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Instruction Manual

The document is an instruction manual for the GloEn-Patrol™ 2.0 Ballast Water Management System by PANASIA Co., Ltd., detailing its operation, components, and procedures. It outlines the system's four operational modes: Ballast, De-Ballast, Eductor, and Bypass, along with safety protocols, installation requirements, and maintenance procedures. The manual emphasizes the importance of monitoring and controlling various components to ensure effective ballast water treatment and compliance with regulations.

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0% found this document useful (0 votes)

848 views183 pages

Instruction Manual

Uploaded by

Iktider shohardo

We take content rights seriously. If you suspect this is your content, claim it here.

Available Formats

Download as PDF, TXT or read online on Scribd

You are on page 1/ 183

Ballast Water Management System PAD-USCG-07 (Rev.

Q-3)

INSTRUCTION
MANUAL

Project :

PANASIA CO., LTD.

#55, Mieumsandan 3-ro, Gangseo-gu, Busan, Republic of Korea
Tel. +82-(0)51-831-1010
www.worldpanasia.com
Copyright©2019 PANASIA CO., LTD. All rights reserved

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© The copyright/ownership of this document is and will remain ours. The document must not be used without our authorization or brought to
the knowledge of a third party. Contravention will be prosecuted. PANASIA Co.,Ltd.
Ballast Water Management System PAD-USCG-07 (Rev.Q-3)

[This page intentionally left blank.]

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Table of Contents
I. PRINCIPLES OF GLOEN-PATROL™ 2.0 BALLAST WATER MANAGEMENT SYSTEM ...................................... 5

A. Understanding the GloEn-Patrol™ 2.0 system ...................................................................................... 5

B. The theory of GloEn-Patrol™2.0 operation ........................................................................................... 7
(1) Ballast Mode................................................................................................................................. 7
(2) De-Ballast Mode ........................................................................................................................... 8
(3) Standby Condition ........................................................................................................................ 8
(4) Bypass Mode of GloEn-Patrol™2.0 .............................................................................................. 11
(5) Eductor (Stripping) Mode............................................................................................................ 13
C. Limitations of GloEn-Patrol™2.0 ......................................................................................................... 14
D. Performance ranges and expectations of GloEn-Patrol™2.0 ............................................................... 17
E. Locations and conditions for which GloEn-Patrol™2.0 is intended ..................................................... 20

II. MAJOR SYSTEM COMPONENTS .............................................................................................................. 22

A. General description of the materials used for construction and installation of GloEn-Patrol™2.0 ...... 22
(1) Filter unit .................................................................................................................................... 22
(2) UV unit (Chamber) ...................................................................................................................... 25
(3) Control Panel .............................................................................................................................. 29
(4) UV Power Supply Panel ............................................................................................................... 30
B. General arrangement(s) for GloEn-Patrol™2.0 ................................................................................... 31
C. Intended usage for GloEn-Patrol™2.0 .............................................................................................. 31
D. Maximum and minimum flow and volume capacities of GloEn-Patrol™2.0 ................................ 31
E. Dimensions and weight of the complete GloEn-Patrol™2.0 and required connection ........................ 32
F. Information on GloEn-Patrol™2.0 design for hazardous locations ...................................................... 34

III. STANDARD OPERATING PROCEDURES ................................................................................................... 39

A. Selection method for USCG and IMO mode / ≥2day and <2day mode ................................................ 39
(1) Preparation before selection the USCG and IMO mode .............................................................. 39
(2) How to selection the USCG and IMO mode ................................................................................. 39
(3) The Screen of each mode ............................................................................................................ 41
(4) Preparation before selection the ≥2day and <2day mode ........................................................... 42
(5) How to selection the ≥2day and <2day mode ............................................................................. 42
B. Display information of GloEn-Patrol™2.0 Control Panel ..................................................................... 43
(1) Home Screen .............................................................................................................................. 43
(2) Alarm History .............................................................................................................................. 49
(3) System Status ............................................................................................................................. 52
(4) Setting ........................................................................................................................................ 54
C. Operating, safety, and emergency procedures ................................................................................... 57
(1) Ballast Mode............................................................................................................................... 57
(2) De-Ballast Mode ......................................................................................................................... 66
(3) Eductor (Stripping) Mode............................................................................................................ 75
(4) Emergency operation .................................................................................................................. 83
D. GloEn-Patrol™2.0 limitations, precautions, and set points ................................................................. 85
(1) Alarm list .................................................................................................................................... 85
(2) Trip list........................................................................................................................................ 86
E. Detailed instructions on check of each monitoring device used with GloEn-Patrol™2.0 ..................... 88
(1) Check Mode for malfunction....................................................................................................... 88
(2) Valve Check................................................................................................................................. 89
(3) Filter Clogging Solution ............................................................................................................... 90

