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Pascal 11 15 Operating Manual EN

The document is an instruction and maintenance manual for the Omega Compressor model PASCAL 11-15 CSA, detailing installation, operation, and maintenance procedures. It emphasizes safety regulations, technical features, and troubleshooting guidelines, while providing essential contact information for customer service. Users are advised to read the manual thoroughly before installation and to follow all safety precautions during operation and maintenance.

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0% found this document useful (0 votes)
97 views29 pages

Pascal 11 15 Operating Manual EN

The document is an instruction and maintenance manual for the Omega Compressor model PASCAL 11-15 CSA, detailing installation, operation, and maintenance procedures. It emphasizes safety regulations, technical features, and troubleshooting guidelines, while providing essential contact information for customer service. Users are advised to read the manual thoroughly before installation and to follow all safety precautions during operation and maintenance.

Uploaded by

Jam
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 29

For us, it's not just business. It's personal.

Rotary Screw
Instruction & Maintenance Manual

Model: PASCAL 11-15 CSA


Please ensure to read this manual before installation and refer back to manual when performing maintence.
If you require assistance or have any questions regarding the installation or maintenance of your Omega Compressor please do not
heisatate to contact our Customer Service department at 1-800-668-8448.

63 Morrow Road, Barrie, Ontario, Canada L4N 3V7 Phone: 1-800-668-8448 Fax: (705) 721-8646 www.omegacompressors.com
GENERAL INFORMATION GB

INDEX

GENERAL INFORMATION................................................3
OVERALL DIMENSIONS..................................................4
SAFETY INDICATIONS.....................................................6
INSTALLATION.................................................................8
TECHNICAL FEATURES................................................ 11
START-UP AND OPERATION.........................................12
CHECKS PRIOR TO START-UP....................................12
WORKING CYCLE........................................................13
CONTROL PANEL........................................................14
MAINTENANCE..............................................................25
TROUBLE SHOOTING...................................................29
WIRING DIAGRAM.........................................................30

OUTFIT
The following accessories are supplied with the compressor:
• use and maintenance manual
• anti-vibration elements
• electric box panel key
• oil/condensate exhaust tube

Check that the above accessories are available. Once the goods have been delivered and accepted, no complaints are
accepted.

CONDITION OF THE MACHINE WHEN SUPPLIED


Every compressor is shop tested and delivered ready to be installed and to be set at work.
Oil used is: ROTENERGY PLUS.

PASCAL 11-15 CSA - Cod.197EE0205 3


GB OVERALL DIMENSIONS

40
10

1000
495

26
4
0
64
0 74
540

55

0
15
29
0
40
10
70
0

4
4 PASCAL 11-15 CSA - Cod.197EE0205
GB SAFETY REGULATIONS
GENERAL WARNINGS
• The rotating compressors are destined for arduous and continuous industrial use. They are particularly adapt for application
in industries where a large consumption of air is requested for long periods of time.
• The compressor must be used exclusively as indicated in this manual, which must be kept carefully in an easily accessible
place known to everyone, as it must remain with the machine for its entire duration.
• The company in which the compressor is to be installed must appoint a person in charge of the compressor itself. Controls,
adjustments and maintenance interventions are under his responsibility: if this person must be replaced, the substitute must
read this page carefully before carrying out any intervention on the compressor

read the user and maintenance manual and any notes made regarding technical and maintenance interventions carried out up
to this time.

SYMBOLS USED IN THE MANUAL


Several symbols have been used inside the manual, which highlight dangerous situations, give practical advice or simple
information. These symbols are found at the side of a text, at the side of a figure or at the top of a page (in this case they refer
to all subjects considered on the entire page).
Pay attention to the meaning of the symbols.

ATTENTION! REMOVE VOLTAGE!


Highlights an important description regarding: It is compulsory to deactivate the electric power
technical interventions, dangerous conditions, supply to the machine before carrying out any
safety warnings, advice and/or very important interventions on the machine.
information.
SPECIALISED STAFF!
MACHINE AT A STANDSTILL! All interventions highlighted with this symbol
Every operation highlighted by this symbol must be carried out exclusively by a specialised
must only be carried out with the machine at a technician.
standstill.

SYMBOLS USED ON THE COMPRESSOR


Several different labels are applied to the compressor. Their function is most of all to highlight any hidden dangers and to indicate
correct behaviour during use of the machine or in particular situations.

It is of fundamental importance that they are respected.


Warning symbols Prohibition symbols

High temperature risk Do not open hatches when the machine is


functioning

Electric shock risk


If necessary, always use the emergency stop
button and not the line isolating switch

Risk from hot or dangerous gases in the work


area Do not use water to put out fires on electrica
appliances

Pressurised container Obligation symbols

Carefully read the user instructions


Moving mechanical parts

Maintenance in progress

Machine with automatic start-up

6
6 PASCAL 11-15 CSA - Cod.197EE0205
SAFETY REGULATIONS GB
TO DO:
Make sure that mains voltage corresponds to the voltage indicated on CE plate and that cable of suitable cross-section are
used for electric connections.
Always check oil level before starting the compressor.
Be familiar with emergency stop control and all other controls.
Unplug the connector before any maintenance work, so to avoid accidental start.
Ensure that all parts have been correctly reassembled after any maintenance work.
Keep children and animals off the working area to avoid injuries caused by devices connected to the compressor.
Ensure that temperature of the working environment ranges between +2 and + 45 ºC. Compressor working temperature shall

read this page carefully before carrying out any intervention on the compressor
range between 70÷85°C (20-25°C room temperature). Lower temperatures may causes condensate accumulation inside the oil
separator tank (inside the compressor). Check for condensate and if necessary, drain it (see maintenance).
The compressor should be installed and operated in a non-explosive environment.
Allow at least 80 cm between the compressor and the wall so to allow free air flow to the fan.
Press the emergency button on the control panel only in case of actual need so as to avoid possible damages to people or the
very compressor.
When calling for technical assistance and/or advice, always mention model, code and serial number indicated on CE plate.
Always follow the maintenance schedule specified in the user’s guide.

DO NOT:
Do not touch inner parts and pipes as they are very hot during compressor operation and stay hot for a certain time after
compressor stops.
Do not position inflammable close to and onto the compressor.
Do not move the compressor when the tank is under pressure.
Do not operate the compressor if the power cable is damaged or defective or if connection is unstable.
Do not operate the compressor in wet or dusty environments.
Never aim the air jet at people or animals.
Do not allow unauthorized people to operate the compressor and give them all required instructions.
Do not hit fans with blunt objects as they might break during compressor operation.
Never operate the compressor without air filter.
Do not tamper with safety and adjusting devices.
Never operate the compressor when doors/panels are open or removed.
Do not strike the fans with contusive or metal objects as they could cause sudden breakage during functioning.
Do not allow the compressor to function without the filter and/or air pre-filter.
Do not tamper with safety and adjustment devices.
Never allow the compressor to function with the hatches/panels open or removed.

