rollover

M8 + M9 + M12 +
MOD. 4PB5300 MOD. 4PE1200 MOD. 4PE5200
MOD. 4PB5400 MOD. 4PE1300 MOD. 4PE5300
MOD. 4PB5500 MOD. 4PE1400 MOD. 4PE5400
MOD. 4PE1500 MOD. 4PE5500
MOD. 4PE1600
MOD. 4PE1800
Departamento de Formación V_02_11

MANUAL
MNP1200B

, S.A. Avda. Conde del Serrallo, 10 46250 L’Alcúdia (Valencia - España)

Teléfono 96 299 79 40 Fax 96 299 79 91 E-mail: istobal@istobal.com www.istobal.com GB
1
 TABLE OF CONTENTS

1. CONTROL BOARD
1.1. operator MENu 6
ACCESs to OPERAtOR menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
DIAGRAM of OPERAtOR menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
PROGRAM COUNTERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
OPERATING PARAMETERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
SPECIAL FUNCTIONS (PARAMETER “1”) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
PARAMETERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
SETTING PROGRAM (PASSWORD 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
FLEXIBLE PROGRAMMING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
CONFIGURATION “DB6” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

2. ELECTRICAL GROUP
2.1. POWER SUPPLY 22
2.2. FREQUENCY CONVERTER lenze smd 23
SETTING PARAMETERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
DETECTING AND SOLVING PROBLEMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
2.3. ALTIVAR 12 VARIABLE FREQUENCY DRIVE 29
Connection details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Power terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Control terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Functions of the panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Replacing the variable frequency drive . . . . . . . . . . . . . . . . . . . . . . . . . 32
programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
DETECTING AND SOLVING PROBLEMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
ALERT AND FAULT DISPLAY MESSAGES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
2.4. PHOTOCELLS AND AMPLIFIERS 44
CELLS AND AMPLIFIER MODEL DIELL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
CELLS AND AMPLIFIER MODEL CARLO GAVAZZI (ELECTROMATIC) . . . . . . . . . . . . 46
CELLS AND AMPLIFIER MODEL TELCO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
CARLO GAVAZZI 4 CHANNEL MULTIPLEX AMPLIFIER . . . . . . . . . . . . . . . . . . . . . 48
2.5. DOUBLE THREE CHANNEL WATTMETER 51
How it works. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
SETTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
2.6. PRESSURE LEVELS 52
Horizontal brush . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Vertical brushes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
DESCENDING SPEED OF THE HORIZONTAL BRUSH . . . . . . . . . . . . . . . . . . . . . . 55
2.7. Pipe emptying 56
Activation Temperature 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Activation Temperature 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Manually activating pipe emptying . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Modifying OUT1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Modifying OUT2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Parameter setting menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

3. PROGRAMMABLE CPU siemens 313-C

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 3.1. TECHNICAL DESCRIPTION 60
3.2. DESCRIPTION OF THE ALERT AND STATUS SIGNALS 61
OPERATING MODE SELECTOR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
3.3. OPERATING MODES 61
Memory Card SIMATIC (MMC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
REPLACEMENT OF THE PLC MEMORY (MMC). . . . . . . . . . . . . . . . . . . . . . . . . . . 62
LOADING THE PROGRAM ON THE PLC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
RESETTING THE PROGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Formatting the mmc . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
3.4. ASSEMBLY OF THE PLC AND MODULES 63
CONNECTING THE FRONT CONNECTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
3.5. DESCRIPTION OF THE INPUTS AND OUTPUTS OF THE PLC 64
X1 CONNECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
X2 CONNECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

4. CONTROL board V342 (A9) REF. 30nK000

4.1. main components of the control board 70
4.2. CONTROL BOARD CONNECTIONS 71
CONNECTION OF COMMUNICATION CABLE BOARD – CPU (X4) . . . . . . . . . . . . . . 71
CONNECTION XE1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
4.3. UPGRADING CONTROL BOARD V0342 72
4.4. program loading module MCP342 73
MCP342 operation. DUMPING INFORMAtIoN. . . . . . . . . . . . . . . . . . . . . . . . . 73
LOADING THE MEMORY ON THE MULTIMEDIA CARD (SD) . . . . . . . . . . . . . . . . . . 74
4.5. PROGRAM LOADING SYSTEMS 74

SAT
MANUAL
LOADING DIRECT FROM THE MCP342 TO THE V342 BOARD . . . . . . . . . . . . . . . . . 74
LOADING DIRECT FROM A PC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75

GUÍA
LOADING DIRECT FROM A PC TO THE V342 VIA MCP-342 . . . . . . . . . . . . . . . . . . 75
CONSULTING BOARD V342 PARAMETERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
STATUS MESSAGES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
4.6. THINGS TO CONSIDER ABOUT THE A9 BOARD AND CPU MEMORY 77

5. PNEUMATIC AND HYDRAULIC SYSTEM

5.1. PNEUMATIC ELECTRICAL VALVES 82
5.2. HYDRAULIC ELECTRICAL VALVES 82
5.3. AIR SUPPLY CONNECTIONS GROUP 83
PRESSURE SWITCH ISE40/ZSE40 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
5.4. DOSING PUMPs 3 l/H 85
pump priming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
REPLACING THE MEMBRANE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
READJUSTING THE PRIMING LEVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
5.5. HYDRAULIC OIL GROUP 88
HYDRAULIC OIL GROUP ROQUET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
HYDRAULIC OIL GROUP OIL-SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
MANUAL VALVES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
HYDRAULIC OIL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91

6. ALERT AND FAILURE DISPLAY MESSAGES

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CONTROL BOARD
1

SAT
MANUAL
GUÍA

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 1. CONTROL BOARD
1.1. operator MENu
Allows access to rollover information, as well as allowing programme settings and parameters to be determi-
ned and modified. The operator menu can be accessed at any time, although it is preferable to do this when
the machine is not running a programme.

Access can only be made by authorised personnel in possession of one of the following four-figure numerical
codes.These codes can be changed via parameter 13 (Code “1”) and parameter 14 (Code “2”).

• KEY “1”; Default setting is “1111’. For viewing counters and modifying basic parameters.

• KEY “2”; Default setting is “2222”. This may only be used by the person responsible for the facility, since
it allows changes to be made to the programme counters and important working parameters.

• KEY “3”; Enabled for use by TECHNICAL SERVICE.

1.1.1. ACCESs to OPERAtOR menu

01-MACHINE READY
SELECT PROGRAMME

C=Cancel
• Press “0” twice.

0 0 C • A message appears requesting the pass code.

• Enter the code.
ENTER ACCES • The main menu appears.
CODE:____
C
C= Exit • To exit the operator menu press “C”.

* MENU PRINCIPAL *
1 COUNTERS
2 PARAMETERS
3 PIPE EMPTYING

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1.1.2. DIAGRAM of OPERAtOR menu
From the main menu, access can be made to the submenus by either using the number keys or cursor
keys.

1. Partials
1. COUNTER
2. Totals

P1...
2. PARAMETER
P99

3. PIPE EMPTYING Pipe emptying

1. Brush control
2. Tests
4. MAINTENANCE
3. See faults
4. See E/S/M/C

1. Counters
5. PRINT 2. Configuration
3. Errors

Programme 1...
6. CONFIG. PROGRAM
Programme 10

1. Local connection
2. Remote connection

SAT
MANUAL
7. COMUNICATIONS 3. Safecode
4. CAN connection
5. LON connection

GUÍA
8. MACHINE Type of machine M+ Range

9. LANGUAGE Language Selection

1. Read
10. MCP - 342
2. Write

1. See errors HMI

11. ERRORS HMI
2. Erase errors HMI

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 1.1.3. PROGRAM COUNTERS

PROGRAMME COUNTER
MACHINE READY N. 01
SELECT PROGRAMME
000000 WASHES
C= Cancel
C 9 0
C 0 0 PROGRAMME COUNTER
1 N. 02
ENTER ACCES 1 COUNTERS 1 PARTIAL
CODE:____ 2 PARAMETERS 2 TOTAL 000000 WASHES
3 PIPE EMPTYING 3 MAINTENANCE
C= Exit 4 MAINTENANCE
C 9 0
C C PROGRAMME COUNTER
N. 10

000000 WASHES

C 9 0
COUNTER FOR ALL
PROGRAMMES

000000 WASHES

Access the counters menu, using codes “1” and “2”, and choose between PARTIAL and TOTAL counters.
There are 10 PARTIAL counters per programme and one counter for all the programmes, which can be era-
sed. There is the same number of TOTAL programmes.

A) ERASE PARTIAL COUNTERS

MACHINE READY SELECT

PROGRAMME COUNTER
PROGRAMME
N. 01
C= Cancel
000010 WASHES

C 0 0 1 1 E C
ENTER ACCES 1 COUNTERS 1 PARTIAL ERASE COUNTER 01?
CODE :____ 2 PARAMETERS 2 TOTAL
3 PIPE EMPTYING 3 MAINTENANCE
C= Exit 4 MAINTENANCE C=Exit E=Erase

C C C E
PROGRAMME COUNTER
N. 02

000020 WASHES

Press “E” to view the PARTIAL COUNTER via code “2” and when the partial counter to be erased appears,
press “E” and a message will appear asking you to confirm the order to erase the counter. Press “E” to erase
the counter, or “C” to exit without erasing.

Keep pressing the “C” key until you return to the main menu.

The procedure is valid for any partial programme counter.

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B) MAINTENANCE OF COUNTERS.
The PARTIAL & TOTAL counters are stored on the A9 board; the PLC only saves the TOTAL of programs run.
Consequently, when the A9 board is replaced, the existing information is recovered from the PLC, and the
MAINTENANCE menu for counters appears as “TOTAL B”. Programs run using the new board will be shown
as “TOTAL A”. A and B are then added together, and the resulting total is shown as “SUM”.

1
1 COUNTERS 1 PARTIAL MAINTENANCE
2 PARAMETERS 2 TOTAL TOTAL A: 000300
3 PIPE EMPTYING 3 MAINTENANCE TOTAL B: 003000
4 MAINTENANCE SUMA : 003300

C C

1.1.4. OPERATING PARAMETERS

MACHINE READY
SELECT PROGRAMME

C= Cancel
zz
C 0 0
2
ENTER ACCES 1 COUNTERS P1-SPECIAL
CODE:____ 2 PARAMETERS FUNCTIONS
3 PIPE EMPTYING 1 2
C= Exit 4 MAINTENANCE

C C
P2-OPTIONAL
WHEELWASH

SAT
MANUAL
Not installed
..
..
P99-INTERNAL DATA

GUÍA
PLC:2200000 V1.0

:2221700 E007

Access VIEW PARAMETER using the password for level 1 or 2. When the parameter to be modified appears,
press “E” to access this parameter and be able to modify it. If a number is required, enter the number and
press E; if you are required to choose the parameter, use the keypad to select the required option. Press C
to return to the main menu.

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 1.1.5. SPECIAL FUNCTIONS (PARAMETER “1”)
This parameter has 8 special functions. Any one of them can be enabled or disabled. When a function is
enabled, a “1” appears under the number of the function, and a “0” if it is disabled.

SPECIAL FROM
Nº OPTIONS OPT. DESCRIPTION
FUNCTION VERSION
High pressure wheel- 0 The whole side of the vehicle
1 washer
V0.8
1 Only the wheels
2 RESERVED

G 0 Rim spray enabled

Rim spray disabled
3 Rim spray V0.8
R 1 This function is void if it is not present in the wash pro-
gram
O
0 Forward exit
4 Vehicle exiting V0.8
U 1 Rear exit

P 5
All types of underchassis 0 Istobal
V2.3
wash 1 6 segments
0 Standard
6 Active foam setup V2.3
1 Fairing (UK).
1 Speed reduction H.P. 0 Standard
7 wheelwash.
V3.0
1 Long stops
0 Active foam
8 Type of Active Foam V0.8
1 Active foam M7

SPECIAL FROM
Nº. OPTIONS OPT. DESCRIPTION
FUNCTION VERSION
1 RESERVED
0 Standard
2 Door opening system
1 Simple
3 RESERVED

4 RESERVED
0 Standard
G
The spin direction is reversed on the vertical brushes
R when they are moving “forward”, in the following situa-
Reverse spin on vertical tions:
5 V0.9
O brushes moving forward 1 • The disk wheel wash is working on the rear wheel.
• The reverse photocell detects the end of the
U vehicle.
• The horizontal brush
P
0 Standard
Reverse spin on vertical
6 brushes moving back- The spin direction is reversed when the vertical brushes V0.9
wards 1 are washing “backwards” when the rear wash is comple-
2 0
ted
Standard
Reverse spin on vertical The spin direction is reversed on the vertical brushes
7 brushes rear wash
V0.9
1 to perform the rear wash in the opposite direction to
standard.

0 Standard
8 Vertical brush sweep A dry brush pass on the vertical brush guides to prevent V0.8.1
1
dripping during dryer passes.

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SPECIAL FROM
Nº. OPTIONS OPT. DESCRIPTION
FUNCTION VERSION

0 Standard
Until
1 Horizontal brush spin-dry
1 Performs spin-dry of the horizontal brush. V2.3

0 Standard
G 2 Type of self-service block The self-service blocks if the vehicle is not positio- V1.1
1
ned.
R 0 Standard
3 Type of wheel wash V2.0
O 1 Wheel wash with integrated high pressure

0 Disabled
U 4 Up-down rear dry V2.1
To move the dryer up and down when drying on
1
P rear of vehicle.
0 Standard
5 Bay length V2.3
1 Short bay (photocells changed)
0 Standard
3 6 Type of chemical spray
1 External (continuous signal)
V3.0

7 RESERVED
0 Enable
8 Drying start up
1 Disabled

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MANUAL
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 1.1.6. PARAMETERS
BY
Nº. PARAMETER OPTIONS DESCRIPTION
DEFAULT
1 – Not Installed Select according to whether the optional wheel wash is
OPTIONAL WHE-
2 ELWASH
installed or not. In can also be used to stop it running if 1
2 – Installed there is a fault on the system.
A numerical parameter which expresses in Hz. the
speed of machine movement during the first dry/s of the
3 SPEED OF FIRST DRY Between 15 and 35 Hz
dryer stage (see program diagrams labelled P3 in the
33
dryer phase).
The speed of machine movement during the second
SPEED OF SECOND
4 DRY
Between 15 and 35 Hz. dry of the dryer stage programmed in Hz. (see program 22
diagrams labelled P4 in the dryer phase).
Between 0 and 999 sec- Used with chemical prewash to adjust the wait time after
5 SOLVENT WAIT TIME
onds. applying the product.
30 s

If you wish the dryer to spend more time drying the

Between 0 and 999 sec-
6 REAR DRY WAIT TIME
onds.
rear of the vehicle, the amount of time needed can be 0
programmed here
The overlapping brush wash on the rear of the vehicle
VERTICAL BRUSH 1 – Enabled can be disabled using this parameter. This is sometimes
7 REAR WASH necessary to avoid problems with caravan tow bars or
1
2 – Disabled
simply to reduce the wash time.
1 – By keypad
PROGRAM SELEC- To choose the system to be used to select the pro-
8 TION MODE
2 – Self-service
grams.
2
3 - Both
1 – Not Installed
OPTIONAL POSITIO- Choose the option which corresponds to type of positio-
9 NING
2 – By wheel
ning installed.
-
3 – By photocell
1 – Lights showing wash
stages
FUNCTION INDICA- Choose the option which corresponds to type of positio-
10 TOR LIGHTS 2 – Led diagrams ning installed.
-

3 – Led texts
1 – Simple
Choose the option which corresponds to type of super
11 TYPE OF SUPERWAX 2 – Hot wax
wax installed.
-
3 – Foam wax
SPEED OF PRODUCT Allows the speed of machine movement to be chosen
12 APPLICATION
Between 15 and 35 Hz.
during the prewash stage.
30

13 PASSWORD ‘1’ 4 digits To change password ‘”1” 1111

14 PASSWORD ‘2’ 4 digits To change passwords ”1” and “2” 2222

HORIZONTAL BRUSH To adjust the point where the horizontal brush goes bac-
15 REVERSING DISTAN- 1 x 50 mm kwards on the roof of the vehicle. Each unit is approxi- -
CE mately equal to 50mm of machine movement.
To adjust the point where the high pressure pipe rever-
PIPE CHANGE DIS-
16 TANCE
1 x 50 mm ses on the roof of the vehicle. Each unit is approximately -
equal to 50mm of machine movement
Where the optional underchassis wash is installed, this
determines the point at which a vehicle is considered
17 VEHICLE LENGTH 1 x 50 mm
long, for the second segment of the underchassis wash
-
to start up..
PLC: Reference nº and ver-
sion of the PLC memory.
DIS: Reference nº and
Shows the reference nº and version of the A9 board and
99 INTERNAL DATA version of the control panel
PLC memories:
-
memory.
Nº: Serial number of the
machine.

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A) PRINT DATA
The control board has an RS-232 serial output. This means it can be connected to a printer, via an appropria-
te cable, and print out selected data.

0 1 2
* MENU PRINCIPAL * 4 MAINTENANCE 1 COUNTERS
1 COUNTERS 5 PRINT DATA 2 CONFIGURATION
2 PARAMETERS 6 CONFIGURE PROG 3 ERRORS E
3 PIPE EMPTYING 7 COMUNICATIONS

9 C

1.1.7. SETTING PROGRAM (PASSWORD 2)

To set the available programs, a Book of Program Diagrams is included with the rollover documents. This
details all the programs possible depending on the optional extras installed. Setting the programs consists of
relating the program number (up to a maximum of 10 programs) to the code assigned to the program in the
book of pro-gram diagrams.

To edit the program displayed, press E .

CONFIGURATION
PROGRAMME 1=013

0 C 9 0
CONFIGURATION
* MENU PRINCIPAL * 4 MAINTENANCE PROGRAMME 2=007
1 COUNTERS 5 PRINT DATA
2 PARAMETERS 6 CONFIGURATION PROG

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3 PIPE EMPTYING 7 COMUNICATIONS

C
C 9 0
CONFIGURATION

GUÍA
PROGRAMME 10=000

Example of programming:

PROGRAMME CODE
1 13
2 07
Select program “1” on the command post or self-service; the rollover, will run
3 02
the code for program “13” in the book of program diagrams.
4 08
5 03
If you select program “2”, program code “07” will be run, and so on, with
6 11
programs 3, 4, 5, 6, 7 and 8 and their as-signed codes.
7 01
8 10
Programs “9” and “10” have been set with code 00, which means that they
9 00
will not be active and cannot be selected.
10 00

1.1.8. FLEXIBLE PROGRAMMING

Allows basic modifications to be made to the programs available on the control panel. Flexible configuration
is available on control board Ref. 30NK000 with version VCOBK , and the PLC memory version is from V1.0
up-wards.

