2030 SOP Shotfiring Revised
2030 SOP Shotfiring Revised
2017
AUTH. BY Mr. Raj Ankur SIGNED Head Sijua Colliery DATE 17.07.2020
O P
Magazine clerk shall check the card of Shotfirer and Explosive carrier
before issuing Explosives
S
1. Explosives shall be issued only to competent persons upon written
requisition signed by the shot-firer or by an official authorised for the
d
purpose,
Transport of
Explosives
R e 2. Detonator will only carried by M/Sirdar(Shotfirer)
3. No explosive shall be issued from the magazine or taken into any mine
except in a case or container of substantial construction which is securely
from Magazine
i d locked:
al
4. Every case or container shall be numbered and as far as practicable,
the case or container shall be issued to the same shot-firer or competent
person, as the case may be, every day.
5. The key of every case or container shall be retained by the shot-firer
R e
i d
Printed By -MD SAIF ALI KHAN(512035) Print valid till - 10-Jan-2025
al
Printed on - 31-Dec-2024 SOP Valid Till - 08-Jul-2025
Form No: EHSMSM/446/4013 Form Rev. No: 01 Effective Date: 01.07.2017
P
Circular 24/1962
ENVIRONMENT:
2
Storage of
Explosives
QUALITY: Overman/Mining
Sirdar
S O
The Roof and side shall be kept secure at the reserve station
1. Access of the reserve station must be examined by shot firer before
allowing explosives carrier to go and keep the loaded explosives boxes. If
SOP of DRESSING
JMB/GEN/446/2023
e d
required Roof and side dressing must be dressed and supported with the
help of other crew and sectional Mining sirdar
2. Containers must be kept at reserve station only
d
Overman/Mining R Overman will explain the hand plan for the days blasting plan and DGMS Circular
SAFETY . Two working face
approached within 9 M of
each other
al i
Sirdar/ Shot firer show the vulnerable entries to be kept guarded during the blasting
3
Discussion
with Overman
ENVIRONMENT:
QUALITY:
V
and Mining
Sirdar
O P
d S
R e
i d
Printed By -MD SAIF ALI KHAN(512035) Print valid till - 10-Jan-2025
al
Printed on - 31-Dec-2024 SOP Valid Till - 08-Jul-2025
Form No: EHSMSM/446/4013 Form Rev. No: 01 Effective Date: 01.07.2017
O P
Assess the 6 directional hazards and discuss with Shot Firer.
Access of the Face of Roof and Side must be examined by shot firer,
S
ENVIRONMENT: associated crew before Start the process, If required Roof and side
QUALITY : dressing must be dressed and supported with the help of other crew
5. Cleaning and
checked shot
SAFETY: Explosion Shot firer
e d
First, the shot-hole shall be cleaned by scraper
holes
R Then the hole shall be checked for any crack inside it by moving the
crack detector along the length of the hole and rotating if inside the
il d
hole , if Crack is detected inside the hole it shall not be charged
6. Checking of SAFETY: Gas Safety Shot firer 1.If in a ventilating district, presence of inflammable gas is detected in Regulation 201 of CMR
any place, no shot-hole shall be charged, stemmed or fired in that place
a
gas at Gallery 2017
site or in any other place situated on its return side till such place has been
V
cleared of gas and declared safe.
2. Immediately before charging a shot-hole or a round of shot-holes, and
P
again before firing the shots the shot-firer shall carefully test for
inflammable gas at all places within a radius of eighteen meters of the
place of firing.
3. No shot-hole shall be charged if any break is found therein, or if
inflammable gas is found issuing therefrom.
S O
If after charging a shot-hole, inflammable gas is found in any place
e
within the radius of eighteen meters, no shot shall be fired until the
place has been cleared of gas and declared safe. d
4. The shot firer shall ensure that dust suppression taken within a
d
distance of 18m from the face before charging the shot holes. R
ENVIRONMENT:
QUALITY :
O P
metal. Now a suitable detonator as per blasting pattern shall be inserted
end. A hole shall be made in it by a pricker made of wood or a nonferrous
metal. Now a suitable detonator as per blasting pattern shall be inserted
S
inside the explosives cartridge along the length such that only the leads of
the detonator are outside the
d
8. Drilling ,charging
stemming and
firing of shot holes
Shot firer
al
3. Before any shot-hole is charged, the direction of the hole shall,
where practicable, be distinctly marked on the roof or other convenient
place.
d S
of the same type.
