Module 3
Module 3
(EBCx)
Module 3
CBCP_v2023.10 1
Fundamentals of EBCx
CBCP® 3
Fundamentals of EBCx
CBCP® 4
CBCP_v2023.10 2
Fundamentals of EBCx
Fundamentals of EBCx
CBCP® 6
CBCP_v2023.10 3
Existing Building Commissioning
Goals
• Improve building performance by saving energy and reducing operational costs
• Ensure the persistence of improvements over the building’s life
• Assist in achieving LEED certification for existing buildings
• Improve the building’s ENERGY STAR rating
• Identify and resolve building system operation, control and maintenance problems
• Verify that a facility and its systems meet the current facility requirements (CFR)
• Reduce or eliminate occupant complaints and increase tenant satisfaction
• Identify the O&M staff training needs and provide such training
• Minimize operational risk and increase asset value
• Extend equipment life-cycle
• Improve indoor environmental comfort and quality and reduce associated liability
• Document system operation
CBCP® 7
Benefits
• Provides a safe and healthier facility
• Optimizes energy use
• Reduces operating costs
• Ensures adequate O&M staff orientation and
training
• Improves installed building systems documentation
CBCP® 8
CBCP_v2023.10 4
Existing Building Commissioning
Pitfalls
• Confusion between energy audit ECMs and
measures that have been identified through EBCx
processes
• Efforts to clarify the confusion:
• ASHRAE Guideline 0.2: The Commissioning Process for Existing Building
Systems and Assemblies
• ASHRAE Guideline 1.2: HVAC&R Technical Requirements of the
Commissioning Process for Existing Building Systems and Assemblies
CBCP® 9
CBCP® 10
10
CBCP_v2023.10 5
Existing Building Commissioning
Example # 2: University Central Plant: Condenser Water
Pump
• Initial assessment found:
• Condenser water flow through one chiller (#2) too low, so a
larger pump is needed
• Detailed investigation revealed:
Pump design is sufficient
Field confirmed that one hidden manual valve was 75% shut
Chiller #2 condenser water flow sufficient after valve is
adjusted
• Solution:
Open hidden manual valve, and problem was resolved
Avoided cost of purchasing larger pump plus small energy
savings
CBCP® 11
11
CBCP® 12
12
CBCP_v2023.10 6
Existing Building Commissioning
13
14
CBCP_v2023.10 7
Testing, Adjusting, and Balancing (TAB)
ASHRAE Definition:
The process of checking and adjusting all environmental systems
in a building to produce the design objectives.
Electrical measurement
CBCP® 15
15
CBCP® 16
16
CBCP_v2023.10 8
Testing, Adjusting, and Balancing (TAB)
Scope Testing – The use of specialized and calibrated instruments
to measure temperatures, pressures, rotational speeds,
includes: electrical characteristics, velocities, and air and hydronic
quantities for an evaluation of flow conditions.
CBCP® 17
17
CBCP® 18
18
CBCP_v2023.10 9
Testing, Adjusting, and Balancing (TAB)
• When to apply in buildings?
• New building:
• Construction Phase
• When all factory equipment startup service is completed, and all
safety interlocks and protective devices are functioning
• Existing Building:
• Occupancy and Operations Phase
CBCP® 19
19
CBCP® 20
20
CBCP_v2023.10 10
Testing, Adjusting, and Balancing (TAB)
Performer Guidelines
CBCP® 21
21
CBCP® 22
22
CBCP_v2023.10 11
Energy Audit - Objectives
CBCP® 23
23
CBCP® 24
24
CBCP_v2023.10 12
Energy Audit - Goals
• To quantify the building’s overall thermal
performance.
