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Basic User Guide of CNC Router

The document is a basic user guide for CNC routers, detailing software compatibility, control systems, and file transfer methods. It covers various CAD and CAM software, their supported formats, and system requirements, along with control systems like DSP, Mach3, and Syntec. Additionally, it provides troubleshooting tips and remarks on the functionality of different components and software versions.

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0% found this document useful (0 votes)
111 views62 pages

Basic User Guide of CNC Router

The document is a basic user guide for CNC routers, detailing software compatibility, control systems, and file transfer methods. It covers various CAD and CAM software, their supported formats, and system requirements, along with control systems like DSP, Mach3, and Syntec. Additionally, it provides troubleshooting tips and remarks on the functionality of different components and software versions.

Uploaded by

fsanchez21
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Basic User Guide of CNC Router


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User Guide of CNC Router

Basic User Guide of CNC


Router

Click: 2495

一. CAD-CAM
1. 3D Scanner

WhatsApp
1. Hand type scanner need a computer with
high configuration, at lest win7, two RAM (Each
one is at least 8G) , Graphics card must use
Nvidia (preferably 1050 upwards)
2. Hand type 3D scanner not support MAC
system. This brand scanner only is Windows
system, Nvidia graphice card. MOst of apple’s
imac computer is A card (AMD) , Nvidia is N
card, can’t support this brand hand type
scanner. Apple's notebook is temporarily
unclear.
3. Scanner not support computer offline work

2. 3D Forward modeling

1) Solidworks (with cracked version)


2) UG (with cracked version)
3) 3dmax (without cracked version)
https://baike. baidu.
com/item/3ds%20max/272324?
fromtitle=3dmax&fromid=3236629&fr=aladdin
4) ZBrush (without cracked version)
http://www. zbrushcn. com/
5) PRO-E (without cracked version)

3. CAD

1) AutoCAD (with cracked version)


1. AutoCAD file can’t direct use to plasma
cutting machine, drawing from Auto CAD can
input Fastcam, plasma cutting machine can
identify file which output from Fastcam.
2. Dxf, dwg, exb is common save format of
AutoCAD.

4. CAM
WhatsApp
1) UG (with cracked version)
1. Full name:Unigraphics NX, from Siemens,
best use prt format 3D model, ”prt” format
type file saved in UG
2. Support language
English, Brazilian Portuguese, Czech, French,
German, Serbian, Japanese, Japanese, Korean,
Polish, Russian, Variable, Simplified Chinese,
Traditional Chinese

3. We can support UG 11 and UG 10.


4. We can support 6, 8, 10, 11, 12 version.
5. Stl, igs, step format is recommended to use
powermill.
2) Artcam (with crack version:2012, 2018)
1. Support Windows, XP system.
2. Artcam have four
version:Express/Insignia/ArtCAM
Pro/JewelSmith

WhatsApp
3. Support language:
Cesky/Chinese (Simplifiled) /Chinese
(Traditional) /Deutsch/English/Español (Spanish)
/French/Intaliano/Japanese/Korea/Polski/Português
(Portuguese-Brazil) /Russian/Suomi (Finnsh)
/Turkish
4. Not support Arabic.
5. After install Artcam software, alarm always
appears when opening, click yes or no both ok.
Because after Autodesk company acquisition
Artcam, close the after-sales for artcam, so
always appear alarm.

