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Man2

This document is an instruction manual for Airbase Industries' energy-efficient refrigerated air dryers, detailing safety notes, installation, operation, and maintenance procedures. It includes sections on technical specifications, electrical controllers, and troubleshooting, emphasizing the importance of following guidelines to maintain warranty and ensure safe operation. The manual also describes the working principles of the dryer, including the refrigerant circuit and condensate management.

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Daniel Romero
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0% found this document useful (0 votes)
117 views77 pages

Man2

This document is an instruction manual for Airbase Industries' energy-efficient refrigerated air dryers, detailing safety notes, installation, operation, and maintenance procedures. It includes sections on technical specifications, electrical controllers, and troubleshooting, emphasizing the importance of following guidelines to maintain warranty and ensure safe operation. The manual also describes the working principles of the dryer, including the refrigerant circuit and condensate management.

Uploaded by

Daniel Romero
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 77

COMPRESSED AIR DRYERS

INSTRUCTION
MANUAL
Airbase Industries Energy Efficient
Refrigerated Air Dryers

WARRANTY NOTICE

Failure to follow the instructions and


procedures in this manual or misuse of this
equipment will VOID its warranty !
Page 2
TABLE OF CONTENTS

1. IMPORTANT SAFETY NOTES - Please read .................. 4

1.1. Transportation ....................................................................... 4


1.2 Positioning ............................................................................. 4
1.3 Installation .............................................................................. 4
1.4 Before operating .................................................................. 4
1.5 Qualified service personnel .............................................. 5
1.6 Maintenance by the user ................................................... 5

2. INTRODUCTION TO THE PDRCF / EDRCF DRYER .... 5

3. OPERATION ............................................................................ 9

4. ELECTRICAL CONTROLLER ............................................. 11


4.1 Digi-Pro ................................................................................... 11
4.2 ESD 3........................................................................................ 13

5. TECHNICAL SPECIFICATIONS........................................... 19

6. DIAGRAMS.............................................................................. 20
6.1 Air Flow Diagrams................................................................ 20
6.2 Electrical Diagrams.............................................................. 24

7. ID DIAGRAMS......................................................................... 34
GENERAL ARRANGEMENTS.............................................. 47

8. EXPLODED DIAGRAMS ...................................................... 48

9. COMPONENTS LOCATION .............................................. 74

10. TROUBLESHOOTING ......................................................... 75

11. WARRANTY ........................................................................... 77

Page 3
I. IMPORTANT SAFETY NOTES Please READ
When operating the air dryer the operator must apply safe working methods and observe all local
safety instructions and relevant regulations.

A) Prior to installation, the dryer and the compressed air system are to be depressurized and
disconnected from the electrical main supply.
B) The user is responsible for safe operating conditions. Parts and accessories must be replaced if
inspection shows that safe operation cannot be assured.
C) Installation, operation, maintenance and repair are only to be authorized, trained and skilled
technicians.
D) The minimum and maximum values stated must be followed, as well as all of the safety precautions
described in this manual.
E) If any statement in this manual does not comply with the local code and laws, the strongest standard is
to be applied.

1.1. Transportation
A) Use care and caution when transporting the dryer. Avoid dropping and other physical abuse.
B) A forklift can be used to transport the dryers provided the forks are long enough to support its full width
or length and caution is used throughout the move.

1.2. Positioning
A) The dryer must be installed horizontally. A minimum of 20 in. clearance around the dryer is necessary
to allow a good ventilation and easy access for servicing.
B) The ambient temperature in the room should not exceed 113°F and should not be below 39.2°F, also
taking the heat radiated by the dryer into account.
C) (40 watt for each liter/sec under ISO 7183-A condition or 18 watts for each SCFM under ISO 7183-B
condition).
D) There should be no chemicals in the atmosphere that will damage the copper source. (Ammonia gas
etc.)

1.3. Installation
In addition to the general mechanical construction procedures and local code regulations, the following
instructions need to be understood and followed:

1) Only authorized, trained and skilled technicians should install the compressed air dryer.
2) Safety devices, protecting covers or insulation in the dryers never to be dismantled or modified.
Each pressure vessel or accessory installed outside the dryer with air above atmospheric pressure must be
fitted with the required pressure relief safety valves.

1.4. Before Operating


The following must be observed before operating the air dryer:

A) Review all safety precautions.


B) The dryer connection piping measurements must be selected correctly. (See Technical specifications)
C) The dryer connection piping must be adapted to the operating pressure. (See Technical specifications)
D) Never operate the dryer at pressure above the maximum specified on the dryer label (check the
technical specs too).
E) The drains should be opened to atmosphere. If the drains are connected to a pipe / hose, the diameter
of the hose / pipe should be large enough to create no back pressure during draining. It is not
recommended to reduce the diameter of the hose / pipe less than port that is given at the drain outlet of
the unit. The hose / pipe should be at atmospheric pressure at all time. Back pressure in relevant pipe will
result in permanent damage on drain system and the affect function of the filters and / or dryers.

Page 4
1.5. Qualified service technicians
A) Maintenance and repairs should only be performed when the air dryer is shut down and depressurized
and when the main power switch is turned off. Lock and tag out power supply is recommended.

B) Use only the appropriate tools for maintenance and repair.

C) Before dismantling a part under pressure, disconnect the pressure sources and depressurize the
system.

D) Proceed carefully during maintenance and repair. Prevent dirt from entering by covering parts and
orifices with a clean cloth, paper or tape. A receiver should never be welded or modified in any way.

E) Never leave tools, loose parts or cleaning rags in or on the air dryer.

F) Before putting the dryer into service, check the settings of the control and safety devices as well as the
pressure and the temperature of the compressed air circuit.

1.6. Maintenance by the user


A) Keep the dryer clean.

B) Regularly check the correct operation of the condensate drain water trap.

C) Every six months, check and clean the drain strainer by undoing the access screw and rinsing the filter
with tap water to remove the trapped dirt from the inside.

D) For aircooled dryers, clean the air condenser as soon as it’s dirty or clogged.

E) For optional water-cooled condensers, use only clean water and install a water filter if needed. Use
proper water treatment if calcium levels are high.

F) Check the trouble-shooting list in case of maintenance problems.

G) Check operating pressures, temperatures and time settings after maintenance. If operating and safety
devices function properly, the air dryer may be used.

2. INTRODUCTION TO THE DRYER

B) Purpose of this dryer


1) This refrigerated compressed air dryer has been designed to remove water vapor from the industrial
compressed air system.
2) This dryer has been designed for indoor operation.
3) The minimum and maximum values stated must be observed, as well as the safety precautions
described in this manual.

Page 5
C) Dryer label
The following label is affixed on the cabinet of the refrigerant compressed air dryer.

Dryer label describtions


Model #: Dryer Model No
CFM: Cubic feet per minute
Serial #: Dryer Serial No
Max Refrigerant Pressure: Dryer maximum working pressure
Max. Air Pressure: Maximum air pressure
Max. Air Inlet Temp.: Maximum air inlet temperature
Min. Ambient Temp. : Minimum ambient temperature
Max. Ambient Temp. : Maximum ambient temperature
Min. Circuit Ampacity : Minimum circuit ampacity
Max Protective Device Rating : Maximum Protective device rating
Voltage: Main supply voltage
IP Rating: Protection rating
Refrigerant 134a : Amount of refrigerant gas used
Weight : Dryer weight
Fan : Model of fan used
D) Working details Compressor : Model of compressor used
Largest Motor: Model of motor used

1) Refrigerant circuit:
The refrigerant circuit can be divided in 3 parts:

A) Low pressure section with an evaporator (heat exchanger)


B) High-pressure section including: Condenser, liquid receiver, (if installed) and the filter dryer.
C) Control circuit including: Compressor, Expansion valve, by-pass valve (if installed),
Fan pressure switch (if installed)

2) For water - cooled dryers:


A) Water valve
B) Safety high pressure switch (if installed)

3) The Refrigerant circuit operates as follows:

A) The compressor compresses gaseous refrigerant to a high temperature.


B) The hot refrigerant condenses in the condenser. Being liquefied it is stored in the liquid receiver (if installed).
C) The liquid is taken out the storage vessel and injected in the evaporator (heat exchanger) by an expansion valve.
This expansion valve is protected by a filter, which removes particles and humidity that could be in the circuit.
D) The injected liquid fills in the refrigerant section of the air / refrigerant heat exchanger and evaporates by taking
out the humidity from the compressed air. The gaseous refrigerant is sucked in the compressor and the cycle carries
on.
E) In order to keep the evaporation pressure steady, and thus the refrigerant temperature in the heat
exchanger, a by-pass valve is injecting hot gaseous refrigerant in the circuit. On certain dryers, an
automatic expansion valve regulates the amount of refrigerant.

4) Compressed air circuit:

A) The saturated hot compressed air flows into the Economiser where it is pre-cooled by the out flowing dry chilled
air. In the cold operating conditions the air refrigerant section continues to cool down to dew point and enters the
separator where condensates are collected. The outgoing chilled air is then warmed up in the economizer by the
hot incoming air. This eliminates condensation on dryer outlet Air Piping.

Page 6
B) The condensates are collected after centrifugal separation and drained out through the automatic trap.
C) As long as the compressed air temperature does not drop below dew point, there will be no
condensation in the air circuit.

Compressed Air Dryer Working Principle


Refrigerant Gas High Pressure Line
Refrigerant Gas Low Pressure Line

A Compressed Dry Air Outlet

F Compressed Wet Air Inlet

B E
Refrigerant Compressor - A
Condenser -B
Filter dryer - C
Expansion Valve - D
Heat Exchanger - E
Hot Gas Bypass Valve - F

C D Drain - G

G
5) Refrigerant compressor
Increases the pressure and temperature of refrigerant. There are two type of compressors commonly used
according to refrigerant capacity on this application:
- Piston type
- Scroll type

6) Condenser
Dissipates the heat provided by evaporator and compressor.
There are two type of condensers used on the application:
- Air Cooled Type (standard)
These condensers are designed to dissipate the heat to the ambient air.
The fans are used to force the air flow through the cooling fins to enhance the heat transfer.
- Water Cooled Type (optional)
These condensers are designed to dissipate the heat to a water flow.
A shell and tube heat exchanger is used for this purpose.

7) Refrigerant circuit protection


A) Overload: The single phase refrigerant compressors are equipped with a overload switch
In case of malfunction, of overload switches automatically.
B) High Pressure Safty overload Switch: Refrigerant line is considered as a pressure vessel. That is why it
protected against bursts by the help of manually reset switch. It is set to 362 psi for dryers working with R134a
C) Filter dryer: A refrigerant circuit is a closed circuit and total water removal in the refrigerant circuit is
paramount in order to obtain a correct operation.
D) To avoid problems, the refrigerant circuit must be vacuumed before loading the refrigerant.
It is equipped with a filter dryer, which also traps any solid particles, which may have migrated into the circuit during
assembly.
E) Water-cooled dryers have a safety high-pressure switch.
In case of cooling water failure, the safety switch stops the dryer. When the safety switch has tripped out,
it has to be manually resettled before switching on the dryer.

Page 7
8) Refrigerant circuit controls
A) Liquid refrigerant injection: The liquid refrigerant is into the evaporator by a control valve. This valve is a
thermostatic or valve for maintaining a constant overheats of the refrigerant in the evaporator(s).

B) Constant evaporating pressure: In the dryers equipped with a by-pass valve, the evaporating pressure is
kept constant by a controlled injection of hot gas from the high-pressure side into the low-pressure
section of the circuit.

9) Condensate drain - trap assembly


Dismantling the drain is easy because it can be isolated from the air circuit under pressure with a ball valve.
The drain has to be depressurized before being dismantled.

10) Heat Exchanger Modular design

A)The dryers are equipped with a compact


Mono Bloc Heat Exchanger module.

This assembly has been specially designed to


dry compressed air and is made of:

1) An Economiser which pre-cools the


entering hot air with the out flowing cold air.

2) Air/refrigerant exchanger is cooling down


the compressed air.

3) A centrifugal separator concentrating all


condensates and requiring no maintenance.

11) Accessories
Temperature switch: Temperature switch: Located inside the dryer, this temperature switch is adjustable
from 32°F up to 95 °F.

Digital Controller –DigiPro: This device helps dryer save energy when there is not any compressed air flow
in the dryer. This information can be reached; Dewpoint value, periodic maintenance interval display, sta-
tus report, run time meter, temperature unit selection (°F or °C)

Digital Controller – ESD3: Energy Saving Device: (ESD) This device helps dryer save energy when there is
not any compressed air flow in the dryer. This information can be reached; Dewpoint value, periodic main-
tenance interval display, status report, run time meter, temperature unit selection (°F or °C)
(Please see the models have standard and optional in next page)

Page 8
3. OPERATION

Control panels for PDRCF / EDRCF Series


The control panel of the dryer includes the following elements:

Single Phase Digital Controller


PDRCF1150029 / EDRCF1150030 - Digi-Pro
PDRCF4600288 / EDRCF4600288

Three Phase Digital Controller Accessories


PDRCF2300575 / EDRCF2300575 - ESD3 Emergency Stop
PDRCF4602000 / EDRCF4602000

IMPORTANT NOTE

The Dryer has two Compressed Air Filters inside.


It is better to change filter element for the best efficiency when the alarm status is active.
It is recommended to keep replacement filter elements in your stock in order to replace them when needed.

ATTENTION

PDRCF / EDRCF range dryers have low pressure drop according its competitors.
Do not use PDRCF / EDRCF range dryers together with other dryers which have higher pressure drop
without getting the confirmation from our technical team.

Page 9
3.1. During Operation
Regularly check the digital temperature controller ESD3 or Digi-Pro on dryer.

3.2 Start up and shut-down


Warning: Avoid leaving the dryer off when compressed air is still flowing through it.

3.3 Starting for the first time or after a long stop


1) Set the rotary switch to “I” This preheats the dryer and turns the drain system on.
It is recommended to leave the dryer power on permanently so the crankcase heater runs continuously.

IMPORTANT NOTE!
2) After a long stop of the dryer it is MANDATORY to allow a preheating period of minimum 4 hours
before starting again, to avoid any compressed air flow during preheating.

3) Follow the daily starting and shut down preocedure.

3.4 Daily starting and shut-down


1) Push on the ON button to start the dryer.
2) The start light or Dryer Active will indicate that the dryer is running.
3) To stop the dryer, first stop the airflow (either shut-down the air compressor or close the inlet/outlet or
by-pass valve) When the air flow is stopped, set the rotary switch on “ 0 “ Set it again on “ I “ in order to
keep the preheating on.

IMPORTANT NOTE !
4) Avoid leaving the dryer stopped when compressed air is still flowing through it.
5) To switch the already preheated dryer on again, simply push the green start button.

Page 10
4) ELECTRICAL CONTROLLER

4.1 DIGI-PRO
4.1.1 Description

With the Digi-Pro series controllers, air dryers have outstanding technology for both functionality and
performance, as well as appearance. The multi-functional display provides an accurate digital dew point
display as well as coded alarm monitoring of the refrigerant dryer.

DIGITAL CONTROLLER ADVANTAGES;

• Digital dew point monitoring


• Energy-saving mode display
• Periodic maintenance interval display
• Status report
• Run time meter
• Fahrenheit and Centigrade selection

4.1.2 Operation
Using the Digi Pro controller as shown in the picture below:

4.1.3 Menu Buttons


To modify the parameter, press and release button set. The menu
PROGRAM is used by service tech. To disable the Key Lock: Press and hold
the SET for 4 sec.
POWER This button is used for starting and stopping the dryer. Press and
hold for 4 seconds to start or stop.

MENU These buttons are used to navigate between screens and adjust
values.

MANUAL DRAIN This button is used for manual control of the drain output. Press
and hold for 4 seconds to drain manually.

Page 11
4.1.4 ALARM DISPLAY

Alarms / warnings are displayed on the digital screen. That means the dryer is not working
under normal operating conditions, which are outside the range of set values.

Alarm Code Alarm Description Reason for Alarm

tAL Low Temperature Alarm Refrigerant line temperature is lower than specified set values
tAH High Temperature Alarm Refrigerant line temperature is higher than specified set values
FIL Filter Change Alarm Filter element needs to be replaced
SEr General Service Alarm General service time of the dryer
HP High Pressure Alarm Refrigerant high line pressure is higher than specified set values
Pr1 Temperature Probe Alarm Temperature sensor is faulty.

tSH High Suction Line Temp Temperature of Refrigerant suction line is higher than specified set
values

Please contact to the service when an alarm/warning occurs.

4.1.5 MODE DISPLAY

DRYER ACTIVE MODE This mark indicates that the dryer is performed in active state
and drying.

AUTOMATIC DRAIN MODE Shows if the drain system is activated.

ENERGY SAVING MODE Shows if the energy saving mode is activated

CELSIUS UNIT MODE Indicates that Celsius temperature unit is selected.

FAHRENHEIT UNIT MODE Indicates that Fahrenheit temperature unit is selected.

COMPRESSOR STANDBY MODE This mode shows that the dryer is ready for drying operation.

SERVICE MODE This mode shows that the dryer in the service time.

Page 12
4.2 ESD 3

4.2.1 DESCRIPTION

E-687 is designed as a controller for refrigerant type compressed air dryers. The controller has 8
temperature sensor inputs.
The controller has an RS-485 communication interface that can be used for remotely monitoring
channel temperatures, set points, input and output status. Modbus RTU protocol is used for
communication.
The front panel of the controller contains a four line 20 character LCD display and buttons that are used
in configuration and manual control operations.
The dimensions of the controller are 3.7 x 7.5 in. (front panel) with a depth of 4.3 in. . The panel cutout
should be 3.5 x 7.2 in. . The operating voltage of the controller is 20 - 60V AC or 20 - 85V DC.

4.2.2 OPERATION
The front panel view of E-687 controller is shows in the below figure. The front panel of the controller
contains a four line 20 character LCD display, 10 buttons and 2 indicator leds.

The Front Panel View of E-687 Controller

button is used to enable or disable the ECO (economy) mode. Pressing this button complements the
state of ECO, i.e. if it is enabled; disables, if it is disabled; enables the ECO mode. The green led on the left
side of the button lights if the ECO mode is enabled.

button is used for manual control of the drain output.

button is used for alarm acknowledge. The dryer is automatically stopped if an fault is detected.
In that case, the alarm output and the alarm indicator led (red) on the front panel become activated. In
order to restart the dryer, alarm should be acknowledged and “restart delay” period should be timed out.
Pressing button acknowledges the alarm and reenergizes the alarm output and alarm led.

The buttons below the LCD display ( , , and ) are used in screen selection and
configuration operations.

button is used to change the temperature unit from ºC to ºF or vice versa.

and buttons are used for starting and stopping the dryer. If the dryer is stopped
manually, it can not be started before “restart delay” period is timed out.

, , , , and buttons are disabled during configuration operations.

Page 13
4.2.3 OPERATION SCREENS

4.2.3.1 The Normal Operation Screen

When the controller is powered on, it displays the type and a message, and then the restart delay
timer is set to 5 seconds. After 5 seconds, the normal operation screen is displayed as shown in below
figure

36°F

The exchanger temperature (Dew Point) and operation state of the dryer is displayed in this screen. If
there is a situation which will prevent the operation of the dryer then the “READY” message in the last line
will become “DISABLED”. See below figure

36°F

In order to start the dryer, the following conditions must be satisfied.

