LEAN MANUFACTURING UntT-— SIX SIEM ® TrREpucTioN! WH, SK SIG Qyy DGwnn DEFINITION a os Soe Ligyrno REX MESS, Sesk> ko qpokky DAY FASE LHS, be » Cosme SB adcSecks And MEniorizkag Veetiaiakky kd AON OCOSANSS Gnd Vxkiness cr defiredi O & LOVE FAGAK A SSENTNG Ack ECAR ney Foes PEC ens=s - BREIc CONCEPTS OF SIX SIGMA CONCERTS SS = Go Sama, S&S & quchiy — Cenere\ medrockclooss Gevebopett \ase ly Mckarcle: 5 Tin. : Sy re WOR Weescducect lay Ameican ecgiceen GUL Sry Lokle” Weng Morersia To AE. Blgme NOs Wyprcved Abe Ok a Sor pmccerses OK FREAD, TH Conmpenies me oe a _- Auch & evernal Elecaac, More yola= \Xto's. And ALTeAST aot — Skoce ne prancagcnen Aspen ee ‘eotailiy Can echance OO sigetion' pouwy org Sky IW By Weer ea ines 7 \ wre cwokiry Ss Rh, ia Ooo. Osiven en desecks SWOMAdS 7 We metscd Lesa > OS Ale ge ooo es | ines | \ngginkigghe= Cycle ime een wis ok he Pero Fee Sseckiicirg, — PrRAS ASAIN, deers OS ay Ocemawences devel GQ ne MOS rao er aerks. Nes copa been miWitcn USES @) Vous SF Q4 DEM Des Aeolestrcal PRecars Contest (Sec) | D> Faece Mode Ard Eggecks Arolysis | Cameed | and Dm poccers Megeing | , ) sTansticeaL Process CONTROL, asticaL TESS + Kokectical Pecans Cervol CSC) Use Akalssticol So (desins os Wwe eee POMASECEMIOG _MNEMHodd .in) m7 SPO ted. And precedes Can hele Lape Moniten pouscass bbchaven, cdiscoven Sasues: To Trkencal Austex, cack jfel Sdekons fet manstockusing Sasues. — Seoictical Pmacase Lererol ots O&en Used Fekenchongeathy wath Qeaiskicas Coli, Cenerst (CQC).* Seven Quoltty Control Toos: - © Corse anc Effect Arokysis! | —q Pas Cvronte ' ® Paves (Crhote c @ Wrtsqracs : © Check, Sheek : | © ceakten pisk | @) Cerec\ Grant | a Cosse, anct ElSeckk Avoladsis ea Oe Aoobsgs Se ec icy re rok NebeS “Yor TcerB§y ott—> Conse and Sfgeck Accy's Caggem, Bok Creotect Jen Ms dpe G Orchysc Fama Gamelirmren eR Keviome RMogrems, becosse hey took Dive |, Qeelersn Qe S Aish: : @ Flas Goon © a A Yechar’ So OG Beers oy the Aepomake Sheps Oh & Pace ss wo Gequeriak Srclen. | > ve SG a Urn eat tak Can ke “Odapret yer @ Uicde Variehy Q Pops ford Can be Lsaed to dactbe Various [proms], Suck o> THOMYOE SANG, moss, ON Odleintalereve En Senica process | STA Paciect’ Plies . Nn @ Porsts crane | = RB Paoret® Ghat Ge A Qrorh | Sra Facricakes Awe PMeqmusrey GH clesech, jem Usd cos sain Comnuhokye “Trmoac’ - | | | = Pomeke chek Ore actual to Jed the cheeks Pohonigo Xn edan bw© ® Deserve We Creches: Qvenall Traphicverert ® Wise gran a B® Wtoqorn Ss Sragsicah eprenectation Srak GS rQanizes GQ Gore TD Gata PSierks ka Lsen— Speci fiedl anger. > Sesion Ta cieepecnarce to ce ban Sroph, Tre Wistsgnern Weclucas GQ clot Semier Foro an Easy Torenercied Mergnacs iy kotking roy dete Poinks Bod Greuging, “Arens eco \ngicah