To modify the program settings, you first need to know what options are included in the original program to
maintain (enable) or delete (disable) the options available in the table FLEXIBLE CONFIGURATION OP-
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 TIONS (W, D and WATER).

If a program has been modified, an asterisk will appear to the right of the program number selected.

PROGRAM 1=013 ; If program “1” is selected on the control panel, the modified version of program “013”
is run.

Change the program settings as follows:

• Select the program to be modified.

• To access the group of options, press the sequence E
• Select one of the groups of options (W, D or WATER).
• Access option “0” and press E
• Enable option “0” by pressing (ON). To enable the rest of the options, first enable option “0”.
• Consult the table of configuration options and continue enabling the options that you wish the program
to per-form. Remember that the options must exist on the program selected otherwise they cannot be
enabled, except for “EXTRA DRYING” in group “D”, which will perform 2 more dries on the program
selected

9
E
4 MAINTENANCE CONFIGURATION PROGRAMME 1=013
5 PRINT DATA PROGRAMME 1=013 1 OPTIONS (W)
6 CONFIGURATION PROG 2 OPTIONS (D)
7 COMUNICATIONS 3 OPTIONS AGUA

C
OPTIONS (W) OPTIONS (W)
*0 3 6 9 12 15 0 3 6 9 12 15
*1 4 7 10 13 1 4 7 10 13
2 5 8 11 14
C 2 5 8 11 14

E
PROGRAMME 1=013
MODIFY OPTIONS
0=OFF 1=ON
C=EXIT

PROGRAMME 1=013
DISK WHEEL WASH
0=OFF 1=ON
C=EXIT

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 A) FLEXIBLE CONFIGURATION OPTIONS
FROM
OPTIONS Nº. OPTIONS OPT. DESCRIPTION
VERSION
0 No changes to the wash options.
0 Modify options
1 Gives priority to the changes made to the wash options.

1 Disk wheel wash

If this option is enabled and depending on the Special F.1 of
2 High pressure wheel wash group 1, the H.P. wheel wash will be enabled on the correspon-
ding pass.
This option forces the high pressure wheel wash to wash the
W 3
High pressure wheel wash
sides
whole side of the vehicle independently of Special F 1 of group
1.

A 4 Rim spray
The previous option needs to be enabled “2”.

S 5 Underchassis wash

6 Underchassis protector
H 7 Wax X super wax If this option is enabled, the program works with super wax.
Active foam X special The program uses special foam instead of active foam (depen-
8 foam ding on the optional extra installed).
On programs where the brush wash is accompa-nied by active
9 Foam washing
foam, the foam can be cancelled by disabling this option.
On programs where the brush wash is accompa-nied by side
10 Side high pres-sure wash
(W) H.P., this option cancels the H.P.
On programs where the brush wash includes H.P. side wash.
11 Shampoo washing
The side wash can be cancelled by disabling this option.
12 Quick wash. V3.0

13 Cancel tilting brushes. V3.0

SAT
MANUAL
When this option is enabled, it makes the program work under
14 Reserved (Pick-up)
the conditions required for washing a pick-up vehicle.
V3.0

15 Reserved (Ski-box)

GUÍA
0 No changes to the dry options.
0 Modify options
1 Gives priority to the changes made to the dry options.
1 RESERVED

D 2
3
RESERVED
RESERVED

R 4 RESERVED
To cancel the dryer passes, enable option 0 and leave this option
5 Simple dry
Y 6 Extra dry
unmarked.
The program does 2 extra dries.

E 7 RESERVED

8 RESERVED

R 9 RESERVED

10 RESERVED
Function “4” of group “3” needs to have been enabled. If this
11 Cancel up/down drying
option is enabled, the up/down of this program is cancelled.
V3.0

(D) 12 Quick dry. V3.0

13 RESERVED

14 RESERVED

15 RESERVED

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15
 FROM
OPTIONS Nº. OPTIONS OPT. DESCRIPTION
VERSION
0 Pass using 1st water.
0 Modify options
1 Gives priority to the changes made to the water options.
0 Pass using 1st water.
1 Pass 1
1 Pass using 2nd water.
0 Pass using 1st water.
2 Pass 2
1 Pass using 2nd water.
0 Pass using 1st water.
3 Pass 3
1 Pass using 2nd water.
0 Pass using 1st water.
4 Pass 4
1 Pass using 2nd water.
0 Pass using 1st water.
W 5 Pass 5
1 Pass using 2nd water.
0 Pass using 1st water.
A 6 Pass 6
1 Pass using 2nd water.
0 Pass using 1st water.
T 7 Pass 7
1 Pass using 2nd water.
0 Pass using 1st water.
E 8 Pass 8
1 Pass using 2nd water.
0 Pass using 1st water.
R 9 Pass 9
1 Pass using 2nd water.
0 Pass using 1st water.
10 Pass 10
1 Pass using 2nd water.
0 Pass using 1st water.
11 Pass 11
1 Pass using 2nd water.
0 Pass using 1st water.
12 Pass 12
1 Pass using 2nd water.
0 Pass using 1st water.
13 Pass 13
1 Pass using 2nd water.
0 Pass using 1st water.
14 Pass 14
1 Pass using 2nd water.
0 Pass using 1st water.
15 Pass 15
1 Pass using 2nd water.

B) GROUP OF “WATER” OPTIONS.

When the program selected works with 2 types of water, it is possible to establish which type of water will
be used for each wash pass. If one of the “pass” options is enabled, it will work with different water to that
included in the original program.

GB
16
1.1.9. CONFIGURATION “DB6”
4-SEE E/S/M/C

C
0
5-SEE DATA
* MENU PRINCIPAL * 4 MAINTENANCE
1 COUNTERS 5 PRINT DATA
2 PARAMETERS 6 CONFIGURATION PROG
3 PIPE EMPTYING 7 COMUNICATIONS
C
C
DATA BYTE
NUM:._ _ _
BYTE._ _ _
C=Cancel E= Start

C
DATA BYTE
NUM:.6 _ _
BYTE.X X X
C=Cancel E= Start

C
DATA BYTE
NUM:.6 _ _ 76543210
BYTE.X X X BIN=00000000
C=Cancel DEC=000

C
DATA BYTE
NUM:.6 _ _
BYTE.X X X DEC=000
C=Cancel E= Start

SAT
MANUAL
FROM
Byte Bit DESCRIPTION OPT COMMENT
VERSION

GUÍA
0 Standard
Bit 0 Distribution plate two water Activate when the two water distribution board
1
is installed.
0 Standard
Vertical brushes close in on rear corners
Bit 1 Forces the brushes in so that they clean the V2.5
of vehicle. 1
rear corners better
0 Standard
Bit 2 Second rear wash V2.5
1 Enables the second rear wash
0 Standard
Bit 3 Second front wash V3.0
5 1 Enables the second front wash
Improved wash on rear corners after rear 0 Standard
Bit 4 V3.0
wash 1 Enable improved rear wash.

Double horizontal brush wash for short 0 Standard

Bit 5 V3.0
bays 1 Enable double horizontal brush wash.
Positioning for short bays using whe- 0 Standard
Bit 6 V3.0
elwash photocell 1 Enable positioning by wheelwash photocells
0 Standard
Bit 7 Positioning for TOTAL UK V3.2
1 Enable TOTAL UK positioning
0 Standard (2 turns)
6 Disk wheelwash with 4 turns
1 Enable 4 turns on disk wheelwash
V3.3

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17
 FROM
Byte Bit DESCRIPTION OPT COMMENT
VERSION
0 Standard
Bit 0 Bay cleaning for SCANDINAVIA V2.5
1 Activate the wash bay cleaning
0 Standard
Bit 1 Brush spin-dry after pipe-emptying V2.5
1 One minute spin-dry after pipes emptying
0 Standard
Bit 2 Dryer nozzle safety photocell V2.5
7 1 Activate the drier safety photocell.
0 Wax pipe
Bit 3 FORMEL 21 V3.1
1 Foam pipe
0 Standard
Bit 4 Drier deflector oscillation on start of bay Activate the drier deflector oscillation on the V3.1
1
drier run beginning to take out the water drops
0 Standard
8 Bright UK
1 Enable
To be set between value 2 and 3 of the hori-
Adjust BKT Level horizontal brush (only
12 for textile brushes).
zontal brush and only acts on the rear of the V2.5
vehicle
The amount of time the horizontal brush The time will be enabled when the brush is
13 dedicates to washing the rear of the vehi- down and level 2 or BKT is detected. The time V2.5
cle is determined by this byte. is expressed in tenths of seconds
When this value is exceeded, the vertical
brush pressure changes and the tilt is disa-
bled.
14 Height at which vehicle is considered high V2.5
To adjust this parameter, it is necessary for
counter Z47 to be displayed. This counts the
impulses of the horizontal brush going up.
The time that the horizontal brush should be
kept spinning at the start of bay and with the
16 Spin-dry Time Horizontal Brush Down horizontal brush down just before starting the V2.5
dryer pass. The time is expressed in tenths of
seconds.
The time that the vertical brushes should be
kept spinning at the start of bay just before
17 Spin-dry Time Vertical Brushes In
starting the dryer pass. Time expressed in
V2.5
tenths of seconds.
Time that horizontal brush spin should be
Spin-dry Time Horizontal Brush on rear of enabled during the reverse dryer pass, coun-
18 vehicle ting from the moment the dryer is down. The
V2.5
time is expressed in tenths of seconds.
The value entered corresponds to the amount
of conveyor impulses that the horizontal brush
Distance Horizontal brush spin-dries
19 during dryer pass
spin-dry will remain enabled during the first V2.5
dryer pass (moving forward). The distance
given is from the start of the bay.
Horizontal brush spin-dry on reverse passes
adding care products. The value entered co-
Distance Horizontal Brush spin-dries in rresponds to the amount of conveyor impulses
20 free reverse passes that the horizontal brush spin-dry will remain
V2.5
enabled. The distance given is from the start
of the bay.
Vertical brush spin-dry on reverse passes
which add care products. The value entered
corresponds to the amount of conveyor impul-
Distance Vertical Brush spin-dry in free
21 reverse passes
ses that the vertical brush spin-dry will remain V2.5
enabled. The distance given is from the start
of the bay. In this case, the spin is stopped 10
impulses before reaching the start of bay.
The value entered is the number of seconds
Cleaning time active foam pipe (Formel the active foam arch has water pumped
24 21) through it after the FORMEL 21 product has
V3.0
been applied to the vehicle
The value entered corresponds to the amount
of conveyor impulses from the start of bay
28 Dryer nozzle deflector reverse
before the dryer nozzle deflector position is
V3.0
reversed.

GB
18
 FROM
Byte Bit DESCRIPTION OPT COMMENT
VERSION
The value entered corresponds to the amount
of conveyor impulses from the start of bay
60 Vertical brush spin start-up distance
before the vertical brushes start spinning on
V3.0
the front end of the vehicle.
On a lack of water detection, it allows the
Amount of washes when source of water
61 is changed from type 2 to type 1
roll-over to work with the other kind of water.
The roll-over it stops the first time and shows
the “lack of water” message, I you accept, the V3.4
roll-over it doesn’t stops until the amount of
Amount of washes when source of water
62 is changed from type 1 to type 2
washes that you insert on the parameter.

The value introduced corresponds to the

amount of impulses from when the vertical
Amount of free space vertical brushes on
68 front wash
brushes move towards the vehicle and detect V3.0
level “1”, until they stop moving backwards and
start an overlapping front wash.

The value introduced corresponds to the

amount of impulses from when the vertical
Amount of free space vertical brushes on
69 rear wash
brushes move towards the vehicle and detect V3.0
level “1”, until they stop moving backwards and
start an overlapping rear wash.

SAT
MANUAL
GUÍA

GB
19
GB
20
ELECTRICAL GROUP
2

SAT
MANUAL
GUÍA

GB
21
 2. ELECTRICAL GROUP
2.1. POWER SUPPLY
B

E A

D C

POSITION DESCRIPTION
A 2 M4 x 20 securing screws
B Input voltage selector 115/230V (150 y 240 W versions only)
C Indicador verde de presencia de tensión continua en salida
D Potentiometer for adjusting voltage on output (± 10%)
E See-through snap-on protective cover

TECHNICAL SPECIFICATIONS
Model Telemecanique ABL 1RPM24062
Input circuit
Nominal input voltage value 100…120/200…240V
Permitted input voltage value 85…132/170…264V
Frequency 47…63Hz
Output circuit
Nominal voltage value output 24V
Nominal intensity output +/- 10%
Intensidad nominal de salida 6,2A
Nominal power 150W
Short circuit protection Yes, continuous with automatic restart
Fuse 6,3 A 250V.
No loss from 0 ºC to 50 ºC
Working temperature
Loss of 4% nominal intensity for every ºC up to 60 ºC

This model of power supply provides an output of 24VDC but also has a potentiometer for fine tuning of the
output voltage. To adjust this, turn the potentiometer in the direction required to increase or decrease the
voltage.

If the internal fuse needs replacing, remove the front cover, which is held in place by five screws. A clear indi-
cation of absence of output voltage is the led indicator, since this will not light up if there is no voltage.

When the replacement power supply is received, it comes with a sticker which covers
part of the ventilating area. On the sticker there is a note that this is to be removed, since
it is only there to protect the power supply during transport. Failure to remove it could
GB cause problems of excess temperature.
22
2.2. FREQUENCY CONVERTER lenze smd

TECHNICAL SPECIFICATIONS
Model Lenze SMD 501
Maximum power 1 CV (0,75 kw)
System voltage 230 VCA
System voltage range 180 – 264 V + 0%
System frequency 50 / 60Hz
System frequency range 48 – 62 Hz + 0%
Output voltage 3F x 220VCA
Temperature range 0 - +55 ºC

A) Connections diagram

SAT
MANUAL
GUÍA

GB
23
 Terminal Control connections data (in bold=configuration LENZE 501)
7 Potential reference
8 Analogical input
0… 10V (Range modifiable on C34)
9 DC power for value assigning potentiometer 0 - 10V máx
20 Internal power for digital inputs 12V máx.
E1 Digital input configurable with CE1 HIGH = JOG 1 Activated
Activate fixed value 1 (Jog 1)
E2 Digital input configurable with CE 2 HIGH = JOG 2 Activated
Activate fixed value 2 (Jog 2)
E3 Digital input configurable with CE 3
Activate right (CW) turn E3 y E4 = LOW: stop
E4 Digital input configurable with CE 3 E3 = HIGH: CW movement
Activate right (CCW) turn E4 = HIGH: CW movement
K12 Output relay (contact normally open) AC 250 V / 3A
K14 Fault (TRIP) DC 24V / 2A .. 240V / 0,22A

This model of frequency converter runs at 230V, 50 or 60 Hz. Depending on the country, it will be connected,
as indicated in the diagram, between L1 and N, or L1 and L2.

Inputs E1, E2, E3 and E4 can be fed off the 12V DC internal power supply of the converter itself or externally
with a maximum voltage of 30V DC. Similarly, the COM terminal (Common) will be used independently from
any external power when using the 12V DC power. However, where external voltage is used, it will be con-
nected together with the machine’s network of commons

The high and low voltage level margins are:

Low = 0 … +3V, High = +12 … +30V

Before handling the frequency converter, disconnect the main electricity supply of the
machine and wait five minutes for the electricity to leave the power stage.

2.2.1. SETTING PARAMETERS

GB
24
Nº DENOMINATION SELECTION IMPORTANT

C00 Enter password 0 - 999

0 Analogical input (terminal 8)

C01 Value source established
1Code c40

0 No action / load completed

C02 Load Lenze 501 configuration
1 Load (Only in Stp state)
C02 = 1 overwrite all

1 Activate fixed value 1 (JOG1)

Activar JOG3
CE1 Configuration Digital input E1 2 Activate fixed value 2 (JOG 2)
ambos = HIGH
3 Direct Current Brake (DCB)

LOW = CW
4 Spin direction
CE2 Configuration Digital inputal E2
5 Quickstop
HIGH = CCW
Controlled deceleration

6 CW Spin (cable snapping protec-

tion) CW=LOW
CCW=LOW
7 CCW Spin (cable snapping protec- : Quickstop
CE3 Configuration Digital input E3 tion )
UP=Low y
8 UP (progressive acceleration) DOWN=Low
Quickstop NC
9 DOWN (progressive deceleration)

LOW active Eer

10 TRIP set
NOTE: thermal contact of the motor
CE4 Configuration Digital input E4
can be supervised with this input.
11 TRIP reset
See also c70

Relay activated if:

SAT
0 Ready to work

MANUAL
1 Fault
2 Motor running
3 Motor running - right spin

GUÍA
4 Motor running - left spin
C08 Configuration output relay
5 Output frequency = 0 Hz
6 Assigned frequency reached
7 Frequency threshold exceeded
(C17)
8 Current limit reached (motor op
generator mode)

Output frequency at 0% analogical

value.
C10 Minimum output frequency 0.0 - 240 Hz
C10 has no effect on fixed values or
values assigned via c40.

Output frequency at 100% analogical

C11 Maximum output frequency 7.5 - 240 Hz
value C11 never exceeded.

Frequency changes from

C12 Progressive acceleration 0.0 - 999”
0Hz…C11

Frequency changes from

C13 Progressive deceleration 0.0 - 999”
C11…0Hz

0 Lineal characteristic with Auto-

Linear characteristic (constant torque):
Boost
for standard applications.
1 Square characteristic with Auto-
Boost
Quadratic characteristic for fans and
C14 Working mode
2 Lineal characteristic with Vmin
pumps with variable torque load.
constant
Auto-Boost: output voltage depending
on the load i.e. little loss of efficiency
3 Square characteristic with Vmin
constant.
25.0 - 999 Hz
Set the nominal frequency of the mo-
C15 Nominal frequency V/f
tor (specifications plate) for standard
applications
GB
25
 Nº DENOMINATION SELECTION IMPORTANT

0 - 40 %
Not to be adjusted before start-up:
Increase Vmin (optimising par perfor- free spin the motor at around coasting
C16 mance) frequency (approx. 5 Hz); increase
C16 until motor current (C54) = 0.8 x
nominal motor current..