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F. Software setup and data downloading ............................................................................................... 91

IV. HEALTH AND SAFETY RISKS TO THE PERSONNEL ASSOCIATED WITH THE INSTALLATION, OPERATION AND
MAINTENANCE OF GLOEN-PATROL™2.0 ........................................................................................................ 96

A. Instruction for any health and safety certification/training requirements of personnel operating the
GloEn-Patrol™2.0 system ................................................................................................................... 96
(1) Safety of vessel and operator ..................................................................................................... 96
(2) Safety instruction for filter unit .................................................................................................. 96
(3) General safety of UV unit ............................................................................................................ 97
B. Material safety data sheets for hazardous or relevant chemicals used, stored, or generated by or for
the system. ....................................................................................................................................... 100

V. INSTALLATION REQUIREMENT OF GLOEN-PATROL™2.0 ....................................................................... 106

A. General safety of GloEn-Patrol™2.0.................................................................................................. 106

B. A description of parts to have during installation of GloEn-Patrol™2.0 system ................................ 107
(1) Filter unit Installation ............................................................................................................... 107
(2) UV unit Installation ................................................................................................................... 111
(3) Electric wiring ........................................................................................................................... 116
(4) Sampling Valve ......................................................................................................................... 117
(5) Control panel and UV power supply panel Installation ............................................................. 117
(6) Flow Meter Installation ............................................................................................................ 118

VI. TROUBLESHOOTING PROCEDURE ......................................................................................................... 119

A. Alarm and trip conditions for filter unit ............................................................................................ 119

B. Alarm and trip conditions for UV unit............................................................................................... 122
C. Alarm and trip conditions for other components ............................................................................. 126

VII. MAINTENANCE REQURIEMENT OF GLOEN-PATROL™2.0 ...................................................................... 132

A. Use of tools and test equipment in accordance with the maintenance procedures .......................... 132
(1) Filter unit maintenance............................................................................................................. 132
(2) UV unit maintenance ................................................................................................................ 146
(3) Control panel and power supply panel maintenance ................................................................ 170
B. Calibration of instrument ................................................................................................................. 174
(1) Pressure transmitter (Level-3000) ............................................................................................. 174
(2) Temperature transmitter (MBT 5252-9110) .............................................................................. 175
(3) UV intensity sensor (SUV 20.2 Y2C) ........................................................................................... 177
C. Illustrated list of spare parts............................................................................................................. 179

POINT(S) OF CONTACT FOR TECHNICAL ASSISTANCE ................................................................................... 183

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I. PRINCIPLES OF GloEn-Patrol™ 2.0 BALLAST WATER MANAGEMENT SYSTEM

A. Understanding the GloEn-Patrol™ 2.0 system

PANASIA’s Ballast Water Management System, GloEn-Patrol™2.0 is based on a water treatment

technology consisting of a filter followed by Ultraviolet (UV) disinfection. GloEn-Patrol™2.0 Ballast
Water Management System operates in four (4) modes:

1. Ballast Mode
2. De-Ballast Mode
3. Eductor (Stripping) Mode
4. Bypass Mode

with the following four (4) major components:

1. Filtration unit: for removal of equal to or larger than 50 micron size organisms and particles (>
50μm)
2. UV unit: for disinfection to destroy DNA of organisms and pathogens smaller than 50 micron
size (<50μm)
3. Control Panel
4. UV Power Supply Panel

Figure 1.1 configuration of GloEn-Patrol™2.0 model

The primary treatment takes place during ballasting and a secondary treatment during de-
ballasting. During ballasting, organisms and sediment larger than fifty microns (50μm) are
separated by the filter and returned to local waters. Smaller organisms passing through the
fil ter flow into the UV chamber where the UV disinfection takes place.

During de-ballasting, any surviving organisms during intake are treated again in the UV
chamber to ensure compliance of the applicable rules. The filter unit is bypassed during de-
ballasting.

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• FILTER UNIT is located downstream of the ballast pump(s) and removes particles and marine
organisms larger than fifty microns (50μm) and returns them to the local waters. When
particles and organisms clog the filter screen and the unit senses differential pressure build
up, back flushing takes place automatically.

