopped and both brakes are applied. also be inoperable in remote control. Always ensure proper brake is connected can severely damage the electronics. Disconnect the
application in manual and remote prior to using this equipment. antenna and machine connectors prior to welding or boosting.
This should be done in a safe flat area.
Danger
Notice (May Not be included on all models)
Never enter an area that has unsupported ground or that has Warning
been deemed unsafe for any reason. When in delayed shutdown mode, the engine will remain
Do not modify/replace any components except by the manufacturer’s running for 60 seconds and all functions will remain inoperable
specifications and recommendations. Use only parts as specified in remote until the power on the joystick unit is turned back on.
Danger by the manufacturer.

Never leave a joystick unit powered on when it is not in use. Notice (May Not be included on all models)
Falling debris may cause unintended movement. Warning
Once fire suppression mode has been activated, all functions will
Any users of this equipment should be properly trained in the remain inoperable until the joystick unit power has been turned
Danger safety precautions and dangers of using this equipment. off and then on.

Only certified Hard-Line technicians are authorized to read,


modify, or load software code into these units. Warning

Never operate this equipment if it is not functioning properly.


Danger Advise maintenance staff of any issues to be repaired.

Plugging in the vehicle unit while the cables are powered can
damage the electronics and may cause unintended movement Warning
of the machine. Make sure the key switch is always in the off
position when plugging or unplugging the vehicle unit. Only operate a remotely controlled machine in areas that have
been deemed acceptable.

Muckmaster™ Radio Remote Control System Hard-Line


Safety 1.2

Safety Features

EMERGENCY STOP DUAL VALVE BRAKE SYSTEM OPERATOR TRAINING


(May Not be included on all models)
Press down on the joystick unit emergency stop switch. The operating procedures, as outlined by the manufacturers
The machine will shift into neutral, the park and service brakes The Muckmaster™ Radio Remote Control System uses a dual valve of the RRC and machine control package, and the mine
will activate (if applicable), and the engine will shut down brake system. This means that there are two brake valves that site, must be completely understood by the operator. Machine
immediately. work independently of each other. In the event that one brake downtimes can be minimized if both operator and service
fails, the other brake can be used to safely stop the LHD. personnel have had proper training on the complete remote
control system. Training services are available from Hard-Line.
SYSTEM POWER SWITCH SHUTDOWN
PARK BRAKE VALVE
Move the joystick unit system power switch to the off position. (May Not be included on all models) DELAYED SHUTDOWN
The machine will shift into neutral, the park and service brakes (May Not be included on all models)
will activate, and the engine will shut down immediately. The park brake switch activates the park brake valve to release
the park brakes when in the released position. When the park The delayed shutdown function allows the engine to remain
brake switch is moved to the applied position, the park brake running for 60 seconds before shutting down. During this
JOYSTICK UNIT TILT SHUTDOWN valve applies the brakes. time all functions will remain inoperable in remote. This allows
the operator to safely board the machine when returning
If the joystick unit is tilted over for one quarter of a second, it to manual control without having to restart the engine.
the machine will shift into neutral, the park and service brakes will SERVICE BRAKE VALVE
activate, and the engine will shut down immediately. (May Not be included on all models)
LINK ID CHECK
The service brakes can be applied by using the service brake toggle
FIRE SUPPRESSION SHUTDOWN switch or by allowing the forward reverse joystick to return to the Every single radio that is released from factory is preset with
(May Not be included on all models) neutral position. The brakes will apply after a half second delay a unique link ID that is not field-changeable. Each radio is sold
when the joystick is in neutral or immediately when pressing the as a pair that communicates only with its mate. This means that
Pull the security pin out or lift the red guard and hold the joystick service brake toggle switch. it is impossible for two different radios to confuse controls.
unit fire suppression switch down for 3 seconds. The machine
will shift into neutral, the park/service brake will activate, the engine
will shut down immediately and the fire suppression system will NEUTRAL AND PARK BRAKE INPUTS
activate after a 3 second delay.* To reset the system, the joystick (May Not be included on all models)
unit system power switch has to be turned off and then on.
Prior to switching to remote, the operator must apply the park
* Delay may vary depending on site safety procedure and requirements. brake and shift the transmission to neutral. The Muckmaster™
will see a fault if this is not followed properly and shut down
the machine.

Hard-Line Muckmaster™ Radio Remote Control System


Safety 1.3

Guideline for Remote Safety & care

GUIDELINES TO FOLLOW FOR GUIDELINES TO FOLLOW FOR Guidelines to Follow for


REMOTE CONTROL SAFETY REMOTE CONTROL Care remote control testing

• Work with safety in mind at all times. • Never carry joystick unit by the joysticks. They are not built for Acceptable Locations For Remote Testing
such a purpose.
• Always do a pre-check of the machine for proper operation All Mine Sites - At a remote stand that has been approved
in manual and also in remote. Be sure of proper brake • Do not wash the joystick unit or vehicle unit when washing by the site.
application in manual and remote.* the machine.
Unacceptable Locations For Remote Testing
* If a problem exists in manual control it will also exist in remote control. If • Never boost or weld on the machine without disconnecting
any problems exist in manual, especially brakes, LHD must be serviced before the vehicle unit and antenna. • Near a shaft station
operating in remote control.

• Do not carry any Hard-Line RRC equipment in the bucket • Near a fuel bay
• Never turn your attention away from a remote operated of the machine.
machine unless it is stopped and the brakes are applied. • Near a battery charging station
• Do not continue to use RRC package if in ill repair and/or
• Never operate remote control equipment if you are not the RRC joystick or vehicle unit is not functioning properly. • Near an electrical sub station
trained. Advise your training department that you need Advise any maintenance staff and the equipment will
training. Training services are available from Hard-Line. be repaired. • Near a refuge station

• Never be in close proximity to machine while under • Be sure to use the proper antennas for each application. • In a garage
remote control. Make sure the joystick unit has been turned Use the 900MHz whip for the vehicle unit and the joystick
off or is in delayed shut down mode before approaching unit if it has been modified for the external antenna. • Anywhere pedestrians are present
the machine. Use 2.4GHz antenna for the video unit only.
• Anywhere other equipment is present
• Check to verify that all antenna connections are solid, center
pin is not pulled back, and that cables are in good order. Procedure For Testing A Remote Machine

• If using batteries to power joystick unit, be sure to use 1. Perform a visual check of the antenna, cabling, and valves
a fully charged battery before each shift. If using power brick
adapters, make sure power cables are in safe condition and 2. Get an operator to test the machine in manual
have not been modified in any way. Some older units operate
on 5vdc only. 3. Sit in the cab and test the machine in remote

4. Test the machine from the stand

Muckmaster™ Radio Remote Control System Hard-Line


Overview & Specifications 2.0

What Makes The Muckmaster™ Unique? 2.1


Specification Sheet: Vehicle Unit 2.2
Specification Sheet: Joystick Unit 2.3
Wireless Specifications (900MHz) 2.4
System Components 2.5

Hard-Line Muckmaster™ Radio Remote Control System


Overview & Specifications 2.1

What makes The Muckmaster™ Unique?

The Muckmaster™ Radio Remote Control System, first released Link ID Universal Design Across All OEMs
in 1997, has become the industry leader in dependability and
lower total cost of ownership. Some of the reasons for this Every single radio that is released from our factory is preset with The very first Muckmaster™ System was designed to fit any
include the following: a unique link ID that is not field-changeable. Each radio is sold make of LHD, regardless of OEM, age, or style of control.
as a pair that communicates only with its mate. This means that the mine needs only one version of the radio,
one set of spare parts, and one version of training for personnel
Designed for Mobile Industrial Equipment for all machines.
Microprocessor Based
The Muckmaster™ system was not adapted from another
industry application. Hard-Line designed the system from the Using a microprocessor based design allows the ability to easily Large Inventory
ground up to withstand the harsh underground industrial modify control parameters (only by trained and authorized
mining environment. Hard-Line technicians). These include PWM frequency, on/off Hard-Line stocks an enormous variety of boards, switches,
or PWM selection, dead-band, maximum function speed, valve connectors, hydraulic valves and fittings, as well as many other
dither, as well as many others for custom applications. custom parts. This allows for fast delivery of radios, interface
Screw Down and Locking Connectors packages, and spare parts when they are needed.
(No Card Edge Connectors)
True and Constant
All of the connectors in the Muckmaster™ radio and interface use Two-Way communications Second-to-None Reputation
screw down or locking connectors. There are no thin ribbon cables
or card-edge connectors. All of the wiring is high temperature, A control packet is sent and acknowledged 40 times per second Since the inception of the Muckmaster™, Hard-Line has changed
with strong, gold plated connections. between the joystick and vehicle units. This means that every out many competitors’ radio systems for clients. The increased
32ms, the vehicle unit, requests a control packet. The joystick reliability and lower total cost of ownership can be seen from
unit then checks all switches and joysticks and transmits their many references that are available from Hard-Line.
Fewer Parts values. No outputs are latched on. This makes for a very simple
and completely effective fail-safe design.
Utilizing fewer parts, Muckmaster™ outperforms any competitor Worldwide Service
in dependability.
Hard-Line control systems have been installed on 6 continents.
Trained personnel are available whenever and wherever required.

Muckmaster™ Radio Remote Control System Hard-Line


Overview & Specifications 2.2

SPECIFICATION SHEET: vehicle unit

FEATURES ASSEMBLY ENCLOSURE

• High-side switching Power Requirements: 8-32 VDC Material: Fiberglass reinforced polyester plastic

• Drives inductive loads directly Outputs: 24 PWM* at maximum 3A each (digital or PWM) Impact Resistance: >7Nm, EN50014

• Electronically protected against shorted loads Analog Inputs: 6 standard* Flammability: Self-extinguishing UL 94 VO

• Inputs are optically isolated from the processor Digital Inputs: 16 standard* at 5-24 VDC Gasket Temperature Range: -40°C to +90°C (-40°F to +194°F)

• Range (Underground): Approximately 300 feet max.* Screws: Stainless steel screws with lock washers Protection Classifications: NEMA 4X, IP66, or EN 60529
(dependent on area)
Wiring: 18 AWG, UL type AWM, 200°C (393°F), 1000V, screw Approvals: UL listed file # E206630, UL 50, UL 508- CSA approved
• Range (Outdoors): Approximately 1000 feet max.* down connectors
(dependent on area) Features: Stainless steel captive lid screws CONNECTOR
Dimensions: 285 x 120 x 103 (mm)
* Range can be increased by modifying the units to Hard-Line’s extended Contacts: Copper alloy, gold plated
range options.
Weight: 2.2Kg
Water Tightness: Acc. to VG 95319 part 2, test no. 5.9.20,
• User selectable parameters include: PWM frequency, * Number of inputs/outputs can be expanded to virtually any number. 2 bar overpressure for 48h, free of moisture
dead-band, maximum function speed
Operating Temperature: -55°C to 125°C (-67°F to 257°F)

Durability: Min. 500 mating cycles

Hard-Line Muckmaster™ Radio Remote Control System


Overview & Specifications 2.3

SPECIFICATION SHEET: joystick unit

FEATURES ENCLOSURE JOYSTICKS

Tilt Over Switch: +-25° from vertical built in diagnostics Material: Fiberglass reinforced polyester plastic Features: Non-contacting hall effect sensing – spring return to center

Range (Under-ground): Approximately 300 feet max.* Impact Resistance: >7Nm, EN50014 Operating Life: 10 million cycles per axis
(dependent on area)
Flammability: Self-extinguishing, UL 94 VO Base Operating Temperature: -40°C to +80°C (40°F to +175°F)
Range (Outdoors): Approximately 1000 feet max*
(dependent on area) Gasket Temperature Range: -40°C to +90°C (-40°F to +194°F) Ingress Protection Rating: IP-67

* Range can be increased by modifying the units to Hard-Line’s extended Protection Classifications: NEMA 4X, IP66, or EN60529 EMI/RFI Rating: 100 V/m
range options.