R e
i d
Printed By -MD SAIF ALI KHAN(512035) Print valid till - 10-Jan-2025
al
Printed on - 31-Dec-2024 SOP Valid Till - 08-Jul-2025
Form No: EHSMSM/446/4013 Form Rev. No: 01 Effective Date: 01.07.2017
O P
10. Only sand loosely filled in, or soft clay lightly pressed home, or a
compact but not hard mixture of sand and clay or water shall be used as
stemming and in no case, shall coal dust be used for the purpose of
d S
stemming.
11. In charging or stemming a shot-hole, no metallic tool, scraper or rod
e
shall be used and no explosive shall be forcibly pressed into a hole of
insufficient size
a il d 13. All surplus explosives shall be removed from the vicinity of a shot
hole before connecting the shot firing cable to the shot holes
14. As far as practicable, a shot shall be fired by the same shot-firer who
V charged it.
P
15. No shot-hole shall be charged except those which are to be fired in
that round and all shot-holes which have been charged shall be fired in
O
one round.
16. As far as practicable, a shot shall be fired by the same shot-firer who
charged it.
d S
R e
i d
Printed By -MD SAIF ALI KHAN(512035) Print valid till - 10-Jan-2025
al
Printed on - 31-Dec-2024 SOP Valid Till - 08-Jul-2025
Form No: EHSMSM/446/4013 Form Rev. No: 01 Effective Date: 01.07.2017
17. No shot-hole shall be charged except those which are to be fired in Shotfirer ensure all these
that round and all shot-holes which have been charged shall be fired in points
one round. .
18. No person shall remove any stemming, or pull out any detonator lead,
P
or remove any explosive from a shot-hole either before firing or after a
misfire, or bore out a hole that has once been charged, or deepen or
O
tamper with empty holes or sockets
d S
Before firing the shots shot firer checked the gas at face and gallery if
inflammable gas is found in any place within the radius of eighteen
R e meters, no shot shall be fired until the place has been cleared of gas
and declared safe.
d
10 Precheck before SAFETY: Gas Safety Shot firer 1) For taking necessary safety precautions and posting of Regulation 192 of CMR 2017
blasting
V
As far as practicable, a shot shall be fired by the same shot-firer who
charged it.
No shot-hole shall be charged except those which are to be fired in that
round and all shot-holes which have been charged shall be fired in one
round.
As far as practicable, a shot shall be fired by the same shot-firer who
O P
S
charged it.
d
11. Taking shelter SAFETY: Injury due to Shot firer The shot-firer shall, before a shot is charged, stemmed or fired, see Regulation 196 of CMR 2017
that all persons other than his assistants, if any, in the vicinity, have
e
vibration from blasting
taken proper shelter, and he shall also take suitable steps to prevent
R
any person approaching the shot and shall himself take adequate
shelter, along with his assistants, if any, before firing the shots.
