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User Manual - Reliance Guidance Signs

The user manual for ADB SAFEGATE's Guidance and Gate Signs outlines safety certifications, warranty information, and liability disclaimers. It emphasizes the importance of proper equipment use, handling, and installation to avoid personal injury or equipment damage. The manual also includes detailed sections on safety instructions, installation procedures, maintenance, troubleshooting, and support resources.

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0% found this document useful (0 votes)

48 views74 pages

User Manual - Reliance Guidance Signs

Uploaded by

jailton lopes

We take content rights seriously. If you suspect this is your content, claim it here.

Available Formats

Download as PDF, TXT or read online on Scribd

You are on page 1/ 74

RELIANCE

Guidance Sign and Gate Sign

User Manual
UM-4007, Rev. 6.4, 2024/01/19
A.0 Disclaimer / Standard Warranty
CE certification
The equipment listed as CE certified means that the product complies with the essential requirements concerning safety and
hygiene. The European directives that have been taken into consideration in the design are available on written request to
ADB SAFEGATE.

ETL certification
The equipment listed as ETL certified means that the product complies with the essential requirements concerning safety and
C22.2 No.180:13 (R2018) regulations. The CSA directives that have been taken into consideration in the design are available
on written request to ADB SAFEGATE.

All Products Guarantee

ADB SAFEGATE will correct by repair or replacement per the applicable guarantee below, at its option, equipment or parts
which fail because of mechanical, electrical or physical defects, provided that the goods have been properly handled and
stored prior to installation, properly installed and properly operated after installation, and provided further that Buyer gives
ADB SAFEGATE written notice of such defects after delivery of the goods to Buyer. Refer to the Safety section for more
information on Material Handling Precautions and Storage precautions that must be followed.
ADB SAFEGATE reserves the right to examine goods upon which a claim is made. Said goods must be presented in the same
condition as when the defect therein was discovered. ADB SAFEGATE furthers reserves the right to require the return of such
goods to establish any claim.
ADB SAFEGATE's obligation under this guarantee is limited to making repair or replacement within a reasonable time after
receipt of such written notice and does not include any other costs such as the cost of removal of defective part, installation
of repaired product, labor or consequential damages of any kind, the exclusive remedy being to require such new parts to be
furnished.
ADB SAFEGATE's liability under no circumstances will exceed the contract price of goods claimed to be defective. Any returns
under this guarantee are to be on a transportation charges prepaid basis. For products not manufactured by, but sold by
ADB SAFEGATE, warranty is limited to that extended by the original manufacturer. This is ADB SAFEGATE's sole guarantee and
warranty with respect to the goods; there are no express warranties or warranties of fitness for any particular purpose or any
implied warranties of fitness for any particular purpose or any implied warranties other than those made expressly herein. All
such warranties being expressly disclaimed.

Standard Products Guarantee

Products manufactured by ADB SAFEGATE are guaranteed against mechanical, electrical, and physical defects (excluding
lamps) which may occur during proper and normal use for a period of two years from the date of ex-works delivery, and are
guaranteed to be merchantable and fit for the ordinary purposes for which such products are made.

Note
See your applicable sales agreement for a complete warranty description.
Replaced or repaired equipment under warranty falls into the warranty of the original delivery. No new warranty
period is started for these replaced or repaired products.

FAA Certified products manufactured by ADB SAFEGATE

ADB SAFEGATE L858 Airfield Guidance Signs are warranted against mechanical and physical defects in design or manufacture
for a period of 2 years from date of installation, per FAA AC 150/5345-44 (applicable edition).
ADB SAFEGATE LED products (with the exception of obstruction lighting) are warranted against electrical defects in design or
manufacture of the LED or LED specific circuitry for a period of 4 years from date of installation, per FAA EB67 (applicable
edition). These FAA certified constant current (series) powered LED products must be installed, interfaced and powered with
and through products certified under the FAA Airfield Lighting Equipment Program (ALECP) to be included in this 4 (four) year
warranty. This includes, but is not limited to, interface with products such as Base Cans, Isolation Transformers, Connectors,
Wiring, and Constant Current Regulators.

UM-4007, Rev. 6.4, 2024/01/19 iii

Note
See your sales order contract for a complete warranty description.
Replaced or repaired equipment under warranty falls into the warranty of the original delivery. No new warranty
period is started for these replaced or repaired products.

Liability

WARNING
Use of the equipment in ways other than described in the catalog leaflet and the manual may result in personal injury,
death, or property and equipment damage. Use this equipment only as described in the manual.

ADB SAFEGATE cannot be held responsible for injuries or damages resulting from non-standard, unintended uses of its
equipment. The equipment is designed and intended only for the purpose described in the manual. Uses not described in the
manual are considered unintended uses and may result in serious personal injury, death or property damage.
Unintended uses, includes the following actions:

• Making changes to equipment that have not been recommended or described in this manual or using parts that are not
genuine ADB SAFEGATE replacement parts or accessories.
• Failing to make sure that auxiliary equipment complies with approval agency requirements, local codes, and all applicable
safety standards if not in contradiction with the general rules.
• Using materials or auxiliary equipment that are inappropriate or incompatible with your ADB SAFEGATE equipment.
• Allowing unskilled personnel to perform any task on or with the equipment.

Copyright Statement
This manual or parts thereof may not be reproduced, stored in a retrieval system, or transmitted, in any form or by any means,
electronic, mechanical, photocopying, recording, nor otherwise, without the author's prior written consent.
This manual could contain technical inaccuracies or typographical errors. The author reserves the right to revise this manual
from time to time in the contents thereof without obligation of the author to notify any person of such revision or change.
Details and values given in this manual are average values and have been compiled with care. They are not binding, however,
and the author disclaims any liability for damages or detriments suffered as a result of reliance on the information given
herein or the use of products, processes or equipment to which this manual refers. No warranty is made that the use of the
information or of the products, processes or equipment to which this manual refers will not infringe any third party's patents
or rights. The information given does not release the buyer from making their own experiments and tests.

iv
Copyright © ADB Safegate, All Rights Reserved
TABLE OF CONTENTS

1.0 Safety ....................................................................................................................................................................................... 1

1.1 Safety Messages ........................................................................................................................................................................................................ 1
1.1.1 Introduction to Safety ................................................................................................................................................................................. 2
1.1.2 Intended Use .................................................................................................................................................................................................. 3
1.1.3 Material Handling Precautions: Storage .............................................................................................................................................. 3
1.1.4 Material Handling: Heavy Equipment .................................................................................................................................................. 3
1.1.5 Material Handling Precautions: Fasteners .......................................................................................................................................... 4
1.1.6 Operation Safety ........................................................................................................................................................................................... 5
1.1.7 Maintenance Safety ..................................................................................................................................................................................... 5
1.1.8 Material Handling Precautions, ESD ..................................................................................................................................................... 6
1.1.9 Arc Flash and Electric Shock Hazard ..................................................................................................................................................... 6
2.0 About this Manual ................................................................................................................................................................. 7
3.0 Introduction ............................................................................................................................................................................ 9
3.1 LED Signs for Airfield Guidance and Gate ....................................................................................................................................................... 9
3.2 Power and Monitoring Versions ....................................................................................................................................................................... 12
4.0 Installation ............................................................................................................................................................................ 13
4.1 Standard Hardware and Preparation .............................................................................................................................................................. 13
4.1.1 Tools to use .................................................................................................................................................................................................. 16
4.1.2 External electrical Connections ............................................................................................................................................................. 17
4.2 Mounting the Sign ................................................................................................................................................................................................. 18
4.3 Mounting a Tether Wire ....................................................................................................................................................................................... 22
4.3.1 For Signs with Pre-Drilled Holes for a Tether Wire ....................................................................................................................... 22
4.3.2 For Signs without Pre-Drilled Holes for a Tether Wire ................................................................................................................ 23
4.4 Electrical Connection ............................................................................................................................................................................................. 26
4.5 Bird Deterrent Spikes SG19216 (optional) .................................................................................................................................................... 26
4.6 Reflective Tape ......................................................................................................................................................................................................... 27
4.7 Gate Sign ................................................................................................................................................................................................................... 27
5.0 Operation .............................................................................................................................................................................. 29
6.0 Maintenance ......................................................................................................................................................................... 31
6.1 Replace a Front Panel ............................................................................................................................................................................................ 32
6.2 Replace an LED strip .............................................................................................................................................................................................. 33
6.3 Replace an LED Adapter Card ............................................................................................................................................................................ 36
6.4 Replace a Converter (6.6A series circuit signs) ............................................................................................................................................ 38
6.5 Replace a Converter (VAC parallel circuit signs) ......................................................................................................................................... 40
6.6 Replace the Complete Electronics Box ........................................................................................................................................................... 41
6.7 Replace a Damaged Power Cable .................................................................................................................................................................... 48
6.8 Replace a Frangible Coupling ............................................................................................................................................................................ 50
6.9 Reset the Fail-open Converter ........................................................................................................................................................................... 51
7.0 Troubleshooting ................................................................................................................................................................... 53
7.1 The Sign does not light up correctly ............................................................................................................................................................... 53
7.2 The Sign has mechanical Issues ........................................................................................................................................................................ 53
7.3 Internal Wiring - 6.6A Series Powered LED ................................................................................................................................................... 54
7.4 Internal Wiring - Voltage Powered LED Guidance ..................................................................................................................................... 55
7.5 Internal Wiring - Voltage Powered LED Gate ............................................................................................................................................... 56
8.0 Spare Parts ............................................................................................................................................................................ 57
8.1 RELIANCE Sign ......................................................................................................................................................................................................... 57
8.2 Ordering Codes ....................................................................................................................................................................................................... 63
9.0 SUPPORT ............................................................................................................................................................................... 65
9.1 ADB SAFEGATE Website ....................................................................................................................................................................................... 65
9.2 Recycling .................................................................................................................................................................................................................... 65
9.2.1 Local Authority Recycling ....................................................................................................................................................................... 65