Tanges. e Check Since = We Beck Sheet Ss a dorm ted ko tnteck ‘chota fn maak Nee ok the ecation USheye Ane cota SX SEN|erctect Whe dota Sk Caparres Can be © gpnaitokve Sr gnalbtakve . When Awe fageamevicn Ss Qwandkative ; he (Chede eycck Ss Sovetimes Caktea a tedly Sheet -Bp (b) Scetter Pic 3 Whe Scokkan Pick Sy Sse Geels Wid der arclyging the Soke > Wwe Scathtcen Poke BS & Trathemakical PRs poieo OF Saka on ‘Aognrers “net garden Yo ~seveath Ane GA KAY Grogh FH scelakonSic = beewcen he ota Sets @) Ceres) Coen > Lersa\ Qaemke GS O RPoasengos kesh ken evodvaking, two Sadaily Oe C Wrecass SS Operation, Oven one Niels ust a Creatkicg & Laneal Gneste Wegived & Qreps Aro Caverns & FEviocdk OG Roe, LO cecten Vice Ahek ress Ae Mesalte BH co Ress cCrisstag, Heat me, Gack Upper Sod dower Cereal Masts trot evdicoit Useless Vosiolon & SAR On Occepreck Wange ,WFALLeE Mepe Awp EFFECTS ANALYSS, CFMEA) “> Fedlume mode cad Efgeck Ancliysis LEMERD , 2s ca Cypkerratic. MHELhech Aer Feni fying pErcille Jotlenes hak pore Wwe qneckese Gvenast Susie Yen & press Powedeck Ot Service Which Gold Tachude Jotksses TH clesrgn , MOnLactuxiag oF Osserrlhy Vines. A SA SpaLecos anckysis. tool, ok deyercin 68 Wes $yins | + Fruee MODE = One Mee Woays Gn Oa oO poeduck cod! Sos 7 Sr % ay Passile degiciencie> 87 defects \okicl, 4 EerEce OF EALLRE + “Whe Use Ke oN ona WN Ponticates Oared]e dy Aotiece # Case OF eAUIEE: Bre ay Ane fesse Case» TH 90 Qesewes Mwete Oy dowtere- * AnANSIS SF THE FALuRe © MISE : Ths CUR LL Pocpercss , SevesGky ’ and Chance % derection :TWpes OF EMER ® Desiga Emea Coemend — @ Poems Fren Cermen) © design Emen COENEN ys Dexign Ewen COFMEAD SO mero dcloyy ee ke onolyas Susk> Qesectakech VLG, Q& cecs, Wedokedt SL MechQect paceckuch NESE QALES Moe Ppassitaibty 9, | Aesiga and sraducack Procite St design. MAMMWOCI , rand Sogeky anck Yeguiatery Geroduck MES, Cesived Pom. Gaasas; isp, “se, Soc ae Makeral pascentics (Strength Vistatih Bowery, Poskdy , Matec, Medasnalsiihy ec.) a» Whe Georeoay co ‘he | Brechict CSrape , Posiion , Plakners, Posratelisn) i @) Precoss Emea CPFmen) > Procoss FMEA CPEMEeA) Sa | : | pretrodslagy Used Fo ASCaven Smsj 5 | @ [QasoGakec Usdth PSLEcass Changer Fachuches, Soler] Mak Trapeces presckuck OmMakics, seduced MNoeNobSy Ane pexecers , qpankaren ‘OD Salia§ockKorn And “Savery WEES Gerved em We Scllesiog ¢ se Man 2 Wumnan Focteus [ee Mekvods | Methods “Tovelvect: Fn PSOCanser OF precksck Service Tachoecbirg, wscendtoy Moen, Supdsy Chedas och Cercornnnhe ions - *% woressols » NakerGahs Usect Fa the Pouccess . Maclcssus = MacdkSees ermploued Fo | ao we WOE: E > Meonuresnent + Meorurement | Systems | ancdk Tenpock oa G&cceptance | “he SK S\ ems WETHODOLOG 4 3 Mee hwo,, Mean Gice Sigma | WWEdlrocdoleles