Ver C08, selection 7 Reference:

C17 Frequency threshold (Qmin) 0.0 - 240 Hz
assigned values
0 4kHz
1 6kHz
C18 Chopped frequency 2 8kHz Automatic drop to 4 kHz at 1.2 x In.
3 10kHz 10kHz (Note loss of power,
see Technical Data)

Correct C21 so that there is no

decrease in speed between free spin
C21 Compensate coasting 0.0 – 40.0 %
and maximum load within the speed
range required

30 – 150 %
Reference: Nominal output current of When value limit reached, accelera-
C22 Current limit (Motor mode)) smd501. tion time increases or output frequen-
Current limit (generated mode): cy reduced.
150% (fixed)

Over acceleration only active during

C24 Overacceleration 0.0 – 20.0 %
acceleration
0 0…10 V
1 0…5 V With 250 ohm resistance between
C34 Setting - Analogical Input
2 0…20 mA terminals 7 y 8
3 4…20 mA

C36 Voltage Direct Current Brake (DCB) 0.0 – 50.0 %

Lenze 501: configuration:

C37 Fixed frequency 1(JOG1) 0.0 – 240 Hz
Active with E1 = HIGH

C38 Fixed frequency 2(JOG2) 0.0 – 240 Hz

C39 Fixed frequency 3(JOG3) 0.0 – 240 Hz

View: value via analogical input or UP/

C46 Assigned frequency value 0.0 – 240 Hz
DOWN function

C50 Output frequency 0.0 – 240 Hz View

C53 DC bus voltage 0.0 – 255 % View

C54 Motor current 0.0 – 255 % View

0 – 999 When confirming a different value to

C94 User password Different to 0 (no password), value 0, password must be entered in C00
appears at 763 for access to codes.

C99 Software version View, format x.yz

Stop time Automatic motor brake below 0.1Hz

c06 Automatic Direct Current Brake (Auto 0.0 – 999 s through DC injection during time
DCB) selected, then:U,V,W inhibited)

30 – 100 s Note: Max. setting is nominal motor

Disconnection I2t (thermal motor
c20 control)
100% = nominal output current of current (see specifications plate) No
smd501 total motor protection

Assigned frequency value using up-

c40 0.0 – 240 Hz Possible only if C01=1
GB down keys

26
 Nº DENOMINATION SELECTION IMPORTANT
0 Start after positive position on termi
nals E3 or E4
Start-up condition (when voltage
c42 received)
When Lenze 501 parameters active
1 Automatic start if terminals E3 or
E4: active
c61 Present Aviso de estado / fallo Visualización
c62 Last Mensaje de error “
c63 Penultimate Mensaje de error “
0 TRIP reset through low signal level
on terminals E3 or E4 (with default
setting) or power disconnection or All faults automatically reset when c71
c70 TRIP setting-Reset (reset faults)
high level input signal “TRIP reset” time elapses

1 Auto-TRIP reset
c71 Delay Auto TRIP Reset 0.0 – 60.0

Visualización 0…999h: formato xxx

c78 Working hours counter
Tiempo total en estado “Start” 1000…9999 h:
format x.xx (x1000)
View
c79 Hours counter with
Total time at low voltage
10000…9999h:
format xx.x (x1000)

2.2.2. DETECTING AND SOLVING PROBLEMS

STATUS CAUSE SOLUTION
p.ej.
Present output frequency Fault-free operation
50.0
Output frequency = 0 Hz (outputs U, Value = 0 Hz Select value
StP V, W inhibited) Quickstop activated by digital input Disable Quickstop

SAT
MANUAL
Disable direct current injection brake
Direct current brake activated by
br Direct current brake activated
Digital input automatically
Digital input HIGH automatically when
stop time c06 elapses

GUÍA
CL Current limit reached Overload adjustable Automatic (see C22)

LU Voltage too low on BUS DC Power supply voltage too low Check power supply voltage

Voltage overload on Bus DC during Automatic if overload < 1s, OU if

dEC deceleration (Prior warning)
Deceleration time too low
overload >1s

Possible to modify only if converter

nEd No access to code
inhibited (StP)
Terminal E3 0 E4 = LOW

Modification of LOW-HIGH level on

LC Auto-start Inhibited. C42 = 0
terminals E3 or E4..

The drive mechanism can be started up again if the fault warning has been reset, see c70

STATUS CAUSE SOLUTION

cF EPM Data not valid Data not valid for converter Use EPM with correct data and load
config.
CF EPM Data valid Data error Load configuration

FI Error on EPM EPM defective Disconnect power and replace EPM

Use each digital signal once only.

E1…E4 assigned to same function
CFC Digital inputs not clearly set up
Only UP or DOWN have been used
Assign the digital signal lacking on
second terminal.

EEr External fault Digital input “TRIP set” activated Eliminate external fault.
F2…
Internal fault Please contact Lenze
F0 jF
GB
27
 STATUS CAUSE SOLUTION

Look for cause of short circuit, check

Short circuit T motor cable
he leading load current of the motor Use a shorter cable/ lower capacity for
cable is too high the motor
0C1 Short circuit or overload Acceleration (C12) too short Increase acceleration
Motor cable defective Check sizing
Internal fault on motor Check connections
Frequent and long overloads. Check motor
Check sizing of the drive.

A phase of the motor has an earth

Check motor/cable
leak.
0C2 Earth fault
The leading load current of the motor
Use a shorter cable / lower capacity
for the motor.
cable is too high

Motor overheats due to excessive

Check sizing of the drive
0C6 Motor overload (I2t overload) current
Check config. of C20
Frequent or over long acceleration.
Reducir carga del variador.
0H Overheating Converter Sobretemperatura interna del variador
Mejorar refrigeración

Check voltage
Power supply voltage too high Dece-
Increase deceleration
0U Overload on Bus DC leration too short.
Check motor/ cable (Separate motor
Earth leak on motor.
and converter)

rST Faut on auto-TRIP reset More than 8 errors in 10 minutes Depends on fault warning.

SF Phase fault A power phase is failing. Check voltage of power supply.

GB
28
 2.3. ALTIVAR 12 VARIABLE FREQUENCY DRIVE

TECHNICAL SPECIFICATIONS
Model Altivar 12
Maximum power 1 CV (0.75 kW)
Line voltage 230 VAC
Line voltage range 200 – 240 V ± 10%
Line frequency 50 / 60Hz
Line frequency range 48 – 62 Hz ± 10%
Output voltage 3F x 220VAC
Temperature range 0 - +55 ºC

2.3.1. Connection details

RL/1 S/L2/N

SAT
MANUAL
GUÍA
U/T1 V/T2 W/T3
R1A R1B R1C COM Al1 5V AO1

LO1 CLO COM LI1 LI2 LI3 LI4 +24V

POWER TERMINALS CONTROL TERMINALS

GB
29
 2.3.2. Power terminals

TERMINAL FUNCTION SPECIFICATIONS

Earth terminal block

Single phase 100…120
R/L1 - S/L2/N
V
Single phase 200…240
R/L1 - S/L2/N Electrical power
V
R/L1 - S/L2 - T/L3 Three phase 200…240 V
PA/+ Not operative
PC/- Not operative

U/T1 - V/T2 - W/T3 Outputs to the motor

2.3.3. Control terminals

TERMINAL FUNCTION SPECIFICATIONS

R1A Relay contact NO Minimum switching capacity: 5 mA at 24 VC

R1B Relay contact NC Maximum switching capacity: 2 A at 250 VA and
R1C Relay common. at 30 VC on inductive load

COM Common inputs/outputs.

Analogical voltage input from 0 to +5 V or from 0
to +10 V
AI1 Analogical input in voltage or current
Analogical current input from x to y mA
impedance: 250 Ω
Power supply set point for reference Precision ± 5%
+5
potentiometer Maximum current 10 mA
Analogical voltage output from 0 to +10 V
(maximum voltage +1%)
AO1 Analogical output current or voltage
Analogical current output: x to 20 mA
Impedance of maximum output: 800 Ω

LO1 Logical output Voltage: 24 V (maximum 30 V)

CLO Common logical output

Programmable logical input power +15 V (max.
Ll1 Logical input
30 V)
Programmable logical input power +15 V (max.
Ll2 Logical input
30 V)
Programmable logical input power +15 V (max.
Ll3 Logical input
30 V)
Programmable logical input power +15 V (max.
Ll4 Logical input
30 V)
+ 24 V -15% +20% protected against short-
+24 V supply provided by the variable circuits and overloads
+24 V
frequency drive Maximum current available to the customer 100
mA

This model of variable frequency drive runs at 230V, 50 or 60 Hz. Depending on the country, it will be con-
nected, as indicated in the diagram, between RL1 or SL2/N, or RL1 and TL3.

Inputs LI1, LI2, LI3 and LI4 can be fed off the internal 24 VDC power supply of the drive itself or externally with
a maximum voltage of 30 VDC. Likewise, if 24VDC external voltage is used, connect the common terminal (0

GB V) to the commons terminal block of the machine.

30
 Before handling the variable frequency drive, disconnect the main electricity supply of the machine
and wait five minutes for the electricity to leave the power stage.

2.3.4. Functions of the panel

MODE ESC

STOP
RESET

RUN

A Reference mode indicator

B Supervision mode indicator

SAT
MANUAL
Configuration mode indicator
C
When a value is changed, the Configuration mode indicator and the value indicator stay lit up.

GUÍA
MODE Button
D Alternates between control and programming modes. This button can only be accessed with the
door open.
Value indicator
E When it is on, it indicates that a value is being shown. When a value is changed, the
Configuration mode indicator and the value indicator stay lit up.
F Load indicator

Unit indicator
G
If it is on, this indicates that a unit is being shown, e.g. it shows AMP for Amperes.
ESC button.
H To exit the menu or parameter shown on the screen, cancel the value shown, and return to the
previous value stored in the memory.
Selector dial
Acts as a potentiometer in local mode.
I
• Navigates through the different options when it is turned to the right and to the left.
• Press it to select and confirm. This action is represented by this symbol
J STOP/RESET button. Not operative
K RUN button. Not operative

When the variable frequency drive is sent as a replacement part, the “RUN” and “STOP” buttons and the
selector dial are disabled. To control the drive locally, adjust the reference channel 1 Fr1 to AIU1 (Integrated
terminal with selector dial).

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31
 2.3.5. Replacing the variable frequency drive
When the drive is started up for the first time, you will be shown the standard frequency parameter of the mo-
tor (bFr). Check that the frequency established (the bFr factory setting is 50 Hz) coincides with the frequency
of the motors. Next time you connect the machine, the drive will indicate that it is ready (rdY), and you should
then program it with the parameters indicated on the electrical diagram of the machine.

2.3.6. programming
You can access the menus and parameters of three different modes: Reference (rEF), Supervision (MOn),
and Configuration (COnF). It is possible to alternate between these modes at any time by using the MODE
button or the selector dial. When you press the MODE key the first time, you move from the current position
back to the original position. Pressing a second time will take you to the next mode.

MODE MODE

MODE ESC

ENT ENT ENT

A) Reference mode
Use reference mode for monitoring and checking whether local control is enabled (Reference channel 1 Fr1
adjusted to AIU1). When local control is enabled, the dial acts as a potentiometer to increase or reduce the
reference value within the limits set previously for other parameters (LSP or HSP). It will not be necessary to
press ENT to confirm the change of reference.

If local control mode is disabled, when you use Control channel 1 (Cd1), you only see the units and values as
a reference. The values will be “read only” and it will not be possible to modify them by using the selector dial
(the reference is not supplied by the selector dial but by an analogical input or other source).

(1) According to the active reference channel.

(2) 2 s or ESC
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32
According to the active reference channel, the reference shown will be one of the following:

CODE PARAMETER FUNCTION RANGE

Frequency reference via remote This parameter enables the selector dial to modify
LFr terminal the frequency reference.
-400 to +400 Hz

This parameter enables an analogical input to modify

AIU1 Analogical input
the frequency reference.
0 to 100 % HSP

Real frequency reference. This parameter is in "read

FrH Speed reference
only" mode.
0 Hz to HSP

This parameter enables the selector dial to modify

rPI PID internal reference
the PID internal reference.
0 to 100%

This parameter is the PID reference expressed as

rPC PID reference value
%.
0 to 100%

B) Supervision mode
When the drive is working, the value shown corresponds to one of the supervision parameters. The value
is the output frequency parameter rFr of the motor. To show the units, press the selector dial a second time
when the value of the new supervision parameter is showing.

SAT
MANUAL
GUÍA

(1) According to the active reference channel.

(2) 2 s or ESC
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33
 CODE PARAMETER FUNCTION UNIT

Shows the speed reference which comes from the

Frequency reference via remote
LFr terminal
integrated or remote terminal. This value is not Hz
visible with the factory setting.

Shows the speed reference which comes from the

AIU1 Analogical input
selector dial
%

FrH Speed reference Shows the real frequency reference. Hz

Shows the estimated speed of the motor.

rFr Output frequency Corresponds to the estimated frequency of the Hz
motor (on the motor axle).

Shows an estimate of the effective current of the

motor from the readings of the phase current with an
LCr Motor current accuracy of 5%. During the DC injection, the current Hz
shown represents the maximum value of the current
injected into the motor.

rPE PID error Only visible if the PID function is configured %

rPF PID return Only visible if the PID function is configured %

rPC PID reference Only visible if the PID function is configured %

Line voltage from the point of view of the DC bus,

ULn Line voltage
with the motor running or stopped.
V

Shows the thermal status of the motor. Above 118%,

tHr Thermal status of motor
the drive shows motor overload.
%

Shows the thermal status of the frequency drive.

tHd Thermal status of the drive
Above 118%, the drive shows overheating.

This parameter shows the power of the motor (on

Opr Output power
the axle) estimated by the drive.

rdY; Drive ready

rUn; Drive running, the six segments of the last

character to the right of the code indicate direction
and speed.

ACC; Acceleration, the six segments of the last

character to the right of the code indicate direction
and speed.

dEc; Deceleration, the six segments of the last

character to the right of the code also indicate
direction and speed.

dCb; DC injection braking in process.

StAt Status of the drive CLI; Current limiting: the four segments in the
bottom right hand corner of the screen blink.

nSt; Free wheel stop.

Obr; Auto-adapt deceleration ramp.

CtL; Controlled stop after loss of line phase.

tUn; Autotune in process

FSt; Fast stop.

nLP; No line power. When the control functions are

powered via the RJ45 connector and there is no
power on the main input nor an order to start up.
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34
C) Maintenance menu

CODE PARAMETER FUNCTION UNIT

Status of the logical inputs LI1 Can be used to view the status of the 4 logical
LIS1 to LI4 inputs LI.
Status of logical output LO1 and
LOS1 relay R1
Can be used to view the status of LO.

Display of the highest speed

HSU value
Display of the maximum speed value Hz

Shows the nominal power of the drive.

nCU Nominal drive power
075 = 0.75 kW (1 HP).
Nominal drive output voltage
UCAL Nominal drive output voltage M2 = 200-240 V single phase and 200-240 V three
phase output
This parameter is used to identify the possible
SPn Specific product number
product specification.

C1SU Software card version 1 Version of software application.

C2SU Software card version 2 Version of motor software.

Total time that the motor has been connected to

rtHI Display of running time
power. Range: 0 to 65535 hours.

Total time that the drive has been connected to

PtH Display of power time
power. Range: 0 to 65535 hours.

Total time that the fan has been connected to power.

FtH Display of fan time
Range: 0 to 65535 hours.

PEt Process elapse time Range: 0 to 65535

Status of Modbus Shows the status of reception and communication

COM1 communication via Modbus

SAT
MANUAL
dP1 Last detected fault 1 This parameter describes the last fault detected.
Status of the drive in detected This parameter describes the status of the drive at
EP1 fault 1 the time when the first fault was detected.

GUÍA
dP2 Last detected fault 2 This parameter describes the second fault detected.
This parameter describes the status of the variable
Status of the drive in detected
EP2 fault 2
frequency drive at the time when the second fault
was detected.

dP3 Last detected fault 3 This parameter describes the third fault detected.

Status of the drive in detected This parameter describes the status of the drive at
EP3 fault 3 the time when the third fault was detected.

dP4 Last detected fault 4 This parameter describes the fourth fault detected.

Status of the drive in detected This parameter describes the status of the drive at
EP4 fault 4 the time when the fourth fault was detected.

This parameter is used to restrict access to the

drive.
To lock the drive, enter a code in the range of 2 to
9999.
Once activated, the code status changes to On:

COd Terminal code lock This protection allows access to modes rEF and
MOn. Reset to factory settings is disabled, as is
access to the FULL section.
To unlock the drive, go to parameter COd, enter the
valid code and then press ENT.
Next, you can disable the password protection
setting the selector dial to OFF and pressing ENT.

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35
 D) Configuration mode
Configuration mode consists of three parts:

• Mymenu includes 11 parameters of factory settings (9 of them are preset already). There is a maximum
of 25 parameters available which are customizable using the software SoMove.
• Save/load set of parameters: these two functions allow settings to be saved and loaded.
• FULL: This menu contains the parameters used to program the variable frequency drive. It includes six
submenus:

CFG- Macro configuration

I-O- Input/output menu

drC- Motor control menu

CtL- Control menu

FUn- Function menu

FLt- Fault detection management menu

COm- Communication menu

(1) According to the active reference channel.

(2) 2 s or ESC.
(3) 14 parameters customisable with the SoMove software.
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36
 Parameter modifiable when the drive is running or stopped.

To confirm the value set in the selected parameter, press “ENT” for 2 s.

MyMenu

CODE PARAMETER FUNCTION RANGE

Frequency reference via This parameter enables the selector dial to modify -400 Hz a 400
LFr terminal the frequency reference. Hz

This parameter enables the frequency reference to

be modified when:
Forced local reference is adjusted to AIU1.
AIU1 Analogical input Forced local assignment FLO, is different to nO. 0% to 100%

Visible if the active reference channel is the

integrated terminal (Reference channel 1 Fr1
adjusted to AIU1).

Adjusted to 50 Hz or 60 Hz, depending on the data

bFr Standard motor frequency
plate of the motor.
Hz

The parameters allows the reference source to be

selected: Terminal block, remote terminal, Modbus
or integrated Terminal with selector dial.

