Mona Drive MCK
Mona Drive MCK
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Date 17-11-2017 ing. P.J. Peeters cation decision by
Valid until 17-11-2022 Manager
Liftinstituut B.V. Buikslotermeerplein 381 . P.O. Box 36027 1020 MA Amsterdam Netherlands ' www.liftinstituut.nl '
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1. General s fications
Name and address manufacturer Suzhou Mona Drive Equipment Co.,Ltd.
No.66 Changfengdang Road, Lili Town,
Wujiang District, Suzhou Clty, 215200
P.R. China.
Description of safety component Brake as Ascending Car Overspeed
protection (ACOP) to prevent uncontrolled
upward movement of the car and as
Unintended Car Movement Protection
(UCMP) means
Type EMKTK-2x425 Nm to be used on MCK100
machine.
EMKgK-2x975 Nm to be used on MCK200
machine.
EMK12K-2x2150 Nm to be used on
MCK300 and MCK500 machine.
Laboratory SISE, No.6, Chuangye Road, near
Shunchengji lndustrial park, Qinghu Dahe
Road, New Longhua District, Shenzhen,
P.R. China
Data of examination August - November 2017
Examination performed by W.Visser
Registered by the Dutch Chamber of Commerce nr. 34157363. General terns of sùppLy of tiftinstjtuut B.V. are regjstered at the Duth Chamber of Commerce, under number 34157363.
LIFTINSTITUUT
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ACOP
The Ascending Car Overspeed Protection shall be actuated by a governor overspeed
contact or an equivalent EU-type tested device which was no part of this
investigation.
UCMP
The brake can be used as braking element for Unintended Car Movement
Protections according Art. 5.6.7 of EN 81-20:2014.
The brake torque for each type is pre-determined in the factory by application of a
fixed amount of guíded compression springs. The torque is indicated on a label
attached to the brake. This setting is sufficient until the air gap between magnetic
core and brake lining exceeds 0,60 mm. Each brake part is separately provided with
a monitoring contact. The controller of the lift in which these brakes are used, must
check the signals from each brake contact according to Art. 5.6.7.9 of EN 81-
20:2014.lf a failure is detected, the lift must be put out of service permanently.
The brake delay times Tro and/or Tgo as indicated in this report shall be used to check
by means of calculation that the stopping distance of the car fulfils the requirements.
T10 means the time from activation until the moment that 10o/o of the nominal brake
torque has been reached and Tso means the time from activation until the moment
that 90% of the nominal brake torque has been reached.
A value of brake delay time between Tro and Tgo can be interpolated if needed.
The defined and calculated nominal torque per brake is the minimum guaranteed
torque under the conditions which the manufacturer prescribes during the lifetime of
the brake.
L] A A M ANAGEMENT
I I Buikslotermeerptein 381 | P.0. Box 36027 | +lr
tet. 20 - 435 06 06 | www.tiftinstituut.nl VAT number:
a I Fax+3t20-4350626 l contact@Lìftinstituut.nl NL 810399441
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Registered by the Dutch Chanber of Commerce nr. 34157363. General. terms of suppty of Liftinstituut B.V. are registered at the Duth Chamber of Commerce, únder nùmber 34157363.
LIFTINSTITUUT
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BRAKE DATA
Manufacturer Suzhou Mona Drive Equipment Co.,Ltd.
Type EMKTK EMK9K EMKI2K
Number of friction surfaces 2 2 2
Number of brake sprinqs 2x10 2x4 2x8
Brake drum diameter lmml 398 525 667
Air gap between brake drum and brake 0,2-0,5 0,2-0,5
0,2-0,5
shoe [mml
Max allowed tripping speed 278 rpm 308 rpm 257 rpm
Nominaltorque 2x425Nm 2x975Nm 2 x 2150 Nm
Excitinq / holdinq voltage IVDCI 110 I 110 110 I 110 110 I 110
T-10 (maximum value measured) 39 msec 53 msec 42 msec
T-90 (maximum value measured) 100 msec 147 msec 74 msec
Registered by the Dutch Chamber of Commerce nr, 34157363. General terms of supply of Liftjnstituut B,V. are registered at the Duth Chamber of Commerce, under number 34157363.
LIFTINSTITUUT
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Liftinstituut recognizes the tests and the results by this ISO 17025 accredited
laboratory.
Tests to verify the required monitoring according to Art. 5.6.7.3 of EN 81-20.
The machine was placed on a test stand with a coupling to an intermediate
shaft with a torque meter. (See annex 1d). On the other side of this
intermediate shaft is an electric driving motor wíth overrated power to the
shaft. The torque is stored as a function of time with a digital oscilloscope.
The torque meter was calibrated in advance by an ISO 17025 accredited
laboratory.
The test stand is provided with additional flywheels that can be coupled to the
setup but the inertia of the test stand on its own (> 40 kgm2) was found to be
more than the maximum inertia for the application range defined for the ACOP
for these traction machines.