Qne:sw DMATC (Dehine, Neosure, Acolyse , Teaprove and Conses\) *% SDMADV (CDesine, Meare, dookyze, DerQn, Grd Voticlare D & Dess (Design for Since Stapnedy ys Each Woe Ss: Cun Sek A Reteromended iccadsses to be Trplenentedk &r | \puareess Leone Gewsraicn . (a Wa View OQ Sisc Smo Tecegrigzes [Wre Uodenbying And Sdagrous Dmarc Ogpertoch . SDMATC defines dhe Steps a See Signa Rmocktonen Gh expected ty Golksus y Sontag wih, Ten Gaiog he [Pmallens nck -Srcking, stan jhe Trplemetalin | OF arg - Lasting Sdlukicons | Wale DATS Zs nok Moe omhs jee Signa Mebuecdslegu, _ — - = | : _ | Comox: . wy . . | Any eC arcs Widely Ockocteat -Ondk ~ce CAGOBOh .> DBYUATOC = ( | 7 ~ PSS ota ~ dover trettoc! wed CO Wo PRLOVe CxS Praeckucls © genvices fen betvken Uskomon Coure Koc¥eo. te ds. tre OrmaYE fg the Gye komen « 2D -, Deine * OM - Meonuce ~ HD Acchuae 22 ee Cee? Ce) S Dmate Bs aged Th the Pow Soctuving , % A PHedack GH debveu GG Senice + DMADV BG O& Fook Q the, Design Sor Bec Sigma CBFSSD Pawcess Usect to design S ‘ve- design Aiferen: PHWcsses, QL Prokuck pmanugachetac G1 Seniice delivers. SMe Sve reser Se Dmavy cme . — Desire ie eM = Meare * A - Arokyze % (ere Design oe No Nesta]+ Drp~pvy = ernyloyyead When ertaling Lpouocesse clone mest Usroeres* (rcetinrons, even asten OPK AKCO , en Gihen ok Sy paebhocks sequincrect le -Sevelop Ew 4s Te se executes bay Se SPM Geccen BES And SE Sigma Glock “Belks and aden Wwe Supesmiston a ise Starna, «Matern Block Bes. @ STPMETICAL CONSIDERATIONS cE Six SiG | = = >_> = | b, We Qgrencl Qeeds A Six gro And Awe Tengiteverncale pracesses Pendermned [vader Rs ‘Standanch , G* je Bekker” Usstomen Satis§ackion | oe High: Qywrokies Ppowckscks eurd Camhces | | se Reducech defects A Tenpiteved PRocans Capability Anoud) Yeduckan Te paccess, Veaicacions xe Gant uscous | Tenpitaverment a Cose wedaction Things trove egpeckive and SHSiciente Perocensers -© | SHmea level Ancl Gorrerxpencking DPMO Clare. Defects Pen WilWion | Percerkage Level _|-Opportacitien (DPMS) ] Yield | 4 : Bey . pose sinee || se pO ue | us Galo | ans | ae Lb, eor Q2-3a, _— “308, ear bas ac | “RAA PEA Bo.eS iP i cls Oy Volses | é 7 Ve bettoeen d | |r Qa OF | os a ; — | Ve lctuween 2s -as “os a \estmabble | Nowrck diseAion. Ss| REoucts On —— QD) vawenrty 2 peekhedals oes ce Signe YY | VYoroleiGry bo [ee Mecducing Operon ee Com duce SperesoS cS | Tocv eon Marcaugapre , TS (Ord Teprae porodyck quekss | > 2x apeing dota- cvveo , Syttemobi foe SO Date Oppreacs to Teck Sy Are Side Casrse> Dp Voricdsi iy Caparsiihy - And MEaake TORS Tacreone POUctS | “Sy Anal ley Caunkenfetttng the Pergetmance mredncd rok Gs Abnicbered Yer i Aleatche bo | Qerenate ep Change Improvements Te Ogenckicral Ppenyernrcance + Contaal Bails Ovegne Critical PRocerses evel Crecte a Key’ Prmecess £ Convssl pratkix. anck enasre Fey aSaqned Lith Caner) Failure Made and Efsects LGaicks weloKonSrte Ceanedrc\ ponks Ore Plens Gad PRacess Aooyss CPEMER) .