WORLDWIDE FASTENER STANDARD
WX 200                                                                                               2020-06-25
PERFORMANCE REQUIREMENTS OF THREADED FASTENERS WITH DRY FILM MICROENCAPSULATED
ADHESIVE COMPOUND APPLIED TO THE THREADS
1. SCOPE
   This specification covers the performance of male threaded fasteners with dry film microencapsulated
   adhesive compound applied to the thread.
    1.1   LIMITATIONS
          The adhesive bonds during initial installation and provides no bonding if the fastener is removed and
          reinstalled.
          Some torque control lubricants may affect adhesion of the compound to the threads. In those cases, it
          may be advantageous to apply the adhesive material prior to the torque control lubricant. It is
          recommended that the processing path be agreed between the fastener maker, surface finisher and
          adhesive applicator to meet the Ford requirements.
2. REFERENCES
   ISO 4032                 Hexagon nuts, style 1 - Product grades A & B.
3. MICROENCAPSULATED ADHESIVE MATERIAL
   Fasteners shall use the approved sources listed below. Information on adhesives and sealers can be found
   on the Fastener Engineering website.
    OMNITECHNIK           PRECOTE 80 – PINK
    OMNITECHNIK           PRECOTE 85 - TURQUOISE
    LOCTITE LTD.          LOCTITE 2045 -- RED
    3M CO.                SCOTCH-GRIP 2353 -- BLUE
    ND INDUSTRIES         MICROSPHERES 593SG – GREEN
4. MICROENCAPSULATED ADHESIVE DIMENSIONS AND POSITION ON THREAD
   Fasteners shall have a minimum of three full threads coated with the adhesive compound. The angle covered
   by the adhesive compound shall be 360°. The first two full threads at the end of the fastener shall be free from
   any compound. No compound shall be permitted on the thread runout, on the under head bearing face, or on
   the plain shank of fasteners or paint-clearing feature.
    The dimensions and position of the adhesive compound shall be as specified on the Ford drawing. Utility part
    numbers shall be dimensioned per Figure 1. The recommended minimum location of the patch, c, defined
    from the bearing surface or washer, if present is equal to 6P.
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                                                                      WORLDWIDE FASTENER STANDARD
  WX 200
                                                   THREAD ADHESIVE PER WX 200
                                                        THREAD ADHESIVE PER WX 200
                                                                             Legend:
                                                                             d         Nominal fastener diameter.
                                                                             P         Thread pitch. Also used as the
                                                                                       adhesive patch tolerance.
                                                                             c         Minimum      recommended        adhesive
                                                                                       clearance, measured from the bearing
                                                                                       surface or washer if present is equal to
                                                                                       6P. (For informational purposes only –
                                                                                       Not to be shown on Utility drawings.)
                          Figure 1:
    For most applications any one of the approved adhesives is suitable and the above note facilitates global
    availability and sourcing. For some applications a specific adhesive may need to be used and included in the
    drawing note.
    For example: For applications between 150 - 200 °C, revise the drawing note to:
    PRECOTE 80 THREAD ADHESIVE PER WX 200
    In special circumstances, an adhesive not on the approved list may be required. In those cases, this standard
    may still be referenced and the drawing note revised accordingly listing the exceptions. For example
    THREAD ADHESIVE PER WX 200 EXCEPT USE PRECOTE 30 AND X.X NM MIN BREAKAWAY.
5. NUTS
   This standard does not include performance requirements or test methods for use on nuts. Use on nuts
   may not achieve the minimum values listed due to lead in threads and length of run down. For drawings that
   reference this standard only the approved adhesives apply. Nut drawings should specify the number of
   lead-in threads that must be free of adhesive, typically 2-3. Additional application information in the notes
   may include: Applied to full 360° of thread, Overspray is acceptable if it does not interfere with driving tool.
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                                                                         WORLDWIDE FASTENER STANDARD
  WX 200
6. ROUTINE QUALITY CONTROL TESTING
   Fasteners with the microencapsulated adhesive applied, taken from a production batch, must be screwed
   into unplated, clean steel test nuts (to ISO 4032 with a 6H tolerance) until all the test nut threads are in
   contact with the adhesive coated threads or the adhesive coated threads are all in contact with the test nut
   threads. No clamp force shall be induced in either case. The assembly must then be cured for 24 hours at
   20 °C. When a torque is applied to the fastener in the loosening direction, the adhesion break torque must
   meet the requirements specified in Table 1 appropriate to the size of fastener being tested.
   NOTE: A new nut must be used for each test.