CBCP® 25
25
CBCP® 26
26
CBCP_v2023.10 13
Part of Complete Energy Saving
Program
• Initial assessment and identifying energy requirements
• Energy audit, sometimes referred to as Energy
assessment report
• Implementation of the ECMs
• Proper commissioning and performance/savings M&V
• Repeat the process again on a pre-defined schedule
and recurring basis to ensure persistence
CBCP® 27
27
CBCP® 28
28
CBCP_v2023.10 14
Energy Audit Types – Type I
• Also called preliminary or walk-through audit
• Least costly to perform and identifies preliminary
energy savings opportunities, but not detailed savings
or cost estimates. A visual inspection of the facility is
made to identify some of the obvious opportunities,
and to determine if more detailed analysis is
warranted
CBCP® 29
29
CBCP® 30
30
CBCP_v2023.10 15
Energy Audit Types – Type II
• Also called general audit or scoping audit
• To identify energy conservation measures (ECMs) that appear likely to
have a favorable return (< 5 yrs)
CBCP® 31
31
CBCP® 32
32
CBCP_v2023.10 16
Energy Audit Types – Type III
• Also called comprehensive audit, or detailed, maxi, technical analysis
audit, or Investment Grade Audit (IGA)
• To provide detailed engineering analysis and is intended to provide
sufficient info to support informed choices for capital energy
improvement
CBCP® 33
33
CBCP® 34
34
CBCP_v2023.10 17
Energy Audit Types – Note
• The levels of energy audits do not have sharp boundaries. They are
general categories for identifying the type of information that can be
expected and an indication of the level of confidence in the results;
that is, various measures may be subjected to different levels of
analysis during energy analysis of a particular building.
CBCP® 35
35
Building Envelope
Lighting
HVAC
Boilers and District Heating
Heat Recovery
Thermal Storage (TES)
Electrical
CBCP® 36
36
CBCP_v2023.10 18
Group Discussion
There are similarities between RCx and TAB/EA,
then:
CBCP® 37
37
Key Differences
Cx RCx TAB EA
All existing bldg.
All new bldg. systems - systems - HVAC,
HVAC system and Energy related
Bldg. systems HVAC, lighting, plumbing, lighting, plumbing,
Hydronic systems equipment
electrical, envelop, etc. electrical, envelop,
etc.
Design/current Energy
Goal OPR CFR
specifications efficiency
Construction phase - Operation and
Span from pre-design to Operation and
Application new building; Operation occupation
operation and occupation phase;
Phase and occupation phase - phase; no
occupation phase no follow up
existing building follow up
Certification
Optional Optional Yes (NEBB, AABC) Optional
required?
Diagnostic Measurement of air
Perform pre-functional
monitoring and pressure, temperature, Little to some
Typical Field verifications, witness
perform functional flow rate, rotational field
Work FPTs done by sub-
tests on HVAC, speed, hydronic measurement
contractors
lighting, etc. pressure, electricity, etc.
CBCP® 38
38
CBCP_v2023.10 19
39
EBCx Process
Retro-commissioning (RCx)
Re-commissioning (Re-Cx)
CBCP® 40
40
CBCP_v2023.10 20
RCx Case Study Outline
Problem Measurements/Analysis/Resolution
System Optimization
Conclusions
CBCP® 41
41
CBCP® 42
42
CBCP_v2023.10 21
RCx Case Study
• Building and HVAC System Information
• 9,000 m2 (98,900 ft2) office building with two sections:
three story wing and six story wing
• Four multi-zone air handling units
• Two 615 kWt (175-ton) centrifugal chillers
• Two 704 kWt (2.4 MMBtu/hr) gas fired boilers
• EMCS control system
CBCP® 43
43
B 40 44,300 40,800
C 20 21,125 21,100
44
CBCP_v2023.10 22
RCx Case Study
• Schematic Diagram of AHUs
CBCP® 45
45
CBCP® 46
46
CBCP_v2023.10 23
RCx Case Study
• Building Problem History - Maintenance Personnel’s Solution to IAQ
Problem
• Blocked the exhaust air dampers to prevent garage air back flow
Exhaust Air Exhaust Air
Louver Damper
Return Air
CBCP® 47
47
CBCP® 48
48
CBCP_v2023.10 24
RCx Case Study
• Building Problem History - Maintenance Personnel’s Solution to
Security Problems
• Cut a 1.2 m by 1.2m hole on the exterior wall to relieve the building positive
pressure or just keep a window open!