PRODUCT IDENTIFICATION
The compressor Your have purchased has its own CE plate showing the following data:
1. Manufacturer’s data
2. Year of manufacture
3. TYPE = name,
CODE = code,
SERIAL NO. = serial number (to be always mentioned when calling for technical assistance)
4. Tech data: air intake/air delivery, Max. operating pressure, Tank capcity , Rotations per minute, weight.
5. Voltage , frequency , absorption, power.
6. Noise level

1
TYPE
3 CODE
S/N
bar =
4 L/MIN
CFM
psi =
Tank = 4
RPM
6 Lwa = Lwa m = Kg =

V= Hz = A= kW = HP = 5
20.... 2

PASCAL 11-15 CSA - Cod.197EE0205 7


GB INSTALLATION
DESCRIPTION OF THE COMPRESSOR

12

13

12
4
9

11

8
10

8
8 PASCAL 11-15 CSA - Cod.197EE0205
INSTALLATION GB
DESCRIPTION OF THE COMPRESSOR
1) Electrical equipment 9) Air filter
2) Front panel / Oil indicator level 10) Air/Oil radiator
3) Lid 11) Electric motor
4) Electric fan 12) Control panel
5) Oil filter 13) Air intake outlet
6) Oil separator filter
7) Minimum pressure valve
8) Oil separator tank

UNPACKING AND HANDLING THE MACHINE


When delivered, compressor top is protected by cardboard packing.
Wear suitable protective gloves and then cut outer straps and then remove cardboard from the top. Check the (outer) good
condition of the machine before moving the compressor. Visually check that no parts are damaged. Also ensure that all accessories
are available.
Lift the machine using a fork lift truck. Fit the anti-vibration elements into their proper seat and move the machine to the room
chosen for its location with maximum care.
Keep all packing materials at least for the warranty period for possible moving. In case of need, it will be safer for delivery to the
technical assistance dept.
Then, dispose of packing materials in compliance with current laws.

LOCATION (fig. 2) 2
The room chosen for the installation of the compressor should meet
the following requirements and comply with what is specified in the
current safety and accident prevention regulations:
• low percentage of fine dust,
• proper room ventilation and size that allow room
temperature under 45° C. In the event of inadequate hot air
discharge, fit the exhaust fans as high as possible.
Condensate should be collected either into a container or a tank,
or a water/oil separator should be fitted.
CONDENSATE IS A POLLUTING MIXTURE! It must not be let
into the sewage.
The dimensions of the spaces are indicative only but it is advisable
to follow them as closely as possible.

PASCAL 11-15 CSA - Cod.197EE0205 9


GB INSTALLATION
ELECTRICAL HOOK-UP (fig. 3)
• The mains cable should have a cross-section suitable 3
for the machine power and should include no. 3 phase
wires, no. 1 neutral cable and no. 1 earth wire.
• Between the mains cable and the compressor control panel
a fused switch near the point where the cables go into the
machine is absolutely necessary. The switch should be at
least at 1.7 m from the ground.
• The switch (A) should be easily reached by the operator.
The cables should be of the approved type and installed with
the following grade of protection: minimum IP44.

N.B. To determine the cables cross-section and the type of


switch refer to the data reported on the technical table. Sizing
according to “VDE 0100, Part 430 and 523”, star-delta starter,
30° C ambient temperature and cable length lower than 50
meters.

10
10 PASCAL 11-15 CSA - Cod.197EE0205
TECHNICAL FEATURES GB
Technical characteristics Type 11 15
Working pressure bar g 8 10 13 8 10 13
Air-end type PS26TF PS26TF
F.a.d. Max (according ISO 1217 annex C) l/min 1650 1500 1150 2150 1850 1550
Oil quantity l 6,5 6,5
Oil quantity for topping-up l 0,8 0,8
Max final air temperature above ambient °C 15 17
Re-claimable heat kJ/h 37600 51300
Fan flow rate m3/h 750 1000
Cooling fan nominal power (x 2) kW 0,240 0,240
Residual oil in the delivered air mg/m3 2-4 2-4
Electric motor type 132 B3B14 132 B3B14
Nominal power kW 11 15
Max. power absorbed, ventilation included kW 12,9 15,9
Electric box protection class IP 54 54
Maximum ambient temperature °C +2/+45 +2/+45
Noise level (according Pneurop/Cagi PN2CPTC2) dB(A) 69 70
Electrical data
Auxiliary voltage V 24 24
Voltage V/Ph/Hz 208-230/3~/60 208-230/3~/60
Max. Absorbed current, ventilation included A 37 50
Voltage V/Ph/Hz 440/3 ~/60 440/3 ~/60
Max. Absorbed current, ventilation included A 18 25
Voltage V/Ph/Hz 575/3 ~/60 575/3 ~/60
Max. Absorbed current, ventilation included A 14 18
Idle running absorbed power kW 5,1 5,8
Electric motor protection class/ insulation class IP 55/F 55/F
Service factor 1,1 1,1

Protection devices
Max oil temperature °C 110 110
Pre-alarm oil temperature °C 105 105
Motor thermal relay setting A 14,5 17,5
Safety valve setting bar 14 14

Dimensions and Weight


Length mm 1040 1040
Width mm 700 700
Height mm 1000 1000
Weight kg 228 238
Air outlet size G 3/4" 3/4"

PASCAL 11-15 CSA - Cod.197EE0205 11


GB START-UP AND OPERATION
1 - CHECKS TO BE CARRIED OUT PRIOR TO START-UP
N.B.: The customer is responsible for installing the machine and making the required electrical and air connections.

Initial system start-up must be carried out by skilled personnel who will make the various checks required and follow
the respective instructions.

Each machine was thoroughly tested at the plant before shipping.

You should monitor the compressor during the first hours of operations to check for faults.

• Follow the installation prescriptions given in the previous chapters.


• Remove all packaging materials and tools.
• Connect the compressor to the distribution line as shown in paragraphs 6.2 and 6.3.
• Check the oil level in the tank: refer to section “Maintenance, oil control and topping up.” In the event of low oil level, top up
with rot-energy plus.
• Check for correspondence between the compressor plate data with the actual specifications of the electrical system.
A variation of ± 10% with respect to the rated value is allowed.
• Connect the machine to the electrical system as described in the previous chapters.

Compliance with the correct voltage phase sequence is 1


fundamental since this defines the direction of rotation of
the motor. The direction of rotation must be that indicated
by the adhesive label located to the side of the screw unit
(see picture).
Note that even a few seconds of incorrect rotation may
cause serious damage.
A phase sequence checking device to prevent mistakes is
fitted in the electrical panel.

Now the machine is ready to go.

Before starting the machine read the following sections


and the chapter on maintenance operations for in-depth
knowledge of the machine.

12
12 PASCAL 11-15 CSA - Cod.197EE0205
START-UP AND OPERATION GB
WORKING CYCLE
• At the end of the starting cycle, the compressor is brought to regime and begins to compress air in the tank (4).
• The compressed air cannot outlet of the minimum pressure valve (5) which is adjusted at about 4 bars.
• Compressed air compresses oil inside tank (4) and causes it to flow through filter (10) tube (7) and the thermostatic valve (11).
If the oil temperature is lower than the temperature calibration of the thermostatic element, the oil returns to the screw through
the pipe (12). If the oil temperature is higher than the temperature calibration of the thermostatic element, the oil is flowing in the
radiator (8) where it is cooled.• Subsequently, the oil through the pipe (9) reaches the compressor, mixing with the suction air
and thereby creating an air/oil mixture which ensures sealing and lubrication of the moving organs of the compressor.
• The air/oil mixture goes back to tank (4), where air and oil are first separated by centrifugation and then by the oil separator
filter (6).
• As a result, tank (4) will deliver air only to air radiator (8) through tube (3). Air is then conveyed to mains through a cut-off cock.
• Min. pressure valve (5) serves also as a check valve.
• Compressor delivers compressed air to outer air tank.
• Reached the target pressure, the pressure sensor sends a signal that starts the timer and remove power to the solenoid of
the regulator (1).
• Regulator (2) closes and compressor stops compressing and starts idling.
• Timer continues counting until reaching set value and, if pressure is unchanged, stops the electric motor. If pressure drops to
minimum value set on controller, solenoid valve is powered and opens before timer counting is over.
• Regulator (2) opens and compressor operates under normal load; timer is reset.
• This cycle is automatically repeated.

