Pascal 11 15 Operating Manual EN
Pascal 11 15 Operating Manual EN
Rotary Screw
Instruction & Maintenance Manual
63 Morrow Road, Barrie, Ontario, Canada L4N 3V7 Phone: 1-800-668-8448 Fax: (705) 721-8646 www.omegacompressors.com
GENERAL INFORMATION GB
INDEX
GENERAL INFORMATION................................................3
OVERALL DIMENSIONS..................................................4
SAFETY INDICATIONS.....................................................6
INSTALLATION.................................................................8
TECHNICAL FEATURES................................................ 11
START-UP AND OPERATION.........................................12
CHECKS PRIOR TO START-UP....................................12
WORKING CYCLE........................................................13
CONTROL PANEL........................................................14
MAINTENANCE..............................................................25
TROUBLE SHOOTING...................................................29
WIRING DIAGRAM.........................................................30
OUTFIT
The following accessories are supplied with the compressor:
• use and maintenance manual
• anti-vibration elements
• electric box panel key
• oil/condensate exhaust tube
Check that the above accessories are available. Once the goods have been delivered and accepted, no complaints are
accepted.
40
10
1000
495
26
4
0
64
0 74
540
55
0
15
29
0
40
10
70
0
4
4 PASCAL 11-15 CSA - Cod.197EE0205
GB SAFETY REGULATIONS
GENERAL WARNINGS
• The rotating compressors are destined for arduous and continuous industrial use. They are particularly adapt for application
in industries where a large consumption of air is requested for long periods of time.
• The compressor must be used exclusively as indicated in this manual, which must be kept carefully in an easily accessible
place known to everyone, as it must remain with the machine for its entire duration.
• The company in which the compressor is to be installed must appoint a person in charge of the compressor itself. Controls,
adjustments and maintenance interventions are under his responsibility: if this person must be replaced, the substitute must
read this page carefully before carrying out any intervention on the compressor
read the user and maintenance manual and any notes made regarding technical and maintenance interventions carried out up
to this time.
Maintenance in progress
6
6 PASCAL 11-15 CSA - Cod.197EE0205
SAFETY REGULATIONS GB
TO DO:
Make sure that mains voltage corresponds to the voltage indicated on CE plate and that cable of suitable cross-section are
used for electric connections.
Always check oil level before starting the compressor.
Be familiar with emergency stop control and all other controls.
Unplug the connector before any maintenance work, so to avoid accidental start.
Ensure that all parts have been correctly reassembled after any maintenance work.
Keep children and animals off the working area to avoid injuries caused by devices connected to the compressor.
Ensure that temperature of the working environment ranges between +2 and + 45 ºC. Compressor working temperature shall
read this page carefully before carrying out any intervention on the compressor
range between 70÷85°C (20-25°C room temperature). Lower temperatures may causes condensate accumulation inside the oil
separator tank (inside the compressor). Check for condensate and if necessary, drain it (see maintenance).
The compressor should be installed and operated in a non-explosive environment.
Allow at least 80 cm between the compressor and the wall so to allow free air flow to the fan.
Press the emergency button on the control panel only in case of actual need so as to avoid possible damages to people or the
very compressor.
When calling for technical assistance and/or advice, always mention model, code and serial number indicated on CE plate.
Always follow the maintenance schedule specified in the user’s guide.
DO NOT:
Do not touch inner parts and pipes as they are very hot during compressor operation and stay hot for a certain time after
compressor stops.
Do not position inflammable close to and onto the compressor.
Do not move the compressor when the tank is under pressure.
Do not operate the compressor if the power cable is damaged or defective or if connection is unstable.
Do not operate the compressor in wet or dusty environments.
Never aim the air jet at people or animals.
Do not allow unauthorized people to operate the compressor and give them all required instructions.
Do not hit fans with blunt objects as they might break during compressor operation.
Never operate the compressor without air filter.
Do not tamper with safety and adjusting devices.
Never operate the compressor when doors/panels are open or removed.
Do not strike the fans with contusive or metal objects as they could cause sudden breakage during functioning.
Do not allow the compressor to function without the filter and/or air pre-filter.
Do not tamper with safety and adjustment devices.
Never allow the compressor to function with the hatches/panels open or removed.
