Internship Report (Day-Wise Format)
Internship at VECTOR ENGINEERING COMPANY
Duration: 10th March 2024 – 18th April 2024 (42 Days)
Location: Nashik, Maharashtra
Day 1: Introduction and Orientation
Induction to the company and safety protocols. Introduction to workshop practices and
overview of the machines. Briefing on lathe machines and their role in marine engineering.
Day 2: Understanding Lathe Machine – Basics
Studied the definition and purpose of a lathe machine. Understood its significance in the
mechanical industry, especially for marine engineering applications. Introduction to lathe
machine operations.
Day 3: Lathe Machine Components – Part I
In-depth learning about the bed, headstock, and tailstock. Explored how each part
contributes to machining operations. Studied the spindle, chuck, and types of chucks.
Day 4: Lathe Machine Components – Part II
Examined carriage, saddle, cross-slide, compound rest, tool post, and apron. Learned about
their role in precise movement and holding of tools. Practical demonstration of tool
placement.
Day 5: Working Principle of Lathe Machine
Observed the lathe machine in action. Understood the basic working principle involving
rotation of the workpiece and fixed tool. Introduction to types of operations: turning, facing,
and parting.
Day 6: Lathe Machine Operations Overview
Overview of various lathe operations: turning, facing, drilling, boring, threading. Discussion
of practical use-cases in marine engineering maintenance.
Day 7: Turning Operations
Studied types of turning: straight, taper, and profiling. Practical demonstration of reducing
the diameter of a rotating workpiece using a single-point cutting tool.
Day 8: Facing Operation
Learned how to produce a flat surface at the end of the workpiece. Practical use of turning
tool to reduce length and improve surface quality.
Day 9: Drilling Operation on Lathe
Introduction to the use of drill bits mounted on tailstock. Drilled cylindrical holes on
rotating workpieces under supervision.
Day 10: Boring Operation
Observed how pre-drilled holes are enlarged using boring tools. Practiced both straight and
taper boring.
Day 11: Reaming Operation
Introduction to reamers and their use in finishing and sizing pre-drilled holes. Practiced
reaming on metal samples.
Day 12: Knurling Operation
Studied knurling patterns and tool usage. Applied diamond-shaped knurling to improve grip
on cylindrical surfaces.
Day 13: Chamfering and Parting Operations
Observed creation of beveled edges using chamfering tools. Executed parting operations to
cut workpieces.
Day 14: Thread Cutting Operation
In-depth look at external and internal thread cutting. Learned about lead screws and tool
feed alignment for threading.
Day 15: Grooving and Forming Operations
Differentiated between square, round, and bevelled grooves. Created concave and convex
profiles using forming tools.
Day 16: Polishing and Finishing
Used emery cloth and sandpaper on machined parts. Learned importance of polishing in
marine mechanical parts.
Day 17: Types of Lathe Machines – Part I
Studied engine lathe and speed lathe. Compared components, functions, and applications.
Day 18: Types of Lathe Machines – Part II
Turret and Capstan lathes: Mass production machines. Learned turret tool-holding
mechanism.
Day 19: Types of Lathe Machines – Part III
Bench lathe, gap-bed lathe, and hollow spindle lathe. Use cases for smaller and flange-type
jobs.
Day 20: CNC Lathe Machines
Introduction to computer numerical control systems. Watched demo of CNC lathe
operations and programming.
Day 21: Introduction to Fitting Shop
Began hands-on work in fitting: marking, filing, sawing. Overview of safety procedures.
Day 22: Tools and Equipment – Part I
Learned usage of bench vice and try-square. Practiced basic marking and measuring tasks.
Day 23: Tools and Equipment – Part II
Studied dot punches, centre punches, drift punches. Practical training in marking and
aligning holes.
Day 24: Letter and Number Punches
Identified usage in component marking. Practiced stamping using punches.
Day 25: Vernier Calipers – Theory
Studied parts and principles of Vernier calipers. Understood least count and measuring
technique.
Day 26: Vernier Calipers – Practical Use
Measured external, internal, and depth dimensions. Completed tasks involving various
caliper types.
Day 27: Screw Gauge – Theory & Demo
Learned components: ratchet, pitch scale, head scale. Discussed measurement techniques
and error handling.
Day 28: Screw Gauge – Practical Measurement
Measured wire and thin components with screw gauge. Gained precision handling skills.
Day 29: Angle Gauge and Protractors
Studied angle measurement techniques. Hands-on with angle gauge for checking and layout.
Day 30: Introduction to Gear Terminology
Discussed gear tooth structure, DP (diametral pitch), and PCD (pitch circle diameter).
Understood formulas and engineering relevance.
Day 31: Gear Measurement and Cutting Basics
Hands-on with basic gear samples. Observed gear tooth cutting demos.
Day 32: Thread Cutting Die and Taps
Studied external threading using dies. Internal thread cutting using taps.
Day 33: Tapping Practice and Inspection
Used tap wrench to cut threads. Inspected for accuracy and finish.
Day 34: HSS Drill Bits – Types and Uses
Understood types and cutting angles of HSS bits. Practiced drill bit sharpening.
Day 35: Assembly and Fitting Practice
Assembled parts using bolts and alignment techniques. Measured fitting tolerances.
Day 36: Tool Maintenance and Calibration
Cleaned and maintained calipers, screw gauges. Understood calibration methods.
Day 37: Workshop Safety and Maintenance
Reviewed safety protocol. Conducted workshop cleanup and tool audits.
Day 38: Review of Lathe Operations
Revisited turning, facing, drilling. Completed supervised assignments.
Day 39: Review of Fitting and Measurement
Measured samples with different instruments. Documented and compared results.
Day 40: Final Practical Assignment
Assigned mini-project combining lathe and fitting skills. Included turning, drilling, thread
cutting, and fitting.
Day 41: Assessment and Evaluation
Assessed performance by engineers. Completed questionnaires and viva.
Day 42: Closing Session and Feedback
Submitted final reports. Shared experience and received feedback from supervisors.