CBCP® 49
49
• High room temperature 27°C (81°F) and high RH (70%) during summer
CBCP® 50
50
CBCP_v2023.10 25
RCx Case Study
• Building Problem History - Solutions Attempted
• Set the cold deck temperature as low as 8°C (46°F)
• Set the hot deck air temperature as high as 54°C (130°F)
CBCP® 51
51
• The Building had Unusually High Utility Bills for its Location
CBCP® 52
52
CBCP_v2023.10 26
RCx Case Study
• Comfort and Energy Baselines
• Measured conditions in 18 rooms on 31°C (88°F) day
• Found following room conditions:
• 19.4°C – 23.6°C (67°F – 74.5°F)
• 58% – 69% RH
• 400 – 500 ppm CO2
• Building pressure: +25Pa (+0.1 in H2O)
CBCP® 53
53
Problem Resolution
and
System Optimization
CBCP® 54
54
CBCP_v2023.10 27
AHU A B C F Total
CBCP® 55
55
CBCP® 56
56
CBCP_v2023.10 28
RCx Case Study
• System Simulation to Develop Optimum Flow Rates and Reset
schedules
3 .5
3 .0
Heating/Cooling (MMBtu/hr)
C o o lin g - b e fo r e
2 .5
2 .0
H e a tin g - b e f o r e
1 .5
C o o lin g - a f te r
1 .0
0 .5
H e a t in g - a ft e r
0 .0
20 30 40 50 60 70 80 90 100
O u t s i d e A i r T e m p e r a tu r e ( ° F )
CBCP® 57
57
AHU A B C F Total
CBCP® 58
58
CBCP_v2023.10 29
RCx Case Study
• Simulated Annual Energy Savings with Airflow Correction and
Optimum Reset Schedules
Chiller Electricity
1,638,000 1,157,000 481,000 29%
(kWh/yr)
Hot Water
138585.1 19272.3 119312.8 86%
(m³/yr)
CBCP® 59
59
18 𝑇 , < 16 29 𝑇, <4
Recommended 𝑇 = 𝑇 =
14 𝑇 , > 16 29 − 0.29 𝑇 , −4 𝑇, >4
• Optimized Cold and Hot Deck Temperature Reset Schedules Based on the
Outside Air Temperature Were Implemented
CBCP® 60
60
CBCP_v2023.10 30
RCx Case Study
CBCP® 61
61
CBCP® 62
62
CBCP_v2023.10 31
RCx Case Study
• Measured Whole Building Electricity Consumption
CBCP® 63
63
CBCP® 64
64
CBCP_v2023.10 32
RCx Case Study
• Measured Peak Demand Before and After RCx
CBCP® 65
65
Conclusions
CBCP® 66
66
CBCP_v2023.10 33
EBCx/RCx Work Scope
CBCP® 67
67
CBCP® 68
68
CBCP_v2023.10 34
Team Qualification Cont’d
Team Qualification
• Be able to lead, plan, schedule and coordinate RCx process and
make recommendations to the Owner regarding Facility
Improvement Measures and assist in verifying their continued
performance over time
• Good written, verbal, and organizational skills
• Excellent references and work products from similar
commissioning projects
CBCP® 69
69
Team Formation
• Energy manager/facility manager
• O&M personnel
• Commissioning engineer
• Contractors, such as control technician
CBCP® 70
70
CBCP_v2023.10 35
71
Best Practice
Example of RCx process for Energy Savings Orientated Project
Phase
• Preliminary RCx assessment; Requires new contract to Phase 2
1
Phase
• Develop a detailed assessment plan
2
Phase
• Develop comfort and energy baselines
3
Phase
• Implement RCx measures based on priority
4
• Gather utility data and determine energy savings from baselines established in Phase 2
Phase
5
Phase
• Present a RCx workshop to operations staff
6
• Continue to monitor the facility for at least one year after completion of RCx measures
Phase
7
CBCP® 72
72
CBCP_v2023.10 36
Best Practice
- Assessment and Implementation
CBCP® 73
73
Best Practice
- Assessment and Implementation
Best Practice RCx Process and Activities
CBCP® 74
74
CBCP_v2023.10 37
Best Practice
- Assessment and Implementation
Best Practice RCx Process and Activities
• Phase 2: Develop a detailed assessment plan
• Form RCx team
• Identify the specific measures for each component (AHUs,
chillers, cooling tower, terminal boxes, etc.)