PRODUCT IDENTIFICATION
The compressor Your have purchased has its own CE plate showing the following data:
1. Manufacturer’s data
2. Year of manufacture
3. TYPE = name,
CODE = code,
SERIAL NO. = serial number (to be always mentioned when calling for technical assistance)
4. Tech data: air intake/air delivery, Max. operating pressure, Tank capcity , Rotations per minute, weight.
5. Voltage , frequency , absorption, power.
6. Noise level
1
TYPE
3 CODE
S/N
bar =
4 L/MIN
CFM
psi =
Tank = 4
RPM
6 Lwa = Lwa m = Kg =
V= Hz = A= kW = HP = 5
20.... 2
12
13
12
4
9
11
8
10
8
8 PASCAL 11-15 CSA - Cod.197EE0205
INSTALLATION GB
DESCRIPTION OF THE COMPRESSOR
1) Electrical equipment 9) Air filter
2) Front panel / Oil indicator level 10) Air/Oil radiator
3) Lid 11) Electric motor
4) Electric fan 12) Control panel
5) Oil filter 13) Air intake outlet
6) Oil separator filter
7) Minimum pressure valve
8) Oil separator tank
LOCATION (fig. 2) 2
The room chosen for the installation of the compressor should meet
the following requirements and comply with what is specified in the
current safety and accident prevention regulations:
• low percentage of fine dust,
• proper room ventilation and size that allow room
temperature under 45° C. In the event of inadequate hot air
discharge, fit the exhaust fans as high as possible.
Condensate should be collected either into a container or a tank,
or a water/oil separator should be fitted.
CONDENSATE IS A POLLUTING MIXTURE! It must not be let
into the sewage.
The dimensions of the spaces are indicative only but it is advisable
to follow them as closely as possible.
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10 PASCAL 11-15 CSA - Cod.197EE0205
TECHNICAL FEATURES GB
Technical characteristics Type 11 15
Working pressure bar g 8 10 13 8 10 13
Air-end type PS26TF PS26TF
F.a.d. Max (according ISO 1217 annex C) l/min 1650 1500 1150 2150 1850 1550
Oil quantity l 6,5 6,5
Oil quantity for topping-up l 0,8 0,8
Max final air temperature above ambient °C 15 17
Re-claimable heat kJ/h 37600 51300
Fan flow rate m3/h 750 1000
Cooling fan nominal power (x 2) kW 0,240 0,240
Residual oil in the delivered air mg/m3 2-4 2-4
Electric motor type 132 B3B14 132 B3B14
Nominal power kW 11 15
Max. power absorbed, ventilation included kW 12,9 15,9
Electric box protection class IP 54 54
Maximum ambient temperature °C +2/+45 +2/+45
Noise level (according Pneurop/Cagi PN2CPTC2) dB(A) 69 70
Electrical data
Auxiliary voltage V 24 24
Voltage V/Ph/Hz 208-230/3~/60 208-230/3~/60
Max. Absorbed current, ventilation included A 37 50
Voltage V/Ph/Hz 440/3 ~/60 440/3 ~/60
Max. Absorbed current, ventilation included A 18 25
Voltage V/Ph/Hz 575/3 ~/60 575/3 ~/60
Max. Absorbed current, ventilation included A 14 18
Idle running absorbed power kW 5,1 5,8
Electric motor protection class/ insulation class IP 55/F 55/F
Service factor 1,1 1,1
Protection devices
Max oil temperature °C 110 110
Pre-alarm oil temperature °C 105 105
Motor thermal relay setting A 14,5 17,5
Safety valve setting bar 14 14
Initial system start-up must be carried out by skilled personnel who will make the various checks required and follow
the respective instructions.
You should monitor the compressor during the first hours of operations to check for faults.
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12 PASCAL 11-15 CSA - Cod.197EE0205
START-UP AND OPERATION GB
WORKING CYCLE
• At the end of the starting cycle, the compressor is brought to regime and begins to compress air in the tank (4).
• The compressed air cannot outlet of the minimum pressure valve (5) which is adjusted at about 4 bars.
• Compressed air compresses oil inside tank (4) and causes it to flow through filter (10) tube (7) and the thermostatic valve (11).
If the oil temperature is lower than the temperature calibration of the thermostatic element, the oil returns to the screw through
the pipe (12). If the oil temperature is higher than the temperature calibration of the thermostatic element, the oil is flowing in the
radiator (8) where it is cooled.• Subsequently, the oil through the pipe (9) reaches the compressor, mixing with the suction air
and thereby creating an air/oil mixture which ensures sealing and lubrication of the moving organs of the compressor.
• The air/oil mixture goes back to tank (4), where air and oil are first separated by centrifugation and then by the oil separator
filter (6).
• As a result, tank (4) will deliver air only to air radiator (8) through tube (3). Air is then conveyed to mains through a cut-off cock.