2
2

7
10
8
6

12
9

PASCAL 11-15 CSA - Cod.197EE0205 13


GB START-UP AND OPERATION
2 - CONTROL PANEL
The compressor is fitted with a “control panel” for setting up and monitoring machine operation. The operating parameters were
entered by the Manufacturer during “testing”. The parameters were tested for several hours in the various operating conditions.

The features offered by this electronic control system includes:

• Fully automatic compressor operation.


• Real-time operating parameter display.
• Customization operating parameter.
• Programming of compressor operation on a daily or weekly basis.
• Programming and signalling of the Manufacturer’s maintenance schedule.
• Machine self-protection system to signal fault pre-alarms and automatically stop the machine in the event of serious problems.
• Remote machine control.
• Possibility of connecting the compressor via CAN-BUS interface (optional) to other similar compressors for integrated
management of the set of machines.
• Remote compressor monitoring via personal computer and dedicated software (optional).

3
The panel has two sections:

A - Control unit “ET IV” of the compressor B

B - Emergency stop button

COMMAND AND PROGRAMMING KEYPAD


1 Scroll menu \ change values keys

2 Enter key – ENTER to confirm settings

3 Esc key – ESC to return to the previous menu


(17(5

4 Reset – RESET to silence the alarms 

5 0 / Off key – shut-down - STOP 5(6(7 (6&

6 I / On key – start-up - START

   
Compressor Functioning

Start-up procedure:
Press the START (I) button. If no alarms are on, the start-up cycle activates:
Stand-by for start-up: the control unit is waiting to verify the following conditions before starting the compressor:
-If the machine was switched off or a previous stoppage was executed, the control unit waits 15 seconds before starting
the compressor.
-The control unit waits for the pressure to go below the value set in the “Load pressure” set before starting the
compressor. (“STAND -BY” is displayed)
- Star compressor start-up: the line and star remote control switch for the time defined in the parameter “Star/delta time”
(“NO LOAD ” is displayed)
-Transition from star to delta: the remote control switch for the line remains active, while the star relay is deactivated; this
phase lasts for the set time of 20 msec. (“NO LOAD ” is displayed)
-Fully operational compressor start-up: the line relay is maintained active and also the delta relay is activated; this phase
lasts for the time set in the parameter “Load delay”. (“NO LOAD ” is displayed)
-Compressor loading phase: the solenoid valve relay of the load is active. This phase lasts until the pressure
measured reaches the pressure set in the parameter "No load pressure". ("LOADED" is displayed)
-Compressor no load phase: the solenoid valve relay of the load is deactivated; this phase lasts as long as set in the
parameter “No load time”. After this, the cycle re-starts from the Start-up stand-by phase (“NO LOAD ” is displayed)

14
14 PASCAL 11-15 CSA - Cod.197EE0205
START-UP AND OPERATION GB
Stoppage procedure:
- Press the STOP button (O) to activate the stoppage
procedure. The load solenoid valve is deactivated and the

no load cycle starts for the time set in the parameter
“Stoppage time” (“NO LOAD ” and then “STATUS -
OFF” are displayed)

Remote pressure (17(5

- By enabling remote pressure control using the parameter 


“Enable remote”, the remote pressure digital input is is
enabled. The control unit in this configuration keeps the 5(6(7 (6&
remote input under control like an external pressure switch.
Furthermore, it is also controlled that this acts within the range
of the values set (load set, no load set or working and delta
pressure in the event of an inverter). If the set pressure is
surpassed due to an anomaly on the remote pressure control,    
the control unit will take command of the compressor cycle by working with the internal set values, signalling a “Remote press.
err.”.
If the anomaly is solved, pressure control is again entrusted to the remote pressure input, (at this point the alarm can be reset).

ON/OFF remote
Using the “ON/OFF from remote” the compressor can be activated remotely, by pressing the Start (I) key. Provided no alarms
are on, remote start-up takes place. The remote command has less priority over the Start (I) and Stop (O) keys on the panel.

Compressor Functioning with an Inverter


Start-up procedure:
Press the START (I) button. If no alarms are on, the start-up cycle activates:
-Stand-by for start-up: the control unit is waiting to verify the following conditions before starting the compressor:
-If the machine was switched off or a previous stoppage was executed, the control unit waits 15 seconds before starting the
compressor.
-The control unit waits for pressure to go under the value set in the “Working Pressure-Working Delta/2” set before starting the
compressor. (“STAND-BY” is displayed)
-Compressor start-up: the line remote control switch is powered
-Fully operational compressor start-up: the line relay is maintained active and also the delta relay is activated; this phase lasts
for the time set in the parameter “Load delay”. (“NO LOAD ” is displayed)
-Compressor loading phase: the solenoid valve relay of the load is active. This phase lasts until the pressure measured
reaches that set in the parameter “Working Press. + Working Delta/2”.
(“LOADED ” is displayed)
-Compressor no load phase: the solenoid valve relay of the load is deactivated; this phase lasts as long as set in the parameter
“No load time”. After this, the cycle re-starts from the Start-up stand-by phase
(“NO LOAD ” is displayed)

In this phase, the control unit executes a control algorithm to keep the pressure as close as possible to the working pressure
by adapting the speed of the motor based on air consumption.

Dryer Functioning
For machines supplied with a dryer, the control unit can control the drying cycle.
Using the “Dryer ON” parameter, if its functioning is enabled, which can be continuous or linked to compressor motor functioning,
by setting the parameter “Functioning mode”
The dryer motor is activated if the temperature is over the total of the temperatures defined in the parameters
“Temperature OFF” and “Thermic drift” and deactivated if lower than the parameter “Temperature OFF”.

If the temperature remains outside the aforementioned limits for a time over that set in the parameter “Alarms delay”,
an alarm sounds (see ALARMS and WARNINGS paragraph)
To avoid damaging the motor due to over-frequent start-ups you can moderate re-starts for the time defined in the parameter
“Minimum time”. (see DRYER MENU paragraph)

Condensate Drainage Functioning


For machines requiring the condensate drainage function using the parameter “Condensate drainage ON”, the function
can be enabled and defined by setting the parameter “Functioning mode”
The drainage solenoid valve stays on for the time set in the “Interval” parameter and remains deactivated for the time defined
in the parameter “Opening time” (see the CONDENSATE DRAINAGE MENU paragraph).