Fr1 Reference channel 1 When the drive is sent as a replacement part, the -
“RUN” and “STOP” buttons and the selector dial
are disabled. To control the drive locally, adjust the
reference channel 1 Fr1 to AIU1 (Integrated terminal

SAT
with selector dial).

MANUAL
Acceleration time between 0 Hz and the nominal
ACC Acceleration
Frequency of the motor FrS.
0.0 s to 999.9 s

GUÍA
Time to decelerate from the nominal frequency of
dEC Deceleration
the motor FrS.
0.0 s to 999.9 s

LSP Lowest Speed Motor frequency with minimum reference. 0 Hz to HSP

HSP Highest speed Motor frequency with maximum reference. LSP to tFr (Hz)

Only visible if motor parameter choice MPC, is set to

nPr. If nPr is available, CoS disappears.
NCV -5 to NCV
nPr Nominal motor power If the standard motor frequency parameter bFr, is +2
set to 50Hz, this parameter is expressed in kW.
Otherwise, it is in HP.

Save/load menu

CODE PARAMETER FUNCTION RANGE

This function creates a backup copy of the current

SCS Save current settings
configuration
-

Return to factory settings/

FCS restore configuration
This function allows the configuration to be restored. -

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37
 FULL menu

This is a very extensive menu, so only the parameters used on our machines are indicated below.

SUBMENU CODE PARAMETER FUNCTION RANGE

2 wire control
The open or closed status of the input controls
movement and stopping.
Example:

LI1: forward
LIx: reverse

tCC Type of control -

3 wire control
Press "forward" or "reverse" to control startup, and
I-O- "stop" to control stopping.
Example:

LI1: stop
LI2 forward
LIx: reverse

This function provides the interface between the

analogical input signal and an internal value of the
variable frequency drive.
Al1-
Configuration of AI1 • Voltage: 0-5 V DC -
AI1t • Voltage: 0-10 V DC
• Current: x-y mA. Range determined by the
stepped current parameter settings AI1 at 0%

Standard motor Adjusted to 50 Hz or 60 Hz, depending on the data

bFr frequency plate of the motor.
-

This parameter allows you to choose the motor

parameters that you want to configure (npr or CoS).
MPC Motor parameter choice
• Nominal motor power nPr
-

• Motor cos phi nominal CoS

Cosine of phi of the data plate of the motor (pf).

drC- CoS Motor cos phi nominal Note: Do not confuse this with the "power factor" 0.5 to 1
of the motor. Adjusting CoS to 1, or very close to 1,
could cause the motor to malfunction.

Nominal motor voltage indicated on the data plate.

If the line voltage is lower than the nominal voltage 100 to
UnS Nominal motor voltage
of the motor, this parameter must be adjusted to the 480 V
value of the line voltage on the drive's terminals.

Nominal motor current indicated on the data plate.

0.25 to
nCr Nominal motor current Nominal intensity of the motor nCr modifies thermal
1.5 In
current of the motor ItH

Nominal motor Nominal motor frequency indicated on the data 10 to 400

FrS
GB
frequency plate. Hz

38
SUBMENU CODE PARAMETER FUNCTION RANGE

0 to 24,000
nSP Nominal motor speed Nominal motor speed indicated on the data plate.
rpm

To optimise the torque at minimum speeds or to

UFr RI compensation
adapt to special cases.
25 to 200%

To adjust the slip compensation value to one close

Slp Slip compensation to the nominal slip of the motor, or to adapt to 0 to 150%
special cases.

To adjust the frequency of switching

In cases of overheating, the drive automatically
SFr Switching frequency reduces the frequency of switching. 2 to 16 kHz
The original value is restored when the temperature
returns to normal
drC-
The motor switching frequency will always be
reduced whenever the internal temperature of the
drive is too high. In cases of overheating, the drive
automatically reduces the frequency of switching.
• HF1: Optimised heating. Allows the system to
Switching frequency adapt to the switching frequency in accord-
Sft type
ance with the motor frequency.
• HF2: Optimised motor noise (for high switch-
ing frequency). Allows the system to maintain
a chosen switching frequency (SFr), whatever
the frequency of the motor is (rFr).
The original value is restored when the temperature
returns to normal.

SAT
MANUAL
THT- Thermal current of the
Current used for thermal detection of the motor. To
adjust the nominal current indicated on the data
0.2 to 1.5
motor In
ITH plate of the motor.

GUÍA
Used to allow a gentle reboot if the order to run is
preserved after the following events:
• Loss of mains power or disconnection.
FLT- • Resetting the existing fault or automatic
restart. No
Flr On-the-fly recovery • Free wheel stop.
Yes
The speed given by the variable frequency drive is
the estimated speed of the motor at the time of the
restart, and then there is a ramp up to the reference
speed.
This function requires 2-wire level control.

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39
 SUBMENU CODE PARAMETER FUNCTION RANGE

rPt- Acceleration
Acceleration time between 0 Hz and the nominal 0.0 s to
frequency of the motor FrS. 999.9 s
ACC
rPt- Deceleration
Deceleration time from the nominal frequency of the 0.0 s to
motor FrS to 0 Hz. 999.9 s
dEC
Function disabled (nO) . The drive decelerates
according to the normal deceleration setting. This
setting is compatible with the dynamic braking
FUn- option, if used.
Function active (YES). This function automatically
rPt- Assignment of adapted
increases the deceleration time for stopping or
reducing the speed of high inertia loads to help
deceleration ramp
Bra prevent overvoltage of the DC bus, or excessive
braking.
Motor brake (dYnA). This function enables the drive
to try to stop as quickly as possible without using a
dynamic braking resistance. It uses motor losses to
dissipate the energy from the regeneration.

LI1 to LI4: selection of the input assigned to the

command to reverse.
• function disabled.
rrS Reverse • L1h: L1 active at 1 -
• L2h: L2 active at 1
• L3h: L3 active at 1
• L4h: L4 active at 1

CLI- Current Limitation Menu First current limitation. 0.25 to 1.5

CLI
SPL- Lowest Speed
Motor frequency with minimum reference. 0 Hz to
HSP
LSp This parameter is included in the section “my menu”,

FUn- The motor frequency with maximum reference

SPL- Highest speed
can be set between Lowest Speed LSP and top
LSP to tFr
Frequency tFr.
HSP This parameter is included in the section “my menu”.

• Function disabled; no injection current DC

AdC- Automatic DC injection
(nO).
-
• DC injection limited in time (YES).
ADC • Continuous DC injection (Ct)
Visible only if Automatic DC Injection AdC is not
AdC- Automatic DC injection adjusted to nO. 0 to 120%
current of nCr
SdC1 Injection current on stopping and continuous DC
injection.

Visible only if Automatic DC Injection AdC is not

AdC- Automatic DC injection adjusted to nO. 0.1 to 30 s
time
tdC1 Injection time on stopping.

2.3.7. DETECTING AND SOLVING PROBLEMS

The first fault detected stays recorded in the memory and appears blinking on the screen. The drive locks,
and the fault relay contact opens.

In the event of a fault on the variable frequency drive, proceed as follows:

1) Cut drive power if it is not a resettable fault.

2) Wait for the display to switch off completely.
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40
3) Verify the cause of the fault and rectify it.
4) ‫‏‬Restore power; the fault will be erased if it has been rectified.

The drive will start up again automatically when the fault disappears if programmed to do so.
Please take the necessary measures to prevent unexpected movements which could cause ac-
cidents or damage to the equipment.

5) Use the supervision menu to detect possible anomalies via the drive status display, and the values
shown.

SAT
MANUAL
GUÍA

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41
 2.3.1. ALERT AND FAULT DISPLAY MESSAGES
Faults not automatically resettable.

CODE DESCRIPTION POSSIBLE CAUSE SOLUTION

Check that the drive power supply is

properly connected (connection of
line and ground phases).
The drive power supply is not
properly connected. Make sure the input or inputs that
No signal control start up act in accordance
Wrong type of control. with the control mode chosen
(parameters Type of control tCC, and
2-wire Type control tCt, on the menu
COnF/FULL/ I_O-).

Check the parameters.

Check the sizing of the motor/drive/
The parameters on the motor
load.
control menu drC-, are not correct.
OCF Overcurrent.
Inertia or load too high.
Check the state of the mechanics.
Reduce the switching frequency SFr.
Mechanical lock.
Check the drive's earth connection
and the motor's cable and insulation.

Short circuit or earth fault on the

output of the drive.
Check the cables that connect the
Earth fault while running. drive to the motor as well as the
SCF1 Motor short circuit
Switching of motors while running.
motor insulation.
Connect motor coils
Important earth leak with several
motors in parallel.

Short circuit or earth fault on the

output of the drive.
Check the cables that connect the
Earth fault while running. drive to the motor as well as the
SCF3 Earth short circuit
Switching of motors while running.
motor insulation.
Connect motor coils
Important earth leak with several
motors in parallel.

Check the parameters of the motor,

Speed overfast. Speed overfast. the gain, and the stability.
SOF Instability, or drive load is very Instability, or drive load is very Add a module and a braking resistor.
high. high.
Check the sizing of motor/drive/load.

Check for the presence of the motor

Motor not connected to the drive. during auto-tune.
Loss in a motor phase. If an output contactor is used, close
tnF Auto-tune:
it during the tune.
The motor is turning (for example,
driven by the load). Check that the motor has stopped
totally still.

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42
Faults resettable with the automatic restart function after eliminating the cause.

MESSAGE DESCRIPTION POSSIBLE CAUSE SOLUTION

Detection if:
Analogical input AI1 configured as
current.
Check the connection of the
LFFI Lost current fault AI Stepped current parameter AI1 at terminal.
0% CrL1, is above 3mA.
Analogical input current below 2
mA.

Increase the deceleration time.

Check the line voltage supply to
ObF Overbraking Braking too hard, or drag load. make sure it is below the maximum
acceptable (20% above maximum
line voltage while working).

Check the load of the motor, the

ventilation of the drive, and the
OHF Overheating Drive temperature too high.
ambient conditions. Wait for it to cool
down before starting it up again.

Check the process and the

OLC Overload fault Overheating of the process.
parameters of the drive.

Check the settings for the thermal

Relay tripped due to excessive protection of the motor, and check
OLF Motor overload
current on the motor. the load of the motor. Wait for it to
cool down before starting it up again.

SAT
MANUAL
Check the connections from the
drive to the motor.
OPF1 1 motor phase loss Phase cutout on the drive output.
Check that the connection, the cable

GUÍA
and the contactor are good

Motor not connected. Check the connections from the

Motor power too low: below 6% of drive to the motor.
the nominal current of the drive.
OPF2 3 motor phases loss Test on a motor with low power or
Output contactor open. no motor.

Motor current instabilities Check and optimise the parameters.

Line voltage too high.

The moment the drive is turned
on, the voltage is 10% above
the maximum voltage level
OSF Line overvoltage acceptable. Check the line voltage.

Power with no order to start, 20%

above the maximum line voltage.
Disturbances on the mains line.

Drive power supply incorrect, or Check the connection to power and

fuse has blown. the fuses.

PHF Phase fault on the line A phase has cut out. Reset.
Unbalanced load. This protection Disable the fault by using IPL = nO
only works with loads. (menu FUn)

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43
 MESSAGE DESCRIPTION POSSIBLE CAUSE SOLUTION

Check the cables that connect the

SCF5 Short circuit load Short circuit on the drive output. drive to the motor as well as the
motor insulation.

Faulty communication with

SLF1 Modbus communication
Modbus.
Check the Modbus connector cable.

Faulty communication with

SLF2 SoMove communication
Somove.
Check the SoMove connector cable.

Faulty communication with the Check the connection of the

SLF3 HMI communication
external graphic terminal. terminal.

Underload of the process.

Check the process and the
ULF Process underload fault Motor current lower than the parameters of the drive.
parameter value set

Check the sizing of the motor/drive/

Overheating of the drive. load.

tJF Overheating of IGBT The internal temperature of IGBT

is too high compared to the
Reduce the switching frequency SFr.

ambient temperature and the load. Wait for it to cool down before
starting it up again.

2.4. PHOTOCELLS AND AMPLIFIERS

2.4.1. CELLS AND AMPLIFIER MODEL DIELL

A POWER
POSITION DESCRIPTION
B2 OUT
A GREEN light (power)

B RED light (output status)

Micro-switch select output signal

C
type, NO / NC
C N0 NC

D HI LOW GAIN
SENSITIVITY D Micro-switch select level of gain
E Potentiometer sensitivity
E
F STABILITY

UR SERIES F
adjustment
GREEN light stability

In normal working conditions, the POWER light (A) should be on. Check that output signal type micro-switch
is set to NO. Then and depending on the function that the amplifier is to fulfil, the gain level micro-switch is to
be set to high (HI) or low (LOW). We recommend use of LOW in cases where the photocells may see each
other through glass and in situations where there is a pair of photocells in close proximity to each other and
which might come into conflict. Where there is no possibility of this happening, we recommend setting the
micro-switch to HI. Once these adjustments have been made, set the potentiometer to minimum. Slowly turn
it up until the output light (B) is activated; keep turning up the potentiometer until the stability indicator (F)
comes on and then turn up slightly and leave in that position. The amplifier is now set correctly.
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44
 TECHNICAL SPECIFICATIONS
Model DIELL URA/00
Voltage 24V c.c.
Voltage tolerance +/- 10%
Viewing range 10 a 30 meters
Type of Output Relay with contacts NO / NC
Maximum output voltage 250V
Maximum output intensity 3A
Maximum number of operations 1,5x105 operation
Temperature range -10º….+50ºC

Board connections.

Connection A Terminal 5 Brown Wire emitting photocell

Connection B Terminal 7 Blue Wire emitting photocell
Connection K Terminal 6 Brown Wire receiver photocell
Connection M Terminal 8 Mesh receiver photocell
Cell E - Emitting photocell
Cell R - Receiver photocell
Connection F Terminal 9 y 11 Alarm relay output (Not used on our model)
Connection NC Terminal 4 Output contact normally closed
Connection NO Terminal 3 Output contact normally open
Connection C Terminal 1 Common contact
Connection + Terminal 2 Positive power 24V DC.
Connection - Terminal 10 Negative power 24V DC

SAT
MANUAL
GUÍA

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45
 2.4.2. CELLS AND AMPLIFIER MODEL CARLO GAVAZZI (ELECTROMATIC)

4 6

2 8
A POSITION DESCRIPTION
0 10
A Potentiometer sensitivity adjustment
B
C BYC Micro-switch select level of gain

D GREEN light (power)

D E F E RED light (output status)

100 % OFF F YELLOW light stability

25 % ON

In normal working conditions, the POWER light (D) should be on. Check that output signal type micro-switch
is set to ON. Then and depending on the function that the amplifier is to fulfil, the gain level micro-switch is to
be set to high (100%) or low (25%). We recommend use of 25% in cases where the photocells may see each
other through glass and in situations where there is a pair of photocells in close proximity to each other which
may come into conflict. Where there is no possibility of this happening, we recommend setting the micro-
switch to 100%. Once these adjustments have been made, set the potentiometer to minimum. Slowly turn it
up until the red light (E) is activated; keep turning up the potentiometer until the yellow light (F) comes on and
then turn the potentiometer up one point on the scale. The amplifier is now set correctly.

TECHNICAL SPECIFICATIONS
Model Carlo Gavazzi (Electromatic)
Voltage 24V c.c.
Voltage tolerance +/- 15%
20 m nominal. Optimum distance 2.5 to 7 meters
Viewing range
(With transmitter MOFT20)
Type of Output Relay with contacts NO / NC
Maximum output voltage 250V
Maximum output intensity 3A
Maximum number of operations 1,5x105 operations
Temperature range -10º….+50ºC
Board connections

Terminal 1 Common contact

LT LR Terminal 2 Positive power 24V DC
Terminal 3 Output contact normally open
Terminal 4 Output contact normally closed
C NO NC
NPN Terminal 5 Grey Wire emitting photocell
Terminal 6 Black Wire receiving photocell
2 10 1 3 4 9 7 5 6 8 Terminal 7 Black Wire emitting photocell
Terminal 8 Mesh receiver photocell
Terminal 9 No used on our model
Terminal 10 Negative power 24V DC
Terminal 11 ---

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46
 2.4.3. CELLS AND AMPLIFIER MODEL TELCO

POSITION DESCRIPTION
A
A GREEN light (power)

B Potentiometer sensitivity adjustment

B
C GREEN light signal status
C
D Micro-switch range selection LONG
D
E / SHORT
F Micro-switch output signal selection
E
NO / NC
F RED light output activated
Long NC
Short NO

In normal working conditions, the POWER light (A) debe estar normalmente activado.should be on. Check
that output signal type micro-switch is set to NO. Then and depending on the function that the amplifier is to
fulfil, the gain level micro-switch is to be set to high (Long) or low (Short). We recommend use of short position
in cases where the photocells may see each other through glass and in situations where there is a pair of
photocells in close proximity to each other which may come into conflict. Where there is no possibility of this
happening, we recommend setting the micro-switch to Long. Once these adjustments have been made, set
the sensitivity potentiometer to minimum. Slowly turn it up until the red light (F) is activated. Keep turning up
the potentiometer until the green light (C) comes on and then turn the potentiometer up one more point on

SAT
MANUAL
the scale. The amplifier is now set correctly and ready to be used.

GUÍA
TECHNICAL SPECIFICATIONS
Model TELCO PA11B303
Voltage 24V c.c.
Voltage tolerance +/- 15%
Viewing range 40 m nominal. Optimum 2.5 to 7 meters
Type of Output Relay with contacts NO / NC
Maximum output voltage 250V
Maximum output intensity 3A
Maximum number of operations ---
Temperature range ---
Board connections.

Terminal 1 Common contact

LT LR Terminal 2 Positive power 24V DC
Terminal 3 Output contact normally open
Terminal 4 Output contact normally closed
NPN Terminal 5 Red Wire emitting photocell
C NO NC
Terminal 6 Yellow Wire emitting photocell
2 10 1 3 4 9 7 5 6 8 Terminal 7 Black Wire emitting photocell
Terminal 8 Mesh receiver photocell
Terminal 9 No used on our model
Terminal 10 Negative power 24V DC

All photocells are to be cleaned with water or non-abrasive products. The lenses are delica-
te and layers of dirt, lime, etc., will impair proper working as will using abrasive cleaning
products and cloths.