• Min. pressure valve (5) serves also as a check valve.
• Compressor delivers compressed air to outer air tank.
• Reached the target pressure, the pressure sensor sends a signal that starts the timer and remove power to the solenoid of
the regulator (1).
• Regulator (2) closes and compressor stops compressing and starts idling.
• Timer continues counting until reaching set value and, if pressure is unchanged, stops the electric motor. If pressure drops to
minimum value set on controller, solenoid valve is powered and opens before timer counting is over.
• Regulator (2) opens and compressor operates under normal load; timer is reset.
• This cycle is automatically repeated.
2
2
7
10
8
6
12
9
3
The panel has two sections:
1 Scroll menu \ change values keys
Compressor Functioning
Start-up procedure:
Press the START (I) button. If no alarms are on, the start-up cycle activates:
Stand-by for start-up: the control unit is waiting to verify the following conditions before starting the compressor:
-If the machine was switched off or a previous stoppage was executed, the control unit waits 15 seconds before starting
the compressor.
-The control unit waits for the pressure to go below the value set in the “Load pressure” set before starting the
compressor. (“STAND -BY” is displayed)
- Star compressor start-up: the line and star remote control switch for the time defined in the parameter “Star/delta time”
(“NO LOAD ” is displayed)
-Transition from star to delta: the remote control switch for the line remains active, while the star relay is deactivated; this
phase lasts for the set time of 20 msec. (“NO LOAD ” is displayed)
-Fully operational compressor start-up: the line relay is maintained active and also the delta relay is activated; this phase
lasts for the time set in the parameter “Load delay”. (“NO LOAD ” is displayed)
-Compressor loading phase: the solenoid valve relay of the load is active. This phase lasts until the pressure
measured reaches the pressure set in the parameter "No load pressure". ("LOADED" is displayed)
-Compressor no load phase: the solenoid valve relay of the load is deactivated; this phase lasts as long as set in the
parameter “No load time”. After this, the cycle re-starts from the Start-up stand-by phase (“NO LOAD ” is displayed)
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14 PASCAL 11-15 CSA - Cod.197EE0205
START-UP AND OPERATION GB
Stoppage procedure:
- Press the STOP button (O) to activate the stoppage
procedure. The load solenoid valve is deactivated and the
no load cycle starts for the time set in the parameter
“Stoppage time” (“NO LOAD ” and then “STATUS -
OFF” are displayed)
ON/OFF remote
Using the “ON/OFF from remote” the compressor can be activated remotely, by pressing the Start (I) key. Provided no alarms
are on, remote start-up takes place. The remote command has less priority over the Start (I) and Stop (O) keys on the panel.
In this phase, the control unit executes a control algorithm to keep the pressure as close as possible to the working pressure
by adapting the speed of the motor based on air consumption.
Dryer Functioning
For machines supplied with a dryer, the control unit can control the drying cycle.
Using the “Dryer ON” parameter, if its functioning is enabled, which can be continuous or linked to compressor motor functioning,
by setting the parameter “Functioning mode”
The dryer motor is activated if the temperature is over the total of the temperatures defined in the parameters
“Temperature OFF” and “Thermic drift” and deactivated if lower than the parameter “Temperature OFF”.
If the temperature remains outside the aforementioned limits for a time over that set in the parameter “Alarms delay”,
an alarm sounds (see ALARMS and WARNINGS paragraph)
To avoid damaging the motor due to over-frequent start-ups you can moderate re-starts for the time defined in the parameter
“Minimum time”. (see DRYER MENU paragraph)
Main Screen
The main screen summarises the current status of the machine
!
If activated, it indicates the dryer R AUT.
temperature in two ways: P R.
Graphic:
t <= 4°C
Current Time and Date Panel
4< t <= 6°C
6< t <= 8°C
Machine Status Summary Panel
8< t <=10°C
t>10°C :If present, it indicates maintenance
is necessary on one or more
Text: indicates the temperature in parts of the compressor
degrees
:If present, it indicates the
cooling fan is on
R
P :If present, it indicates the remote
function is on
AUT.
R. :If present, it indicates the
automatic start function is on
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16 PASCAL 11-15 CSA - Cod.197EE0205
START-UP AND OPERATION GB
Menus and Parameters
The menus are structured as vertical drop-down menus;
the title is on top and is followed by the list of parameters
or sub-menus available. If the menu contains more
items than the LCD display can show, two arrows (Up
and Down) appear on the right to indicate more items
are present.