• UV UNIT (Chamber) employs high-density, medium-pressure ultraviolet (MPUV) lamps which

destroy reproduction cells of living organisms in the water and thereby, prevent organism
reproduction and colonization. Each UV lamp is protected in a quartz sleeve with water-
tight seals so that water does not come into direct contact with the lamp. Three (3) different
levels of power to the UV unit are available and the UV chamber is equipped with UV intensity
sensor to ensure required intensity of UV is applied regardless the operating condition.

• CONTROL PANEL is a programmable logic controller (PLC) based unit with proportional-
integral-derivative (PID) controller and touchscreen operator interface that controls all
devices and functions of the BWMS and performs real-time monitoring of operating
conditions, data collection and recording.

• UV POWER SUPPLY PANEL houses all devices and parts required to provide power to the UV
unit. It contains necessary devices to automatically adjust the power level to maintain the
required UV intensity level, to protect the UV lamps and to provide safety of the power supply
system.

Figure 1.2 Process flow diagram of BALLAST MODE

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B. The theory of GloEn-Patrol™2.0 operation

In general, GloEn-Patrol™2.0 is composed with 4 major components with 5 main system valves,
but it is required to monitor the other valves’ position as well (it can be also controlled by VRC -
Valve Related Control) for data logging regarding any system bypass of the treatment system.

When the system is ready to operate (Power ON), all main system valves are in closed status as
shown in Figure 1.3.

Figure 1.3 Process flow diagram of BWMS

Valve Control and Monitoring for log data

System relevant valves (VRC) Main valves (BWMS)
Sea Chest Valve Overboard Valve Inlet Valve Outlet Valve
Suction Valve Ballast Valve Intermediate Valve De-ballast Valve
- - Bypass valve -

4 system relevant valves must be operated by VRC(Remote). BWMS should receive these 4 signals
from VRC to provide automatic control, but it is not mandatory. If BWMS takes these signals for
better operating (automatic), BWMS can send stop signals to the valves for automation. Signal
communication with VRC system is connected by MODBUS RTU protocol. Valve status and pump
running (status) signals are received from vessel’s system such as VRC, and BWMS can control
them through the communication protocol as well. Main BWMS valves are automatically operated
at all time but system relevant valves are able to be operated manually or automatically and this
depends on ship owner’s decision.

(1) Ballast Mode

Local water in the sea chest is pumped in and passes through a filter with a fifty micron (50μm)
screen. Back-flushing takes place automatically when differential pressure reaches 0.45 bar
(kg/cm2). Suction scanners rotate and move vertically in a spiral manner, to cover the entire
screen in approximately 40-45 seconds. Extracted organisms and sediment are discharged
overboard into the local waters. Water passed through the filter goes though the UV chamber
and then to the ballast tank.

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Figure 1.4 Process flow diagram of BALLAST MODE

(2) De-Ballast Mode

Treated ballast water is re-treated through the UV unit before being discharged overboard without
going through the filter.

Figure 1.5 Process flow diagram of DE-BALLAST MODE

(3) Standby Condition

When the system is in STANDBY CONDITION, ballast water with sediment flows from the sea chest
and to be discharged overboard. In addition, this process will take place automatically if the
valves are arranged as shown in Figure 1.6.

And the main purpose of the process is,

- The preparation of warming up before ballasting or de-ballasting; or

- Cool down of UV unit(s) after operation.

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Figure 1.6 Process flow diagram of STANBY CONDITION

• Warming up

Before ballasting or de-ballasting, it is mandatory that UV lamps are warmed up (approximately

for 5 minutes) while water flows through the UV unit. The water during warm up is discharged
overboard and not into the ballast tank.

When BALLAST MODE or DE-BALLAST MODE is selected on the HMI, three (3) main valves (inlet,
intermediate and outlet valve) are opened, but the other two (2) valves (de-ballast and bypass
valve) are closed.

Sea chest and overboard valve will be also opened automatically if GloEn-Patrol™2.0 can control
the system relevant valves. Then it is able to run the ballast pump for warming up or cooling,
but it is important that the ballast pump must be operating prior to turn the UV lamp on at all
time.

Figure 1.7 Process flow diagram of warming up process before ballasting

When warming up is completed (UV intensity is satisfied), ballasting or de-ballasting will

automatically run as Figure 1.7 that shows the example of process changing for ballasting.

• Cooling

Otherwise, the system will also change valve configuration automatically after ballasting or de-
ballasting in order to cool down the temperature of UV unit as shown in Figure 1.8.