Approvals: UL listed file # E206630, UL 50, UL 508- CSA approved Vibration: Meets IEC 60068-2-64a)
ASSEMBLY
Features: Stainless steel captive lid screws Shock: Meets IEC 60068-2-27 test Ea
Power Requirements: 4-12 VDC
SWITCHES
Analog Inputs: 6 standard* at 0-5 VDC (expandable)
Features: Environmentally sealed
Digital Inputs: 23 standard* at 5 VDC (expandable)
Current Ratings (Maintained): 20A res., 15A ind.
Screws: Stainless steel screws with lock nuts
Temperature Range: -65°C to +71°C (-85°F to +160°F)
Wiring: 22 AWG, UL type AWM, 200°C (393°F),
300V gold plated pins with locking connectors

Dimensions (No Skid Plate): 360 x 160 x 265 (mm)

Dimensions (With Skid Plate): 360 x 218 x 265 (mm)

Weight (No Skid Plate): 3.9 Kg

Weight (With Skid Plate): 4.5Kg

* Number of inputs/outputs can be expanded to virtually any number.

Muckmaster™ Radio Remote Control System Hard-Line


Overview & Specifications 2.4

WIRELESS SPECIFICATIONS (900MHz)

Wireless Medium: Direct sequence spread spectrum radio

Opening Frequency Range: 902-928 MHz

Approvals: US: FCC 15.247, Canada: 2311101331A3 17

Radio Data Rate: Up to 860 Kbps (FCC, Canada)

Maximum Radio Data Rate: 1.35 mbps (not FCC approved)

Frequency Resolution: 300 kHz

Frequency Stability: +/-5 kHz

Chipping Rate: Selectable up to 9.457 Mcps

Spread Ratio (Min/Max): 5:1/50:1

Processing Gain (Min/Max): 11 dB/17 dB

Output Power: 26.5 dBm/ 450 mW

Sensitivity (@ 10-5 bit Error Rate): -95 dBm@215 Kbps,


-87 dBm@860 Kbps

Adjacent Channel Rejection: 23 dBc

Receive/Transmit Turnaround Time: 1 ms

Modulation: BPSK

Temperature Range: -10°C to +55°C

Hard-Line Muckmaster™ Radio Remote Control System


Overview & Specifications 2.5

System Components

Joystick Unit Vehicle Unit Antenna

Muckmaster™ Radio Remote Control System Hard-Line


Operating Procedures 3.0

Pre-Operation Checklist 3.1


How To Switch From Manual To Remote Mode 3.2
Joystick Unit Operations 3.3

Hard-Line Muckmaster™ Radio Remote Control System


Operating Procedures 3.1

Pre-Operation Checklist

It is recommended that a pre-operation check be performed prior Unattended Vehicle Time-out Brake Test
to mucking each shift. If any malfunction occurs while operating
the machine on remote, the operation check should be repeated. 1. With the engine running, apply the park brake, shift Service Brake Test: Release the park brake. Hold the service
to neutral, and move the remote select switch to the brake toggle switch down while moving into forward.*
Never operate a remotely operated machine if it has failed remote position.
the pre-operation check. * If unit is equipped with optional deadman switch, it must be depressed
• Engine will remain running during brake and function tests.
Prior to beginning the remote pre-operation check, the machine
must pass a manual pre-operation check. Tests are to be performed • Service/park brakes will remain applied
Function Tests
in a safe area with level ground so that the testing will not endanger
the operator or other workers. • Transmission will remain in neutral
Test all functions on the joystick unit. Make sure that all labels
match the function that is performed on the machine. There
2. Wait for 60 seconds. After this time, the engine will
Visual Inspection on Machine should be no abnormalities or delays observed.
shut down.

• Vehicle unit connections are secure and in good condition


Slave Unit Safety Features
• Antenna is on the machine and the cable is not damaged
With the engine running and the machine in remote, perform the
following tests:
Visual Inspection on Joystick unit
• E-Stop: Press the red emergency stop button on the joystick
• Joystick unit not damaged and there are no missing parts unit. The engine should shut down immediately with both
park/service brakes applied and the transmission in neutral.
• Joysticks spring to neutral when released
• Tilt Switch: Tilt the joystick unit about 25 degrees.
The engine should shut down immediately with both
park/service brakes applied and the transmission in neutral.

Muckmaster™ Radio Remote Control System Hard-Line


Operating Procedures 3.2

How to Switch from Manual to Remote Mode

Manual to Remote Mode The machinewill shut down if The machine will shut down if

• Drive the machine to the draw point • The machine manual gear selector is not in neutral and the • The joystick unit emergency stop mushroom switch
manual/remote selector is switched to remote is depressed without toggling the delayed shutdown switch
• Bring the machine to a complete stop near remote operator’s
station • The machine park brake is not applied and the • The joystick unit system power is turned off without toggling
manual/remote selector is switched to remote the delayed shutdown switch.
• Put the machine manual gear selector into neutral position
• The joystick unit system power switch is on when the • The joystick unit park brake is not on before toggling
• Apply the machine park brake manual/remote selector is switched to remote the delayed shutdown switch

• Move manual/remote selector to remote position • The joystick unit system power switch is not turned on within • The joystick unit fire suppression switch is activated
60 seconds
The machine will continue to run for 60 seconds. The machine is now under • The manual/remote selector is not turned to manual position
automatic control and special attention must be given to safe operating within 60 seconds
procedures. Radio to Manual Mode

• Leave the machine and proceed to remote operator’s station • Bring the machine to a complete stop near remote
operator’s station
• Turn the joystick unit power switch to on position
• All joysticks should be in the neutral position
Ensure the emergency stop mushroom switch is in the up position and the
park brake switch is in the applied or on position. • Move the joystick unit park brake switch to the applied
or on position
• The machine is now in radio remote control mode
• Toggle the joystick unit delayed shutdown switch

• Move the joystick unit power switch to off position

The machine will continue to run for 60 seconds. The machine is still under
automatic control and special attention must be given to safe operating procedures.

• Leave remote operators station and proceed to the machine

• Move the manual/remote selector to manual position

• The machine is now in manual control mode

Hard-Line Muckmaster™ Radio Remote Control System


Operating Procedures 3.3

Joystick Unit Operations

Power toggle switch Start momentary toggle switch Park Brake toggle switch

Make sure the park brake switch is in the applied position, the Move the start switch down to activate starter motor. Move the park brake switch up to release the park brake.
emergency stop is pulled up and all other switches are in the Move the park brake switch down to apply the park brake.
neutral position. Once it is safe, move the power switch up
to power on the unit. If joystick unit is equipped with deadman switch it must be held to release
park brake.

Muckmaster™ Radio Remote Control System Hard-Line


Operating Procedures 3.3

Joystick Unit Operations (Continued)

Proportional Throttle Half Throttle Full Throttle

With the park brake applied, move the left joystick up to activate Press the half throttle toggle switch to bring the machine Press the full throttle toggle switch to bring the machine
the throttle function. Throttle is proportional from 0% to 100%. to half throttle. to full throttle.

Hard-Line Muckmaster™ Radio Remote Control System


Operating Procedures 3.3

Joystick Unit Operations (Continued)

Bucket Roll Bucket Dump Boom Down

Move the right joystick down to activate the bucket roll function. Move the right joystick up to activate bucket dump function. Move the right joystick left to activate the boom down function.

Muckmaster™ Radio Remote Control System Hard-Line


Operating Procedures 3.3

Joystick Unit Operations (Continued)

Boom Up Forward with Park Brake released Reverse with Park Brake Released

Move the right joystick right to activate the boom up function. Move the left joystick up to activate the forward movement and Move the left joystick down to activate the reverse movement
increase throttle percentage. When driving in forward or reverse, and increase throttle percentage. When driving in forward
the right joystick toggle switch will immediately apply the service or reverse, the right joystick toggle switch will immediately
brakes. When forward/reverse joystick returns to neutral, service apply the service brakes. When forward/reverse joystick returns
brakes apply after 0.25 seconds. to neutral, service brakes apply after 0.25 seconds.

Hard-Line Muckmaster™ Radio Remote Control System


Operating Procedures 3.3

Joystick Unit Operations (Continued)

Service Brakes Steer Left Steer Right

When the park brake is released and the drive joystick Move the left joystick to the left to steer left. Move the left joystick to the right to steer right.
is in the neutral position, the service brake is applied automatically.
When the drive joystick is moved into forward or reverse,
the service brake will be released. To immediately apply
the service brakes, press the service brake toggle switch.
When on an incline, the service brake toggle switch should
be pressed before bringing the drive joystick to neutral.

Muckmaster™ Radio Remote Control System Hard-Line


Operating Procedures 3.3

Joystick Unit Operations (Continued)

Delayed Shutdown Emergency Stop Mushroom Push-button Fire Suppression System

To activate the delayed shutdown mode, make sure that the Interrupts main power, shutting down the joystick unit and Pull the security pin out or lift the red guard. Pull the switch
drive joystick is in neutral and the park brake is applied. Once the terminating control link. This will immediately apply both the down and hold for 3 seconds.
machine is completely stopped pull down the delayed shutdown park and service brakes, shift the transmission to neutral, and
switch and power off the joystick unit. The machine will continue shutdown the engine. Machine’s engine will shut down immediately and the F.S.S. OUTPUT will be
activated for 10 seconds.
to run for 60 seconds.

Hard-Line Muckmaster™ Radio Remote Control System


Operating Procedures 3.3

Joystick Unit Operations (Continued)

Front Lights Rear Lights

Move the front lights switch up to turn on the front lights Move the rear lights switch up to turn on the rear lights.

If the machine is equipped with the Muckmaster™ Wireless Video System, this
will activate the rear camera.

Muckmaster™ Radio Remote Control System Hard-Line


Commissioning and troubleshooting 4.0

Safety Considerations 4.1


Terminology 4.2
Remote Control Interlocks And Timeouts 4.3
Troubleshooting Guide 4.4
Remote Select Switch Function Test 4.5
Park Brake Status Input Test 4.6
Neutral Status Input Test 4.7
Unattended Vehicle Timeout Test 4.8
Joystick Unit Power Switch Test 4.9
Joystick Unit Tilt Switch Test 4.10
Joystick Unit Switch Closure Test 4.11
Control Link Test 4.12
Emergency Stop Test 4.13
Delayed Shutdown Interlock Test 4.14
Delayed Shutdown Function Test 4.15
Unattended Remote Test 4.16
Remote Engine Start Test 4.17
Fire Suppression Function Test 4.18
Throttle Test 4.19
Forward/Neutral/Reverse Function Test 4.20
Steer Function Test 4.21
Boom Function Test 4.22
Bucket Function Test 4.23
Headlight Function Test 4.24

Hard-Line Muckmaster™ Radio Remote Control System


Commissioning and troubleshooting 4.1

Safety considerations

The following safety considerations are presented in no particular


order. These considerations are in addition to any government
regulations and/or company policies regarding the safe operation
of radio controlled vehicles.

• Never operate a radio controlled vehicle within a service bay


or garage.

• Radio control commissioning checks should be conducted


in a reasonably level, open area.

• No other radio control vehicles should be in operation near


the LHD during commissioning.

• The operator conducting commissioning tests should


be qualified to operate the LHD and understand the principles
& safety considerations regarding radio remote control
vehicle operation.

• The operator should conduct commissioning tests while


in the operator’s cab to assume manual control in case
of an emergency.

• Observers should maintain a safe distance from the LHD.

• Fire suppression squib should be disconnected and the


Hard-Line fire suppression tester connected to perform the
fire suppression commissioning tests.

• Verify that wheel chocks are in place.

Muckmaster™ Radio Remote Control System Hard-Line


Commissioning and troubleshooting 4.2

Terminology

LHD Radio Control Link Continuity

Load Haul Dump (LHD). The two-way communication link which is maintained between Resistance measurement under 2 ohms.
the vehicle and joystick units.

Vehicle Unit Open Circuit


HIGH Input
The Muckmaster™ control box which plugs into the LHD via Any resistance measurement over one megaohms.
10-pin and 19-pin CANON bayonet connectors. Any input voltage levels above 5 volts.

D/H
Joystick Unit LOW input
Indicates boom up, down & bucket roll, dump functions
The radio control box, which the operator uses to control the Any input voltage level below 2 volt.
LHD when it is in radio remote control.

Radio Control System

The vehicle and joystick unit pair.

