FIRE FIGHTING ENTERPRISES Ltd.

COMPONENT MAINTENANCE MANUAL

BA23792-1, BA23792R-1, BA23792-5, BA23792R-5 & BA23802-1

0.7kg Fire Extinguisher Assembly

&
Associated Transport Bracket

PART NUMBER

BA23792-1 (A072A02)
BA23792R-1 (A072A05)
BA23792-5 (AW003ZE02)
BA23792R-5 (AW003ZE05)
&
BA23802-1 (A072A03, AW003ZE03)

COMPONENT MAINTENANCE MANUAL

WITH
ILLUSTRATED PARTS LIST

26-20-07
June 2014
 FIRE FIGHTING ENTERPRISES Ltd.
COMPONENT MAINTENANCE MANUAL
BA23792-1, BA23792R-1, BA23792-5, BA23792R-5 & BA23802-1

RECORD OF REVISIONS

Retain this record in front of manual. On receipt of revisions, insert revised pages in
manual and enter revision number, date inserted and initial.

Rev Issue Inserted Rev Issue Inserted

No. Date Date By No. Date Date By

1 Aug 13

2 Jun 14

26-20-07
ROR Page 1

Jun 2014
 FIRE FIGHTING ENTERPRISES Ltd.
COMPONENT MAINTENANCE MANUAL
BA23792-1, BA23792R-1, BA23792-5, BA23792R-5 & BA23802-1

RECORD OF TEMPORARY REVISIONS

Rev Issue Inserted Rev Issue Inserted

No. Date Date By No. Date Date By

26-20-07
ROTR Page 1

Jun 2014
 FIRE FIGHTING ENTERPRISES Ltd.
COMPONENT MAINTENANCE MANUAL
BA23792-1, BA23792R-1, BA23792-5, BA23792R-5 & BA23802-1

SERVICE BULLETIN LIST

Service Date Service Date

Bulletin Incorporated Bulletin Incorporated

26-20-07
SB Page 1

Jun 2014
 FIRE FIGHTING ENTERPRISES Ltd.
COMPONENT MAINTENANCE MANUAL
BA23792-1, BA23792R-1, BA23792-5, BA23792R-5 & BA23802-1

LIST OF EFFECTIVE PAGES

Subject Page Date Subject Page Date

Title page 1 Illustrated parts list 7
8
Record of revision 1 9
10
Record of temporary 1 11
revisions 12
13
Service Bulletin list 1

List of effective 1
pages

Table of contents 1

Introduction 1

Description and 1
operation 2

Cleaning 3

Check 3

Maintenance and 4
overhaul 5

Repair 6

Assembly and 6
storage

26-20-07
LEP Page 1

Jun 2014
 FIRE FIGHTING ENTERPRISES Ltd.
COMPONENT MAINTENANCE MANUAL
BA23792-1, BA23792R-1, BA23792-5, BA23792R-5 & BA23802-1

TABLE OF CONTENTS

Page

DESCRIPTION and OPERATION 1

CLEANING 3

CHECK 3

MAINTENANCE and OVERHAUL 4

REPAIR 6

ASSEMBLY and STORAGE 6

ILLUSTRATED PARTS LIST 7

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TOC Page 1

Jun 2014
 FIRE FIGHTING ENTERPRISES Ltd.
COMPONENT MAINTENANCE MANUAL
BA23792-1 (A072A02), BA23792R-1 (A072A05) & BA23802-1 (A072A03)

INTRODUCTION

1. General
This manual has been compiled in accordance with the requirements set out in
specification ATA 100. It is intended to provide such data as is necessary for an
approved repairer to return an unserviceable Fire Extinguisher Assembly to a
serviceable condition.

2. Manufacturing
The Fire Extinguisher Assy is manufactured and product supported by:

Fire Fighting Enterprises Ltd Percival Aviation Ltd

9 Hunting Gate Sapphire House
Hitchin 15 Barnes Wallis Road
Hertfordshire SG4 0TJ Segensworth
England Hampshire PO15 5TT
England

Tele: 44 (0) 845 402 4242 Tele: 44 (0) 01489 569000

Fax: 44 (0) 845 402 4201 Fax: 44 (0) 01489 569050

3. Layout
This manual contains a general description and operation followed by data for
maintenance, repair, disassembly and assembly of the Fire Extinguisher
Assembly. This is followed by an Illustrated Parts List, which gives detailed
information.