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Figure 1.8 Process flow diagram of cooling process after de-ballasting

After cooling down the UV unit, the ballast pump will be stopped then, all system main valves will
be closed including the sea chest valve and the overboard valve.

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(4) Bypass Mode of GloEn-Patrol™2.0

BYPASS MODE is selected and operates for the exception conditions outlined below in the IMO
(International Maritime Organization) Regulations or during malfunction of the treatment system.

(Exceptions)

IMO 2004 BWMS Convention does not allow treatment system bypass except under the following
conditions:

(i) the uptake or discharge of Ballast Water and Sediments necessary for the purpose of
ensuring the safety of a ship in emergency situations or saving life at sea; or

(ii) the accidental discharge or ingress of Ballast Water and Sediments resulting from
damage to a ship or its equipment:

- provided that all reasonable precautions have been taken before and after the
occurrence of the damage or discovery of the damage or discharge for the purpose
of preventing or minimizing the discharge; and

- unless the owner, company or officer in charge willfully or recklessly caused damage;
or

(iii) the uptake and discharge of Ballast Water and Sediments when being used for the
purpose of avoiding or minimizing pollution incidents from the ship; or

(iv) the uptake and subsequent discharge on the high seas of the same Ballast Water and
Sediments; or

The discharge of Ballast Water and Sediments from a ship at the same location where the whole
of that Ballast Water and those Sediments originated and provided that no mixing with
unmanaged Ballast Water and Sediments from other areas has occurred. If mixing has occurred,
the Ballast Water taken from other areas is subject to Ballast Water Management in accordance
with this Annex.

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• Bypass Mode

BYPASS MODE is designed to bypass the system and it must be activated in accordance with
exceptions. It is always possible for the safety of vessel and there are two (2) ways to achieve
BYPASS MODE,

- Turned the mode selector switch to BYPASS position; or

- Push the EMERGENCY button on the control panel.

Ballast water is now forced to flow into ballast tank or to be discharged overboard for vessel’s
safety as shown in Figure 1.9 and 1.10.

All external valve(s) and the ballast pump(s) can be now controlled by an operator and valve status
will be recorded (Refer to Figure 3.41 Status log files). This mode allows ballasting or de-
ballasting without the system operation while the ballast pump is activating, and it is also able to
transfer water between tanks.

Opening the BWMS bypass valve provides a flow path around the filter(s) and UV unit(s) and it
closes all main system valves even the system is in operating.

In addition, it triggers an alarm(s) and all events are logged.

Figure 1.9 Process flow diagram of BYPASS MODE during BALLAST MODE

Figure 1.10 Process flow diagram of BYPASS MODE during DE-BALLAST MODE

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(5) Eductor (Stripping) Mode

To remove the remaining water in the tank, a stripping eductor is used. After completing the warm
up process, an operator will need to open the eductor suction valve. After EDUCTOR MODE,
close the eductor suction valve then turn off the UV unit. The unit will have a cooling time period
of approximately one (1) minute. Once the cooling time is completed, system will automatically
switch to initial state (ballast pump stop and then, all main valves will be closed).

Figure 1.11 Process flow diagram of EDUCTOR MODE during DE-BALLAST MODE

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C. Limitations of GloEn-Patrol™2.0

There will be no limitation or adverse effects to the vessel’s ballast water, ballast water tanks and
ballast water piping and pumping systems except for the removal of particles and marine
organisms larger than 50 microns (50μm) and the destruction of reproduction cells of living
organisms in the remaining water.

The system does not use or have a by product of any substances, relevant chemicals, and
pesticides generated or stored onboard the vessel.

The following constraints are incorporated in the system design:

Operational Performance
Minimum UV Transmittance Table 1.2.1
UV Intensity (Control Target Value) Table 1.2.1
USCG HT≥2day 59mW/cm2

UV intensity alarm MW/BW : 59mW/cm2

USCG HT<2day
(See Table 1.2.2) FW : 81mW/cm2

IMO G8 59mW/cm2
Maximum UV Lamp Power 4.0 kW
Flow Rate See Table(s) 1.3, 1.4 and 1.5
Maximum Flow Rate Table 1.5
Minimum Flow Rate Table 2.7
Inlet Pressure 1 kg/cm2
Differential Pressure (Back-flushing) 0.1 kg/cm2
Maximum Working Pressure 10 kg/cm2
Maritime Environmental Condition
Ambient Temperature 0°C ~ 55°C
Water Temperature -2°C ~ 40°C