Hard-Line Muckmaster™ Radio Remote Control System


Commissioning and troubleshooting 4.3

Remote control interlocks and timeouts

Engine Start interlock Unattended Remote Timer Neutral – Service Brake interlock

Start switch will only be processed when the joystick unit controls When the manual/remote switch is turned from the manual The LHD service brake is only released when its transmission is set
are in their safe restart positions. to the remote position, the run output (Canon 19 pin E, Blu/Red) to forward or reverse. When the direction is returned to neutral,
is held high to keep the engine running. The operator then has the service brake will be applied after a half second delay.
60 seconds to turn on the joystick unit and establish a control
Delayed Shutdown interlock link. If a control link is not established in this time, the engine
will shut down. After this time, control can still be established, Manual to remote interlock
The delayed shutdown switch will only be processed when but it will be necessary to restart the LHD.
the joystick unit controls are in their safe shutdown positions. When the operator is ready to remotely operate the LHD,
When the delayed shutdown switch is released, the operator he must first apply the park brake and place transmission
has three (3) seconds to turn off the joystick unit. When Unattended Remote Standby Timer to neutral position before the manual/remote switch is moved
the joystick unit is turned off within this time, only the run from the manual to the remote position. If the operator does
output (Canon 19 pin E, Blu/Red) is held high. If the joystick When the radio control link is broken, the vehicle unit will stay not the LHD will shutdown automatically. The operator will not
unit is still on after three (3) seconds, the delayed shutdown in its active state and attempt to re-establish the control link for be able to continue until fault conditions are cleared.
request is cancelled. Turning off the joystick unit after cancelling 90 seconds. After 90 seconds, the vehicle unit will enter a sleep
the delayed shutdown request will shut the LHD down as if the state. Turning on the joystick unit will restore the vehicle unit
emergency stop was pressed. to the active state.

Unattended Vehicle Timer Forward/Reverse – Park Brake interlock

When the delayed shutdown switch is processed, the operator The LHD will only go into forward and reverse when the park brake
has 60 seconds to board the LHD and move the manual/ is released.
remote switch from remote to manual control. The vehicle
unit will hold the run output (Canon 19 pin E, Blu/Red) high for If unit is equipped with optional deadman switch, it must be depressed to
this time. When the 60 seconds has elapsed, the LHD will shut release the park brake to go into forward or reverse.
down.

Muckmaster™ Radio Remote Control System Hard-Line


Commissioning and troubleshooting 4.4

Troubleshooting guide

PRELIMINARY TESTING PROCEDURES Power Light Inputs

Test the LHD in manual to verify that the machine is working The power light activates when 24V has been applied to the 24V • Neutral input - powered when the LHD is in neutral *
to proper specifications. If the machine doesn’t work in manual, input pins of the dash cable.
it will not work in remote. When it has been verified that the • Park brake input - powered when the LHD has the park brake
machine is working properly in manual, begin troubleshooting If the power light is not on ensure the following: applied (Use of a relay may be required)
the vehicle unit.
• Key switch is in the on position • Remote select input - powered when the manual/remote
switch is moved from manual to remote (Wired through
STANDARD VEHICLE UNIT SETUP • The fuse is not blown a N/O contact on the manual/remote switch)

A standard vehicle unit has 2 wiring harnesses. • There are no loose or broken connections on the * Some machines have the neutral switch in the start circuit. There is only 24V
remote/manual switch when starting the engine. For these machines that input may be tied high to
• 19 pin dash cable which contains power, ground, and the Remote Select or 24V.
controls all electrical dash functions • The dash cable in good order
(19-Pin cable for standard unit - see drawings) Link Light
• 10 pin cable harness which controls the hydraulic functions
• Vehicle unit is free of water • Link light - Activates when the vehicle unit and joystick unit
Non-standard units may have different cable packages. See the drawings are linked together
section of this manual
• Vehicle unit boards are free of damage by performing
a visual inspection Diagnostic Light

VEHICLE UNIT TROUBLESHOOTING • Diagnostic light - Activates when one of the three inputs
Ready Light
is not activated
The vehicle unit has 4 lights that on start-up will cycle once*
to check if the unit is in safe working order. Ready light turns on when the following three inputs are activated:

*This is referred to as P.O.S.T. (Power-On Self-Test) • Neutral input*

• Park brake input*

• Remote select input*

*See dash cable drawing in the drawings section of this manual.

The neutral and park brake inputs have to be activated before the remote
select. If the remote select is activated before the other inputs, you will receive
a diagnostic light. To reset, activate the missing input.

Hard-Line Muckmaster™ Radio Remote Control System


Commissioning and troubleshooting 4.4

Troubleshooting guide (Continued)

Standard JOYSTICK UNIT Setup Link Light LHD REMOTE CONTROL SAFETY INTERLOCKS

A standard joystick unit consists of: The link light is activated when the vehicle and joystick units are For the joystick unit to link with vehicle unit the following
linked together. conditions must exist:
• Standard joystick control module
• Link or communication problems - If the vehicle unit has its • All switches and joysticks must be in the neutral state
• Battery pack ready light when powering up the joystick unit and it goes or off position
though the P.O.S.T., but only the power light is on or the link
light is intermittent, there is a link/communication problem If the vehicle unit is in ready mode and the joystick unit switches are in the
joystick UNIT TROUBLESHOOTING neutral or off positions, the system should link and the diagnostic light will
remain off.
Diagnostic Light
The joystick unit has 4 lights that on start-up will cycle once*,
to check if the unit is in safe working order. If the system does not link and the diagnostic light turns on,
The diagnostic light will come on when:
it indicates that there may be a problem with the joystick unit.
*This is referred to as P.O.S.T. (Power-On Self-Test) Perform the following steps:
• The joystick unit is turned on before the vehicle unit

Power Light • Preform joystick unit tilt switch and switch closure tests
• When a switch is activated or switch has failed at startup
(Perform Tilt Test)
The power light turns green when the power switch is on and • Check system antennas
the emergency stop mushroom push-button is pulled up. • Loss of communication
• Ensure that the correct antenna is used on the vehicle unit,
If power is under 3V, all 4 LED lights will cycle indicating that the battery needs and that the cable and connector are not broken, pinched,
• Damaged antenna or pinched cable
to be changed. or disconnected

In the event that the joystick unit does not go through the • Machine is not out of range (get closer or explore extended
P.O.S.T. at power up. Check the following: range options)

• Humidity in the joystick unit • Grounds on the vehicle unit and antenna

• Battery voltage and connections Fourth light

Is not applicable for standard LHD remote systems.

Muckmaster™ Radio Remote Control System Hard-Line


Commissioning and troubleshooting 4.5

Remote Select Switch Function Test

This test verifies that the remote select switch functions properly.
High remote select input places the LHD in remote control mode.
Low remote select input places the LHD in manual control mode.

Procedure

Step # Instruction Observation Troubleshooting

1 Move [Manual/Remote Selector] to manual position. Ready Light: Off, Diagnostic Light: Off Ready Light: On - Check that the remote select input (CANON-19 pin S; Blue wire) is low when manual/remote selector is in manual position.

2 Apply LHD [Manual Park Brake]. Ready Light: Off, Diagnostic Light: Off Ready Light: On - Verify that the park brake confirm input (CANON-19 pin U - Orange wire) is high when LHD park brake is applied.

3 Put LHD [Manual Gear Selector] into neutral position. Ready Light: Off, Diagnostic Light: Off Ready Light: On - Verify that the neutral input (CANON-19 pin T; Black/White wire) is high when manual/remote selector is in
remote position.

4 Move [Manual/Remote Selector] to remote position. Ready Light: On, Diagnostic Light: Off

Remote Select Switch Function Test completed

5 Move [Manual/Remote Selector] to manual position.

Hard-Line Muckmaster™ Radio Remote Control System


Commissioning and troubleshooting 4.6

Park Brake Status Input Test

This test verifies that the park brake status input functions properly.
High park brake status input indicates that the LHD’s manual park brake is applied.
Low park brake status input indicates that the LHD’s manual park brake is released.
The radio control link requires the manual park brake be applied when the LHD is switched from manual to remote control.

Procedure

Step # Instruction Observation Troubleshooting

1 Move [Manual/Remote Selector] to manual position.

2 Apply LHD [Manual Park Brake].

3 Put LHD [Manual Gear Selector] into neutral position.

4 Release LHD [Manual Park Brake]. Ready Light: Off, Diagnostic Light: Off

5 Move [Manual/Remote Selector] to remote position. Ready Light: Off, Diagnostic Light: On Ready Light: On

a. Verify that the park brake confirm (CANON-19 pin U; Orange wire) is low when LHD park brake is released.
b. Perform the Neutral Status Input Test. (Section 4.7)

6 Apply LHD [Manual Park Brake]. Ready Light: On, Diagnostic Light: Off Diagnostic Light: On

a. Perform the Remote Select Switch Function Test. (Section 4.5)


b. Perform the Neutral Status Input Test. (Section 4.7)

Park Brake Status Input Test completed

7 Move [Manual/Remote Selector] to manual position.

Muckmaster™ Radio Remote Control System Hard-Line


Commissioning and troubleshooting 4.7

Neutral Status Input Test

This test verifies that the neutral status input functions properly.
High neutral status input indicates that the LHD’s manual gear selector is in neutral.
Low neutral status input indicates that the LHD’s manual gear selector is not in neutral.
The radio control link requires the manual gear selector be in neutral when the LHD is switched from manual to remote control.

Procedure

Step # Instruction Observation Troubleshooting

1 Move [Manual/Remote Selector] to manual position.

2 Apply LHD [Manual Park Brake].

3 Put LHD [Manual Gear Selector] into neutral position.

4 Put LHD [Manual Gear Selector] into forward position. Ready Light: Off, Diagnostic Light: Off

5 Move [Manual/Remote Selector] to remote position. Ready Light: Off, Diagnostic Light: On Ready Light: On

a. Verify that the neutral confirm (CANON-19 pin T; Black/White wire) is low when manual gear selector is set to forward position.
b. Perform the Park Brake Status Input Test. (Section 4.6)

6 Put LHD [Manual Gear Selector] into neutral position. Ready Light: On, Diagnostic Light: Off Diagnostic Light: On

a. Perform the Remote Select Switch Function Test. (Section 4.5)


b. Perform the Park Brake Status Input Test. (Section 4.6)
c. Verify that the neutral confirm (CANON-19 pin T - Black/White wire) is high when manual gear selector is set to
neutral position.

7 Move [Manual/Remote Selector] to manual position. Ready Light: Off, Diagnostic Light: Off

8 Put LHD [Manual Gear Selector] into reverse position. Ready Light: Off, Diagnostic Light: Off

9 Move [Manual/Remote Selector] to remote position. Ready Light: Off, Diagnostic Light: On Ready Light: On

a. Verify that the neutral confirm (CANON-19 pin T; Black/White wire) is low when manual gear selector is set to
reverse position.
b. Perform the Park Brake Status Input Test. (Section 4.6)

Hard-Line Muckmaster™ Radio Remote Control System


Commissioning and troubleshooting 4.7

Neutral Status Input Test (Continued)

Step # Instruction Observation Troubleshooting

10 Put LHD [Manual Gear Selector] into neutral position. Ready Light: On, Diagnostic Light: Off Diagnostic Light: On

a. Perform the Remote Select Switch Function Test. (Section 4.5)


b. Perform the Park Brake Status Input Test. (Section 4.6)
c. Verify that the neutral confirm (CANON-19 pin T; Black/White wire) is high when manual gear selector is set to
neutral position.

Neutral Status Input Test completed

11 Move [Manual/Remote Selector] to manual position. Ready Light: Off, Diagnostic Light: Off

Muckmaster™ Radio Remote Control System Hard-Line


Commissioning and troubleshooting 4.8

Unattended Vehicle Timeout Test

This test verifies that the LHD will shut down if the joystick unit does not establish a radio control link within the 60-second timeout.

Procedure

Step # Instruction Observation Troubleshooting

1 Apply LHD [Manual Park Brake].

2 Put LHD [Manual Gear Selector] into neutral position.

3 Manually start the LHD.

4 Set [Manual/Remote Selector] to remote position. Ready Light: On, Engine: Continues to run Engine: Shut down

a. Check that the run output (CANON-19 pin E; Blue/Red wire) has not been tied low or disconnected.
b. Perform the Park Status Input Test. (Section 4.6)
c. Perform the Neutral Status Input Test. (Section 4.7)
d. Verify if the joystick unit power switch is on before the manual/remote selector is moved to the remote position.