Istobal S.A. recommends the use sets of emitters, receivers and amplifiers of one manufacturer only.
Never mix models and different brands, otherwise, proper working order cannot be guaranteed.
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47
 2.4.4. CARLO GAVAZZI 4 CHANNEL MULTIPLEX AMPLIFIER

M L K
POSITION DESCRIPTION
A GREEN light (power)
B RED light (Alarm)

A J C Buzzer to indicate signal

B D Light to indicate signal
C E TEST button
D F Amplifier power
I "Raise dryer nozzle" photocells
G
connection
"Lower dryer nozzle" photocells
E H
connection
I Photocell tuning
J Connection
K Photocell positioning connection
L Reverse photocell connection
F G H M Reserved

TECHNICAL SPECIFICATIONS
Model Carlo Gavazzi
Operating voltage 24V DC
Frequency 50 … 60Hz
Response time 30 mS
Transistor output intensity Max. 20 mA
Temperatura range for normal operation -20 … +50 ºC

A) Sensitivity tuning

POSITION DESCRIPTION
A C
A Sensitivity reverse photocell
B Sensitivity "raise dryer nozzle" photocell
C Sensitivity positioning photocell
B D
D Sensitivity "lower dryer nozzle" photocell
Micro-switches for level of gain "reverse"
E
and "raise dryer nozzle" photocells
Micro-switches for level of gain positioning
F
and "lower dryer nozzle" photocells

E F

As the figure above shows, each photocell (transmitter and receiver) has its own sensitivity fine tuning poten-
tiometer, as well as two lights (red and yellow) indicating the status of the enabled channel.

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48
 LIGHTS STATUS
Yellow Red TEST HOW TO OPERATE
Level of signal correct. Output signal
1 0 Operation normal
enabled.
Flashing 0 Transmitter fault on enabled channel
0 Flashing Receiver fault on enabled channel

If the red light comes on for more than

0 1 --
2.5 seconds, the buzzer sounds.

Transmitter and receiver not properly Level of signal critical. Output signal
1 1
paired enabled.

0 0 -- No signal Output signal disabled.

Lights flash alternately Insufficient signal

Lights flash
simultaneously
Fault on transmitter and receiver

B) micro-switches
There are 2 groups of micro-switches for adjusting the level of gain on each photocell.

B Channel “B”

A Channel “A”

SAT
1

MANUAL
Not used. Always set to "0"

2 Not used. Always set to "0"

GUÍA
0 25% level of gain on channel “B”
3
1 100% level of gain on channel “B”
0 25% level of gain on channel “A”
1 2 3 4 4
1 100% level of gain on channel “A”

This amplifier works with an 8º angle, and sequentially (multiplexed), thus avoiding problems of interference.
We recommend setting the micro-switches at “0”(25%) in cases where the photocells can see each other
through glass. After doing this, set the sensitivity potentiometer to its minimum level and increase slowly until
all the LED’s are enabled. The amplifier will now be set correctly.

C) TEST MODE
This mode allows amplifier operation to be checked, and faults to be detected on the photocells of the active
channel. To access, proceed as follows:

6) Press TEST to enter that mode and the system will check all photocells and lights, except those which
are not paired up properly, or are faulty.
7) Press the TEST button again and the yellow light, which corresponds to the “raise dryer nozzle” photo-
cell, will light up. The signal light will then indicate the signal level set.
8) Press TEST again to enable the next channel and the yellow light, which corresponds to the “reverse”
photocell, will come on. The signal light will then indicate the level set.
9) Press TEST and the yellow light, which corresponds to the “positioning” photocell, will come on, to check
the level of signal set.
GB
49
 10) Finally, press TEST and the yellow light, which corresponds to the “lower nozzle” photocell, will come
on, to check the level of signal set.
11) To exit this mode, press and hold TEST for 3 seconds.

During operation in TEST mode, the amplifier outputs are not enabled. Thus the PLC will
not receive signals from them.

Electrical wiring.

Aling Positive power 24V DC

Gnd Earth contact
Alarm Output contact normally closed
+ 24 Grey Wire transmitter photocell
Rx- Black Wire transmitter photocell
Rx+ Transmitter photocell screening
Out Receiver photocell screening
Tx- Not used on our model
Tx+ Negative power 24V DC
Com ---
X1 X2 X3 A.adj
Gain
Test

X4 X5 X6

All photocells are to be cleaned with water or non-abrasive products. The lenses are sensi-
tive and build-up of dirt, scale, etc will affect their performance, as will cleaning them with
aggressive products or abrasive textile products.

Istobal S.A. recommends using sets of transmitters, receivers and amplifiers by one manufacturer
only. Never mix models and different brands, otherwise, proper operation cannot be guaranteed.

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50
2.5. DOUBLE THREE CHANNEL WATTMETER

L11 L21 L31 L12 L22 L32 K11 U11 K12 U12 K13 U13
M1 M2+M3 5
M1 M2 5 M3
4 4
POWER 3 I1 N 3 I3 N
2 2
1 1
10 5
4
5 15
P1WP3/3 3 I2 N
0 20s 2
ta 1
M1 M2 M3
±U1±U2 ±U3 N N N K31 W31 K32 W32K33 W33

TECHNICAL SPECIFICATIONS
Model Pilz P1WP3/3
Operating voltage 3AC: 400V
Frequency 50 … 60Hz
Supresión time 0,5 … 20s
Intensity range 1; 2; 3; 4; 5 A
Output voltage DC: 0 … +10 V
Maximum overload permitted on measuring circuit 6 A (100%); 25 A (máx. 3 s)
Temperatura range for normal operation 0 … +55 ºC

2.5.1. How it works.

SAT
MANUAL
The three channel double wattmeter can measure the power of each of the three motors simultaneously, by
measuring two phases in each of them. The value obtained is converted into a D.C. voltage varying from 0

GUÍA
to 10V.

The outputs corresponding to each brush are:

INTENSITY
ANALOGICAL FREE
BRUSH POTENTIOMETER OUTPUT CHANNEL SELECTOR
SPINNING READING
SETTING
Horizontal brush I1n U1 1.5V DC 3A
Left hand vertical brush I2n U2 1.0V DC 3A
Right hand vertical brush I3n U3 1.0V DC 3A

Each of the three analogical outputs addresses the analogical inputs of the PLC. To check if the double
wattmeter is working correctly, simply measure between the required output channel, U1, U2 or U3 and any
of common terminals (N), using a multimeter with a D.C. voltage measuring scale. Depending on the area of
friction on the vehicle, the value of the analogical output will vary, giving a higher voltage related to an increa-
se in pressure or increase in surface area and vice versa.

Under normal working conditions, the analogical free spinning reading for the horizontal brush should be 1.5V
DC. and 1.0 V DC for the vertical brushes In principle, these value should appear with each of the potentio-
meters set to 3 Amps nominal intensity.

Since the transducer is the key component of the pressure control system, the analogical value of the output
should be as close as possible to that indicated above. To set correctly, follow these steps.

2.5.2. SETTING
12) Use the maintenance menu to start the horizontal brush spinning.
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51
 13) Let it spin for 2 minutes.
14) When this time has elapsed, insert the prongs of the multimeter into the corresponding channel and
measure the analogical reading.
15) If the voltage of the analogical reading is not correct, slowly turn the potentiometer corresponding to the
brush until the correct value is reached.
16) Repeat the process with the remaining brushes.
A) Potentiometers
The three potentiometers register 5 different intensity values. In the case of a rollover powered at 400V, the
correct setting for the three potentiometers is 3A. Where the rollover is for countries with a voltage of 230V
60Hz, the correct setting is 5A.

The potentiometer marked “ta” determines the delay of the analogical signal output. It should always be set
to “0” since changes to its value will cause errors in the analogical inputs receiving information, which in turn
will cause an error in intensity.

2.6. PRESSURE LEVELS

2.6.1. Horizontal brush
The horizontal brush has 5 levels. Each one of the five levels triggers a different sequence during the wash.

The five levels as well as three letters A, B and C are displayed on the control post screen.

• Value A represents the stored value generated by the transducer a few seconds after start-up and
should always be a free spinning value. This value is very important since it shows that the transducer is
working correctly and also that the motor consumption is correct. If the value is (0) or a very high value
(e.g. 10) this means either that the CPU is not receiving the reading from the transducer or that motor
consumption is very high, for electrical or mechanical reasons. (A normal value in stable temperature
conditions can vary from 10 to 20. As regards a fault, a value close to zero and close to ten will cause
the message “Brush intensity fault….” to be displayed.
• Value B, shows the value relating to the consumption at the moment the brush is in contact with the
vehicle. This value will constantly fluctuate.
• Value C, is the difference between Value B minus value A. The resulting value C thus shows a corrected
temperature reading and this value directly enables and disables the five levels.

It must be understood when dealing with the relationship between successive values for
levels, that the next level must always be HIGHER than the previous one but LOWER than
the one that follows. This is the case for level 1 up to level 5

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52
The following table shows the horizontal brush movement when the level indicated is activated:

MOVIMIENTO NIVEL DISPLAY (A9) DESCRIPCIÓN

If no level, horizontal brush

0 *1 *2 *3 *4 *5 descends and the conveyor
stops.

The horizontal brush descends

1 1 *2 *3 *4 *5 and the machine moves forward.

Forward movement continues

2 1 2 *3 *4 *5 and the horizontal brush stays in
position.

Forward movement of machine

3 1 2 3 *4 *5 continues and the horizontal
brush rises.

SAT
MANUAL
GUÍA
The machine stops moving
4 1 2 3 4 *5 forward and the brush continues
to move up.

The horizontal brush descends,

the machine backtracks and the
5 1 2 3 4 5 horizontal brush rises to clear
the obstacle and move into the
vehicle again.

As start-up values, and irrespective of the type of brushes, possible values TO START SETTING the horizon-
tal brush are estimated at:

LEVEL 1 LEVEL 2 LEVEL 3 LEVEL 4 LEVEL 5

04 09 24 36 75

These values do NOT determine the final setting, since there are many variables that can have an influence
on the definitive values

2.6.2. Vertical brushes

The vertical brushes have 2 levels. Each of the two levels triggers a different sequence during the wash. The
movements are shown on the attached sheet.
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53
 The five levels as well as the three letters A, B and C are displayed on the control post screen.

• Value A represents the stored value generated by the transducer a few seconds after start-up and
should always be a free spinning value. This value is very important since it shows that the transducer
is working correctly and also that the motor consumption is correct. If its value is (0) or a very high va-
lue (e.g. 10) means either that the CPU is not receiving the reading from the transducer or that motor
consumption is very high, for electrical or mechanical reasons. A normal value in stable temperature
conditions can vary from 10 to 20.As regards a fault, a value close to zero and close to ten will cause the
message “Brush intensity fault….” to be displayed.
• Value B, shows the value relating to the consumption at the moment the brush is in contact with the
vehicle. This value will constantly fluctuate.
• Value C, is the difference between Value B minus value A. The resulting value C shows a corrected
temperature reading and directly enables and disables the five levels.

The machine will cease to work until level A of the horizontal brush is below 25 and value
A of the vertical brushes is below 20. In this case, the conveyor will halt and take the neces-
sary readings.

It must be understood when dealing with the relationship between successive values for
levels, that the next level must always be HIGHER than the previous one but LOWER than
the one that follows. This is the case for level 1 up to level 5.

The following table shows the vertical brush movement when the level indicated is activated:

MOVIMIENTO NIVEL DISPLAY (A9) DESCRIPCIÓN

If no level, the vertical brushes move

0 *1 *2 into the vehicle and the conveyor
stops.

The machine moves forward and the

1 1 *2 vertical brushes stay in position.

The vertical brushes move away from

the vehicle and the conveyor stops if
2 1 2 this level is maintained for more than
0.5 seconds.

As start-up values, and irrespective of the type of brushes, possible values TO START SETTING the horizon-
tal brush are estimated at:

LEVEL 1 LEVEL 2

05 25

These values do NOT determine the final setting, since there are many variables that can have an influence
on the definitive values

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54
2.6.3. DESCENDING SPEED OF THE HORIZONTAL BRUSH
Since the descending speed of the horizontal brush, except in the case of polyethylene brushes, has a direct
effect on possible conflicts between some levels, we therefore recommend the descending time of the brush
to be limited to the following values:

HEIGHT SECONDS
2100 12
2300 14
2500 16
2700 18

SAT
MANUAL
GUÍA

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55
 2.7. Pipe emptying
Digital electronic display TLV 35.

TECHNICAL SPECIFICATIONS
Power supply 24 VAC/VDC
Sensor Thermo-resistance Pt100
Thermistor PTC
OUT1 Relay Output
OUT2 Relay Output
OUT3 Relay Output (Optional)
Communication interface Interface series RS 485 (Optional)

A digital display with microprocessor and up to three outputs per static relay. Allows different temperatures to
be programmed. The temperature sensor used together with the thermostat is a thermo-resistance sensor
Pt100.

2.7.1. Activation Temperature 1

When the outside temperature reaches the value set on AL1, the wash machine will force a precautionary
emptying process. If a vehicle enters during the emptying process, the wash programme will be able to start,
and the emptying process will be detained. Once the wash programme has finished, another preventive emp-
tying will start, and so on, successively.

2.7.2. Activation Temperature 2

When the outside temperature reaches the value set on AL2, the wash machine will prompt the message
“PIPE EMPTYING PROCESS ACTIVATED” and rollover activity will cease until the outside temperature
reaches at least that set on AL1. This status will also force all the solenoid valves of all the different water
arches to stay permanently enabled. This will help the temperature of the coil to rise and so prevent it from
freezing internally.

2.7.3. Manually activating pipe emptying

Manual emptying on this machine is similar to automatic emptying at level AL2: the “rollover stopped” mes-
sage is shown, but the solenoid valves will not be enabled, since the assumption is that after this emptying,
the machine will be disconnected from power.

For the automatic emptying system to work properly, both electrical and pneumatic pow-
er should always be enabled.

2.7.4. Modifying OUT1

Press button P. Parameter AL1 will flash on the display, and then a value indicating the temperature that will
enable OUT1. (The preset value is -3º C).

To modify the value on OUT1, press ▲ and ▼ to increase or decrease the temperature. The set range is
between 5º C and -5º C.

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56
2.7.5. Modifying OUT2
Press button P. Parameter AL2 will flash, and then the temperature that enables OUT2 will be shown. (The
preset value is -5º C).

To modify the value on output OUT2 press ▲ and ▼ to increase or decrease the temperature. The set range
is between 3º C and -8º C.

Press the ▲ button to see the maximum temperature and the ▼ button for the minimum temperature from
when the thermostat was enabled.

TLV 35

F H

E G

D A
U P
C B

SAT
POSITION DESCRIPTION

MANUAL
A To access and program operating parameters and confirm the changes made.
B To decrease the temperature

GUÍA
C To increase the temperature
D Connector for expansion modules
E Output 1 status light
F Output 2 status light
G Output 3 status light (Optional)
H The light flashes to indicate that programming mode is enabled

2.7.6. Parameter setting menu

With this menu, it is possible to make fairly complex changes to different drives, differential temperatures,
timers, etc. However, since our use is limited to adjusting AL1 and AL2, we kindly ask that none of the internal
factory settings be altered.

Electrical wiring

SUPPLY A B GND

1 2 3 4 5 6 7 8 9 10 11 12

NO NC C C NO C NO NC
13 12 15 16 17 18 19 20 21 22 23 24
OUT1 OUT2 OUT3

The length of the cable for the thermo-resistance Pt100 is not to be altered, i.e., neither
shortened nor extended, since such changes will affect the correct working of the sen-
sor

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57
GB
58
PROGRAMMABLE CPU
SIEMENS 313-C
3

SAT
MANUAL
GUÍA

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59
 3. PROGRAMMABLE CPU siemens 313-C
3.1. TECHNICAL DESCRIPTION

TECHNICAL SPECIFICATIONS

Model Siemens S7-313-C

Power supply voltage 24VDC

Digital Inputs Voltage 24VDC

Digital Outputs Voltage 24VDC

SIM
Ca ory
Me ro
Mic
64k Byte

rd

AT
m

I
IC

K
POSITION DESCRIPTION
6ES7 953-8Lx00-0AA0
X1 X2
A Digital outputs
SIEMENS
SF
J B Digital inputs
DC 5V
FR CE Front connections
I C
R UN
(front covers open)
S TOP
H RUN
D Power supply connection
STOP

G MRES
A E MPI Multipoint Interface
Analogical inputs and
F F
outputs
G Mode selector
B
E H Eject MMC

D I MMC slot

J Status and anomaly lights

C
K MMC memory card

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60
3.2. DESCRIPTION OF THE ALERT AND STATUS SIGNALS

Hardware or software failure

Triggered if a software fault is discovered, such as MMC taken out
with switch in RUN mode. Also if a hardware fault is detected. This
SF
could also be a fault on a peripheral unit such as a multiple module,
SF master module or even any of system slaves

5 V power for CPU and bus S7-300.

DC5V This should normally be activated since it displays the correct status
of the power used on the internal communication bus.

DC 5V “Force a sequence” enabled

FRCE This can only be activated if the programmer accesses the program
sequence internally. Under normal conditions it will not be activated.
FR CE
CPU in RUN
R UN RUN
Light which indicates the general status of the PLC. In normal work-
ing conditions, it will stay on. If the PLC is in STOP mode, it will stay
off and will only blink during the loading sequence of the PLC.
S TOP
Off. Indicates that the selector is in RUN position.
Lit up. Indicates that the selector is in STOP position.
STOP
Light blinks at 2 Hz. The CPU is rebooting.
Light blinks at 0.5 Hz. The CPU requires a program reboot.

3.2.1. OPERATING MODE SELECTOR.

The mode selector allows the operating mode of the CPU to be selected. The selector has a switch with three

SAT
MANUAL
positions:

GUÍA
POSITION DESCRIPTION

RUN The PLC processes the MMC memory’s program

STOP The PLC does not process any program

MRES A non-locking position of the selector to do a RESET and erase the program.

3.3. OPERATING MODES

3.3.1. Memory Card SIMATIC (MMC)
As a memory module for the CPU 313-C, a Micro Memory Card SIMATIC (MMC) is used. The MMC can be
used as a loading memory as well as a portable data support. For the CPU to work, the MMC must be con-
nected to the MMC, since the CPU 313-C has no integrated loading memory. The following data is stored on
the MMC:

• The program of the machine

• Configuration data (Hardware, inputs, outputs, etc.)
• Data to update the operating system

The MMC currently being used has a capacity of 64K and has the ref.xxxxxxx
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 3.3.2. REPLACEMENT OF THE PLC MEMORY (MMC).
The PLC cannot work in RUN mode if the MMC is not in the slot and loaded onto the PLC.