4. Revision Service
This manual will be updated as required by revisions. Service Bulletins may be
issued separately. Their effect on the manual will however, be made evident by
re-issue of the Service Bulletin List as appropriate.

5 Shop Verification
This manual has been shop verified and has accomplished all dis-assembly,
assembly, testing and troubleshooting, by actually performing the functions
covered in this manual on equipment of identical configuration.

26-20-07
INTRO Page 1
Jun 2014
 FIRE FIGHTING ENTERPRISES Ltd.
COMPONENT MAINTENANCE MANUAL
BA23792-1 (A072A02), BA23792R-1 (A072A05) & BA23802-1 (A072A03)

1 DESCRIPTION AND OPERATION

A. Description

(1) This manual c o n t a i n s maintenance and overhaul instructions for

Aircraft Cabin Portable Fire Extinguishers & Associated Transport Bracket

BA23792-1 (A072A02) 0.7kg BCF (Halon 1211)(Green)

BA23792R-1 (A072A05) 0.7kg BCF (Halon 1211)(Red)
BA23792-5 (AW003ZE02) 0.7kg BCF (Halon 1211)(Green)
BA23792R-5 (AW003ZE05) 0.7kg BCF (Halon 1211)(Red)

BA23802-1 (A072A03) Associated Transport Bracket

(2) BCF (Halon 1211) extinguisher vessel contains extinguishing agent BCF
(Halon 1211). The containers are pressurised with Dry Nitrogen. Actuation
of the extinguisher is accomplished by manual trigger action.

(3) The basic cylinder of the extinguisher consists of a seamless aluminium

cylindrical container. Each extinguisher is fitted with an acytal co-polymer
head, fitted with a Verton RF700-10 trigger, containing a spring-loaded
plunger and secondary seal.

(4) Leading particulars:

Extinguisher colour: GREEN (Pt. No: BA23792-1 &

BA23792-5)
RED (Pt. No: BA23792R-1 &
BA23792R-5)
Extinguishing agent: BCF (Halon 1211)
Quantity of agent: 0.7kg
Operating temperature range: -25oC to + 55oC
Survival temperature range: -40oC to +70oC
Charge pressure: 125 psig (8.6 bar)
Proof pressure: 377 psig (26.0 bar)
Burst pressure (min): 906 psig (62.5 bar) -1 series
797.7 psig (55 bar) -5 series
* Weight of filled extinguisher assembly
(Including head): 1190g + or – 35g
NOTE * for actual weight see Inspection Label

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Page 1

Jun 2014
 FIRE FIGHTING ENTERPRISES Ltd.
COMPONENT MAINTENANCE MANUAL
BA23792-1 (A072A02), BA23792R-1 (A072A05) & BA23802-1 (A072A03)

Mounting Bracket part numbers and nominal weights: -

BA23802-1 (A072A03) Single strap 0.24kg

Climatic grading:

Altitude rating: up to 50,000 ft (15,240 m)

Compass safe distance 12 inches (0.304 m)

Life:

Fire extinguisher: 10 years

Bracket: On Condition

NOTE * for actual weight see Inspection Label

B. Operation

(1) Remove extinguisher (Fig 1) from bracket (Fig 2)

(2) Aim Extinguisher at base of fire

(3) Squeeze trigger. This fractures the frangible seal on the syphon tube
assembly Fig 1 (20) discharging the contents through nozzle. On
releasing the trigger the spring forces the cylindrical piston onto the
secondary seal ‘O’ ring, thus interrupting the flow of extinguishant and
preventing leakage of any remaining agent in the container.

(4) Operation of the trigger also fractures the indicator disc Fig 1 (140)
RED, causing it to eject from the discharge head assembly Fig 1 (100),
thus providing a visual indication that the extinguisher has been used.