UM-4007, Rev. 6.4, 2024/01/19 v

9.2.2 ADB SAFEGATE Recycling ....................................................................................................................................................................... 65

vi
Copyright © ADB Safegate, All Rights Reserved
1.0 Safety
Introduction to Safety
This section contains general safety instructions for installing and using ADB SAFEGATE equipment. Some safety instructions
may not apply to the equipment in this manual. Task- and equipment-specific warnings are included in other sections of this
manual where appropriate.

1.1 Safety Messages

HAZARD Icons used in the manual

For all HAZARD symbols in use, see the Safety section. All symbols must comply with ISO and ANSI standards.
Carefully read and observe all safety instructions in this manual, which alert you to safety hazards and conditions that may
result in personal injury, death or property and equipment damage and are accompanied by the symbol shown below.

WARNING
Failure to observe a warning may result in personal injury, death or equipment damage.

DANGER - Risk of electrical shock or ARC FLASH

Disconnect equipment from line voltage. Failure to observe this warning may result in personal injury, death, or
equipment damage. ARC Flash may cause blindness, severe burns or death.

WARNING - Wear personal protective equipment

Failure to observe may result in serious injury.

WARNING - Do not touch

Failure to observe this warning may result in personal injury, death, or equipment damage.

CAUTION
Failure to observe a caution may result in equipment damage.

ELECTROSTATIC SENSITIVE DEVICES

This equipment may contain electrostatic devices.

Qualified Personnel

Important Information
The term qualified personnel is defined here as individuals who thoroughly understand the equipment and its safe
operation, maintenance and repair. Qualified personnel are physically capable of performing the required tasks, familiar
with all relevant safety rules and regulations and have been trained to safely install, operate, maintain and repair the
equipment. It is the responsibility of the company operating this equipment to ensure that its personnel meet these
requirements.
Always use required personal protective equipment (PPE) and follow safe electrical work practice.

UM-4007, Rev. 6.4, 2024/01/19 1

1.1.1 Introduction to Safety

CAUTION
Unsafe Equipment Use
This equipment may contain electrostatic devices, hazardous voltages and sharp edges on components
• Read installation instructions in their entirety before starting installation.
• Become familiar with the general safety instructions in this section of the manual before installing,
operating, maintaining or repairing this equipment.
• Read and carefully follow the instructions throughout this manual for performing specific tasks and
working with specific equipment.
• Make this manual available to personnel installing, operating, maintaining or repairing this
equipment.
• Follow all applicable safety procedures required by your company, industry standards and
government or other regulatory agencies.
• Install all electrical connections to local code.
• Use only electrical wire of sufficient gauge and insulation to handle the rated current demand. All
wiring must meet local codes.
• Route electrical wiring along a protected path. Make sure they will not be damaged by moving
equipment.
• Protect components from damage, wear, and harsh environment conditions.
• Allow ample room for maintenance, panel accessibility, and cover removal.
• Protect equipment with safety devices as specified by applicable safety regulations
• If safety devices must be removed for installation, install them immediately after the work
is completed and check them for proper functioning prior to returning power to the circuit.

Failure to follow this instruction can result in serious injury or equipment damage

Additional Reference Materials

Important Information

• IEC - International Standards and Conformity Assessment for all electrical, electronic and related technologies.
• IEC 60364 - Electrical Installations in Buildings.
• CSA - C22.2 No.180:13 (R2018) Series isolating transformers for airport lighting
• FAA Advisory: AC 150/5340-26 (current edition), Maintenance of Airport Visual Aid Facilities.
• Maintenance personnel must refer to the maintenance procedure described in the ICAO Airport Services Manual,
Part 9.

• ANSI/NFPA 79, Electrical Standards for Metalworking Machine Tools.

• National and local electrical codes and standards.

2
Copyright © ADB Safegate, All Rights Reserved
1.1.2 Intended Use

CAUTION
Use this equipment as intended by the manufacturer
This equipment is designed to perform a specific function, do not use this equipment for other purposes
• Using this equipment in ways other than described in this manual may result in personal injury, death
or property and equipment damage. Use this equipment only as described in this manual.

Failure to follow this instruction can result in serious injury or equipment damage

1.1.3 Material Handling Precautions: Storage

CAUTION
Improper Storage
Store this equipment properly

• If equipment is to be stored prior to installation, it must be protected from the weather and kept free
of condensation and dust.

Failure to follow this instruction can result in equipment damage

1.1.4 Material Handling: Heavy Equipment

DANGER
Unstable load
Use caution when moving heavy equipment

• Use extreme care when moving heavy equipment.

• Verify that the moving equipment is rated to handle the weight.
• When removing equipment from a shipping pallet, carefully balance and secure it using a safety
strap.

Failure to follow this instruction can result in death, serious injury, or equipment damage

UM-4007, Rev. 6.4, 2024/01/19 3

1.1.5 Material Handling Precautions: Fasteners

DANGER
Foreign Object Damage - FOD
This equipment may contain fasteners that may come loose - torque properly.
• Only use fasteners of the same type as the one originally supplied with the equipment.
• Use of incorrect combination of gaskets, bolts and nuts can create severe damages to the product
installation and create safety risk .
• You need to know what base the light fixture will be installed in, in order to chose the correct gasket,
bolts and nuts.
• Bolt type, length, and torque value are determined by type of base, height of spacers used, and clamp
force required in FAA Engineering Brief No 83 (latest revision).
• Due to the risk of bolts vibrating loose, do not use any type of washer with the fixing bolts (such as
split lock washers) other than an anti-vibration washer. Anti-vibration washers as defined in FAA EB
83 (latest edition) must be used. For installations other than FAA, use the base can manufacturer's
recommendations.
• Always tighten the fasteners to the recommended torque. Use a calibrated torque wrench and apply
the recommended adhesive type.
• Obey the instructions of the adhesives necessary for the fasteners.

Failure to follow these warnings may cause the fasteners to loosen, damage the equipment,
potentially to loosen the equipment. This can lead to a highly dangerous situation of FOD, with
potential lethal consequences.

Note
To minimize the risk of errors, the ADB SAFEGATE Sales Representative will have information on which gasket goes
with which base. This information is also provided in the product Data sheets, the User Manuals and the Spare Part
Lists.

CAUTION
Use of incorrect combination of gaskets, bolts and nuts can create severe damages to the product installation and
create multiple safety risks.
To obtain a safe and watertight installation the O-ring and retaining bolt stated in the document must be used.
You need to know what base the light fixture will be installed in, in order to choose the correct gasket, bolts and nuts.
Failure to follow these cautions can result in equipment damage or aircraft FOD.

4
Copyright © ADB Safegate, All Rights Reserved
1.1.6 Operation Safety

CAUTION
Improper Operation
Do Not Operate this equipment other than as specified by the manufacturer
• Only qualified personnel, physically capable of operating the equipment and with no impairments in
their judgment or reaction times, should operate this equipment.
• Read all system component manuals before operating this equipment. A thorough understanding of
system components and their operation will help you operate the system safely and efficiently.
• Before starting this equipment, check all safety interlocks, fire-detection systems, and protective
devices such as panels and covers. Make sure all devices are fully functional. Do not operate the
system if these devices are not working properly. Do not deactivate or bypass automatic safety
interlocks or locked-out electrical disconnects or pneumatic valves.
• Protect equipment with safety devices as specified by applicable safety regulations.
• If safety devices must be removed for installation, install them immediately after the work is
completed and check them for proper functioning.
• Route electrical wiring along a protected path. Make sure they will not be damaged by moving
equipment.
• Never operate equipment with a known malfunction.
• Do not attempt to operate or service electrical equipment if standing water is present.
• Use this equipment only in the environments for which it is rated. Do not operate this equipment
in humid, flammable, or explosive environments unless it has been rated for safe operation in these
environments.
• Never touch exposed electrical connections on equipment while the power is ON.