To replace an MMC, do the following:

1) Disconnect the machine’s main switch.

2) Set the PLC selector to STOP
3) Use the eject device to remove the MMC.
4) Insert the new MMC in the slot so that the bevelled edge of the MMC is facing the eject device (do not
force it).
5) Push the MMC gently inside the PLC until it fits.
6) Connect the main switch.
7) Perform the “LOAD” sequence on the PLC program.

Never remove the MMC in RUN mode, only in POWER OFF or STOP on the CPU, as the
contents of the MMC may be invalidated by removing it when it is writing data. STOP sta-
tus does not guarantee that no writing function is active, so first disconnect the commu-
nication links or the main switch of the machine.

3.3.1. LOADING THE PROGRAM ON THE PLC

The “LOAD” function will always be necessary when a new program is installed or the MMC has been re-
moved incorrectly. It is easy to recognise, as the STOP light will blink slowly at a frequency of 0.5 Hz.

To activate the loading function, do the following:

1) Set the selector to MRES position and release immediately.

2) Set the selector to RUN position and the light will blink rapidly at a frequency of 2 Hz.

3) When the light stops blinking, this means that the program has been loaded correctly. If not, it will be
necessary to RESET the PLC.
3.3.1. RESETTING THE PROGRAM
This involves removing all remaining flags on the program. This action provokes what is known as a memory
reset. The only condition for a RESET to be done is that the CPU selector is in STOP position and at the
same time, the STOP light must be on without blinking.

To perform a RESET, do as follows:

1) Set the selector to STOP position. (the STOP light must come on)
2) Turn the selector to MRES position. Keep the selector in this position until the STOP light blinks for a
second time. Then, release the selector immediately.
3) Before 3 seconds have elapsed, turn the selector to MRES position and hold. From this moment, the
STOP light will blink rapidly at 2 Hz indicating that a RESET of the program is taking place.

4) To LOAD the program, set the selector to RUN position and the light will blink at a frequency of 2 Hz.

5) When the light stops blinking, this means that the program has been loaded correctly.
3.3.1. Formatting the mmc
If the program performs erratic actions, it is not possible to load program, etc., do not throw the MMC away.
There is a process called formatting which makes it possible for the MMC to be reused. Formatting must be
done from a PG; it cannot be erased or formatted from the PLC itself.

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62
 3.4. ASSEMBLY OF THE PLC AND MODULES

Before placing any module on the frame, make sure the bus is
connected to the back.

2
1

Join the modules together, sliding them in until they fit tight
with the left hand module and turn them over.

SAT
MANUAL
Screw the modules in with a torque of between 0.8 Nm and
1.1 Nm.

GUÍA
0,8 bis 1,1 Nm

3.4.1. CONNECTING THE FRONT CONNECTIONS

20-pole front connector.

1) Press the unlock button on top of the module.

1
2) Insert the front connector in the module while holding
down the unlock button down.
2
3) When the front connector is properly positioned, the
unlock button will jump back to its original position.
When the connector is inserted in the module, a code
1a
is embedded on the connector. From that moment, it
will only be valid for modules of the same type.
4) Finally, close the front cover

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63
 40-pole front connector

1) Tighten the fixing screw in the centre of the connec-

tor (1).
2) In this way, the frontal connector couples with the
2
module and contact is made. When the connector is
inserted in the module, a code is embedded on the
1
connector. From that moment, it will only be valid for
modules of the same type.
3) Finally, close the front cover

Changing a module and coding the

connector

Before fitting a new module, remove the top part of the con-
nector containing the code from it. This is because this part is
already installed and wired up on the front connector.

3.5. DESCRIPTION OF THE INPUTS AND OUTPUTS OF THE PLC

X1 X2

1 21 1 21
2 22 2 22
3 23 3 23
4 24 4 24
5 25 5 25
6 26 6 26
7 27 7 27
8 28 8 28
9 29 9 29
10 30 10 30

11 11 31
12 12 32
13 13 33
14 14 34
15 15 35
16 16 36
17 17 37
18 18 38
19 19 39
20 20 40

3.5.1. X1 CONNECTION

Termi-
Signal Signal type Value Application
nal
1 --- ---
2 AI 0 Analogical input 0 – 10 Volts Horizontal brush control
3 AI 0 Analogical input 4 – 20 mA ---
4 AI 0 Common AI 0
5 AI 1 Analogical input 0 – 10 Volts Left hand vertical brush control

GB 6 AI 1 Analogical input 4 – 20 mA ---

64
 Termi-
Signal Signal type Value Application
nal
7 AI 1 Common AI 1
8 AI 2 Analogical input 0 – 10 Volts Right hand vertical brush control
9 AI 2 Analogical input 4 – 20 mA ---
10 AI 2 Common AI 2

11 AI 3 Analogical input 0 – 10 Volts Not used

12 AI 3 Analogical input 4 – 20 mA ---
13 AI 3 Common AI 3
14 AI 4 PTC resistance 0–600Ω/ 10MΩ Not used
15 AI 4 PTC resistance
16 A0.0 Analogical output 0 – 10 Volts Wash module conveyor
17 A0.0 Analogical output 4 – 20 mA
18 A0.1 Analogical output 0 – 10 Volts Dryer module conveyor
19 A0.1 Analogical output 4 – 20 mA
20 M ANA Common analogical outputs

21 --- For all the digital inputs

22 E126.0 Signal “1” From 15 V to 30 V
23 E126.1 Digital input Signal “0”
24 E126.2 Digital input
25 E126.3 Digital input
26 E126.4 Digital input

SAT
27 E126.5 Digital input

MANUAL
28 E126.6 Digital input
29 E126.7 Digital input

GUÍA
30 4M Common inputs

3.5.2. X2 CONNECTION

Termi- Signal Signal type Value Application

nal
1 1L+ Positive 16 inputs For all the digital inputs
2 E4.0 Digital input Signal “1” From 15 V to 30 V
3 E4.1 Digital input Signal “0” From -3 V to 5 V
4 E4.2 Digital input
5 E4.3 Digital input
6 E4.4 Digital input
7 E4.5 Digital input
8 E4.6 Digital input
9 E4.7 Digital input
10 ---

11 ---
12 E5.0 Digital input
13 E5.1 Digital input
14 E5.2 Digital input
15 E5.3 Digital input
16 E5.4 Digital input
17 E5.5 Digital input
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65
 Termi- Signal Signal type Value Application
nal
18 E5.6 Digital input
19 E5.7 Digital input
20 1M Common 16 inputs

21 2L+ Positive 8 outputs For all the digital outputs

22 A4.0 Digital output Maximum intensity 0.5A per output
23 A4.1 Digital output Maximum intensity per group 3.0A
24 A4.2 Digital output Permitted range Between 5 mA and 0.6A
25 A4.3 Digital output Outputs protection Anti-short circuit
26 A4.4 Digital output electronically
27 A4.5 Digital output
28 A4.6 Digital output
29 A4.7 Digital output
30 2M Common 8 outputs

31 3L+ Positive 8 outputs

32 A5.0 Digital output
33 A5.1 Digital output
34 A5.2 Digital output
35 A5.3 Digital output
36 A5.4 Digital output
37 A5.5 Digital output
38 A5.6 Digital output
39 A5.7 Digital output
40 3M Common 8 outputs

The multiple modules of 16 /16 O are identical to those specified above.

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66
 Notes:

67
GB
GUÍA SAT
MANUAL
GB
68
PLACA DE CONTROL V342 (A9)
4

SAT
MANUAL
GUÍA

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69
 4. CONTROL board V342 (A9) REF. 30nK000
4.1. main components of the control board

SW1 V3 R6

F1

F2

V5

V7

V8 SW2

H2 S1

H3

POSITION DESCRIPTION
F1 Main power fuse V342 board. 0.4A / 250V
F2 Safety fuse outputs X5 / inputs X8 module. 0.4A / 250V
V3 Green led: presence +5VDC for main power V342 board
V5 Green led: presence +24VDC for digital inputs / outputs.
V7 Red led. To indicate V342 board out of service.
V8 Yellow led. V342 board working. (V7 off)
SW1 SAT level access block.
SW2 Hardware Update. (Always disabled)
R6 Display contrast potentiometer
S1 Manual reset button.
H2 Indicates hardware auto test and HMI operating correctly. (On)
H3 Indicates traffic of information between V342 and Simatic. (Flashes rapidly)
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70
4.2. CONTROL BOARD CONNECTIONS
Overview of the connections on the control board:

POSITION DESCRIPTION
X1 Control board main power

X3 Self-service safe-code connection.

X4 S-7 PLC connection

X5 Outputs

X7 LON connection.

X8 Inputs

X9 Serial connection printer-PC communication.

X10 Serial connection for modem / MCP).

XCAN Auxiliary board CAN mode link (Optional)

XE1 Alternative connection of command keys

XLON Auxiliary board LON communication (Optional)

XMCR Auxiliary communication board. (Currently unused).

Auxiliary board communication self-service safe-

XRS code (Optional)

SAT
MANUAL
4.2.1. CONNECTION OF COMMUNICATION CABLE BOARD – CPU (X4)

GUÍA
The connection is as follows:

4.2.2. CONNECTION XE1

This connector allows remote installation of the power switching used on the control board. This connection
must not exceed a metre in length since it has been designed to be installed practically at the foot of the ma-
chine. The idea is that the original command post is protected but that the movement buttons can be used by
the customer. The connections are:

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71
 PIN BUTTON Nº DESCRIPTION
1-2 16 Depends on type of machine
3-4 15 Depends on type of machine
5-6 14 Depends on type of machine
7-8 13 Depends on type of machine
9 -10 11 ENTER
11 - 12 12 CANCEL

4.3. UPGRADING CONTROL BOARD V0342

With the new control board A9 (Ref. 30NK000), there are a number of differences with the former version ref-
erence Istobal 2740000. The main difference is how the information is stored. On the old version, the memory
was loaded via an EPROM memory. This memory included all the messages on different machine models
and in different languages.

With the new board, the EPROM memory does not exist. Instead the program (firmware) needs to be loaded
onto the machine it is going to be installed on.

As can be seen on the diagram of the board, there is a battery (A) which
keeps the program loaded. If the battery is taken out of its compart-
ment, the program and parameters will be lost and will need to be loaded A
again. However, the program counter information is not lost even if the
board is changed because this information is stored on the CPU.

The memory must be loaded again during normal upgrades made to

improve or increase functions.

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72
4.4. program loading module MCP342
With the new board, the EPROM memory does not exist. Instead the program (firmware) needs to be loaded
onto the machine it is going to be installed on.

A POSITION DESCRIPTION
PC-Control board V342 interface. Connec-
A tions to serial port.
“S1” Visual alert about loading process.
B Reading of Loading Module.
B “S2” Visual alert about loading process.
C
C Reading of Loading Module.

D D Multimedia card

E Power 24 V DC
Operating mode selector. “Transfer” or
E F “Learn”
F Block selector. 10-position potentiometer
G G (0-9)

4.4.1. MCP342 operation. DUMPING INFORMAtIoN.

The loading module is used to transfer information from the multimedia card to control board V342.

First, decide which option is to be used: “read” or “transfer” the program. In this case it will be “transfer” be-
cause the idea is to transfer all the information from the multimedia card to the control board. For this, press

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MANUAL
selector (F) to lock it down and then proceed as follows:

• Select the channel containing the information to be transferred. The channels can be used as desired,

GUÍA
except number nine, which is used as a read/write channel. To unify criteria in the use of the channels,
the following structure has been devised:

CHANNEL FILE MACHINES

0 00000000.mot Rollovers M9+, M12+, M15+ and M17+
1 11111111.mot Rollover M18+
2 22222222.mot Wash tunnels 4TB and 4TC.
3 33333333.mot Truck rollover 4PJ
4 44444444.mot Free
5 55555555.mot Free
6 66666666.mot Free
7 77777777.mot Free
8 88888888.mot Free
9 99999999.mot For read/write only

• Once the channel has been selected, connect the loading module to its connection V342(A) with the
control board via the X10 connection.
• Connect the power cable of the MCP and then power up the whole system. The program will now be
transferred to the control board.
• Once the process has begun, the S2 light will come on for approximately 10”. (Status 2) For the whole
of the process, the message “START-UP TEST” will be displayed on the V342 screen.
• S1 on for 2” (Status 3).
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 • S1 blinks. (Status 4).
• S2 blinks. (Status 5) End of the loading process. The message “INFO LOSS” will appear.
• Memory transferred and board ready to be set depending on the model.

In the process described above, the programs are loaded onto the corresponding channels on the multimedia
card. The next question to consider is how to load the multimedia card.

4.4.2. LOADING THE MEMORY ON THE MULTIMEDIA CARD (SD)

Note that in appearance the card is identical to the Micro Memory Card (MMC) used on S-7 PLC’s. Internally,
however, both in terms of recording and way of working, they are different and completely incompatible with
each other. Multimedia Card SD 32 MB.

First, to be able to record on the card, a “Multi-card Reader” is needed. The reader is connected to the PC,
and the multimedia card inserted. Then, it is a simple question of copying and pasting the files onto the mul-
timedia card. The main advantage of this system is that when an upgrade is needed, a file can be sent with
a “MOT” extension by e-mail. When it arrives, the file(s) is / are loaded onto a channel of the card and the
contents of the card can be transferred to the control board via the MCP, as described above.

It is very important to save the files 00000000.MOT, 11111111.MOT, etc. on the PC just as they are, since if
these files are loaded onto the multimedia card with a different name, it will not be possible to load them onto
control board V0342.

4.5. PROGRAM LOADING SYSTEMS

This process can be done in three different ways:

• Loading direct from the MCP342 to the V342 board

• Loading direct from a PC.
• Loading direct from a PC to the V0342 via MCP342
4.5.1. LOADING DIRECT FROM THE MCP342 TO THE V342 BOARD
This is probably the most used system, as it is a simple way to load the firmware on the V342 board.

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4.5.2. LOADING DIRECT FROM A PC
This loading system allows the firmware of the V342 board to be upgraded without using the MCP342.

It requires the IstoFlash program. It also requires a PC with a serial port or USB port converted into serial.

• Make sure you connect the serial cable correctly by looking at the labelling on the two ends since these
are identical in appearance. If it the cable is not connected properly, the transfer will give errors.
• Open the program and you will be asked to choose a port.

• Verifying identity. Search for the proper firmware (Option “Refer”) and select it. Remember that the se-
lection will be via the PC menu. Finally, press accept.
• On the following screen, the title “Download program V342” will appear. Before pressing accept to down-
load, It is essential to erase all existing information on the V342. To do this, press “Erase”. Accept and

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MANUAL
Confirm to complete this stage. This step will finish accepting the reset.
• On the “Download program V342” screen again, select the “Program” option. The input addresses will
appear automatically both in “Start” and “Enc”. Accept these and confirm the inputs.

GUÍA
• The information now starts to be transferred. In this case, all the control board lights stay green.
• At the end of the process, a message will appear that the transfer has been completed successfully. An
“information loss” message will also appear.
4.5.3. LOADING DIRECT FROM A PC TO THE V342 VIA MCP-342
This system gives the same results as the above system and allows the firmware / languages to be updated
on the control board. This is done by a traditional RS232 system and the Istoflash application connected
directly.

This system of memory update requires the connection described above, where the PC is physically con-
nected to the MCP and the MCP is wired to the control board V342. With this combination, the MCP allows
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 the V342 board to be programmed from the Istoflash PC program and at the same time stores the firmware
in the Multimedia Card position indicated by the block selector.

See below for a step-by-step description of the process:

• Wire up the PC connection.

• Wire up the V342 connection.
• From the block’s subgroup, select the channel assigned to the type of wash machine. (Remember that
it will be any except 9).
• Set the button to Learn position. (Button locked upwards).
• Open the Istoflash program.
• Proceed in the same way as indicated in section 2 “Direct loading from the PC”.
• When the transfer is complete, the multimedia card will also have loaded the same information on its
channel.
4.5.4. CONSULTING BOARD V342 PARAMETERS
This working mode allows the current data on a V342 board to be stored on a multimedia card. This operation
is like making a back-up copy. If any time the information needs reinstalling, this copy will update all the data
except the counters.

The read / write process is as follows:

• Connect the loading module using its V342 connector with the serial connection of the V342 board.
• Set the block selector to position nine (9).
• Put the button in “Transfer” position
• Power up the MCP
• The green led will blink rapidly (Status 6) as it waits for the V342 to activate the order to run both the
read and write options.
• If the “Read” option is run from the V342 board, the board will read the information stored on channel 9
of the MCP, during which time the S2 will be activated (Status 5).
• If the “Write” option is run from the V342 board, the board will read the corresponding information on
channel 9 of the multimedia card. During this operation the S1 will blink slowly, as is explained in status
7.

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 4.5.5. STATUS MESSAGES
SIGNAL
STATUS DESCRIPTION
S1 S2

GREEN ON
Problem with the multimedia card. It is not possible to communicate
1 with the card
RED ON

Describes two statuses:

1.- On start up, it is the status that the system acquires while the for-
GREEN OFF
mat and file systems of the MMC card are checked.
2
RED ON
2.- In a different status to start up, this indicates any type of anomaly
of the MCP-342 system.

GREEN ON
System is standing by. This is the status of the system after starting up
3 and verifying the format of the MMC card.
RED OFF

The led blinks at a frequency of 100 ms. The MCP system is in this
status in one of these two situations.
1.- When it is transferring a program to the V342 card, which had pre-
GREEN ON viously been stored on the multimedia card.
4
RED OFF 2.- When a program is about to be loaded on the V342 card from the
PC and the start of loading is detected from the Istoflash program.
It will remain in this status until the loading is complete or a fault is
produced.

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MANUAL
GREEN OFF The led blinks at a frequency of 100 ms. The MCP system is in this
5 status when a program has been loaded by PC IstoFlash or the MCP-

GUÍA
RED FLASHING 342 system itself.

The led blinks at a frequency of 50 ms. The MCP system is in this

status when the block selector is in position 9. The selector will be
GREEN FLASHING
in this position for transferring the operating parameters of a specific
6 machine from or to the V342 card.
RED OFF
In this status, the MCP-342 system is waiting for an order to read or
write parameters from the V342 board.

GREEN FLASHING The led blinks at a frequency of 500 ms. The MCP system is in this
7 status when an order is received to write the parameters of a machine
RED OFF on the MMC card. For this, the system must first be in status 6.