PASCAL 11-15 CSA - Cod.197EE0205 15


GB START-UP AND OPERATION

Main Screen
The main screen summarises the current status of the machine

Air Cycle Status Summary Panel

:Graphical representation of the motor without inverter

100% :Graphical representation of the motor with inverter


(indicazione percentual di funzionamento)
STATUS-OFF
:(functioning percentage indication)
09.0BAR :Current Pressure

08.5->10.0 :Pressure range set

Screw Temperature Panel

070°C 08.5->10.0 09.0


003°C STATUS-OFF BAR
Dryer Status Panel 14-03-13 16:18:33

!
If activated, it indicates the dryer R AUT.
temperature in two ways: P R.
Graphic:
t <= 4°C
Current Time and Date Panel
4< t <= 6°C
6< t <= 8°C
Machine Status Summary Panel
8< t <=10°C
t>10°C :If present, it indicates maintenance
is necessary on one or more
Text: indicates the temperature in parts of the compressor
degrees
:If present, it indicates the
cooling fan is on

! :If present, it indicates an alarm


is on

R
P :If present, it indicates the remote
function is on

AUT.
R. :If present, it indicates the
automatic start function is on

:If present, it indicates the dryer


function is on.
Negative when compressor dryer on

:If present, it indicates the


condensate drainage function is on.
Negative when the solenoid valve is on

:If present, it indicates functioning


with events programming

Current Air Cycle Status (1):


a) STAND-BY: on status but motor off.
b) STATUS-OFF: the motor is off and the load solenoid valve is disabled.
c) NO LOAD : the motor is on but the load solenoid valve is disabled.
d) LOADED: the motor is on and the load solenoid valve is enabled.
e) REMOTE-OFF: Remote program enabled in stand-by for the start-up remote command.
f) TIME-OFF: Start-up program enabled, in stand-by for start time.

16
16 PASCAL 11-15 CSA - Cod.197EE0205
START-UP AND OPERATION GB
Menus and Parameters
The menus are structured as vertical drop-down menus;
the title is on top and is followed by the list of parameters 
or sub-menus available. If the menu contains more
items than the LCD display can show, two arrows (Up
and Down) appear on the right to indicate more items
are present.
Use the “Arrow up” and “Arrow down” keys to find (17(5

the parameter or sub-menu and highlight it to then open 


it by pressing the “Enter” key; go back by pressing the
“Esc” key.
5(6(7 (6&
If you go to a parameter screen you can change its
value using the “Arrow up” and “Arrow down” keys
or you can make this value the default value using the
“Reset” key. By pressing the “Enter” key, you exit the
menu, saving the parameter value. Press the “Esc” key    
to return to the previous menu only.
Some menus contain exceptions in relation to parameter
entries, which will be dealt with individually in the
following paragraphs.

PASCAL 11-15 CSA - Cod.197EE0205 17


GB START-UP AND OPERATION

ALARMS ON Back to Main screen

emergency button pressed


phase sequence error Displays the alarms on
page

(After 15 sec it automatically goes back


to the main screen)
Machine report display screens

WORKING HOURS Back to Main screen

00000=Line Hours
00000=Load Hours Displays the counters page for
00=No. starts in hours hours of maintenance
00000=Load cycles
(After 15 sec it automatically goes back
to the main screen)

MAINTENANCE Displays the counters page for


WORKING hours
00000=Oil hours
00000=Oil filter hours
00000=Air filter hours Back to Main screen
00000=Oil separator hours
00000=Bearings lubric. hours
(After 15 sec it automatically goes back
to main screen)

070°C 08.5->10.0 09.0


Displays the counters page for
hours of maintenance

003°C STATUS-OFF BAR If alarms sound, silence the


Main Screen

buzzer. If the cause of the alarm


is resolved, delete the warning
14-03-13 16:18:33 If the compressor is OFF

!
R AUT. it accesses the menus

P R.

Name
Menu/Sub-menu 00 Menu Selects the menu/parameter

00 USER
Utente
Main Menu

Enters the menu/parameter


01 Support selected
02 Factory
03 Alarms Log
List 04 Info Back to previous menu

Sub-menus/Parameters

Parameters Index
Selected 01 User Menu Selects the menu/parameter

Parameter 00 No load pressure


01 Loaded
Pressione carico
Enters the menu/parameter
pressure
Sub-Menu

Selected
selected
02 Pre. unit of measurement
03 Tem. unit of measurement
04 Language Back to previous menu
Indicates further
list not displayed 05 Display contrast

Parameter Name
Loaded pressure Changes the parameter
Lower Limit
Parameter Screen

Min:00.0 Saves the parameter value and


goes back to previous menu

Parameter Value 08.5 BAR Back to previous menu not


saved
Upper Limit
Max:12.0 Sets parameter to
default value

18
18 PASCAL 11-15 CSA - Cod.197EE0205
START-UP AND OPERATION GB
Password
Certain menus are password protected. A password is requested if you try to access the reserved areas.
Removal of menu protection persists until you go back to the main screen.

ENTER PASSWORD
Selects digit to
0
0000 change

ENTER PASSWORD Changes digit


0
0000 selected
Confirms password

Deletes operation and goes


back to previous menu

Main Menu
User: Menu containing the User parameters (see USER MENU paragraph).

Support: Menu containing the Support parameters (see SUPPORT MENU paragraph).
Password protected.

Factory: Menu containing the Factory parameters (see FACTORY MENU paragraph).
Password protected.

Alarms Log: List of last alarms.

Pressing “ENTER” on the highlighted alarm not only displays the type of alarm, but also the date, time, pressure and the
oil temperature in the instance in which the alarm occurred.

Info: Displays information on the board and firmware.

User Menu
No load pressure: Defines the pressure at which the compressor must run with no load. The maximum value you can
set is defined by the parameter “Maximum pressure” in the factory menu.

Loaded pressure: Defines the pressure necessary to restart the compressor. The recommended value is 1.5 bar lower
than that defined in the “No load pressure” parameter.

Pre. unit of measurement: Defines the pressure unit of measurement.

Tem. unit of measurement: Defines the temperature unit of measurement.

Language: Defines the language used in the menus.

Display contrast: Defines the display contrast level.

Display lighting: Defines the display backlighting level.

Time/Date setting: Sets the date and time. Entry is guided and the procedure is only complete when all the settings
are saved.

Start-up setting: Sub-menu where you can define 10 programs (0-9) per week for compressor start-up and stoppage.
The parameters you can set are the start time, stoppage time, no load pressure, loaded pressure and
the day of the week. (see page 19)

PASCAL 11-15 CSA - Cod.197EE0205 19


GB START-UP AND OPERATION

01 Start-up setting: Selects the desired


program
Start-up
Programmaon00
Program 01 Enters the program
Program 02 selected
Program 03
Program 04 Back to previous menu
Program 05

Program 00
Program0
00:00 ... Start time .... Selects the parameter
00:00 ... Stop time to change
00.0BAR. No load pressure
00.0BAR. Loaded pressure
Lun Mar Mer Gio Ven Sab Dom Changes the parameter

Saves the program and


goes back to previous menu
Mon Tues Wed Thurs Fri Sat Sun
Back to previous menu not
saved

Support Menu
Oil hours: Indicates the hours remaining before the oil needs to be changed.

Oil filter hours: Indicates the hours remaining before the oil filter needs to be changed.

Air filter hours: Indicates the hours remaining before the air filter needs to be changed.

Oil separator hours: Indicates the hours remaining before the oil separator filter needs to be changed.

Bearings lubric. hours: Indicates the hours remaining before the main electric motor bearing needs to be lubricated.

Fan temperature: Defines the working temperature of the cooling fan. The threshold set has a hysteresis that can be
changed by 10°C. e.g. if the operating temperature is set at 80°C, the fan will activate at 80°C and stop
at 70°C (screw unit supply temperature).

No load time: Defines the motor stoppage time from the moment the load solenoid valve was deactivated because
the desired pressure was reached.

Stoppage time: Defines the stoppage time of the compressor from the moment in which stoppage is requested using
the STOP(O) key. The solenoid valve is immediately deactivated.