Failure to follow these instructions can result in equipment damage

1.1.7 Maintenance Safety

DANGER
Electric Shock Hazard
This equipment may contain electrostatic devices

• Do not operate a system that contains malfunctioning components. If a component malfunctions,

turn the system OFF immediately.
• Disconnect and lock out electrical power.
• Allow only qualified personnel to make repairs. Repair or replace the malfunctioning component
according to instructions provided in its manual.
•

Failure to follow these instructions can result in death or equipment damage

UM-4007, Rev. 6.4, 2024/01/19 5

1.1.8 Material Handling Precautions, ESD

CAUTION
Electrostatic Sensitive Devices
This equipment may contain electrostatic devices
• Protect from electrostatic discharge.
• Electronic modules and components should be touched only when this is unavoidable e.g. soldering,
replacement.
• Before touching any component of the cabinet you shall bring your body to the same potential as the
cabinet by touching a conductive earthed part of the cabinet.
• Electronic modules or components must not be brought in contact with highly insulating materials
such as plastic sheets, synthetic fiber clothing. They must be laid down on conductive surfaces.
• The tip of the soldering iron must be grounded.
• Electronic modules and components must be stored and transported in conductive packing.

Failure to follow this instruction can result in equipment damage

1.1.9 Arc Flash and Electric Shock Hazard

DANGER
Series Circuits have Hazardous Voltages
This equipment produces high voltages to maintain the specified current - Do NOT Disconnect while
energized.

• Allow only qualified personnel to perform maintenance, troubleshooting, and repair tasks.
• Only persons who are properly trained and familiar with ADB SAFEGATE equipment are permitted to
service this equipment.
• An open airfield current circuit is capable of generating >5000 Vac and may appear OFF to a meter.
• Never unplug a device from a constant current circuit while it is operating; Arc flash may result.
• Disconnect and lock out electrical power.
• Always use safety devices when working on this equipment.
• Follow the recommended maintenance procedures in the product manuals.
• Do not service or adjust any equipment unless another person trained in first aid and CPR is present.
• Connect all disconnected equipment ground cables and wires after servicing equipment. Ground all
conductive equipment.
• Use only approved ADB SAFEGATE replacement parts. Using unapproved parts or making
unapproved modifications to equipment may void agency approvals and create safety hazards.
• Check the interlock systems periodically to ensure their effectiveness.
• Do not attempt to service electrical equipment if standing water is present. Use caution when
servicing electrical equipment in a high-humidity environment.
• Use tools with insulated handles when working with airfield electrical equipment.

Failure to follow these instructions can result in death or equipment damage

6
Copyright © ADB Safegate, All Rights Reserved
2.0 About this Manual
This document includes RELIANCE™ airfield sign information with focus on safety, installation and maintenance procedures.
For more information, see www.adbsafegate.com.

Note
It is very important to read this document before any work is started.

UM-4007, Rev. 6.4, 2024/01/19 7

8
Copyright © ADB Safegate, All Rights Reserved
3.0 Introduction

3.1 LED Signs for Airfield Guidance and Gate

Compliance with Standards

ICAO Annex 14 Volume I (current edition)

EASA CS-ADR-DSN (current edition)

Australia MOS 139

NATO STANAG 3316

STAC SPE/STAC/SE/E/VIS/6008

AENA DIN/DSEYN/PPT/022-02/12

ROS/MAK

UKCA

Uses

Information Sign Informational Direction, Destination, and Boundary signs - black inscription on a yellow background. Designed
to guide pilots to a particular point on the airfield by identifying runway exits, taxiway directions, taxiway
intersections, taxiway ending, and inbound/outbound destinations, boundaries.

Mandatory Sign Mandatory Instruction sign – white inscription on a red background. Designed to identify holding positions,
runway intersections, and prohibit aircraft entry into designated areas.

Location Sign Runway and Taxiway Location signs - yellow inscription on a black background and only where it is a stand-alone
sign shall have a yellow border. Designed to identify taxiway and runway location on which the aircraft is located.

Runway Distance Runway Distance Remaining Signs - white inscription on a black background. Designed to provide enhanced
Remaining Sign situational awareness to the pilots for determining the remaining runway distance available.

Aircraft Stand Gate and Stand Identification signs - black inscription on a yellow background. Designed to identify to the pilots
Identification Sign the particular gate/stand location.

Features and Benefits

LED Technology and durable design features provide a long lasting sign with enhanced operational efficiency.

• Long lasting LED light source

• Low power consumption
• Environmentally friendly
• Durable and vibration resistant
• Dramatically reduce maintenance costs and airport operation interruptions
• Available with fail-open monitoring

UM-4007, Rev. 6.4, 2024/01/19 9

• Designed for harsh environments

• Anodized aluminum housings
• Stainless-steel hardware and fixings
• Built-in surge and lightning protection
• UV-resistant legend panel resists fading
• Ultra strong polycarbonate legend panel withstands jet blasts and impacts
• LED strip and electronics box tested and certified for IP67 protection
• Sign enclosure tested and certified for IP54 protection
• Available with 322 km/h or 480 km/h wind load compliant options

Construction

• Sign housing/frame made from aluminum

• Mounting feet and poles made from aluminum
• Electronics box made from aluminum
• Legend panel front of UV-resistant polycarbonate

Operating Conditions

Operating Condition Symbol Specification

Operating temperature TA -40 °C to +70 °C

Storage temperature TSTG -60 °C to +80 °C

Humidity RH Up to 100%

Power Consumption
Power Factor (PF) typically >95%. Use the table to calculate CCR load and transformer sizing. For circuits or signs operating as
low as 6.3A, the VA consumption may increase up to 5%.

Sign Size (mm) Electrical VA Minimum

(Height x Length) Supply Load Transformer Size (W) 1

700 × 1150 6.6 A 20 45

700 × 1300 6.6 A 23 45

700 × 1600 6.6 A 27 45

700 × 1800 6.6 A 30 45

700 × 2100 6.6 A 35 45

700 × 2500 6.6 A 40 65

700 × 2650 6.6 A 42 65

700 × 3000 6.6 A 47 65

900 × 1150 6.6 A 29 45

900 × 1300 6.6 A 33 45

900 × 1600 6.6 A 40 65

900 × 1800 6.6 A 42 65

900 × 2100 6.6 A 48 65

900 × 2500 6.6 A 47 65

10
Copyright © ADB Safegate, All Rights Reserved
Sign Size (mm) Electrical VA Minimum
(Height x Length) Supply Load Transformer Size (W) 1

900 × 2650 6.6 A 50 65

900 × 3000 6.6 A 56 65

1300 x 1300 6.6 A 33 45

900 × 900 Gate 230 VAC 22 N/A

1200 × 1200 Gate 230 VAC 32 N/A

700 × 1300 Gate 230 VAC TBD N/A

Notes
1 Maximum 40m of 2.5mm² (AWG14) secondary cable and no ILCMS.

Electrical Supply
RELIANCE™ Airfield Signs are available in parallel and series versions. RELIANCE™ Gate Signs are available in parallel only.

Power Requirements

Constant Current Regulator 2.8-6.6 A, 50/60 Hz

(Series system) 3-7 step CCR

Mains Power System 120-240 VAC, 50/60 Hz

(Parallel system)

Dimensions and Weight

Dimensions are the overall outer dimensions of the sign frame. The visible face of the sign legend panel is 100 mm less than
the height and width of the sign frame. When installed and mounted onto poles and Y-shaped feet, the total sign height
increases by approximately 100 mm.

Sign Size (mm) Weight (kg) Weight (kg)

(Height x Length) (322 km/h) (480 km/h)

700 x 1150 24.8 24.8

700 x 1300 26.5 26.5

700 x 1600 31.0 35.0

700 x 1800 33.7 37.7

700 x 2100 41.2 41.2

700 x 2500 46.0 50.0

700 x 2650 51.4 51.4

700 x 3000 60.0 60.0

900 x 1150 28.8 33.3

900 x 1300 31.0 35.5

900 x 1600 36.0 44.5

900 x 1800 39.7 48.2

900 x 2100 48.2 52.7

900 x 2500 53.9 62.4

900 x 2650 56.4 64.9

900 x 3000 61.9 66.4

1300 x 1300 44.0 48.0

UM-4007, Rev. 6.4, 2024/01/19 11

Sign Size (mm) Weight (kg) Weight (kg)

(Height x Length) (322 km/h) (480 km/h)

900 x 900 Gate 21.0 N/A

1200 x 1200 Gate 32.5 N/A

700 x 1300 Gate 24.5 N/A

Note
900 x 900 mm gate sign is used to display the gate/stand number only. 1200 x 1200 mm gate sign is used to display
the gate/stand number and coordinates.