1. All the temperatures except the exchanger temperature and condenser outlet temperature must
be between their low and high limits. The low pressure line temperature can be ‘HIGH’.

2. Digital Input 3 (Compressor Fault) is not activated.

3. Digital Input 4 (Compressor Overload) is not activated.

4. Digital Input 5 (Fan Fault) is not activated.

5. Digital Input 6 (Fan Overload) is not activated.

6. Digital Input 7 (Phase Sequence Error) is not activated.

7. Digital Input 8 (Remote Disable) is not activated.

8. Digital Input 11 (High Pressure) is not activated.

9. Digital Input 12 (Low Pressure) is not activated.

Page 14
If all the above conditions are checked, the message in the last line of the normal operation screen will
be “READY” and the dryer can be started either pressing button on the front panel or activating Digital
Input 1 (Remote Start) or activating Digital Input 13 (Remote Control). When the dryer is started, the nor-
mal operation screen is displayed as shown in below figure.

36°F

In the beginning, Digital Output 1 (Compressor Motor), Digital Output 2 (Drain Output) and Digital Output
3 (Dryer is Running) become active. While in normal operation, the drain output is controlled according
to the configured “drain on” and “drain off” periods. “DRAIN ON” message is displayed in the end of the
last line while the drain output is active.

When the Digital Input 9 (Fan Motor is on) is activated, “FAN MOTOR IS ON” message is displayed in the
second line as shown in below figure.

36°F

Digital Input 14 (Water Pump is on) activates “WATER PUMP IS ON” message as shown in below figure.

36°F

When ECO mode is enabled and the exchanger temperature is less than or equal to “ECO Start Set point”
and this condition is prevailed more than “ECO Start Delay”, then, the compressor motor is stopped and
ECO operation starts. During the ECO operation the appearance of the display is given in below figure.
The value at the end of the second row indicates the time in seconds since beginning of the ECO opera-
tion.

36°F

Page 15
Pressing and keys simultaneously at this page toggles the controller between automatic and
manual mode. In manual mode, the dryer starts and stops manually by using and buttons.
Unlike the manual mode, automatic mode enables the controller start and stop automatically at
pre-programmed times on a daily basis

When running in automatic mode, current scheduling information messages are also activated in the
second line of the displays as show in below figure. “NOT SCHEDULED” message is displayed when no
schedule exists. “START IN XXX” shows the time to the next scheduled program in minutes and “STOP IN
XXX” message shows the time to the end of current running program in minutes.

36°F 36°F 36°F

If the dryer is stopped manually by using button, or activating Digital Input 2 (Remote Stop) or
deactivating Digital Input 13 (Remote Control), the normal operating screen is displayed as shown in
below figure. The number at the end of the last line indicates the remaining time in seconds from the
restart delay. If this number becomes zero and there is no anomaly, the dryer can be restarted.

36°F

The first line in the normal operation screen (NO NAME) is user configurable.
If the exchanger temperature sensor is broken, dew point temperature will be displayed as 1000ºC.

4.3.3. The Info Screens

Various data related to the dryer can be monitored by sequentially pressing button.
Pressing button, changes the display screen. While one screen is displayed, pressing button
reverts to the normal operation screen. The flow chart for monitoring the dryer data is given in Figure
2.13. In this figure, screen numbers are shown on the upper left of the screens.

Screen1 is the normal operation screen. While this screen is displayed, pressing button selects
Screen2. By successively pressing button, all the screens can be accessed. Screens may also be
selected by and buttons.

Page 16
In Screen2, Screen3 and Screen4, the sensor temperatures are displayed. If the measured temperatures
“LOW” or
are between their low and high limits, only the temperature value is displayed, otherwise
“HIGH” message is added in the end of the line. In case of sensor break, only “SENSOR
BREAK” message is displayed.

In screen 5 and 6 the states of the compressor motor, fan motor, the phase sequence, remote disable
and air pressure are displayed. Actually this data is derived from the digital inputs.

The message in the first line of Screen5 is determined by Digital Input 3 and Digital Input 4 (Compressor
Fault and Compressor Overload). in the below table shows the relation between digital inputs and the
message.

36°F

68 °F

36°F

41°F

125°F

68°F

90°F

Page 17
Screen8 displays the last four events that caused the dryer stopping automatically. The possible
alternatives for these messages are given below.

INLET AIR TEMP.LO COMPRESSOR FAULT


INLET AIR TEMP.HI COMP.OVERLOAD
EXCH.TEMP.LO FAN MOTOR FAULT
EXCH.TEMP.HI FAN MOT.OVERLOAD
LO.PRES.L.TEMP.LO PHASE SEQ.ERROR
LO.PRES.L.TEMP.HI REMOTE DISABLE
HI.PRES.L.TEMP.LO PRESSURE HIGH
HI.PRES.L.TEMP.HI PRESSURE LOW
AMB.TEMP.LO CONDENSER FAULT
AMB.TEMP.HI

Screen9 displays the date and time.

Screen10 displays the states of the digital inputs and digital outputs. The letters ‘L’ and ‘H’ stands for ‘not
activated’ and ‘activated’ states respectively.

The data in the first line of Screen10 (D.INPUT1), from right to left corresponds to Digital Input 1 to 8.

The data in the second line of Screen10 (D.INPUT2), from right to left corresponds to Digital Input 9 to 16.

The data in the third line of Screen10 (D.OUTPUT), from right to left corresponds to Digital Output 1 to 8.

Secreen11 displays automatic mode scheduling for the day. Please see Section 2.3.3 for scheduling for
auto/manual selection.

4.3.4 Operation Principles

In order to start the dryer, the following conditions must be satisfied.

1. All the temperatures except the exchanger temperature and condenser outlet temperature must
be between their low and high limits. The low pressure line temperature can be ‘HIGH’.
2. Digital Input 3 (Compressor Fault) is not activated.
3. Digital Input 4 (Compressor Overload) is not activated.
4. Digital Input 5 (Fan Fault) is not activated.
5. Digital Input 6 (Fan Overload) is not activated.
6. Digital Input 7 (Phase Sequence Error) is not activated.
7. Digital Input 8 (Remote Disable) is not activated.
8. Digital Input 11 (High Pressure) is not activated.
9. Digital Input 12 (Low Pressure) is not activated.

If all the above conditions are satisfied, the dryer can be started.

Page 18
5. TECHNICAL SPECIFICATIONS

Model Model Capacity Pressure Connection Size Amount of Refrigerant gas Noise Level
(scfm) drop Refrigerant (dB)
(psig) (pounds)
PDRCF1150029 EDRCF1150030 29 2,8 1/2" NPT 0.7 R134a <70
PDRCF1150058 EDRCF1150058 50 1,6 3/4" NPT 1.2 R134a <70
PDRCF1150115 EDRCF1150115 115 1,6 1 1/2" NPT 2.2 R134a <70
PDRCF1150144 EDRCF1150144 144 2,2 1 1/2" NPT 2.2 R134a <70
PDRCF2300288 EDRCF2300288 288 2,2 2" NPT 5.5 R134a <70
PDRCF4600288 EDRCF4600288 288 2,2 2" NPT 5.5 R134a <70
PDRCF2300575 EDRCF2300575 600 3,3 3" NPT 15.4 R134a <70
PDRCF4600575 EDRCF4600575 600 3,3 3" NPT 15.4 R134a <70
PDRCF4600850 EDRCF4600850 1000 2,2 3" NPT 22 R134a <70
PDRCF4601200 EDRCF4601200 1200 2,7 3" NPT 22 R134a <70
PDRCF4601600 EDRCF4601600 1750 4,1 DN100 Flange 23.1 R134a <70
PDRCF4602000 EDRCF4602000 2250 3,8 DN100 Flange 44 R134a <70

FOR ALL MODELS

Nominal Working Pressure 100 psig


Maximum Working Pressure 230 psig
Maximum Ambient Temperature 122°F
Minimum Ambient Temperature 39°F
Maximum Inlet Temperature 140°F

Page 19
Page 20
REFRIGERANT GAS FLOW LINE

COMPRESSED AIR FLOW LINE


1
DRAIN FLOW LINE

PILOT FLOW LINE


13
AIR OUTLET
6.DIAGRAMS

2 13
10
AIR INLET

M
6.1 AIR FLOW DIAGRAMS

11 12

M
4 14 16
S

3
15
S
S

Drain
16 Outlet
5 7 8

6
IMPORTANT NOTICE:

- High Pressure Switch (Part No:5) is not used PDRCF1150029 & EDRCF1150030 .
- Hot Gas By Pass Valve (Part No:9) are not used PDRCF1150029 & EDRCF1150030.
PDRCF1150058 & EDRCF1150058.
- Liquid Receiver (Part No:6) is not used from PDRCF1150029 & EDRCF1150030
to PDRCF1150144 & EDRCF1150144
PDRCF1150029 / EDRCF1150030 - PDRCF4600575 / EDRCF4600575

- Liquid Separator (Part No:10) is used PDRCF2300575 & EDRCF2300575.


PDRCF4600575 & EDRCF4600575.
- Low Pressure Switch (Part No:11) is only PDRCF2300575 & EDRCF2300575.
PDRCF4600575 & EDRCF4600575 .
6.1 AIR FLOW DIAGRAMS
PDRCF1150029 / EDRCF1150030 - PDRCF4600575 / EDRCF4600575

POS. DESCRIPTION QTY


1 COMPRESSOR
2 FAN MOTOR

3 CONDENSER
4 FAN SWITCH
5 HIGH PRESSURE SWITCH
6 LIQUID RECEIVER

7 FILTER DRIER

8 EXPANSION VALVE
9 BY-PASS VALVE
10 LIQUID SEPARATOR

11 LOW PRESSURE SWITCH


12 HEAT EXCHANGER
13 FILTER
14 MANUEL VALVE

15 SOLENOID VALVE
16 CHECK VALVE

Page 21
Page 22
REFRIGERANT GAS FLOW LINE

COMPRESSED AIR FLOW LINE

DRAIN FLOW LINE

PILOT FLOW LINE


1

10

AIR OUTLET

16
11 13
2
6.1 AIR FLOW DIAGRAMS

AIR INLET

M
9

12

M
4
3

18

14
18
5 7 8 15

6
17 18
Drain
Outlet S
IMPORTANT NOTICE:

- Air Compressed Filters are only used PDRCF4800850 &EDRCF4800850.


PDRCF4600850 / EDRCF4600850 - PDRCF4602000 / EDRCF4602000

PDRCF4601200 &EDRCF4601200.
6.1 AIR FLOW DIAGRAMS
PDRCF4600850 / EDRCF4600850 - PDRCF4602000 /EDRCF4602000

POS. DESCRIPTION QTY


1 COMPRESSOR
2 FAN MOTOR

3 CONDENSER
4 FAN SWITCH
5 HIGH PRESSURE SWITCH
6 LIQUID RECEIVER

7 FILTER DRIER
8 EXPANSION VALVE

9 BY-PASS VALVE
10 LIQUID SEPARATOR

11 LOW PRESSURE SWITCH


12 HEAT EXCHANGER

13 AIR COLLECTOR

14 MEMBRANE VALVE

15 DRAIN COLLECTOR
16 OIL SEPARATOR

17 SELONOID VALVE
18 MANUEL VALVE

Page 23
6.2

PDRCF / EDRCF
ELECTRICAL DIAGRAMS
With Control & Power

“User must supply the protective earth conductor of the dryer. The conductor is to be connected to
the point on the conducting body of the dryer, specified by a sticker with the protective earth symbol
next to it. The size of the protective earth conductor should be minimum the size of the power
conductor, minimum 16 mm² for power conductor size between 16 and 35 mm², minimum half the
size of the conductor if it is larger than 35 mm².”

Voltage/Phase/ INSTALLED POWER Nominal Current MCA TOTAL LRA Fuse


MODEL MODEL
Hertz (kWatt) (Amp) (A) (A) (Amp)
PDRCF1150029 EDRCF1150030 115/1P/60 0,42 3,92 5,11 22,48 6
PDRCF1150058 EDRCF1150058 115/1P/60 0,69 7,42 9,20 33,70 10
PDRCF1150115 EDRCF1150115 115/1P/60 0,96 10,87 13,45 48,70 15
PDRCF1150144 EDRCF1150144 115/1P/60 1,22 14,30 17,83 64,70 20
PDRCF2300288 EDRCF2300288 230/1P/60 1,95 8,5 13,63 56,8 15
PDRCF4600288 EDRCF4600288 460/3P/60 2,03 4,2 6,06 24,1 6
PDRCF2300575 EDRCF2300575 230/3P/60 3,56 11,26 21,04 93,66 25
PDRCF2300575 EDRCF2300575 460/3P/60 3,63 6,68 11,26 52,38 15
PDRCF4600850 EDRCF4600850 460/3P/60 5,49 11,22 16,85 103,22 20
PDRCF4601200 EDRCF4601200 460/3P/60 6,14 13,32 17,60 98,22 20
PDRCF4601600 EDRCF4601600 460/3P/60 8,40 16,20 27,58 130,20 30
PDRCF4602000 EDRCF4602000 460/3P/60 10,77 21,00 35,00 157,00 35

Page 24
SP EV3
~ EV3: Controller
SP: Power supply
AL: Alarm contacts
A20: Drain supply
DR: Drain valve relay
DR K01 K30 A40-1: Start capacitor
K01: Compressor start relay
K02: Compressor motor contactor
K30: Alarm relay
1 2 3 4 5 6 7 9 10 11 12 S10: Fan pressure switch
S16: Filter service contact (optional)
M01: Compressor motor
M10: Fan motor
2 3 4 P: Compressor motor overload protector
12
PT: Temperature sensor (NTC)
6.2 ELECTRICAL DIAGRAMS

4 4 HP indicates high pressure.

PT
1 4 5 6 7 S16
PDRCF1150029 / EDRCF1150030

AL
3 4
19 4
P S10
L N 1 4
10
A20 K01 HP
A40-1
A/S MAXIMUM SET: %15
C/C P/R

M FIELD INSTALLED
l ~ M
l ~
M10
ELECTRICAL M01
SPECIFICATIONS S01 MAIN PROTECTION AND DISCONNECTING MEANS
COMPRESSOR FAN MOTOR SHALL BE PROVIDED BY THE INSTALLER OF
UN 115V/1~/60Hz UN 115V/1~/60Hz RESIDUAL CURRENT AUTOMATIC CIRCUIT BREAKER

PDRCF1150029 RLA 3,7A 0,285kW PDRCF1150029 RLA 0,35A 0,055kW SUPPLY LINE VOLTAGE RATING - 600 VAC

ELECTRICAL SUPPLY LINE


EDRCF1150030 RLA 3,7A 0,285kW EDRCF1150030 RLA 0,35A 0,055kW SINGLE PHASE + PROTECTION EARTH

CABLES SIZE
PDRCF1150029 3AWG14
EDRCF1150030 3AWG14

Page 25
Page 26
EV3
~ SP

EV3: Controller
SP: Power supply
DR K01 K30 AL: Alarm contacts
A20: Drain supply
DR: Drain valve relay
A40-1:Start capacitor
1 2 3 4 5 6 7 9 10 11 12 K01: Compressor start relay
K02: Compressor motor contactor
K30: Alarm relay
2 S10: Fan pressure switch
3 4 S11: High pressure switch
4 4 11 12 S16: Filter service contact (optional)
M01: Compressor motor
6.2 ELECTRICAL DIAGRAMS

S11 M10: Fan motor


1 4 10 P: Compressor motor overload protector
S16 HP PT PT: Temperature sensor (NTC)
3 4 HP indicates high pressure
5 6 7
10
19 4 AL
P S10
L N 1 4 10
A20 K01 HP
A40-1
A/S
C/C P/R
MAXIMUM SET: %15
M
l~ M
FIELD INSTALLED
l ~
M10
M01
ELECTRICAL
SPECIFICATIONS S01 MAIN PROTECTION AND DISCONNECTING MEANS
SHALL BE PROVIDED BY THE INSTALLER OF
COMPRESSOR FAN MOTOR RESIDUAL CURRENT AUTOMATIC CIRCUIT BREAKER
UN 115V/1~/60Hz UN 115V/1~/60Hz
SUPPLY LINE VOLTAGE RATING - 600 VAC
PDRCF1150058 RLA 6A 0,466kW PDRCF1150058 RLA 0,95A 0,110kW
PDRCF1150115 RLA 9,4A 0,725kW PDRCF1150115 RLA 0,95A 0,110kW ELECTRICAL SUPPLY LINE
SINGLE PHASE + PROTECTION EARTH
PDRCF1150144 RLA 12,9A 0,964kW PDRCF1150144 RLA 0,95A 0,110kW
CABLES SIZE
PDRCF1150058 3AWG14
EDRCF1150058 RLA 6A 0,466kW EDRCF1150058 RLA 0,95A 0,110kW PDRCF1150115 3AWG14
EDRCF1150115 RLA 9,4A 0,725kW EDRCF1150115 RLA 0,95A 0,110kW PDRCF1150144 3AWG14
EDRCF1150144 RLA 12,9A 0,964kW EDRCF1150144 RLA 0,95A 0,110kW EDRCF1150058 3AWG14
EDRCF1150115 3AWG14
EDRCF1150144 3AWG14
PDRCF1150058 / EDRCF1150058 to PDRCF1150144 / EDRCF1150144
S01
X1
R R R
L1 S S S
L2
L3 T T T
PE

F1 F2 F3 F4
1A 1A 0.5A 0.5A

P1 P10
R13
R11 R7 S7
S13 R S T
S11 Q1
T13 Q1
T11
R6 S6
Q10 A1 : Control circuit transformer
R10 S10
6.2 ELECTRICAL DIAGRAMS

Q1 S01 : Main switch


A30 : Compressor heater
R1
S1 A01 X1 : Mains supply connection terminal block
R3
T1 S3 B15 : Control circuit supply
T3 A 30
PSR : Phase sequence relay
F1, F2 : A01 Primary protection
M M
F3, F4 : A30 overload protection
3 (T.P.) 3 19 4 Q1 : Compressor contactor
PSR B15 Q10 : Fan motor contactor
M1: Compressor motor
PDRCF2300288 / EDRCF2300288 POWER

M10: Fan motor


M1 M10 P1 : Overload protector of compressor
P10 : Overload protector of fan motor

ELECTRICAL
SPECIFICATIONS MAIN PROTECTION AND DISCONNECTING MEANS
SHALL BE PROVIDED BY THE INSTALLER OF
COMPRESSOR FAN MOTOR RESIDUAL CURRENT AUTOMATIC CIRCUIT BREAKER
UN 230V/3~/60Hz UN 230V/3~/60Hz
SUPPLY LINE VOLTAGE RATING - 600 VAC
PDRCF2300288 RLA 6,2A 1,589kW PDRCF2300288 RLA 0,65A 0,125kW ELECTRICAL SUPPLY LINE
3 PHASE + PROTECTION EARTH
EDRCF2300288 RLA 6,2A 1,589kW EDRCF2300288 RLA 0,65A 0,125kW
CABLES SIZE
PDRCF2300288 4AWG14
EDRCF2300288 4AWG14