GREEN OFF The led blinks at a frequency of 500 ms. The MCP system is in this
8 status when an order is received to read the parameters stored on the
RED FLASHING MMC by the V342 card. For this, the system must first be in status 6.

4.6. THINGS TO CONSIDER ABOUT THE A9 BOARD AND CPU MEMORY

When starting up or after changing a V342 board, the message “SERIAL NUMBER NOT VALID” will appear.
The first thing to do is enter the serial number of the machine. For this, access the operator mode with pass-
word 3 and update parameter P99.

Remember that the serial number appears on the machine on a sticker bearing the CE mark.
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 From this moment, when communicating with the PLC, the data is synchronised and the following needs to
be taken into account:

A) INSTALLING PLC MEMORY WITHOUT MACHINE DATA.

It is not possible to use a PLC memory which has been used with another machine since it will contain incom-
patible data and will provoke the message “SOFTWARE CONFLICT”.

B) INSTALLING V342 BOARD WITHOUT MACHINE DATA.

For the reasons explained above, a control board should not be put on a machine if it has already been used
on another machine. In the case of a repair, if a used board is available, it can be installed if the information
is erased first. This is done by disconnecting the battery for a few moments with the board disconnected from
power.

C) CHANGING THE PLC AND V342 BOARD MEMORIES ON THE SAME MACHINE.
If it is necessary in any case to change both the V342 board and the MMC of the PLC, proceed as follows:

• First replace the V342 board and connect the machine. Update the necessary data on the board, such
as the serial number, configuration parameters, etc. Once this is done, disconnect the machine.
• Replace the MMC memory of the PLC and connect the machine again. If communication is not estab-
lished and the CPU is in STOP position, switch the machine off and then on again.

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 Notes:

79
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GUÍA SAT
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PNEUMATIC AND HYDRAULIC
SYSTEM. 5

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MANUAL
GUÍA

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 5. PNEUMATIC AND HYDRAULIC SYSTEM
5.1. PNEUMATIC ELECTRICAL VALVES
Used to blow air into pipes and govern supply of dosing pumps.

B POSITION DESCRIPTION
24V power supply connec-
A
tions.
A
B B Coil

C
D
C Distribution core
C
Manual valve opening &
D D
closing switch.

An important point to note is that the pneumatic valves have a selector switch (D) which allows the electro-
valve to be manually activated. In normal working conditions, this selector should be set at “0”. For testing
manual activation, set to “1”, and then set back to “0”.

5.2. HYDRAULIC ELECTRICAL VALVES

Used to convey water to different pipes.

A
A POSITION DESCRIPTION
A Coil

B B B Membrane cover screws

B C Distribution core

C
C

This type of valve cannot be manually activated. Normally, however they do require some type of maintenan-
ce or cleaning of the membrane. For this, remove the four screws (B), take out the membrane and clean it.

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 5.3. AIR SUPPLY CONNECTIONS GROUP

B
A
POSITION DESCRIPTION
A Pressurestat detecting lack of air
B Main pneumatic control valve
C Pressure regulator
D Water filter recipient
E Water filter recipient bleeder tap
D

E
A) Programmable pressure switch used to detect loss of air, with a display and buttons to adjust the working
pressure.

B) Air flow valve. Close for pneumatic repair work, since this is a 3/2 valve and closing it empties the circuit,
depressurising all the pipes.

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MANUAL
C) Use this regulator to increase pressure in the main circuit until reaching the value indicated on the pneu-
matic diagram, included in the electrical components book.

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D) Filter with recipient which stores both the water condensed inside the compressor and that coming from
the storage tank.

E) Bleeder tap to drain off the condensed water from the filter. Draining can be done in two different ways:

• The first by simply closing the main valve (B), when the system depressurises, the bleeder tap will open
automatically and run off the retained water.
• The second process, with pressure in the system, is by lifting the bleeder tap, and so forcing the water
out.

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 5.3.1. PRESSURE SWITCH ISE40/ZSE40
A) PROGRAMMING

POSITION DESCRIPTION
A Display
A B Opening 1 light
C “DOWN” button
D Opening 2 light
D B E “SET” button
E F “UP” button
C
F

Start status Select OPENING 1 mode Select OPENING 2 mode

Press SET for 2 seconds and select Press SET and opening mode 2 will
“BAR” as the unit of measurement. Press SET and set opening 1 mode be displayed.
Use the movement buttons to to normally open position “1NO” This is not OPERATIVE on this
modify the value displayed. application.

Select the pressure value to be Select the pressure value to be Select mode
used to enable the signal used to disable the signal AUTOMATIC OR MANUAL

Press SET, omitting parameters “P3”

Press SET to access parameter Press SET to access parameter and “P4” since these correspond to
“P1”, and using the movement “P2”, and using the movement opening2. Press SET and select
buttons, select 5.5 bar as the value buttons, select value 5.0 bar MANUAL mode and press SET
again to confirm.

B) LOCKING THE KEYBOARD

To lock the keyboard and prevent it being tampered with, do the following:

Starting from the atmospheric pressure reading mode, press SET for at least 4 seconds and Unl or Loc will be
displayed, using the movement buttons, select Loc to lock the keyboard and Unl to unlock. To confirm, press
SET and you will return to atmospheric pressure reading mode.

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5.4. DOSING PUMPs 3 l/H

A
G
POSITION DESCRIPTION
B A Non return suction valve
B Drainage lever
F C Flow regulator
C D Drainage outlet
E Non return suction valve
F Push switch
D G Hydraulic power
E

SPECIFICATIONS
Manufactured by Timsa
Pump flow (l/h) 3,3 / 5 Bar
Max. pressure (Bar) 10
Asientos Viton B

5.4.1. pump priming

A) PUMP WITH NO SOLENOID VALVE:
1) Turn the priming lever (B) to the left, until the arrow is pointing downwards.
2) Pull the dial upwards (C) and turn to 100 %.

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MANUAL
3) Press the priming button (F) repeatedly until the product to be metered flows through the bleed outlet
(D) without bubbles. The pump should suck up product when button (F) is pressed and product should
flow out when the button is released.

GUÍA
4) If necessary, adjust the flow using dial (C)
5) urn the priming lever (B) to the right, until the arrow is pointing upwards.
B) PUMP WITH SOLENOID VALVE:
1) Turn the priming lever (B) to the left, until the arrow is pointing downwards.
2) Pull the flow rate adjustment dial (C) upwards and turn to 100 %.
3) The pump can be primed by activating the solenoid valve or pressing the priming button. Every time the
solenoid valve is enabled or the priming pump is pressed, an impulse is triggered.
4) Press the priming button (F) repeatedly until the product to be metered flows through the bleed outlet
(D) without bubbles.
5) If necessary, adjust the flow using dial (C).
6) If necessary, adjust the flow using dial (C)

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 5.4.1. REPLACING THE MEMBRANE

POSITION DESCRIPTION
D
A Screws on the valve assembly

A
B Surfaces to clean

C Bleed outlet
C

B D Priming lever

1) Turn the priming lever (D) to the left.

2) Unscrew the head (A) and pull to release it..
3) Take out the membrane cartridge.
4) Clean the areas where the head is fitted to the pump and the surfaces of the plunger which experience
friction (B).
5) Insert the new membrane cartridge carefully without damaging the piston seals. The bleed outlet con-
nection (C) of the membrane cartridge must be at the bottom.
6) Put the head back in position and tighten it (torque 3-4 Nm).
7) Close the priming lever (turn to the right so that the arrow is in metering position).
8) Check for leaks and make the necessary adjustments where needed.

Before any repairs or maintenance on the valve assembly or head of a metering pump, the air
supply must be cut off and the air must be completely emptied. Follow the instructions on the
safety sheets supplied when handling the chemical products to be used.

5.4.1. READJUSTING THE PRIMING LEVER

If the priming lever is in closed position but product comes out of the bleed outlet, the lever needs readjusting
as follows:

1) Turn the lever 60º to the left and pull on it.

2) Turn it as far back as it goes to the left and then turn it to the
right until product stops coming out of the bleed outlet.
3) In this position (i.e. where no product comes out) pull the le-
60º
ver and put it back to the 60º position.
4) Close completely (turn to the right until the arrow is pointing
upwards).
5) Check that product flows through the bleed outlet when the
lever is turned fully to the left.

6) Make sure there are no leaks on the outlet line.

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 5.4.1. TROUBLESHOOTING

PROBLEM POSSIBLE CAUSE CORRECTION

The pump does not draw liquid although it is Dirty valve seats. Valves obstructed or dry. Clean the suction pipe and valves. Clean the
adjusted to maximum. head with water.
Return spring broken.
Change the spring.
Air in the membrane chamber.
Bleed the pump.

Low flow. Lack of pressure on air line. Check the air line and the pressure.
Change the membrane cartridge.

Air mixed with product in the discharge line. Leaks on the suction and discharge valve; Check for leaks on the valves; tighten the
valve assembly loose. screws on the manifold.

Leaks on the pump head. Head loose: membrane broken. Tighten the head; change the membrane
cartridge.

DOSING PUMP WITH SOLENOID VALVE

The pump does not work although there is Enabling signal faulty. Check the voltage on the solenoid valve.
compressed air.
Faulty coil. If necessary, change the coil.

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GUÍA

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 5.5. HYDRAULIC OIL GROUP
5.5.1. HYDRAULIC OIL GROUP ROQUET

SPECIFICATIONS
Manufactured by Roquet
Pump flow 1 cm3./v.
Electromagnet descent 24V DC
Tank capacity 4 L. (3,3 L. Usable)
Restrictor valve tare weight 150 bar
Working pressure 120 – 130 bar

A D
E
B F G

POSITION DESCRIPTION
A Supply outlet hydraulic cylinder dryer nozzle
B Non return valve position
C Electro-valve to lower dryer nozzle
D Auxiliary electro-valve to raise dryer nozzle
E Electro-valve coger horizontal brush
F Supply outlet hydraulic cylinder horizontal brush
G Tare valve system pressure / safety by-pass
H Oil tank filler cap

Hydraulic distribution
F A

E D C

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For different reasons the pump may lose pressure or even that the pressure regulating valve / by-pass may at
some time suffer some type of misalignment. In these cases the valve must be readjusted. To do this, remove
access cover (G). Use an “Allen” key to increase pressure. Turning clockwise (CW) increases the system
pressure. Increase in quarter turns and look to see if the pump can raise the brush, or the dryer nozzle. When
it can, increase by one quarter turn more and put the cover back on.

The second non return valve is inside, in the same position as the armature of the electro-valve for lowering
the horizontal brush (E).

When cleaning is required, remove the armature at the bottom of which is a screw housing the non return
valve. Take out and clean.

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MANUAL
GUÍA

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 5.5.2. HYDRAULIC OIL GROUP OIL-SYSTEM

SPECIFICATIONS
Manufactured by Oilsistem
Pump flow 1 cm3./v.
Electromagnet descent 24V DC
Tank capacity 2,5 L.
Restrictor valve tare weight 150 bar
Working pressure 120 – 130 bar

POSITION DESCRIPTION
A Supply outlet hydraulic cylinder horizontal brush
B Supply outlet hydraulic cylinder dryer nozzle
M Output not used
R Manual activation for electro-valves
T Oil tank filler cap
VM15 Tare valve system pressure / safety by-pass
VU Non return valve
VUC Non return valve
Y7 Electro-valve to lower horizontal brush
Y8 Auxiliary electro-valve to raise dryer nozzle
Y9 Electro-valve to lower dryer nozzle

Hydraulic distribution

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For different reasons the pump may lose pressure or even that the pressure regulating valve / by-pass may at
some time suffer some type of misalignment. In these cases the valve must be readjusted. To do this, remove
access cover number VM15. Use an “Allen” key to increase pressure. Turning clockwise (CW) increases the
system pressure. Increase quarter turns and look to see if the pump can raise the brush, or the dryer nozzle.
When it can, increase by one quarter turn more and put the cover back on.

A) OIL TANK INTERNAL FILTER

The tank includes a 50 microns internal filter, to prevent impurities

reaching the pressure pump. However, if either the horizontal brush
or dryer nozzle presents problems of stability, clean the electromag-
net armatures and the anti-return valves shown in the diagram.

5.5.3. MANUAL VALVES

These models of hydraulic group have a valve to manually activate each of the electro-valves NC. These
devices allow the dryer nozzle and the horizontal brush to be lowered simply by turning the regulators “R”
counter-clockwise (CCW). After completing this operation, close the valve by turning it right round in the
opposite direction (CW) and leave it there for normal working, otherwise an internal by-pass will be created
from pump to valve and return to tank, stopping the two cylinders from ascending.

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MANUAL
5.5.4. HYDRAULIC OIL

GUÍA
The oil used for this hydraulic group should be Istobal oil ref.1254000.

Where this is not available, below is a description of its characteristics for one similar to be obtained.

SPECIFICATIONS
Viscosity index 230 DIN 2909
Freezing point -50º C
De-aeration 7 min.
Density at 20º C 0,87 – 0,90 gr / cm3
Kinematic viscosity at 40º C 61,20 – 74,80 mm2/s

Using a mix of different oils is not recommended. Always use one type only. Change the oil after
the first month of operation and at least once a year.

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ALERT AND FAILURE DISPLAY
MESSAGES 6

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MANUAL
GUÍA

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 6. ALERT AND FAILURE DISPLAY MESSAGES
DISPLAY MESSAGE DETAILED DESCRIPTION POSIBLE CAUSE CORRECTIVE ACTION

A) Machine in start condition.

01-MACHINE READY
SELECT PROGRAMME Programmes can be selected
using the keypad (parameter P8).
C=Cancel E=Start

A) Machine in start condition.

01-MACHINE READY
SELECT PROGRAMME Programmes can only be selected
via the self-service module (para-
meter P8).

A) Machine stopped with brushes, A1) Machine stopped out of start Use Drive key on control panel to
02-PLACE MACHINE IN dryer mouth and high-pressure position. move machine to start position.
INITIAL POSITION
ho-rizontal pipe in standby
position.

A) Machine stopped. Brushes, A1) Brushes, dryer mouth and/or Use Open Brushes and Raise
dryer and/ or high-pressure highpressure horizontal pipe out brushes/dryer mouth/pipe keys to
horizontal pipe out of standby of standby position. place brushes, dryer and pipe in
position. standby position.
B1) Detector SQ8, SQ10, SQ3,
SQ14 or SQ56 signal failure.
03-PLACE BRUSHES AND
DRIER IN START POSI- Detector defective. Replace detector.
TIONS
Detector too far from element to
be detected.
B) Machine halted. Vertical Adjust detector gap to 8-10mm.
brushes open, horizontal brush Cable failure.
and drying fan up. Check detector cable and
connections.

04-PROGRAMME XX RUNNING
A) Machine performing a service A1) A programme has been
or standing by while vehicle is selec-ted using the keypad or
being positioned. self-service module.

A) When the message appears, Foreign object on track is being Remove foreing metallic objet or
05- START OF BAY DETEC-
TOR ENABLED the machine does not stop and is detected by SQ5 or SQ53. metallic paper from track.
more than 10 impulses away from
Press E the start of bay.

A) Machine halted. Water pump A1) The water heater is being Wait until heater has filled.
running. No service being filled.
performed.
07-FILLING HEATER A2) Level sensor SL1-W
malfunction. Replace level sensor.

Sensor defective.
Sensor connection failure. Check cables and connections.

A) Horizontal pipe not lowered A1) Dirt on B2 or B3 photocell Clean lens with damp cloth.
during high-pressure run. lenses, not allowing beam to pass Do not use sharps, trichlors or
from emitter to receiver. alcohols.
A2) Drying photocell light beam
decentred.
Centre emitter with respect to
A3) Photocell malfunction. receiver until signal is transmitted
correctly.
11-PIPE PHOTOCELL Emitter and/or receiver defective.
DIRTY
N14 or N15 amplifier malfunction.
Press E Replace emitter or receiver.
Photocell cable malfunction.

Adjust or replace N14 or N15

amplifiers.

Check cables and connections.

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 DISPLAY MESSAGE DETAILED DESCRIPTION POSIBLE CAUSE CORRECTIVE ACTION

A) The upper fans do not descend A1) Dirt on B2 or B3 photocell Clean lens with damp cloth.
when a drying or high pressure lenses, not allowing beam to pass Do not use sharps, trichlors or
run is being performed. from emitter to receiver. alcohols.
A2) Drying photocell light beam
decentred.
Centre emitter with respect to
A3) Photocell malfunction. receiver until signal is transmitted
correctly.
12-FAN PHOTOCELL Emitter and/or receiver defective.
DIRTY
N5 or N6 amplifier malfunction.
Press E Replace emitter or receiver.
Photocell cable malfunction.

Adjust or replace N5 or N6
amplifiers.

Check cables and connections.

A) The dryer module does not A1) Photocell B1 lens dirty and Clean lens with damp cloth.
move in reverse after passing the does not capture beam from Do not use sharps, trichlors or
end of the vehicle, but reaches emitter to receiver. alcohols.
the end of the bay before moving
in reverse. A2) Photocell light beam
decentred.
Centre emitter with respect to
A3) Photocell malfunction. receiver until signal is transmitted
13-INVERSION PHOTOCELL correctly.
DIRTY Emitter and/or receiver defective.

Press E N7 amplifier malfunction.

Replace emitter or receiver.
Photocell cable malfunction.

Adjust or replace amplifier N7.

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MANUAL
Check cables and connections.

A) The wheelwash discs are A1) Photocell B1-D lens dirty Clean lens with damp cloth.

GUÍA
activated at points not coinciding and does not capture beam from Do not use sharps, trichlors or
with the wheels, or do not activate emitter to receiver. alcohols.
at all.

A2) Photocell light beam Centre emitter with respect to

decentred. receiver until signal is transmitted
Disk wheel washers correctly.
14-WHEELWASH PHOTOCELL
DIRTY A3) Photocell malfunction.
Replace emitter or receiver.
Press E 1
Emitter and/or receiver defective.
Spray and high pressure Adjust or replace amplifier.
14-WHEELWASH PHOTOCELL
DIRTY
Amplifier N1-D malfunction.
Press E 2 Check cables and connections.

Photocell cable malfunction.

NOTE: If the failure cannot be
resolved by any of the above
means, the machine can perform
washes without wheelwashes.
To do so, cancel the wheelwash
using parameter P2.