Triangle mode:3da、3dp、3ds、dxf、dwg、
stl、u3d、obj、dmt
Curved model:3dm、dgk、igs、ige、iges、
sldprt、sat、fic、catpart、catproduct、pfm、
elt、mfl、prt、ipt、x_t、xmt_txt、x_b、
xmt_bin、psmodel、ddx、ddz、asm、par、
scdoc、stp、step、prt、vda
6. Artcam support two-dimensional format:dxf,
dwg
Artcam support Solidworks format as follows,
Two-dimensional:dxf, dwg
Three-
dimensional:igs/ stl / stp / step / sldprt / vda / ai / prt / sat
Commonly use:igs / stl / stp / step
3) Powermill (with crack version:2017, 2020)
1. Belong to Autodesk company.
2. Support language:English, French, Czech,
German, Croatian, usually, Japanese, Korean,
Polish, sequential, Russian, sequential, simplified
and traditional Chinese
3. Powermill have 2020 version.
4) Fusion360 (Not support)
1. Fusion360 support real four axis ATC, we
don’t have proper post processor.
WhatsApp
2. Belong to Autodesk company, compatible
with our 3 axis machine (three axis:just have
XYZ three axis) , syntec 3 axis can normal use, if
is 3 axis ATC need change it slightly.
5) Aspire (with crack version)
1. We can support crack version.
2. Vectric Aspire not support real four axis,
support rotary device.
3. Aspire support syntec control system
ATC+rotary.
4. “Aspire pro”version have rotary function,
”Aspire pro”have rotary post processor. Ours
Aspire is standard edition, not have rotary
function, also not have post processor for
rotary. Aspire standard don’t have rotary
function, even have rotary post processor.
5. Version:9. 015
6) Vcarve (Not support)
1. Belong to Vectric company.
2. Vcarve have two version, one is ST, another
is Pro.
3. Vcarve pro version support rotary.
7) Rhinocam (Not support)
1. RhinoCAM can be used on real four axis.
8) Mastercam (Not support)
1. Not support crack version and post
processor.
9) Solidcam (Not support)
1. Solidcam can make G code (program) .
10) Bobcam (Not support)
1. can be used on our cnc router.
11) G code/program
1. Machining program is G code, G code is
general designation. Program include G code
and M code. M code is relatively little, so we
usually called G code.
2. Our machine use ISO Standard code, not
special code, is Universal code.
3. G code is related X Y Z move of machine.
WhatsApp
12) remark
1. At present, cabinet design and typesetting
software (cnc nest typeset) is Chinese language,
need to pay.
2. Whatever is one spindle with three axis, we
can think this machine is a normal three axis
machine (only have X Y Z axis) , Artcam and
Mastercam can be use.
3. The stage of cnc router start develop, don’t
have same standard, so different brand
factory’s control system have different G code
format, Post processor function is change
something need machining to code let
machine understand----G code/machining
program, so different brand control system
(Siemens, syntec, etc) need post processor
corresponding to generate machining program
corresponding.
13) Estlcam (Not support)
Our machine can use Estlcam theoretically, but
the current technology cannot overcome.
https://www. estlcam. de/
14) Alphacam (With crack version)
1. support language

5. UcancamV9 (support, not


crack version)

WhatsApp
1. One software can specially for CAD and
CAM, not free.
A special software have CAM and CAD
function, need pay for.
2. Ucancam support language:Chinese, English,
Spanish, Polish, Swedish

6. Mozaik (Not support)

7. Polyboard (Not support)

1. 3D design software, can create “dxf”,


“dwg”picture.

8. UCCNC CONTROLLER
(Not support)

二. Control system
1. File transfer

1. The way for transmission:1) CF card;2) U


disk;3) Internet (wire and wireless) ;4) RS 232;5)
RS 458
2. Now our all control system both can use U
disk to transmission file. Normally more
advanced features are more comprehensive.
We can follow this guide to reason that other
systems we haven't touched have the same
function.

2. DSP
WhatsApp

1) Official Website
http://www. richnc. com. cn
2) handle
1. B18 and A 18 hand
le can common use, need change about 8
parameters.
2. DSP just release 7X control card. use
computer control, connect by Ethernet.
3. DSP release F1X handle, kind of like Weihong
NK105, can custom made language, also can
connect computer though Ethernet.
4.

A11E

WhatsApp
A11S
In order to convenient for our customers, we
usually choose A11E handle. If some customer
keep a A11S handle told us this is from Blue
elephant, we can make sure it is not belong our
blue elephant, handle have a serial number, we
can find which one from which company , like
handle from our blue elephant, provide serials
number to factory, factory will display”Blue
elephant Mechanical Co. , Ltd.
5. DSP handle show nothing.
If this methods can’t solve, hand need return to
factory.
https://www. china-cnczone. com/how-to-
upgrade-dsp-a11-control-system/
6. If display tool path:DSP A5X and DSP B5X
can display tool path;NK105 DSPA1X B1X not
display tool path.

WhatsApp
3) Remark
1. The DSP system unit only accepts mm. The
customer design software can use English units.
It is sufficient to produce mm when the
processing program is produced. A relatively
high-configuration system like the new
generation of Siemens can directly change the
unit of the machine to an English unit
2. Can support warning light.
3. 4 axis with moveable rotary, plug of rotary
can make a independent 3 axis, can common
use.
4. We can think DSP handle as a U disk, we can
copy file to handle, also can output file from
handle.
5. Question:Can we fix if DSP B18 handle
connection position loose?
Answer:If is handle side, we can tight the screw.
If still not available, we can change two
connectors position from handle and control
card, change handle connector position to
control card position.
6. DSP don’t need USB line.
DSP have a 2. 5meter, 4meter, 6 meter wire, 6
meter longest.
7. DSP A11 RAM 512MB.
8. B18 is four axes and four linkages.

WhatsApp
3. Mach3 (XHC)

1) official website
1. official website https://www. machsupport.
com/software/mach3/
2. AutoDesk Mach3Mill download link:
https://cam. autodesk. com/hsmposts?_ga=2.
148965685. 2061918116. 1546518503-
2018726694. 1533724494
3. Domestic control card supplier official
website: http://www. cdxhctech. com/ mach3
2) Control system required
1. Not support Mac/Linus system, system must
is Windows32/64bits.
2. Computer can laptop and desktop.
3) Version
1. Genuine and pirate no difference, we can
seek our language file from Mach3 website,
import parameter.
4) Remark
1. We not support four-axis motion controller,
can provide Mach3 control card, support rotary
device, have four axis version.
2. Mach3 USB wire 1. 5 meter longest.