3.2 Power and Monitoring Versions

• Non-MON: Standard 6.6A series powered signs. Dimmable intensity controlled by the input current from the CCR.
• MON: Monitored 6.6A series powered signs with integrated fail open technology. For use with CCR lamp fault detection
monitoring or ILCMS monitoring. Dimmable intensity controlled by the input current from the CCR.
• VAC: 120-240Vac voltage powered 50/60Hz signs. Constant intensity provided at all voltages.

12
Copyright © ADB Safegate, All Rights Reserved
4.0 Installation
This section describes the different steps for successful installation of the sign.
Site planning and preparation is required before installation, according to ICAO Annex 14. For example, there are
requirements for placement near runways, taxiways and intersections, and requirements for mounting on solid, flat, level
surfaces.

4.1 Standard Hardware and Preparation

Signs are delivered with mounting hardware including poles, frangible couplings, mounting profiles, clamps, and mounting
bases.

Unpacking and Handling the Sign

The sign is shipped ready for installation. Handle equipment carefully to prevent damage to the sign and/or components.
Upon receipt, note any exterior damage to the carton that might indicate possible equipment damage. Open the carton and
inspect the signs and components within the carton.
If you note any damage to any equipment, file a claim with the carrier immediately. The carrier may need to inspect the
equipment.

CAUTION
• Use caution when lifting the sign from the carton to prevent accidental damage to the sign.
• Do not use the electronics box as a lifting point for the sign. This will cause damage to the electronics box and
mounting hardware.

Poles and Frangible Couplings Measurement

The sign length determines the number of poles required and delivered for installation. When installed, the total sign height
mounted on poles increases by 100 mm.
The sign length and height dimensions in the table refers to the outer dimensions of the frame. The length and height of the
face are 100 mm less the values below.

Table 1: Wind load requirement ICAO 322 km/h (Mode 2)

Sign size (mm) Number of poles Frangible coupling C-C distances (mm)

700 x 1150 2 FC 1.3 700

700 x 1300 2 FC 1.6 850

700 x 1600 2 FC 1.8 1150

700 x 1800 2 FC 1.8 1350

700 x 2100 3 FC 1.3 830

700 x 2500 3 FC 1.6 1030

700 x 2650 4 FC 1.3 730

700 x 3000 4 FC 1.6 850

900 x 1150 2 FC 1.8 700

900 x 1300 2 FC 2.2 850

900 x 1600 2 FC 2.2 1150

900 x 1800 2 FC 2.6 1350

900 x 2100 3 FC 2.2 830

UM-4007, Rev. 6.4, 2024/01/19 13

Table 1: Wind load requirement ICAO 322 km/h (Mode 2) (Continued)

Sign size (mm) Number of poles Frangible coupling C-C distances (mm)

900 x 2500 3 FC 2.2 1030

900 x 2650 3 FC 2.6 1100

900 x 3000 4 FC 2.2 850

1300 x 1300 2 FC 2.6 850

Table 2: Wind load requirement ICAO 480 km/h (Mode 3)

Sign size (mm) Number of poles Frangible coupling C-C distances (mm)

700 x 1150 2 FC 2.6 700

700 x 1300 2 FC 2.6 850

700 x 1600 3 FC 2.2 580

700 x 1800 3 FC 2.2 680

700 x 2100 3 FC 2.6 830

700 x 2500 4 FC 2.2 680

700 x 2650 4 FC 2.6 730

700 x 3000 4 FC 2.6 850

900 x 1150 3 FC 2.6 350

900 x 1300 3 FC 3.1 425

900 x 1600 4 FC 2.6 380

900 x 1800 4 FC 2.6 450

900 x 2100 4 FC 3.1 550

900 x 2500 5 FC 3.1 515

900 x 2650 5 FC 3.1 550

900 x 3000 5 FC 3.1 640

1300 x 1300 4 FC 3.1 280

Mounting Information
The mounting distances between the poles are dependent on the sign length. The mounting bases and poles are mounted in
foundations, preferably concrete, installed on the surface of the sign location. The number of foundations required is equal to
the number of poles.

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General recommendations, dimensions and appearance of mounting bases:

• Three M12 anchor bolts per base to fasten them to the foundation.

Note
• To choose the correct anchor bolt and length, always refer to the anchor bolt manufacturer's specification for
uses with the appropriate type, tensile strength, and thickness of the concrete foundation, or asphalt surface
the sign will be mounted on.
• For many concrete foundations, a recommended length of 100 mm is sufficient. However, it is always the
responsibility of the installation team to ensure the correct type and length of anchor bolt is used and the
anchor bolt manufacturer's recommended installation procedures are followed.

• The anchor bolts must be installed on a diameter of 180 mm with 120° spacing to mate with the base.
• Use the correct Center to Center (C-C) mounting distance, to layout anchoring points on the surface according to the sign
length and where the sign is to be installed. For information, see Table 1 and Table 2.

Ø180
7-inch R6.15

Ø60.3
2.4-inch

Poles and Frangible Couplings Delivery

Poles with their respective frangible couplings are assembled at the factory. All poles are shipped in the same crate and
packaged in groups of 2, 3 or 4 poles, to help indicate which sign they are to be used with.
Frangible couplings are not universal, meaning there are different models intended to be used with different sign sizes. Check
the label in the lower left corner at the back of the sign to make sure that the sign is installed with the correct frangible
coupling. Make sure to verify the latest recommended frangible coupling, depending on RELIANCE Sign model, and apply
what is indicated in the spare parts. See RELIANCE Sign and www.adbsafegate.com.
For information regarding the number of poles for each sign length, see Poles and Frangible Couplings Measurement.
Figure 1 shows an example of the relation between the pole, the frangible coupling and the mounting base. The pole and
frangible coupling are assembled before delivery.

UM-4007, Rev. 6.4, 2024/01/19 15

Note
Frangible couplings are not universal, meaning there are different models intended to be used with different sign
sizes.

Figure 1: Pole, frangible coupling and mounting base

Pole

Frangible coupling

Mounting base

4.1.1 Tools to use

The standard tools listed below are required or recommended when installing a sign, but keep in mind that other tools may
be needed depending on installation site.

• Socket set (16 mm, 17 mm, 18 mm, 19 mm) with a 15 cm or 6” extension bar
• Torx key T20 and T30
• Spanner 25 mm and 27 mm
• Small flat screwdriver to be used when installing power cable
• Spirit level
• Tape measure
Once site preparation is complete, the correct poles and frangible couplings must be identified for a sign installation.

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4.1.2 External electrical Connections
It is recommended to consider the routing of external electrical cables to power signs. Cable passages and junction boxes
may need to be built into the foundations where signs are to be installed.
Signs are designed with one entrance point for power cable. The point is located on the bottom surface of the converter box,
at the back of the sign. The cable gland at the entrance point accept cables measuring 7 to 13 mm in diameter. Connection
terminal for the power cable is located next to the cable entrance, see Figure 2.
To ground the sign after installation, attach a ring type crimp terminal to the ground wire and then fasten it to the back of the
sign using the grounding screw. M5 head screw is located near the base of the converter box and is marked with a grounding
symbol. It is also possible to ground the sign via the terminal block inside the converter box.

CAUTION
The RELIANCE Sign with fail-open monitoring is not to be connected to transformers larger than 200 W. A correct
circuit installation and calibration of the CCR is crucial to achieve an accurate fail open monitoring.

Note
Signs are not supplied with external wiring, as cabling requirements differ from site to site.

Figure 2: Cable entrance and ground connection

Cable entrance

Ground connection
screw

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4.2 Mounting the Sign

Prepare the installation site. Make sure that the correct poles and frangible couplings are used at installation, see Poles and
Frangible Couplings Measurement.
Figure 3: Back of the assembled sign

Installation

1. Install the mounting bases and poles for the sign.

2. On the upper mounting profile, slide on and position the four screws to hold the u-clamps.
Figure 4: Slide the screws into position

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3. Center and level the upper mounting profile and attach on the poles by using u-clamps, washers, bolts and lock nuts.
Recommended torque: 8Nm.
Figure 5: Mounting profile on poles

Upper mounting profile

Poles

M6 spring lock washer

M6 stop screw
Mounting profile
approx. 60 mm

U-clamp M8 hex screw

M8 lock nut

M8 flat washer

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4. Hang the sign on the mounting profile. The flange of the sign match the track in the mounting profile.
Figure 6: Placement of sign on poles

C Section C-C

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5. Mount the lower mounting profiles on the poles by using u-clamps, washers, bolts and lock nut. Recommended torque:
8Nm.
Figure 7: Placement of lower mounting profiles and clamps

Lower mounting profiles

and clamps

6. Fasten the stop screws on the mounting profiles. Recommended torque: 2Nm.
Figure 8: Illustrative example of stop-screw positions, may vary depending on type and size of sign

Stop-screws

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4.3 Mounting a Tether Wire

4.3.1 For Signs with Pre-Drilled Holes for a Tether Wire

The sign should always be secured using a tether wire. There are two positions prepared for tether wire installation. These are
located on the bottom frame and 300 mm from the edge of the sign on each side.
Choose which of the prepared tether wire locations to use based on the sign’s specific installation.
Before you start, ensure power is disconnected from the sign.
Tools to use

• Wrench
Installation

1. Choose which of the prepared tether wire locations to use based on the sign’s specific installation site.
2. Place the bracket on the lower frame.
Figure 9: Place the bracket

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3. On the back, mount the two eye bolts with a washer between the eye bolt and bracket.
Figure 10: Mount washers and eye bolts

4. On the front, mount the washers and lock nuts.

Figure 11: Mount washers and lock nuts

5. Gently tighten the lock nuts, using a wrench to keep the eye bolt fixed.
6. Fasten the tethering wire bracket to the mounting base of the pole or in the foundation.