i d
Printed By -MD SAIF ALI KHAN(512035) Print valid till - 10-Jan-2025
al
Printed on - 31-Dec-2024 SOP Valid Till - 08-Jul-2025
Form No: EHSMSM/446/4013 Form Rev. No: 01 Effective Date: 01.07.2017
11. Taking shelter SAFETY: Injury due to Shot firer When two working places belowground have approached within 9 Regulation 196 of CMR 2017
vibration from blasting meters of each other, the shot-firer shall not fire any shot in any one of
the said workings unless all persons have been withdrawn from the
other working place and the same has been so fenced off as to prevent
persons inadvertently coming in direct line of the shot
12. Firing the shot 25. The shot-firer shall-
holes Regulation 195 of CMR 2017
1. retain the key of the firing apparatus in his possession throughout his
shift;
O P
2. use a well-insulated cable of sufficient length to permit him to take
proper shelter and in case of belowground working sufficient to take
S
two right angle turns of pillar, and in no case, shall this cable be less
than 50 meters in length;
d
3. before coupling the cable to the firing apparatus, couple up the cable
d
5. take adequate precautions to protect electrical conductors and apparatus
al i from injury;
6. himself couple the cable to the firing apparatus and before doing so,
see that all persons in the vicinity have taken proper shelter as
provided under regulation 196;
P
primer cartridge as per the advice of the shot firer, based on blast
design. Detonators once inserted in to a priming cartridge, shall not be
O
taken out
8. Where more than one shot are to be fired at the same time,-
-care shall be taken that all connections are properly made;
-all shots, if fired belowground, shall be connected in series;
-the circuit shall be tested, either for electrical resistance or for
d S
R
made with an apparatus specifically designed for the purpose and only
after all persons in the vicinity have taken proper shelter e
continuity, before connecting it to the firing apparatus, which shall be
i d
-the cable to the shot-firing apparatus shall be connected last;
-detonators of the same electrical resistance shall only be used.
O P
person to enter the place until the atmosphere in the area is free from dust,
smoke or fumes which shall in no case be less than 5 minutes when shots are
JMB/GEN/446/2030A
S
fired electrically after disconnecting
3. The shot firer shall before any other person enters the place, make a
e d
careful examination along with his assistants, if any, to check the face for
misfires, sockets or remnants of explosive. For making the roof and sides
R
safe within the zone of influence of blasting Shot firer may take the help of
other Crews do so
i d 4. No other person shall enter the face and where guards have been posted
al
they shall not be withdrawn until the examination has been made and area
declared safe in all respects
ENVIRONMENT:
QUALITY:
V
14 Shot firing
tools SAFETY: Misfire
Explosion
Used suitable shotfirer tools-
Every shot-firer on duty shall be provided with-
O P
Regulation 191 of CMR 2017
S
a suitable shot-firing apparatus;
a suitable shot-firing cable;
a suitable electric lamp or torch, a whistle and a stop watch;
e
a tool, made entirely of wood, suitable for charging and stemming shot-
holes d
d R
Printed By -MD SAIF ALI KHAN(512035) Print valid till - 10-Jan-2025
al i
Printed on - 31-Dec-2024 SOP Valid Till - 08-Jul-2025
Form No: EHSMSM/446/4013 Form Rev. No: 01 Effective Date: 01.07.2017
ENVIRONMENT: Shot firer a scraper made of brass or wood suitable for cleaning out shot-holes;
QUALITY:
a pair of suitable crimpers for crimping detonators;
where detonators are used, a pricker made of wood or of a non-ferrous
metal for priming cartridges;
a suitable tool for detecting cracks;
O P
a methanometer for detection of inflammable gas in case of solid blasting;
a circuit tester for checking shot-firing circuits.
d
2)The handle or key shall be use when the shots are about to be fired and
Regulation 195 of CMR 2017
al
QUALITY: connected circuit, the shot firer shall return the exploder
to the manager.
6)The defective apparatus shall not be used until again until it has been tested
O P
d S
R e
i d
Printed By -MD SAIF ALI KHAN(512035) Print valid till - 10-Jan-2025 Printed on - 31-Dec-2024
al SOP Valid Till - 08-Jul-2025
Form No: EHSMSM/446/4013 Form Rev. No: 01 Effective Date: 01.07.2017
Standing order for card system of Blasting DGMS (Cir. Tech. 4/1996)
Card System Under the existing system, the errors and omissions arising out of 'human elements' in the conduct of blasting operation are generally not
recognized by the officers and supervisors. The card system is therefore designed to reduce the errors due to human elements to the minimum and ensure
effective compliance with the laid down procedures and precautions which ultimately would result in preventing accidents due to explosives. The simple
logic behind the card system is that whenever a card of any supervisor/competent person is under the possession of his boss or other competent person it is
O P
accepted as a proof that dangers arising out of any operation (here blasting) have been explained to him and he has handed over his card as a proof of his
acquaintance with the dangers of the operations or compliance with the procedures. This system will take care of all the ills of verbal
S
instruction/confirmation which in majority of the cases create confusion in the confined environment of underground workings. In this system the blasting
operations would be carried out by a team of officers and supervisors with well-defined areas of jurisdiction and responsibility of each. If each one does his
job sincerely the whole operation would be safe.
d
Definitions
R e
Shotfirer (SF) means the Mining Sirdar-cum-shotfirer who is to blast the face.