Page 27
Page 28
S01
X1
R R R
L1 S S S
L2
L3 T T T
PE

F1 F2 F3 F4
1A 1A 0.5A 0.5A

P1 P10
R11 R13 R7 S7
S13 R S T
S11 Q1
T13 Q1
T11
R6 S6
Q10 A1 : Control circuit transformer
R10 S10
Q1 S01 : Main switch
A30 : Compressor heater
R1
S1 X1 : Mains supply connection terminal block
6.2 ELECTRICAL DIAGRAMS

A01
R3
T1 S3 B15 : Control circuit supply
T3 A 30
PSR : Phase sequence relay
F1, F2 : A01 Primary protection
M M
F3, F4 : A30 overload protection
3 (T.P.) 3 19 4 Q1 : Compressor contactor
PSR B15 Q10 : Fan motor contactor
M1: Compressor motor
M10: Fan motor
M1 M10 P1 : Overload protector of compressor
P10 : Overload protector of fan motor
PDRCF4600288 / EDRCF4600288 POWER

ELECTRICAL
SPECIFICATIONS
COMPRESSOR FAN MOTOR
UN 460V/3~/60Hz UN 460V/3~/60Hz MAIN PROTECTION AND DISCONNECTING MEANS
SHALL BE PROVIDED BY THE INSTALLER OF
PDRCF4600288 RLA 6,2A 1,589kW PDRCF4600288 RLA 0,34A 0,125kW RESIDUAL CURRENT AUTOMATIC CIRCUIT BREAKER

EDRCF4600288 RLA 6,2A 1,589kW EDRCF4600288 RLA 0,34A 0,125kW SUPPLY LINE VOLTAGE RATING - 600 VAC

ELECTRICAL SUPPLY LINE


3 PHASE + PROTECTION EARTH

CABLES SIZE
PDRCF4600288 4AWG14
EDRCF4600288 4AWG14
EV3

~ SP EV3: Controller
SP: Power supply
AL: Alarm contacts
K01 DR K30 A20: Drain supply
DR: Drain valve relay
PSR: Phase sequence relay
F10: Control circuit fuse
1 2 3 4 5 7 8 9 10 11 12 Q1: Compressor contactor
Q10: Fan motor contactor
6.2 ELECTRICAL DIAGRAMS

K01: Compressor relay


K30: Alarm relay
2 2 2 S10: Fan pressure switch
12 S12: High pressure switch
8 8 11 S13: Low pressure switch
P10 S20: High temperature switch
22
S12 S16: Filter service contact (optional)
21 S31: Fan thermal protector (optional)
3 8
22 S16 HP PT P1: Compressor overload protector
P1 1 S10 4 5 P10: Fan overload protector
22
PT: Temperature sensor ( NTC)
21 AL 13 HP indicates high pressure
21 Q1 HP 8 S13 LP indicates low pressure
PSR 10 TH indicates thermal
17 3 8
18 LP
A20 10
Q10
F10 8
PDRCF4600288 / EDRCF4600288 CONTROL

14
S20

19 8 TH
L N
~24VAC
15
S31
FIELD INSTALLED
TH

10

Page 29
Page 30
F10, F11 : Control circuit protection
46 S2: Limit Switch
F10 S5 : Remote control start button
4A S7 : Remote control stop button CONTROL

42
S3 : Emergency Button

42
S16: Filter service contact
S3 P1 : Overload protector of compressor
P10 : Overload protector of fan motor 1
P11 : Overload protector of fan motor 2

43 43
BN
S31: Fan heat thermal 1
BU
S2 NOTE1
1 1 1 1 1 S32: Fan heat thermal 2
EMR4 : Phase protection relay
S8 : Remote control contact
S31
TH S8 S9 : Obstruction for manual on/off
S15 : Service contact
S32 11 14 14

1
EMR4 S10 : Fan pressure switch

1
TH Q10 Q11
14
S5 13 13 S13 S12 : High Pressure safety switch
P1 P10 13 P11 13
13 LP
S9 S13 : Low Pressure safety switch
6.2 ELECTRICAL DIAGRAMS

S7 14 14 14 S16
S15 Q1 : Compressor motor contactor
S12 Q10 : Fan motor contactor 1
HP
Q11 : Fan motor contactor 2
24 V AC A20 : Electronic timer-drain supply (Optional)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 K20: Drain supply test relay
A21:Drain test
A11 A13 A11 : Remote control running lamp (green)
A13 : Remote control stand-by lamp (red)
A41 : Remote control alarm contact
A41
1 PT1 : Inlet air temperature sensor (PT100)

3
PT2 : Heat exchanger temperature sensor (PT100)
PT3 : Low pressure line sensor (PT100)

4
Q1 TRXA TRXB GND +A02 -A02
F N PT4 : High pressure line sensor (PT100)

0
0
36 12 13 PT5 : Ambient temperature sensor (PT100)
PT6 : Condenser outlet temperature sensor (PT100)
P S10 NOTE2 44 45 B16 : Computer/Communication connection (RS 485)
B16 B17 : Dew point analog output (4-20mA/0-100 C)
B17
35 HP indicates high pressure
Q10 Q11 - + - + - + - + - + - + LP indicates low pressure
Q1 C 01 02 03 04 05 06
0 4
TH indicates thermal
A20
0
0 0 0
Type1 PT1 PT2 PT3 PT4 PT5 PT6
PDRCF2300575
EDRCF2300575

4
0 1 PDRCF4600575
A20
K20 PDRCF4600850
K20
FIELD INSTALLED PDRCF4601200
42 43 PDRCF4601600
Broken line cables are dependent on customer wish
42 A21 43 EDRCF4600575
3.1 3.2
EDRCF4600850
0 NOTE1: S16 DOES NOT EXIST IN PDRCF4601600 AND EDRCF4601600
More than one beko drains are connected parallel to each other EDRCF4601200
NOTE2: DRAIN SYSTEM CAN BE TYPE1 OR TYPE2 EDRCF4601600
Type2
PDRCF2300575 / EDRCF2300575 to PDRCF4601600 / EDRCF4601600
X1

POWER
R R R R
L1 S S S S
L2
L3 T T T T
PE

F2 F3
A1 : Control circuit transformer
F1 F4
1A 1A 0.5A 0.5A A30 : Compressor heater
R13 P10 R14 P11 X1 : Mains supply connection terminal block
P1
R11 S13 S14 R7 S7 B15 : Control circuit supply
T13 T14 R S T EMR4 : Phase protection relay
S11 Q1
Q1 F1, F2 : A01 Primary protection
T11
Q10 Q11
R6 S6 F3, F4 : A30 overload protection
R10 S10 Q1 : Compressor contactor
Q1 Q10 : Fan contactor 1
Q11 : Fan contactor 2
R1
6.2 ELECTRICAL DIAGRAMS

M1: Compressor motor


S1 A01
R3 R4 M10 : Fan motor1
T1 S3 S4
T3 T4 A 30 M11 : Fan motor2
P1 : Overload protector of compressor
P10 : Overload protector of fan motor 1
M M M P11 : Overload protector of fan motor 2
3 (T.P.) 3 (T.P.) 3 46 0
EMR 4 B15

MAXIMUM SET: %15

M1 M10 M11
FIELD INSTALLED
PDRCF2300575 / EDRCF2300575 to PDRCF4601600 / EDRCF4601600

Page 31
Page 32
F10, F11 : Control circuit protection
46 S2: Limit Switch
F10 S5 : Remote control start button
4A S7 : Remote control stop button

42
S3 : Emergency Button

42
S16: Filter service contact
S3 P1 : Overload protector of compressor
P10 : Overload protector of fan motor 1
P11 : Overload protector of fan motor 2

43 43
BN
S31: Fan heat thermal 1
BU
S2 NOTE1
1 1 1 1 1 S32: Fan heat thermal 2
EMR4 : Phase protection relay
S8 : Remote control contact
S31
TH S8 S9 : Obstruction for manual on/off
S15 : Service contact
S32 11 14 14

1
EMR4 S10 : Fan pressure switch

1
TH Q10 Q11
14
S5 13 13 S13 S12 : High Pressure safety switch
P1 P10 13 P11 13
13
6.2 ELECTRICAL DIAGRAMS

S9 LP S13 : Low Pressure safety switch


S7 14 14 14 S16
S15 V1: Bypass valve
S12 Q1 : Compressor motor contactor
HP
Q10 : Fan motor contactor 1
24 V AC Q11 : Fan motor contactor 2
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 A20 : Electronic timer-drain supply (Optional)
A25: Compressor heat thermal supply
A11 A13 K20: Drain supply test relay
A21:Drain test
V1
A11 : Remote control running lamp (green)
1 A41
A13 : Remote control stand-by lamp (red)

3
A41 : Remote control alarm contact
Q1 PT1 : Inlet air temperature sensor (PT100)

4
F N TRXA TRXB GND +A02 -A02
PT2 : Heat exchanger temperature sensor (PT100)
36

0
0
12 13 PT3 : Low pressure line sensor (PT100)
PT4 : High pressure line sensor (PT100)
PDRCF4602000 / EDRCF4602000 CONTROL

P S10 NOTE2 44 45 PT5 : Ambient temperature sensor (PT100)


A25 B16
B17 PT6 : Condenser outlet temperature sensor (PT100)
NOTE1 35 B16 : Computer/Communication connection (RS 485)
Q10 Q11 - + - + - + - + - + - + B17 : Dew point analog output (4-20mA/0-100 C)
Q1 C 01 02 03 04 05 06
0 4
HP indicates high pressure
A20 LP indicates low pressure
0
0 0 0 TH indicates thermal
Type1 PT1 PT2 PT3 PT4 PT5 PT6

4
0 1
A20
K20
K20
FIELD INSTALLED
42 43
Broken line cables are dependent on customer wish
42 A21 43
3.1 3.2

0 NOTE1: A25 AND P2 EXIST JUST IN DN-US 220 PDRCF4602000


More than one beko drains are connected parallel to each other NOTE2: DRAIN SYSTEM CAN BE TYPE1 OR TYPE2 EDRCF4602000
Type2
X1
R R R R
L1 S S
L2 S S
L3 T T T T
PE

F2 F3
A1 : Control circuit transformer
F1 F4
1A 1A 0.5A 0.5A A30 : Compressor heater
6.2 ELECTRICAL DIAGRAMS

R13 P10 R14 P11 X1 : Mains supply connection terminal block


P1
R11 S13 S14 R7 S7 B15 : Control circuit supply
T13 T14 R S T EMR4 : Phase protection relay
S11 Q1
Q1 F1, F2 : A01 Primary protection
T11
Q10 Q11
R6 S6 F3, F4 : A30 overload protection
R10 S10 Q1 : Compressor contactor
Q1 Q10 : Fan contactor 1
Q11 : Fan contactor 2
R1 M1: Compressor motor
S1 A01
R3 R4 M10 : Fan motor1
T1 S3 S4
T3 T4 A 30 M11 : Fan motor2
P1 : Overload protector of compressor
PDRCF4602000 / EDRCF4602000 POWER

P10 : Overload protector of fan motor 1


M M M P11 : Overload protector of fan motor 2
3 (T.P.) 3 (T.P.) 3 46 0
EMR 4 B15

M1 M10 M11 MAXIMUM SET: %15

FIELD INSTALLED

Page 33
8. PDRCF / EDRCF

ID DIAGRAM DRAWINGS &


GENERAL ARRANGEMENTS

Page 34
TOP VIEW

238.50 [9.39 in]


ISOMETRIC VIEW 372.00 [14.65 in] 369.00 [14.53 in] ± 2.00 [.08 in]
± 5.00 [.2 in] ± 5.00 [.02 in] 85.00 [3.35 in]
± 2.00 [.08 in] AIR OUTLET
CONTROLLER AIR INLET 1/2" NPT
1/2" NPT
6.3 ID DIAGRAM DRAWINGS
PDRCF1150029 / EDRCF1150030

706.50 `5.00 [27.81 `.2 in]


90.00 `2.00 [3.54 `.1 in]
51.00 [2.01 in]
641.43 `2.00 [25.25 `.1 in]
38.44 `.50 [1.51 `.02 in]

± 2.00[.08 in]
578.93 `2.00 [22.79 `.1 in]

38.29 `.50 [1.51 `.0 in]


51.17 [2.01 in]
50.83 `.50 [2.00 `.0 in] DRAIN
LEFT VIEW FRONT VIEW RIGHT VIEW BACK VIEW ±0.5 [.02 in]
270.00 `2.00 [10.63 `.1 in] 1/4" NPT
270.09 [10.63 in]
± 2.00 [.08 in]

347.00 [13.66 in]


12.50 [.49 in]
M8 x 4pcs

21.35 [.84 in]


264.29 [10.41 in]
BOTTOM VIEW

Page 35
Page 36
TOP VIEW

ISOMETRIC VIEW
207.20 `2.00 [8.16 `.08 in]
473.00 `5.00 [18.62 `.2 in] 454.00 `5.00 [17.87 `.2 in] AIR OUTLET
80.20 `2.00 [3.16 `.08 in]
3/4" NPT
6.3 ID DIAGRAM DRAWINGS

AIR INLET
CONTROLLER 3/4" NPT
PDRCF1150058 / EDRCF1150058

831.50 [32.74 in]


100.00 `2.00 [3.94 `.08 in]
770.60 `2.00 [30.34 `.1 in]

100.50 [3.96 in]


693.11 `2.00 [27.29 `.1 in]

M6 x 4pcs

38.65 `.50 [1.52 `.0 in]


± 2.00 [.08 in]
38.65 `2.00 [1.52 `.1 in]

LEFT VIEW FRONT VIEW RIGHT VIEW BACK VIEW


131.24 `.50 [5.17 `.02 in]
DRAIN 1/4" NPT 130.91 [5.15 in]
341.33 `2.00 [13.44 `.08 in]
±2.00 [.08 in]

340.91 [13.42 in]


± 2.00 [.08 in]

447.00 [17.60 in]


12.50 [.49 in]
n11.51 [n.45 in] x 4pcs

350.18 [13.79 in]


51.98 [2.05 in]
BOTTOM VIEW
21,77"(553mm)

19,80"(503mm)
TOP VIEW
4,43"(112,4mm) 6,60"(167,6mm) 3,96"(100,5mm)

FILTER CHANGE BUZZER


DEWPOINT AIR INLET AIR OUTLET
INDICATOR 1 1/2" NPT 1 1/2" NPT
ON-OFF BUTTON
CABLE CONNECTION
6.3 ID DIAGRAM DRAWINGS

3,74"(95mm)
1,16"(29,5mm)
PDRCF1150115 / EDRCF1150115

34,4"(873,8mm)
29,21"(742mm)

27,60"(701mm)

3,94"(100mm)
DRAIN 5,91"(150mm)
LEFT VIEW FRONT VIEW BACK VIEW
RIGHT VIEW
0,48"(12,3mm) 20,80"(528,5mm) 0,48"(12,3mm)

2,03"(51,5mm)
ET
CO TL
∅14x4 OL OU
IN IR
GA GA
IR IN
IN OL
LE
T CO

ISOMETRIC VIEW

15,75"(400mm)
BOTTOM VIEW

2,03"(51,5mm)

Page 37
Page 38
21,77"(553mm)

19,80"(503mm)
TOP VIEW
4,43"(112,4mm) 6,60"(167,6mm) 3,96"(100,5mm)
FILTER CHANGE BUZZER
DEWPOINT AIR INLET AIR OUTLET
INDICATOR 1 1/2" NPT 1 1/2" NPT
ON-OFF BUTTON

CABLE CONNECTION
6.3 ID DIAGRAM DRAWINGS

3,74"(95mm)
1,16"(29,5mm)
PDRCF1150144 / EDRCF1150144

34,40"(873,8mm)
29,21"(742mm)

27,60"(701mm)

3,94"(100mm)
LEFT VIEW FRONT VIEW DRAIN 5,91"(150mm) BACK VIEW
RIGHT VIEW
0,48"(12,3mm) 20,81"(528,5mm) 0,48"(12,3mm)

2,03"(51,5mm)
T
CO TLE
OL OU
IN AIR
GA G
∅14x4 IR IN
IN OL
LE CO
T

ISOMETRIC VIEW

15,75"(400mm)
BOTTOM VIEW

2,03"(51,5mm)
26,69"(678mm)

25,51"(648mm)
TOP VIEW

7,82"(198,6mm) 6,01"(152,7mm) FILTER CHANGE BUZZER


AIR OUTLET DEWPOINT

4,07"(103,4mm)
2" NPT INDICATOR ON-OFF BUTTON
6.3 ID DIAGRAM DRAWINGS

SUPPLY CABLE
AIR INLET GLAND
2" NPT

9,69"(246,2mm)
1,16"(29,4mm)

45,56"(1157,3mm)
3,30"(83,8mm)

31,80"(807,7mm)
PDRCF2300288 / EDRCF2300288 (230 V)

6,73"(171mm)
DRAIN
LEFT VIEW FRONT VIEW RIGHT VIEW BACK VIEW
CO
OL T
IN LE
G IN
AIR
G AIR
2,23"(56,6mm) 22,24"(564,8mm) 2,23"(56,6mm) OU

4,88"(124mm)
TL IN
ET OL
CO

x4
Ø11,5 ISOMETRIC VIEW

15,75"(400mm)
BOTTOM VIEW

4,88"(124mm)

Page 39
Page 40
26,69"(678mm)

25,51"(648mm)
TOP VIEW

7,82"(198,6mm) 6,01"(152,7mm) FILTER CHANGE BUZZER


AIR OUTLET DEWPOINT

4,07"(103,4mm)
2" NPT INDICATOR ON-OFF BUTTON
6.3 ID DIAGRAM DRAWINGS

SUPPLY CABLE
AIR INLET GLAND
2" NPT

9,69"(246,2mm)
1,16"(29,4mm)

45,56"(1157,3mm)
3,30"(83,8mm)

31,80"(807,7mm)
PDRCF4600288 / EDRCF4600288 (460 V)

6,73"(171mm)
DRAIN
LEFT VIEW FRONT VIEW RIGHT VIEW BACK VIEW
CO
OL T
IN LE
G IN
AIR
G AIR
2,23"(56,6mm) 22,24"(564,8mm) 2,23"(56,6mm) OU

4,88"(124mm)
TL IN
ET OL
CO

x4
Ø11,5 ISOMETRIC VIEW

15,75"(400mm)
BOTTOM VIEW

4,88"(124mm)
31,42"(798mm)

37,32"(948mm)
7,83"(198,9mm) 12,03"(305,6mm) TOP VIEW
AIR OUTLET EMERGENCY
3" NPT BUTTON CONTROLLER
AIR INLET
3" NPT

10,33"(262,5mm)
CABLE
6.3 ID DIAGRAM DRAWINGS

CONNECTION

57,44"(1459mm)
3,27"(83mm)

40,08"(1018,1mm)
PDRCF2300575 / EDRCF2300575 (230 V)

DRAIN 1"
WHITWORTH FRONT VIEW RIGHT VIEW BACK VIEW
LEFT VIEW 1,53"(39mm) 28,35"(720mm) 1,53"(39mm)