Use the “Arrow up” and “Arrow down” keys to find (17(5
00000=Line Hours
00000=Load Hours Displays the counters page for
00=No. starts in hours hours of maintenance
00000=Load cycles
(After 15 sec it automatically goes back
to the main screen)
!
R AUT. it accesses the menus
P R.
Name
Menu/Sub-menu 00 Menu Selects the menu/parameter
00 USER
Utente
Main Menu
Sub-menus/Parameters
Parameters Index
Selected 01 User Menu Selects the menu/parameter
Selected
selected
02 Pre. unit of measurement
03 Tem. unit of measurement
04 Language Back to previous menu
Indicates further
list not displayed 05 Display contrast
Parameter Name
Loaded pressure Changes the parameter
Lower Limit
Parameter Screen
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18 PASCAL 11-15 CSA - Cod.197EE0205
START-UP AND OPERATION GB
Password
Certain menus are password protected. A password is requested if you try to access the reserved areas.
Removal of menu protection persists until you go back to the main screen.
ENTER PASSWORD
Selects digit to
0
0000 change
Main Menu
User: Menu containing the User parameters (see USER MENU paragraph).
Support: Menu containing the Support parameters (see SUPPORT MENU paragraph).
Password protected.
Factory: Menu containing the Factory parameters (see FACTORY MENU paragraph).
Password protected.
Pressing “ENTER” on the highlighted alarm not only displays the type of alarm, but also the date, time, pressure and the
oil temperature in the instance in which the alarm occurred.
User Menu
No load pressure: Defines the pressure at which the compressor must run with no load. The maximum value you can
set is defined by the parameter “Maximum pressure” in the factory menu.
Loaded pressure: Defines the pressure necessary to restart the compressor. The recommended value is 1.5 bar lower
than that defined in the “No load pressure” parameter.
Time/Date setting: Sets the date and time. Entry is guided and the procedure is only complete when all the settings
are saved.
Start-up setting: Sub-menu where you can define 10 programs (0-9) per week for compressor start-up and stoppage.
The parameters you can set are the start time, stoppage time, no load pressure, loaded pressure and
the day of the week. (see page 19)
Program 00
Program0
00:00 ... Start time .... Selects the parameter
00:00 ... Stop time to change
00.0BAR. No load pressure
00.0BAR. Loaded pressure
Lun Mar Mer Gio Ven Sab Dom Changes the parameter
Support Menu
Oil hours: Indicates the hours remaining before the oil needs to be changed.
Oil filter hours: Indicates the hours remaining before the oil filter needs to be changed.
Air filter hours: Indicates the hours remaining before the air filter needs to be changed.
Oil separator hours: Indicates the hours remaining before the oil separator filter needs to be changed.
Bearings lubric. hours: Indicates the hours remaining before the main electric motor bearing needs to be lubricated.
Fan temperature: Defines the working temperature of the cooling fan. The threshold set has a hysteresis that can be
changed by 10°C. e.g. if the operating temperature is set at 80°C, the fan will activate at 80°C and stop
at 70°C (screw unit supply temperature).
No load time: Defines the motor stoppage time from the moment the load solenoid valve was deactivated because
the desired pressure was reached.
Stoppage time: Defines the stoppage time of the compressor from the moment in which stoppage is requested using
the STOP(O) key. The solenoid valve is immediately deactivated.
Automatic start: If the compressor is on, it starts automatically after an electricity cut. The first start should be activated
by pressing the START (I) key on the panel.
Max start-up hours: Defines the maximum number of start-ups of the main electric motor within the arc of one hour. If
surpassed, the compressor will stay on (loaded or with no load depending on the pressure) until the
hour is up as calculated from first start-up and then returning to normal functioning.
Fan extra time: Defines the time in which the cooling fan stays on after the working temperature of the compressor has
returned within the safety limits.
Fan temperature hysteresis: Defines the delta temperature in which the main cooling fan must work.
Diagnostic: Using the diagnostic menu, you can control the various inputs and outputs of the control unit:
Output: using the right and left keys, you can move on the relay output you want to command, while using the
up and down buttons to activate the output
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20 PASCAL 11-15 CSA - Cod.197EE0205
START-UP AND OPERATION GB
Press the RESET key to execute calibration of the pressure transducer (the Factory password is required)
Output configuration: Sub-menu that allows you to associate the outputs CN4-8 and CN4-9 with a function, choosing
from: “Pre-alarm”, “Control ON”, “Compressor ON”, “Motor running” and “Compress No Load/Loaded”
Output Configuration
CN4-8= Emergency pressed premuta
EEmta
Selects the output
Changes configuration
Output Configuration
CN4-8= Motor running
Emergta Selects the output
CN4-9= Control ON to change
Changes configuration
Inverter Menu
Enable Inverter: Inverter enabling.