Explosive Carrier (EC) means who carries explosives and also assists the shotfirer in blasting and as well as guarding the entries/approaches to the site of
blasting.
i d
al
Shotfiring Mazdoor (SM). The worker whose services are temporarily requisitioned at the time of blasting is temporarily SM for the designated period. SM
is selected from sincere face workers and he is given the charge of guarding whenever more number of shortfiring personnel is required. He would assist the
V
SF in guarding the entries during blasting.
The Mining Sirdar, Shotfirer and Explosive carriers are issued cards. The S.Ms. are issued cards by the overman before start of blasting operation. The
d S
the Manager or Safety officer. He is also to ensure that some spare cards are issued to the overman of the district for use in case more than regular number of
assistants are required for guarding the entries. A list of persons from the category of face workers (who are being groomed for the supervisory examination)
R e
spread over three shifts is to be prepared by him in advance who could be requisitioned for the job of Shotfiring Assistant temporarily as and when required.
He shall ensure that in every shift adequate number of assistants are on duty under the control of the Overman and the Mining Sirdar.
Overman. To ensure that no person is engaged in blasting without a card with him duly sigfted by the Manager or Safety officer and that sufficient number
d
of shotfiring assistants have been provided to the shotfirer. He is to carry the spare cards and issue to the face workers from the prepared list as and when
i
al
required. He is to inform the Mining Sirdar and Shotfirer whenever the working faces approach within 10m of each or two sets of workings approach within
10m of each other. He shall ensure that guards have been placed at the vulnerable entries which are not within the blasting zone.
Printed By -MD SAIF ALI KHAN(512035) Print valid till - 10-Jan-2025 Printed on - 31-Dec-2024 SOP Valid Till - 08-Jul-2025
Form No: EHSMSM/446/4013 Form Rev. No: 01 Effective Date: 01.07.2017
each other.
2. Duties of each individual –
O P
notice of the Mine Manager, Manager (Mining), Incharge of the section and Safety Officer in writing, whenever two faces have approached within 10 metres of
d S
i) Manager (Mining) , Incharge of the section – To ensure that the Mining Sirdar, Shot firer and Shot firing crews i.e. Explosive Carriers (EC) & Shot
R e
firing Mazdoors (SM) have been provided with cards duly signed by the Mine Manager or Safety Officer. He shall also ensure that some spare cards are
issued to the Overman of the district for use in case more than regular numbers of assistants are required for guarding the entries. A list of persons from the
other crews shall be prepared for all three shifts who will be used for the jo of shot firing mazdoors temporarily as and when required. He shall ensure that
d
in every shift adequate number of shot firing mazdoors are on duty under the control of the Overman and the Mining Sirdar.
i
al
ii) Overman-He shall ensure that no person is engaged in blasting without a card with him duly signed by the Manager or Safety officer and the sufficient
number of shot firing mazdoors have been provided to the shot firer. He shall carry the spare cards and issue to the face workers from the prepared list as
and when required.
V
He shall inform the Mining Sirdar and shot firer whenever the working faces approach within 10 m of each other or two sets of workings approach within
10 m of each other.
He shall insure that guards have been placed at the vulnerable entries, which are not within the zone of influence of blasting.
iii)Mining Sirdar – He shall supervise blasting operations when the faces are within 10 m of each other. He shall discuss with the overman before
O
positioning of the guards. He shall also ensure that any person who has been engaged in any place in the district (who is required to be withdraws during the
P
blasting) has been withdrawn to a safe place.
iv)Shot Firer – In addition to his duties of firing shots he is to discuss with the overman and Mining Sirdar for posting guards.
d S
v) Explosive carrier/ Shot Firing Mazdoor/ SDL Crew/ Face crew – He will carry out the duties assigned to him by the shot firer.