(5) The optimum distance from the fire for effective fire fighting, is
between 4 and 6 feet, with the extinguisher held within 30o either side
of vertical

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Jun 2014
 FIRE FIGHTING ENTERPRISES Ltd.
COMPONENT MAINTENANCE MANUAL
BA23792-1 (A072A02), BA23792R-1 (A072A05) & BA23802-1 (A072A03)

2. CLEANING

A. General

(1) No special materials are required for cleaning. The outside of

extinguishers should be cleaned with cotton wipers, removing grease
and dust etc.

(2) Discharge Heads should be clean and free from foreign objects.

3. CHECK

A. General

(1) Ensure ‘transit pin’ Fig 1 (130) is in place for transit and removed for service.

(2) Red ‘Indicator disc’ Fig 1 (140) should be in place

(3) Discharge Heads: Check for smooth operation, by squeezing

operating lever (trigger). If action feels sluggish, stiff or has a
tendency to stick, replace.

NOMENCLATURE METHOD PROBABLE CAUSE REMEDY

Container Visual Empty, dents, scored Replace container

Head assembly Visual Broken Replace head

assembly

Indicator Disc Visual Extinguisher used Replace container

High Resolution Broken Replace indicator disc

Scales

Operating Lever Visual Broken Replace with new

head assembly

Inspection Requirements for Mechanical Parts

Table 1

26-20-07
Page 3
Jun 2014
 FIRE FIGHTING ENTERPRISES Ltd.
COMPONENT MAINTENANCE MANUAL
BA23792-1 (A072A02), BA23792R-1 (A072A05) & BA23802-1 (A072A03)

4. MAINTENANCE AND OVERHAUL

A. General

NOTE: Refilling of Fire Extinguishers is not recommended for approved

containers, unless the Operator has an approved filling rig.

NOTE: Prior to starting disassembly operations, personnel shall read

carefully all instructions and study the illustration applicable to the
equipment undergoing overhaul

CAUTION: TIME EXPIRED, USED OR PART USED EXTINGUISHERS,

ANY REMAINING EXTINGUISHANTMUST NOT BE
VENTED TO ATMOSPHERE. IT IS RECOMMENDED THAT
USERS CONTACT THEIR LOCAL ENVIRONMENT AGENCY
TO SEEK GUIDANCE ON HANDLING THE
EXTINGUISHANT I N O R D E R T O C O M P L Y W I T H
T H E REGULATIONS APPLICABLE TO THEIR
GEOGRAPHIC LOCATION.

NOTE: The overall life of the Fire Extinguisher is 10 years, during that
period no hydrostatic testing of the Fire Extinguisher (pressure
vessel) is required.

(1) Extinguishers without obvious damage and not discharged, part

discharged, empty, but fully charged, should be check weighed at
periods of approximately 12 months.

(2) Place extinguisher on high-resolution scales and check that the

extinguisher weight is not less than that stated on the inspection label.
Extinguishers under specified weight must be rejected.

(3) Return serviceable extinguisher to service or storage.

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Page 4
Jun 2014
 FIRE FIGHTING ENTERPRISES Ltd.
COMPONENT MAINTENANCE MANUAL
BA23792-1 (A072A02), BA23792R-1 (A072A05) & BA23802-1 (A072A03)

B. Extinguisher Overhaul

CAUTION: TIME EXPIRED, USED, OR PART USED EXTINGUISHERS.

ANY REMAINING EXTINGUISHANT MUST NOT BE
VENTED TO ATMOSPHERE. IT IS RECOMMENDED
THAT USERS CONTACT THEIR LOCAL ENVIRONMENTAL
AGENCY TO SEEK GUIDANCE ON HANDLING THE
EXTINGUISHANT I N O R D E R T O C O M P L Y W I T H
T H E REGULATIONS APPLICABLE TO THEIR
GEOGRAPHIC LOCATION.

NOTE: The overall life of the Fire Extinguisher is 10 years, during that
period no hydrostatic testing of the Fire Extinguisher (pressure
vessel) is required.

(1) Unscrew the discharge head assembly Fig 1(100) from the used
container Fig 1(10). Discard the container.