4. Mach4
WhatsApp
1. We can support with USB port.

5. Ncstudio (Nc studio)

1) official website
http://www. weihong. com. cn/
2) system required
1. Not support Mac/Linus.
2. Board System PM95 Series, 53C, required
computer system is Windows XP or
Windows7/8/8. 1/10-32bits (only support 32
bits) , otherwise, the driver can’t be installed.
3. PS:Weihong control system support 95A-
CCD, Weihong have a type system with CCD
function, with camera, system can be engraved
in three axes, patrol, cutout.
3) NK105
1. NK105 G3, support three-operation cnc
router middle spindle Horizontal installation,
Our Nk105 G2 handle for normal 3 axis.
2. Nk105 G3 support ATC.
3. NK105 can not be customized into French,
ordinary Latin can be customized, but
languages with small symbols and small
phonetic symbols cannot.
4. NK105 can made normal 3 axis, 3 axis linear
tool magazine ATC, three operation cnc router.
Before have NK 105 handle for four axis,
discontinued now.
5. Nk 105 don’t need USB wire, NK105 standard
2. 5m.
6. Knowledge of NK105 control system:NK105
G2 not support ATC. Board programming is
different between G2 and G3, can’t universal.
NK105 G3 support ATC, also support normal 3
axis. This two G3 control card also have
different board programming. Later when you
send Nk105 control card to customers, please
WhatsApp
figure out which of these three control card. if
you can not make sure, please ask after-service
group.
4) Version
1. V5 is small Weihong 5. 515 (piracy Weihong)
only support 3 axis.
2. V8 is 95A-3L, Genuine 53C (discontinued)
V8 usually is 3 axis, 95A series is 95A-3L (not
support hand wheel) ;Pm95A-3A (support
hand wheel)
3. 95A-4A is V10, V10 usually is 4 axis, support
rotary or real four axis.
4. Weihong 95A series can support wireless
hand wheel. except 95A-3L, others can support
wireless hand wheel, like 95A-3S, 95A-3A, 95A-
4A.
5. PM53C is cooperation with Shenyang Lathe
and discontinued.
Weihong genuine control card only have
PM95A series.

5) Password
WhatsApp
1. Password of control system:NK105:33587750
2. small weihong, Genuine weihong.
PM95Aserious:ncstudio
3. NK260 : FYRQ
6) CCD
1. Weihong can add CCD, just have function for
scan mark points.
2. We use a new generation of embedded CCD.
At this stage, the role of the CCD is only to
correct the offset of the workpiece, and it
cannot generate a contour path.
7) PM95A series
1. Both can use for our office computer, only
use 32 bits system, Not choose 64 bits.
2. control card:

8) NK260
1. Support machine type

WhatsApp
9) NK280
1. NK280support machine type:

手轮线长度, 正常是3米, 再长是10米.

6. Syntec

1) official website
http://www. syntecclub. com.
tw:9999/download. aspx
2) CCD
1. Syntec can add CCD, only have function for
scan mark points.
3) 6MB
1. Can connect Ethernet, just can transfer
program, can’t remote control.
2. Syntec 6Mb linear tool magazine can add 13
WhatsApp
drill row, also can add rotary.
3. Syntec 6MB, system can hold 60 tools
largest.
4. ATC can add drill row, not make if can add
rotary.
5. Syntec 6MB RAM 4GB.
6. Not support sometimes remote VNC control.
Support computer remote, remote by
computer have a little complex, Syntec
engineer try to success, have a complex
process.
7. Input output point:6MB have 32 input point
and 32 output point.
Normal ATC 4 axis can use:use 8 O point, 8
empty;use 13 i point, 3 empty.

8. 6MB control panel port to connect network


cable:

WhatsApp
4) Remark
1. Syntec control system RAM:256MB.
2. Syntec control system password:520
3. About words of file rename:sysntec have 32
character limit.
4. All syntec system not suggest use wireless
hand wheel, not stable.
5) Syntec standard ATC 3 axis circuit diagram
Please download to “Professional technical
exchange group”
6) Support language
Simplified Chinese, Traditional Chinese, English.
We can add other language, need translate by
ourselves, have limit on the number of words.
Because the screen size is limited, the
characters cannot be too much.

7. Siemens

1) Official website
1. http://www.industry.siemens.com.cn
2.
https://www.industry.siemens.com.cn/automation/cn/zh/automation-
systems/cnc-systems/sinumerik-WhatsApp
control/Pages/Default. aspx
2) Remark
1. All system support WiFi.
2. Support language:Simplified Chinese, Czech,
English, French, German, Italian, Korean, Polish,
Portuguese, Russian, Spanish, Turkish,
Hungarian

8. LNC

1) official website
1. http://www. advantech-lnc. com/zh-cn/
2. https://www. lnc. com. tw/zh-cn/
2) Built-in language
Simplified Chinese, Traditional Chinese, English.