Automatic start: If the compressor is on, it starts automatically after an electricity cut. The first start should be activated
by pressing the START (I) key on the panel.
Max start-up hours: Defines the maximum number of start-ups of the main electric motor within the arc of one hour. If
surpassed, the compressor will stay on (loaded or with no load depending on the pressure) until the
hour is up as calculated from first start-up and then returning to normal functioning.

Remote enabling: Remote command enabling.

Fan extra time: Defines the time in which the cooling fan stays on after the working temperature of the compressor has
returned within the safety limits.

Inverter: Sub-menu for inverter configuration (see INVERTER MENU paragraph).

Fan temperature hysteresis: Defines the delta temperature in which the main cooling fan must work.

Diagnostic: Using the diagnostic menu, you can control the various inputs and outputs of the control unit:

Input: the status of 9 digital inputs can be controlled

Output: using the right and left keys, you can move on the relay output you want to command, while using the
up and down buttons to activate the output

AN1: Indicates pressure in bar with centesimal precision


AN2: Indicates the temperature in °C Screw probe
AN3: Indicates the temperature in °C Dryer probe
INV: Indicates the inverter output automatically switches 4-20mA
Keeping the I key pressed, you can execute a motor start-up test. Pressing the 0 key, you can upload the default parameters (there
are 32 sets of parameters present). The Factory password is required.

20
20 PASCAL 11-15 CSA - Cod.197EE0205
START-UP AND OPERATION GB
Press the RESET key to execute calibration of the pressure transducer (the Factory password is required)
Output configuration: Sub-menu that allows you to associate the outputs CN4-8 and CN4-9 with a function, choosing
from: “Pre-alarm”, “Control ON”, “Compressor ON”, “Motor running” and “Compress No Load/Loaded”

Output Configuration
CN4-8= Emergency pressed premuta
EEmta
Selects the output

CN4-9= Control ON to change

Changes configuration

Saves the configuration and goes back


to the previously saved menu
Back to previous menu not
saved

Output Configuration
CN4-8= Motor running
Emergta Selects the output
CN4-9= Control ON to change

Changes configuration

Saves the configuration and goes back


to the previously saved menu

Back to previous menu not


saved

Comp. rotation man.: to define.

Dryer: Sub-menu for dryer configuration (see DRYER MENU paragraph).


Condensate drainage: Sub-menu for dryer configuration (see CONDENSATE DRAINAGE MENU paragraph).

Inverter Menu
Enable Inverter: Inverter enabling.
% Min functioning: Defines the frequency minimum percentage at which the inverter must work. The
maximum is 100%

Inverter Integral: Defines the integral part on the PID calculation of the inverter percentage.

Inverter Proportional: Defines the proportional part on the PID calculation of the inverter percentage.

Inverter Differential: Defines the differential part on the PID calculation of the inverter percentage.

Pressure at 100%: the pressure at which the inverter can work up to 100%

Minimum pressure %: the pressure at which the inverter must work at the % Min functioning percentage set.

Dryer Menu
Dryer ON: Dryer Enabling.

Minimum time: Defines the minimum maintenance time of the deactivated dryer. It serves to protect the
dryer compressor from over-frequent start-ups.

Temperature OFF: Defines the value of the temperature at which the dryer compressor is deactivated.

Temp. differential: Defines the positive differential between the OFF temperature and the re-activation
temperature.

Temperature offset: Defines the difference between the temperature measured and the temperature displayed.

Functioning mode: Defines the functioning mode of the dryer:

Automatic: the compressor starts and stops based on the main motor of the compressor functioning.

PASCAL 11-15 CSA - Cod.197EE0205 21


GB START-UP AND OPERATION

Continuous: the dryer starts as soon as the compressor is switched on and will only stop when it is switched off.
Alarms Delay: Defines the delay with which the dryer alarms are displayed.

Alarm type: Defines the effects of the alarm on the compressor:


Alarm: blocks the compressor.
Warning: warning without blocking the compressor.
Extra run: Defines the time in which the dryer must continue to work, also after the compressor motor has stopped,
if the functioning mode is set to automatic.

Condensate Drainage Menu


Condensate drainage on: Condensate drainage enabling.
Interval: Defines the time in which the condensate drainage solenoid valve remains closed.
Opening time: Defines the time in which the condensate drainage solenoid valve must stay open.
Functioning mode: Defines the functioning mode of condensate drainage:
Automatic: condensate drainage only takes place when the compressor is on and in loaded mode.
Continuous: condensate drainage is always on.

Factory Menu
Oil pre-alarm: Defines the advance time with which an oil temperature pre-alarm should sound compared to the
maximum oil temperature.
Maximum temperature: Defines the surpassed maximum oil temperature value to generate an alarm and block the
compressor.
Minimum temperature: Defines the minimum oil temperature. If the oil temperature detected is lower, an alarm sounds
and the compressor is blocked.
Thermic drift: Defines the maximum variation per second of the oil temperature. If surpassed, an alarm sounds and
the compressor is blocked.
Max. Press. Alarm: Defines the permitted pressure of the compressor. If surpassed, an alarm sounds and the compressor
is blocked.
Maximum pressure:Defines the maximum pressure value which can be set in the parameter “No Load Pressure”.
Total Hours: Indicates the working hours of the main motor.
Loaded hours: Indicates the working hours the compressor is loaded.
AN3: Indicates the dryer probe temperature
INV: Indicates the inverter output automatically switches 4-20mA
Star/delta time: Defines the duration of the star phase during start-up of the main motor of the compressor.
Load delay: Defines the delay to enable the solenoid valve to command the calculated suction of the regulator from
the moment in which the motor is considered fully operational.
Inverter: Sub-menu for inverter configuration (see INVERTER MENU paragraph).
Load insertion temperature: Defines the screw oil probe temperature threshold in which the loaded command solenoid
valve of the suction regulator can work
Stand-by time: Defines the stand-by time in which the compressor cannot re-start after a stoppage or a re-start of the
control unit.

22
22 PASCAL 11-15 CSA - Cod.197EE0205
START-UP AND OPERATION GB
Input configuration: Sub-menu allowing you to configure the logic of all the control unit inputs and associate a function
of your choice to input CN2-1, among: “oil filter, “air filter” and “air pressure switch”. By setting the
configuration equal to 1, the input logic will be denied. Vice versa, if left at 0 the logic will be normal.

Configure inputs
Input reference CN2= 1 2 4 5 6 7 8 9 Selects the configuration
Input current status IN = 0 1 0 1 0 0 0 0 of the input to change
Input configuration CFG= 1 1 0 0 0 0 0 0
Input final status OUT= 1 0 0 1 0 0 0 0 Changes configuration
Function associated with input CN2-1 CN2-1 = Air filter
Saves the configuration and goes back
to the previously saved menu

Back to previous menu not


saved

Alarms and Warnings


All the alarms that occur are visually displayed on the main screen
in the “Alarms and Warnings Panel”, in the “Machine Status
Summary Panel” (see Main Screen paragraph) and acoustically (17(5

via the buzzer. 


The acoustic alarm can be immediately silenced by pressing
the “RESET” key, while the alarm indication on the LCD will only 5(6(7 (6&

disappear if the cause of the alarm has been resolved.


The last 50 alarms are visible in the “Alarms log“ (see Main menu
paragraph) where you can check their chronological order, the
pressure and temperature in the instant in which they occurred.    