4.3.2 For Signs without Pre-Drilled Holes for a Tether Wire

The sign should always be secured using a tether wire. There are two positions prepared for tether wire installation. These are
located on the bottom frame and 300 mm from the edge of the sign on each side.
Choose which of the prepared tether wire locations to use based on the sign's specific installation.
Before you start, ensure power is disconnected from the sign.

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Tools to use

• Drill of ø6.5 mm
• Double-sided tape 30 × 45 mm
• Alcohol based detergent
• Cloth
Installation

1. With an alcohol-based detergent, clean the lower profile surface where the bracket shall be mounted.
2. Place a thin piece of double-sided tape on the inside of the bracket.
3. Peel off the protective cover from the double-sided tape on the bracket.
Figure 12: Peel off the protective cover

4. Mount the bracket at its intended place on the lower profile.

Figure 13: Place the bracket

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5. Drill the parallel holes, one side at a time, through the front and back of the lower profile using the holes of the bracket for
guidance.
Figure 14: Drill holes through the profile

6. On the back, mount the two eye bolts with a washer between the eye bolt and bracket.
Figure 15: Mount washers and eye bolts

UM-4007, Rev. 6.4, 2024/01/19 25

7. On the front, mount the washers and lock nuts.

Figure 16: Attach washers and tighten lock nuts

8. Gently tighten the lock nuts, using a wrench to keep the eye bolt fixed.
9. Fasten the tethering wire bracket to the mounting base of the pole or in the foundation.

4.4 Electrical Connection

Before you start, make sure that the sign is unpowered.

Tools to use

• Torx T20
• Small flat screwdriver for electrical connection
• Spanner SW25 mm
Installation

1. Run the power cable through the cable gland.

2. Open the converter box and attach the leads to the appropriate terminal.
3. Close the converter box, make sure the gasket is intact and in place.
4. Tighten the cable gland.
5. Energize the power circuit to which the sign is connected and check for proper operation.

4.5 Bird Deterrent Spikes SG19216 (optional)

Bird deterrent spikes for mounting on a sign is optional.

Tools to use

• Snips, or appropriate tool, to cut the bird spike in sections

• Outdoor adhesive
• Cleaning equipment
Installation

1. Cut the bird spike sections into appropriate lengths.

2. If needed, make cut-outs or holes for the fasteners on the top-surface.
3. Clean the top-surface of the sign.
4. Attach the bird spike sections using an outdoor adhesive.

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NOTICE
Do not use fasteners when attaching the bird spikes as it can effect the weather resistance of the sign.

Figure 17: Bird spike

4.6 Reflective Tape

The signs are delivered with two reflective tapes, one for each side of the back of the sign. The reflective tapes are placed at
the outer parts on the back of the sign.
Figure 18: Reflective tape area

Reflective tape area

4.7 Gate Sign

The gate sign, Airfield Stand Identification Sign (ASIS), is designed for various mounting positions. The sign is delivered with
two mounting rails to enable site mounting. U-clamp and hardware are not included with the sign.

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Install the sign using appropriately sized U-clamps with T-bolts or rail-nuts. The mounting rail factory assembled with the sign
is Walraven Rapidstrut Fixing Rail, dimensions are 41 x 41 x 2.0 mm.
Installation

1. Run the power cable through the cable gland.

2. Open the electronics box and attach the leads to the appropriate terminal contacts.
3. Tighten the cable gland.
4. Energize the power circuit to which the sign is connected and check for proper operation.

Figure 19: Mounting rails and clamp

Mounting rails Example of clamp

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5.0 Operation
The sign units are usually connected to the airfield power system and made available to other airport power control systems if
required, for example ADB SAFEGATE RELIANCE Airfield Lighting Control Systems (ALCS).
The sign units are easy to read in daylight, in darkness, and with limited visibility. The high readability is a result of a high
quality front panel, a unique painting technique and customized light distribution inside the sign. The combination of robust
aluminum construction, state-of-the-art electronics, and outstanding lifetime of the light sources, makes the sign uniquely
versatile and suitable for airport environments around the world.
Figure 20: Sign front example

Note
According to EU regulations for Energy labeling (EU) 2019/2015 and Ecodesign (EU) 2019/2020, this product can only
be used for the purpose of providing visual aids on the airfield. The contained light source is not intended to be used
in any other application.

UM-4007, Rev. 6.4, 2024/01/19 29

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6.0 Maintenance
The sign units require minimal maintenance. A routine inspection is recommended to be performed with the following
checks:

Interval Maintenance Task Action

Daily Check for good sign illumination Inspect, troubleshoot, and replace components as
necessary

Check legend for legibility and lack of obstructions Remove obstructions and clean the legend panel as needed

Monthly Check for dirty panels Clean with mild soap and water to remove any dirt, dust, or
debris

Check for vegetation covering panel Remove vegetation

6 Months Power off the sign and check for loose wire connections Secure or repair wire connections

Check for cracked or deteriorated wires Repair or replace damaged wires

Verify the sign is level Adjust the sign legs as necessary

Inspect and clean the interior of the sign, ensure the sign drain is Clean with mild soap and water to remove any dirt, dust, or
not blocked debris

Inspect and clean the channel in the sign frame where the legend Clean with mild soap and water to remove any dirt, dust, or
panel rests debris

Annually Check the sign frame for scratches, corrosion, or paint flaking off Remove corrosion and touch-up paint as needed

Check for discolored or faded panels Clean or replace panels as needed

Check for deteriorated gaskets Replace damaged gaskets as needed

Check sign and mounting hardware for damage and tightness. Tighten or replace hardware and components as needed
Inspect frame hardware, mounting rails, poles, pole clamps, and
bird spikes (if necessary)

The following sections describe how to perform various maintenance tasks.

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6.1 Replace a Front Panel

Before you start, make sure that the sign is turned off and not energized.
Figure 21: Front panel overview

1. Remove the fasteners holding the U-profile on top of the sign.

2. Remove the U-profile.
3. Remove the front panel by lifting it straight up.
4. Before installing the new legend panel, ensure that the printed side of the new legend panel and the front side of
the internal light diffusing panel are both free of dust, dirt, fingerprints, etc. Thoroughly clean both panels using warm
water with a mild dish soap or a specialized plastic/acrylic cleaner. Do not use solvents as solvents will damage these
components.

Note
Any moisture or contamination on the legend panel or the light diffusing panel can hinder performance of the
sign.

5. Before reassembling the sign, remove any visible moisture, dust, dirt, sand, or debris from the lower profile of the sign.
6. Remove the plastic protection layer off the new front panel and insert the panel from the top.
7. Place and align the top U-profile on the sign.

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Note
Make sure that the corner gaskets are in correct positions after mounting.

8. Gently tighten the fasteners to firmly fixate the U-profile.

6.2 Replace an LED strip

CAUTION
The light source contained in this luminaire shall only be replaced by the manufacturer, service agent, or similar
qualified person.

Figure 22: Front panel overview

1. Before you start, make sure that the sign is turned off and not energized.
2. Remove the fasteners at the top of the sign.
3. Remove the U-profile and sealing-tape covering the cut-out, the LED-strip with cables is then visible on top of the profile,
Figure 23.

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Note
Be careful not to damage the connector or to cut yourself on any sharp edge in the cut-out.

Figure 23: Cut-out

4. Disconnect the LED-cable.

5. Lift the revealed LED-strip end up, which slightly bends the LED-strip, Figure 24.
6. Pull out the LED-strip through the cut-out, Figure 24. For easier removal of the LED strip, ensure the sign is not twisted or
contorted.
Figure 24: Pull out LED-strip

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7. Insert a new LED-strip by carefully sliding it into its proper position, Figure 25. For easier installation, lubricate the under
side of the LED strip with water using a wet cloth.
Figure 25: Insert LED-strip

8. Reconnect the LED cable and place the connector and wires on top of the LED-strip within the cut-out.
9. Place a strip of LED cut-out sealing tape covering the cut-out and progressing down the sides.
10. Place and align the top U-profile on the sign.