% Min functioning: Defines the frequency minimum percentage at which the inverter must work. The
maximum is 100%
Inverter Integral: Defines the integral part on the PID calculation of the inverter percentage.
Inverter Proportional: Defines the proportional part on the PID calculation of the inverter percentage.
Inverter Differential: Defines the differential part on the PID calculation of the inverter percentage.
Pressure at 100%: the pressure at which the inverter can work up to 100%
Minimum pressure %: the pressure at which the inverter must work at the % Min functioning percentage set.
Dryer Menu
Dryer ON: Dryer Enabling.
Minimum time: Defines the minimum maintenance time of the deactivated dryer. It serves to protect the
dryer compressor from over-frequent start-ups.
Temperature OFF: Defines the value of the temperature at which the dryer compressor is deactivated.
Temp. differential: Defines the positive differential between the OFF temperature and the re-activation
temperature.
Temperature offset: Defines the difference between the temperature measured and the temperature displayed.
Automatic: the compressor starts and stops based on the main motor of the compressor functioning.
Continuous: the dryer starts as soon as the compressor is switched on and will only stop when it is switched off.
Alarms Delay: Defines the delay with which the dryer alarms are displayed.
Factory Menu
Oil pre-alarm: Defines the advance time with which an oil temperature pre-alarm should sound compared to the
maximum oil temperature.
Maximum temperature: Defines the surpassed maximum oil temperature value to generate an alarm and block the
compressor.
Minimum temperature: Defines the minimum oil temperature. If the oil temperature detected is lower, an alarm sounds
and the compressor is blocked.
Thermic drift: Defines the maximum variation per second of the oil temperature. If surpassed, an alarm sounds and
the compressor is blocked.
Max. Press. Alarm: Defines the permitted pressure of the compressor. If surpassed, an alarm sounds and the compressor
is blocked.
Maximum pressure:Defines the maximum pressure value which can be set in the parameter “No Load Pressure”.
Total Hours: Indicates the working hours of the main motor.
Loaded hours: Indicates the working hours the compressor is loaded.
AN3: Indicates the dryer probe temperature
INV: Indicates the inverter output automatically switches 4-20mA
Star/delta time: Defines the duration of the star phase during start-up of the main motor of the compressor.
Load delay: Defines the delay to enable the solenoid valve to command the calculated suction of the regulator from
the moment in which the motor is considered fully operational.
Inverter: Sub-menu for inverter configuration (see INVERTER MENU paragraph).
Load insertion temperature: Defines the screw oil probe temperature threshold in which the loaded command solenoid
valve of the suction regulator can work
Stand-by time: Defines the stand-by time in which the compressor cannot re-start after a stoppage or a re-start of the
control unit.
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22 PASCAL 11-15 CSA - Cod.197EE0205
START-UP AND OPERATION GB
Input configuration: Sub-menu allowing you to configure the logic of all the control unit inputs and associate a function
of your choice to input CN2-1, among: “oil filter, “air filter” and “air pressure switch”. By setting the
configuration equal to 1, the input logic will be denied. Vice versa, if left at 0 the logic will be normal.
Configure inputs
Input reference CN2= 1 2 4 5 6 7 8 9 Selects the configuration
Input current status IN = 0 1 0 1 0 0 0 0 of the input to change
Input configuration CFG= 1 1 0 0 0 0 0 0
Input final status OUT= 1 0 0 1 0 0 0 0 Changes configuration
Function associated with input CN2-1 CN2-1 = Air filter
Saves the configuration and goes back
to the previously saved menu
Alarm! Motor thermal switch: When the main motor thermal switch activates, the alarm BLOCKS the compressor. To re-start
the compressor, wait for the motor to cool down.
Alarm! Fan thermal switch: When the fan thermal switch activates, the alarm BLOCKS the compressor. To re-start the
compressor, wait for the fan to cool down.
Alarm! Max. press. alarm: aving reached the maximum permitted pressure, the alarm BLOCKS the compressor. To re-start
the compressor, you have to bring pressure under the maximum pressure programmed.
Alarm! Press. sen. fault: When a pressure sensor anomaly occurs (sensor broken or disconnected), the alarm BLOCKS
the compressor. To re-start the compressor, you need to reset the probe.
Alarm! Rotation direction err.: When a wrong sequence of the main motor phases occurs, the alarm BLOCKS the compressor.
To re-start, you need to check the phases sequence is right.