The possible alarms are as follows:


Alarm! Minimum temp.: Having reached the oil minimum temperature, the alarm BLOCKS the compressor. To re-start the
compressor, you need to wait for the temperature to rise above the programmed value.
Alarm! Maximum temp.: Having reached the oil maximum temperature, the alarm BLOCKS the compressor. To re-start the
compressor, you need to wait for the temperature to go below the programmed value.
Warning! Pre-alarm temp.: Having reached the oil pre-alarm temperature, the alarm DOES NOT BLOCK the compressor.
Alarm! Temp. sen. fault: When an anomaly occurs on the oil temperature sensor (sensor short-circuits or open), the alarm
BLOCKS the compressor. To re-start the compressor, you need to replace the probe.

Alarm! Motor thermal switch: When the main motor thermal switch activates, the alarm BLOCKS the compressor. To re-start
the compressor, wait for the motor to cool down.
Alarm! Fan thermal switch: When the fan thermal switch activates, the alarm BLOCKS the compressor. To re-start the
compressor, wait for the fan to cool down.
Alarm! Max. press. alarm: aving reached the maximum permitted pressure, the alarm BLOCKS the compressor. To re-start
the compressor, you have to bring pressure under the maximum pressure programmed.
Alarm! Press. sen. fault: When a pressure sensor anomaly occurs (sensor broken or disconnected), the alarm BLOCKS
the compressor. To re-start the compressor, you need to reset the probe.
Alarm! Rotation direction err.: When a wrong sequence of the main motor phases occurs, the alarm BLOCKS the compressor.
To re-start, you need to check the phases sequence is right.
Alarm! Emergency button pressed: Having pressed the emergency button, the alarm BLOCKS the compressor. To re-start,
you need to reset the emergency button.

PASCAL 11-15 CSA - Cod.197EE0205 23


GB START-UP AND OPERATION
Alarm! Air filter: When an air filter anomaly occurs, the alarm BLOCKS the compressor.
Alarm! Oil separator filter: When an oil separator filter anomaly occurs, the alarm BLOCKS the compressor.
Alarm! Inverter fault: When an inverter anomaly occurs, the alarm BLOCKS the compressor. To re-start the compressor,
you need to reset the inverter.
(NOTE: there is an alarm only if the inverter is enabled)

Warning! Remote press. alarm: When the remote command and the loaded/no load pressures set on the control unit are
inconsistent, the alarm DOES NOT BLOCK the compressor. The compressor continues to work with
the pressures programmed on the control unit. The alarm stops only when the remote command
starts working correctly again.
(NOTE: there is an alarm only if remote is enabled)
Warning! High dew point: The dryer temperature remains over the total of the temperatures defined in the parameters
“Temperature OFF” and “Temperature differential” for the time defined in the parameter “Alarms
delay”.
(NOTE: there is an alarm only if the dryer is enabled)

Warning! Ice alarm: The dryer temperature remains under the temperature defined in the parameter “Temperature
OFF” for the time defined in the parameter “Alarms delay”
(NOTE: there is an alarm only if the dryer is enabled)
Alarm! Dryer sen. fault: When an anomaly occurs on the dryer temperature sensor (sensor short-circuited or open), if the
parameter “Alarm type” is set as the “alarm”(see Dryer menu paragraph), the alarm BLOCKS the
compressor, otherwise the compressor continues to work. To re-start the compressor, you need
to replace the probe.
(NOTE: there is an alarm only if the dryer is enabled).

Attention: Control unit connection diagram (see wiring/electronic diagrams section)

24
24 PASCAL 11-15 CSA - Cod.197EE0205
MAINTENANCE GB
• Correct maintenance is crucial to achieve maximum efficiency of your compressor, and to lengthen its operating life.
• It is also important to comply with the maintenance intervals recommended, but it must be remembered that such intervals
are suggested by the manufacturer in the event that the environmental conditions of use of the compressor are optimal (see
“Installation” chapter).
• The maintenance intervals can therefore be reduced depending on the environmental conditions in which the compressor
operates.
• The oil used is RotEnergy Plus, the use of a different oil does not guarantee perfect efficiency and compliance with the
maintenance intervals.
• The following pages describe the routine maintenance operations which can be performed by the person in charge of
the compressor, the non-routine maintenance operations must instead be performed by an authorised technical assistance
centre.

Maintenance table
MAINTENANCE OPERATION MAINTENANCE INTERVAL
working hours o at least
Ordinary maintenance
Condensate drain from oil tank 50 weekly
Check oil and possible top up 500 once per month
Clean filtering element 500 -
Check the tension of the transmission belt 500 -
Check blockage and clean radiator 1000 1 once a year
Replacing the air filter cartridge inlet 1000 1 once a year
Replace oil filter 2000 * 1 once a year
Replace oil separator filter 1 once a year
Replace oil 2000 * 1 once a year

Extraordinary maintenance
Cleaning/Replace one-way drain valve 4000
Intake valve service 4000
Replace the transmission belt 8000
Review minimum pressure valve 8000
Replace hosesi 8000
Replace thermostatic valve element 8000
Replace solenoid valve 12000
Electric motor bearings replacement 12000
Review screw 20000

* When using mineral oil intervals are reduced to 1000 hours or 1 year

If the hourly limit is not reached, the maintenance operations highlighted in bold must be performed at least once a year.

To verify correct machine operation, perform the followng checks after the first 100 hours of work:

1) Check the oil level: top up with the same type of oil if necessary.
2) Check for proper screw tightening: in particular the power electric connection screws.
3) Visually check that all fittings seal properly.
4) Check the belt tension and if necessary, reset it.
5) Check the hours of work and the type of service selected
6) Check room temperature.

BEFORE MAINTAINING THE MACHINE ALWAYS PERFORM THE FOLLOWING:


√ Press the machine automatic stop button (do not use the emergency button).
√ Power the machine off by means of the wall outer switch.
√ Close the line cock.
√ Make sure that no compressed air is inside the oil separator tank.
√ Remove fairing and/ or panels.

PASCAL 11-15 CSA - Cod.197EE0205 25


GB MAINTENANCE
DRAIN CONDENSATE (Fig. 6)
The oil/air mixture cooling is set at a higher temperature with 6
respect to the dew point of the air (under standard operating
conditions of the compressor). However, the condensate in the
oil cannot be fully removed.
Blow off compressed air through cock B and then close it as
soon as oil begins to flow out instead of water. Check the oil
level and top up if necessary.
CONDENSATE IS A POLLUTING MIXTURE! It must not be
let into the sewage.
2

OIL CHECK AND TOP UP IF NECESSARY (Fig. 6)


With the compressor off, check the oil level by means of the A
warning indicator positioned on the front panel 2.
If the level is under the minimum, remove the front panel and
refill through hole A. Quantity of oil for refilling from the min to
the max level = 0.5 litres.
Use ONLY oil of the same type (RotEnergy Plus). MAX

MIN.

CLEANING/REPLACING THE FILTERING B


ELEMENT (Fig. 7)
With the compressor stopped, remove the lid and carefully
clean the filtering element D using compressed air from the
inside towards the outside. Check, against the light, for the
presence of possible tears and if necessary, replace it. 7
The filtering element and the lid should be mounted with care,
so that no dust can enter the compression unit.
Never allow the compressor to function without the filtering
element.
Replace the filtering element D.

D
CLEANING THE RADIATOR
It is recommended that in case of over temperature anomalies
and however, at least once a year that the radiator is
cleaned.
Proceed as follows:
• position a sheet of protective plastic under the radiant
pack;
spray (with a washing + detergent gun) from inside towards
the outside:
• check that the air flows correctly by means of the radiator.