• Develop an energy baseline based on IPMVP methods. Agree on
utility costs (typically current $)
• May be necessary to develop a seasonal plan (summer/winter)
• Recommend priority of implementation
• Present to facility manager/owner for approval and set priorities
CBCP® 75
75
Best Practice
- Assessment and Implementation
Best Practice RCx Process and Activities
CBCP® 76
76
CBCP_v2023.10 38
Best Practice
- Assessment and Implementation
Best Practice RCx Process and Activities
• Phase 5: Gather utility data and determine energy
savings from baselines established in Step 2
• Continue to fine-tune the systems over the seasons
• Phase 6: Present an RCx workshop to operations staff
• Discuss RCx process, in general, and present RCx
fundamentals
• Go over all RCx measures implemented at the facility
• Stress importance of maintaining the same high level of
system performance
CBCP® 77
77
Best Practice
- Assessment and Implementation
Best Practice RCx Process and Activities
• Phase 7: Continue to monitor the facility for at least
one year after completion of RCx measures
• To ensure persistence of savings, we recommend
continued monitoring of the facility
• Final report documenting all RCx measures implemented,
all software changes, savings in kW, kWh, GJ, and dollars.
(Optional: Capital retrofits could be recommended)
CBCP® 78
78
CBCP_v2023.10 39
79
CBCP® 80
80
CBCP_v2023.10 40
Performance-Based Cx – Baselines and M&V
CBCP® 81
81
CBCP® 82
82
CBCP_v2023.10 41
M&V for RCx Projects
• Weather Uncertainties
• Production Changes
CBCP® 83
83
CBCP® 84
84
CBCP_v2023.10 42
Did This Retrofit Save Energy?
CBCP® 85
85
Weather Changes
Schedule Changes
Equipment Changes
Remodeling
Occupancy Changes
CBCP® 86
86
CBCP_v2023.10 43
Price Changes
CBCP® 87
87
M&V Plan
CBCP® 88
88
CBCP_v2023.10 44
M&V Plan
Where
SavingsEnergy$ = EnergyCostPre$ - EnergyCostPost$
CBCP® 89
89
Provides guidance
Developed by a
on the most
joint industry,
appropriate
academic, and
savings
government team
measurement
for the U.S.
approach to
Department of
different types of
Energy
projects
CBCP® 90
90
CBCP_v2023.10 45
IPMVP - Overview
CBCP® 91
91
IPMVP - Overview
Methodology
Option A - Partially Measured Retrofit Isolation
• Partial Measurement - Some Parameter Stipulation
Option B - Retrofit Isolation
• Measured Capacity - Measured Consumption
Option C - Whole Building Measurement
• Facility or Main Meter Measurement
Option D - Whole Building Simulation
• Calibrated Simulation
Note - Material contained in this section is based on 2001 USDOE IPMVP and ASHRAE
Guideline 14-2014 – Measurement of Energy, Demand, and Water Savings
CBCP® 92
92
CBCP_v2023.10 46
IPMVP - Background
CBCP® 93
93
IPMVP - Background
CBCP® 94
94
CBCP_v2023.10 47
Required Resources
CBCP® 95
95
Required Resources
CBCP® 96
96
CBCP_v2023.10 48
Required Resources
EMCS as a Source Of Data
CBCP® 97
97
IPMVP - Option A
CBCP® 98
98
CBCP_v2023.10 49
IPMVP - Option A
CBCP® 99
99
IPMVP - Option A
Appropriate Usage
• On small projects where analysis cost and any
measurement equipment installations are not cost
justified
• On projects where verification of installation alone is
acceptable
• Not generally appropriate for RCx projects
CBCP® 100
100
CBCP_v2023.10 50
IPMVP - Option B
Measured Retrofit Isolation
• Usually targeted at retrofits like chillers and other specific retrofits where
retrofit isolation is desirable
Specific Requirements
• Baseline measurements are made to establish performance and then
measurements are made to establish post-retrofit performance
• Monitoring can be continuous or scheduled throughout the life of the
contract
• Monthly consumption data can be used to establish savings if savings are
significant (>10%)
• Recommend analysis using hourly data since this is an excellent method
for sustaining savings
CBCP® 101
101
IPMVP - Option B
Appropriate Usage
• On projects where measurement equipment
installations are cost justified
• Interactive effects between RCx measures or with
other facility equipment can be measured
• Submetering exists
• Meters added will be used for multiple purposes
CBCP® 102
102
CBCP_v2023.10 51
IPMVP - Option C
CBCP® 103
103
IPMVP - Option C
CBCP® 104
104
CBCP_v2023.10 52
What Data Do You Need?