Alarm! Emergency button pressed: Having pressed the emergency button, the alarm BLOCKS the compressor. To re-start,
you need to reset the emergency button.
Warning! Remote press. alarm: When the remote command and the loaded/no load pressures set on the control unit are
inconsistent, the alarm DOES NOT BLOCK the compressor. The compressor continues to work with
the pressures programmed on the control unit. The alarm stops only when the remote command
starts working correctly again.
(NOTE: there is an alarm only if remote is enabled)
Warning! High dew point: The dryer temperature remains over the total of the temperatures defined in the parameters
“Temperature OFF” and “Temperature differential” for the time defined in the parameter “Alarms
delay”.
(NOTE: there is an alarm only if the dryer is enabled)
Warning! Ice alarm: The dryer temperature remains under the temperature defined in the parameter “Temperature
OFF” for the time defined in the parameter “Alarms delay”
(NOTE: there is an alarm only if the dryer is enabled)
Alarm! Dryer sen. fault: When an anomaly occurs on the dryer temperature sensor (sensor short-circuited or open), if the
parameter “Alarm type” is set as the “alarm”(see Dryer menu paragraph), the alarm BLOCKS the
compressor, otherwise the compressor continues to work. To re-start the compressor, you need
to replace the probe.
(NOTE: there is an alarm only if the dryer is enabled).
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24 PASCAL 11-15 CSA - Cod.197EE0205
MAINTENANCE GB
• Correct maintenance is crucial to achieve maximum efficiency of your compressor, and to lengthen its operating life.
• It is also important to comply with the maintenance intervals recommended, but it must be remembered that such intervals
are suggested by the manufacturer in the event that the environmental conditions of use of the compressor are optimal (see
“Installation” chapter).
• The maintenance intervals can therefore be reduced depending on the environmental conditions in which the compressor
operates.
• The oil used is RotEnergy Plus, the use of a different oil does not guarantee perfect efficiency and compliance with the
maintenance intervals.
• The following pages describe the routine maintenance operations which can be performed by the person in charge of
the compressor, the non-routine maintenance operations must instead be performed by an authorised technical assistance
centre.
Maintenance table
MAINTENANCE OPERATION MAINTENANCE INTERVAL
working hours o at least
Ordinary maintenance
Condensate drain from oil tank 50 weekly
Check oil and possible top up 500 once per month
Clean filtering element 500 -
Check the tension of the transmission belt 500 -
Check blockage and clean radiator 1000 1 once a year
Replacing the air filter cartridge inlet 1000 1 once a year
Replace oil filter 2000 * 1 once a year
Replace oil separator filter 1 once a year
Replace oil 2000 * 1 once a year
Extraordinary maintenance
Cleaning/Replace one-way drain valve 4000
Intake valve service 4000
Replace the transmission belt 8000
Review minimum pressure valve 8000
Replace hosesi 8000
Replace thermostatic valve element 8000
Replace solenoid valve 12000
Electric motor bearings replacement 12000
Review screw 20000
* When using mineral oil intervals are reduced to 1000 hours or 1 year
If the hourly limit is not reached, the maintenance operations highlighted in bold must be performed at least once a year.
To verify correct machine operation, perform the followng checks after the first 100 hours of work:
1) Check the oil level: top up with the same type of oil if necessary.
2) Check for proper screw tightening: in particular the power electric connection screws.
3) Visually check that all fittings seal properly.
4) Check the belt tension and if necessary, reset it.
5) Check the hours of work and the type of service selected
6) Check room temperature.
MIN.
D
CLEANING THE RADIATOR
It is recommended that in case of over temperature anomalies
and however, at least once a year that the radiator is
cleaned.
Proceed as follows:
• position a sheet of protective plastic under the radiant
pack;
spray (with a washing + detergent gun) from inside towards
the outside:
• check that the air flows correctly by means of the radiator.
8
REPLACING THE OIL FILTER (Fig. 8)
With the compressor stopped, remove the front panel.
At each change replace also the oil filter E, unscrew the old F
filter and replace it. Always apply some oil on the edge of the
filter and on the seal before refitting manually the filter.
E
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26 PASCAL 11-15 CSA - Cod.197EE0205
MAINTENANCE GB
REPLACING THE OIL (Fig.6)
When the compressor is hot - above 70 °C, replace the oil. 6
• Remove the front panel
• Connect the drain hose provided to cock B located at the base
of the separator tank.
• Unscrew the plug from hole A, open the cock and allow the oil
to drain in to a container until draining is complete.
• Close cock B and withdraw the hose.
