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Spinning Solution

Lakshmi Machine Works Limited (LMW) is a leading manufacturer of textile machinery, offering a comprehensive range of spinning solutions from blow room to winding since 1962. The company focuses on innovation, automation, and sustainability, providing advanced systems such as card sliver, combing, and ring spinning systems, along with mill monitoring solutions. With a global presence and over 50 million spindles in operation, LMW aims to meet the evolving demands of the textile industry while ensuring high productivity and quality.

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0% found this document useful (0 votes)
89 views12 pages

Spinning Solution

Lakshmi Machine Works Limited (LMW) is a leading manufacturer of textile machinery, offering a comprehensive range of spinning solutions from blow room to winding since 1962. The company focuses on innovation, automation, and sustainability, providing advanced systems such as card sliver, combing, and ring spinning systems, along with mill monitoring solutions. With a global presence and over 50 million spindles in operation, LMW aims to meet the evolving demands of the textile industry while ensuring high productivity and quality.

Uploaded by

samywn121
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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www.lmwtmd.

com

Smart Spinning Solutions Card Sliver System | Combing System


Digitization | Automation | Sustainability Ring Spinning System | Mill Monitoring System
LMW offers a
complete range of
state-of-the-art
Spinning solutions

Card Sliver System


> Gentle Blowroom Line
• Bale Plucker Line
• Swift Floc Line
• MBO Line
> Card LC363 / 361 S
> Card LC636 S
> Card with Drafting System (CDS)

Combing System
> Non Auto leveller Draw frame LDB3
> Auto Leveller Draw frame LDF3 S
> Lap Former LH20 S
> Comber LK69 Series
> Lap Transportation System (LTS)
Ring Spinning System
> Speed frame LF4280 Series
> Smart Ring frame LR9 / SX / SXL
> Smart Compact Ring frame LRJ9 / SX / SXL
> Spinpact – LMW Suction Compact System
> Roving Transportation System (RTS)

Mill Monitoring System


> Spin Connect
Founded in 1962, Lakshmi Machine LMW works constantly to reduce dependence on
Works Limited (LMW) is one of the skilled manpower by introducing innovative
solutions with the right balance of automation and
largest manufacturers of textile ergonomics. The in-house Research and
machinery in the world offering the Development team, staffed with accomplished
complete range of spinning specialists drive the culture of Innovation &
Automation and deliver machines and solutions
solutions from Blow room to that consistently meet and exceed customer
Winding. With customer centricity expectations.
at its core, a portfolio of machines
With a strong presence in markets across the
that harness latest technology and globe, LMW ensures that the demands of the local
an extensive sales and service markets are met without compromising global
network, LMW has emerged as the standards. With over 50 million Spindles in
operation worldwide, LMW is the preferred global
preferred partner for customers partner for end-to-end spinning solutions in
who are gearing up to meet today's global textile market. With an exhaustive
dynamic needs of an evolving range of offerings, the ability to scale and a culture
industry. of innovation, LMW is committed to offering
superior value today and in future.

03
Digitization | Automation | Sustainability
CARD SLIVER SYSTEM

GENTLE BLOWROOM LINE The Blowroom line is configured to


meet the requirements of
Bale Plucker LA23 / S
Higher productivity
Swift Floc LA21
Consistent quality
Mixing Bale Opener (MBO) LB3 / 2 & LB3 / 6
Homogeneous blending
Mixing Opener (MO) LB3 / 5 & LB3 / 7
Varioclean LB9 / 2
The Blowroom line ensures
Unimix LB7 / 6
Gentle cleaning
Unimix LB7 / 4
Gentle opening
Flexiclean LB5 / 6
Supremoclean LB10 / 2 Effective microdust extraction

Blending Solution
Auto Blend LA10

04
SMART SPINNING SOLUTIONS
CARD LC363 / 361 S
SALIENT FEATURES
Higher production up to 130 kg/hr
Triple / Single Licker-in arrangement with arcual
combing segment
Direct feed to card with pressure regulated chute
Feed weight control system
Inverter drive for cylinder
Aluminium alloy flats with increased number of
revolving flats (36 nos.)
Highest Active Flat Index (AFI)
Replaceable end connector for flats
Automatic piecing aid
Linear 40” x 48” coiler with high speed can
changer
Optimum waste extraction at right place
Metal detector and earthing stop motion
Online quality monitoring system

OPTION
Fix Fil Can Changer for bigger can
Card with Drafting System (CDS)