5 Wait for 60-second control link timeout to expire. Engine: Shut down Engine: Continues to run

a. Check that the run output (CANON-19 pin E; Blue/Red wire) has not been tied high between the normally open switch
manual/remote selector and the engine shutdown solenoid or DDEC shutdown input.
b. Check that the normally open switch manual/remote selector opens the shutdown circuit between the key switch and the
engine shutdown solenoid or DDEC shutdown input.

Unattended Vehicle Timeout Test completed

6 Set [Manual/Remote Selector] to manual position.

Hard-Line Muckmaster™ Radio Remote Control System


Commissioning and troubleshooting 4.9

Joystick Unit Power Switch Test

This test verifies that the joystick unit power switch is functioning and that it is able to turn on.

Procedure

Step # Instruction Observation Troubleshooting

1 Move [Manual/Remote Selector] to manual position.

2 Set joystick unit [Park Brake] switch to applied or on position.

3 Move the joystick unit [Power] switch to on position. Power Light: On Power Light: Off

a. The Emergency Stop mushroom switch is in the down position.


b. The battery or power supply is not connected.
c. See the joystick unit wiring schematic for any breaks or shorts in the power up circuit.

4 Move the joystick unit [Power] switch to off position. Power Light: Off

Joystick Unit Power Switch Test completed

Muckmaster™ Radio Remote Control System Hard-Line


Commissioning and troubleshooting 4.10

Joystick Unit Tilt Switch Test

This test verifies that the joystick unit recognizes when it has been tilted.
When the joystick unit is tipped over for more than 2 seconds the control link is terminated, the LHD will shut down and the brakes will apply.

Procedure

Step # Instruction Observation Troubleshooting

1 Move [Manual/Remote Selector] to manual position.

2 Apply LHD [Manual Park Brake].

3 Put LHD [Manual Gear Selector] into neutral position.

4 Manually start the LHD.

5 Set [Manual/Remote Selector] to remote position. Ready Light: On, Engine: Continues to run

6 Set joystick unit [Park Brake] switch to applied or on position.

7 Move the joystick unit [Power] switch to on position. Power Light: On, Link Light: On

8 Tip joystick unit on its side. Wait for two (2) seconds. Diagnostic Light: On, Engine: Shut down Diagnostic Light: Off, Engine: Continues to run - RRC requires service

9 Return joystick unit to the upright position. Diagnostic Light: On Diagnostic Light: Off - RRC requires service

Joystick Unit Tilt Switch Test completed

10 Move the joystick unit [Power] switch to off position.

Hard-Line Muckmaster™ Radio Remote Control System


Commissioning and troubleshooting 4.11

Joystick Unit Switch Closure Test

This test verifies all switch closures for all the functions on the joystick unit.

Procedure

Step # Instruction Observation Troubleshooting

1 Move [Manual/Remote Selector] to manual position.

2 Set joystick unit [Park Brake] switch to applied or on position.

3 Set joystick unit [Front Lights] switch to off position.

4 Set joystick unit [Rear Lights] switch to off position.

5 Tip joystick unit on its side.

6 Move the joystick unit [Power] switch to on position. (Wait 2 or 3 seconds) Diagnostic Light: On

7 Return joystick unit to the upright position. Diagnostic Light: Off Diagnostic Light: On

Continue test but look for the control that leaves the diagnostic light on in step 9. If no control leaves the diagnostic light
on, then one of the controls may have been improperly set at the start of the test. If all controls appear to be set correctly,
then one of the toggle switches may have been spun around 180°.

Muckmaster™ Radio Remote Control System Hard-Line


Commissioning and troubleshooting 4.11

Joystick Unit Switch Closure Test (Continued)

Step # Instruction Observation Troubleshooting

Repeat steps 8 to 9 for each of the following control positions:

If unit is equipped with deadman switch it must be held down for step a.

a. Move joystick unit [Park Brake] switch to Released or Off position.


b. Hold down joystick unit [Delayed Shutdown] switch.
c. Move joystick unit [Front Lights] switch to on position.
d. Move joystick unit [Rear Lights] switch to on position.
e. Hold down joystick unit [Start] switch.
f. Hold down joystick unit [Fire Suppression] switch.
g. Hold down joystick unit left [Full Brake] switch.
h. Hold down joystick unit right [Full Brake] switch.
i. Move joystick unit [right joystick] to boom down position.
j. Move joystick unit [right joystick] to boom up position.
k. Move joystick unit [right joystick] to bucket roll position.
l. Move joystick unit [right joystick] to bucket dump position.
m. Hold down joystick unit [Full Throttle] switch.
n. Hold down joystick unit [Half Throttle] switch.
o. Move joystick unit [Left Joystick] to Forward position.
p. Move joystick unit [Left Joystick] to reverse position.
q. Move joystick unit [Left Joystick] to steer left position.
r. Move joystick unit [Left Joystick] to steer right position.
s. Tip joystick unit on its side.

8 Move the control to the indicated position. Diagnostic Light: On Diagnostic Light: Off:

a. Control that was tested was in its initial control test position.
b. Two or more controls are not in their initial control test position.
a. Check for a break or short in the joystick unit for the control being tested.

9 Restore the control to its previous position. Diagnostic Light: Off Diagnostic Light: On:

a. One control is not in its initial test position.


b. If the diagnostic light was on in step 8, check for a break or short in the joystick unit for the control just tested.

Joystick Unit Switch Closure Test Completed

10 Move the joystick unit [Power] switch to off position.

Hard-Line Muckmaster™ Radio Remote Control System


Commissioning and troubleshooting 4.12

Control Link Test

This test includes: Joystick Unit Power Up Switch Test.


This test verifies that the radio control link will not be established until all controls are set in their safe powerup positions when the joystick unit is turned on.

Procedure

Step # Instruction Observation Troubleshooting

1 Apply LHD [Manual Park Brake].

2 Put LHD [Manual Gear Selector] into neutral position.

3 Move the joystick unit [Power] switch to off position.

4 Set joystick unit [Park Brake] switch to applied or on position.

5 Move [Manual/Remote Selector] to remote position. Ready Light: On

6 Move the joystick unit [Power] switch to on position. Ready Light: On, Link Light: On Link Light: Off - Perform the Joystick Unit Switch Closure Test to verify controls are functioning correctly. (Section 4.11)

Control Link Test completed

Repeat Steps 7 to 10 for each of the following control positions:

If unit is equipped with optional deadman switch it must be held to


release the park brake and engage forward and reverse.

Move joystick unit [Park Brake] switch to released or off position.


Hold down joystick unit [Delayed Shutdown] switch.
Hold down joystick unit [Start] switch.
Hold down joystick unit [Fire Suppression] switch.
Move joystick unit [Right Joystick] to boom down position.
Move joystick unit [Right Joystick] to boom up position.
Move joystick unit [Right Joystick] to bucket roll position.
Move joystick unit [Right Joystick] to bucket dump position.
Hold down joystick unit [Full Throttle] switch.
Hold down joystick unit [Half Throttle] switch.
Move joystick unit [Left Joystick] to forward position.
Move joystick unit [Left Joystick] to reverse position.
Move joystick unit [Left Joystick] to steer left position.
Move joystick unit [Left Joystick] to steer right position.

Muckmaster™ Radio Remote Control System Hard-Line


Commissioning and troubleshooting 4.12

Control Link Test (CONTINUED)

Step # Instruction Observation Troubleshooting

7 Move the joystick unit [Power] switch to off position.

8 Set the control to the indicated position.

9 Move the joystick unit [Power] switch to on position. Diagnostic Light: On, Link Light: Off Link Light: On - Perform the Joystick Unit Switch Closure Test to verify controls are functioning correctly. (Section 4.11)

10 Restore the control to its previous position. Diagnostic Light: Off, Link Light: On

Joystick Unit Power Up Switch Test completed

11 Move the joystick unit [Power] switch to off position.

12 Move [Manual/Remote Selector] to manual position.

Hard-Line Muckmaster™ Radio Remote Control System


Commissioning and troubleshooting 4.13

Emergency Stop Test

This test verifies that the emergency stop switch will break a radio control link, shut down the LHD and apply the brakes.

Procedure

Step # Instruction Observation Troubleshooting

1 Apply LHD [Manual Park Brake].

2 Put LHD [Manual Gear Selector] into neutral position.

3 Manually start the LHD. Engine: Starts

4 Move the joystick unit [Power] switch to off position.

5 Set joystick unit [Park Brake] switch to applied or on position.

6 Move [Manual/Remote Selector] to remote position. Ready Light: On

7 Move the joystick unit [Power] switch to on position. Link light: On

8 Push down the joystick unit [Emergency Stop] mushroom switch. Link light: Off, Engine: Off Link Light: On, Engine: Running - See the joystick unit wiring schematic for any breaks or shorts in the power up circuit.

9 Pull up the joystick unit [Emergency Stop] mushroom switch. Link light: On, Engine: Off

Emergency Stop Test completed

10 Move joystick unit [Power] switch to off position.

11 Move [Manual/Remote Selector] to manual position.

Muckmaster™ Radio Remote Control System Hard-Line


Commissioning and troubleshooting 4.14

Delayed Shutdown Interlock Test

This test verifies that the LHD will ignore a delayed shutdown request if any of the controls on the joystick unit are not set in their safe shutdown positions.
The operator must turn off the joystick unit within three (3) seconds or the delayed shutdown request will be cancelled.

Procedure

Step # Instruction Observation Troubleshooting

1 Apply LHD [Manual Park Brake].

2 Put LHD [Manual Gear Selector] into neutral position.

3 Move the joystick unit [Power] switch to off position.

4 Set joystick unit [Park Brake] switch to applied or on position.

5 Move [Manual/Remote Selector] to remote position. Ready Light: On

Repeat steps 6 to 11 for each of the following control positions:

If unit is equipped with optional deadman switch it must be held to


release the park brake and engage forward and reverse.

Set joystick unit [Park Brake] switch to released or off position.


Hold down joystick unit [Fire Suppression] switch.
Move joystick unit [Right Joystick] to boom down position.
Move joystick unit [Right Joystick] to boom up position.
Move joystick unit [Right Joystick] to bucket roll position.
Move joystick unit [Right Joystick] to bucket dump position.
Hold down joystick unit [Full Throttle] switch.
Hold down joystick unit [Half Throttle] switch.
Move joystick unit [Left Joystick] to forward position.
Move joystick unit [Left Joystick] to reverse position.
Move joystick unit [Left Joystick] to steer left position.
Move joystick unit [Left Joystick] to steer right position.

6 Move the joystick unit [Power] switch to on position. Link Light: On

7 Manually start the LHD Engine: Idling

8 Set the control to the indicated position

Hard-Line Muckmaster™ Radio Remote Control System


Commissioning and troubleshooting 4.14

Delayed Shutdown Interlock Test (coNTINUED)

Step # Instruction Observation Troubleshooting

9 Toggle joystick unit [Delayed Shutdown] switch.

10 Move the joystick unit [Power] switch to Off position. Engine: Running - Perform the Joystick Unit Switch Closure Test to verify controls are functioning correctly. (Section 4.11)

11 Restore the control to its previous position

Delayed Shutdown Interlock Test completed

12 Move [Manual/Remote Selector] to manual position.

Muckmaster™ Radio Remote Control System Hard-Line


Commissioning and troubleshooting 4.15

Delayed Shutdown Function Test

This test verifies that the delayed shutdown function is working properly.
When activated, the delayed shutdown gives the operator 60-seconds to board the LHD and switch it over to manual control before turning off the engine.

Procedure

Step # Instruction Observation Troubleshooting

1 Apply LHD [Manual Park Brake].

2 Put LHD [Manual Gear Selector] into neutral position.

3 Move the joystick unit [Power] switch to off position.

4 Set joystick unit [Park Brake] switch to applied or on position.

5 Move [Manual/Remote Selector] to remote position. Ready Light: On

6 Move the joystick unit [Power] switch to on position. Link Light: On

7 Manually start the LHD Engine: Idling

8 Toggle joystick unit [Delayed Shutdown] switch. Diagnostic Light: On for 3 seconds

9 While the diagnostic light is on, turn the joystick unit [Power] switch to off position. Engine: Idling Engine shuts down:

a. Perform the Joystick Unit Switch Closure Test (Section 4.11) and repeat this test.
b. The 3 second timeout when the delayed shutdown switch was activated had expired before turning
off the joystick unit.