3) Support language
1. Simplified Chinese, Traditional WhatsApp
Chinese,
English.
We can add other language, need translate by
ourselves, have limit on the number of words.
Because the screen size is limited, the
characters cannot be too much.
2. Siemens 808 can only use two languages at
the same time. Now that the system has
Chinese and English, the third language must
be installed to reduce Chinese or English.
Manufacturers are not willing to give all
language packages.
4) Remark
1. LNC 2200A transfer file by USB.
2. LNC 5800support ATC, Oscillation knife and
rotary, up to 6 axis.
3. We can transfer file by network cable.
三. Axis & Tool
1. ATC

1) Remark
1. Customer want ATC+Right angle head to
made 3D design, we recommend use Powermill
or UG software, need buy post processor.
2. ATC machine, support Alphacam, need seek
one post processor for syntec.
3. Our ATC machine, If have 8 tool position,
customer need measure tool length once. But if
tool one of eight is broke (it’s tool for cutting,
not tool handle) , Siemens need measure this
tool again, syntec need measure this tool and
T1, if broke tool is T1, we need measure all tool
length again.
4. Questions:Which compressor suitable for
Linear tool magazine ATC 1530?
Answer:At least 4KW, maximum pressure of
pressure tank is 0. 8 or above.
2) Customer want use a control system which is
control by computer to control ATC machine,
WhatsApp
which can be used?
Weihong pm95a-4a
3) How to told customers when he ask feed
rate of real four axis?
Machining without workpiece max speed is
50m/min, recommend 30m/min;machining
max speed is 25m/min, recommend 10-
15m/min.
Machining speed is depends on vacuum
adsorption strength, tool size, shape, quality
and spindle speed, etc, so this value not stable.

2. Spindle

1) Water cooling
1. 7. 5KW HQD water cooling tool change
spindle max spindle speed is 12000r/min, BT40.
2. 5. 5KW Changshen water cooling tool
change spindle max spindle speed is
18000r/min.
3. Use and detection of water chiller and water
pump: (recommend use high power water
cooling spindle with water chiller)
Detection of water pump:put water pump in
water after finished plug connector. Power on
check is pump squirting water (Please note is
squirting, not flow slowly) , squirting water is no
problem. Then connect pipe, if water not flow,
please check is spindle stuck, use pressure air
to blow spindle:spindle unobstructed, need
dredge spindle. water pump is to protect
spindle, so whatever is or not spindle problem,
both suggest customer check spindle with use
pressure air.
4. 3. 5KW Xuchang ATC water cooling spindle
spindle speed, can made 24000rpm, 30000
also.
2) Air cooling
1. Question:3. 5KW domestic air cooling
WhatsApp
spindle, what speed to cut 3mm thickness
aluminum plate?
Answer:use cut aluminum tool, 3m/min.

3. 3 axis

1. Question:Use Styrofoam cut 1m thickness


foam, How much we need Z axis height?
Answer:At least 2m.
4. Normal 1212, 6090 machine, Z height:square
rail about 130mm, round rail about 140mm. If
you don't raise it, , bot can not reach 160mm,
this is actual data.

4. 4 axis

1. Four-axis linkage is depend on if system can


support:At present all control system which
support 3 axis and rotary both can support
four-axis linkage.

5. Rotary device

1. The A axis is rotated around the x axis, the B


axis is rotated around the y, and the C axis is
rotated around the z.
2. Question:Only rotary machine, 200 chuck,
whether can machining a stuff with 300
diameter?

We need make sure the position of the chuck is


not more than 200. Only rotary machine don’t
need customized machine lathe,WhatsApp
it is not
available if rotary is in machine table side, or
independent rotary, maybe will hit the rail.
3. Question:What is the minimum diameter of
work piece when use 100 diameter chuck
rotary?
Answer:If work piece is a little hard, about 10
mm, but length will limit.

6. 5 axis

1) 5 axis machining
Please realize
https://zhuanlan.zhihu.com/p/53869261

7. Tool

1) Remark
1. Tool manual http://www.zuojiaju.com/thread-
655008-1-1.html
http://www. zuojiaju. com/thread-46948-1-2.
html
2. Have 45 degree aluminum tool, other
degree need customized.
3. 6mm is we said machining position diameter
(Blades diameter) , it is what diameter of tool.
4. Our one carousel tool magazine maximum
can put 20 tools. If customer need Linear tool
magazine we can made two rows, need
lengthen, . X=1300mm, linear tool magazine
maximum put 9 tools, two rows can put 18
tools. X=1600mm, linear tool magazine can put
12 tools, two rows can put 24 tools.
X=2000/2100, maximum put 16 tools, two rows
can put 32 tools.
5. Machining this V-groove