Salinity 0 ~ 37PSU
Holding Time Table 1.2.1
NOTE:
Filtration + UV disinfection system is applicable for any type of water.
USCG Mode : Minimum 24hr holding time
IMO Mode : No holding time

Table 1.1 Limitation of GloEn-Patrol™2.0

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Operational Performance Range (UVI 𝐦𝐦𝐦𝐦/𝐜𝐜𝐜𝐜𝟐𝟐 / UVT %)

Salinity condition Type USCG HT≥2day USCG HT<2day IMO G8
UVI x > 90 x > 90 x > 70
Full
Marine/Brackish UVT x > 70 x > 70 x > 60
Water UVI 60 ≤ x ≤ 90 60 ≤ x ≤ 90 60 ≤ x ≤ 70
Half
UVT 55 ≤ x ≤ 70 55 ≤ x ≤ 70 55 ≤ x ≤ 60
UVI x > 90 x > 110 x > 90
Full
UVT x > 70 x > 75 x > 70
*Fresh Water
UVI 60 ≤ x ≤ 90 82 ≤ x ≤ 110 60 ≤ x ≤ 90
Half
UVT 55 ≤ x ≤ 70 63 ≤ x ≤ 75 55 ≤ x ≤ 70
Holding Time 2days 1day N/A

“x” : measured value

Remark
*Fresh Water means when the salinity is <1PSU
Table 1.2.1 Operational Performance Range

UV Set value (𝒎𝒎𝒎𝒎/𝒄𝒄𝒄𝒄𝟐𝟐 )

Description Case 1 Case 2 Case 3
UVI Set 93 113 73
Half Flow Set 90 110 70
Alarm 1 Set 60 82 60
Alarm 2 Set 59 81 59
Trip 1 Set 56 78 56
Classification by case according to mode and salinity condition
Mode Salinity condition Case 1 Case 2 Case 3

USCG Marine/Brackish Water O

HT≥2day Fresh Water O

USCG Marine/Brackish Water O

HT<2day *Fresh Water O
Marine/Brackish Water O
IMO
*Fresh Water O
Remark *Fresh Water means when the salinity is <1PSU
Table 1.2.2 Classification by case according to mode and salinity condition

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• Auto Flow Control Function

When maximum power is provided for UV unit but UV Intensity is lower than the minimum
target intensity, Auto Flow Control function in GloEn-Patrol™2.0 automatically begins to
control flow rate to achieve system performance available under UV transmittance.

• Auto UV Power Control Function

In case the UVI is increased over the 120mW/cm2, when the BWMS starts up and after
warming up, the BWMS is operated to Mid. Power. But, in case UVI is increased over the
120mW/cm2 even at Mid. Power, the power of the BWMS is operated to Min. power. Also,
in case the UVI is decreased below 93mW/cm2 (case1) & 113mW/cm2 (case2) & 73mW/cm2
(case3) the current power level will go up one level. If UVI is decreased to the below
90mW/cm2 (case1) & 110mW/cm2 (case2) & 70mW/cm2 (case3) even at the full power, the
flow rate is operated to half flow by auto flow control.

• Auto Salinity Control Function

When the salinity level increases by more than 1 PSU through the conductivity sensor, BWMS
recognizes it as marine water or brackish water and sets the appropriate UV set value
automatically. If the salinity level is less than 1 PSU, BWMS recognizes it as fresh water and
sets the appropriate UV set value automatically. (Refer to Table 1.2.1&1.2.2)

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D. Performance ranges and expectations of GloEn-Patrol™2.0

Two (2) types of UV units are available depending on the area classification:

• PU### model is used in non-hazardous area(s);

• PU###-Ex (explosion-proof) model is IEC-Ex certified and used for hazardous area (Zone 1).

Maximum
Model Name Application # of Lamps
Capacity (TRC)
PU50(2) 2 50 m3/hr
PU250(6) 6 150 m3/hr
PU250(8) 8 250 m3/hr
Standard model
PU250(12) 12 350 m3/hr
UV Unit PU500(18) 18 500 m3/hr
PU500(24) 24 700 m3/hr
PU1000(22) 22 1,000 m3/hr
PU1250(26) High Capacity model 26 1,250 m3/hr
PU1500(32) 32 1,500 m3/hr
NOTE:
For application in hazardous area, all electrical devises are explosion proof type.
Explosion proof type (Optional):
a. IEC-Ex : Ex pxb IIC T4 Gb (-20°C ≤ Ta ≤ 60°C)
b. ATEX : II 2 G Ex pxb IIC T4 (-20°C ≤ Ta ≤ 60°C)
Table 1.3 UV unit models