10 Wait for delayed shutdown timeout period of 60-seconds to expire. Engine: Shut down Engine running:

a. Perform the joystick unit Switch Closure Test to verify if the controls are functioning correctly. (Section 4.11)
b. Wait an additional 30-seconds. If the engine still does not shut down, the RRC requires service.

Delayed Shutdown Function Test completed

11 Move [Manual/Remote Selector] to manual position.

Hard-Line Muckmaster™ Radio Remote Control System


Commissioning and troubleshooting 4.16

Unattended Remote Test

This test verifies that the LHD will shut down if the joystick unit is turned on before the LHD is switched to remote control.

Procedure

Step # Instruction Observation Troubleshooting

1 Apply LHD [Manual Park Brake].

2 Put LHD [Manual Gear Selector] into neutral position.

3 Set [Manual/Remote Selector] to manual position. Link Light: Off

4 Move the joystick unit [Power] switch to off position.

5 Set joystick unit [Park Brake] switch to applied or on position.

6 Move the joystick unit [Power] switch to on position.

7 Set [Manual/Remote Selector] to remote position. Link Light: Off, Diagnostic Light: On Link Light: On - RRC requires service.

8 Move the joystick unit [Power] switch to off position.

9 Move the joystick unit [Power] switch to on position. Link Light: On

Unattended Remote Test completed

10 Move the joystick unit [Power] switch to off position.

11 Set [Manual/Remote Selector] to manual position.

Muckmaster™ Radio Remote Control System Hard-Line


Commissioning and troubleshooting 4.17

Remote Engine Start Test

This test includes: Remote Engine Start Interlock Test


This test verifies that the engine start can only be performed when all of the joystick unit controls are set in their safe restart positions.

Procedure

Step # Instruction Observation Troubleshooting

1 Apply LHD [Manual Park Brake].

2 Put LHD [Manual Gear Selector] into neutral position.

3 Move the joystick unit [Power] switch to off position.

4 Set joystick unit [Park Brake] switch to applied or on position.

5 Set [Manual/Remote Selector] to remote position. Ready Light: On

6 Move the joystick unit [Power] switch to on position. Link Light: On

7 Start the LHD using the joystick unit [Start] switch. Engine: Idling Engine does not start:

a. Perform the Joystick Unit Switch Closure Test to verify if the controls are functioning correctly. (Section 4.11)
b. Verify that the start output (CANON-19 pin G; White/Red wire) is high when the Park Brake button on the joystick unit is in the applied
or on position.
c. See the LHD wiring schematics for any breaks or shorts in the start circuit.

Remote Engine Start Test completed

Hard-Line Muckmaster™ Radio Remote Control System


Commissioning and troubleshooting 4.17

Remote Engine Start Test (Continued)

Step # Instruction Observation Troubleshooting

Repeat Steps 8 to 12 for each of the following control positions:

If unit is equipped with optional deadman switch it must be held to


release the park and engage forward and reverse.

Set joystick unit [Park Brake] switch to released or off position.


Move joystick unit [Right Joystick] to boom down position.
Move joystick unit [Right Joystick] to boom up position.
Move joystick unit [Right Joystick] to bucket roll position.
Move joystick unit [Right Joystick] to bucket dump position.
Hold down joystick unit [Full Throttle] switch.
Hold down joystick unit [Half Throttle] switch.
Move joystick unit [Left Joystick] to forward position.
Move joystick unit [Left Joystick] to reverse position.
Move joystick unit [Left Joystick] to steer left position.
Move joystick unit [Left Joystick] to steer right position.

8 Move the joystick unit [Power] switch to off position. Engine: Off

9 Move the joystick unit [Power] switch to on position. Link Light: On

10 Set the control to the indicated position.

11 Start the LHD using the joystick unit [Start] switch. Engine: Off Engine starts:

a. Perform the joystick unit Switch Closure Test to verify if the controls are functioning correctly. (Section 4.11)
b. See the joystick unit wiring schematic for any breaks or shorts in the circuit of the controlled position, which activates the starter.
c. See the LHD wiring schematics for any breaks or shorts in the start circuit.

12 Restore the control to its previous position.

Remote Engine Start Interlock Test completed

13 Move the joystick unit [Power] switch to off position.

14 Set [Manual/Remote Selector] to manual position.

Muckmaster™ Radio Remote Control System Hard-Line


Commissioning and troubleshooting 4.18

Fire Suppression Function Test

This test verifies that the joystick unit is able to trigger the on-board fire suppression system.

Caution

Disconnect the Fire Suppression squib before performing the Fire Suppression function tests. Measure the Fire Suppression output by Using the hard-line fire
suppression tester.

Procedure

Step # Instruction Observation Troubleshooting

1 Apply LHD [Manual Park Brake].

2 Put LHD [Manual Gear Selector] into neutral position.

3 Move the joystick unit [Power] switch to off position.

4 Set joystick unit [Park Brake] switch to applied or on position.

5 Move [Manual/Remote Selector] to remote position. Ready Light: On

6 Move joystick unit [Power] switch to on position. Link Light: On

7 Manually start the LHD Engine: Starts

8 Hold down joystick unit [Fire Suppression] switch. Engine: Off Engine continues to run:

a. Perform the Joystick Unit Switch Closure Test (Section 4.11) for the fire suppression function.
b. See the joystick unit wiring schematic for any breaks or shorts in the fire suppression circuit.
c. Perform the Unattended Vehicle Timeout Test. (Section 4.8)

Hard-Line Muckmaster™ Radio Remote Control System


Commissioning and troubleshooting 4.18

Fire Suppression Function Test (Continued)

Step # Instruction Observation Troubleshooting

9 Wait three (3) seconds while holding down joystick unit Fire Suppression Output: Goes high Fire Suppression output stays low:
[Fire Suppression] switch.
a. Perform the joystick unit Switch Closure Test (Section 4.11) for the fire suppression function.
b. Verify that the fire suppression output (CANON-19 pin F; Orange/Red wire) is high when the fire suppression
switch on the joystick unit is Held for over 3 seconds.
c. See the LHD wiring schematics for any breaks or shorts in the fire suppression circuit.

10 Release the joystick unit [Fire Suppression] switch.

11 Wait for ten (10) seconds. Fire Suppression Output: Goes low

Fire Suppression Function Test completed

12 Move joystick unit [Power] switch to off position.

13 Move [Manual/Remote Selector] to manual position.

Muckmaster™ Radio Remote Control System Hard-Line


Commissioning and troubleshooting 4.19

Throttle Test

This test includes: Proportional Throttle Test, Park Brake - Forward/Reverse Interlock Test, Half Throttle Test and Full Throttle Test.
This test verifies that the throttle power band is set correctly and that the joystick throttle control is functioning. The test also verifies that the transmission remains in neutral when the joystick unit park brake
is set to applied or on position.

Procedure

Step # Instruction Observation Troubleshooting

1 Apply LHD [Manual Park Brake].

2 Put LHD [Manual Gear Selector] into neutral position.

3 Move the joystick unit [Power] switch to off position.

4 Set joystick unit [Park Brake] switch to applied or on position.

5 Move [Manual/Remote Selector] to remote position. Ready Light: On

6 Set joystick unit [Power] switch to on position. Link Light: On

7 If unit is equipped with optional deadman switch it must be held RPM: Increases, LHD: Stops moving RPM: No increase
for the remainder of test.
a. Verify that the throttle output (CANON-19 pin L; Blue/Black wire or CANNON-10 pin K) is high when the Left Joystick is
Ease joystick unit Left Joystick to maximum Forward position. moved to the Forward or Release positions.
Stop if there is an indication the LHD is moving. b. See the LHD wiring schematics for any breaks or shorts in the throttle circuit.

LHD: Moves FWD or REV

a. Verify if the joystick unit Park Brake switch is in the Applied or On position.
b. Perform the joystick unit Switch Closure Test (Section 4.11) for the park brake function.

Hard-Line Muckmaster™ Radio Remote Control System


Commissioning and troubleshooting 4.19

Throttle Test (Continued)

Step # Instruction Observation Troubleshooting

8 Ease joystick unit [Left Joystick] to maximum reverse position. RPM: Increases, LHD: Stops moving RPM: No increase
Stop if there is an indication the LHD is moving.
a. Verify that the throttle output (CANON-19 pin L; Blue/Black wire or CANNON-10 pin K) is high when the left joystick is
moved to the up or down positions.
b. See the LHD wiring schematics for any breaks or shorts in the throttle circuit.

LHD: moves Fwd or Rev

a. Verify if the joystick unit park brake switch is in the applied or on position.
b. Perform the Joystick Unit Switch Closure Test (Section 4.11) for the park brake function.

Proportional throttle test completed


Park brake - forward/reverse interlock test complete

9 Hold down joystick unit [Half Throttle] switch. 50% max: RPM No RPM increase:

a. Verify that the throttle output (CANON-19 pin L; Blue/Black wire or CANNON-10 pin K) is high when the throttle toggle
switches on the left joystick are activated.
b. Perform the Joystick Unit Switch Closure Test (Section 4.11) for the throttle functions.
c. See the LHD wiring schematics for any breaks or shorts in the throttle circuit.

10 Release joystick unit [Half Throttle] switch. Idle: RPM

Half Throttle Test completed

11 Hold down joystick unit [Full Throttle] switch. Max: RPM No RPM increase:

a. Verify that the throttle output (CANON-19 pin L; Blue/Black wire or CANNON-10 pin K) is high when the throttle toggle
switches on the left joystick are activated.
b. Perform the joystick unit Switch Closure Test (Section 4.11) for the throttle functions.
c. See the LHD wiring schematics for any breaks or shorts in the throttle circuit.

12 Release joystick unit Full Throttle switch. Idle: RPM

Full Throttle Test completed

13 Move the joystick unit [Power] switch to off position.

14 Move [Manual/Remote Selector] to manual position.

Muckmaster™ Radio Remote Control System Hard-Line


Commissioning and troubleshooting 4.20

Forward/Neutral/Reverse Function Test

This test includes: Service Brake Function Test and Park Brake Function Test.
This test verifies that the transmission gear select, proportional throttle control, service brake and parking brake controls are working.

Procedure

Step # Instruction Observation Troubleshooting

1 Apply LHD [Manual Park Brake].

2 Put LHD [Manual Gear Selector] into neutral position.

3 Move the joystick unit [Power] switch to off position.

4 Set joystick unit [Park Brake] switch to applied or on position.

5 Move [Manual/Remote Selector] to remote position. Ready Light: On

6 Set joystick unit [Power] switch to on position. Link Light: On

7 Start the LHD using the joystick unit [Start] switch. Engine: Idling

8 Set joystick unit [Park Brake] switch to released or off position.

9 Ease joystick unit [Left Joystick] to forward position until the LHD begins moving. LHD: Moves forward LHD: Not moving in forward

a. Perform the joystick unit Switch Closure Test (Section 4.11) for the park brake and forward functions.
b. Verify if the park brake output (CANON-19 pin J; Blue/White wire) goes high when joystick unit park brake is
set to released or off position.
c. Verify if the service brake output (CANON-19 pin H; Red/White wire) goes high when Left Joystick is moved to
the forward or reverse positions.
d. See the LHD wiring schematics for any breaks or shorts in the park brake, service brake throttle and forward circuits.

10 Hold down joystick unit [Left Full Brake] switch. LHD: Stops moving LHD: Service brakes not applying

a. Perform the joystick unit Switch Closure Test (Section 4.11) for the service brake functions.
b. Verify if the service brake output (CANON-19 pin H; Red/White wire) goes low when either toggle on the right joystick
are activated.
c. See the LHD wiring schematics for any breaks or shorts in the service brake circuit.

11 Release joystick unit [Left Full Brake] switch. LHD: Moves forward

Hard-Line Muckmaster™ Radio Remote Control System


Commissioning and troubleshooting 4.20

Forward/Neutral/Reverse Function Test (Continued)

Step # Instruction Observation Troubleshooting

12 Hold down joystick unit [Right Full Brake] switch. LHD: Stops moving LHD: Service brakes not applying

a. Perform the joystick unit Switch Closure Test (Section 4.11) for the service brake functions.
b. Verify if the service brake output (CANON-19 pin H; Red/White wire) goes low when either Toggle on the right joystick
are activated.
c. See the LHD wiring schematics for any breaks or shorts in the service brake circuit.