Note
Make sure that the corner gaskets are in correct positions after mounting.

11. Gently tighten the fasteners to firmly fixate the U-profile.

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6.3 Replace an LED Adapter Card

Before you start, make sure that the sign is turned off and not energized.

1. On the Electronic box, remove the six countersunk screws (A), then lift off the lid, Figure 26.
Figure 26: Electronic box lid

2. Release the two small screws (B), then remove the red and black wire attached to the LED strip. See Figure 27.

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Figure 27: Remove the wires

C D

3. Remove the grey LED cable (C) from the adapter card. See Figure 27.
4. Remove the two screws (D) holding the adapter card, then replace the adapter card with a new one. See Figure 27.

Important
Use the adapter card included with the LED strip spare part kit. The parameters are specified for the particular
version of the LED strip and length and height of the sign.

5. Place the new adapter card in its position and attach it with the two screws (D), Figure 27.
6. Attach the grey LED cable (C), with the colored wire to the right, to the B-channel on the converter. See Figure 27.

Note
Make sure that the B-channel on the converter is used to power the LED-strip.

7. Attach the wires (B) to the adapter card, black to (-) and red to (+). See Figure 27.
8. Close and attach the lid to the box, fastening with the six countersunk screws (A). See Figure 26.

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6.4 Replace a Converter (6.6A series circuit signs)

Before you start, make sure that the sign is turned off and not energized.

1. On the Electronic box, remove the six screws (A), then lift off the lid, see Figure 28.
Figure 28: Electronic box

2. Release the upper right two screws (B) on the terminal block, then remove the two black wires connected to the converter.
See Figure 29.

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Figure 29: Converter

B
C

3. Remove the center screw (C) holding the terminal block to release the converter earthing wire. See Figure 29.
4. Remove the grey LED cable (D) from the adapter card. See Figure 29.
5. Remove the two screws (E) attaching the converter to the electronics box. See Figure 29.
6. Remove the old converter from the electronics box, then attach the new one using the two screws (E). See Figure 29.
7. Attach the earthing cables under the terminal block using the center screw (C). See Figure 29.
8. Attach the two black wires form the converter to the two upper right screws (B) of the terminal block. See Figure 29.
9. Attach the grey LED cable (D), with the colored wires to the right, to the adapter card and the B-channel. See Figure 29.
10. Close and attach the lid to the box using the six countersunk screws (A). See Figure 28.

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6.5 Replace a Converter (VAC parallel circuit signs)

Before you start, make sure that the sign is turned off and not energized.
Figure 30: Electronic box

1. On the Electronic box, remove the six screws (A), then lift off the lid. Refer to Figure 30.
2. Release the upper two screws (B) on the converter side of the terminal block, then remove the two wires. Refer to
Figure 31
Figure 31: Electronic Box Interior

3. Disconnect the lower converter wires with quick-slide terminals from the ON-OFF safety switch.

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4. Remove the converter from the electronics box, then install the new one in the same orientation.
5. Connect the lower converter wires with quick-slide terminals to the ON-OFF safety switch. Refer to Figure 31.
6. Connect the two upper converter wires to the converter side of the terminal block. Refer to Figure 31.
7. Attach the electronics box cover using six M5 screws with pre-installed thread locker.

Note
Make sure the sealing gasket is properly installed between the electronics box and cover to prevent dust and water
ingress.

8. Tighten the M5 screws to 6 Nm.

WARNING
Do not over-tighten M5 screws, over-tightening may cause damage to the electronics box and/or water ingress
into the enclosure.

WARNING
Do not under-tighten M4 screws, under-tightening may cause water ingress into the enclosure.

9. Restore power to the sign and test for proper operation.

6.6 Replace the Complete Electronics Box

CAUTION
Before you start, make sure that the sign is turned off and not energized.

Figure 32: Electronic box

1. Remove the old electronics box:

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a. Remove six countersunk screws and cover from the electronics box. Discard the screws. Refer to Figure 32.
Figure 33: 6.6A Signs

D
A
C

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Figure 34: VAC Signs

b. Loosen the cable gland (A) so that the LED cable will freely pull through the gland while removing the electronics box.
Refer to Figure 33 and Figure 34.
c. Loosen the two screws (B) and disconnect the LED cable (red and black wires). Refer to Figure 33 and Figure 34.
d. Loosen the two screws (E) for 6.6A signs or (C) for VAC signs and disconnect the Power cable from the terminal block.
Refer to Figure 33 and Figure 34.

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e. Loosen the cable gland (F) for 6.6A signs or (D) for VAC signs and release the power cable from the electronics box.
Refer to Figure 33 and Figure 34.
Figure 35: Electronic Box Front

f. Remove the two M4 screws (A) securing the electronics box to the frame and detach the electronics box from the
sign frame. Retain these screws, they will be reused later. Refer to Figure 35. If your sign has an electronics box that is
riveted to the frame, detach the electronics box from the mounting brackets by removing the screws.

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Note
Make sure the LED cable pulls freely through the cable gland while removing the electronics box.

2. Install the new electronics box:

a. Insert the LED cable from the back of the sign through the LED cable gland of the electronics box, do not tighten the
cable gland at this time.
Figure 36: Electronic Box in Sign Frame

b. Attach the electronics box to the sign frame using two M4 screws (A). Refer to Figure 36. If your sign has an electronics
box that is riveted to the frame, reattach the electronics box to the mounting brackets using four M5 screws.

Note
Make sure the LED cable does not get pinched between the sign frame and the electronics box.

c. Tighten the M4 screws to 2,5 Nm or M5 screws to 4,0Nm.

CAUTION
Do not over-tighten M4 screws, over-tightening may cause damage to the sign frame.

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Figure 37: 6.6A signs

D
A
C

Figure 38: VAC signs

d. Tighten the cable gland (A) so that the LED cable is secure within the cable gland. Refer to Figure 37 and Figure 38.

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e. Insert the power cable through the cable gland (F) for 6.6A signs or (D) for VAC signs ensuring a small amount of the
cable's outer sleeve is visible inside the electronics box. Refer to Figure 37 and Figure 38.
f. Connect the power cable to the terminal block (E) for 6.6A signs or (C) for VAC signs. Figure 37 and Figure 38.
For 6.6A series circuit signs, continue with the next step. For VAC parallel circuit signs, continue with step (i).
g. Remove the LED adapter card from the old electronics box by disconnecting the gray LED cable (C) and removing two
small screws (D). Refer to Figure 37.
h. Install the LED adapter card onto the new electronics box using two small screws (D) and connecting the gray LED
cable (C). Refer to Figure 37.

Note
Make sure that the B-channel on the converter is used to power the LED strip.

i. Connect the LED cable (red and black wires) and tighten the two screws (B). For 6.6A signs connect black to (-) and red
to (+) on LED adapter card, for VAC signs connect red to red and black to black wires to the VAC converter. Refer to
Figure 37 and Figure 38.
j. If replacing an electronics box without a converter, refer now to section Replace a Converter (6.6A series circuit signs)
or Replace a Converter (VAC parallel circuit signs) for instructions to move the converter from the old electronics box
to the new electronics box.

k. Attach the electronics box cover using six M5 screws with pre-installed thread locker.

Note
Make sure the sealing gasket is properly installed between the electronics box and cover to prevent dust and
water ingress.

l. Tighten the M5 screws to 6 Nm.

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CAUTION
Do not over-tighten M5 screws, over-tightening may cause damage to the electronics box and/or water ingress
into the enclosure.

m. Restore power to the sign and test for proper operation.

6.7 Replace a Damaged Power Cable

Figure 39: Electronic box overview

Electronic box lid

Cable gland

1. Disconnect the sign from the transformer.

2. On the Electronic box, remove the six screws (A), then lift off the lid. See Figure 40.

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Figure 40: Remove the lid

3. Remove the screws holding the cables from the terminal block (B) inside the converter box. See Figure 41.
Figure 41: Terminal block

4. Loosen the cable gland, thereby releasing the cable.

5. Pull the open end of the new cable through the cable gland.

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6. Connect the cable to the terminal block (B) inside the converter box (see Internal Wiring - 6.6A Series Powered LED).
7. Tighten the cable gland.
8. Close and attach the lid to the box using the six countersunk screws (A). See Figure 39.

6.8 Replace a Frangible Coupling

Figure 42: Frangible coupling overview

Pole (Leg)

Frangible Coupling

Break Point

1. Remove the sign from the poles.

2. Remove the frangible coupling from the pole by loosen the two screws at the base. Save the screws to the new coupling.
3. Insert the new frangible coupling in the pole with the break-off point located at the end of the pole.
4. Drill new holes, Ø 4.5 mm, in the frangible coupling, using the holes in the pole for guidance, then fasten with the two
screws.
5. Insert the pole with the attached frangible coupling in the base.
6. Repeat this procedure on the remaining poles.