• Refill with new oil using hole A (quantity for complete refilling:
5 litres) and refit the plug.
To facilitate the filling, unscrew the cap C, then screw it again. 2
• Start up the compressor and allow to function for 5 minutes,
and then shut it down. Discharge all of the air and wait 5 minutes
before controlling the oil level. Top up, if necessary.
A
THE EXHAUSTED OIL IS HIGHLY POLLUTANT! For its disposal
comply with the current laws on environmental protection.
• The first equipment oil is: RotEnergy Plus.
In the case of changing the type of oil, operate only for the
complete replacement. NEVER MIX DIFFERENT TYPES OF MAX
OIL.
In this case, change also the oil filter and the separator filter.
MIN.
C1
REPLACING THE TRANSMISSION BELT (Fig. 9)
A compressor is off, remove the front panel and right side and
remove the belt guard. Loosen the four bolts C1 and act on C
screw C2 loosening belt C until completely loose.
Remove the belt and replace it with a new one.
After replacing, check the belt tension as described previously.
Belt tension
10
REPLACING THE MINIMUM VALVE (Fig. 10)
Replace parts subject to wear with a special kit indicated
with the letter G.
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28 PASCAL 11-15 CSA - Cod.197EE0205
TROUBLESHOOTING GB
Problem Cause Remedy
Motor stopped (thermal relay Voltage too low. Check voltage, press Reset and then restart.
operation signal)
Overtemperature. Check motor absorption and relay setting. In case of
regular absorption press Reset and restart.
Oil consumption high Drainage faulty. Check oil drain hose and check valve.
Oil level too high. Check oil level and drain some, if necessary.
Oil separator filter seal leaking. Replace oil separator nipple seals.
Intake filter leaks oil Intake regulator stays open. Check regulator and solenoid valve.
Safety valve opening Pressure too high. Check the pressure setting.
Intake regulator does not close at Check regulator and solenoid valve.
the end of the cycle.
Sensor for compressor temperature Room temperature too high Improve ventilation.
triggered
Radiator clogged. Clean radiator with solvent.
Cooling fan does not start. Check the electric fan motor.
Compressor performance low Air filter dirty or clogged. Clean or replace filter.
Compressor does not Regulator closed. It cannot open Remove intake filter and check for proper manual
compress air while running because dirty. opening. Remove and clean, if necessary.
Regulator closed. It cannot Check for signal on solenoid valve. Replace damaged
open because no command is part, if any.
received.
Compressor compresses air Regulator open. It cannot open Remove and clean regulator.
over max. pressure value because dirty.
Compressor hardly starts Oil separator filter clogged. Replace oil separator filter.
Min. pressure valve does not close Remove the valve, clean and replace seal, if
perfectly. necessary.
A SB CN9 A B 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7
FU1 TC
R L1 L11 (0) (0) 0
FU5 24
0
2
CN1 RS485 CN7 CN6
024 24
L2 FU2 L21 1
S
L3 FU3 L31 (24) 024 FU4 1 10
T (230) 2
ST2 10
6
D
9
L1 L2 L3 (**) 2
8
A = Inom x 1,5 2
7
12 14 11 5
6
PE CN2
KR 2 3