WhatsApp
Tool for machining V-groove

6. Three-edged straight flute knife

WhatsApp
7. Customer machine is 9KWATC spindle, ISO
30 tool holder, How much weight can the
heaviest for tool?
2) Oscillation knife
1. EOT-3 is electric Oscillation knife, not for
pneumatic.
1) Pneumatic oscillation knife (punching tool)

2) Domestic electric

WhatsApp
2. EOT-3

WhatsApp
3. Oscillation knife
http://www. bagcad.
com/usercategory/product/100598/
4. The pressure wheel can also be added with
the oscillation
knife

5. Control system of Germany oscillation knife


and pressure wheel (without spindle) can use
Ruida.
6. Siemens not support Oscillation knife.
7. Our 1625 oscillation knife can cut soft PVC
Maximum thickness≤16mm WhatsApp
8. EOT can cut minimum circle of 10mm
diameter.
9. Does our oscillation knife can cut wool felt?
It is theoretically possible, but it needs to be
tested. It is better to let the customer send a
piece of material.
10. Question:Our customer wanna add this
right angle head, cut maximum 130mm foam,
Does this right angle head same as oscillation
knife, buy different length tool?Please help to
make sure what max thickness can cut?

Answer:Max tool length can cut 120mm, need


customized tool, it not doesn’t matter of right
angle head, need customized tool.

8. Collect

1. HQD 4. 5KW air cooling tool collect is ER32,


max can hold 20mm diameter tool, manual
said is ER25.
2. What max hold tool diameter of ER11?8mm

9. Table Saw
WhatsApp
1) Precision saw 300 saw blade maximum
cutting thickness 7. 5cm.
2) 500 single saw maximum cutting thickness
17. 5cm (with 5. 5KW motor)
四. Driver Motor and
Inverter
1. Driver

1) Leadshine (Open loop)


1. 6090 can add 750W leadshine hybrid Servo,
add 30mm in length and width.
2) Leadshine Hybrid Servo
1. Official website introduction, http://www.
leadshine. com/productdetail. aspx?
type=products&category=servo-
products&producttype=brushless-servo-
drives&series=ELD5&model=ELD5-400
3) Yaskawa (closed loop)
1. Machining without workpiece speed is 40-
45m/min

2. Motor

1. Question:Does motor will influences machine


accuracy?
Answer:Normal is result of all component
cooperate working, like gear and rack, gear
and motor shaft, react ability of control system.
Compared to these effects, the effect of the
motor is very small and can be ignored.
2. Our stepper motor don’t have power, have
torque, torque constant. Much more speed,
need more power
3. Three operation cnc router with middle
horizontal spindle suggest use servo motor.
WhatsApp
4. Both is brushless Motor.
5. What the max speed of 850W leadshine pure
servo?
If we ignore the stroke , reach the maximum
speed of the motor, can reach 100m / min.
6. Delta Servo Torque 3. 2nm

五. Others part
1. Cable

1) Remark
1. Power cable about 1212 and 6090 ball screw
cnc router. send customer with maching usually
is Europe standard, please ask if have some
special requires.
2. 7. 5m wire for 1530 plasma cutting machine
is enough. working table is 1530 or over 1530
area need use 15m wire.
3. Customer need extra buy cable which
connect water vacuum pump.
2) Power cable

WhatsApp
Only 1212 6090 ball screw cnc router with this
power cable. Other machine without power
cable if not write in production order, because
we don’t know how much site area of
customers.

WhatsApp
WhatsApp
This type without power cable.

This type with power cable.

2. Electric

1) Power Standard
1. The general national supply standard is 10%
floating up and down, but large factories like
shell pumps are 5% floating
2) Remark WhatsApp
1. Machine voltage is 380V, dust collector
voltage is 220V, can use together. There are 3
ph of 380 electricity, absolutely have 220 1ph of
electricity. If it is a 3ph 220 V vacuum pump, we
must add a transformer.
2. Calculate motor current Power:
http://tool. 520101.
com/dianlu/dianjidianliugonglv/
3. (3000*3+2200*2+1500) /220≈68A
Questions:customer voltage is 220V, 1ph, 60Hz,
1325 one spindle with 3 axis cnc router, 3KW
water cooling spindle, 2*2. 2KW vortex
pump+1. 5 dust collector. How much amps we
need?
Answer: (3000*3+2200*2+1500) /220≈68A
4. Calculate Power
Spindle +motor+dust collector+vacuum pump,
we calculate which component waste power,
suggest use independent power for vacuum
pump

3. auto tool
sensor/calibration

1. About 3 axis machine with syntec controller,


normal 3 axis with multi-operation cnc router,
not suggest use simple auto tool sensor.
Reason: 1) complex operate, we need press
many button to finish. 2) Only use auto tool
sensor , will limit process speed when measure
tool length, slowly speed, only for Z axis, XY
need set manual. 3) Like syntec normal 3 axis
or ATC machine, manual set workpiece zero
point is the most fast way. We suggest that not
add simple auto tool sensor for syntec without
ATC machine and Siemens machine. 4) Even if
machine have ATC, auto tool sensor function
only have measure tool length, .WhatsApp
workpiece
zero point also need set manual.
2. Ours calibration use to measure tool length.