Model Name Application Maximum Capacity (TRC)

PF50 50 m3/hr
PF250 250 m3/hr
Standard model
PF500 500 m3/hr
PF750 750 m3/hr
Filter PF900 900 m3/hr
Unit PF1200 1,200 m3/hr
PF1500 1,500 m3/hr
High Capacity model
PF2000 2,000 m3/hr
PF2500 2,500 m3/hr
PF3000 3,000 m3/hr
NOTE:
For application in hazardous area, all electrical devises are explosion proof type.
Table 1.4 Filter unit models

Standard filter models handle capacity between 50m3/hr and 750m3/hr inclusive. High capacity filter
models handle capacity between 900 and 3,000 m3/hr inclusive. Capacity in the range of 750 ~ 6,000
m3/hr can be handled by combining single or multiple capacity UV unit(s) and filter(s) in parallel (Refer
to Table 1.4). Though GloEn-PatrolTM is made of several UV units and Filter units, they aren’t controlled
as a group. Each unit controls its own flow by itself based on TRC.

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Maximum UV Unit
Model Name Filter Unit
Capacity (Quantity of Lamps)

GloEn-P50 50 m3/hr PU50 (2) PF50

GloEn-P150 (-Ex) 150 m3/hr PU250 (6)

PF250
GloEn-P250 (-Ex) 250 m3/hr PU250 (8)

GloEn-P300 (-Ex) 300 m3/hr

PU250 (12)
GloEn-P350 (-Ex) 350 m3/hr PF500

GloEn-P500 (-Ex) 500 m3/hr PU500 (18)

GloEn-P700 (-Ex) 700 m3/hr PU500 (24)

GloEn-P750 (-Ex) PU1000 (22) PF750

750 m3/hr
GloEn-P750-1 (-Ex) PU250 (8)+PU500 (18)

GloEn-P800 (-Ex) PU1000 (22) PF900

800 m3/hr
GloEn-P800-1 (-Ex) PU250 (12)+PU500 (18) 2 x PF500

GloEn-P900 (-Ex) PU1000 (22) PF900

900 m3/hr
GloEn-P900-1 (-Ex) 2 x PU500 (18) 2 x PF500

GloEn-P1000 (-Ex) PU1000 (22) PF1200

1,000 m3/hr
GloEn-P1000-1 (-Ex) 2 x PU500 (18) 2 x PF500

GloEn-P1200 (-Ex) PU1250 (26) PF1200

1,200 m /hr
3

GloEn-P1200-1 (-Ex) 2 x PU500 (24) 2 x PF750

GloEn-P1500 (-Ex) PU1500 (32) PF1500

1,500 m /hr
3

GloEn-P1500-1 (-Ex) 3 x PU500 (18) 3 x PF500

GloEn-P2000 (-Ex) 2 x PU1000 (22) PF2000

2,000 m /hr
3

GloEn-P2000-1 (-Ex) 3 x PU500(24) 3 x PF750

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GloEn-P2500 (-Ex) 2 x PU1250 (26) PF2500

2,500 m /hr
3

GloEn-P2500-1(-Ex) 4 x PU500(24) PF2500

GloEn-P3000 (-Ex) 2 x PU1500 (32) PF3000

3,000 m /hr
3

GloEn-P3000-1 (-Ex) 6xPU500(18) PF3000

GloEn-P3500 (-Ex) 3,500 m3/hr 3 x PU1250 (26) 3xPF1200

GloEn-P4000 (-Ex) 4,000 m3/hr 3 x PU1500 (32) 3xPF1500

GloEn-P4500 (-Ex) 4,500 m3/hr 3 x PU1500 (32) 3xPF1500

GloEn-P5000 (-Ex) 5,000 m3/hr 4 x PU1250 (26) 2xPF2500

GloEn-P6000 (-Ex) 6,000 m3/hr 4 x PU1500 (32) 2xPF3000

Table 1.5 System configurations

NOTE: Configuration of each system consists of a single line to control the flow rate not exceeding
the TRC of each component.

NOTE: This table shows general system configuration as recommended by the manufacturer. A
GloEn-Patrol 2.0 BWMS model may be used with a larger filter unit than specified above. The
maximum TRC of any configuration is determined by either the maximum capacity of the UV unit
or the filter unit, whichever is smaller.

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E. Locations and conditions for which GloEn-Patrol™2.0 is intended

The system can be skid mounted and located in the engine room, pump room or on deck,
depending on available space and ship owner’s preference.