10,59"(269mm)
CO
Ø14x4 O T
LIN LE
GA IN
IR IR

6,98"(177,3mm)
OU GA
TL
E O LIN
T CO

ISOMETRIC VIEW

16,14"(410mm)
BOTTOM VIEW

10,59"(269mm)

Page 41
Page 42
31,42"(798mm)

37,32"(948mm)
7,83"(198,9mm) 12,03"(305,6mm) TOP VIEW
AIR OUTLET EMERGENCY
3" NPT BUTTON CONTROLLER
AIR INLET
3" NPT

10,33"(262,5mm)
CABLE
6.3 ID DIAGRAM DRAWINGS

CONNECTION

57,44"(1459mm)
3,27"(83mm)

40,08"(1018,1mm)
PDRCF4600575 / EDRCF4600575 (460 V)

DRAIN 1"
WHITWORTH FRONT VIEW RIGHT VIEW BACK VIEW
LEFT VIEW 1,53"(39mm) 28,35"(720mm) 1,53"(39mm)

10,59"(269mm)
CO
Ø14x4 O T
LIN LE
GA IN
IR IR

6,98"(177,3mm)
OU GA
TL IN
E T OL
CO

ISOMETRIC VIEW

16,14"(410mm)
BOTTOM VIEW

10,59"(269mm)
3,21"(81,5mm)
19,68"(500mm) 19,68"(500mm)
3,21"(81,5mm) 24,21"(615mm) 3,21"(81,5mm)

TOP VIEW

3,21"(81,5mm)
45,79"(1163mm) 30,63"(778mm) 9,60"(243,8mm) 10,83"(275,2mm)
6.3 ID DIAGRAM DRAWINGS

AIR OUTLET
AIR INLET
CONTROLLER 3" NPT
3" NPT

EMERGENCY
PDRCF4600850 / EDRCF4600850

BUTTON

CO
OL
IN

67,81"(1722,3mm)
GA
3,94"(100mm) IR
OU
TL
ET

3,27"(83mm)

50,88"(1292,3mm)
47,18"(1198,5mm)
COOLING AIR
LEFT VIEW DRAIN INLET
FRONT VIEW RIGHT VIEW
3/8" WHITWORTH

BACK VIEW
1,54"(39mm) 27,56"(700mm) 1,54"(39mm)

12,26"(311,5mm)

12,28"(312mm)
15,04"(382mm)
17,80"(452mm)
6,99"(177,5mm)

ISOMETRIC VIEW

M8x4

21,26"(540mm)
BOTTOM VIEW
12,26"(311,5mm)

Page 43
Page 44
3,21"(81,5mm)
19,68"(500mm) 19,68"(500mm)
3,21"(81,5mm) 24,21"(615mm) 3,21"(81,5mm)

TOP VIEW

3,21"(81,5mm)
45,79"(1163mm) 30,63"(778mm) 9,60"(243,8mm) 10,83"(275,2mm)
6.3 ID DIAGRAM DRAWINGS

AIR OUTLET
AIR INLET
CONTROLLER 3" NPT
3" NPT

EMERGENCY
PDRCF4601200 / EDRCF4601200

BUTTON

CO
OL
IN

67,81"(1722,3mm)
GA
3,94"(100mm) IR
OU
TL
ET

3,27"(83mm)

50,88"(1292,3mm)
47,18"(1198,5mm)
COOLING AIR
LEFT VIEW DRAIN INLET
FRONT VIEW RIGHT VIEW
3/8" WHITWORTH

BACK VIEW
1,54"(39mm) 27,56"(700mm) 1,54"(39mm)

12,26"(311,5mm)

12,28"(312mm)
15,04"(382mm)
17,80"(452mm)
6,99"(177,5mm)

ISOMETRIC VIEW

M8x4

21,26"(540mm)
BOTTOM VIEW
12,26"(311,5mm)
2,14"(54,3mm)
25,36"(644,2mm)
25,36"(644,2mm)
3,29"(83,5mm) 26,77"(680mm) 3,29"(83,5mm)

TOP VIEW

2,14"(54,3mm)
55,00"(1397mm) 33,35"(847mm)
10,31"(262mm) 12,44"(316mm)
6.3 ID DIAGRAM DRAWINGS

AIR OUTLET

18,82"(478mm)
PDRCF4601600 / EDRCF4601600

CONTROLLER
FLANGE 4" NPT

10,75"(273mm)
4,03"(102,5mm) AIR INLET
4,30"(109,2mm)
ELECTRICAL CABINET
CO
O LIN
GA
IR
DRAIN OU
TL
1" ET

40,08"(1018mm)

20,55"(521,9mm)

17,79"(451,9mm)
4,61"(117,2mm)
LEFT VIEW FRONT VIEW RIGHT VIEW
COOLING AIR
INLET
BACK VIEW
6,98"(177,2mm)

12,28"(311,9mm)
15,03"(381,9mm)
6,04"(153,5mm) 21,26"(540mm) 6,04"(153,5mm)

12,74"(323,4mm)
x8
M8
ISOMETRIC VIEW

29,53"(750mm)
12,74"(323,5mm)
BOTTOM VIEW

Page 45
Page 46
3,98"(101,2mm) 34,44"(874,7mm) 3,98"(101,2mm)

3,98"(101,1mm)
24,90"(632,5mm)
24,90"(632,5mm)
TOP VIEW

3,98"(101,1mm)
6.3 ID DIAGRAM DRAWINGS

42,40"(1077mm) 57,76"(1467mm) 18,32"(465,4) 12,42"(315,5mm)

AIR OUTLET
PDRCF4602000 / EDRCF4602000

ESD
CONTROLLER
FLANGE 4" NPT

10,73"(272,5mm) 19,69"(500,2mm)
4,09"(103,8mm) AIR INLET
4,17"(105,9mm)
ELECTRICAL
CABINET CO
O LIN
GA
5,01"(127,2mm) IR
OU
TL
ET
45,41"(1153,5)

25,87"(657,2mm)
23,12"(587,2mm)
20,36"(517,2mm)
17,61"(447,2mm)
DRAIN 1"
11,35"(288,4mm)

COOLING AIR
INLET
LEFT VIEW FRONT VIEW RIGHT VIEW BACK VIEW

2,19"(55,5mm)
ISOMETRIC VIEW

53,39"(1356mm)
∅17x4

2,19"(55,5mm)
2,19"(55,5mm) 38,03"(966mm) 2,19"(55,5mm)

BOTTOM VIEW
7.GENERAL ARRANGEMENTS

Model Model Element Type Length Width Height Weight


(inch) (inch) (inch) (lbs)

PDRCF1150029 EDRCF1150030 FILTERKIT011B 14,53 14,65 27,81 77,16


PDRCF1150058 EDRCF1150058 FILTERKIT012A 17,87 18,62 32,74 116,60
PDRCF1150115 EDRCF1150115 FILTERKIT013 19,84 21,81 34,41 171,60
PDRCF1150144 EDRCF1150144 FILTERKIT013 19,84 21,81 34,41 182,60
PDRCF2300288 EDRCF2300288 FILTERKIT014 25,51 26,69 45,55 363,00
PDRCF2300575 EDRCF2300575 FILTERKIT015 37,32 31,42 57,48 594,00
PDRCF4600850 EDRCF4600850 FILTERKIT016 45,79 30,63 67,91 862,40
PDRCF4601200 EDRCF4601200 FILTERKIT016 45,79 30,63 67,91 902,00
PDRCF4601600 EDRCF4601600 Not Included 55,00 33,35 69,69 1.144,00
PDRCF4602000 EDRCF4602000 Not Included 57,76 42,40 75,98 1.531,20

ALL Superheat of Evaporating Fan Security Security Drain Refrigerant Water flow
MODELS thermostatic pressure pressure high low timer temperature valve
expansion switch pressure pressure switch (if water
valve switch switch condenser)

41.0 °F -50.0 °F 29.7 psi 130.5 - 174 psi 162,5 psi 23.2 psi 5 min. -5sec. 113 °F 159.5 psi

Page 47
8. PDRCF / EDRCF
EXPLODED DIAGRAMS &
SPARE PART LISTS

Page 48
Page 49
40

Page 50
30
28 28
22 29

20

36

37 6 29
38
25

21
26
10 43
39
14 12
8.1 - ED & Spare Part List

18
27
13
9
35
11
15

8
42 12
10

31
7
27

17

16
32

33
1
PDRCF1150029 / EDRCF1150030 (1P)

24 4 5

23

34
43 1019759 G25-100 CLAMP KIT 4
42 1442270100 MK10-35 ISOLATION POLYSTYRENE TOP 1
41 1612250731 1/4"-4MM STRAIGHT FEMALE FITTINGS 1
40 1612264166 MK10-20-30-35-08-GON (7012 THICK RAGGED GREY) 1
39 1612264165 MK10-20-30-35-07-GON (7012 THICK RAGGED GREY) 2
38 1039220100 AIR DRYER HANDLE 2
37 1612264162 MK10-20-30-35-03-GON (7012 THICK RAGGED GREY) 1
36 1612285206 MK10-20-30-35-09-KTK (7012 THICK RAGGED GREY) 1
35 1023220100 POLYAMIDE CABLE UNION PG11 1
34 1612264164 MK10-20-30-35-06-GON (7012 THICK RAGGED GREY) 1
33 1026750100 12-9 BAR-FAN SWITCH 1
32 1026100100 MK10-90 FILTER DRYER 1
31 1025980100 MK10-60 EXPANSION VALVE 1
30 1612264149 MK10-20-30-35-05A-GON (GALVANIZED) 1
29 1612264150 MK10-20-30-35-05B-GON (GALVANIZED) 1
28 1612285232 MK10-20-30-35-10-KTK (7012 THICK RAGGED GREY) 1
27 1057380100 NTC SENSOR 1
26 1026290100 PASS UNION Ø6mm 1
25 1612273697 MK10-110 CABLE COLLECTION BOX 1
24 1057740100 DPR0 CONTROLLER 30A 115V 1
23 1057340100 DRYER FRONT PANEL 1
22 103885100 MK10-20-30 CONNECTION KIT NPT 2
21 1035799 ME-MKON-0065-3565/0123-Y-BM-PK 1
20 1035800 ME-MKON-0065-3565/0123-X-BM-PK 1
19 1035794 GKON-65-1/2-MY-A1/4-NSG-W-0000 1
PDRCF1150029 / EDRCF1150030 (1P)

18 1035793 GKON-65-1/2-MX-A1/4-NSG-W-0000 1
17 1062880100 MK10-20 COMPRESSOR 115/1/60 ELECTRIC BOX 1
16 1023900100 MK10-20 COMPRESSOR 115/1/60 1
15 1612250732 1/4"-4MM UNION - ELBOW 1
14 1026380100 MK10-80 115V 16Bar SOLENOID VALVE 1
13 1029740100 1/4"-6*8 METAL SWIVELLING ELBOW UNION 1
12 1034620100 1/4"-Ø6 STRAIGHT FEMALE FITTINGS 3
11 1022290100 MK10-150 COLLECTOR 1
10 1002090100 1/4" CHECK VALVE 2
9 1018430100 1/2"-1/4" FILTERED DRAIN 1
8 1002060100 1/2" CORNER UNION 1
7 1442260100 MK10-35 ISOLATION POLYSTYRENE LOWER 1
6 1017260100 MK10-35 EXCHANGER 1
5 1025120100 MK10-40 115V UL FAN MOTOR 1
4 1025260100 MK10-40 (Ø220) FAN GRILL 1
3 1025150100 MK10-40 (Ø200) FAN PROPELLER 1
2 1025060100 MK35 CONDENSER 1
8.1 - ED & Spare Part List

1 1612264160 MK10-20-30-35-01-GON (7012 THICK RAGGED GREY) 1


ITEM PART NO. DESCRIPTION QTY
NO.
PART LIST

31 EXPANSION VALVE MK10-60 EXPANSION VALVE 1025410100

24 CONTROLLER DPR0 CONTROLLER 30A 230V 1057350100

14 SOLENOID VALVE MK10-130 230V 16BAR SOL. VALVE 1018440100

16 COMPRESSOR MK10-20 COMP. 220-230/1/50-60 1024550100

5 FAN MOTOR MK10-40 230/1/60 UL FAN MOTOR 1025290100

Page 51
26

Page 52
38

33
25
20
26 22

34
35 41
20

37 45

27
36 21
32

28
43
8.1 - ED & Spare Part List

42
15
40
10
42

19 12
18
29
17 13

30
16
8
14
39
44 9
28

39
7

11 4
PDRCF1150058 / EDRCF1150058 (1P)

2 5

24
23
31
45 1019819 G150-250 CLAMP KIT 5
44 1442350100 MK40-60 ISOLATION POLYSTYRENE TOP 1
43 1612250731 1/4"-4MM STRAIGHT FEMALE FITTINGS 1
42 1057380100 NTC SENSOR 1
41 1000670700 MK40-50-60-05B PANEL (GALVANIZED) 1
40 1612273697 MK10-110 CABLE COLLECTION BOX 1
39 1023220100 POLYAMIDE CABLE UNION PG11 1
38 1047510100 MK40-50-60-08 PANEL (7012 THICK RAGGED GREY) 1
37 1043740100 MK40-50-60-02 PANEL (7012 THICK RAGGED GREY) 1
36 1037460100 MK40-50-60-07 PANEL (7012 THICK RAGGED GREY) 2
35 1039220100 AIR DRYER HANDLE 4
34 1038260100 MK50-60-03B PANEL (7012 THICK RAGGED GREY) 1
33 1012807 ME-MKON-0155-180300/0170-Y-BM-PK 1
32 1012808 ME-MKON-0155-180300/0170-X-BM-PK 1
31 1042000100 MK40-50-60-06 PANEL (7012 THICK RAGGED GREY) 1
30 1022290100 MK10-150 COLLECTOR 1
29 1029740100 1/4"-6*8 METAL SWIVELLING ELBOW UNION 1
28 1002090100 1/4" CHECK VALVE 2
27 1062260100 1/4" - Ø6 TRANSITION NIPPLE (NPT) 1
26 1040160100 MK40-50-60-04 PANEL (7012 THICK RAGGED GREY) 1
25 1000670600 MK40-50-60-05A PANEL (GALVANIZED) 1
24 1057740100 DPR0 CONTROLLER 30A 115V 1
23 1057340100 DRYER FRONT PANEL 1
22 1012805 GKON-155-3/4-MY-A1/4-NSG-W-0000 1
21 1012806 GKON-155-3/4-MX-A1/4-NSG-W-0000 1
20 1060570100 MK40-50-60 CONNECTION KIT NPT 2
19 1026770100 25 BAR HIGH PRESSURE SWITCH 1
PDRCF1150058 / EDRCF1150058 (1P)

18 1029510100 3 SIDE SCHRADER, 1 SIDE WELDED T 1


17 1026750100 12-9 BAR-FAN SWITCH 1
16 1026100100 MK10-90 FILTER DRYER 1
15 1025980100 MK10-60 EXPANSION VALVE TYPE-1 1
14 1002060100 1/2" CORNER UNION 1
13 1018430100 1/2"-1/4" FILTERED DRAIN 1
12 1026380100 MK10-80 115V 16Bar SOLENOID VALVE 1
11 1442340100 MK40-60 ISOLATION POLYSTYRENE LOWER 1
10 1045560100 MK40-50-60 HEAT EXCHANGER-MKR 1
9 1026430100 1/4" 6mm STRAIGHT FEMALE FITTINGS 3
8 1612250732 1/4"-4 UNION - ELBOW 1
7 1062890100 MK50 COMPRESSOR 115/1-60 ELECTRIC BOX 1
6 1024470100 MK50 COMPRESSOR 115/1/60 1
5 1025130100 MK50-80 115V UL FAN MOTOR 1
4 1025270100 MK50-70 (Ø275) FAN GRILL 1
3 1025160100 MK50-70 (Ø254) FAN PROPELLER 1
2 1024990100 MK50-60 CONDENSER 1
1 1038050100 MK40-50-60-01 PANEL (7012 THICK RAGGED GREY) 1
8.1 - ED & Spare Part List

ITEM PART NO. DESCRIPTION QTY


NO.
PART LIST

24 CONTROLLER DPR0 CONTROLLER 30A 230V 1057350100

12 SOLENOID VALVE MK10-130 230V 16BAR SOL. VALVE 1018440100

6 COMPRESSOR MK50 COMP. 220-230/1/50-60 1024420100

5 FAN MOTOR MK50-60 230/1/60 UL FAN MOTOR 1025110100

Page 53
Page 54
50
69

27 46 10
48
64
66
67 44

70
65 42
61
51
41
62 49 47

28

68 29 A

63 54 A
43 45
30
8.1 - ED & Spare Part List

52
34 53
71
39 20
40
74
38 31
25 74 13 14
59 11
35 20
37 58
36
18 15
72
33 19
32 16

17

8
9

3
12
PDRCF1150115 / EDRCF1150115 (1P)

1 4
2
23

60
24
5
10

56
21

6
57 26
22
10
55
PART LIST
DWG ITEM PART NO. DESCRIPTION REV QTY
SIZE NO.
1 MK90E-CAB CABINET BASE 1
2 MK70E-CON CONDANSER 1
3 M-FAN-0150 FAN BLADE 1
4 M-GRL-0150 FAN GRİLL 1
5 M-FMT-0150-115-1-60 FAN MOTOR 1
6 MK260E-BLT630 BOLT M6x30 4
7 MK110E-NT4 NUT M4 4
8 MK110E-BLT414 BOLT M4x14mm 1
9 MK110E-WHR20 WASHER Ø20xØ4,3x1,5 1
10 MK90E-BLT412 BOLT M4x12 30
11 M-CMP-0100-115-1-60 COMPRESSOR 1
12 M-CEB-0100-115-1-60 COMPRESSOR ELECTRICAL BOX 1
13 M-COP-0100-115-1-60 COMPRESSOR OVERLOAD PROTECTOR 1
14 MK260E-STC SETTING THE CONNECTION 1
15 MK130E-RTA1 ROTOLOCK ADAPTOR1 1
16 M-BYV-0100 BY-PASS VALVE 1
17 MK90E-CPT1 CUPPER T1 2
18 MK150E-BLT840 BOLT M8x40 4
19 MK260E-WHR22 WASHER Ø22xØ8,5x2,5 4
20 MK170E-CHV CHECK VALVE 2
21 MK90E-ELBS ELECTRICAL BOX LOWER SUPPORT PLATE 1
22 M-CSC-0100-115-1-60 COMPRESSOR START CAPACITOR 1
23 MK110E-TRM THERMINAL BLOCK 1
24 M-CSR-0100-115-1-60 COMPRESSOR START RELAY 1
25 MK170E-EWF 90* 1 / 4" - 6mm ELBOW 1
26 MK90E-RVT4 RIVET Ø4 2
27 M-STU-6000 CABINET STUD AND NUT 8
28 MK90E-EXC HEAT EXCHANGER 1
29 MK90E-IHE INSULATION OF HEAT EXCHANGER 1
30 MK110E-RTA2 ROTOLOCK ADAPTOR2 1
31 M-SLV-0150-115 SOLENOID VALVE 1
32 M-DBV-0200 DRAIN BALL VALVE 1
33 MK260E-ELW2 ELBOW 2 1
34 MK70E-RTA3 ROTOLOCK ADAPTOR3 1
PDRCF1150115 / EDRCF1150115 (1P)

