Risk Assesment - Teleflex Warehouse Project
Risk Assesment - Teleflex Warehouse Project
Project Name : Teleflex Warehouse Project, Pondicherry.. Prepared & Reviewed By: INDIASUBASH.M
Name & Signature
EXPOSOURE
SEVERITY PROBABLITY
FREQUENCY EXISTING
S P LEGISLATION ACTION MEASURE FOR RISK CONTROL
ID No. ACTIVITY HAZARDS ASSOCIATED RISK E IMPACT RISK CONTROL IN RISK LEVEL remarks
(Relates to (Relates to L ( please provide the second level document title and number from OHSE master list of documents for each activity )
(Relates to PLACE
Associated Risk) Incidents)
Hazard)
1. Person Hit by Transit mixer due to blind spot 1. Licensed driver to be engaged for vehicles / trained, experienced & authorized operator to be engaged for concrete pump operation.
2. Contact with concrete, flying objects, etc.
2. Trained and experienced clamp master, workers to be deployed for laying, erecting, cleaning of the pipe line, etc.
3. Hit by Hammer at the time of arranging pipe
3. Inspection of Concrete pump, boom placer, bucket, vibrators to be done for any defects / damages and rectified.
line
4. Slipping of pipes while shifting.
4. Over loading of concrete bucket to be avoided
1. Fatal / Permanent Loss of Organs 5. Safety helmet, Safety shoes, rubber hand gloves, Gum shoes, nose mask, goggles, ear plugs, safety harness to be used.
5. Concrete pump hit by the transit mixer.
/ Functions ( eyes, legs, hands) / 6. Vibrator cables to be routed overhead through 30 mA ELCB / RCCB with earth connectivity, plug tops and cable joints to be inspected.
6. Electrocution
Dangerous Occurrence
7. Contact with rotating parts 7. Column, wall concreting to be done by providing a scaffold working platform with access & egress clear from obstructions & slippery surfaces.
2. Major injury / health effect /
8. Noise & Vibration 9. Over speeding of transit mixer to be avoided
Concreting activities (Screed, PCC, illness (fractures, breaking of
9. Spillage of concrete 10. Lighting to be provided for clear visibility.
7 RCC) by (Manual, Mechanical, organs, injury to body parts) 5 3 3 Yes 15 Yes High
10. Compressed air / high pressure in the 11. Rotating parts, protruding bars, etc. need to be guarded and protected.
usage of pump, etc.) 3. Minor injury / health effect /
pipeline 12. Vehicle / equipment fitness, maintenance log, reverse horn, rear view mirror (RVM), both outer rear view mirror (ORVM), indicators, wipers, tread
illness
11. Toppling of transit mixer due to uneven in tyres, delay start device, etc. Relevant legal vehicle / equipment documents to be with valid dates ( registration certificate, pollution, insurance,
4. First Aid Injury / Slight health
surface.
effect etc.)
12. Fall of person due to slip, trip, obstruction in
5. Property Damage 13. Toolbox talks to be given by the vendor to the work force daily for the precautions to be taken in the activity.
access, slippery surface, unprotected edge
13. Fall of material
14. Poor visibility
15. Hit by concrete bucket, boom placer, pipe
cleaning ball / working under suspended bucket
1. Hot flying fragments, breaking of grinding, 1. Safety helmet, Safety Shoes, Leather Hand Gloves, Face shield (grinding & gas cutting- shade-4, welding - shade-11) leather apron, ear plugs, ear
1. Fatal / Permanent Loss of Organs
cutting wheels. muffs, safety goggles to be used. Safety harness to be used while working at height.
/ Functions ( eyes, legs, hands) /
2. Electrocution. 2. Loading & unloading of material, equipment's precautions need to be carried out.
Dangerous Occurrence
3. Poor visibility 3. Grinding Machine, power tools need to be inspected for defects / damages, standard tools & tackles and rectified prior to usage.
2. Major injury / health effect /
4. Contact with Hot objects, rotating parts
illness (fractures, breaking of 4. Electrical cable routing to be done overhead & electrical equipment to be routed through 30mA ELCB / RCCB, MCB with earth continuity, body
5. Noise & vibration
organs, injury to body parts) earthing to be provided for welding machine.
8 Hot works (Cutting & Grinding) 6. Fall of person from height 7. 5 3 3 YES 15 Yes High
3. Minor injury / health effect / 5. Trained and experienced workers to be deployed.
Fall of material & equipment's 8. Displays
illness 6. Combustible materials to be removed from the work area.
Safety visuals
4. First Aid Injury / Slight health 7. Working platform to be provided with mid rail, hand rail, toe board, access and egress free from obstructions for work at height.
9. Usage of non standard, damaged / defective
effect
tools & tackles, equipment's & machineries 8. Lighting to be provided for clear visibility
5. Property Damage
10. Deployment of untrained workforce. 9. Toolbox talks to be given by the vendor to the work force daily for the precautions to be taken in the activity.
6. Burn Injury
1. Electrocution 1. Licensed electrician to be deployed by the vendor.
2. Deployment of untrained workforce 2. Authorized person to operate the electrical equipment, power tools, Main Panels, etc.
3. Fall of Person due to slip, trip, obstruction in
3. All electrical installations (Panels, DB's, plug tops, sockets, connectors, rubber mats, etc.) to be of IS approved manufacturer and to be
access, slippery floor, etc.