13 Release joystick unit [Right Full Brake] switch. LHD: Moves forward

14 Ease joystick unit [Left Joystick] to reverse position until the LHD begins moving. LHD: Moves LHD: not moving in reverse
backward
a. Perform the joystick unit Switch Closure Test (Section 4.11) for the park brake and reverse functions.
b. Verify if the park brake output (CANON-19 pin J; Blue/White wire) goes high when joystick unit park brake is
set to released or off position.
c. Verify if the service brake output (CANON-19 pin H; Red/White wire) goes high when left joystick is moved to
the forward or reverse positions.
d. See the LHD wiring schematics for any breaks or shorts in the park brake, service brake throttle and forward circuits.

15 Hold down joystick unit [Left Full Brake] switch. LHD: Stops moving LHD: Service brakes not applying

a. Perform the joystick unit Switch Closure Test (Section 4.11) for the service brake functions.
b. Verify if the service brake output (CANON-19 pin H; Red/White wire) goes low when either toggle on the right joystick
are activated.
c. See the LHD wiring schematics for any breaks or shorts in the service brake circuit.

16 Release joystick unit [Left Full Brake] switch. LHD: Moves


backward

17 Hold down joystick unit [Right Full Brake] switch. LHD: Stops moving LHD: Service brakes not applying

a. Perform the Joystick Unit Switch Closure Test (Section 4.11) for the service brake functions.
b. Verify if the service brake output (CANON-19 pin H; Red/White wire) goes low when either toggle on the right joystick
are activated.
c. See the LHD wiring schematics for any breaks or shorts in the service brake circuit.

18 Release joystick unit [Right Full Brake] switch LHD: Moves


backward

19 Release joystick unit [Left Joystick] LHD: Stops moving

Muckmaster™ Radio Remote Control System Hard-Line


Commissioning and troubleshooting 4.20

Forward/Neutral/Reverse Function Test (Continued)

Step # Instruction Observation Troubleshooting

Forward/Neutral/Reverse Function Test Completed


Service Brake Function Test completed
Park Brake Function Test completed

20 Set joystick unit [Park Brake] switch to applied or on position.

21 Move the joystick unit [Power] switch to off position.

22 Move [Manual/Remote Selector] to manual position.

Hard-Line Muckmaster™ Radio Remote Control System


Commissioning and troubleshooting 4.21

Steer Function Test

This test includes: Steer Left Function Test, Steer Right Function Test.
This test verifies that the steering power band is set correctly and that the joystick steering control is functioning.

Procedure

Step # Action Observation Troubleshooting

1 Apply LHD [Manual Park Brake].

2 Put LHD [Manual Gear Selector] into neutral position.

3 Move the joystick unit [Power] switch to off position.

4 Set joystick unit [Park Brake] switch to applied or on position.

5 Move [Manual/Remote Selector] to remote position. Ready Light: On

6 Move the joystick unit [Power] switch to on position. Link Light: On

7 Start the LHD using the joystick unit [Start] switch. Engine: Idling

8 If unit is equipped with optional deadman switch, press and hold LHD: Slowly turns to the left If the LHD does not steer left, verify that:
for the remainder of test.
a. The steer left solenoid on the 6 bank manifold illuminates when the steer left function is activated.
Hold down joystick unit [Half Throttle] switch. b. Perform the Joystick Unit Switch Closure Test (Section 4.11) for the steer left function.
Move joystick unit [Left Joystick] to minimum steer left position. c. Steer left output (CANON-10 pin A) varies between dead band and maximum RMS voltage for steering function.
Hold until the LHD is configured for a tight left turn.

9 Hold down joystick unit [Half Throttle] switch. LHD: Slowly turns to the right If the LHD does not steer right, verify that:
Move joystick unit [Left Joystick] to minimum steer right position.
Hold until the LHD is configured for a tight right turn. a. The steer right solenoid on the 6 bank manifold illuminates when the steer right function is activated.
The turn rate should be about the same as it was for the left. b. Perform the Joystick Unit Switch Closure Test (Section 4.11) for the steer right function.
c. Steer right output (CANON-10 pin B) varies between dead band and maximum RMS voltage for steering function.

10 Hold down joystick unit [Half Throttle] switch. LHD: Quickly turns to the left If the LHD does not steer left, verify that:
Move joystick unit [Left Joystick] to maximum steer Left position.
Hold until the LHD is configured for a tight left turn. a. The steer left solenoid on the 6 bank manifold illuminates when the steer left function is activated.
b. Perform the Joystick Unit Switch Closure Test (Section 4.11) for the steer left function.
c. Steer left output (CANON-10 pin A) varies between dead band and maximum RMS voltage for steering function.

Muckmaster™ Radio Remote Control System Hard-Line


Commissioning and troubleshooting 4.21

Steer Function Test (Continued)

Step # Action Observation Troubleshooting

11 Hold down joystick unit [Half Throttle] switch. LHD: Quickly turns to the right If the LHD does not steer right, verify that:
Move joystick unit [Left Joystick] to maximum right position.
Hold until the LHD is configured for a tight right turn. a. The steer right solenoid on the 6 bank manifold illuminates when the steer right function is activated.
The turn rate should be about the same as it was for the left. b. Perform the Joystick Unit Switch Closure Test (Section 4.11) for the steer right function.
c. Steer right output (CANON-10 pin B) varies between dead band and maximum RMS voltage for steering function.

12 Straighten the LHD.

Steer Left Function Test completed


Steer Right Function Test completed

13 Move the joystick unit [Power] switch to off position.

14 Move [Manual/Remote Selector] to manual position.

Hard-Line Muckmaster™ Radio Remote Control System


Commissioning and troubleshooting 4.22

Boom Function TesT

This test includes: Boom Up Function Test and Boom Down Function Test.
This test verifies that the boom function power band is set correctly and that the joystick boom control is functioning.

Procedure

Step # Action Observation Troubleshooting

1 Apply LHD [Manual Park Brake].

2 Put LHD [Manual Gear Selector] into neutral position.

3 Move the joystick unit [Power] switch to off position.

4 Move joystick unit [Park Brake] switch to applied or on position.

5 Move [Manual/Remote Selector] to Remote position. Ready Light: On

6 Move the joystick unit [Power] switch to On position. Link Light: On

7 Start the LHD using the joystick unit [Start] switch. Engine: Idling

8 Move joystick unit [Right Joystick] to minimum boom up position. Boom: Slowly raises If the boom does not raise verify that:
Hold until the boom is fully raised.
a. The boom up solenoid on the 6 bank manifold illuminates when the boom up function is activated.
b. Perform the Joystick Unit Switch Closure Test (Section 4.11) for the boom up function.
c. Boom up output (CANON-10 pin D) varies between dead band and maximum RMS voltage for boom function

9 Move joystick unit [Right Joystick] to minimum boom down position. Boom: Slowly lowers If the boom does not lower verify that:
Hold until the boom is fully lowered.
a. The boom down solenoid on the 6 bank manifold illuminates when the boom down function is activated.
b. Perform the Joystick Unit Switch Closure Test (Section 4.11) for the boom down function.
c. Boom down output (CANON-10 pin F) varies between dead band and maximum RMS voltage for boom function.

10 Move joystick unit [Right Joystick] to maximum boom up position. Boom: Quickly raises If the boom does not raise verify that:
Hold until the boom is fully raised.
a. The boom up solenoid on the 6 bank manifold illuminates when the boom up function is activated.
b. Perform the Joystick Unit Switch Closure Test (Section 4.11) for the boom up function.
c. Boom up output (CANON-10 pin D) varies between dead band and maximum RMS voltage for boom function.

Muckmaster™ Radio Remote Control System Hard-Line


Commissioning and troubleshooting 4.22

Boom Function TesT (continued)

Step # Action Observation Troubleshooting

11 Move joystick unit [Right Joystick] to maximum boom down position. Boom: Quickly lowers If the boom does not lower verify that:
Hold until the boom is fully lowered.
a. The boom down solenoid on the 6 bank manifold illuminates when the boom down function is activated.
b. Perform the Joystick Unit Switch Closure Test (Section 4.11) for the boom down function.
c. Boom down output (CANON-10 pin F) varies between dead band and maximum RMS voltage for boom function.

Boom Up Function Test completed


Boom Down Function Test completed

12 Move the joystick unit [Power] switch to off position.

13 Move [Manual/Remote Selector] to manual position.

Hard-Line Muckmaster™ Radio Remote Control System


Commissioning and troubleshooting 4.23

Bucket Function Test

This test includes: Bucket Roll Function Test and Bucket Dump Function Test.
This test verifies that the bucket function power band is set correctly and that the joystick boom control is functioning.

Procedure

Step # Action Observation Troubleshooting

1 Apply LHD [Manual Park Brake].

2 Put LHD [Manual Gear Selector] into neutral position.

3 Move the joystick unit [Power] switch to off position.

4 Move joystick unit [Park Brake] switch to applied or on position.

5 Move [Manual/Remote Selector] to remote position. Ready Light: On

6 Move the joystick unit [Power] switch to on position. Link Light: On

7 Start the LHD using the joystick unit [Start] switch. Engine: Idling

8 Raise the boom so that the bucket may be moved through its full range.

9 Move joystick unit [Right Joystick] to minimum bucket roll position. Bucket: Slowly rolls If the bucket does not roll verify that:
Hold until the bucket is fully rolled back.
Note: Some RRC’s are configured a. The bucket roll solenoid on the 6 bank manifold is illuminated when the bucket roll function is activated.
to roll the bucket quickly.
b. Perform the Joystick Unit Switch Closure Test (Section 4.11) for the bucket roll function.
c. Bucket roll output (CANON-10 pin C) varies between dead band and maximum RMS voltage for bucket function.

10 Move joystick unit [Right Joystick] to minimum bucket dump position. Bucket: Slowly dumps If the bucket does not dump verify that:
Hold until the bucket is fully dumped.
Note: Some RRC’s are configured a. The bucket dump solenoid on the 6 bank manifold is illuminated when the bucket dump function is activated.
to roll the bucket quickly. b. Perform the Joystick Unit Switch Closure Test (Section 4.11) for the bucket dump function.
c. Bucket dump output (CANON-10 Pin E) varies between dead band and maximum RMS voltage for bucket function.

11 Move joystick unit [Right Joystick] to maximum bucket roll position. Bucket: Quickly rolls If the bucket does not roll verify that:
Hold until the bucket is fully rolled back.
a. The bucket roll solenoid on the 6 bank manifold is illuminated when the bucket roll function is activated.
b. Perform the Joystick Unit Switch Closure Test (Section 4.11) for the bucket roll function.
c. Bucket roll output (CANON-10 pin C) varies between dead band and maximum RMS voltage for bucket function.

Muckmaster™ Radio Remote Control System Hard-Line


Commissioning and troubleshooting 4.23

Bucket Function Test (Continued)

Step # Action Observation Troubleshooting

12 Move joystick unit [Right Joystick] to maximum bucket dump position. Bucket: Quickly dumps If the bucket does not dump verify that:
Hold until the bucket is fully dumped.
a. The bucket dump solenoid on the 6 bank manifold is illuminated when the bucket dump function is activated.
b. Perform the Joystick Unit Switch Closure Test (Section 4.11) for the bucket dump function.
c. Bucket dump output (CANON-10 Pin E) varies between dead band and maximum RMS voltage for bucket function.

Bucket Roll Function Test completed


Bucket Dump Function Test completed

13 Lower the boom back onto the stop blocks

14 Move the joystick unit [Power] switch to off position.

15 Move [Manual/Remote Selector] to manual position.

Hard-Line Muckmaster™ Radio Remote Control System


Commissioning and troubleshooting 4.24

Headlight Function TesT

This test includes: Front Light Function Test and Rear Light Function Test.
This test verifies that the joystick unit front and rear light controls are functioning.

Procedure

Step # Action Observation Troubleshooting

1 Apply LHD [Manual Park Brake].

2 Put LHD [Manual Gear Selector] into neutral position.

3 Move the joystick unit [Power] switch to off position.

4 Move the joystick unit [Park Brake] switch to applied or on position.

5 Move [Manual/Remote Selector] to remote position. Ready Light: On

6 Move the joystick unit [Power] switch to on position. Link Light: On

7 Move the joystick unit [Front Lights] switch to on position. Front Lights: On Front Lights: Off:

a. Perform the Joystick Unit Switch Closure Test (Section 4.11) for the front lights function.
b. Check that the front lights output (CANON-19 pin P, White/Black) is not shorted to ground or disconnected.
c. See the LHD wiring schematics for any breaks or shorts in the front lights circuit.