35 MK70E-EXV EXPANSION VALVE 1


36 M-DRI-0200 DRYER-DEHYDRATOR 1
37 MK90E-CPT2 CUPPER T2 1
38 MK90E-TDP ADAPTOR T 1
39 M-HPS-0200 HIGH PRESSURE SWITCH 1
40 M-FNS-0200 FAN ON/OFF SWITCH 1
41 MK90E-CNK1 CONNECTION CIT1 1
42 MK90E-ORG ORİNG 5
43 MK90E-ELK-X COMPRESSED AIR FILTER KIT (X) 1
44 MK90E-ELK-Y COMPRESSED AIR FILTER KIT (Y) 1
45 MK90E-FIE-X COMPRESSED AIR FILTER ELEMENT (X) 1
46 MK90E-FIE-Y COMPRESSED AIR FILTER ELEMENT (Y) 1
47 MK90E-CPG COUPLING CLAMP 5
48 MK90E-CNK2-NPT CONNECTION CIT2 2
49 MK90E-CAI CABINET INSIDE 1
50 MK90E-CRT CABINET REAR TOP 1
51 MK90E-BLT610 BOLT M6x10 8
52 N/A N/A -
53 MK260E-RDC REDUCTION 1 / 2" - 1 / 4" 2
54 MK90E-GFD GASKET FOR DRAIN 1
55 MK90E-COP CONTROLLER PANEL 1
56 MK260E-PCP PLASTIC CONTROL PANEL 1
57 MK130E-DPI-115 DIGITAL CONTROLLER 1
8.1 - ED & Spare Part List

58 MK150E-RDC REDUCTION 3/8" - 1/4" 1


59 MK170E-T1/4 1 / 4" T CONNECTOR 1
60 MK260E-RNT8 RIVET NUT M8 4
61 MK90E-CBR CABINET RIGHT 1
62 M-CHN-6000 CABINET HANDLE (NEW) 4
63 MK90E-CSG CABINET STRIPPING 2
64 M-FAS-6000 CABINET FASTENER 8
65 MK90E-CSP CABLE STRAP 6
66 MK90E-RVT3,5 RIVET Ø3,5 6
67 MK90E-CLT CABINET LEFT 1
68 MK90E-BLT615 BOLT M6x15 4
69 MK90E-CAT CABINET TOP 1
70 MK260E-CG11 CABLE GLAND PG11 1
71 MK130E-PWC POWER CABLE 1
72 MK170E-NIP1/4 1 / 4" NIPPLE 2
73 N/A N/A -
74 MK150E-FIT6 1 / 4" - 6mm FITTINGS 3

Page 55
50

Page 56
69
46 10
27 48

64
44
66
67
70 42
65 51
61 41
49 47
62
28
29 A
68

A
63 54 43 45
30

34
8.1 - ED & Spare Part List

53
52
71 39 20
40
74
38 31
25 74
59
13 14
35 20
58 11
37
36
72
33 18 15
32 19
16

17

8
9

3
1
2 4
12
PDRCF1150144 / EDRCF1150144 (1P)

23
60
5
56 24 10

21 7
57
6
55
26
22
10
PART LIST
DWG ITEM PART NO. DESCRIPTION REV QTY
SIZE NO.
1 MK90E-CAB CABINET BASE 1
2 MK90E-CON CONDANSER 1
3 M-FAN-0200 FAN BLADE 1
4 M-GRL-0200 FAN GRİLL 1
5 M-FMT-0150-115-1-60 FAN MOTOR 1
6 MK260E-BLT630 BOLT M6x30 4
7 MK110E-NT4 NUT M4 4
8 MK110E-BLT414 BOLT M4x14mm 1
9 MK110E-WHR20 WASHER Ø20xØ4,3x1,5 1
10 MK90E-BLT412 BOLT M4x12 30
11 M-CMP-0150-115-1-60 COMPRESSOR 1
12 M-CEB-0150-115-1-60 COMPRESSOR ELECTRICAL BOX 1
13 M-COP-0150-115-1-60 COMPRESSOR OVERLOAD PROTECTOR 1
14 MK260E-STC SETTING THE CONNECTION 1
15 MK130E-RTA1 ROTOLOCK ADAPTOR1 1
16 M-BYV-0400 BY-PASS VALVE 1
17 MK90E-CPT1 CUPPER T1 2
18 MK150E-BLT840 BOLT M8x40 4
19 MK260E-WHR22 WASHER Ø22xØ8,5x2,5 4
20 MK170E-CHV CHECK VALVE 2
21 MK90E-ELBS ELECTRICAL BOX LOWER SUPPORT PLATE 1
22 M-CSC-0150-115-1-60 COMPRESSOR START CAPACITOR 1
23 MK110E-TRM THERMINAL BLOCK 1
24 M-CSR-0150-115-1-60 COMPRESSOR START RELAY 1
25 MK170E-EWF 90* 1 / 4" - 6mm ELBOW 1
26 MK90E-RVT4 RIVET Ø4 2
27 M-STU-6000 CABINET STUD AND NUT 8
28 MK90E-EXC HEAT EXCHANGER 1
29 MK90E-IHE INSULATION OF HEAT EXCHANGER 1
30 MK110E-RTA2 ROTOLOCK ADAPTOR2 2
31 M-SLV-0150-115 SOLENOID VALVE 1
32 M-DBV-0200 DRAIN BALL VALVE 1
33 MK260E-ELW2 ELBOW 2 1
34 N/A -
PDRCF1150144 / EDRCF1150144 (1P)

N/A
35 M-EXV-0200 EXPANSION VALVE 1
36 M-DRI-0200 DRYER-DEHYDRATOR 1
37 MK90E-CPT2 CUPPER T2 1
38 MK90E-TDP ADAPTOR T 1
39 M-HPS-0200 HIGH PRESSURE SWITCH 1
40 M-FNS-0200 FAN ON/OFF SWITCH 1
41 MK90E-CNK1 CONNECTION CIT1 1
42 MK90E-ORG ORİNG 5
43 MK90E-ELK-X COMPRESSED AIR FILTER KIT (X) 1
44 MK90E-ELK-Y COMPRESSED AIR FILTER KIT (Y) 1
45 MK90E-FIE-X COMPRESSED AIR FILTER ELEMENT (X) 1
46 MK90E-FIE-Y COMPRESSED AIR FILTER ELEMENT (Y) 1
47 MK90E-CPG COUPLING CLAMP 5
48 MK90E-CNK2-NPT CONNECTION CIT2 2
49 MK90E-CAI CABINET INSIDE 1
50 MK90E-CRT CABINET REAR TOP 1
51 MK90E-BLT610 BOLT M6x10 8
52 N/A N/A -
53 MK260E-RDC REDUCTION 1 / 2" - 1 / 4" 2
54 MK90E-GFD GASKET FOR DRAIN 1
55 MK90E-COP CONTROLLER PANEL 1
56 MK260E-PCP PLASTIC CONTROL PANEL 1
57 MK130E-DPI-115 DIGITAL CONTROLLER 1
8.1 - ED & Spare Part List

58 MK150E-RDC REDUCTION 3/8" - 1/4" 1


59 MK170E-T1/4 1 / 4" T CONNECTOR 1
60 MK260E-RNT8 RIVET NUT M8 4
61 MK90E-CBR CABINET RIGHT 1
62 M-CHN-6000 CABINET HANDLE (NEW) 4
63 MK90E-CSG CABINET STRIPPING 2
64 M-FAS-6000 CABINET FASTENER 8
65 MK90E-CSP CABLE STRAP 6
66 MK90E-RVT3,5 RIVET Ø3,5 6
67 MK90E-CLT CABINET LEFT 1
68 MK90E-BLT615 BOLT M6x15 4
69 MK90E-CAT CABINET TOP 1
70 MK260E-CG11 CABLE GLAND PG11 1
71 MK130E-PWC POWER CABLE 1
72 MK170E-NIP1/4 1 / 4" NIPPLE 2
73 N/A N/A -
74 MK150E-FIT6 1 / 4" - 6mm FITTINGS 3

Page 57
Page 58
82

57
95
53
84

90 87 28
30
94
88
31 34
89 36
93 52 41
86 51 29 9
92
85 17 39 33
35
8.1 - ED & Spare Part List

32
47 56
45 19
46 41

22 18
100 26 40
100
17

6 17 15
21 15
97 91 5
20 11 9
98
96 7
12 14
10
5
23 25
24
44
102 49 43
59
101 64

65
67
50
6
83 60
5

68
66

1
69 70
55
48
81
PDRCF2300288 / EDRCF2300288 (230 V)

6 78 72
5
2 3 77 73
76 74
75
4
PART LIST
DWG ITEM
PART NO SPARE PART CODE REV QTY
SIZE NO.
01 MK110E-CAB-US CABINET BASE 1
02 MK120E-CON CONDANSER 1
03 M-FMT-0700-400/460-3-50/60 FAN MOTOR 1
04 MK260E-BLT630 BOLT M6x30 4
05 MK260E-WHR22 WASHER Ø22x8,2x2,4 14
06 MK260E-BLT825 BOLT M8x25 10
07 M-CMP-0250-230-3-60 COMPRESSOR 1
08 N/A N/A -
09 MK170E-CHV CHECK VALVE 2
10 MK260E-RTA1 ROTOLOCK ADAPTOR1 2
11 MK150E-STC SETTING THE CONNECTION 1
12 MK260E-BLT850 BOLT M8x50 4
13 N/A N/A -
14 MK170E-NIP1/4 1 / 4" NIPPLE 3
15 MK170E-T1/4 1 / 4" T CONNECTOR 2
16 N/A N/A -
17 MK150E-FIT6 1 / 4" - 6mm FITTINGS 3
18 MK110E-EXC HEAT EXCHANGER 1
19 MK260E-RTA2 ROTOLOCK ADAPTOR2 1
20 MK260E-RTA3 ROTOLOCK ADAPTOR3 1
21 MK260E-CPT1 CUPPER T1 1
22 M-BYV-0400 BY-PASS VALVE 1
23 MK260E-ELW1 ELBOW1 1
24 M-DBV-0200 DRAIN BALL VALVE 1
25 MK260E-DRN DRAIN NUT 1
26 MK150E-SLV-24 SOLENOID VALVE 1
27 N/A N/A -
28 MK260E-CPG1 COUPLING CLAMP1 4
29 MK170E-ELW2 ELBOW2 2
30 MK110E-CNK1 CONNECTION CIT1 1
31 MK260E-BLV BALL VALVE 1
32 MK110E-CNK2 CONNECTION CIT2 1
33 MK170E-CPG2 COUPLING CLAMP2 4
34 MK130E-ELK-Y COMPRESSED AIR FILTER KIT (Y) 1
35 MK130E-ELK-X COMPRESSED AIR FILTER KIT (X) 1
36 MK110E-CNK3-US CONNECTION CIT3 2
37 N/A N/A -
38 N/A N/A -
39 MK170E-ORG ORING 4
40 MK170E-EWF 90* 1 / 4" - 6mm ELBOW 1
PDRCF2300288 / EDRCF2300288 (230 V)

41 MK260E-RDC REDUCTION 1 / 2" - 1 / 4" 2


42 N/A N/A -
43 MK260E-FTT2 FITTING 2 1
44 MK130E-DRS-NPT DRAIN SLEEVE 1
45 M-EXV-0250 EXPANSION VALVE 1
46 M-DRI-0400 DRYER-DEHYDRATOR 1
47 MK120E-FDC FILTER DRIER CLAMP 1
48 M-FNS-0200 FAN ON/OFF SWITCH 1
49 MK260E-TDP T ADAPTOR 1
50 MK110E-RCV LIQUID RECEIVER 1
51 MK150E-NT10 NUT M10 1
52 M-SPR-0400 SEPERATOR 1
53 MK170E-BLT815 BOLT M8x15 8
54 N/A N/A -
55 M-HPS-0200 HIGH PRESSURE SWICH 1
56 MK130E-FIE-X COMPRESSED AIR FILTER (X) 1
57 MK130E-FIE-Y COMPRESSED AIR FILTER (Y) 1
58 N/A N/A -
59 MK130E-PCP PLASTIC CONTROL PANEL 1
60 MK130E-DPI-24 DIGITAL CONTROLLER 1
61 N/A N/A -
62 N/A N/A -
63 N/A N/A -
64 MK130E-MSW MAIN SWITCH 1
65 MK130E-ELB-US ELECTRICAL BOX 1
66 MK260E-SCF SWITCH CONNECTION FITTING 3
67 MK260E-CG16 CABLE GLAND PG16 8
68 MK260E-DLK DOOR LOCK 2
69 MK260E-HNG HINGE 2
70 MK260E-LPS LOW PRESSURE SWICH 1
71 MK130E-ELP ELECTRICAL PANEL 1
72 M-FOP-0700-230-3-60 FAN OVERLOAD PROTECTOR 1
73 M-COP-0700 COMPRESSOR OVERLOAD PROTECTOR 1
74 M-CNT-0250-230 COMPRESSOR CONTACTOR 1
75 M-FCN-1200 FAN CONTACTOR 1
76 M-FHH-6000 HIGH VOLTAGE FUSE HOLDER 4
77 M-PPR-6000 PHASE PROTECTION RELAY 1
78 M-TRF-1600 TRANSFORMER 1
8.1 - ED & Spare Part List

79 N/A N/A -
80 N/A N/A -
81 MK110E-CAL1-US CABINET LEG1 1
82 MK110E-CAL2 CABINET LEG2 1
83 MK110E-CAL3-US CABINET LEG3 1
84 MK110E-CAL4-US CABINET LEG4 1
85 MK110E-CLR-US CABINET LOWER RIGHT 1
86 MK110E-CFB-US CABINET FRONT BOTTOM 1
87 MK110E-CUR-US CABINET UPPER RIGHT 1
88 MK110E-CNP-US CONTROLLER PANEL 1
89 M-CHN-6000 CABINET HANDLE 6
90 MK110E-CUL-US-T CABINET UPPER LEFT 1
91 MK110E-CAI CABINET INSIDE 1
92 MK110E-CBL-US CABINET BOTTOM LEFT 1
93 MK110E-CRB-US CABINET REAR BOTTOM 1
94 MK110E-CRT-US CABINET REAR TOP 1
95 MK110E-CAT-US CABINET TOP 1
96 M-FAS-6000 CABINET FASTENER 14
97 M-NUT-6000 CAGE NUTS M6 24
98 MK260E-BLT826 BOLT M8x25 24
99 N/A N/A -
100 MK190E-RMS REMOVABLE SHIELD 4
101 MK260E-LPG LOW PRESSURE GAUGE 1
102 MK260E-HPG HIGH PRESSURE GAUGE 1

Page 59
Page 60
82
57
95
53
84

90 87 28
30
94
88
31 34
89 36
93 52 41
86 51 29 9
92
85 17 39 33
35
8.1 - ED & Spare Part List

32
47 56
45 19
46 41

22 18
100 26 40
100
17

6 17 15
21 15
97 91 5
20 11 9
98
96 7
12 14
10
5
23 25
24
44
102 49 43
59
101 64

65
67
50
6
83 60
5

68
66

1
69 70
55
48
81
PDRCF4600288 / EDRCF4600288 (460 V)

6 78 72
5
2 3 77 73
76 74
75
4
PART LIST
DWG ITEM
PART NO SPARE PART CODE REV QTY
SIZE NO.
01 MK110E-CAB-US CABINET BASE 1
02 MK120E-CON CONDANSER 1
03 M-FMT-0700-400/460-3-50/60 FAN MOTOR 1
04 MK260E-BLT630 BOLT M6x30 4
05 MK260E-WHR22 WASHER Ø22x8,2x2,4 14
06 MK260E-BLT825 BOLT M8x25 10
07 M-CMP-0250-460-3-60 COMPRESSOR 1
08 N/A N/A -
09 MK170E-CHV CHECK VALVE 2
10 MK260E-RTA1 ROTOLOCK ADAPTOR1 2
11 MK150E-STC SETTING THE CONNECTION 1
12 MK260E-BLT850 BOLT M8x50 4
13 N/A N/A -
14 MK170E-NIP1/4 1 / 4" NIPPLE 3
15 MK170E-T1/4 1 / 4" T CONNECTOR 2
16 N/A N/A -
17 MK150E-FIT6 1 / 4" - 6mm FITTINGS 3
18 MK110E-EXC HEAT EXCHANGER 1
19 MK260E-RTA2 ROTOLOCK ADAPTOR2 1
20 MK260E-RTA3 ROTOLOCK ADAPTOR3 1
21 MK260E-CPT1 CUPPER T1 1
22 M-BYV-0400 BY-PASS VALVE 1
23 MK260E-ELW1 ELBOW1 1
24 M-DBV-0200 DRAIN BALL VALVE 1
25 MK260E-DRN DRAIN NUT 1
26 MK150E-SLV-24 SOLENOID VALVE 1
27 N/A N/A -
28 MK260E-CPG1 COUPLING CLAMP1 4
29 MK170E-ELW2 ELBOW2 2
30 MK110E-CNK1 CONNECTION CIT1 1
31 MK260E-BLV BALL VALVE 1
32 MK110E-CNK2 CONNECTION CIT2 1
33 MK170E-CPG2 COUPLING CLAMP2 4
34 MK130E-ELK-Y COMPRESSED AIR FILTER KIT (Y) 1
35 MK130E-ELK-X COMPRESSED AIR FILTER KIT (X) 1
36 MK110E-CNK3-US CONNECTION CIT3 2
37 N/A N/A -
38 N/A N/A -
39 MK170E-ORG ORING 4
PDRCF4600288 / EDRCF4600288 (460 V)

40 MK170E-EWF 90* 1 / 4" - 6mm ELBOW 1


41 MK260E-RDC REDUCTION 1 / 2" - 1 / 4" 2
42 N/A N/A -
43 MK260E-FTT2 FITTING 2 1
44 MK130E-DRS-NPT DRAIN SLEEVE 1
45 M-EXV-0250 EXPANSION VALVE 1
46 M-DRI-0400 DRYER-DEHYDRATOR 1
47 MK120E-FDC FILTER DRIER CLAMP 1
48 M-FNS-0200 FAN ON/OFF SWITCH 1
49 MK260E-TDP T ADAPTOR 1
50 MK110E-RCV LIQUID RECEIVER 1
51 MK150E-NT10 NUT M10 1
52 M-SPR-0400 SEPERATOR 1
53 MK170E-BLT815 BOLT M8x15 8
54 N/A N/A -
55 M-HPS-0200 HIGH PRESSURE SWICH 1
56 MK130E-FIE-X COMPRESSED AIR FILTER (X) 1
57 MK130E-FIE-Y COMPRESSED AIR FILTER (Y) 1
58 N/A N/A -
59 MK130E-PCP PLASTIC CONTROL PANEL 1
60 MK130E-DPI-24 DIGITAL CONTROLLER 1
61 N/A N/A -
62 N/A N/A -
63 N/A N/A -
64 MK130E-MSW MAIN SWITCH 1
65 MK130E-ELB-US ELECTRICAL BOX 1
66 MK260E-SCF SWITCH CONNECTION FITTING 3
67 MK260E-CG16 CABLE GLAND PG16 8
68 MK260E-DLK DOOR LOCK 2
69 MK260E-HNG HINGE 2
70 MK260E-LPS LOW PRESSURE SWICH 1
71 MK130E-ELP ELECTRICAL PANEL 1
72 M-FOP-0700 FAN OVERLOAD PROTECTOR 1
73 M-COP-0325 COMPRESSOR OVERLOAD PROTECTOR 1
74 M-CNT-MP COMPRESSOR CONTACTOR 1
75 M-FCN-1200 FAN CONTACTOR 1
76 M-FHH-6000 HIGH VOLTAGE FUSE HOLDER 4
77 M-PPR-6000 PHASE PROTECTION RELAY 1
78 M-TRF-1600 TRANSFORMER 1
8.1 - ED & Spare Part List