                                       Table 1 Adhesion Break Torques
                              Nominal Size       Minimum            Maximum
                               of Thread      Adhesion Break     Adhesion Break
                                                Torque Nm          Torque Nm
                                    M5                    1.5                                5
                                    M6                     2                                 8
                                    M8                     4                                24
                                    M10                   10                                44
                                    M12                   15                                80
                                    M14                   20                               130
                                    M16                   30                               160
                                    M18                   30                               175
                                    M20                   40                               190
7. INITIAL APPROVAL TESTING OF ADHESIVE COMPOUND
    This testing is for initial qualification of the adhesive and not for part validation or quality control.
    7.1   PREPARATION OF TEST ASSEMBLIES
          Fasteners coated with the adhesive compound, taken from production batches, must be screwed into
          a container capable of being pressurized to 4 bar minimum. The female thread in the container shall
          be unplated, clean and dry steel and must have a 6H tolerance. When assembled in the container 3-4
          adhesive coated threads shall be in contact with the female thread described above. No clamping
          force shall be induced in the fastener and the maximum speed of assembly must not exceed 30
          r.p.m. The assembly must then be left to cure for 24 hours at 20 °C. Test assemblies must be
          subjected to the test conditions immediately after completion of the 24 hour curing time.
    7.2   TEST METHODS
          Using screws M10 x 55 with a surface finish in accordance with S437 (WX 100) that have adhesive
          compound applied to the thread as specified in Section 4 prepare test assemblies as specified in
          Section 7.1. Fill these test assemblies with fluid as specified in Clauses 7.2.1, 7.2.2, 7.2.3, and 7.2.4
          respectively and add a fluorescent dyestuff. Subject test assemblies to test conditions specified in
          Clauses 7.2.1 through 7.2.6. There must be no evidence of leakage under ultra-violet light. After
          completion of each of these tests, the fastener must meet the requirements for adhesion break
          resistance specified in Table 1 whilst the assembly is hot but with pressure released.
          7.2.1    ENGINE COOLANT/ANTIFREEZE RESISTANCE
                   Use any Ford recommended service fluid diluted with water per package directions.. The test
                   period shall be 5 hours at 120 +/- 2 °C with the test assembly pressurized to 2 bar.
          7.2.2    ENGINE OIL RESISTANCE
                   Any commercially available engine oil labeled SAE 10W30 or 5W20. The test period shall be
                   5 hours at 160 +/- 2 °C with the test assembly pressurized to 4 bar.
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                                                                      WORLDWIDE FASTENER STANDARD
  WX 200
         7.2.3   FUEL RESISTANCE
                 ASTM Fuel C + 15% methanol for 5 hours at 70 +/- 2 °C with the test assembly pressurized
                 to 4 bar.
         7.2.4   AUTOMATIC TRANSMISSION FLUID RESISTANCE
                 Use any Ford recommended automatic transmission service fluid. Test for 5 hours at 150 +/-
                 5 °C with the test assembly pressurized to 4 bar.
         7.2.5   HEAT RESISTANCE
                 Condition test assemblies for 5 hours at 120+/- 2 °C then subject them to Clauses 7.2.1,
                 7.2.2, 7.2.3, and 7.2.4 when the test assemblies have returned to 20 °C.
         7.2.6   COLD RESISTANCE
                 Condition test assemblies for 5 hours at -30+/- 2 °C then subject them to Clauses 7.2.1,
                 7.2.2, 7.2.3, and 7.2.4 when the test assemblies have returned to 20 °C.
   7.3   TEST EQUIPMENT
         Test Equipment must be capable of maintaining the test pressures to +/- 3% for the duration of testing
         specified.
8. STORAGE LIFE
   Parts supplied shall still meet the requirements of this specification 6 months after receipt by Ford when
   stored at 5 to 28 °C with no direct heat or sunlight.
9. SUMMARY OF REVISIONS
   2020-06-25      Removed material spec WSS-M11P45-A1. Added Precote 85. In the scope, revised Notes into
   Limitations. Removed partially threaded fastener graphic in Figure 1 as it was not needed. Added adhesive
   note and arrow to the two figures in Figure 1. Default note does not specify a specific adhesive and added
   guidance for when to use a specific adhesive after Figure 1. Added section 5 for nuts. Revised resistance
   fluids from inactive production fluid material specifications to service fluids. Engine coolant was WSE-
   M97B44-B, Engine Oil was WSE-M2C903-A2, Transmission Fluid was WSS-M2C938-A.
   2017-12-01      Added loosening direction to torque measurement.
   2017-06-28      Added paint clearing feature to Figure.
   2017 04 30      Added text and Figure 1 defining patch location.
   2014 06 30      Added colors and ND to Approved Sources
   2013 02 28      Added Approved source list
   2010 07 20      Added rule to keep adhesive off the first 2 full threads.
   2008 06 01      Added Record of Revisions.
   Replaced automatic transmission fluid, WSS-M2C202-B with global fluid specification, WSS-M2C938-A.
   Replaced test screw S309 finish with S437 finish
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