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Ch14-19 Summary

Chapters 14 to 19 cover various manufacturing processes including metal forming, bulk deformation, ceramics processing, metal cutting, and machining operations. Key topics include the types of metal forming, properties of materials, and the importance of tool life and geometry in machining. The chapters also discuss the effects of temperature on material properties and the use of cutting fluids in enhancing tool performance.

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11 views2 pages

Ch14-19 Summary

Chapters 14 to 19 cover various manufacturing processes including metal forming, bulk deformation, ceramics processing, metal cutting, and machining operations. Key topics include the types of metal forming, properties of materials, and the importance of tool life and geometry in machining. The chapters also discuss the effects of temperature on material properties and the use of cutting fluids in enhancing tool performance.

Uploaded by

nashimounir
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF, TXT or read online on Scribd
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Summary of Chapters 14 to 19

Chapter 14
**Chapter 14: Fundamentals of Metal Forming**

- **Metal Forming**: Manufacturing by plastic deformation, changing metal shape using dies.

- **Stresses**: Mainly compressive, but can involve tensile (e.g., stretching, bending, shearing).

- **Material Properties**: Desirable ones include low yield strength and high ductility.

- **Temperature Effects**:

- Cold Working: Room temp, good accuracy, hardening.

- Warm Working: Between cold and hot; lower forces.

- Hot Working: Above recrystallization temp; high ductility.

- **Types**:

- Bulk Deformation (rolling, forging, extrusion)

- Sheet Metalworking (bending, drawing, shearing)

- **Flow Stress and Average Flow Stress**: Defines how a material deforms plastically.

Chapter 15
**Chapter 15: Bulk Deformation Processes in Metalworking**

- **Rolling**: Reduces thickness using rolls. Hot or cold. Key aspects: draft, roll force, torque.

- **Forging**: Compressively shaped with dies. Types: open-die, impression-die, flashless.

- **Extrusion**: Material pushed through die to create cross-section.

- Direct vs Indirect Extrusion.

- **Wire/Bar Drawing**: Reduces diameter by pulling through die.

Chapter 16
**Chapter 16: Processing of Ceramics and Cermets**

- **Traditional Ceramics**: Clay-based, formed by shaping and firing.

- **New Ceramics**: Oxides, carbides, nitrides with high strength and heat resistance.

- **Steps**: Preparation of powders, forming (slip casting, pressing), drying, sintering.

- **Cermets**: Ceramic-metal composites like tungsten carbide in a cobalt matrix.


Chapter 17
**Chapter 17: Fundamentals of Metal Cutting**

- **Cutting Tool**: Removes material by shear deformation.

- **Chip Formation**: Continuous, discontinuous, or built-up edge.

- **Orthogonal Cutting Model**: Simplifies analysis.

- **Forces**: Cutting force, thrust force. Merchant's Circle explains force relationships.

- **Cutting Temperature**: Affects tool life and part quality.

Chapter 18
**Chapter 18: Machining Operations and Machine Tools**

- **Types of Operations**:

- Turning (lathe), drilling, milling.

- Sawing, broaching, grinding.

- **Lathes**: Used for turning, facing, threading.

- **Milling Machines**: Peripheral vs face milling.

- **Machining Centers**: CNC multi-axis.

- **Work Holding Devices**: Chucks, fixtures, vises.

Chapter 19
**Chapter 19: Cutting Tool Technology**

- **Tool Life**: Follows Taylor's equation: VT^n = C.

- **Tool Materials**: Carbon steel, HSS, carbides, ceramics, CBN, diamond.

- **Tool Geometry**: Rake angle, clearance, nose radius.

- **Cutting Fluids**: Coolant and lubricant, affects surface finish and tool life.

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