4. handle/hand wheel

1. A11s (Simplified Chinese) , button is Chinese


and English.
A11E (English) , button is English.
2. Wireless handle need add battery.

5. Chuck

1) type
Chuck divide into three-jaw self-centering
chuck, four-jaw self-centering chuck and
ordinary four-jaw chuck. At present, we use
self-centering chuck, also called three-axis
linkage, four-axis linkage chuck.

6. Reducer

1) type
The detailed classification of the reducer, please
go to the technical exchange group to
download it.
450B motor speed reduction ratio of common
rotating shaft: 20: 1

7. Cabinet

1. The front integrated cabinet is generally used


on the square tube machine, and the built-in
cabinet is generally used on frame machine
2. Try not to do vacuum table if it is built-in
cabinet.
3. Normal 3 axis machine with stepper
WhatsAppmotor, it
is enough to use one side cabinet.
Use servo motor, like three operation cnc
router, because have many small component,
so at least use double-side cabinet.

8. Roller

1. Machine with pressure roller don’t need


pressure plate to stable materials.
2. Pressure roller belong to non-standard parts,
need customize, delivery time is about 20 days.

9. Water chiller

Called water chiller, cooling for torch.

10. Drilling

1. Drill row only can make hole, can not cutting,


drill row little thin, can move landscape or
portrait,

11. Right angle head

Right angle head is cut in two direction.

12. PSI

1. PSI English full name is Pounds per square


inch. P is pound;S is square;I is inches. It can be
calculated by replacing all units with metric
units: 0. 1MPa=1bar≈14. 5psi
2. We usually use it on air compressors to
indicate air pressure.
WhatsApp
13. Dust system
1) New type
1. New type double bag dust collector:suction
3540m³/h
2. 1. 5KW New type dust collector220V/380V:5.
76A/3. 33A
2) Remark
1. Dust pipe diameter 100mm
2. Main parameter of dust collector is air
volume and air speed
3. Our 1. 5KW new type dust collector and old
type dust collector is working after connect
power, not have adjust switch to spins.

14. Air compressor

1) remark
1. Pipe which connect air compressor diameter
is about 8mm, can use adapter connect 12mm
diameter pipe.
2) Howling Leopard
The air compressor is piston type.

15. Vacuum pump

1) Becker pump
1. blade, grease, oil sil
2. Dry vane claw pump
2) Tongyou pump
Dry vane claw pump
3) Vortex pump
1. 2. 2KW JQT vacuum pump:10A
2. Vortex pump use after a period of time will
be hot:it is normal heat up after power on, air
be compress internal energy increases
exothermic. In a good ventilate, surface of
vacuum pump will reach balance point in 80℃,
temperature doesn’t fluctuate greatly.
WhatsApp
1°remark
1. JQT双段旋涡泵, 有单台的也有双台的
2. 旋涡泵带过滤器, 旋涡泵的原理其实就是抽气
的鼓风机 风冷的
2°Two double-stage vortex pump connect way

3°2. 2kw 1 ph JQT vortex pump connect way

(need install)

WhatsApp
4°2. 2KW segment vortex pump size is
400*420*460.

6°we can only use one double-stage vortex


pump, Double impeller called double-stage,
one impeller called one stage.

WhatsApp
4) Water circulation pump
1. After vacuum pump work finish, if pipe which
connect machine is negative pressure, it’s pipe
pressure less than vacuum pump. When you
stop the vacuum pump, water will flow to low
pressure side.
2. Water level:can exceed the maximum water
level a little
3. Why water boiling:motor working will heat
up, heat dissipation is not as fast as heating,
lead to water boiling, it is normal.
4. We can add a cooler inside to cool down
and change the water frequently.
5. 3KW water pump size:770*700*680
2. 2KW double segment vortex pump
size:400*420*460
6. Water level keep near the High water level,
water effect:sealed and cooled.
You will find many steams output If water pump
WhatsApp
open a long time
5) Remark
1. Our 7. 5KW air compressor, maximum
pressure is 1. 2mpa, gas tank volume us 180L (0.
18m³)
6) Hose diameter
Main valve connect two type hose, suction port
is white on working table, almost is 40 diameter
hole, little is 50 diameter, green suction port is
32 diameter hole, vacuum valve general is 40
diameter hole.

16. Cooling

1) Automatic oil mist


1. Capacity is 4L.
2) Water chiller
1. Teyu water chiller official website:
http://www. teyu. com. cn/lengshuiji. shtml. The
two white transparent tubes inside the energy
chain are for cooling the water-cooled main
shaft, they and are connected to water-cooling
devices such as water pumps or water coolers.
2. Spindle cooling type is water cooling need
add a water chiller.
3. Standard voltage of water chiller is 220V 1ph,
customers can connect chiller to family power.
4. CW5000 water cooler The 5000 is just a
number and has no special meaning. It may be
that the 3000 represents a smaller model and
the 5000 represents a larger model.
3) Cooling tank
Volume don’t less than 48L.