The electromotor is run with high torque at the highest speed anticipated
before deceleration occurs (tripping rpm's of the brake). These maximum
tripping rpm's are calculated based on the maximum tripping speed of the
applied overspeed governor, which overspeed tripping contact activates the
brake as ACOP. After constant speed is reached, the brake holding voltage is
cut and the brake set is applied until the machine has come to a full stop, while
the electromotor continues giving the unbalance torque calculated from the
maximum allowed unbalance for the applicable machine. This test is done 10
times in clockwise direction and 10 times in counter clock wise direction with
the complete brake.
The results of the torque measurement has been recorded and studied. From
these results the dynamic torque and the reaction times Tro and Tso have been
established. Also the functioning of the monitoring contacts has been tested.
lmmediately after each test the temperature of the brake housing and brake
discs was checked.
The test has been performed with brake contactors on the DC side. DC values
for each brake are mentioned in chapter 2 of this report. The power to the
brake shall always be interrupted on DC side to ensure the specified delay
times.
4. Results
4.1. Calculations
Calculations of the maximum torque of the machine/system and brake torque were
checked and found in order.
Brake clutch surface pressure calculations and brake spring calculations were
checked and found in order.
The strength calculations of connecting bolts between the brake disc and traction
sheave were checked and found in order.
Calculations of acceleration, retardation and stopping distances were checked and
found in order.
@ LIFTINSTITUUT B.V. NL1740O-1002-263-01 rev. - Date: 17-11-2017 Page 4 Of 11
Nopartofthisworkmaybereproduced¡nanylormbyprint,photo-print,microfilmoranyothermeansw¡thoutwr¡ttenpermissionfromLiftinstituutB.V.."."...,.,"..'-,,"
I rul- rozs XE Amsterdam I ruL- rozo MA Amsterdam I Fax +31 20-4350626 i contact@liftinstituut.nl I N181039944r eor I
Reqistered by the Dutch Chamber of Commerce nr. 34157363. General terms of suppty of Liftinstituut B.V. are registered at the Duth Chamber of Commerce, under number 34157363.
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After the final examination the product and the technical file were found in
accordance with the requirements.
5. Conditions
On the EU-type examination certificate the following conditions apply:
The application of this certificate is limited to the brakes mentioned in chapter 2
used as brake set for lift applications. Each brake set consists of two independent
electro-mechanical block brakes and fulfil the requirements for lift brakes
according article 5.9.2,2.2 of EN 81-20:2014.
- Lifts to be built according EN 81-20 shallfulfil Art. 5.9.2.2.2.7 allowing that it is
possible to test each brake set independently from outside of the well.
- This brake set can be used as braking element for an Ascending Car Overspeed
Protection and as braking element for an Unintended Car Movement Protection
according EN 81 -20:2014.
- For Ascending Car Overspeed Protection the tripping speed of governor contact
shall be according Art. 5.6.6 of EN 81-20.2014.
- Any controller shall take the lift out of service when a fault in the correct lifting
and dropping of the brake parts occurs.
- The Suzhou Mona Drive document "lnstallation and Maintenance manual" must
be provided with every brake/machine, in order to make the correct installation
and maintenance.
- The installer of the lift needs to define the final complete UCMP solution taking
into account the key-parameters of the MCK100 machine with EMKTK brake,
MCK200 machine with EMKSK brake or the MCK300 and MCK500 machine with
EMK12K brake as UCMP stopping means.
An additional calculation shall be done to check whether the deceleration and
stopping distance of the car is within the limits as required by EN 81-20:2014.
- ln case of no releveling and no pre-door opening condition, there is no need of
any additional safety devices for unintended car movement protection, but only
where this brake is mounted on a gearless machine. The controller of the lift
must check the signal from the brake monitoring contacts. lf a failure is detected,
the lift must be put out of service. lts release or the reset of the lift shall require
the intervention of a competent person.
- The brake must be interrupted at the DC side of the brake connection to ensure
the specified delay times Tro and Tso.
- The components are according the descriptions of chapter 2 in this report.
NLl7400-1002-263-01 rev. - Date: 17-'11-2017 Page5of11
Nopartofth¡sworkmaybereproduced¡nanyformbyprint,photo-print,microfilmoranyothermeanswithoutwrittenpermissionfromLiftinstituutB.V..-".,..,.'-"-,'"
Registered by the 0utch Chamber of Commerce il,34757363. ceneral terms of suppty of Liftinstituut B.V. are regjstered at the Duth Chamber of Commerce, under number 34157363.
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6. Conclusions
Based upon the results of the EU-type examination and the Test reports of SISE,
Liftinstituut B.V. issues an EU-type examination certificate.
The EU-type examination certificate is only valid for products which are in conformity
with the same specifications as the type certified product. The certificate is issued
based on the requirements that are valid at the date of issue. ln case of changes of
the product specifications, changes in the requirements or changes in the state of the
art the certificate holder shall request Liftinstituut B.V. to reconsider the validity of the
certificate.
W.Visser
Prod uct Specialist Certification
Liftinstituut B.V.
Registered by the Dutch Chamber of Commerce fi. 34151363. Generat terms of suppLy of Liftinstjtuut B.V. are regjstered at the Duth Chamber of Commerce, under number 34157363.
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Annexes
Annex 1a : Outline drawi of EMKTK 2x450 Nm brake
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Annex 1d Test stand with EMK12K-2x2150 Nm brake and MCK500 traction
machine
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