1. Fatal / Permanent Loss of Organs routed through MCB, 30 mA ELCB / RCCB, Recommended to use IP rated industrial connectors for cable joints or terminations / electrical
4. DB, Panel Boards, DG, Cables lying on the wet
/ Functions ( eyes, legs, hands) /
surface, water, etc. DBs
Dangerous Occurrence
5. Poor Visibility 4. Electrical panels, equipment's, cables not be placed in the area where there is a possibility of water seepage.
2. Major injury / health effect /
6. Use of non standard, damaged / defective 5. Cables to be routed overhead / underground with identification marking.
Temporary Electrical Supply, illness (fractures, breaking of
plug tops, ELCB, RCCB, light fixtures, DB's, MCB,
Installation Activities (Panels, DB's, organs, injury to body parts) 6. Manual material handling techniques to be followed for manual shifting.
9 cables, change over switch, glands, hand & 5 3 3 Yes 15 Yes High
Cable Management, Diesel 3. Minor injury / health effect / 7. Electrical tested hand gloves to be used for charging of the panels. fiber toe / electrical shock proof Safety shoes, Red Safety helmet, ear
power tools, rubber mats, etc.
Generator, Earthing, etc.) illness muffs, ear plugs to be used by the electricians.
7. Fall of material
4. First Aid Injury / Slight health
8. Noise & vibration
effect
8. Hazards related to electrical installations, equipment and operation to be explained along with control measures to all the workforce.
9. Electrical Overload & fluctuation in the 9. Toolbox talks to be given by the vendor to the work force daily for the precautions to be taken in the activity.
5. Property Damage
voltage & current.
6. Burn Injury
10. Electrical Arc flash & fire
11. Contact with sharp edges
12. Explosion of batteries
13. Diesel spillage or seepage due to its handling
Workforce, Training & Awareness:
1. Trained and experienced workforce to be deployed
2. Training on the hazards and control measures related to electrical equipment's, height works to be conducted by the vendor (weekly, fortnightly, monthly)
1. Fatal / Permanent Loss of Organs 3. Toolbox talks to be given by the vendor to the work force daily for the precautions to be taken in the activity.
/ Functions (eyes, legs, hands) / Equipment's, Tools & Tackles
Dangerous Occurrence 4. Water curing pipe to be free from punctures, damages, etc.
1. Fall of person due to slip, trip, obstruction in
2. Major injury / health effect / Monitoring of Work Location & Activity
access, slippery surface, etc.
illness (fractures, breaking of 5. Fall prevention and protection arrangement (edge barricading, safety nets, covered / protected openings, etc.) to be provided
2. Electrocution.
10 Water Curing organs, injury to body parts) 5 3 3 NO 15 Yes High 6. Access & egress free from obstructions, slippery surfaces, etc.
3. Contact with contaminated water
3. Minor injury / health effect / 7. While doing water curing not to point the water jet towards electrical equipment's, panel boards, distribution boards, power tools, and other materials.
4. Breaking of bund, high pressure water jet
illness Personnel Protective Equipment
falling on the equipment, materials, etc.
4. First Aid Injury / Slight health 8. Safety Helmet, safety jackets, Safety Shoes / gum boots, rubber gloves to be used.
effect 9. Safety harness to be used and to be anchored with rigid support while working at height.
5. Property Damage Emergency Preparedness
10. Emergency exit ways, assembly point to be identified and explained.
1. Ergonomics 1. Trained & experienced workforce to be deployed .
2. Fall of Person 2. Training on the hazards and control measures related to equipment's & related works to be conducted by the vendor (weekly, fortnightly,
3. Fall of Materials monthly).
4. Slippery & uneven access 3. All Material to be stacked not more than 1.5m in a designated area and same to be barricaded.
5. Lifting excessive Weight 1. Fatal / Permanent Loss of Organs
4. Access to be free from obstructions, slippery surfaces and any kind of unwanted materials.
6. Deployment of Untrained Person / Functions (eyes, legs, hands) /
7. Obstructions in the passages Dangerous Occurrence 5. Illumination and ventilation to be provided, Emergency lighting to be provided with battery backup.
Loading, Unloading & Shifting of 8. Sharp edges 2. Major injury / health effect / 6. All floor edges to be barricaded, openings covered / protected.
Materials from Store to work 9. Poor Illumination illness (fractures, breaking of 7. Use of PPEs like safety shoes, helmet, jacket, shoulder pads, hand gloves and nose mask while handling the material manually.
11 location (Manual and by using 10. Trip Hazard organs, injury to body parts) 5 4 3 Yes 15 Yes High 8. Sharp edges to be protected.
wheel barrow, pallet trolley / truck, 11. Area Constraint 3. Minor injury / health effect /
9. Vehicle and pedestrian movements to be separated where possible, minimize reversing operations.
etc. ) 12. Overhead Services illness
13. In-appropriate size and shape of the 4. First Aid Injury / Slight health 10. No one to be allowed to stand or walk directly behind parked vehicles.
materials effect 11. Toolbox talks to be given by the vendor to the work force daily for the precautions to be taken in the activity.
14. Reactive Characteristics of the materials 5. Property Damage
15. Defective PPEs
16. Lack of ventilation
17. Caught / struck in between, roll over
18. Stacking height
Risk matrix
The seriousness of a risk is rated in the following risk matrix.
2 – (Not likely): Low chances for this risk to occur. Medium Risk: 7-12 (Tolerable)
3 – (Possible): Fifty-fifty chances for this risk to occur. High Risk: 13-25 (Intolerable )
5 – (Very likely): You can bet this risk will occur at some point.
Risk Rating/Evaluation
Risk evaluation can be determined as combination of Likelihood(L) and severity(S)
Calculation of risk can be formulated as
LXS = Relative Risk (RPN)