@Drergece PEs Capalibity, Stbches Use welevane Leds to Then Syl Volbdole meade Cosses GO, Precens Tostovibier’, | VesGesionss 7 ACHNACKy ona Scameing, Reeves. | ® ceake \errebion Reduction Plao SS Bee yr Peigaties Mee POUscesss> and develop | - O& Pan kw Oddvers Mee reck Romer OE FOES . |@ Guscarss Pass Manegemert Syyptens Bissiness TESS em Visvol nanogement | Tenplemen: : A Cem'es\ jhe Sic ke Medker OD Graging Racers Per ASrenance and \o\d Crake] — BRrcosing Lo Prevene Porentiad Vewations. @® DESIGN OF EXPERIMENTS CDOEA rns — ——_— wo We dekgn ‘Sy Sepescorenks Cove) | sa re Chesign F Gs Lasse “hot odes to ard ezeplota Whe Variakon OF clase | FaGacmrekion | VOcken Cerclittaws that ane Pe Rpvuen des ww efleck Woe Variation . — he term © Qeneraly seatoted | Ustkh Excpaniments TH Which Me dertan | Srlvcockices Canctitiong Moot AYectlLy asceck ef eae oa> Destan “a Experiments (poe) euce Ce Sigma took Lheak helps poset team, eggects rok 4he Toke @ Ackermine “ne J Sinok Pooch ck | & ereees Ye OO SS DENNEN OE EXPERIMENTS TERMINOLOGY [2S Ce -y Gae Signa Design G Experiments 1 A Dyskecncic — PELOSEAS Une lexceaks Amos Awe Vossabts Of Rreckuchoo anck orolags oy Aris Bocess nce ae Mun Sek GH bows Brak se MAE UndenSkench kK eetEme Corvencant Wats Wes oe Ledantcpre WEARS, % Fackoy = Writs BA Gn Tocke percent Mjomialls ) OX & Variable you hove tered “Oven. Eq. DOE, Cackery Ors, Gedverakey Mmocified: fa clekchevtine re pots: Te Operak PSYormanc - * Leve) ~Vars Ge G ‘Mearsirecrent % nous pase O §actan Was been mecktiel Levels Can ke Aiscexeke Gr Numer. oe Rug — An Sscpentment typically dom ak woo BH Wee levels, fen every Sacto; each Seperate level Lense© bOn extteninsentok xs. | x — We Orkteme OQ Me Suu | » Repiication — Refer ke mauktiple Sets O Socpetmenkal Suns - DeEprcalbian Prodan view Qnice oka anck ” Qreaken CenGiclence I evatbuatiocy Ane Wwessuilts, @D se Sma “aawaves © Bregaskocating ® Rak Comme Acabysis © eco Gy We Gotcomen (@) We Ss gue : So Kodgen Cisracuons Teapmevement) © RBecclhmonleing, @® Polen > Yoce CW etore PeeoGirg) @® Vobse Dereana Mapping, @) Se Sla@ma “TMPLEMENTATON ae SS | pee De Ste STama Trrglemsntation Sdvokeg'es | con Vory Sq niticontys \elunecen OrQani zations, depencking om Aneie steticck cuslkee aref | Ceeategic ‘business Objechives « - ~ — oiSerra, Ga Brgauzgoliac > Agten deciding + Taplemente — Sire ras Deo boxe Oeeay, © Tipplement,) & Ste Syme) HGrOm Br Waxsokwre Deweate A Sve Vigna ‘ThRastvichirg | — Bgre Steps ge Success Ste (Stgmma Tenglemectohon OSS ge Shep 1. “Tap Management