8 Move the joystick unit [Front Lights] switch to off position. Front Lights: Off Front Lights: On:

a. Verify if the front lights switch in the operator’s cab is not in the on position.
b. Perform the Joystick Unit Switch Closure Test (Section 4.11) for the front lights function.
c. Check that the front lights output (CANON-19 pin P, White/Black) is not tied high.
d. See the LHD wiring schematics for any breaks or shorts in the front lights circuit.

Front Light Function Test completed

9 Move the joystick unit [Rear Lights] switch to on position. Rear Lights: On Rear Lights: Off

a. Perform the Joystick Unit Switch Closure Test (Section 4.11) for the rear lights function.
b. Check that the rear lights output (CANON-19 pin K, Red/Black) is not shorted to ground or disconnected.
c. See the LHD wiring schematics for any breaks or shorts in the rear lights circuit.

Muckmaster™ Radio Remote Control System Hard-Line


Commissioning and troubleshooting 4.24

Headlight Function TesT (Continued)

Step # Action Observation Troubleshooting

10 Set joystick unit [Rear Lights] switch to off position. Rear Lights: Off Rear Lights: On

a. Verify that the rear lights switch in the operator’s cab is off.
b. Perform the Joystick Unit Switch Closure Test (Section 4.11) for the rear lights function.
c. Check that the rear lights output (CANON-19 pin K, Red/Black) is not tied high.
d. See the LHD wiring schematics for any breaks or shorts in the rear lights circuit.

Rear Light Function Test completed

11 Move the joystick unit [Power] switch to off position.

12 Move [Manual/Remote Selector] to manual position.

Hard-Line Muckmaster™ Radio Remote Control System


Bills of Material 5.0

ASLHDM-2 5.1
ASLHDS-4 5.2
LHD RRC Options & Accessories 5.3
Recommended Spare Parts 5.4

Hard-Line Muckmaster™ Radio Remote Control System


Bills of Material 5.1

ASLHDM-2

Item P art Number Item P art Number Item P art Number


1 BR22-MOD1 11 WFN#04 21 AS LHDM-1-05
B rac ket for Mas ter Unit E nc los ure 021222209-00 c/ w Was her F lat Nylon #4 MUCK MAS T E R L HD Mas ter Unit Ve rs ion 1 - Antenna
Holes Ass embly

Qty: 1 Each 101


Qty: 1 E ach 5135 Qty: 4 E ach 785
22 AS LHDM-2-01
2 AS A02B 12 WL E TS S M6
MUCK MAS T E R L HD Mas ter Unit Ve rs ion 2 - P repared
P CB Asse mbled - Ve hic le Unit L E D B oard Versi on B Was her L oc k E x ternal T ooth S S M6 E nc los ure E nglish

Qty: 1 E ach 3082


Qty: 1 E ach 2565 Qty: 6 E ach 3913
23 M16878/4-BHE -3
3 HL S S MR -01 13 S RA0256x0.375-0.1875 T eflon Hook U p Wire 600V 200ºC 18AWG Orange
HL S S hoc k Mount R ubber Is olator - Bl ue S pac er R ound Aluminum 2-56 Hole, 3/16" Outs ide
Diameter X 3/8" L ong

Qty: 0.43 meter 81


Qty: 4 E ach 10488 Qty: 4 E ach 2104
24 M16878/4-BHE -4
4 AS D02M 14 25.621.0353.0 T eflon Hook U p Wire 600V 200ºC 18AWG Yellow
P CB Asse mbled - Ve hic le Unit Driver - Watc hdog 3.81mm T erminal P lug 3 P os ition C/W S c rew Down
R un Monitor on board Ve rs ion M and Numbering

Qty: 0.225 meter 82


Qty: 1 E ach 10868 Qty: 1 E ach 3976 25 M16878/4-BHE -5
5 AS M02D 15 25.621.0753.0 T eflon Hook U p Wire 600V 200ºC 18AWG Green

P CB Asse mbled - Mic roproce s s or B oard Vers ion D 3.81mm T erminal P lug 7 P os ition C/W S c rew Down
and Numbering

Qty: 0.43 meter 83

Qty: 1 E ach 3997 Qty: 1 E ach 3977 26 M16878/4-BHE -6


T eflon Hook U p Wire 600V 200ºC 18AWG Bl ue
6 MSSS P P 0440-0.5 16 25.621.1053.0
MS S S P an Hea d P hillips Drive 4-40 X 1/2 3.81mm T erminal P lug 10 P os ition C/W S c rew Down
and Numbering

Qty: 0.6 meter 84

27 M16878/4-BHE -9
Qty: 8 E ach 1649 Qty: 1 E ach 3978
T eflon Hook U p Wire 600V 200ºC 18AWG White
7 MSSS P P 1032-1.25 17 25.621.1453.0
MS S S P an Hea d P hillips Drive 10-32 X 1-1/4 3.81mm T erminal P lug 14 P os ition C/W S c rew Down
and Numbering
Qty: 0.5 meter 87

Qty: 4 E ach 1870 Qty: 3 E ach 3979

8 MS S S CP M06-08 18 A095-2
MS S S Rai s ed Cheese Hea d P hillips Drive M6 X 8mm 900MHZ Hi gh P ower R adio

Qty: 6 E ach 1678 Qty: 1 E ach 420

9 NUTS S NYL OC #02 19 AS LHDM-1-01


Nut S S Nylon Inse rt L ock nut (nyloc ) 2-56 MUCK MAS T E R L HD Mas ter Unit Vers ion 1 - 10
S ock et P anel Mount Cable Harnes s

Qty: 4 E ach 845 Qty: 1 E ach 2505

10 NUTS S NYL OC #04 20 AS L HDM-1-02


Nut S S Nylon Inse rt L ock nut (nyloc ) 4-40 MUCK MAS T E R L HD Mas ter Unit Vers ion 1 - 19
S ock et P anel Mount Cable Harnes s

Qty: 11 E ach 84 4 Qty: 1 E ach 2507

Muckmaster™ Radio Remote Control System Hard-Line


Bills of Material 5.2

ASLHDS-4

Item Part Number Item Part Number Item Part Number


1 ASLHDS-4-01 11 ASLHDS-4-05 21 762153
MUCKMASTER LHD Slave Unit Version 4 Prepared MUCKMASTER LHD Slave Unit Version 4 Power Cable Weather Pack Pin Terminal 14-16AWG
Enclosure - English Standard

Qty: 2 Each 151


Qty: 1 Each 6275 Qty: 1 Each 6279

2 8500K9 12 ASLHDS-4-06 22 762162


Weather Pack Wire Seals for 14-16AWG
8500 Series SPST On-None-Off Switch MUCKMASTER LHD Slave Unit Version 4 Common
Harness

Qty: 2 Each 197


Qty: 4 Each 1133 Qty: 1 Each 6288
23 BR18-MOD1
3 8500K11 13 ASLHDS-4-07 Skid plate for Rose enclosure 02163609 and wheat
8500 Series SPST Off-None-On Momentary Switch MUCKMASTER LHD Slave Unit Version 4 E-Stop to battery c/w screw and handle holes 3/16" - NEW
Power Switch Harness

Qty: 1 Each 3034


Qty: 3 Each 1131 Qty: 1 Each 6307
24 191-400
4 N1030B 14 ASJS1 Joint Connector Nut 1/4-20x12mm for Skid Plate
Half Toggle Switch Seal Assembled Proportional Joystick Version 1

Qty: 4 Each 1703


Qty: 7 Each 2016 Qty: 2 Each 6148 25 SHCS0.25/20x0.75
5 8497K3 15 ASM16D Socket Head Cap Screw 1/4-20 X 3/4"

Switch Guard for Toggle Switch PCB Assembled - M16 Radio 900 Mhz Slave Unit
Processor Version D

Qty: 4 Each 797

Qty: 1 Each 2830 Qty: 1 Each 8833 26 099-140


Drop Handle Zinc Plated 4 1/8" handle size
6 10250T5 16 A095-2
C.H. Maintained Push/Pull Operator 900MHZ High Power Radio

Qty: 1 Each 2187

27 MSSSFP10-0.5
Qty: 1 Each 1107 Qty: 1 Each 420
MS SS Flat Head Phillips Drive 10-32 X 1/2
7 10250T51 17 MSSSPP0256-0.375
C.H. 1 N/C Contact Block MS SS Pan Head Phillips Drive 2-56 X 3/8

Qty: 4 Each 823

28 NUTSSNYLOC#10
Qty: 1 Each 1108 Qty: 4 Each 833 Nut SS Nylon Insert Locknut (nyloc) 10-32
8 10250TC47 18 WLITSS#02
C.H. Push/Pull Operator Red Lens Lockwasher SS internal tooth no. 2, type A

Qty: 4 Each 763

Qty:1 Each 1111 Qty: 4 Each 1689

9 ASLHDS-4-02 19 ASLHDS-2-10
MUCKMASTER LHD Slave Unit Version 4 Antenna MUCKMASTER LHD Slave Unit Electric Accessory
Harness Plug Assembly with Weather Pack Socket Terminal

Qty: 1 Each 6282 Qty: 1 Each 5226

10 ASLHDS-4-03 20 762158
MUCKMASTER LHD Slave Unit Version 4 Switches Weather Pack Nylon 2 Cavity for Pin Terminals
Wire Harness

Qty: 1 Each 6242 Qty: 1 Each 193

Hard-Line Muckmaster™ Radio Remote Control System


Bills of Material 5.3

LHD RRC Options & Accessories

Item Part Number


1 ASLHDCC-04
Assembled Enclosure for Slave and Master Unit -
Magnetic Mount, Yellow with Foam - Kidd Creek

Qty: 1 Each 9588

2 ASVS-08-MOD08
MUCKMASTER Wireless Video System 2.4 GHz
Version 8 - Internal/External Receiver

Qty: 1 Each 9152

3 ASLHDCC-02-MOD1
Assembled Enclosure for Slave Unit c/w Battery,
Charger, and Magnetic Mounts - Version 2 - WP

Qty: 1 Each 9248

4 ASBC-3
Assembled Battery Charger NiMH 7.2VDC - c/w 100-
240VAC Switching Power Supply - 4 Gang

Qty: 1 Each 9579

Muckmaster™ Radio Remote Control System Hard-Line


Bills of Material 5.4

Recommended Spare Parts

Item Part Number


1 ASJS1-04
Assembled Proportional Joystick Version 1 - Top
Rubber Boot

Qty: 1 Each 6151

2 ASJS1-01-13
Assembled Proportional Joystick Version 1 - Main
Rubber Boot

Qty: 1 Each 6156

3 HLSSMB-01
HLS Shock Mount Bolt - 5/16 NC Stainless Steel

Qty: 1 Each 10489

4 ASAN-01
Antenna Assembly 900MHZ 3db Gain Whip c/w
Magnetic Mount Base and BNC Connector

Qty: 1 Each 9

5 ASBC-1
Assembled Battery Charger NiMH 7.2VDC - c/w 100-
240VAC Switching Power Supply

Qty: 1 Each 3559

6 ASBP-1
Battery Pack Version 1 - 7.2VDC NiMH 3500mAH

Qty: 1 Each 7875

7 N1030B
Half Toggle Switch Seal

Qty: 1 Each 2016

Hard-Line Muckmaster™ Radio Remote Control System


Drawings 6.0

ASLHDM-2 6.1
ASLHDS-4 6.2
19 Pin Dash Cable (ASCH-02) 6.3
Junction Box Wiring Diagram (ASLHD-JB1) 6.4

Hard-Line Muckmaster™ Radio Remote Control System


Drawings 6.1

ASLHDM-2

REV. DATE DESCRIPTION


53 MAIN STREET, BOX 908
DOWLING, ONTARIO, P0M 1R0
PHONE: 705-855-1310
FAX:705-855-9463

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN IS PROPRIETARY


TO HLS HARD-LINE SOLUTIONS INC. AND SHALL NOT BE REPRODUCED,
COPIED OR DISCLOSED IN WHOLE OR IN PART, OR USED FOR MANUFACTURE
OR FOR ANY OTHER PURPOSE WITHOUT THE WRITTEN CONSENT OF
HLS HARD-LINE SOLUTIONS INC.