CARD LC636 S
SALIENT FEATURES
Higher production up to 250 kg/hr
Working width of 1500 mm
Direct feeding to card with pressure regulated chute
Feed weight control system
Multiple feed plate arrangement for highest degree
of levelling
Single Licker-in arrangement with pair of arcual
combing segment
Inverter drive for Licker-in and cylinder
External knife adjustment for waste extraction
setting in Licker-in zone
Highest active carding area of 1.95 m2 and cylinder
area of 3.95 m2
Aluminium alloy flats, 101 nos. with increased
number of revolving flats (36 nos.)
Replaceable end connector for flats
Optimum cylinder diameter of 1017 mm leading to
lower thermal expansion and higher centrifugal
force
Automatic piecing aid
Linear 40” x 48” coiler with high speed can changer
Optimum waste extraction at right place
Metal detector and earthing stop motion
Online quality monitoring system
OPTION
Fix Fil Can Changer for bigger can
Card with Drafting System (CDS)

05
Digitization | Automation | Sustainability
COMBING SYSTEM
DRAW FRAME
LDB3 SERIES
VARIANT
LDB3 S Electronic Drafting Machine
LDB3 Mechanical Drafting Machine

SALIENT FEATURES
Delivery speed of up to 1,100 mpm (mechanical)
Delivery speed can be changed using touch screen
Two materials can be processed simultaneously
at different speeds
Automatic sliver cutting and Auto can changer
Top roller end bush with lifetime lubricant – Top
roller buffing without removing end bush
Programmable oscillating stripper for top rollers
Drafting drive through timing belts
Separate drive for coiler and can

LDB3 S FEATURES
Closed loop digital sliver control system
Servo drive for drafting
e-sliver cutting
Auto piecing arrangement
Quality monitoring system
OPTION
Inverter driven fan motor

DRAW FRAME LDF3 S


SALIENT FEATURES
Delivery speed of up to 1,100 mpm (mechanical)
Duo-digital auto levelling system
Servo drive for drafting
4 Over 3 drafting arrangement with pressure bar
Automatic suggestion for best Levelling Action
Point (LAP)
Self cleaning top rollers through programmable
oscillating strippers
Pneumatically aided auto piecing
Separate motor for coiler and can
Inverter controlled main drive
Spectrogram for self identification of mechanical
faults
Power saving and kinetic backup technology
Delivery can dia. 12” to 24” / Delivery can ht. 36”,
42”, 45” and 48”

06
SMART SPINNING SOLUTIONS
LAP FORMER LH20 S
SALIENT FEATURES
Production up to 680 kg/hr
Average delivery speed up to 200 m/min
(depending on raw material)
Minimum doffing time ensures higher efficiency
and productivity
PRO-IN control system for better lap preparation
Unique single head drafting system with servo
drive
Full lap weight monitoring
Lap weight levelling – Lap 1 mtr CV less than 0.5%
Compact and uniform lap sheet across the width
Ergonomically designed static creel for sliver feed

LK69 Series
VARIANT
LK69 S Electronic Drafting Machine
LK69 M Mechanical Drafting Machine

SALIENT FEATURES
Production up to 2.1 tons / day
Speed upto 600 npm
PACT for versatile operation
3/3 pneumatically loaded inclined drafting system
placed over the coiler for direct entry of silver to
coiler calender roller
Can changer – Minimum space requirements
24” x 48” with two reserve cans
Modular construction – with 2 modules

LK69 S FEATURES
Change gearless drafting drive through Servo motor
Hank monitoring system to verify consistent delivery
Machine speeds can be changed through display
OPTION
40” x 48” with one reserve can

07
Digitization | Automation | Sustainability
RING SPINNING SYSTEM

SPEED FRAME
LF4280 SERIES
VARIANT
LF4280/A Non-doffer Machine
LF4280/SX Auto-doffer Machine

SALIENT FEATURES
Spindleage up to 280
Spindle speed up to 1500 rpm (mechanical)

Automatic roving tension controller for minimal and


uniform roving stretch
4 segment drive - Drafting, Bobbin, Flyer & Trough
Dual drive arrangement for drafting
4 over 4 or 3 over 3 spring loaded drafting system

Main draft & twist per inch can be changed in display

Monitoring of drives / motor parameters from display

SMART RING FRAME


LR9 / SX / SXL
SALIENT FEATURES
Change gear less Ring frame – Swift changeover
of draft & twist through display
Provision to produce fancy yarns such as siro,
slub, injection slub, multicount, multitwist and
multieffect yarn
Inbuilt HPM Module for unmatched performance
MRFL – Best choice for multiple Ring frames with
single link coner
Autodoffer with basket type tube loader and
provision to link with winders
Maximum Spindles up to 1824
Maximum Spindle speed up to 25,000 rpm
(mechanical)
Total draft up to 100
Dual side suction for broken end with inverter
drive for fan motor
Servo drive for ring rail
HLLD low decibel Spindles to reduce the noise
generation

08
SMART SPINNING SOLUTIONS
SMART COMPACT
RING FRAME
LRJ9 / SX / SXL
SALIENT FEATURES
Hi-tech, unique suction compact system with ease of
handling
Maximum number of Spindles up to 1824
Easy drive system for compact roller
Uni-compact nozzle made from special Aluminium
alloy for eight Spindles
Unique top suction arrangement
Special spinning angle for enhanced performance
Consistent quality through Direct Loading System (DLS)
4Q-2M/2Q-1M drive for drafting with T-flex drive
AC Servo drive for ring rail movement
TPI change from display
Inbuilt HPM Module for unmatched performance
Auto doffer and provision to link with winder
Energy module with higher efficient main motor
Auto doffer with basket type tube loader