• Monthly utility bills
• One-time or short-term hourly data
• Continuous hourly whole building data
• Continuous hourly data at building or system level
CBCP® 105
105
IPMVP - Option C
• Low-Cost Applications
• Use monthly utility bills
• Monthly errors are smaller when
meter read dates are available
CBCP® 106
106
CBCP_v2023.10 53
IPMVP - Option C
• Low-Cost Applications
• Use the monthly utility bills
• Analysis should involve:
• Taking the monthly data and reducing this to
average daily data (why meter read dates are
important)
• Taking the average daily temperatures and
reducing to one average temperature for the
billing period
• For each post-RCx data point, plot usage vs.
temperature
CBCP® 107
107
CBCP® 108
108
CBCP_v2023.10 54
Monthly Utility Bills Analysis
CBCP® 109
109
IPMVP - Option C
• Medium Cost Applications
• Use hourly time series data from a logger or EMCS
• Use the hourly data to create average daily values
• Determine the average daily temperature for the
24-hour period
• Plot these daily points as post ECM data points
CBCP® 110
110
CBCP_v2023.10 55
Continuous Hourly Data
• Preferred for Projects Large Enough to
Justify Cost
• Tends to Enhance Savings
• Can Provide Valuable Diagnostics
• Tends to be More Convincing
CBCP® 111
111
IPMVP - Option C
• Best Applications
• Numerous interacting RCx measures
• Effects of interacting RCx measures difficult to
separate
• Independent variables affect energy use
• Reasonable correlation found between energy use
and other independent variables
CBCP® 112
112
CBCP_v2023.10 56
IPMVP - Option C
• Appropriate Usage
• On projects where the owner is not willing to
accept higher risk
• Projects include:
• Combination lighting and HVAC ECMs
• Projects with large expected savings (>$100,000/year)
• Variable speed ECMs
• Chiller or boiler retrofits
CBCP® 113
113
114
CBCP_v2023.10 57
Whole Building Approach
Monthly Whole Building Measurement
• Important things to consider:
• Are 12, 24 or 36 months of data available?
• Are daily temperatures available from National Weather
Service?
• Does the building have significant differences in usage?
• If all these have been considered and have been
shown to be appropriate, then monthly utility bill
analysis can be used.
• Otherwise, use hourly data.
CBCP® 115
115
CBCP® 116
116
CBCP_v2023.10 58
Whole Building Approach
• Collect data
• Select baseline and define model
• Calculate energy savings
• Calculate demand savings
• Baseline adjustments
• Sample models
CBCP® 117
117
CBCP® 118
118
CBCP_v2023.10 59
Whole Building Approach
Where
E – Energy use or demand estimated by the equation
C – Constant term in [energy units/day] or [demand units/billing period]
Bn – Coefficient of independent variable Vn in [energy units/driving
variable units/day] or [demand units/driving variable units/day]
Vn – Independent driving variable
CBCP® 119
119
CBCP® 120
120
CBCP_v2023.10 60