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Loop Checking Procedures

The document outlines the procedures for loop checking in instrumentation to ensure proper functionality of instrument loops. It details the objectives, types of loops, prerequisites, step-by-step checking processes, safety considerations, tools used, report contents, and best practices. The goal is to verify accurate signal transmission and response of control elements in a systematic manner.

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45 views3 pages

Loop Checking Procedures

The document outlines the procedures for loop checking in instrumentation to ensure proper functionality of instrument loops. It details the objectives, types of loops, prerequisites, step-by-step checking processes, safety considerations, tools used, report contents, and best practices. The goal is to verify accurate signal transmission and response of control elements in a systematic manner.

Uploaded by

rakeshr9663
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Loop Checking Procedures in Instrumentation

1. Objective of Loop Checking

Ensure each instrument loop is wired and working correctly.

Verify signals are accurate and transmitted from the field device to the control system (PLC/DCS).

Confirm proper response of control elements (valves, relays, actuators).

2. Types of Loops

Analog Loops (e.g., 4-20 mA, 0-10V)

Digital Loops (e.g., contact closures, pulse inputs)

Control Loops (including controllers and feedback elements)

3. Prerequisites Before Loop Checking

Confirm installation is complete (wiring, tubing, devices).

Power supply is turned on.

Devices are properly tagged and documented.

Loop drawings (P&ID, wiring diagrams) are available.

Calibration of individual devices is done.

4. Loop Checking Steps

Step 1: Visual Inspection

- Verify correct instrument tag, model, and installation.

- Check cables, glands, and terminations.

Step 2: Continuity Check

- Use a multimeter to ensure cable continuity from field to control panel.

Step 3: Power Supply Check

- Confirm power to transmitters, I/O modules, etc.

Step 4: Signal Simulation

- Simulate input signal (e.g., 4-20 mA using a loop calibrator).


Loop Checking Procedures in Instrumentation

- Observe response at the control system (PLC/DCS HMI).

Step 5: End-to-End Verification

- Activate the real device (sensor or transmitter).

- Confirm correct signal at the PLC/DCS and final control element.

Step 6: Control Output Check

- Trigger control action (e.g., open/close valve).

- Verify actuator or final element response.

Step 7: Alarm & Trip Function Check

- Simulate conditions to verify alarms and interlocks.

Step 8: Documentation

- Record test results and sign off checklists.

5. Safety Considerations

Ensure all loop checks are authorized via work permits.

Use lockout/tagout procedures where needed.

Use intrinsically safe tools in hazardous areas.

6. Common Tools Used

Multimeter

Loop Calibrator (e.g., Fluke 705/707)

Hand pump for pressure instruments

Communicators (e.g., HART)

Test lamps, resistors

PLC/DCS monitoring software

7. Loop Check Report Contents


Loop Checking Procedures in Instrumentation

Loop ID

Instruments involved

Signal range

Calibration status

Check status (Pass/Fail)

Remarks

Tester and witness signatures

8. Best Practices

Always follow the loop drawings.

Check zero and span calibration.

Verify grounding and shielding.

Log anomalies for corrective actions.

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