PROJECT
SCALE DRAWN BY DATE CHECKED BY Master Unit Wiring Diagram
NTS Oct 12, 2004 DJG
PART #
ASLHDS-2 DRAWING #
3081

Muckmaster™ Radio Remote Control System Hard-Line


Drawings 6.2

ASLHDS-4

REV. DATE DESCRIPTION


53 MAIN STREET, BOX 908
DOWLING, ONTARIO, P0M 1R0
PHONE: 705-855-1310
FAX:705-855-9463

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN IS PROPRIETARY


TO HLS HARD-LINE SOLUTIONS INC. AND SHALL NOT BE REPRODUCED,
COPIED OR DISCLOSED IN WHOLE OR IN PART, OR USED FOR MANUFACTURE
OR FOR ANY OTHER PURPOSE WITHOUT THE WRITTEN CONSENT OF
HLS HARD-LINE SOLUTIONS INC.

PROJECT
SCALE DRAWN BY DATE CHECKED BY English Slave Unit
NTS February 8, 2008 DJG
PART #
ASLHDS-4 DRAWING #
6096

Hard-Line Muckmaster™ Radio Remote Control System


Drawings 6.3

19 pin dash cable (asch-02)

B A M
+24V INPUT +24V INPUT FORWARD
(GRN/BLK) (BLK) (ORN/BLK)

C P N L
-24V CHASSIS FRONT LIGHTS REVERSE THROTTLE
(GRN/WHT) (WHT/BLK) (WHT) (BLU/BLK)

D R V U K
PARK BRAKE
-24V CHASSIS STEER LEFT STEER RIGHT REAR LIGHTS
INPUT
(BLK/RED) (RED) (GRN) (ORN) (RED/BLK)
PMA Lenght: 4m
E S T J
REMOTE SELECT NEUTRAL PARK BRAKE
RUN
INPUT INPUT OUTPUT
(BLU/RED) (BLU) (BLK/WHT) (BLU/WHT)

F G H
FIRE SERVICE
ENGINE START
SUPPRESSION BRAKE
(ORN/RED) (WHT/RED) (RED/WHT)

LOOKING AT WIRE SIDE OF 19 PIN

Cable Lenght: 4.6m

REV. DATE DESCRIPTION


53 MAIN STREET, BOX 908
DOWLING, ONTARIO, P0M 1R0
PHONE: 705-855-1310
FAX:705-855-9463

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN IS PROPRIETARY


TO HLS HARD-LINE SOLUTIONS INC. AND SHALL NOT BE REPRODUCED,
COPIED OR DISCLOSED IN WHOLE OR IN PART, OR USED FOR MANUFACTURE
OR FOR ANY OTHER PURPOSE WITHOUT THE WRITTEN CONSENT OF
HLS HARD-LINE SOLUTIONS INC.

PROJECT
SCALE DRAWN BY DATE CHECKED BY Cable Assembly 19 Pin Dash Cable
NTS OSK Oct 7, 2013
PART #
ASCH-2 DRAWING #
11

Muckmaster™ Radio Remote Control System Hard-Line


Drawings 6.4

Junction box Wiring Diagram (aslhd-jb1)

H A B
GROUND STEER LEFT STEER RIGHT
(RED/WHT) (BLK) (GRN/BLK)

G K J C PMA Length: 4m
REVERSE THROTTLE FORWARD BUCKET ROLL
(WHT/RED) (RED/BLK) (BLU/WHT) (GRN/WHT)

F E D
BOOM DOWN BUCKET DUMP BOOM UP
(ORG/RED) (BLU/RED) (BLK/RED)

LOOKING AT 10 PIN CABLE CONNECTOR (CANNON)

Cable Length: 5m

REV. DATE DESCRIPTION


53 MAIN STREET, BOX 908
DOWLING, ONTARIO, P0M 1R0
PHONE: 705-855-1310
FAX:705-855-9463

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN IS PROPRIETARY


TO HLS HARD-LINE SOLUTIONS INC. AND SHALL NOT BE REPRODUCED,
COPIED OR DISCLOSED IN WHOLE OR IN PART, OR USED FOR MANUFACTURE
OR FOR ANY OTHER PURPOSE WITHOUT THE WRITTEN CONSENT OF
HLS HARD-LINE SOLUTIONS INC.

PROJECT
SCALE DRAWN BY DATE CHECKED BY Standard 6 Function Box 10-Pin Cable
NTS OSK July 11, 2012
PART #
ASLHD-JB1-5 DRAWING #
3912

Hard-Line Muckmaster™ Radio Remote Control System


Preventative Maintenance 7.0

LHD Remote Audit 7.1

Hard-Line Muckmaster™ Radio Remote Control System


Preventative Maintenance 7.1

LHD Remote Audit

Job Number: ____________________________________________

Date: ___________________________________________________ Contact: ________________________________________________ LHD Unit: _______________________________________________

Company:_______________________________________________ Telephone Number: ______________________________________ Remote ID: ______________________________________________

Site: ____________________________________________________ Vehicle: _________________________________________________ Technician: ______________________________________________

Part #/INVID Quantity Description Notes:

Part OK N/A Problem Rep Comments

Slave unit

Rubber Boots

Joysticks

Switches

Power Cable

Antenna

Boards/Wiring

Enclosure/Skidplate

Master Unit

Muckmaster™ Radio Remote Control System Hard-Line


Preventative Maintenance 7.1

LHD Remote Audit (continued)

Part OK N/A Problem Rep Comments

Enclosure

Shockmounts/Bolts

Boards

Wiring/Connectors

Antenna

Electrical interface

19-pin Dash Cable

Manual/Remote Switch

Dash Wiring

Din Connectors/Wiring

Junction Box

DDEC Throttle Interface

Hydraulic interface

Manifolds

Valves

Fittings

Hoses

Fire Suppression Cable

Fire Suppression

Squib

Actuator

Hard-Line Muckmaster™ Radio Remote Control System


Preventative Maintenance 7.1

LHD Remote Audit (continued)

Part OK N/A Problem Rep Comments

Fire Suppression Cable

Video System

Camera Mounting

Camera Picture

Camera Cables

Camera Damage

Monitor/Receiver

Picture

Receiver Enclosure

Cables

Antenna

Video Receiver

Monitor

Transmitter

Mounting

Cables

Wiring

Video Transmitter

Antenna

Lights

Muckmaster™ Radio Remote Control System Hard-Line


Test 8.0

Multiple Choice 8.1


True And False 8.2

Hard-Line Muckmaster™ Radio Remote Control System


Test 8.1

Multiple choice

Question 1 Question 3 Question 5

As part of the required pre-operation check, the operator should Before leaving the machine to operate in remote, the operator When the green power, ready, and link lights on the vehicle unit
always make sure that: should always: are illuminated:

a. All remote control components are secure a. Place wheel chocks under the wheel a. The joystick and vehicle units are operating correctly

b. That the machine passes a manual pre-operation check b. Apply park brake, engage transmission in first gear, and b. The batteries in the vehicle unit need to be changed
shutdown LHD
c. All functions on joystick unit are operational c. The LHD is functioning properly
c. Apply park brake, place transmission in neutral, and turn
d. All the above the selector switch to the remote position d. There is a fault with one of the components

d. Apply the park brakes, turn the LHD off, and change the
Question 2 selector switch to the remote position Question 6

Guidelines for safe operation of the remote control unit are The service brake is activated automatically by:
established by: Question 4
a. Moving the direction joystick back to the center position
a. The most efficient way possible When the joystick unit is left on, and the selector switch is turned
from the manual to the remote position. The unattended joystick b. Using the park brake switch on the slave unit
b. The fastest way possible unit feature means that:
c. Pressing down the emergency stop button
c. The safety standards established by the mine site, a. The vehicle unit will only shut off the engine
governmental agencies and the manufacturer d. Using the toggle switch on the top of the joystick
b. The vehicle unit will apply the brakes and then shut
d. As the operator sees fit engine off

c. The vehicle unit will apply the brakes until the operator
releases them with the joystick unit

d. The joystick unit is lost and a warning lamp will flash

Muckmaster™ Radio Remote Control System Hard-Line


Test 8.1

Multiple choice (continued)

Question 7 Question 9 Question 11

When welding or boosting the LHD, you should always: To immediately apply the service brakes: When remote mucking is performed the operator is permitted to:

a. Disconnect the battery a. Drive in reverse a. Work from the LHD’s bucket

b. Turn the joystick unit off b. Press the service brake toggle switch b. Stand beside the LHD

c. Turn the remote switch to manual c. Turn off both lights c. Follow the LHD so you can see better

d. Disconnect all vehicle unit cables (and DDEC if applicable) d. Move the direction joystick to neutral d. Follow established safety procedures

Question 8 Question 10

When switching from remote to manual mode, the proper The fire suppression system can be activated remotely by:
procedure is:
a. Voice
a. Abandon from the joystick unit and board the machine
b. Running to the machine and activating the
b. Hold down the delayed shutdown switch manual actuator

c. Hit the emergency stop switch c. Lifting the red guard and holding down the fire
suppression switch on the Joystick Unit until the
d. Apply the park brake, toggle the delayed shutdown switch system activates
and power down the joystick unit
d. All the above

Hard-Line Muckmaster™ Radio Remote Control System


Test 8.2

True AND false

Question 1 Question 4 Question 7

The operator must be trained to understand the basic principles If the park brake switch on the joystick unit is in the on position Remote mucking is done in second gear.
of the remote control package. (i.e. brakes applied), the transmission will not engage in forward
or reverse. a. True
a. True
a. True b. False
b. False
b. False
Question 8
Question 2
Question 5 Tilting the joystick unit more than 25 degrees will turn off
The remote system only has one way to apply the brakes. the system.
If the park brake switch on the joystick unit is in the off position
a. True (i.e. brakes released), the LHD will not start in remote mode. a. True

b. False a. True b. False

b. False
Question 3 Question 9

The joystick unit can withstand being washed with a high Question 6 Tilting the joystick unit while powering up will put the system
pressure washer. into diagnostic mode.
The remote control unit has no distance limitations.
a. True a. True
a. True
b. False b. False
b. False

Muckmaster™ Radio Remote Control System Hard-Line


Policies 9.0

Warranty Policy 9.1

Hard-Line Muckmaster™ Radio Remote Control System


POLICies 9.1

WARRANTY POLICY

Date: May 16, 2011

HLS Hard-Line Solutions Inc. (herein Hard-Line) warrants its


equipment and replacement parts to be free from defects
in material and workmanship for twelve months from delivery
to the first user.

Defective parts returned to Hard-Line during the warranty period


will be repaired or replaced in its discretion unless exclusions
apply. This Hard-Line warranty does not include shipping costs
associated with repair or replacement.

Hard-Line effected installations of its equipment form part


of this warranty, but repair or replacement will be limited to the
individual component proven defective.

This warranty does not apply to equipment or parts found


by Hard-Line to have been damaged through normal wear
and tear, misuse, abuse, neglect, accidents, forces of nature,
or alterations not specifically authorized by Hard-Line. Wear and
tear includes normal deterioration of moving parts, seals, and
corrosion of metal components.

This warranty does not include preventative maintenance,


operating services, adjustments, and inspections, which are the
responsibility of the purchaser.

This warranty replaces all statutory and other warranties implied


by law. Purchaser has conducted its due diligence in choosing this
Hard-Line equipment and does not rely on any representation
of merchantability or fitness for purpose.

Hard-Line shall in no event be liable for consequential


or incidental damages arising from the use of its equipment
or products.

Muckmaster™ Radio Remote Control System Hard-Line


About Hard-line

Established in 1996, in Sudbury, Ontario, Hard-Line is a leading


supplier of remote controls to mining and other heavy industries.
Hard-Line develops its products from the ground up, utilizing
years of experience in mining, electronics, electrical design,
and mechanical design. Hard-Line develops new and innovative
products that save lives while increasing efficiency in mining
and other industries. No matter what type, make or model
of machinery, Hard-Line can configure it to operate remotely.

Hard-Line’s strength lies in the ability to customize our products


and services to our client’s needs. Hard-Line is a global company
with offices in Canada (Headquarters), Chile and Peru along with
a worldwide network of distributors.

Making mining more efficient.


HARD-LINE.COM Revision 1

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