Corsamiement > Step 2. PLL Resouncan Tr Ploce % Step 3: Tea the Methodolagy % Step : Priowrige Acavities ~% Step S*+ Estalis\), OvonensWip A Step 6. Tare Ake Right Measurement A Step ts Govern the pognans x Shep FS: Recagrige Contdbutions Skep 1 + Wop Monogernent Comavikrnedt Onc can Monogemect: as the Powen bo Select Lota ke Heployrrent: Leas 5 hey ensure Mak “he Ovganigatioal ¢ top Periormens take Charge O Tan HemenkingSee Seger Wats Bend Poweng ul Message Aloo’ ee Leroeanuy!s Comanikment +o Dix | Sigyeres « [Ser B+ Put Resources Tp vec SS We met Tpertant Terounce Nequirea bo deplay. Sie) Sigeney) Ss) Manpower: => Se Sema Werks ese When Srere Ss SACO TOs emayees coe oll levels ay tres Company, Sve ore Ancuinect to lend And SkOSE Poujeck sans - Step 3: Teoh the Methodius 25) Fen Sie Sigera, bo Symuive yore Macke i higeaore (PrartiasSonr Oeech te teroin ; Agents: Leann «members, OS we, powegel Qhosge = Any, Shier o& Sicc Signa Fnplemeckalion Ga ons le F> guccescsfuk OS the quality Oe kxotckog Meck’ ecaplouges Ore _ Aven . step \ ° Prinze Actus 5 Ore estes Ord xccdtnting Gre To Ploca, & Worlsen “6G Oppernturibes Wy prresect Mnemesluer . F—y Owapnizations Mite ‘Take Ek © Ponty b © Visken bo Mee Getomen | @ Taderegy, CAkicat = bo — Quclby Crterg @) Cosuxe Ste | Sigana eloocks Ore | - Gnkea,, bo uSness- goa. | Stee S 2 Eskablia\, Quonenshie oy "Ust Ane Sse’ Sigma Trkatve, top Traragemen: Shaki Gpgeta ay Germonitcee b | Yok Buk Uke Ex “reapensilhe fea Ave lenexre eam. | SS UA OSneeinie (ome cs (65 Deenpowenment And a Sense Rica , Gel | : Jkearn “mertleers Was C8rE Mave Leramehked | Ocrovnkaldea ond engageck . Shee GL eke We Right | Meohirecncays | y Wok Conn be MEOsU EE Canack bbe 3 froemevech. > BS creaking AQ Meare magt Syste Stee | Siggenes eonpuauses Can cleLenaine Conelice / Perhermeanca Circ Use Mne deta Objyeckwe ecsion molk&g Arch nakysic Qe Verokion .© Skep 22 Govengn the pregrecn eZ BW PBPEN Goverinanca Gearche Con \elp & Paagress » Sustain Tacmentvien ., — For Tastana, eckedlishing ce \irsiness Cwolbs Loundt Can Wnele be Clean Siu Oy | husrctes Yrak may Slas a prgject, allowing Ane Biojeck EO Wematn Os pen Whe fHimelkre. | Star $+ Recognise _Lanevteutiens S ReWonds And Wecegnition Play a Fragartant mds Tn making Strre becres lenentsenn “seencin SatisGed TR ret wiles. —> Whey Can help Wuila THrenest Sor Wee | poragrecn Bracn Co bkep- chron and Weasvos \eveb. Recwanch, And Wetege®ttan eso Gn [Wnelp doce Trovation Mresoughouk Ake Maonigalion - | @ sevenrs SF DK SIGMA TmpLEmen tations | Where One Sve key Cclvanteger Trelementing Ta aay Cn Qraanisgation : @ Reckuetng Wore @© Ten pmaing Pre Manogement@ Teeveare CUssromen Lowest, mokvatian @) Bsosk Employes Lowen Carry © Woyen Revecves anch