79 N/A N/A -
80 N/A N/A -
81 MK110E-CAL1-US CABINET LEG1 1
82 MK110E-CAL2 CABINET LEG2 1
83 MK110E-CAL3-US CABINET LEG3 1
84 MK110E-CAL4-US CABINET LEG4 1
85 MK110E-CLR-US CABINET LOWER RIGHT 1
86 MK110E-CFB-US CABINET FRONT BOTTOM 1
87 MK110E-CUR-US CABINET UPPER RIGHT 1
88 MK110E-CNP-US CONTROLLER PANEL 1
89 M-CHN-6000 CABINET HANDLE 6
90 MK110E-CUL-US-T CABINET UPPER LEFT 1
91 MK110E-CAI CABINET INSIDE 1
92 MK110E-CBL-US CABINET BOTTOM LEFT 1
93 MK110E-CRB-US CABINET REAR BOTTOM 1
94 MK110E-CRT-US CABINET REAR TOP 1
95 MK110E-CAT-US CABINET TOP 1
96 M-FAS-6000 CABINET FASTENER 14
97 M-NUT-6000 CAGE NUTS M6 24
98 MK260E-BLT826 BOLT M8x25 24
99 N/A N/A -
100 MK190E-RMS REMOVABLE SHIELD 4
101 MK260E-LPG LOW PRESSURE GAUGE 1
102 MK260E-HPG HIGH PRESSURE GAUGE 1

Page 61
75 84

Page 62
85
86
92

87
4

89
79
81

41 42
90 83
43

78
82 39
77 40
80

45
47
33
8.1 - ED & Spare Part List

68
52
67
51
88 76 88
32 38
50
48
46 31 44

49
60 30 34
61
53
62

59
9 68
24
44
54 23 91
58
57 93 55
26
56 5 71
25 44 66
72 6
73 27
37
20 67
21
5

28 36
74 29
22
63 35
64

69 18
44

17

16

6 15
PDRCF2300575 / EDRCF2300575 (230 V)

14 70
5
12 10
2
19 13
7
3 20
11
5
5
8
1
4
PART LIST
DWG ITEM
PART NO SPARE PART CODE REV QTY
SIZE NO.
01 MK150E-CAB CABINET BASE 1
02 MK140E-CON CONDANSER 1
03 M-FMT-0700-400/460-3-50/60 FAN MOTOR 2
04 MK260E-BLT630 BOLT M6x30 30
05 MK260E-WHR22 WASHER 22x8,2x2,4 23
06 MK150E-BLT825 BOLT M8x25 13
07 MK140E-CMP-230-3-60 COMPRESSOR 1
08 MK150E-CEC COMPRESSOR ELECTRICAL BOX - COVER 1
09 M-FOP-0700-230-3-60 FAN OVERLOAD PROTECTOR 2
10 MK160E-RTA1 ROTOLOCK ADAPTOR1 1
11 MK260E-BLT850 BOLT M8x50 4
12 M-TSC-6000 T CONNECTION FOR SWITCH CAPILLARY 1
13 MK260E-CTC1 CAPPILARY TUBE CONNECTION1 1
14 MK260E-CTC2 CAPPILARY TUBE CONNECTION2 2
15 MK260E-STC SETTING THE CONNECTION 1
16 MK260E-CPT1 CUPPER T1 2
17 M-BYV-1200 BY-PASS VALVE 1
18 MK260E-CPT2 CUPPER T2 1
19 MK150E-RCV LIQUID RECEIVER 1
20 MK260E-BLT830 BOLT M8x30 6
21 M-SPR-0850 SEPARATOR 1
22 MK150E-NT10 NUT M10 1
23 MK260E-EXC HEAT EXCHANGER 1
24 M-RTA-5000-1 ROTOLOCK VALVE ADAPTOR FOR HEAT EXCHANGER 1
25 MK260E-RTA3 ROTOLOCK ADAPTOR3 1
26 MK150E-SSD SENSOR ADAPTOR 1
27 M-EXV-1000 EXPANSION VALVE 1
28 M-DRI-0400 DRYER-DEHYDRATOR 1
29 M-CLP-1200 CLAMP 1
30 MK150E-CNK1 CONNECTION CIT1 2
31 MK170E-ELW1 ELBOW1 2
32 MK150E-CPP COUPLING PIPE 2
33 MK150E-ELK-Y COMPRESSED AIR FILTER KIT (Y) 1
34 MK150E-ELK-X COMPRESSED AIR FILTER KIT (X) 1
35 MK260E-DRN DRAIN NUT 1
36 MK170E-NIP1/4 1 / 4" NIPPLE 2
1 / 4" T CONNECTOR 1
PDRCF2300575 / EDRCF2300575 (230 V)

37 MK170E-T1/4
38 MK170E-ORG ORING 1
39 MK260E-CPG1 COUPLING CLAMP 1 6
40 MK170E-CPG2 COUPLING CLAMP 2 4
41 MK170E-CNK2-NPT CONNECTION CIT2 2
42 MK170E-BLT815 BOLT M8x15 8
43 MK260E-BLV BALL VALVE 1
44 MK150E-FIT6 1 / 4" - 6mm FITTINGS 4
45 MK150E-ELB-US ELECTRICAL BOX 1
46 MK260E-SCF SWITCH CONNECTION FITTING 3
47 M-CCP-6000 CONDUIT FOR CONTROL PANEL 8
48 MK260E-DLK DOOR LOCK 2
49 MK260E-HNG HINGE 2
50 MK260E-PCP-ESD3 PLASTIC CONTROL PANEL 1
51 MK260E-MSW MAIN SWITCH 1
52 MK260E-ES2 ESD3 CONTROLLER 1
53 MK150E-ELP ELECTRICAL PANEL 1
54 M-COP-1600 COMPRESSOR OVERLOAD PROTECTOR 1
55 M-CNT-1600 COMPRESSOR CONTACTOR 1
56 M-FCN-1200 FAN CONTACTOR 2
57 M-FHH-6000 HIGH VOLTAGE FUSE HOLDER 4
58 M-PPR-6000 PHASE PROTECTION RELAY 1
59 M-TRF-1600 TRANSFORMER 1
60 MK260E-LPS LOW PRESSURE SWICH 1
61 M-HPS-0200 HIGH PRESSURE SWITCH 1
62 M-FNS-0200 FAN ON/OFF SWITCH 1
63 MK260E-ELW2 ELBOW2 1
64 M-DBV-6000 DRAIN BALL VALVE 1
65 N/A N/A -
66 MK150E-SLV-24 SOLENOID VALVE 1
67 MK170E-CHV CHECK VALVE 2
68 MK260E-RDC REDUCTION 1 / 2" - 1 / 4" 2
69 MK150E-DRS-NPT DRAIN SLEEVE 1
70 MK150E-RTA2 ROTOLOCK ADAPTOR2 1
71 MK170E-EWF ELBOW FITTINGS 2
8.1 - ED & Spare Part List

72 MK150E-CUL-US CABINET UPPER LEFT 1


73 MK150E-CAI CABINET INSIDE 1
74 MK150E-CAL1 CABINET LEG1 1
75 MK150E-CAL2 CABINET LEG2 2
76 MK150E-CAL3 CABINET LEG3 1
77 MK150E-CBL CABINET BOTTOM LEFT 1
78 MK150E-CFB CABINET FRONT BOTTOM 1
79 MK150E-CUR CABINET UPPER RIGHT 1
80 MK150E-CLR CABINET LOWER RIGHT 1
81 MK150E-CRT CABINET REAR TOP 1
82 MK150E-CRB CABINET REAR BOTTOM 1
83 M-CHN-6000 CABINET HANDLE 1
84 MK150E-CAT CABINET TOP 1
85 M-STU-6000 CABINET STUD AND NUT 14
86 M-FAS-6000 CABINET FASTENER 14
87 M-NUT-6000 CAGE NUT 26
88 MK190E-RMS REMOVABL"E SHIELD 4
89 MK260E-LPG LOW PRESSURE GAUGE 1
90 MK260E-HPG HIGH PRESSURE GAUGE 1
91 MK150E-FIE-X COMPRESSED AIR FILTER (X) 1
92 MK150E-FIE-Y COMPRESSED AIR FILTER (Y) 1
93 M-FHL-6000 LOW VOLTAGE FUSE HOLDER 1

Page 63
75 84

Page 64
85
86
92

87
4

89
79
81

41 42
90 83
43

78
82 39
77 40
80

45
47
33
8.1 - ED & Spare Part List

68
52
67
51
88 76 88
32 38
50
48
46 31 44

49
60
30 34
61
53
62

59
9 68
24
44
54 23 91
58
57 93 55
26
56 5 71
25 44 66
72 6
73 27
37
20 67
21
5

28 36
74 29
22
63 35
64

69 18
44

17

16

6 15
14
PDRCF4600575 / EDRCF4600575 (460 V)

5 70
12 10
2
19 13
7
3 20
11
5
5
8
1
4
PART LIST
DWG ITEM
PART NO SPARE PART CODE REV QTY
SIZE NO.
01 MK150E-CAB CABINET BASE 1
02 MK140E-CON CONDANSER 1
03 M-FMT-0700-400/460-3-50/60 FAN MOTOR 2
04 MK260E-BLT630 BOLT M6x30 30
05 MK260E-WHR22 WASHER 22x8,2x2,4 23
06 MK150E-BLT825 BOLT M8x25 13
07 MK140E-CMP COMPRESSOR 1
08 MK150E-CEC COMPRESSOR ELECTRICAL BOX - COVER 1
09 M-FOP-0700 FAN OVERLOAD PROTECTOR 2
10 MK160E-RTA1 ROTOLOCK ADAPTOR1 1
11 MK260E-BLT850 BOLT M8x50 4
12 M-TSC-6000 T CONNECTION FOR SWITCH CAPILLARY 1
13 MK260E-CTC1 CAPPILARY TUBE CONNECTION1 1
14 MK260E-CTC2 CAPPILARY TUBE CONNECTION2 2
15 MK260E-STC SETTING THE CONNECTION 1
16 MK260E-CPT1 CUPPER T1 2
17 M-BYV-1200 BY-PASS VALVE 1
18 MK260E-CPT2 CUPPER T2 1
19 MK150E-RCV LIQUID RECEIVER 1
20 MK260E-BLT830 BOLT M8x30 6
21 M-SPR-0850 SEPARATOR 1
22 MK150E-NT10 NUT M10 1
23 MK260E-EXC HEAT EXCHANGER 1
24 M-RTA-5000-1 ROTOLOCK VALVE ADAPTOR FOR HEAT EXCHANGER 1
25 MK260E-RTA3 ROTOLOCK ADAPTOR3 1
26 MK150E-SSD SENSOR ADAPTOR 1
27 M-EXV-1000 EXPANSION VALVE 1
28 M-DRI-0400 DRYER-DEHYDRATOR 1
29 M-CLP-1200 CLAMP 1
30 MK150E-CNK1 CONNECTION CIT1 2
31 MK170E-ELW1 ELBOW1 2
32 MK150E-CPP COUPLING PIPE 2
33 MK150E-ELK-Y COMPRESSED AIR FILTER KIT (Y) 1
34 MK150E-ELK-X COMPRESSED AIR FILTER KIT (X) 1
35 MK260E-DRN DRAIN NUT 1
36 MK170E-NIP1/4 1 / 4" NIPPLE 2
PDRCF4600575 / EDRCF4600575 (460 V)

37 MK170E-T1/4 1 / 4" T CONNECTOR 1


38 MK170E-ORG ORING 1
39 MK260E-CPG1 COUPLING CLAMP 1 6
40 MK170E-CPG2 COUPLING CLAMP 2 4
41 MK170E-CNK2-NPT CONNECTION CIT2 2
42 MK170E-BLT815 BOLT M8x15 8
43 MK260E-BLV BALL VALVE 1
44 MK150E-FIT6 1 / 4" - 6mm FITTINGS 4
45 MK150E-ELB-US ELECTRICAL BOX 1
46 MK260E-SCF SWITCH CONNECTION FITTING 3
47 M-CCP-6000 CONDUIT FOR CONTROL PANEL 8
48 MK260E-DLK DOOR LOCK 2
49 MK260E-HNG HINGE 2
50 MK260E-PCP-ESD3 PLASTIC CONTROL PANEL 1
51 MK260E-MSW MAIN SWITCH 1
52 MK260E-ES2 ESD3 CONTROLLER 1
53 MK150E-ELP ELECTRICAL PANEL 1
54 MK150E-COP COMPRESSOR OVERLOAD PROTECTOR 1
55 M-CNT-1200 COMPRESSOR CONTACTOR 1
56 M-FCN-1200 FAN CONTACTOR 2
57 M-FHH-6000 HIGH VOLTAGE FUSE HOLDER 4
58 M-PPR-6000 PHASE PROTECTION RELAY 1
59 M-TRF-1600 TRANSFORMER 1
60 MK260E-LPS LOW PRESSURE SWICH 1
61 M-HPS-0200 HIGH PRESSURE SWITCH 1
62 M-FNS-0200 FAN ON/OFF SWITCH 1
63 MK260E-ELW2 ELBOW2 1
64 M-DBV-6000 DRAIN BALL VALVE 1
65 N/A N/A -
66 MK150E-SLV-24 SOLENOID VALVE 1
67 MK170E-CHV CHECK VALVE 2
68 MK260E-RDC REDUCTION 1 / 2" - 1 / 4" 2
69 MK150E-DRS-NPT DRAIN SLEEVE 1
70 MK150E-RTA2 ROTOLOCK ADAPTOR2 1
71 MK170E-EWF ELBOW FITTINGS 2
8.1 - ED & Spare Part List

72 MK150E-CUL-US CABINET UPPER LEFT 1


73 MK150E-CAI CABINET INSIDE 1
74 MK150E-CAL1 CABINET LEG1 1
75 MK150E-CAL2 CABINET LEG2 2
76 MK150E-CAL3 CABINET LEG3 1
77 MK150E-CBL CABINET BOTTOM LEFT 1
78 MK150E-CFB CABINET FRONT BOTTOM 1
79 MK150E-CUR CABINET UPPER RIGHT 1
80 MK150E-CLR CABINET LOWER RIGHT 1
81 MK150E-CRT CABINET REAR TOP 1
82 MK150E-CRB CABINET REAR BOTTOM 1
83 M-CHN-6000 CABINET HANDLE 1
84 MK150E-CAT CABINET TOP 1
85 M-STU-6000 CABINET STUD AND NUT 14
86 M-FAS-6000 CABINET FASTENER 14
87 M-NUT-6000 CAGE NUT 26
88 MK190E-RMS REMOVABL"E SHIELD 4
89 MK260E-LPG LOW PRESSURE GAUGE 1
90 MK260E-HPG HIGH PRESSURE GAUGE 1
91 MK150E-FIE-X COMPRESSED AIR FILTER (X) 1
92 MK150E-FIE-Y COMPRESSED AIR FILTER (Y) 1
93 M-FHL-6000 LOW VOLTAGE FUSE HOLDER 1

Page 65
Page 66
3 4

70
72
97 98
7
8

93 63 13

93
5 10
94 88 16
100 17
101 15
14
92 2 12
96
91

11
90

6 31
49 24
8.1 - ED & Spare Part List

18
25
50 26
44 57
7 45
44
19 69
8
23 57
56
28 56
99 47 46 9
95 99 29 48
32
30
89

86 35
34 56
29 19
37 20
43 30 27 26
26
30 27
87
37 62 58
55 51
64 21
38
39 36
26
42 52
54
35 53
31 22
34 30
59
29 35
PDRCF4600850 / EDRCF4600850

30 34
84
61
83 43
65
85
30
33
71
80

73 81
74
82
75 40
1 76
77 41
63
86 78
67
66
79
68
PART LIST
DWG ITEM
PART NO SPARE PART CODE REV QTY
SIZE NO.
01 MK170E-CAB CABINET BASE 1
02 MK170E-CON CONDENSER 1
03 M-FMT-1200-400/460-3-50/60 FAN MOTOR 2
04 MK260E-BLT630 BOLT M6x30 8
05 MK170E-FPRT FAN PROTECTOR 1
06 MK170E-CRP CONDENSER REINFORCEMENT PLATE 1
07 M-NUT-6000 CAGE NUT M6 48
08 MK260E-BLT630 BOLT M6x30 48
09 MK170E-EXC HEAT EXCHANGER 2
10 MK260E-CPG1 COUPLING CLAMP 1 8
11 MK170E-CLL COLLECTOR 2
12 MK170E-CNK1 CONNECTION KIT 1 2
13 MK170E-CPG2 COUPLING CLAMP 2 4
14 MK170E-ORG ORING 4
15 MK170E-CNK2-NPT CONNECTION KIT 2 2
16 MK170E-BLT815 BOLT M8x15 8
17 MK170E-ELK-Y COMPRESSED AIR FILTER KIT (Y) 1
18 MK170E-ELK-X COMPRESSED AIR FILTER KIT (X) 1
19 MK170E-CHV CHECK VALVE 2
20 MK170E-NIP1/4 1 / 4" NIPPLE 3
21 M-SLV-6000-24 SOLENOID VALVE 1
22 M-OSE-1600 OIL SEPARATOR ELEMENT 1
23 MK170E-ELW ELBOW 2
24 MK260E-BLV BALL VALVE 1
25 MK260E-TCN T CONNECTION 1
26 MK260E-EWF ELBOW FITTINGS 6
27 M-DBV-6000 DRAIN VALVE 2
28 MK160E-CMP COMPRESSOR 1
29 MK260E-RTA1 ROTOLOCK ADAPTOR1 3
30 M-CPF-6000-90 1/4 90* ORIFICE CUPPER PIPE FITTING 15
31 M-RTA-5000-1 ROTOLOCK VALVE ADAPTOR FOR HEAT EXCHANGER 3
32 MK160E-CEC COMPRESSOR ELECTRICAL BOX - COVER 1
33 M-COP-1600 COMPRESSOR OVERLOAD PROTECTION 1
34 MK260E-WHR22 WASHER 22x8,2x2,4 10
35 MK260E-BLT850 BOLT M8x50 10
36 MK170E-RCV LIQUID RECEIVER 1
37 MK260E-RTA2 ROTOLOCK ADAPTOR2 2
38 MK170E-RSM REINFORCEMENT SHEET METAL 1
39 M-BYV-1200 BY-PASS VALVE 1
40 MK160E-SPR SEPERATOR 1
41 MK170E-NUT10 NUT M10 1
42 M-OSP-1600 OIL SEPARATOR 1
43 MK260E-RSV ROTOLOCK SERVICE VALVE 3
44 MK260E-RTA4 ROTOLOCK ADAPTOR4 2
45 MK190E-DST DISTRIBUTOR 1
46 M-EXV-1200 EXPANSION VALVE 1
47 M-DRI-0700 DRYER-DEHYDRATOR 1
48 M-CLP-1200 CLAMP 1
49 MK260E-CPT CUPPER T 2
50 M-RTA-5000-2 ROTOLOCK VALVE ADAPTOR FOR HEAT EXCHANGER 2
PDRCF4600850 / EDRCF4600850