He shall hand over his card to the shot firer before blasting and shall not leave the place unless asked by the shot firer.
He shall collect his card from the shot firer after shot firing.
R e
d
vi ) Magazine Clerk: He shall check the card of the shot firer (SF) and explosive carrier/(EC) before issue of explosive to them
i
Printed By -MD SAIF ALI KHAN(512035) Print valid till - 10-Jan-2025
al
Printed on - 31-Dec-2024 SOP Valid Till - 08-Jul-2025
Form No: EHSMSM/446/4013 Form Rev. No: 01 Effective Date: 01.07.2017
P
S.M. shall not leave the place till he is asked by SF to do so.
Stage-V. Before blasting shotfirer will go round the area and post the guards (EC) at the identified places to be guarded. The EC shall ensure that workers
S O
are withdrawn from the designated face to be guarded and are taken to shelter beyond the blasting zone. EC shall hand over the card to SF and shall remain
at the place specified by the SF and shall not leave the place before getting his card back from the SF.
Stage-VI. After completion of firing and inspection of the face the shotfirer shall intimate the Mining Sirdar. The Mining Sirdar after checking the face and
e d
securing roof and sides shall inform the shotfirer to allow the workers to enter the face.
Stage-VII. The shotfirer shall go round the place and hand over the cards to the EC/SM. He then allows the workers to enter the faces.
R
Stage-VIII The shotfirer shall hand over the card to mining sirdar.
Stage-IX. After completion of blasting in the shift the shotfirer shall collect the card from the overman.
d
al i
Condition-B Under normal condition of blasting— In this case adequate parting between opposite faces exists. So the entries to opposite faces need not
be fenced off. The following procedure in different stages shall be followed in chronological order to ensure safe blasting .
Stage-1. The overman shall study the plan and explain to the Mining Sirdar (M.S.) and Shotfirer (SF) about the vulnerable entries for posting of guards. The
V
overman will arrange for adequate number of assistants (SM) for posting as guards in addition to explosive carriers (EC) wherever required. The shotfirer
(SF) shall handover the card to overman as a proof that he has been informed about the condition of different faces, no faces are approaching within 10m to
each other and adequate number of assistants has been provided.
Stage-11. The shotfirer shall prepare charges in the face and after completion of charging post Shottiring Mazdoors (SM) whenever required at the
O P
appropriate places and collect cards from them. The shotfiring mazdoor shall ensure that no workers enter within the danger zone. He shall not leave the
place till the card is collected by the shotfirer and he is asked by the shotfirer to move from the place.
d S
Stage-Ill. The rest of the blasting preparation prior to firing shall be completed. The shotfirer shall post explosive carriers and collect cards from them. He
will take adequate shelter and after giving adequate warning shall fire the shots.
e
Stage-IV. After waiting for some time the face environment shall be checked by the shotfirer. He shall intimate the condition to the mining sirdar.
Stage-V. The Mining sirdar shall check-up the face and after securing roof and sides allow the workers to enter the face.
R
Stage-VI. The shotfirer shall go round the workings and hand over the cards to E.C. & S.M.
i d
al
Stage-VII. After completion of blasting of the district the shotfirer shall collect the card from the overman.
Printed By -MD SAIF ALI KHAN(512035) Print valid till - 10-Jan-2025 Printed on - 31-Dec-2024 SOP Valid Till - 08-Jul-2025
Form No: EHSMSM/446/4013 Form Rev. No: 01 Effective Date: 01.07.2017
Supervision. The blasting operations shall be under the charge of Assistant Manager/Under Manager of the mine. (Cir. Tech. 4/1996)
O P
d S
R e
i d
V al
O P
d S
R e
i d
Printed By -MD SAIF ALI KHAN(512035) Print valid till - 10-Jan-2025
al
Printed on - 31-Dec-2024 SOP Valid Till - 08-Jul-2025