SPINPACT
SALIENT FEATURES
Suction nozzle with unique cross section made with
special Aluminium alloy
Eight Spindle drive for enhanced suction
management and easy maintenance
Inverter controlled compact suction motor to adjust
& fine-tune the required compact suction pressure
Special geometry for prolonged compacting and
hence matchless lower hairiness and better
strength of yarn
Top suction system for user friendliness
Can be retrofitted in all Ring frame models
Ready to make Single and SIRO compact

09
Digitization | Automation | Sustainability
AUTOMATION
CARD WITH DRAFTING
SYSTEM (CDS)
FIX FIL CAN CHANGER
CARD WITH DRAFTING
SYSTEM (CDS)
SALIENT FEATURES
Maximum speed up to 700 m/min
2/2 drafting system with Servo control
Pneumatic loading of Top Rollers – Easy adjustment
Auto levelling of sliver through Servo drive control
Auto piecing of sliver
Simplified yarn preparation process for Airjet and
Open-end spinning

FIX FIL CAN CHANGER


SALIENT FEATURES
Can changer mechanism with minimal movement
of can (Inside the machine)
Improved efficiency - No reduction in running
speed during can changing
Dual can plate with individual drive arrangement
- Less mechanical & no pneumatic components
In built can pusher arrangement - Operator
friendly
Doffed can monitoring sensor - Safety and
intelligence in-built
Can dia up to 1200mm with height of 1200mm -
Increase in can content up to 50%
Improved Card and Draw frame efficiency due to
minimal can movement, reduced number of doff
and reduction of piecing in Draw frame creel

LAP TRANSPORTATION
SYSTEM (LTS)
SALIENT FEATURES
Fully automated Lap Transportation System
ensures automatic transportation of laps &
spools between Lap former & Comber
Accurate positioning of laps
Gentle and reliable handling of laps, ensures
consistent combing quality
Increases the Comber machine efficiency
User friendly HMI display system for easy
operation
Lap Turntable option provides layout flexibility
Elimination of manual error
Reduces operator fatigue
Manpower reduction / savings
One system can supply 3 Lap Former & 18
Combers connected in a straight line with
maximum travelling length of 90 mtr

10
SMART SPINNING SOLUTIONS
ROVING TRANSPORTATION
SYSTEM (RTS)
SALIENT FEATURES
Highly reliable, specially designed track made of
extruded Aluminium and Anodized rail for
smooth transportation
Motorized drive for train movement
Track motor with brake for bobbin transfer and
for positioning of bobbins in Bobbin Stripper /
Exchanger
Execution with Bobbin Holder (Four Leg)
Train speed can be varied through Inverter drive
Separate storage area for full bobbin & empty
bobbin
Automatic Roller Clearer Arrangement
Automatic cleaning of empty bobbins by Stripper
Arrangement
Exchanger available for Automatic & Fully
Automatic RTS
Can be installed in existing layout / machines
with flexible design

MILL MONITORING SYSTEM


Production Module
M/c Production Data Bale Management
Uptime - Utilisation / Stoppage Automatic generation of advice for
Mix or a Count

Energy Module
Power - UKG
Air flow monitoring

Online Quality Module


SPINCONNECT Online quality for Card, Draw frame,
Comber

Condition Monitoring Module


Critical parts health monitoring, Fancy Yarn Pattern Generation
Temperature, Vibration Pattern Generation Tool – FYS
Servo drive & Inverter data (Kw, Nm, A, RPM)

Maintenance Module
Scheduled maintenance alerts YBS / RSM module
Individual Spindle analysis
Rogue Spindles
Analysis – Doff, Cop stage, Spindle
Pneumafil waste

Mobile App E-Alert Reports & Charts Read Write Web Based
Real time update and quick SMS & Mail alert system User defined performance Don’t just view, have the Anything, anywhere -
access of mill performance for deviations & abnormalities report & charts to fix & power of controlling the Access on the go
from anywhere any time in the process, along with a attain targets process parameters through browser
service call & escalation
matrix
United Kingdom
Uzbekistan

Turkey China

Vietnam
Mexico Egypt
India
Bangladesh

Ethiopia

Indonesia
Uganda
Kenya

Perianaickenpalayam, Coimbatore - 641 020 INDIA.


Phone : +91 422 7192255
Email : info@lmwtmd.com
www.lmwtmd.com Issue No. 5, Apr 2023

"Data & illustrations in this brochure refer to the date of printing. LMW reserves the right to make any necessary changes at any time and without special notice.
LMW Innovations are patent protected."

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