17. Cylinder

1) Classification
Balance cylinder:install on machine head
Load feeding cylinder:behind gantry obliquely
WhatsApp
install
Dust cylinder:install on dust cover
Location cylinder:front of machine and side
2) Push stuff cylinder
After cutting push finished stuff to loading
table.
3) Remark
1. Because ball screw cnc router is cast iron bed,
we can’t weld by ourselves, so can’t add
location cylinder. Otherwise, X Y axis of ball
screw cnc router is add dust cloth.

18. Work table

Question:Does T slot on vacuum table can be


more dense?
Answer:It will affect effect, if more dense, more
T-slot, vacuum area will be less.

19. Limit

1) remark
Parameters that need to pay attention to limit
purchase:normally closed switch, DC 24V.

20. high torch control

21. Remark

1) If suction working table not have enough


suction, reason:
1. Rubber strip: 1) Laying should be smooth, not
undulating; 2) After the rubber strip is finished,
the surface should be higher than the
countertop area.
WhatsApp
2. Try to follow how big the material is and how
big the area is. If you don’t need it, close it in
time to avoid inhaling excess gas.
3. Listen:Listen if have some sounds like leak air
bottom of machine.
4. Water temperature:excessive water
temperature will affect some adsorption effects,
it is recommended to recycle the water.
5. Work table:Please keep work table clean.
Debris will also affect the adsorption effect.
2) Relative humidity
40%~60%
3) Temperature
Machine working in -10℃ is no problem, we
suggest that machining after use low speed
warm up, our machine can working in
-10~45℃.
4) Machine home step
First step:rough home, machine find limit
sensor first.
Second step:accurately home, will back a little
after find limit sensor, then home. advantages is
home accurately.

22. Filter

Machine both have filter, has nothing to do


with the spindle. Filter function is prevent
electromagnetic interference.

WhatsApp
(30)
Electric from transformer though filter to filter
clutter, then go to driver.

23. Cabinet, dust collector


and vacuum pump power
connect way

24. TransferWhatsApp
1) Dry-type transformer advantage:
1. Good fire resistance, no flammable resin, no
toxic gas, flame retardant and self-
extinguishing.
2. Low loss and low noise.
3. No pollution, no maintenance
4. Economical installation, can be installed and
load center, no special foundation is required.
Generally used in YAKO and Leadshine control
stepper driver
2) Electric transformer (usually used to
Siemens and Yaskawa driver)

1. Small size and light weight.


2. Can cooling by air, no insulation oil is needed
for isolation, reducing pollution, convenient
maintenance and good safety.

25. Coupling

WhatsApp
Our ball screw cnc router have coupling, XYZ 3
axis both have. 6090 ball screw cnc router Z
axis is 16 diameter;XY axis is 25 diameter.

26. Automatic lubricating

1. Cause of oil leakage


Automatic lubricating oil can have two time
need set, one is how long to add oil, another is
how often to add oil, add oil time is 6 seconds,
after 240 minutes add oil, so lubricating will
add 6 seconds oil after every 240 minutes, 6
seconds is how long add oil.
六. Others machine
1. Side hole machine

1. Side hole machine support language:Chinese


and English
2. Side hole machine normal machining small
size plate, plate require:less than2500*1000mm

2. Laser machine

WhatsApp
1. Little machine (laser machine) add CCD to
scan, identify same shape for cut. General used
to cutting like logo shape.
2. Co2 laser machine add auto focus, need add
lifting table;can’t add auto focus if not have
lifting table, nothing makes sense.
3. Does Co3 laser machine can create G code?
Like Ruida control system in laser machine,
create “rd” format file, it is special format for
laser machine, not G code and graphics.
Ruida can read file with follow format,

3. Plasma cutting machine

1) Fang Ling
1. Plasma cutting machine cutting square tube
(cut or cut a gap) , need support 6 axis FL6600
control system.
2. Fang Ling can customized language.
3. Fang Ling system manual only have Chinese
and English version.
4. F2600 support Chinese, English, Spanish,
Portuguese, French, Russian, Danish, Korean,
Japanese, except Chinese and English, we need
customer support language translate software,
can support language except Arabic.
2) Start

WhatsApp
1. Password, on machine manual.
3) Power
1. Question:How much power supply when
cutting 16mm aluminum and stainless steel?
Answer:200A
2. 3mm galvanized iron plate (plasma can be
cut, but it will be burn edge) requires 63A
power supply
3. How much power supply we need when we
cut 32mm iron?300A power supply
4) Remark
1. Does our flame can cut 130mm carbon steel?
Flame cutting and plasma cutting is two
different way, can use a same system control
(can not use two type together) . Thickness for
flame cutting is between 1mm and 1200mm.
Different configuration, different cutting
materials range. WhatsApp
5) Plasma cutting machine cutting defect