51 MK260E-DRS-NPT DRAIN SLEEVE 1


52 MK190E-DRM DRAIN MANIFOLD 1
53 MK260E-MRS MANIFOLD REINFORCEMENT SHEET METAL 1
54 MK260E-MBC1 MANIFOLD BLIND CAP1 1
55 MK260E-MBC2 MANIFOLD BLIND CAP2 1
56 MK260E-FTT FITTINGS 4
57 MK260E-RDC REDUCTION 1 / 2" - 1 / 4" 2
58 M-MMV-6000 MEMBRAN VALVE 1
59 M-OSO-1600 OIL SEPARATOR ORING 1
60 N/A N/A -
61 MK170E-ELB-US ELECTRICAL BOX 1
62 M-MMM-6000 MEMBRANE 1
63 M-CCP-6000 CONDUIT FOR CONTROL PANEL 10
64 MK210E-ASF ASTROFLEX 1
65 MK260E-SCF SWITCH CONNECTION FITTING 3
66 MK260E-DLK DOOR LOCK 3
67 MK260E-HNG HINGE 3
68 MK170E-ELP ELECTRICAL PANEL 1
69 MK170E-FIE-X COMPRESSED AIR FILTER (X) 1
70 MK170E-FIE-Y COMPRESSED AIR FILTER (Y) 1
71 M-FHL-6000 LOW VOLTAGE FUSE HOLDER 1
72 M-STU-6000 CABINET STUD AND NUT 14
73 M-PWC-1200 POWER CONNECTOR 3
74 M-FOP-1200 FAN OVERLOAD PROTECTION 1
75 M-FCN-1200 FAN CONTACTOR 2
76 M-CNT-1200 COMPRESSOR CONTACTOR 1
77 M-TRF-1600 TRANSFORMER 1
78 M-PPR-6000 PHASE PROTECTION RELAY 1
8.1 - ED & Spare Part List

79 M-FHH-6000 HIGH VOLTAGE FUSE HOLDER 4


80 MK260E-LPS LOW PRESSURE SWITCH 1
81 M-HPS-0200 HIGH PRESSURE SWITCH 1
82 M-FNS-0200 FAN ON/OFF SWITCH 1
83 MK260E-PCP-ESD3 PLASTIC CONTROL PANEL 1
84 MK260E-DCC-24 ADVANCED DIGITAL CONTROLLER 1
85 MK260E-MSW MAIN SWITCH 1
86 MK170E-CAL1 CABINET LEG1 3
87 MK170E-CAL2 CABINET LEG2 1
88 MK170E-CRT-US CABINET REAR TOP 1
89 MK170E-CAI CABINET INSIDE 1
90 MK170E-CRB CABINET REAR BOTTOM 1
91 M-CHN-6000 CABINET HANDLE 6
92 MK170E-CSB1 CABINET SIDE BOTTOM1 1
93 MK170E-CST CABINET SIDE TOP 2
94 MK170E-CFT CABINET FRONT TOP 1
95 MK170E-CFB CABINET FRONT BOTTOM 1
96 MK170E-CSB2 CABINET SIDE BOTTOM2 1
97 M-FAS-6000 CABINET FASTENER 14
98 MK170E-CAT CABINET TOP 1
99 MK190E-RMS REMOVABLE SHIELD 4
100 MK260E-LPG LOW PRESSURE GAUGE 1
101 MK260E-HPG HIGH PRESSURE GAUGE 1

Page 67
Page 68
3 4

70
72
97 98
7
8

93 63 13

93
5 10
94 88 16
100 17
101 15
14
92 2 12
96
91

11
90

6 31
24
8.1 - ED & Spare Part List

49
18
25
50 26
44 57
7 45
44
19 69
8
23 57
56
28 56
99 47 46 9
95 99 29 48
32
30
89

86 35
34 56
29 19
37 20
43 30 27 26
26
30 27
87
37 62 58
55 51
64 21
38
39 36
26
42 52
54
35 53
31 22
34 30
59
29 35
PDRCF4601200 / EDRCF4601200

30 34
84
61
83 43
65
85
30
33
71
80

73 81
74
82
75 40
1 76
77 41
63
86 78
67
66
79
68
PART LIST
DWG ITEM
PART NO SPARE PART CODE REV QTY
SIZE NO.
01 MK170E-CAB CABINET BASE 1
02 MK170E-CON CONDENSER 1
03 M-FMT-1200-400/460-3-50/60 FAN MOTOR 2
04 MK260E-BLT630 BOLT M6x30 8
05 MK170E-FPRT FAN PROTECTOR 1
06 MK170E-CRP CONDENSER REINFORCEMENT PLATE 1
07 M-NUT-6000 CAGE NUT M6 48
08 MK260E-BLT630 BOLT M6x30 48
09 MK170E-EXC HEAT EXCHANGER 2
10 MK260E-CPG1 COUPLING CLAMP 1 8
11 MK170E-CLL COLLECTOR 2
12 MK170E-CNK1 CONNECTION KIT 1 2
13 MK170E-CPG2 COUPLING CLAMP 2 4
14 MK170E-ORG ORİNG 4
15 MK170E-CNK2-NPT CONNECTION KIT 2 2
16 MK170E-BLT815 BOLT M8x15 8
17 MK170E-ELK-Y COMPRESSED AIR FILTER KIT (Y) 1
18 MK170E-ELK-X COMPRESSED AIR FILTER KIT (X) 1
19 MK170E-CHV CHECK VALVE 2
20 MK170E-NIP1/4 1 / 4" NIPPLE 3
21 M-SLV-6000-24 SOLENOID VALVE 1
22 M-OSE-1600 OIL SEPARATOR ELEMENT 1
23 MK170E-ELW ELBOW 2
24 MK260E-BLV BALL VALVE 1
25 MK260E-TCN T CONNECTION 1
26 MK260E-EWF ELBOW FITTINGS 6
27 M-DBV-6000 DRAIN VALVE 2
28 M-CMP-1000-460-3-60 COMPRESSOR 1
29 MK260E-RTA1 ROTOLOCK ADAPTOR1 3
30 M-CPF-6000-90 1/4 90* ORIFICE CUPPER PIPE FITTING 15
31 M-RTA-5000-1 ROTOLOCK VALVE ADAPTOR FOR HEAT EXCHANGER 3
32 MK160E-CEC COMPRESSOR ELECTRICAL BOX - COVER 1
33 M-COP-1600 COMPRESSOR OVERLOAD PROTECTION 1
34 MK260E-WHR22 WASHER 22x8,2x2,4 10
35 MK260E-BLT850 BOLT M8x50 10
36 MK170E-RCV LIQUID RECEIVER 1
37 MK260E-RTA2 ROTOLOCK ADAPTOR2 2
38 MK170E-RSM REINFORCEMENT SHEET METAL 1
39 M-BYV-1200 BY-PASS VALVE 1
40 MK160E-SPR SEPERATOR 1
41 MK170E-NUT10 NUT M10 1
42 M-OSP-1600 OIL SEPARATOR 1
43 MK260E-RSV ROTOLOCK SERVICE VALVE 3
44 MK260E-RTA4 ROTOLOCK ADAPTOR4 2
45 MK190E-DST DISTRIBUTOR 1
46 M-EXV-1200 EXPANSION VALVE 1
47 M-DRI-0700 DRYER-DEHYDRATOR 1
48 M-CLP-1200 CLAMP 1
49 MK260E-CPT CUPPER T 2
50 M-RTA-5000-2 ROTOLOCK VALVE ADAPTOR FOR HEAT EXCHANGER 2
51 1
PDRCF4601200 / EDRCF4601200

MK260E-DRS-NPT DRAIN SLEEVE


52 MK190E-DRM DRAIN MANIFOLD 1
53 MK260E-MRS MANIFOLD REINFORCEMENT SHEET METAL 1
54 MK260E-MBC1 MANIFOLD BLIND CAP1 1
55 MK260E-MBC2 MANIFOLD BLIND CAP2 1
56 MK260E-FTT FITTINGS 4
57 MK260E-RDC REDUCTION 1 / 2" - 1 / 4" 2
58 M-MMV-6000 MEMBRAN VALVE 1
59 M-OSO-1600 OIL SEPARATOR ORING 1
60 N/A N/A -
61 MK170E-ELB-US ELECTRICAL BOX 1
62 M-MMM-6000 MEMBRANE 1
63 M-CCP-6000 CONDUIT FOR CONTROL PANEL 10
64 MK210E-ASF ASTROFLEX 1
65 MK260E-SCF SWITCH CONNECTION FITTING 3
66 MK260E-DLK DOOR LOCK 3
67 MK260E-HNG HINGE 3
68 MK170E-ELP ELECTRICAL PANEL 1
69 MK170E-FIE-X COMPRESSED AIR FILTER (X) 1
70 MK170E-FIE-Y COMPRESSED AIR FILTER (Y) 1
71 M-FHL-6000 LOW VOLTAGE FUSE HOLDER 1
72 M-STU-6000 CABINET STUD AND NUT 14
73 M-PWC-1200 POWER CONNECTOR 3
74 M-FOP-1200 FAN OVERLOAD PROTECTION 1
75 M-FCN-1200 FAN CONTACTOR 2
76 M-CNT-1200 COMPRESSOR CONTACTOR 1
77 M-TRF-1600 TRANSFORMER 1
78 M-PPR-6000 PHASE PROTECTION RELAY 1
8.1 - ED & Spare Part List

79 M-FHH-6000 HIGH VOLTAGE FUSE HOLDER 4


80 MK260E-LPS LOW PRESSURE SWITCH 1
81 M-HPS-0200 HIGH PRESSURE SWITCH 1
82 M-FNS-0200 FAN ON/OFF SWITCH 1
83 MK260E-PCP-ESD3 PLASTIC CONTROL PANEL 1
84 MK260E-DCC-24 ADVANCED DIGITAL CONTROLLER 1
85 MK260E-MSW MAIN SWITCH 1
86 MK170E-CAL1 CABINET LEG1 3
87 MK170E-CAL2 CABINET LEG2 1
88 MK170E-CRT-US CABINET REAR TOP 1
89 MK170E-CAI CABINET INSIDE 1
90 MK170E-CRB CABINET REAR BOTTOM 1
91 M-CHN-6000 CABINET HANDLE 6
92 MK170E-CSB1 CABINET SIDE BOTTOM1 1
93 MK170E-CST CABINET SIDE TOP 2
94 MK170E-CFT CABINET FRONT TOP 1
95 MK170E-CFB CABINET FRONT BOTTOM 1
96 MK170E-CSB2 CABINET SIDE BOTTOM2 1
97 M-FAS-6000 CABINET FASTENER 14
98 MK170E-CAT CABINET TOP 1
99 MK190E-RMS REMOVABLE SHIELD 4
100 MK260E-LPG LOW PRESSURE GAUGE 1
101 MK260E-HPG HIGH PRESSURE GAUGE 1

Page 69
Page 70
4 6

98
20

99

9
10

90
11

92
7
89
101
95

102 94 19

17
91
8.1 - ED & Spare Part List

93
15

21
22

14

9
8
97 10
88
83 51 38
100
96
12
35 25
39 52
36 26
50

84 16
38
18
49

13
48
29
47
23 55
61
30 60 65
59
45
29
46 28 53
27 62
72 58
33 63 57 54
86 29 56
32 34
85 75 66

87
31
PDRCF4601600 / EDRCF4601600

74 69

77 76 70

42 71
78

40 79
1
80
11
24 81
23 23
68
83 41 37 67
82
64

44
43
PART LIST
DWG ITEM
PART NO SPARE PART CODE REV QTY
SIZE NO.
01 MK190E-CAB CABINET BASE 1
02 MK190E-CON CONDANSER 1
03 N/A N/A -
04 M-FMT-1600-460-3-60 FAN MOTOR 2
05 N/A N/A -
06 MK260E-BLT630 BOLT M8x30 8
07 MK190E-FPRT FAN PROTECTOR 1
08 MK190E-CRP CONDENSER REINFORCEMENT PLATE 1
09 M-NUT-6000 CAGE NUT M6 58
10 MK260E-BLT630 BOLT M6x30 58
11 M-CCP-6000 CONDUIT FOR CONTROL PANEL 8
12 MK150E-RTA2 ROTOLOCK ADAPTOR2 2
13 MK260E-EXC HEAT EXCHANGER 2
14 MK260E-CPG1 COUPLING CLAMP 1 4
15 MK190E-CLLT COLLECTOR TOP 1
16 MK190E-CLLB COLLECTOR BOTTOM 1
17 MK210E-FLG-US FLANGE 2
18 M-SCF-6000 SENSOR CONNECTION FITTING 1
19 MK210E-CPG3 COUPLING CLAMP 3 4
20 M-STU-6000 CABINET STUD AND NUT 14
21 MK260E-BLA BALL VALVE G 1/4" 1
22 MK210E-CPG4 COUPLING CLAMP 4 2
23 MK160E-RTA2 ROTOLOCK ADAPTOR2 2
24 M-OSE-1600 OIL SEPARATOR ELEMENT 1
25 M-RTA-5000-2 ROTALOCK VALVE ADAPTOR FOR HEAT EXCHANGER 2
26 MK260E-RTA4 ROTOLOCK ADAPTOR4 2
27 MK260E-EWF1 ELBOW FITTINGS1 4
28 M-CPF-6000-90 1/4 90* ORIFICE CUPPER PIPE FITTING 3
29 M-CMP-1600-460-3-60 COMPRESSOR 1
30 MK190E-CEC COMPRESSOR ELECTRICAL BOX - COVER 1
31 M-FOP-1600 FAN OVERLOAD PROTECTOR 2
32 MK260E-WHR22 WASHER 22x8,2x2,4 10
33 MK260E-BLT850 BOLT M8x50 10
34 MK190E-SGL1 SIGHT GLASS1 1
35 MK190E-SPR SEPERATOR 1
36 MK190E-RCV LIQUID RECEIVER 1
37 M-OSO-1600 OIL SEPARATOR ORING 1
38 M-RTA-5000-1 ROTALOCK VALVE ADAPTOR FOR HEAT EXCHANGER 3
39 MK260E-CTC1 CAPPILARY TUBE CONNECTION1 8
40 M-OSP-1600 OIL SEPARATOR 1
41 MK190E-SGL2 SIGHT GLASS2 1
42 MK210E-ASF ASTROFLEX 1
43 MK260E-RSV ROTOLOCK SERVICE VALVE 2
44 M-CPF-6000 1/4 CUPPER PIPE FITTING 2
45 MK190E-DRI DRYER-DEHYDRATOR 1
46 M-CLP-1200 CLAMP 1
47 M-EXV-1200 EXPANSION VALVE 1
48 MK260E-DSTK DISTRIBUTOR CLAMP 1
49 MK190E-DST DISTRIBUTOR 1
50 M-BYV-1200 BY-PASS VALVE 1
51 MK190E-PCS PIPING CONNECTION SHEET 1
PDRCF4601600 / EDRCF4601600

52 MK260E-PPC PLASTIC PIPE CLAMP 1


53 MK260E-DRM DRAIN MANIFOLD 1
54 MK260E-MRS MANIFOLD REINFORCEMENT SHEET METAL 1
55 MK260E-MBC1 MANIFOLD BLIND CAP1 3
56 MK260E-EWF2 ELBOW FITTINGS2 1
57 M-SLV-6000-24 SOLENOID VALVE 1
58 M-MMV-6000 MEMBRAN VALVE 1
59 M-DBV-6000 DRAIN BALL VALVE 3
60 MK260E-T14 T 1/4" 1
61 MK260E-FTS FLAT FİTTİNGS 1
62 MK260E-T12 T 1/2" 1
63 MK190E-ELB-US ELECTRICAL BOX 1
64 MK190E-ELP ELECTRICAL PANEL 1
65 MK260E-DRS-NPT DRAIN SLEEVE 1
66 MK260E-SCF SWITCH CONNECTION FITTING 3
67 MK260E-DLK DOOR LOCK 3
68 MK260E-HNG HINGE 3
69 MK260E-LPS LOW PRESSURE SWICH 1
70 M-HPS-0200 HIGH PRESSURE SWITCH 1
71 M-FNS-0200 FAN ON/OFF SWITCH 1
72 M-MMM-6000 MEMBRANE 1
73 N/A N/A -
74 M-FHL-6000 LOW VOLTAGE FUSE HOLDER 1
75 MK210E-RTA1 ROTOLOCK ADAPTOR1 1
76 M-COP-1600 COMPRESSOR OVERLOAD PROTECTION 1
77 M-PWC-2400 POWER CONNECTOR 3
78 M-CNT-MP FAN CONTACTOR 1
8.1 - ED & Spare Part List

79 M-CNT-1600 COMPRESSOR CONTACTOR 1


80 M-TRF-1600 TRANSFORMER 1
81 M-PPR-6000 PHASE PROTECTION RELAY 1
82 M-FHH-6000 HIGH VOLTAGE FUSE HOLDER 4
83 MK190E-CAL1 CABINET LEG1 3
84 MK190E-CAL2 CABINET LEG2 1
85 MK260E-PCP-ESD3 PLASTIC CONTROL PANEL 1
86 MK260E-DCC-24 ADVANCED DIGITAL CONTROLLER 1
87 MK260E-MSW MAIN SWITCH 1
88 MK190E-CFB CABINET FRONT BOTTOM 1
89 MK190E-CFT CABINET FRONT TOP 1
90 MK190E-CST CABINET SIDE TOP 4
91 MK190E-CSB CABINET SIDE BOTTOM 2
92 MK190E-CRT-US CABINET REAR TOP 1
93 MK190E-CSB1 CABINET REAR BOTTOM1 1
94 MK190E-CSB2-US CABINET SIDE BOTTOM2 1
95 M-CHN-6000 CABINET HANDLE (NEW) 10
96 MK190E-CRS CABINET REAR SIDE BOTTOM 1
97 MK190E-CPS CABINET POST SECONDARY SIDE 2
98 MK190E-CAT CABINET TOP 1
99 M-FAS-6000 CABINET FASTENER 14
100 MK190E-RMS REMOVABLE SHIELD 4
101 MK260E-LPG LOW PRESSURE GAUGE 1
102 MK260E-HPG HIGH PRESSURE GAUGE 1

Page 71
Page 72
4 6

93
68
94
11

9 7
85
10

84 87
60 43
57
2
95 91
43

96

19
86 90
17
8
83 34
59
8.1 - ED & Spare Part List

88 43
9 60
57
10 43

15
92
35 21
89 14
23

24
78
39 25
38
29 26
37
30 41 16
42 40
43
33 54
13
55
32 97 37
22
78 56

28
36 27

44
81
80
82 58
PDRCF4602000 / EDRCF4602000

61 27 53
51 28
69 31
50 47
64
49 52
65
72 71 45
1 66 48
73 46
20
74
79 3 75
11
76 63
37 23 5
77 62
12