Note
A frangible coupling will break when hit with sufficient force. If one frangible coupling breaks all remaining
frangible couplings must be replaced.

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6.9 Reset the Fail-open Converter

Parts

• Fuse resistor spare part kit: 6132.00.250 (20 pcs).

Information

• A converter with 1 connector has 2 fuse resistors.

Reset / replace the fuse resistors

CAUTION
Make sure that the power on the circuit is turned OFF

1. On the sign, turn the power switch off.

2. Locate the fuse resistors.
Figure 43: Fuse resistors

3. Remove the fuse resistors by pulling away from the converter.

Note
Always replace both fuse resistors at the same time. Make sure to dispose the old fuse resistors

4. Place the legs of the new fuse resistors in the sockets.

5. Assemble the electronics box and turn the power switch on. Power ON the circuit to perform the functional test.

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Copyright © ADB Safegate, All Rights Reserved
7.0 Troubleshooting
Troubleshooting can solve the most common issues that can occur on the sign. If an issue cannot be solved, contact
ADB SAFEGATE Support, see SUPPORT.
Before you start make sure you have read and understand the Safety instructions.
The following sections describes how to perform troubleshooting.

7.1 The Sign does not light up correctly

Issue Possible reason Possible action

Only parts or sections of the sign Damaged LED-strip. Change LED-strip to a spare.
do not light up.

No part of the sign lights up. Insufficient input power. Check using a clamp meter that the input power to the sign is
correct.
If there is no input power some possible reasons are damaged power
cable on the sign or an issue with the transformer.

Faulty component or loose wiring Verify that the sign switch is set to ON. Replace the switch if it is
in the electronics box. faulty.

Verify, with the cable disconnected from the power, that the wiring
in the converter box is the same as in the internal wiring diagrams
series and voltage and that the cables are securely installed in the
terminal block.

Fuse resistor has blown (Fail- Replace the fuse resistor.

Open monitored signs only)

The upper right corner is much No contact between the LED- Remove the U-profile.
darker than the rest of the sign. strip and the light panel due to Look at the LED-strip inside the cut-out and remove anything
for example that the LED-cable is preventing contact between the LED-strip and the light panel.
clamped between the panel and
strip.

Damaged LED-strip. Change LED-strip to a spare.

7.2 The Sign has mechanical Issues

Issue Possible reason Possible action

The front panel looks bad or The front panel is dirty. Remove the front panel. and clean the inside and outside, using
message is hard to read. warm water and a mild dish soap or a specialized polycarbonate or
plastic cleaner. Do not use solvents.

Light panel is dirty. Remove the front panel and thoroughly clean the light panel with
warm water and mild dish soap or a specialized acrylic or plastic
cleaner. Do not use solvents.

Front panel is damaged. Replace the front panel with a spare.

Collected water inside the sign Remove any collected water on the front panel or the light barrier by
using a soft cloth. Verify that the drainages are not blocked by dirt.
Verify that all gaskets are in good condition, including the sealing
washers and LED-cutout tape. Verify that all screws are fastened
firmly in place.

The sign is skew after a collision. A non-permanent deformation. Remove the sign from its poles and let the sign recover for ~1 hour.

Fasteners for the frame have Re-tighten the frame fasteners by hand. These are located under the
loosened. plastic domes on the sign sides.

UM-4007, Rev. 6.4, 2024/01/19 53

7.3 Internal Wiring - 6.6A Series Powered LED

- LED
Adapter
card
LED cable

6.6A Converter

LED A

LED B

Switch

Input Power

ON OFF

LED cable

VAC Converter

Switch

Input Power

ON OFF

UM-4007, Rev. 6.4, 2024/01/19 55

7.5 Internal Wiring - Voltage Powered LED Gate

Photocell

LED cable

VAC Converter

Switch

Input Power

ON OFF

8.1 RELIANCE Sign

This spare part list covers both Guidance signs and Gate signs.
To select the correct spare part, make sure which sign version you have. Complete product information can be found on the
product label which is located on the back of the sign.

Construction
Figure 44: Sign front

Frame profile

Front panel

Pole
Safety tether Y-shaped base

Figure 45: Sign back

Upper mounting rail U-clamp

Electronics
box

Pole

Power
switch
Back
plate

Lower mounting rail Frangible

U-clamp coupling

UM-4007, Rev. 6.4, 2024/01/19 57

RELIANCE Sign Components

Table 3: Installation
Description Order code

Y-shaped, 3 bolt, mounting base SG13993

Pole for 700 mm height signs SG13994

Pole for 900 mm height signs SG13995

Pole for 1300 mm height signs SP.013250

U-clamp, diameter 70 mm, includes mounting hardware (Airfield Sign), 10 pcs SG25836

Corner gasket sealing kit (includes corner gaskets, sealing washers, and bolts), 100 pcs (25 signs) SG25837

LED cut-out sealing tape, 50 mm x 10 m SP.012954

Safety tether M6 SG25755

Bird deterrent spikes, 1 m length (Stainless Steel) SG19216

1
Side profile panel seal kit for 700 mm sign (Enough for 1 sign), 2 pcs SG27000
1
Side profile panel seal kit for 900 mm sign (Enough for 1 sign), 2 pcs SG27001

Side profile panel seal kit for 1300 mm sign (Enough for 1 sign), 2 pcs SP.013251

Secondary Lead Assembly, Style 1, 150 cm, 2 x 2,5 mm² KDC501.2.150

Notes
1 Signs produced 2021 and later include side profile panel seals. Signs produced before 2021 can be retrofitted with side profile panel seals.

Table 4: Mounting Rails (includes mounting bolts and washers)

Description Order code

Upper Mounting Rail 1150 mm Sign SP.012944

Upper Mounting Rail 1200 mm Sign SP.012945

Upper Mounting Rail 1300 mm Sign SP.012946

Upper Mounting Rail 1600 mm Sign SP.012947

Upper Mounting Rail 1800 mm Sign SP.012948

Upper Mounting Rail 2100 mm Sign SP.012949

Upper Mounting Rail 2500 mm Sign SP.012950

Upper Mounting Rail 2650 mm Sign SP.012951

Upper Mounting Rail 3000 mm Sign SP.012952

Lower Mounting Rail (1pc per pole) SP.012953

Table 5: Electronic Box Parts

Description Order code

Converter LED 6.6A SP.013245

Converter LED 6.6A, Fail-Open SP.013246

Converter LED VAC (230V) SG18028

Electronics Box 6.6A complete with electronics, mounting hardware, with converter, no LED adapter card SP.013107
(Guidance Sign)

Electronics Box 6.6A complete with electronics, mounting hardware, with fail-open converter, no LED SP.013166
adapter card (Guidance Sign)

Electronics Box 6.6A complete with electronics, mounting hardware, no converter, no LED adapter card SP.012983
(Guidance Sign)

Electronics Box VAC complete with electronics, mounting hardware, with converter (Guidance Sign) SP.013064

Electronics Box VAC complete with electronics, mounting hardware, no converter (Guidance Sign) SP.013065

Electronics Box VAC complete with electronics, mounting hardware, with converter (Gate Sign) SP.013066

Electronics Box VAC complete with electronics, mounting hardware, no converter (Gate Sign) SP.013067

LED cable (between converter and adapter card), 180 mm, 10 pcs SGE.SP18650

LED cable (between LED and adapter card), 600 mm, 5 pcs SP.013244

Photocell with cable and gland (Gate Sign) SG24504

Fuse Resistor for Fail-Open Sign, 20 pcs 6132.00.250

On/Off switch with sealing washer, 6.6A SG24835

On/Off switch with sealing washer, VAC SG27011

Table 6: LED Strip for Guidance Signs

Sign Size (mm) LED strip + adapter card LED strip
(Height x Width) (6.6A signs) (VAC signs)

700 x 1150 SP.013133 SG27003

700 x 1300 SP.013134 SG27004

700 x 1600 SP.013135 SG27005

700 x 1800 SP.013136 SG27006

700 x 2100 SP.013137 SG27007

700 x 2500 SP.013138 SG27008

700 x 2650 SP.013139 SG27009

700 x 3000 SP.013140 SG27010

900 x 1150 SP.013141 SG27003

900 x 1300 SP.013142 SG27004

900 x 1600 SP.013143 SG27005

900 x 1800 SP.013144 SG27006

900 x 2100 SP.013145 SG27007

900 x 2500 SP.013146 SG27008

900 x 2650 SP.013147 SG27009

900 x 3000 SP.013148 SG27010

1300 x 1300 SP.013142 SG27004

Table 7: LED Strip for Gate Signs

Sign Size (mm) LED strip
(Height x Width) (VAC signs)

900 x 900 SG17949

1200 x 1200 SG17950

NOTICE
For VAC signs, adapter card is not used.