Question:Why have above pic“cutting


defect”which circled by blue pen. The cutting
part (inside circle) is what we want, why?
Answer:Every time when plasma cutting
machine start cut, need from a point to start,
cutting (make a hole) steel plate, then cutting.
Circled by blue pen, we called “lead-in and
lead-out line” (or:“cut-in and cut-out line”) , in
order to make a hole in outside, not damage
workpiece, because what we need is inside.
Similarly, If sample is in outside, software will
put let cut-in and cut-out line inside. It is not
“cutting defect”.

4. Oscillation knife
WhatsApp
We can adjust the tool degree, tool have 4
rows of small holes, can adjust 4 degree, can
be 45°, 30°, 22. 5°, 12. 25°.

5. Styrofoam

1. 保利龙机器z轴可以做到1200
Styrofoam machine Z axis stroke can reach
1200mm

6. Precision saw

1. 咱们精密锯可以配吸尘器
Our precision saw can use with dust collector.

7. Ball screw

WhatsApp
七. Materials
1. Can’t machining

PVC canvas crystal

plexiglass sponge

Thai sandstone Vietnan limestone

Soft silicone
phone case

PS:1. Soft silicone phone case can’t made by


our machine, can not reach phone case
accuracy, also surface effect
Methods to made soft silicone phone case:
1) Solid silicone double low temperature
thermal vulcanization molding
2) Injection molding with platinum vulcanized
WhatsApp
liquid silicone
2. Oscillation knife

leather rubber
sole,
60mm
thickness

Silica Polyester
gel fiber
Silica sound-
absorbing
board

1) Remark
1. Our machine can use to polyester fiberboard
to drill. minimum diameter is 1mm.
2. PE Foam X suitable Oscillation knife.

3. Wood cnc router

Medium Density Paint board/Baking sheet


Fiberboard=MDF

Particleboard Oriented Strandboard=OSB)

Melamine-covered fire board


particleboard

Plywood decorative panel

Blockboard Finger joint wood


WhatsApp
Wood-Plastic- Aluminum composite panel
Composites, WPC

polypropylene (PP) Corrugated plastic

UMHW (UPE) Polytetrafluoroethylene=PTFE

High Density polyformaldehyde


Polyethylene=HDPE

aluminum gusset carbon fiber plate


plate

Fiber glass board

25mm melamine board (particle board) ,


normal 6-8m/min, one time cut with 8mm
three-edged straight flute knife
18mm melamine board (particle board) ,
normal 10-15m/min, suggest 10m/min, the
more fast speed, the more degree tool
abrasion, one time cut with 8mm three-edged
straight flute knife.
18mm ecological board (multi-layer board,
solid wood splicing board) , normal 10-
15m/min, suggest 10m/min, the more fast
speed, the more degree tool abrasion. one
time cut with 8mm three-edged straight flute
knife.

4. Engraving and milling


machine

Aluminum Aluminum
shoe
mold

WhatsApp
hard
aluminum
alloy

5. Stone cnc router

Marble bluestone

plasterboard Imitation
marble (The
main
ingredients
are: resin.
Can be
understood
as plastic. )

1) Remark
1. Does our Stone cnc router can working with
this jade?7mm thickness

Ok, please realize waterjet cutting machine.


1. Does stone cnc router can machining with
marble and granite tombstone?
It’s no problem If don’t need polish. Our
machine can’t polish, almost tombstone is
splice. If only can make cut, please choose
WhatsApp
waterjet cutting machine and saw blade.
6. plasma cutting machine

Galvanized steel
steel

7. Remark

1. Bathroom supplies suitable for our machine.


Normal 3 axis can do it, can rough working also
fine finishing, need make the tool path fine.
2. Does our machine can cut max thickness
18mm glass?
Put a acrylic under glass, cut little by little, high
time cost.
3. Our machine can cut and make hole for
6mm polycarbonate sheet.

8. suitable for lathe

WhatsApp
9. suitable for rotary

八. Others
1. Speed and Torque

WhatsApp
We can understand torque as power. power of
servo is constant. All power of motor is
constant. At a low speed, more power;At a fast
speed, less power.
Stepper motors are constant torque. The faster
the speed, the greater the power.

2. Temperature

1. Does our machine can working in 60℃?


No, 60℃The power of the motor and drive will
drop sharply, and the electronic components
cannot stand, Yaskawa motor power just reach
50% than rate power.

3. lubricating

1. Lubricating rail main to lubricating slider,


once a day to lubricating after use machine,
not suggest use grease, have h5 adhesion, It is
not easy to clean if dirt falls on top
2. Lubricating oil normal use 32#-68#, 5W-30
(car motor oil)

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