GloEn-PatrolTM2.0 is supplied with a machine case (enclosed area) which is a part of vessel when
it is installed on deck. The BWMS is not installed independently for deck application.

Standard installation position of UV unit is vertical type installation, and horizontal type
installation is applied to resolve insufficient space for installation. UV lamps shall be positioned
horizontally under any circumstances even though UV unit itself can have horizontal & vertical
position consistent with pipe position.

For existing vessels where available space, in general is limited, the four (4) major components of
the system (filter unit, UV unit, UV power supply panel and control panel) are supplied and
installed separately. If necessary, filter unit and UV unit can be separated. UV Power supply
panel and control panel can be located remotely from the filter and UV units. Existing or new
ballast pump characteristics need to be considered for flow and pressure requirement of the
BWMS.

The system is designed to operate in all conditions of salinity, temperature and UV transmittance
with the understanding that a minimum UV intensity and exposure time (flow rate) will be
required for optimal effectiveness.

If a vessel with more than two sets of ballast pumps it is recommended to use applicable GloEn-
Patrol™2.0 system for treatment so vessel must have a suitable system depending on the capacity
of ballast pump. Figure 1.12 shows general arrangement of BWM system.

Figure 1.12 Position of multiple GloEn-Patrol™2.0 installations

Parallel installation of filter and UV units in the treatment system is designed to ensure an even
flow distribution for each UV unit. It is fully controlled with individual flow meter and flow
control valve unless even flow is justified due to unusual vessel condition.

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NOTE: If GloEn-Patrol BWMS is intended to be installed on deck of a ship, we recommend inlet

piping line shall be vent piping to avoid that the water flows rapidly down when the BWMS is shut
down.

NOTE: If GloEn-Patrol BWMS is intended to be installed on deck of a ship, we recommend that

Vacuum Breaker should be installed in the piping of UV unit since it is easy to generate a vacuum
due to the height difference of piping.

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II. MAJOR SYSTEM COMPONENTS

A. General description of the materials used for construction and installation of GloEn-
Patrol™2.0

(1) Filter unit

Filter unit is installed prior to UV unit. It must operate during ballasting, while it is bypassed during
de-ballasting. Filter element (screen) is of 50 microns (50μm) size, and clogged organisms and
particles equal to or larger than 50 microns are removed and returned to local water by filter
cleaning (back-flushing) is automatic. Several cleaning (scanner) heads scan over the filter
screen surface with a “corkscrew-like” rotational & vertical motion by an electric motor and suck
clogged materials. There are several size filter chambers and each chamber can accommodate
a few different size of filter element and also some chambers have multiple numbers of filter
elements (Refer to Figure 2.1). The filter unit consists of a filter elements, sensors and back-
flushing parts.

Pressure Transmitter

Filter Element

Figure 2.1 Components of the filter unit

• Filter element:

- Installed inside filter chamber 50 microns mesh screen (normally made of Hastelloy) in a
stainless steel frame.
- PF 250/ 500/ 750 have one filter element and PF 900/ 1200/ 1500/ 2000/ 2500/ 3000
have several filter elements in one chamber.

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• Sensor part:

- Pressure Transmitters: Two (2) transmitters, one (1) for inlet and one (1) for outlet
pressure of the filter. Differential pressure between two transmitters activates back-
flushing.

- Limit switches: Switches to limit axial movement of the cleaning head (suction scanner)
assembly and located on two different points of the threaded shaft of the cleaning
assembly.

• Back-flushing part:

- There are several suction scanners inside the filter element. They move axially and
rotate over the screen surface. High differential pressure across the screen activates
back-flushing automatically and opens the back-flushing valve. When the valve opens,
suction takes place and removes and clogged materials. Construction of the filter for
high-capacity application is shown in the Figure 2.2.

Figure 2.2 Components of the filter unit

• Features:

- Rugged construction and reliable mechanism;

- Simple and easy maintenance.
- Large filtering area takes low pressure drop.
- Minimum flow and pressure requirement for self-cleaning.
- Ballasting un-interrupted during back-flushing.

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Body material ASTM A516-70

Filter element 316L and HASTELLOY

Cleaning mechanism 316L and plastics

Seals EPDM
Table 2.1 Construction materials for filter unit

Electric motor 400W, 60Hz, 30 Gear output R.P.M.