UM-4007, Rev. 6.4, 2024/01/19 59

Note
In case of broken or damaged LED strip, replace the LED strip including adapter card according to spare part list
above.
In case of broken converter, replace with a new converter according to spare part list above.

Important
It is important to use the provided LED strips and the adapter card included in the LED module spare part kit since it is
specific for the dimension of the sign.

Table 8: Frangible Couplings for Wind Load Requirement ICAO 322 km/h (FAA Mode 2)
Sign Size (mm) Poles For Y-shaped Feet
(Height x Width) (3-Bolt Mounting Base)

700 x 1150 2 SG13979 (1.3)

700 x 1300 2 SG13980 (1.6)

700 x 1600 2 SG13981 (1.8)

700 x 1800 2 SG13981 (1.8)

700 x 2100 3 SG13979 (1.3)

700 x 2500 3 SG13980 (1.6)

700 x 2650 4 SG13979 (1.3)

700 x 3000 4 SG13980 (1.6)

900 x 1150 2 SG13981 (1.8)

900 x 1300 2 SG13982 (2.2)

900 x 1600 2 SG13982 (2.2)

900 x 1800 2 SG13983 (2.6)

900 x 2100 3 SG13982 (2.2)

900 x 2500 3 SG13982 (2.2)

900 x 2650 3 SG13983 (2.6)

900 x 3000 4 SG13982 (2.2)

1300 x 1300 2 SG13983 (2.6)

Table 9: Frangible Couplings for Wind Load Requirement ICAO 480 km/h (FAA Mode 3)
Sign Size (mm) Poles For Y-shaped Feet
(Height x Width) (3-Bolt Mounting Base)

700 x 1150 2 SG13983 (2.6)

700 x 1300 2 SG13983 (2.6)

700 x 1600 3 SG13982 (2.2)

700 x 1800 3 SG13982 (2.2)

700 x 2100 3 SG13983 (2.6)

700 x 2500 4 SG13982 (2.2)

700 x 2650 4 SG13983 (2.6)

700 x 3000 4 SG13983 (2.6)

900 x 1150 3 SG13983 (2.6)

900 x 1300 3 SG13984 (3.1)

60
Copyright © ADB Safegate, All Rights Reserved
Table 9: Frangible Couplings for Wind Load Requirement ICAO 480 km/h (FAA Mode 3) (Continued)
Sign Size (mm) Poles For Y-shaped Feet
(Height x Width) (3-Bolt Mounting Base)

900 x 1600 4 SG13983 (2.6)

900 x 1800 4 SG13983 (2.6)

900 x 2100 4 SG13984 (3.1)

900 x 2500 5 SG13984 (3.1)

900 x 2650 5 SG13984 (3.1)

900 x 3000 5 SG13984 (3.1)

1300 x 1300 4 SG13984 (3.1)

Note
At replacement of frangible couplings, mount in existing poles.
Insert the end of the frangible coupling, which is 150 mm from the break-off point, into the pole until the end of
the pole is centered over the break off point of the frangible coupling. Fasten by reusing the self-threading screws
supplied with the original assembly.

Pole (Leg)

Frangible Coupling

Break Point

Table 10: Front Panel for Guidance Signs

Sign Size (mm) Ordering
(Height x Width) Code

700 x 1150 SG17923

700 x 1300 SG17924

700 x 1600 SG17925

700 x 1800 SG17926

700 x 2100 SG17927

700 x 2500 SG17928

UM-4007, Rev. 6.4, 2024/01/19 61

Table 10: Front Panel for Guidance Signs (Continued)

Sign Size (mm) Ordering
(Height x Width) Code

700 x 2650 SG17929

700 x 3000 SG17930

900 x 1150 SG17931

900 x 1300 SG17932

900 x 1600 SG17933

900 x 1800 SG17934

900 x 2100 SG17935

900 x 2500 SG17936

900 x 2650 SG17937

900 x 3000 SG17938

1300 x 1300 SP.013248

Table 11: Front Panel for Gate Signs

Sign Size (mm) Ordering
(Height x Width) Code

900 x 900 SG17939

1200 x 1200 SG17940

Guidance Sign

Guidance Sign R L SN
Application
2 = 322 km/h (mode 2)
3 = 483 km/h (mode 3)
Height
2 = 1300 mm 1
7 = 700 mm
9 = 900 mm
Length
1 = 1150 mm
2 = 1300 mm
3 = 1600 mm
4 = 1800 mm
5 = 2100 mm
6 = 2500 mm
7 = 2650 mm
8 = 3000 mm
Intensity
D= Dimmable
Options
0 = No option
Sides
1 = One-sided
Frame Color
G= Grey
Y = Yellow
B = Black
Power and Monitoring
S = 2.8 - 6.6 A, no monitoring
M= 2.8 - 6.6 A, fail-open monitoring
V = VAC
Standard
I = ICAO
Connector type
0 = No options
Cable leads
0 = No options
Version
1 = First version
Notes
1 Only available as 1300 x 1300 mm for a runway distance remaining sign.
Compliant with NATO STANAG 3316 for runway distance remaining signs.

UM-4007, Rev. 6.4, 2024/01/19 63

Gate Sign

Gate Sign R L SN
Application
G= Gate Sign
Height
2 = 1200 mm1
7 = 700 mm1
9 = 900 mm1
Length
2 = 1200 mm1
3 = 1300 mm1
9 = 900 mm1
Intensity
D= Dimmable
Options
0 = No option
Sides
1 = One-sided
Frame Color
G= Grey
Y = Yellow
B = Black
Power and Monitoring
V = VAC
Standard
I = ICAO
Connector type
0 = No options
Cable leads
0 = No options
Version
1 = First version
Notes
1 Only available as 900 x 900, 1200 x 1200, and 700 x 1300 mm

64
Copyright © ADB Safegate, All Rights Reserved
9.0 SUPPORT
Our experienced engineers are available for support and service at all times, 24 hour/7 days a week. They are part of a
dynamic organization making sure the entire ADB SAFEGATE is committed to minimal disturbance for airport operations.

ADB SAFEGATE Support

Live Technical Support – Americas

If at any time you have a question or concern about your product, just contact ADB SAFEGATE’s
technical service department. Trained in all areas of system issues, troubleshooting, quality control
and technical assistance, our highly experienced Technical support specialists are available 24 hours
a day, seven days a week to provide assistance over the phone.
ADB SAFEGATE Americas Technical Service & Support (US & Canada): +1-800-545-4157
ADB SAFEGATE Americas Technical Service & Support (International): +1-614-861-1304
During regular business hours, you can also Chat with a Service Technician. We look forward to
working with you!

Before You Call

When you have an airfield lighting or system control system problem, it is our goal to support
airfield maintenance staff as quickly as possible. To support this effort, prior to calling, please
ensure the following:

• Review the product's manual and troubleshooting guide.

• Be located with the product ready to troubleshoot.
• Have all necessary information available: airport code/company name, customer id number,
contact phone number/email address, product/part number.

• Have a True RMS meter available and any other necessary tools.

Note
For more information, see www.adbsafegate.com, or contact ADB SAFEGATE Support via email at
support@adbsafegate.com or
Europe: +32 2 722 17 11
Americas: +1 614 861 1304. Press 3 for technical service or press 4 for sales support.
China: +86 (10) 8476 0106
Middle East and Africa: +971 4 452 7575

9.1 ADB SAFEGATE Website

The ADB SAFEGATE website, www.adbsafegate.com, offers information regarding our airport solutions, products, company,
news, links, downloads, references, contacts and more.

9.2 Recycling

9.2.1 Local Authority Recycling

The disposal of ADB SAFEGATE products is to be made at an applicable collection point for the recycling of electrical and
electronic equipment. The correct disposal of equipment prevents any potential negative consequences for the environment
and human health, which could otherwise be caused by inappropriate waste handling. The recycling of materials helps to
conserve natural resources. For more detailed information about recycling of products, contact your local authority city office.

9.2.2 ADB SAFEGATE Recycling

ADB SAFEGATE is fully committed to environmentally-conscious manufacturing with strict monitoring of our own processes as
well as supplier components and sub-contractor operations. ADB SAFEGATE offers a recycling program for our products to all
customers worldwide, whether or not the products were sold within the EU.

UM-4007, Rev. 6.4, 2024/01/19 65

ADB SAFEGATE products and/or specific electrical and electronic component parts which are fully removed/separated from
any customer equipment and returned will be accepted for our recycling program.
All items returned must be clearly labeled as follows:

• For ROHS/WEEE Recycling

• Sender contact information (Name, Business Address, Phone number).
• Main Unit Serial Number.
ADB SAFEGATE will continue to monitor and update according for any future requirements for EU directives as and when EU
member states implement new regulations and or amendments. It is our aim to maintain our compliance plan and assist our
customers.

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