8
REPLACING THE OIL FILTER (Fig. 8)
With the compressor stopped, remove the front panel.
At each change replace also the oil filter E, unscrew the old F
filter and replace it. Always apply some oil on the edge of the
filter and on the seal before refitting manually the filter.
E

REPLACING THE SEPARATOR FILTER (Fig. 8)


With the compressor stopped, remove the front panel.
The oil separator filter D cannot be cleaned, but must be
replaced.
Unscrew filter manually (or if necessary use an appropriate
filter tool) turning it anti-clockwise.
After having slightly greased the oil separator filter seal and
O-ring, fit the new filter by turning clockwise.

26
26 PASCAL 11-15 CSA - Cod.197EE0205
MAINTENANCE GB
REPLACING THE OIL (Fig.6)
When the compressor is hot - above 70 °C, replace the oil. 6
• Remove the front panel
• Connect the drain hose provided to cock B located at the base
of the separator tank.
• Unscrew the plug from hole A, open the cock and allow the oil
to drain in to a container until draining is complete.
• Close cock B and withdraw the hose.
• Refill with new oil using hole A (quantity for complete refilling:
5 litres) and refit the plug.
To facilitate the filling, unscrew the cap C, then screw it again. 2
• Start up the compressor and allow to function for 5 minutes,
and then shut it down. Discharge all of the air and wait 5 minutes
before controlling the oil level. Top up, if necessary.
A
THE EXHAUSTED OIL IS HIGHLY POLLUTANT! For its disposal
comply with the current laws on environmental protection.
• The first equipment oil is: RotEnergy Plus.
In the case of changing the type of oil, operate only for the
complete replacement. NEVER MIX DIFFERENT TYPES OF MAX
OIL.
In this case, change also the oil filter and the separator filter.
MIN.

CHECKING THE TRANSMISSION BELT TENSION (FIG. 9)


A compressor is off, remove the front panel and right side and remove the belt guard and check the belt tension.
Use a suitable measuring instrument that determines with precision the belt tension degree by means of a frequency measuring
device in order to perform this control.
Operate as follows:
• Place the microphone of the measuring instrument near to the
belt (about half way) and hit the belt with a wrench.
• Read the value detected by the instrument and if different from
the values indicated in the table (fig. 9A), adjust the tension:

Value higher = belt too tight


9
Value lower = belt too loose
C2
Adjust by loosening the four bolts and adjust the tension with
screw C2.
After adjusting, tighten the bolts C1.
Check the frequency value again and if necessary, repeat the
operation.

C1
REPLACING THE TRANSMISSION BELT (Fig. 9)
A compressor is off, remove the front panel and right side and
remove the belt guard. Loosen the four bolts C1 and act on C
screw C2 loosening belt C until completely loose.
Remove the belt and replace it with a new one.
After replacing, check the belt tension as described previously.

Belt tension

Power frequency (Hz) 60


7,5 8 10 13
Tension frequency (Hz) 75 78 77
11 8 10 13
Tension frequency (Hz) 86 85 86
15 8 10 13
Tension frequency (Hz) 96 100 100

PASCAL 11-15 CSA - Cod.197EE0205 27


GB MAINTENANCE

10
REPLACING THE MINIMUM VALVE (Fig. 10)
Replace parts subject to wear with a special kit indicated
with the letter G.

REPLACING THE FLEXIBLE HOSES


It is recommended that they are replaced when changing
the oil.
Loosen the hose fittings, replace them and tighten with
force the fittings. Continue with the final phases of the oil
changing procedure.

28
28 PASCAL 11-15 CSA - Cod.197EE0205
TROUBLESHOOTING GB
Problem Cause Remedy

Motor stopped (thermal relay Voltage too low. Check voltage, press Reset and then restart.
operation signal)
Overtemperature. Check motor absorption and relay setting. In case of
regular absorption press Reset and restart.

Oil consumption high Drainage faulty. Check oil drain hose and check valve.

Oil level too high. Check oil level and drain some, if necessary.

Oil separator filter broken. Replace oil separator filter.

Oil separator filter seal leaking. Replace oil separator nipple seals.

Intake filter leaks oil Intake regulator stays open. Check regulator and solenoid valve.

Safety valve opening Pressure too high. Check the pressure setting.

Intake regulator does not close at Check regulator and solenoid valve.
the end of the cycle.

Oil separator filter clogged. Replace oil separator filter.

Sensor for compressor temperature Room temperature too high Improve ventilation.
triggered
Radiator clogged. Clean radiator with solvent.

Oil level too low. Top up oil.

Cooling fan does not start. Check the electric fan motor.

Compressor performance low Air filter dirty or clogged. Clean or replace filter.

Compressor does not Regulator closed. It cannot open Remove intake filter and check for proper manual
compress air while running because dirty. opening. Remove and clean, if necessary.

Regulator closed. It cannot Check for signal on solenoid valve. Replace damaged
open because no command is part, if any.
received.

Compressor compresses air Regulator open. It cannot open Remove and clean regulator.
over max. pressure value because dirty.

R e g u l a t o r o p e n . I t c a n n o t Check for signal availability between pressure switch and


open because no command is solenoid valve. Replace damaged part, if any.
received.

Compressor hardly starts Oil separator filter clogged. Replace oil separator filter.

Min. pressure valve does not close Remove the valve, clean and replace seal, if
perfectly. necessary.

Voltage too low. Check mains voltage.

Tube leaking. Tighten fittings.

PASCAL 11-15 CSA - Cod.197EE0205 29


GB WIRING DIAGRAM

A SB CN9 A B 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7
FU1 TC
R L1 L11 (0) (0) 0
FU5 24
0
2
CN1 RS485 CN7 CN6
024 24
L2 FU2 L21 1
S
L3 FU3 L31 (24) 024 FU4 1 10
T (230) 2
ST2 10
6

D
9
L1 L2 L3 (**) 2
8
A = Inom x 1,5 2
7
12 14 11 5
6
PE CN2
KR 2 3
5
5 2
4
2 7 7
3
2 4 4
2
L3 L1 L2 L1 2

FU6 FU7 FU8 FU9


1 CN3 CN4
6 5 4 3 2 1 12 11 10 9 8 7 6 5 4 3 2 1
KM 8.0 uF 440V 8.0 uF 440V
25 28
10
KA C1 KA C2
26 29
19 20
(**) 26 27 L41 29 30 L42 ALLARME REMOTO 17 18 11
2 6 REMOTE ALARM
+ -
MARRONE(Brown)

MARRONE(Brown)
NERO(Black)

NERO(Black)

18
BLU(Blue)

BLU(Blue)

ST2 BP ST1
U V W
0 PE
MC Q
MV1 MV2 0
KA YV KM
3 YY 1 1
PROTEZIONE TERMICA
MOTORE COMPRESSORE MOTORE COMPRESSORE MOTORE MOTORE
COMPRESSOR MOTOR THERMAL PROTECTION ELETTROVENTOLA ELETTROVENTOLA
COMPRESSOR MOTOR RAFFREDDAMENTO 1 RAFFREDDAMENTO 2
COOLING FAN MOTOR 1 COOLING FAN MOTOR 2 (**)

L1 L2 L3 2 2 2 6 4 7 0 18 19 20 26 27 L41 29 30 L42
(FU5)
(FU6)
(FU7)
(FU1)
(FU2)
(FU3)
(FU4)