A) Machine presents low product A1) One of the detectors SL1-S... Replace chemical product as
level message and does not SL5-S has been activated due to required.
permit programme selection using low product level in recipient.
the keypad. Programmes can be
15-PRODUCT LEVEL LOW
selected using the self-service A2) One of the detectors SL1-S...
SL5-S malfunctioning. Replace detector.
module.
Press E Detector defective.
Detector cable failure. Check cables and connections.

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 DISPLAY MESSAGE DETAILED DESCRIPTION POSIBLE CAUSE CORRECTIVE ACTION

19- WHEELWASH PHOTO- A) The machine is at the start (See message 14) (See message 14)
CELL DIRTY of the cycle and is not running a
Clean or Cancel programme.
Wheelwash

A) Machine has halted during a A1) A programme with a chemical Wait for the stand-by time to
programme over front or rear of prewash has been selected and elapse (time = 00:00) and then
20-WAITING TIME XX:XX
vehicle. the stand-by timer has been press “C” key to continue.
activated while the product is
being applied. Press “C” key to continue
C=Continue
immediately, without waiting for
stand-by time to elapse.

A) Machine detained in current A1) The emergency stop has Press “C” key if the current ser-
programme. been activated while a service vice is to be cancelled. Locate
was being performed. machine in initial position.
22-PROGRAMME RUNNING
Message 49 has appeared, Press “E” to continue with the
the emergency stop has been service from the point where
C=Cancel E=Advance
released and the start button it was detained when the
pressed. emergency button was activated.

A) Machine stopped in any one A1) SQ5 or SQ6 drive detector Replace with a new detector.
position. signal malfunction.
SQ5 or SQ6 detector failure on
25-FRONT OR REAR TRACK detection surface.
DETECTOR
Foreign object on track is being Remove foreing metallic objet or
Press E
detected by SQ5 or SQ6. metallic paper from track.

A) The machine is at start of bay. A1) SQ5 detector signal failure. Adjust distance to 3 mm.
Detector defective. Check detector cable and
connections.
Detector too far from element to
be detected. Check for foreign objects on
the track preventing free drive
Cable failure. movement.
B) The machine is at end of bay.
Fault in detector encoder “A” B1) SQ6 detector signal failure. Turn off mains switch and WAIT
26-DRIVE NOT OPERATIVE 30 SECONDS at least.
Detector defective.
Detector too far from element to Turn power back onl.
Press E 1
be detected. Replace detector.
Fault in detector encoder “B” Cable failure.
B) Wash module at some point C1) SQ18 and/or SQ19 detector
26-DRIVE NOT OPERATIVE
of run between start and end of signal failure.
track.
Press E 2 One or more detectors defective.
One or more detectors too far
from element to be detected.
Failure in cable to one or more of
detectors.
C2) Overloaded U1 drive
frequency variator.

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 DISPLAY MESSAGE DETAILED DESCRIPTION POSIBLE CAUSE CORRECTIVE ACTION

A) Brush is located at its upper A1) SQ3 detector signal failure. Adjust detector gap to 8-10mm.
position.
Ascending time exceeded Detector defective. Check detector cable and
connections.
27-HORIZONTAL BRUSH Detector too far from element to
TRANSFER SYSTEM be detected. Adjust detector gap to 8-10mm.
Press E 1 Cable failure. Check detector cable and
connections.
Descending time exceeded B) Brush is at its lowest position B1) SQ4 detector signal failure.
or at some other point of its run. Replace detector.
27-HORIZONTAL BRUSH Detector defective.
TRANSFER SYSTEM Remove obstacle.
Detector too far from element to
Press E 2 be detected. Check oleohydraulic circuit.
End of run “ON” Cable failure.
27-HORIZONTAL BRUSH
TRANSFER SYSTEM B2) Obstacle in brush path
preventing free movement.
Press E 3
B3) Oleohydraulic system
malfunctioning.

A) Machine stopped in any one A1) SQ8 and/or SQ9 detector Adjust detector distance to
“OUT” position time ex- position. signal failure. between 8 and 10 mm.
ceeded
Detector defective. Check detector cable and
28-LEFT VERTICAL
BRUSH TRANSFER SYSTEM
connections.
Detector too far from element to
be detected. Replace detector.
Press E 1
Cable failure.
“IN” position time exceeded
A2) M1 transfer motor-reducer Check motor-reducer and hose.
28-LEFT VERTICAL malfunction. Replace if necessary.
BRUSH TRANSFER SYSTEM
A3) Mechanical transfer system Inspect mechanical transfer
Press E 2
malfunction preventing free system.
carriage movement.

SAT
MANUAL
A) Machine stopped in any one A1) SQ10 and/or SQ11 detector Adjust detector distance to
“OUT” position time ex- position. signal failure. between 8 and 10 mm.
ceeded
29-RIGHT VERTICAL Detector defective. Check detector cable and
connections.

GUÍA
BRUSH TRANSFER SYSTEM
Detector too far from element to
Press E 1 be detected. Replace detector.
A2) M2 transfer motor-reducer
“IN” position time exceeded malfunction.
29-RIGHT VERTICAL Check motor-reducer and hose.
BRUSH TRANSFER SYSTEM A3) Mechanical transfer system Replace if necessary.
malfunction preventing free
Press E 2 carriage movement. Inspect mechanical transfer
system.

A) Machine stopped in any one A1) SQ12 and SQ13 inclination Adjust distance to 6 mm.
position. detector signal failure.
Check detector cable and
Detector defective. connections.
Detector too far from element to Replace detector.
be detected.

30-VERTICAL BRUSH Cable failure.

INCLINATION
Disentangle fibre and free brush
Press E
A2) Brush fibre entangled on completely.
vehicle part.

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 DISPLAY MESSAGE DETAILED DESCRIPTION POSIBLE CAUSE CORRECTIVE ACTION

A) Machine stopped with high- A1) Belts supporting horizontal Press “E” key to restart machine.
pressure horizontal pipe touching high-pressure pipe are loose. Use Raise brush/pipe key to
vehicle. attempt to place dryer mouth in
its top position. Place machine
B1) Belts supporting horizontal in start position and run a new
brush are too loose. programme.

31-BELT LOOSE ON FANS OR B) Machine stops with the

HORIZ.BRUSH horizontal brush pressing down
C1) SQ20, SQ21, Sq1, SQ2 Adjust detector so that it
on the vehicle. maintains light contact with
Press E detector signal failure.
raising belt.
Detector defective.
Detector too far from belt.
C) Machine stopped in any one Check detector cable and
position.. Cable failure. connections.
Replace detector.

Ascending time exceeded A) Fans located at their highest A1) SQ14 or SQ35 detector signal Replace detector.
32-FAN TRANSFER point. failure.
Adjust detector gap to 8-10mm.
Detector too far from belt.
Check detector cable and
Press E 1
Detector defective. connections.
Descending time exceeded Cable failure. Remove obstacle.
32-FAN TRANSFER B) Fans located at their lowest Check oleohydraulic circuit..
point or at some other point along
run. B1) SQ15 or SQ36 detector signal
Press E 2
failure.

Detector “A” Detector defective.

32-FAN TRANSFER Detector too far from belt.
Cable failure.
Press E 3

Detector “A” B2) Obstacle preventing raising or

32-FAN TRANSFER lowering.

Press E 4
B3) Oleohydraulic system
End of run “ON” malfunctioning.
32-FAN TRANSFER

Press E 5

A) Machine stopped. A1) Something on upper part of Remove vehicle from installation,
Obstacle at release point
vehicle touches rubber fan mouth preventing obstacle detected
33-FAN OBSTACLE SAFETY surrounds when the nozzles of by fan surrounds from being
the turbofans are located in their damaged.
Press E 1 highest position.
The vehicle probably cannot be
washed due to excess height.
Obstacle at upper position
33-FAN OBSTACLE SAFETY A2) Failure of SQ24,SQ25,SQ37 Adjust the detectors using the fine
or SQ38 detector. tuning screw.

Press E 1 Check detector cable and

connections.
Finishing the program Replace detector.
33-FAN OBSTACLE SAFETY

Press E 1

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 DISPLAY MESSAGE DETAILED DESCRIPTION POSIBLE CAUSE CORRECTIVE ACTION

A) Wheelwash not in stand-by A1) Insufficient air pressure. Check air pressure in the
position. pneumatic circuit.
A2) Obstacle preventing free
movement. Remove obstacle.
A3) Pneumatic circuit malfunction. Check pneumatic circuit.
34-WHELLWASH TRANSFER B1) SQ1-D and/or SQ2-D detector Replace detector.
SYSTEM
signal
B) Wheelwash in stand-by Adjust detector gap to 8-10mm.
Press E
position. Detector defective.
Check cable and connections.
Detector too far from element to
be detected.
Cable failure.

A) Machine cycle interrupted. A1) Due to motor overload, Reset automatic fuse and press
a thermal relay or automatic “E” key on the control panel to
circuit breaker on the motors has resume.
disconnected: QF1, QF2 or QF4.
35-MOTOR OVERLOAD OR
FUSE DISCONNECTED A2) Due to overload or
hortcircuiting, fuse/s FS2, FS3,
Press E FS5, FS6 and/or FS7 have blown. Reset relay or automatic
circuitbreaker and press “E” key
on the control panel to resume.

A1) An MMC memory containing Put the memory it was formerly

data from another machine has working with back in, or use a
been inserted. new MMC with no machine data.
36- SOFTWARE CONFLICT
Reconnect the old board if it was
working or use an A9 board with
Press E B1) The control panel (Board A9) no machine data.
has been changed and contains
data from another machine.

SAT
MANUAL
Water supply A) Machine cycle interrupted. A1) Due to pump motor overload, Reset relay or automatic
37- LACK OF WATER automatic circuitbreaker has circuitbreaker and press “E” key
PUMP OVERLOAD disconnected. on the control panel to resume.

GUÍA
Press E 1

Demineralized water
37- LACK OF WATER
PUMP OVERLOAD

Press E 2

High pressure
37- LACK OF WATER
PUMP OVERLOAD

Press E 3

Underchassis
(Medium pressure)
37- LACK OF WATER
PUMP OVERLOAD

Press E 4

Spray and high pressure

37- LACK OF WATER
PUMP OVERLOAD

Press E 5

Exterior chemical prewash

37- LACK OF WATER
PUMP OVERLOAD

Press E 6

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 DISPLAY MESSAGE DETAILED DESCRIPTION POSIBLE CAUSE CORRECTIVE ACTION

A) Machine wash cycle A1) Excess pressure exerted by Disentangle brush from vehicle
Low intensity interrupted. left vertical brush. and rewash vehicle from the
beginning. Using manual brush
38- LEFT VERTICAL BRUSH Brush may have entangled on
INTENSITY FAILURE controls on the panel, avoid
vehicle part. the part where the brushes get
Press E 1 A2) One or more conductors in entangled.
the left vertical brush motor cable Connect conductor or replace
High intensity have been cut or are improperly cable if defective.
38- LEFT VERTICAL BRUSH connected.
INTENSITY FAILURE Replace motor.
A3) Left vertical brush rotation
Press E 2 motor malfunction.

A) Machine wash cycle A1) Excess pressure exerted by Disentangle brush from vehicle
Low intensity
interrupted. right vertical brush. and rewash vehicle from the
39- RIGHT VERTICAL BRUSH beginning. Using manual brush
INTENSITY FAILURE Brush may have entangled on controls on the panel, avoid
vehicle part. the part where the brushes get
Press E 1
A2) One or more conductors in entangled.
High intensity the right vertical brush motor Connect conductor or replace
cable have been cut or are cable if defective.
39- RIGHT VERTICAL BRUSH
INTENSITY FAILURE improperly connected.
Replace motor.
Press E 2 A3) Right vertical brush rotation
motor malfunction.

A) Machine wash cycle A1) Excess pressure exerted by Disentangle brush from vehicle
interrupted. horizontal brush. and rewash vehicle from the
Low intensity beginning. Using manual brush
Brush may have entangled on controls on the panel, avoid
40-HORIZONTAL BRUSH
INTENSITY FAILURE
vehicle part. the part where the brushes get
entangled.
Press E 1
A2) One or more conductors in Connect conductor or replace
High intensity the horizontal brush motor cable cable if defective.
40-HORIZONTAL BRUSH have been cut or are improperly Replace motor.
INTENSITY FAILURE connected.

Press E 2
A3) Horizontal brush rotation
motor malfunction.

A) Machine stopped A1) Vehicle too high. The vehicle probably cannot be
washed due to excess height.

B1) Photocell dirty or not installed

41-ANTI-CRUSHING SAFETY
DEVICE ACTIVATED Clean lens with damp cloth.
Do not use sharps, trichlors or
alcohols.
Centre emitter with respect to
receiver until signal is transmitted
correctly.

A) Machine stopped in any one A1) Machine stopped in any one Check the air feed system. Adjust
position. position. pressure gauge to 6 bar.
42-LACK OF AIR Adjust pressurestat or replace if
necessary.
A2) Pressurestat SP1 badly
Press E
adjusted or defective. Reset circuit-breaker that has
tripped and press “E” key on
control panel.

A) Machine stopped and no A1) Automatic circuitbreaker not Check that the Slave device
43-PROGRAME LOADING service can be performed. functioning properly. is properly connected, that its
FAULT
EPROM memory is intact and
that the switch has been turned
to RUN.

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 DISPLAY MESSAGE DETAILED DESCRIPTION POSIBLE CAUSE CORRECTIVE ACTION

A) Machine stopped with dryer A1) Chains supporting dryer Press “E” key to restart machine.
mouth touching vehicle. mouths are loose. Use Raise dryer mouth key
to attempt to place it in its top
B1) SQ1 or SQ2 detector failure. position. Place machine in
B) Machine stopped in any Detector defective. start position and run a new
44-BELT LOOSE ON position. programme.
NOZZLES Detector too far from belt.
Replace detector.
Press E Cable failure.
Adjust detector so that it
maintains light contact with
raising belt.
Check detector cable and
connections.

A) Horizontal pipe in top position. A1) SQ14 detector signal failure. Replace detector.
Ascending time exceeded Detector defective.
45-HORIZONTAL PIPE
TRANSFER SYSTEM Detector too far from belt. Adjust detector distance to
between 8 and 10 mm.
1 B) Horizontal pipe in bottom or Cable failure.
intermediate position.
Descending time exceeded Check detector cable and
B1) SQ15 detector signal failure. connections.
45-HORIZONTAL PIPE
TRANSFER SYSTEM Detector defective.
1 Detector too far from belt. Replace detector.
Detector encoder “A”rising Cable failure.
45-HORIZONTAL PIPE
TRANSFER SYSTEM
Adjust detector distance to
B2) Obstacle preventing raising or between 8 and 10 mm.
3 lowering.

Detector encoder “B”rising Check detector cable and

45-HORIZONTAL PIPE B3) Oleohydraulic system connections.

SAT
MANUAL
TRANSFER SYSTEM malfunctioning.
4
Remove obstacle.

GUÍA
End of run “ON”
45-HORIZONTAL PIPE Check oleohydraulic circuit.
TRANSFER SYSTEM

A) Machine stopped. A1) With dryer mouth in top Remove vehicle from installation,
Obstacle at release point position, some part of top of preventing obstacle detected
46-HORIZONTAL PIPE vehicle touching one of its rubber being damaged.
SAFETY OBSTACLE rims.
Press E 1

Obstacle at upper position A2) Failure of SQ24 or SQ25

rubber detector rim. Replace detectors.
46-HORIZONTAL PIPE
SAFETY OBSTACLE

Press E 2

A) The emergency button has A1) The emergency stop button Release emergency button by
been activated and the machine has been pressed for some turning 90° counterclockwise.
has interrupted a process. reason during the process Press Start button (Green
49-MACHINE OUT OF ORDER (Vehicle windows or doors open, pushbutton to the right of the
etc.). control panel). Consult new
Free Emergency and message in display.
press Start. B) The machine has just been B1) Machine was off and has
turned on. been turned on.

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 DISPLAY MESSAGE DETAILED DESCRIPTION POSIBLE CAUSE CORRECTIVE ACTION

A) The machine has been topped A1) The pipe emptying system Wait for pipe emptying process
has been activated so as to avoid to finish.
50- PIPE-EMPTYING
PROCESS ENABLED pipe freezing.
NOTE: If process must be
interrupted, press “C” key on
C=Cancel
the control panel to restart the
machine.

A) Machine out of service. A) Level T2 registered on the

53-MACHINE OUT OF thermostat..
SERVICE DUE TO LOW
TEMPERATURE

A) The machine is not performing A1) The pipe emptying key on the Press “E” key to start pipe
57-PIPE EMPTYING
REQUESTED a service. control panel has been pressed. emptying process, or press “C”
key to exit this display.
C=Cancel E=Start

A) Machine stopped and no A1) Automatic circuitbreaker not Check that the Slave device
service can be performed. functioning properly. is properly connected, that its
EPROM memory is intact and
A2) Interconnection failure that the switch has been turned
58- MAIN CONTROL between control panel and Slave to RUN.
OUT OF ORDER device.
Replace communications cable.
Cut communications cable.
Check connections both on the
Cable connection failure. control panel and in the electrical
A3) CP failure or in some AS-i cabinet.
module..

A) Machine stopped and no A1) Memory data have suffered Press “E” key to restart machine.
service can be performed. an uncontrolled modification.
NOTE: All programme counter
data, as well as configuration data
59- MEMORY INFORMATION
LOSS and parameters, may have been
lost. All necessary data must be
Press E re-programmed before starting
machine up.

63-REMOTE MACHINE HALT A) Machine stopped and any A1) An immediate stop command Press “E” key to reset machine.
DISTANCIA ser-vice beingperformed has now has been received from a remote
been interrupted source via a communications
Press E channel.

A) Machine stopped, and if any A1) A remote disconnection Machine blocked until a release
service was being performed, command has been received via command is received over the
it has now been successfully a communications channel. communications channel.
64-MACHINE OUT OF ORDER completed.
NOTE: If this situation must be
exited, the main power switch
should be turned off and then
back on after a few seconds.

A) Machine connected and no A1) No power supply to machine. Check power supply voltage, and
message appears in the display. check if external circuitbreakers
A2) Fuse on electronic board have been triggered.
(No message) serving control panel has blown
out. Replace fuse on board using
same type. Check that proper
A3) Fuse FS4 out of service. contact is made with the
fuseholder.
Reset automatic fuse.

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102
 Notes:

103
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GUÍA SAT
MANUAL
GB
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