TD656-4-VT-2 故障排除

Troubleshooting
故障碼 故障狀況 可能的故障原因 相關圖示
ERROR CODE MALFUNCTION DESCRIPTION POSSIBLE REASONS OF MALFUNCTION RELATED COMPONENTS & PHOTOS

送電後,顯示屏內的馬達旋轉符號暫
1.安全開關故障或接觸不良
停不動時
Safety switch is defective or poor connection.
(安全開關檢知錯誤)
The rotation symbol of the display
2.參數no.75設定值與使用之車頭機型不符合
panel freezes after switching on the
The setting value of parameter no. 75 is unsuitable for the machine
power type.
(error of safety switch detected)

1.馬達無動作時可以更換控速器作測試
送電顯示屏無顯示故障碼,但馬達不 When the motor remains to be not in operation, replace a speed
動作,亦無功能輸出 controller for verification.
No error code is shown in the display
- panel but the motor remains to be 2.無功能輸出，主基板上的TR4~TR7,D11~D15等元件故障,更換主
not in operation and there is no 基板確認
function output after switching on the When there is no function output, components TR4~TR7,
power D11~D15,etc on the main board are defective.
Replace the main board for verification.

送電顯示屏顯示EP,但馬達不動作,亦 1.調整控速器懸臂,確認磁石與基板上霍爾IC感應位置適當
無功能輸出 Adjust the lever on the speed controller, make sure that the
EP is shown in the display panel but magnet is aligned with the HALL IC of the speed controller pcb.
EP
the motor remains to be not in
operation and there is no function 2.直接更換控速器作測試
output after switching on the power Replace a speed controller directly for verification.

送電,顯示屏無顯示,馬達無動作,亦沒
有任何輸出功能
1.確認AC電源是否正常輸入?電源開關是否異常?
(AC電源無輸入，或是振盪迴路故障)
Make sure if there is normal input of AC power supply. If the power
The display panel does not show
switch is abnormal?
anything and the motor remains to be
NO DISPLAY
not in operation and there is no
2.主基板上的F1,BD1,RV1,TR2等元件故障,更換主基板確認
function output after switching on the Components F1, BD1, RV1, TR2 ,etc on the main board are
power. defective. Replace the main board for verification.
(No input from AC power, or SMPS
circuit is defective.)

送電後,顯示屏PF,馬達無法動作,電箱
也無沒有任何輸出功能
(AC電源檢知異常)
主基板上的R11,OI1等元件故障,更換主基板確認
PF is shown in the display panel but
PF Components R11, OI1,etc on the main board are defective.
the motor remains to be not in
Replace the main board for verification.
operation and there is no function
output after switching on the power.
(AC power detected to be abnormal)

車縫中,機器停止,顯示屏E1!
1.主基板上的IPM1,CT1,CT2等元件故障,更換主基板確認
(此為電流保護,表示馬達電流過高)
Components IPM1, CT1, CT2,etc on the main board are defective.
E1 is shown in the display panel. The
Replace the main board for verification.
E1 machine stops operation during
sewing operation. 2.馬達的線圈燒毀
(This is current protection, meaning The motor coil is burnt.
that the motor current is too high)

電源ON 時,檢知到電源電壓過高,或是
車縫中機器停止,顯示屏E4! 1.插錯使用之供應電源?
Plugging in the wrong power supply?
(此為電壓保護,表示AC電壓過高)
After switching on the power, voltage
2.煞車用水泥電阻損壞?
of power supply is detected to be too
E4 Cement resistor used for braking is defective?
high or the machine stops operation
during sewing operation, E4 shown in 3.主基板上的TR1,OI2等元件故障,更換主基板確認
the display panel. Components TR1,OI2,etc on the main board are defective. Replace
(This is voltage protection, meaning the main board for verification.
that the AC voltage is too high)
 故障碼 故障狀況 可能的故障原因 相關圖示
ERROR CODE MALFUNCTION DESCRIPTION POSSIBLE REASONS OF MALFUNCTION RELATED COMPONENTS & PHOTOS

1.踩下踏板,馬達平順的運轉幾針後停下,顯示屏E7!
After toeing down the pedal, the motor runs smoothly for few
stitches and stops, showing E7 in the display panel.

原因：
確檢知板連接器PIN是否插歪?更換另一個檢知板確認
Reasons:
Check if the connector PIN of encoder board is properly inserted.
Replace the encoder board for verification.

用氣槍清潔電機檢知板,確保沒有綿絮或灰塵卡在光敏元件
Clean the motor encoder board with compressor gun, ensuring that
there is no cotton fiber/ dust on the photo sensor.

確認反光片是否與元件磨損?是否黑漆磨掉了?
Check if there is any abrasion on the photo disc caused by rubbing
against other components. Or, if the black paint peels off.

確認定位參數176,177,179,181是否調整錯誤?或是直接參數重置
Check if the parameter no. 176, 177, 179, 181 for calibrating
position is properly set? Or reset the parameters directly.

2.踩下踏板,電動機根本無法運轉,然後顯示屏E7!
After toeing down the pedal, the motor remains to be not in
各種原因造成馬達無法到達定位 operation, E7 shown in the display panel.
Various reasons causing the motor
原因：
unable to reach the right position.
確認縫機結構順暢,沒有卡死
Reasons:
Check if the structures of the machine run smoothly and not
jammed.

E7 主基板上的IPM1,IC3等元件故障
Components IPM1, IC3 ,etc on the main board are defective.

3.馬達運轉時發出噪音並停下,然後顯示屏E7!
Noise occurs during operation of motor and then the motor stops
entirely, E7 shown in the display panel.

原因：
確檢知板連接器PIN是否插歪?更換另一個檢知板確認
Reasons:
Check if the connector PIN of encoder board is properly inserted.
Replace the encoder board for verification.

主基板上的IPM1,OI4~OI9,IC11等元件故障?更換主基板確認
Components IPM1, OI4~OI9, IC11 ,etc on the main board are
defective. Replace the main board for verification.

是否車頭碼設定錯誤?造成馬達驅動不順?
Check if the machine code is set wrongly, causing the motor not to
be driven smoothly.

4.縫製較厚的織物時,針不能貫穿而停止,顯示屏E7!
When sewing thicker textile, needle can not go though and
operation stops, E7 shown in the display panel.

各種原因造成馬達無法到達定位
選擇更大出力的馬達款
Various reasons causing the motor
Select motor model with higher output.
unable to reach the right position.
連繫賀欣售服中心作馬達相關參數調整
Contact with HoHsing service center for adjustment of parameters
related to motor.

馬達可正常運轉,但自動進入無定位器的操作模式運作,且切線,掃線,
上定位等以及所有定針縫式樣縫製功能亦將全部關閉成無效狀態.(自
送電後,EC直接顯示,表示沒有定位器 動轉入C.L.M 的操作模式)
Motor can still run normally but operation will enter into the mode
(此故障碼僅在使用定位器的狀況下
of no synchronizer. Also, all sewing functions of trimming, wiping,
才會發生)
positioning and constant stitch,etc will be shut off, becoming
After switching on the power, EC is
EC invalid. (Automatically entering into the operation mode of C.L.M.)
shown in the display panel, meaning
that there is no synchronizer. 因為此型號不使用定位器,問題為主基板上的R103等元件故障,更換
(This error code will happen only 主基板確認
when using synchronizer) As synchronizer is not used for this model, components R103 ,etc
on the main board being defective is the cause. Replace the main
board for verification.

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