LINEA PROTEZIONE TERMICA MOTORE COMPRESSORE MOTORE ELETTROVENTOLA RAFFREDDAMENTO 2


(ELECTRICAL POWER SUPPLY) THERMAL PROTECTION COMPRESSOR MOTOR COOLING FAN MOTOR 2

(YV)
COMANDO ON-OFF REMOTO MOTORE ELETTROVENTOLA RAFFREDDAMENTO 1
(REMOTE ON/OFF) COOLING FAN MOTOR 1
COMANDO PRESSIONE REMOTO ALLARME REMOTO
(REMOTE PRESSURE) (REMOTE ALARM)

Rifer./Ref. Denominazione/Denomination
kW 11
Trasformatore Pr.0/230/400 Sec.0/24 100VA
TC
(TRANSFORMER)
Pulsante di emergenza + n.2 NC 230V 10A
SB
(EMERGENCY BUTTON)
Fusibili ceramici 10.3 x 38 4A T
FU1.FU2.FU3
(CERAMIC FUSES)
FU4 Fusibile ceramico 10.3 x 38 4A R (CERAMIC FUSE)

FU5 Fusibile ceramico 10.3 x 38 1A R (CERAMIC FUSE)

FU6.FU7.FU8.FU9 FusibileI ceramicI 10.3 x 38 2A T (CERAMIC FUSES)


Contattore motore compressore bob.24 V 50/60 Hz
KM 18,5 kW (*)
(COMPRESSOR CONTACTOR)
KA Relè ausiliario (AUXILIARY RELAY) bob. 24V 50/60 Hz
Dispositivo sequenza fase
KR
(PHASE SEQUENCE DEVICE)
E.valvola compressore 24 VAC 50/60 Hz
YV
(SOLENOID VALVE COMPRESSOR PUMP)
Trasduttore di pressione (PRESSURE PROBE) 0-16 Bar
BP
4-20mA
Controllore elettronico 24VAC (ELECTRONIC
D
CONTROLLER)
Sonda termica mandata vite (TEMPERATURE PROBE
ST1
COMPRESSOR PUMP)
Motori elettroventole raffreddamento (COOLING FANS
MV1-MV2
MOTOR) 230-1-60Hz
Sez. cavo motore (MOTOR CABLE CROSS SECTION-
4xAWG8
AREA) AWG
1) Sez. ausiliari = AWG18 Aux. section = AWG18
2) (*) = 400V AC3

30
30 PASCAL 11-15 CSA - Cod.197EE0205
WIRING DIAGRAM GB
A SB CN9 A B 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7
L1 FU1 TC1
R
L10 (0) (0) 0
FU5
0
2
CN1 RS485 CN7 CN6
(208) 024 24 24
L2 FU2 1
S L20

L3 FU3 L30 (575) 024 FU4 10


T (24) 1
2
10
6

D
2 9
Field install FU6 FU7 L1 L2 L3 2
8
PE KR 6 2 ST2 (**)
12 14 11
7
5
6
L22 L11 2
3
5
CN2 Q
A 5
2
4
(0) 2 7 7
=Inom x 1,5 2 4 4
3
TC2 (230) 2
2
(575)
230 L11 230 L11
1 CN3 CN4
FU8 FU9 6 5 4 3 2 1 12 11 10 9 8 7 6 5 4 3 2 1

8.0 uF 440V 8.0 uF 440V 10


25 28

KM1 KM2 KM3 KA C1 KA C2


26 29 19 20
ALLARME REMOTO 17 18 13 15 11
REMOTE ALARM
26 27 L11 29 30 L11 + - KM3 KM2
MARRONE(Brown)

MARRONE(Brown)

18 14 16
BP ST1
NERO(Black)

NERO(Black)
BLU(Blue)

BLU(Blue)

(**)
CN7/1 CN7/2 0 PE
0
W1 W2 KA YV KM2 KM3 KM1
MC MV1 MV2
V1
3 U2
1 1
MOTORE COMPRESSORE U1 MOTORE
V2 MOTORE
COMPRESSOR MOTOR ELETTROVENTOLA
ELETTROVENTOLA
RAFFREDDAMENTO 2
RAFFREDDAMENTO 1
COOLING FAN MOTOR 2
COOLING FAN MOTOR 1
PROTEZIONE TERMICA
MOTORE COMPRESSORE
ST2 Q
THERMAL PROTECTION L1 L2 L3 2 2 2 6 4 7 0 18 19 20 26 27 L11 29 30 L11
COMPRESSOR MOTOR

(FU8)
(FU9)
(FU6)
(FU7)
(FU5)
(FU2)

(FU4)
(FU1)

(FU3)

(YV)
LINEA COMANDO ON-OFF REMOTO MOTORE ELETTROVENTOLA RAFFREDDAMENTO 2
(ELECTRICAL POWER SUPPLY) (REMOTE ON/OFF) COOLING FAN MOTOR 2

COMANDO PRESSIONE REMOTO MOTORE ELETTROVENTOLA RAFFREDDAMENTO 1


(REMOTE PRESSURE) COOLING FAN MOTOR 1

ALLARME REMOTO
(REMOTE ALARM)

Rifer./Ref. Denominazione/Denomination
kW 11 kW 15
TC1 Trasformatore (TRANSFORMER) Pr.0/575 Sec.0/24 100 VA 100 VA
TC2 Autotrasformatore (AUTOTRANSFORMER) Pr.0/230/575 500 VA 500 VA
Pulsante di emergenza + n.2 NC 230V 10A
SB
(EMERGENCY BUTTON)
FU1.FU2.FU3 Fusibili ceramici 10.3 x 38 1A T (600V) (CERAMIC FUSES)

FU4 Fusibile ceramico 10.3 x 38 4A F (600V) (CERAMIC FUSE)

FU5 Fusibile ceramico 10.3 x 38 1A F (600V) (CERAMIC FUSE)

FU6.FU7 Fusibili ceramici 10.3 x 38 2A T (600V) (CERAMIC FUSES)

FU8.FU9 Fusibili ceramici 10.3 x 38 1A T (600V) (CERAMIC FUSES)

KM1 Contattore linea bob.24 V 50/60 Hz (LINE CONTACTOR) 5,5 kW(*) 7,5 kW(*)
Contattore triangolo bob.24 V 50/60 Hz
KM2 5,5 kW(*) 7,5 kW(*)
(DELTA CONTACTOR)
KM3 Contattore stella bob.24 V 50/60 Hz (STAR CONTACTOR) 4 kW(*) 5,5 kW(*)
Contattore ausiliario bob.24V 50/60 Hz
KA
(AUXILIARY CONTACTOR)
KR Dispositivo sequenza fase (PHASE SEQUENCE DEVICE)
Elettrovalvola 24 VAC 50/60 Hz (SOLENOID VALVE
YV
COMPRESSOR PUMP)
Trasduttore di pressione 0-16 Bar 4-20mA (PRESSURE
BP
TRANDUCER)
Controllore elettronico 24 VAC
D
(ELECTRONIC CONTROLLER)
Sonda termica mandata vite (TEMPERATURE PROBE
ST1
COMPRESSOR PUMP)
MotorI ElettroventolE Raffr. (COOLING FANS MOTOR) 230-
MV1-MV2
1 60 Hz
Sez. cavo motore (MOTOR CABLE CROSS SECTION-
7xAWG14 7xAWG12
AREA) AWG
1) Sez. ausiliari = AWG18 Aux. section = AWG18
2) (*) = 400V AC3

PASCAL 11-15 CSA - Cod.197EE0205 31

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