(2) Remove old indicator disc Fig 1 (140) shear legs (coloured red)
from the discharge head assembly Fig 1 (100) by pushing them
through and out of hole provided for indicator disc.

(3) Ensure old syphon tube assembly ‘pip’ is removed from discharge
head assembly Fig 1 (20).

(4) Serviceable discharge head assemblies should be clean and free from
foreign objects. Check for smooth operation, by squeezing trigger. If
action feels sluggish, stiff, or has any tendency to stick, then replace
with NEW discharge head.

(5) Install new indicator disc Fig 1(140).

(6) Install serviceable discharge head Fig 1(100) onto fully charged
container Fig 1(10). Do not over tighten discharge head.

26-20-07
Page 5
Jun 2014
 FIRE FIGHTING ENTERPRISES Ltd.
COMPONENT MAINTENANCE MANUAL
BA23792-1 (A072A02), BA23792R-1 (A072A05) & BA23802-1 (A072A03)

5. REPAIR

A. General

Repair of detailed parts is not considered practical.

Parts that do not meet inspection requirements must be replaced.

6. ASSEMBLY AND STORAGE

A. General

(1) Screw d i s c h a r g e h e a d a s s y F i g 1 (100) o n t o a

n e w /serviceable container Fig 1 (10).

(2) Replace new indicator disc Fig 1 (140) and ensure transit pin Fig 1
(130) Is removed if returning to service.

B. Storage

(1) Install transit pin Fig 1 (130) and return extinguisher to storage.
Extinguishers should be kept preferably in a dry atmosphere in any
attitude.

(2) Extinguishers should be checked approximately every 12 months.

Carry out procedure (A and B) specified in section MAINTENANCE
AND OVERHAUL.

26-20-07
Page 6
Jun 2014
 FIRE FIGHTING ENTERPRISES Ltd.
COMPONENT MAINTENANCE MANUAL
BA23792-1 (A072A02), BA23792R-1 (A072A05) & BA23802-1 (A072A03)

7. ILLUSTRATED PARTS LIST

A. Statement of the purpose of IPL.

This section provides illustrations and parts breakdown of all parts of the
fire extinguisher, which can be dis-assembled, repaired or replaced and
reassembled.

B. Explanation and Usage of IPL.

(1) Introduction

The introduction contains all explanatory information for the individual

sections as is necessary for the use of this IPL. The introduction also
contains a list of abbreviations used in the detailed parts list.

(2) Detailed Parts List

(a) Column FIG/ITEM

The first number in the first line of a page indicates the number of
the figure illustrating the part. The second number indicates the
item number by which the part is identifiable on the illustration. A
dash number indicates that the part is not illustrated.

(b) Column PART NUMBER

The part number column contains the original manufacturer part

number. When standard parts are used, the standard part number is
listed in the column.

(c) Column AIRLINE PART NO.

This column is left blank for airline internal use.

(d) Column NOMENCLATURE

The Nomenclature column gives the name of each assembly or

part. Details of an assembly are listed immediately after the
assembly and are indented one dot to the right, to indicate
relationship.

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Page 7
Jun 2014
 FIRE FIGHTING ENTERPRISES Ltd.
COMPONENT MAINTENANCE MANUAL
BA23792-1 (A072A02), BA23792R-1 (A072A05) & BA23802-1 (A072A03)

(e) Column EFF CODE

The effectivity code column establishes parts relationship with

units or assemblies, which are essentially the same but, have minor
deviations. These units or assemblies are assigned reference letters
such as A, B, C etc. Parts, which are not common to all
configurations but are associated with one or more of the coded
lead items, carry the letter or letters assigned to the lead item with
which it is associated. Where a part is common to all lead items,
the effectivity column is left blank.

(f) Column UNITS PER ASSY

This column contains the quantity of a specified catalogue

sequence numbered part required in the build sequence of only
(where more than one exists) next higher sub-sub-assembly, sub-
assembly, assembly, or installation level as applicable. For bulk
items, the letters ‘AR’ are inserted in the quantity column, to
indicate ‘As Required’. Where items are listed for ‘Reference
Purposes’ ‘RF’ is inserted.