18
PART LIST
DWG ITEM
PART NO SPARE PART CODE REV QTY
SIZE NO.
01 MK210E-CAB CABINET BASE 1
02 MK210E-CON CONDANSER 1
03 M-OSP-2400 OIL SEPARATOR 1
04 M-FMT-6000-460-3-60 FAN MOTOR 2
05 M-OSE-2400 OIL SEPARATOR ELEMENT 1
06 MK260E-BLT830 BOLT M8x30 8
07 MK210E-FPRT FAN PROTECTOR 1
08 MK210E-CRP CONDENSER REINFORCEMENT PLATE 1
09 M-NUT-6000 CAGE NUT M6 58
10 MK260E-BLT630 BOLT M6x30 58
11 M-CCP-6000 CONDUIT FOR CONTROL PANEL 5
12 M-OSO-2400 OIL SEPARATOR ORING 1
13 MK260E-EXC HEAT EXCHANGER 3
14 MK260E-CPG1 COUPLING CLAMP 1 6
15 MK210E-CLLT COLLECTOR TOP 1
16 MK210E-CLLB COLLECTOR BOTTOM 1
17 MK210E-CPG2-UL COUPLING CLAMP 2 2
18 M-CPF-6000-90 1/4 90* ORIFICE CUPPER PIPE FITTING 3
19 MK210E-CPG3 COUPLING CLAMP 3 6
20 MK210E-ASF ASTROFLEX 1
21 MK260E-BLV BALL VALVE 1
22 MK210E-CPG4 COUPLING CLAMP 4 2
23 M-RTA-5000-1 ROTALOCK VALVE ADAPTOR FOR HEAT EXCHANGER 4
24 M-RTA-5000-T-2 ROTALOCK VALVE "T"ADAPTOR FOR HEAT EXCHANGER 1
25 M-RTA-5000-2 ROTALOCK VALVE ADAPTOR FOR HEAT EXCHANGER 2
26 MK260E-RTA4 ROTOLOCK ADAPTOR4 3
27 MK260E-EWF1 ELBOW FITTINGS1 10
28 M-DBV-6000 DRAIN BALL VALVE 5
29 SEE.REF TABLE COMPRESSOR 1
30 MK210E-CEC COMPRESSOR ELECTRICAL BOX - COVER 1
31 M-COP-0325 FAN OVERLOAD PROTECTOR 2
32 MK260E-WHR22 WASHER 22x8,2x2,4 10
33 MK260E-BLT850 BOLT M8x50 10
34 N/A N/A -
35 MK210E-SPR SEPERATOR 1
36 MK210E-RCV LIQUID RECEIVER 1
37 MK160E-RTA2 ROTOLOCK ADAPTOR2 4
38 M-CLP-1200 CLAMP 1
39 MK210E-DRI DRYER-DEHYDRATOR 1
40 M-EXV-2400 EXPANSION VALVE 1
41 MK210E-DST DISTRIBUTOR 1
42 MK260E-DSTK DISTRIBUTOR CLAMP 1
43 MK260E-GBV BALL VALVE 5
44 M-SLV-6000-24 SOLENOID VALVE 1
45 MK260E-DRM DRAIN MANIFOLD 1
46 MK260E-MRS MANIFOLD REINFORCEMENT SHEET METAL 1
47 MK260E-MBC1 MANIFOLD BLIND CAP1 3
48 MK260E-MBC2 MANIFOLD BLIND CAP2 1
PDRCF4602000 / EDRCF4602000

49 M-MMV-6000 MEMBRAN VALVE 2


50 M-MMM-6000 MEMBRANE 2
51 MK260E-T14 ELBOW FITTINGS T 1/4" 1
52 MK260E-DRS-NPT DRAIN SLEEVE 1
53 MK260E-MAS MANSON 1/2" 2
54 M-SCF-6000 SENSOR CONNECTION FITTING 1
55 MK260E-FTS FLAT FITTINGS 1
56 M-CPF-6000-O 1/4 90* ORIFICE CUPPER PIPE FITTING 1
57 M-BYV-1600 BY PASS VALVE 1
58 MK210E-ELB-US ELECTRICAL BOX 1
59 MK210E-BSLV BY BASS SOLENOID VALVE 1
60 MK260E-GBV-1/4 BALL VALVE 1/4 1
61 MK260E-SCF SWITCH CONNECTION FITTING 3
62 MK260E-DLK DOOR LOCK 3
63 MK260E-HNG HINGE 3
64 MK260E-LPS LOW PRESSURE SWICH 1
65 M-HPS-0200 HIGH PRESSURE SWITCH 1
66 M-FNS-0200 FAN ON/OFF SWITCH 1
67 N/A N/A -
68 M-STU-6000 CABINET STUD AND NUT 14
69 M-FHL-6000 LOW VOLTAGE FUSE HOLDER 1
70 N/A N/A -
71 M-COP-3000 COMPRESSOR OVERLOAD PROTECTION 1
72 M-PWC-2400 POWER CONNECTOR 3
73 M-CNT-MP FAN CONTACTOR 2
74 M-CNT-2400 COMPRESSOR CONTACTOR 1
75 M-TRF-1600 TRANSFORMER 1
8.1 - ED & Spare Part List

76 M-PPR-6000 PHASE PROTECTION RELAY 1


77 M-FHH-6000 HIGH VOLTAGE FUSE HOLDER 4
78 MK210E-CAL1 CABINET LEG1 3
79 MK210E-CAL2 CABINET LEG2 1
80 MK260E-PCP-ESD3 PLASTIC CONTROL PANEL 1
81 MK260E-DCC-24 ADVANCED DIGITAL CONTROLLER 1
82 MK260E-MSW MAIN SWITCH 1
83 MK210E-CFB CABINET FRONT BOTTOM 1
84 MK210E-CFT CABINET FRONT TOP 1
85 MK210E-CST CABINET SIDE TOP 4
86 MK210E-CSB CABINET SIDE BOTTOM 1
87 MK210E-CRT-US CABINET REAR TOP 1
88 MK210E-CSB1 CABINET REAR BOTTOM1 1
89 MK210E-CSB2-US CABINET SIDE BOTTOM2 1
90 MK210E-CRS CABINET REAR SIDE BOTTOM 2
91 M-CHN-6000 CABINET HANDLE 10
92 MK210E-CPS CABINET POST SECONDARY SIDE 2
93 MK190E-CAT CABINET TOP 1
94 M-FAS-6000 CABINET FASTENER 14
95 MK260E-LPG LOW PRESSURE GAUGE 1
96 MK260E-HPG HIGH PRESSURE GAUGE 1
97 MK260E-RTA3 ROTOLOCK ADAPTOR3 1

Page 73
9. COMPONENTS LOCATION

All main components located into dryer identified with labels as listed here under.
CAUTION: Due to manufacture design, some components out of the list are not installed into the dryer.

Electrical components:
Accessories :
A01: Control circuit transformer
A02: Power circuit transformer
A10: ON warning light
A11: OFF warning light
A20: Drain solenoid valve
A30: Cranckase heater
A31: Electrical resistor
A40: Electrical capacity
EV3 Digital Controller (Digi-Pro)
A50-3: Energy saving device 3 (ESD3)

Relays :
K01: Compressor motor relay
K10: Fan motor relay
K20: Drain timer or Bekomat (optional)
K30: Temperature Controller

Switches :
S01: Main switch
S02: Start push button
S03: Stop push button
S10: Fan pressure control
S11: High-low pressure security control
S12: High pressure security control
S13: Low pressure security control
S20: Refrigerant temperature control
S21: Air temperature control

Motors :
M01: Refrigerant compressor motor
M10: Fan motor

Thermal protections :
P01: Refrigerant compressor thermal overload
P10: Fan motor thermal overload

Fuses protections :
See complete identification into electrical sketch included in dryer

F--: Transformer protection


F--: Fan protection
F--: Compressor relay protection
F--: Transformer protection
F--: Drain protection
F--: Fan relay protection

Refrigerant components:
G01: Liquid receiver
G02: Refrigerant drier
G03: Expansion valve
G04: Liquid separator
G05: Hot gas bypass valve
G06: Refrigerant solenoid valve
G10: Water cooled condenser
G11: Water control valve
G20: Refrigerant evaporating pressure gauge
G21: Refrigerant evaporating temperature gauge

Compressed air components :


H01: Air inlet prefilter
H11: Drain filter
H12: Pneumatic drain valve

Terminal boxes:
B01: Main terminal box
B11: Refrigeranbt unit termal box
B12: Free of potential terminal box

Page 74
Problem Possible Cause Repair Comments

Dryer is The connection has Invert two phases 3-phase dryers are equipped with a phase controller
switched on, inverted phases to avoid the fans from turning in the opposite
indicator light direction.
is lit but the
refrigerant Refrigeration unit is not Check refrigeration comp- Several factors can cause compressor failure.
compressor functioning ressor A qualified refrigeration technician needs to check
does not turn on. all the electrical and refrigerant circuit and controls.
The refrigerant highpressure The refrigerant safety high The dryer is protected against excessively high
protection has tripped pressure switch has tripped. refrigerant pressure. If the condenser efficiency has
reduced, the switch will trip. Manually reset the
In case of water cooled con-
switch.
densers, check the water
control valve
Excessive ambient tempe- Be sure that dryer is working A high ambient temperature may cause the
rature in temperatures lower than refrigerant system to operate at higher than normal
the pressures. Results will be higher than normal
design conditions. evaporator temperature.
Designed conditions and lmportant: adequate air circulation around the dryer,
correction factors are desc- and proper ventilation in the equipment room should
ribed guarantee a low enough ambient temperature.
in this manual.
Dryer is Excessive temperature on Allow time to compressor to Compressor is protected against overly high
switched on, crankcase of compressor. cool down. Reason may be a temperatures of the crankcase by a thermal switch.
but the refrigerant possible incorrect adjustment
compressor of hot gas bypass valve or
does not turn on. shortage of refrigerant
Excessive compressed Be sure that dryer is working The dryer is designed for working in calculated
air inlet temperature. in temperatures lower than conditions (see description in this manual).
design conditions. If conditions are exceeded, the dryer will be
overflowed, dew point will go up and protecting
devices can switch off.
Clogged condenser fins or Clear fins or water condenser The clogged fins in the condenser will restrict the
clogged water condenser. of all obstructions. air passage and reduce the refrigeration capacity,
Possible high crankcase causing high temperature in the evaporator.
temperature Same will occur if water condenser is clogged with
Possible loss of phase mud or dirt. Air condenser and water condenser
Possible low voltage causing should be periodically checked and cleaned.
overload trip Possible failed Protect water circuit by an adapted filter.
compressor
Too much compressed air Check actual flow This dryer is designed for a maximum air flow at
flow. through the dryer. design conditions. If too much air is pumped
into the dryer, water removal capacity may not be
sufficient, resulting in liquid carryover down stream.
Check the rated output the air compressor.
Faulty electrical wiring Inspect the circuit The compressor-on light should be wired into the
refrigerant compressor circuit. See wiring diagrams
in this manual.
One electrical protection Reset the protection or The dryer is protected against high amp draw by
has tripped. replace the blown fuse. fuse and/or overload relay that can trip in case of
need. Reset or replace fuse once, but do not persist
if it trips again, request assistance from a qualified
refrigeration contractor.
Dryer is switched Fan has to run if refrigerant Check that compressed air Fan operates automatically to keep refrigerant
on but fan is not high flows through the dryer. pressure below the maximum value. The fan can
running. pressure reaches upper set Check stop if pressure is under the recommended setting.
point. that fan blades are free to
move.
Check the fan pressure
switch.

When compressor Compressor is slugging Be sure the pre-heating Refrigerant may move between receivers when
starts, it vibrates liquid refrigerant period refrigerant compressor is stopped and not heated,
a lot and makes at start up. of at least 2 hours is especially if stopped for a long time.
mechanical noise. respected This migration may cause liquid shock (slugging) in
valves specially on large dryers containing more
refrigerant

Page 75
Problem Possible Cause Repair Comments

Water in system Compressed Air Inlet and Check inlet and outlet This dryer is designed for air flow in one direction only. Inlet and
outlet connections are connections. outlet directions are identified on the dryer.
reversed.
Drain system is clogged Restore a free flow of Drain system is timed solenoid valve, pneumatically assisted which
or inoperative. water condensate. Check has to be adjusted in accordance with values listed in this
water evacuation. manual. The Solenoid valve includes a strainer that has to be
periodically checked and cleaned. Membranes of pneumatically
assisted drain have to be checked or replaced every 6 months.
Bypass system is open Check the valves Important: Bypass piping should be installed around the
dryer so the dryer can be isolated for service without
shutting down the air supply. During dryer operation, valves
must be set so all air goes into the system. Check tightness of the
bypass system.

Free moisture remains in pipe Blow out the system Before the dryer is first started all free moisture should be
lines. blown out of the system.
Excessive air flow Check actual flow This dryer is designed for a maximum air flow. If too much air is
through the dryer. pumped into the dryer, water removal capacity may not be
sufficient, resultingin liquid Carry over downstream. Check the
rated flow of the air compressor .
Excessive free moisture Check the separator and In some system there may be an accumulation of free moisture in
drain system and the line ahead of the dryer. If this moisture is pumped into the
compressor after cooler dryer intermittently, the water removal capacity may not be
ahead of the dryer. sufficient. A water separator should be installed in the line
before the dryer.
Excessive compressed Be sure that dryer is wor- The dryer is designed to work for calculated design conditions.
air inlet temperature. king lower than design Should the conditions be exceeded, the dryer will be overflowed,
conditions dew point will go up and protecting devices can switch off.
Clogged condenser fins Clear fins of all obstru- The clogged fins in the condenser will restrict air passage and
ctions reduce refrigerant capacity causing water downstream. Fins
should be periodically checked and cleaned.
Shortage of refrigerant Fix the leak and add a Loss of refrigerant will cause improper functioning. A qualified,
charge of refrigerant. refrigeration specialist should perform the necessary repairs, or
factory should be contacted if the unit is in warranty.
Refrigeration system is Check to be certain To check if the compressor is running, check compressor-on light.
not functioning refrigerant lt is possible for the fan to be operating but not the compressor.
compressor is running Compressor not running can be caused by several taeters.
A qualified refrigeration technician should check all refrigerant and
electrical controls
Excessive pressure dew point Readjust refrigerant The refrigerant pressure adjustment should be done by a qu-
evaporating pressure alified refrigeration engineer. This is a very sensitiye device and
incorrect settings may create other failures.
High Excessive compressed Check actual pressure and This dryer is designed for a maximum air flow. If too much air
pressure air flow or too law air inlet flow through the dryer. is pumped into the dryer, water removal capacity may not be
drop pressure. sufficient, resulting in liquid carry-over downstream.
Check the rated flow of the air compressor.
Freeze up Check that compressor Frosting of the Iines is an indication that controls are set too low.
room The following should be done by an experienced
ambient, refrigeration technician.
Fan switch could have
Controls may be adjusted in the fields by means of the hot gas
failed in closed position
bypass valve. This is to be done by a qualified refrigerant tech-
keeping fan on.
nician.
The unit will not Clogged heat exchanger Clean heat exchanger Dryer are supposed to be used with compressed air free of any
run or cycles off with areverse air flow. aggressive contaminants. Some contamination may require extra
and on. maintenance of the heat exchanger.

Line disconnect switch is Close the start or If the dryer is not operating, check the disconnect switch or circuit
open. disconnect switch. breaker to be certain it is on.
Fuse or breaker is open Replace fuse or reset The fuse to the power line should be checked and replaced if nee-
breaker. ded. Never replace a burnt fuse with an oversized fuse.
Faulty refrigerant Determine the cause and Failure of compressor to run may be caused by several
compressor or controls. make factors. A qualified refrigeration specialist should check all
correction electrical and refrigeration controls, or factory should be
contacted if unit is in warranty.
Excessive compressed air Design conditions and The dryer is designed for working into calculated design
inlet temperature. correction conditions. Should the conditions be exceeded, the dryer will be
factors are described in overflowed, dew point will go up and protecting devices may trip.
this manual.
Be sure that dryer is
working
in ambient temperatures
below design conditions.

Page 76
Problem Possible Cause Repair Comments

The unit will not Excessive ambient Designed conditions and cor- A high ambient temperature may cause the refrigerant
run or cycles off temperature rection factors are described system to operate at higher than normal pressures.
and on. in dryer . Be sure that dryer is Results will be a higher than normal evaporator
working lower than design temperature. Important: there should be adequate air
conditions. circulation around the dryer, and proper ventilation in
the equipment room should guarantee a low enough
ambient temperature.
Clogged condenser fins Clear fins of all obstructions. The clogged fins in the condenser will restrict the air
passage and reduce the refrigeration capacity,
causing high temperature in the evaporator.
Fins should be periodically checked and cleaned.
Low refrigerant level Fix the leak and add a charge Loss of refrigerant will cause improper functioning.
of refrigerant. Dryers are equipped with a temperature switch which
maintains the amount of refrigerant to maintain
proper cooling of the compressor.
A shortage of refrigerant may cause suction line to
become very hot, causing the temperature switch
to trip. A qualified refrigeration specialist should
perform the necessary repairs.
Error sign occurs The dew point is too low Check refrigerant gas and make If there is not enough refrigerant gas or if the working
on digital temperature or too high sure that the working conditions temperature and inlet temperatures are very high,
control device are within the correct range. the dew point will increase.
Drain Failure Back pressure or Back First of all replace the Max drain hose length after the dryer
reduction of drain port. drain / drains. Open drain to must not exceed 30 feet.
atmosphere (no back pressure)
Max drain hose height from the dryer
- if hose / pipe is used to carry
must not exceed 9 feet.
the drain somewhere else;
keep or enlarge the diameter. The drain port size should not be reduced.

There should not be any fitting that may cause


pressure drop such as valves, elbow, tees, etc.
on the drain connection.
Drain should be at atmospheric pressure at all times.
Any back pressure will result in failure
and malfunction.

Refrigerated Dryer (PDRCF / EDRCF)


WARRANTY POLICY

When used under the conditions recommended the heat exchanger will be warranted for Ten (10) years
parts. This warranty is limited to the replacement of the heat exchangers, some restrictions as outlined
below concerning misuse, abuse or accident. The standard equipment external float drain and automatic
drain carry a 2-year parts warranty along with all other components.

This warranty will apply to equipment installed, operated and maintained in accordance with the
procedures and recommendations as outlined in the owner’s manual published by Airbase During the
life of this warranty, Airbase will repair or replace (at Airbase Industries discretion) any defective part or
assembly free of charge if such defect occurred in normal service and was not due to apparent misuse,
abuse or accident. Customer is responsible for shipping charges. Labor is covered for 1 year.

Airbase Industries is not responsible for any downtime, nor any damages incurred during installation. Any
warranty service performed in the field must be authorized by Airbase Unauthorized service voids the
warranty and any resulting charges will not be paid by Airbase

Airbase makes no other warranties or guarantees, expressed or implied. Airbase assumes no liability for
indirect or consequential damages. This Warranty is not transferable.

Page 77

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