5
5 2
4
2 7 7
3
2 4 4
2
L3 L1 L2 L1 2
MARRONE(Brown)
NERO(Black)
NERO(Black)
18
BLU(Blue)
BLU(Blue)
ST2 BP ST1
U V W
0 PE
MC Q
MV1 MV2 0
KA YV KM
3 YY 1 1
PROTEZIONE TERMICA
MOTORE COMPRESSORE MOTORE COMPRESSORE MOTORE MOTORE
COMPRESSOR MOTOR THERMAL PROTECTION ELETTROVENTOLA ELETTROVENTOLA
COMPRESSOR MOTOR RAFFREDDAMENTO 1 RAFFREDDAMENTO 2
COOLING FAN MOTOR 1 COOLING FAN MOTOR 2 (**)
L1 L2 L3 2 2 2 6 4 7 0 18 19 20 26 27 L41 29 30 L42
(FU5)
(FU6)
(FU7)
(FU1)
(FU2)
(FU3)
(FU4)
(YV)
COMANDO ON-OFF REMOTO MOTORE ELETTROVENTOLA RAFFREDDAMENTO 1
(REMOTE ON/OFF) COOLING FAN MOTOR 1
COMANDO PRESSIONE REMOTO ALLARME REMOTO
(REMOTE PRESSURE) (REMOTE ALARM)
Rifer./Ref. Denominazione/Denomination
kW 11
Trasformatore Pr.0/230/400 Sec.0/24 100VA
TC
(TRANSFORMER)
Pulsante di emergenza + n.2 NC 230V 10A
SB
(EMERGENCY BUTTON)
Fusibili ceramici 10.3 x 38 4A T
FU1.FU2.FU3
(CERAMIC FUSES)
FU4 Fusibile ceramico 10.3 x 38 4A R (CERAMIC FUSE)
30
30 PASCAL 11-15 CSA - Cod.197EE0205
WIRING DIAGRAM GB
A SB CN9 A B 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7
L1 FU1 TC1
R
L10 (0) (0) 0
FU5
0
2
CN1 RS485 CN7 CN6
(208) 024 24 24
L2 FU2 1
S L20
D
2 9
Field install FU6 FU7 L1 L2 L3 2
8
PE KR 6 2 ST2 (**)
12 14 11
7
5
6
L22 L11 2
3
5
CN2 Q
A 5
2
4
(0) 2 7 7
=Inom x 1,5 2 4 4
3
TC2 (230) 2
2
(575)
230 L11 230 L11
1 CN3 CN4
FU8 FU9 6 5 4 3 2 1 12 11 10 9 8 7 6 5 4 3 2 1
MARRONE(Brown)
18 14 16
BP ST1
NERO(Black)
NERO(Black)
BLU(Blue)
BLU(Blue)
(**)
CN7/1 CN7/2 0 PE
0
W1 W2 KA YV KM2 KM3 KM1
MC MV1 MV2
V1
3 U2
1 1
MOTORE COMPRESSORE U1 MOTORE
V2 MOTORE
COMPRESSOR MOTOR ELETTROVENTOLA
ELETTROVENTOLA
RAFFREDDAMENTO 2
RAFFREDDAMENTO 1
COOLING FAN MOTOR 2
COOLING FAN MOTOR 1
PROTEZIONE TERMICA
MOTORE COMPRESSORE
ST2 Q
THERMAL PROTECTION L1 L2 L3 2 2 2 6 4 7 0 18 19 20 26 27 L11 29 30 L11
COMPRESSOR MOTOR
(FU8)
(FU9)
(FU6)
(FU7)
(FU5)
(FU2)
(FU4)
(FU1)
(FU3)
(YV)
LINEA COMANDO ON-OFF REMOTO MOTORE ELETTROVENTOLA RAFFREDDAMENTO 2
(ELECTRICAL POWER SUPPLY) (REMOTE ON/OFF) COOLING FAN MOTOR 2
ALLARME REMOTO
(REMOTE ALARM)
Rifer./Ref. Denominazione/Denomination
kW 11 kW 15
TC1 Trasformatore (TRANSFORMER) Pr.0/575 Sec.0/24 100 VA 100 VA
TC2 Autotrasformatore (AUTOTRANSFORMER) Pr.0/230/575 500 VA 500 VA
Pulsante di emergenza + n.2 NC 230V 10A
SB
(EMERGENCY BUTTON)
FU1.FU2.FU3 Fusibili ceramici 10.3 x 38 1A T (600V) (CERAMIC FUSES)
KM1 Contattore linea bob.24 V 50/60 Hz (LINE CONTACTOR) 5,5 kW(*) 7,5 kW(*)
Contattore triangolo bob.24 V 50/60 Hz
KM2 5,5 kW(*) 7,5 kW(*)
(DELTA CONTACTOR)
KM3 Contattore stella bob.24 V 50/60 Hz (STAR CONTACTOR) 4 kW(*) 5,5 kW(*)
Contattore ausiliario bob.24V 50/60 Hz
KA
(AUXILIARY CONTACTOR)
KR Dispositivo sequenza fase (PHASE SEQUENCE DEVICE)
Elettrovalvola 24 VAC 50/60 Hz (SOLENOID VALVE
YV
COMPRESSOR PUMP)
Trasduttore di pressione 0-16 Bar 4-20mA (PRESSURE
BP
TRANDUCER)
Controllore elettronico 24 VAC
D
(ELECTRONIC CONTROLLER)
Sonda termica mandata vite (TEMPERATURE PROBE
ST1
COMPRESSOR PUMP)
MotorI ElettroventolE Raffr. (COOLING FANS MOTOR) 230-
MV1-MV2
1 60 Hz
Sez. cavo motore (MOTOR CABLE CROSS SECTION-
7xAWG14 7xAWG12
AREA) AWG
1) Sez. ausiliari = AWG18 Aux. section = AWG18
2) (*) = 400V AC3