C. List of Abbreviations

The following abbreviations have been used in this IPL.

Term Parts List Definition

As Required AR -
Assembly Assy -
Bromochlorodifluoromethane BCF -
Fire Extinguisher Fire Ex Fire Extinguisher
assembly as shown
in title page.
Effectivity Eff -
Figure Fig -
Illustrated Parts List IPL -
Including Inc -
Paragraph Para -
Reference RF -
Revision Rev -
Superseded SUPSD
Supersedes SUPSDS

26-20-07
Page 8
Jun 2014
 FIRE FIGHTING ENTERPRISES Ltd.
COMPONENT MAINTENANCE MANUAL
BA23792-1 (A072A02), BA23792R-1 (A072A05) & BA23802-1 (A072A03)

D. Service Bulletin Incorporation

Assemblies, sub-assemblies and detail parts subject to modification,

deletion, addition, or replacement by an issued Service Bulletin are
annotated, to show both pre and post Service Bulletin configuration. The
term (pre SB XXX) in the Nomenclature column designates the original
configuration and the term (SB XXX) identifies assemblies and parts after
the Service Bulletin modification has been completed.

26-20-07
Page 9
Jun 2014
 FIRE FIGHTING ENTERPRISES Ltd.
COMPONENT MAINTENANCE MANUAL
BA23792-1 (A072A02), BA23792R-1 (A072A05) & BA23802-1 (A072A03)

0.7kg Fire Extinguisher Assembly

Figure 1

26-20-07
Page 10
Jun 2014
 FIRE FIGHTING ENTERPRISES Ltd.
COMPONENT MAINTENANCE MANUAL
BA23792-1 (A072A02), BA23792R-1 (A072A05) & BA23802-1 (A072A03)

Fig. Part Number Airline Nomenclature Eff Code Units

Item Code 1234567 per
assy
1
1 BA23792-1 0.7Kg BCF Fire A RF
Extinguisher, colour green
SUPSD by BA23792-5
BA23792R-1 0.7Kg BCF Fire B RF
1A Extinguisher, colour red
SUPSD by BA23792R-5
1B BA23792-5 0.7Kg BCF Fire C RF
Extinguisher, colour green
SUPSDS BA23792-1
1C BA23792R-5 0.7Kg BCF Fire D RF
Extinguisher, colour red
SUPSDS BA23792R-1
10 BA23902-1 0.7Kg Filled cylinder A 1
assembly, colour green
SUPSD by BA23903-5
10A BA23902R-1 0.7Kg Filled cylinder B 1
assembly, colour red
SUPSD by BA23903R-5
10B BA23903-5 0.7Kg Filled cylinder C 1
assembly, colour green
SUPSDS BA23902-1
10C BA23903-5 0.7Kg Filled cylinder D 1
assembly, colour red
SUPSDS BA23902R-1
20 BA23904-1 Dip tube assembly * A, B 1
SUPSD by BA23904-5
20A BA23904-5 Dip tube assembly * C, D 1
SUPSDS BA23904-1
60 22410-101 Transport cap A, B, C, D 1
100 BA20296-3 Head assembly – Discharge A, B, C, D 1
short tail trigger
130 BA22747-1 Transit pin and chain A, B, C, D 1
assembly
140 3HE20994-1 Indicator disc A, B, C, D 1

* Part not recommended as operator spare

26-20-07
Page 11
Jun 2014
 FIRE FIGHTING ENTERPRISES Ltd.
COMPONENT MAINTENANCE MANUAL
BA23792-1 (A072A02), BA23792R-1 (A072A05) & BA23802-1 (A072A03)

Bracket
Figure 2

26-20-07
Page 12
Jun 2014
 FIRE FIGHTING ENTERPRISES Ltd.
COMPONENT MAINTENANCE MANUAL
BA23792-1 (A072A02), BA23792R-1 (A072A05) & BA23802-1 (A072A03)

Fig. Part Number Airline Nomenclature Eff Units

Item Code 1234567 Code per
assy

2
10 BA23802-1 0.7kg Mounting Bracket AR

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