Rated operation voltage AC 380V/440V, 3 Phase, 60Hz
Current consumption 0.8 Amps, with 3 Phase, 380V/440V
Table 2.2 Electrical rating and requirements of (control voltage 220VAC) for filter unit

• Back Flushing Mode

- DP (Differential Pressure) Mode: This mode is the default setting for Back-Flushing and in this
mode, Back-Flushing automatically commence when DP reaches setting value (default: 0.1 kg/cm2)

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(2) UV unit (Chamber)

The system uses high intensity UV light to destroy living organisms present in the ballast water
being treated so that it prevents to preclude invaders from colonizing.

UV lamps emitting rays perpendicular to the fluid flow are well designed to reach the maximum
to destroy the organisms. This design has several unique advantages to manufacture in compact
design, including the ability to treat effectively with a very poor transmittance, or extremely high
flow rates without bypass. As flow rates increase, chamber size and lamp power output can be
increased to the current maximum single chamber capacity. For larger flows, multiple chambers
are used. All the necessary monitoring equipment is integral and the separate power/ control
modules can be installed either remotely or in proximity to the UV treatment chamber. Reliable
disinfection requires that a constant UV intensity is applied to the water.

Fluctuations in the power supply are common in some installations, but GloEn-Patrol™2.0 UV
system is designed to handle such fluctuations and to deliver constant power to the UV unit. Major
components and features of the UV unit are as follows (Refer to Figure 2.3 and Figure 2.4).
UV Lamp

UV Sleeve with Wiper

Figure 2.3 Components of the UV unit

• Sensor Part:

- Absolute and failsafe UV intensity sensor.

- Temperature transmitter and temperature switch for over-heating.
- Limit switch for wiper control.

• Lamp & Sleeves:

- Broad-spectrum, high intensity medium pressure UV lamps with the entire germicidal
output range.
- Multiple lamp configurations.
- High-purity quartz for maximum transmission.
- Three (3) levels of power supply automatically adjustable to compensate UV

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transmittance and flow rate.

- Long lamp life (lamp is developed specifically for ship application & patented).

• Chamber:

- 316L stainless steel construction.

- Compact lamp configuration.
- Pressure Rating: 10 bar (kg/cm2) continuous, 15 bar (kg/cm2) test.
- JIS 10K flange connections.

• Features:

- Mechanical wiper systems for automatic quartz sleeve cleaning.

- Easy to install and maintain.
- Low maintenance cost.

Figure 2.4 Components of the UV chamber

Body Material 316L

Degree of protection IP54
Type of lamps MPUV(Medium-Pressure UV) lamp
Temperature Sensor PT100
UV intensity sensor Fitted
Drain valve Fitted (Option)
Air relieve valve Fitted (Option)
Table 2.3 Construction materials for UV chamber

Electric motor 40W, 60Hz, 30 Gear output R.P.M.

Rated operation voltage AC 220V, 60Hz
Current consumption 0.18 Amps, with 1 Phase, 220V
Table 2.4 Electrical rating and requirements (control voltage 220VAC) for UV wiper motor

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< Non Explosion proof model>

• Temperature Transmitter and Temperature switch

The lifetime of UV lamp is approximately 4,000 operating hours but regular check is required.
The UV lamps generate large amount of heat during operation. Generated heat causes high
temperature and it affects to the UV system. This is the main reason why it requires both
warming up and cooling down process for protection. Even it indirectly exposed into the running
water, this cooling effect is quite limited and it is not always safe for continuous working with
proper flow that must be secured under normal operation. High temperature would become a
potential problem in the long term, and it is able to affect to be shut down during ballasting and
de-ballasting.

In order to prevent forced termination of BWM system due to high temperature, both
temperature transmitter and switch are installed for monitoring the temperature in/outside of
the chamber for Non proof model. Mechanically, most heated air transferred out through the vent
hole, but these temperature sensors are equipped for secondary safety. The temperature
transmitter is installed as the first layer of safety. If the temperature inside of chamber exceeds
the normal set point, a warning signal appears and shut down process are given in regular logic
sequence. In addition, the temperature switch is installed as the second layer of safety. So if
temperature of UV surface exceeds the normal set point, shut down function can be performed
by mechanical type which is independent of the PLC or software type which is controlled by PLC
control. For protection of human body from touching, surface temperature of the chamber must
be maintained by a temperature switch sensor.

Figure 2.5 Temperature transmitter (left) and temperature switch (right)

< Explosion proof model>

• Temperature Transmitter and Flow switch

In the case of Ex proof models, temperature transmitter and two (2) flow switches are fitted
for checking the loss of water flow through BWMS during any stage of ballasting including
warming up and cooling down stages. If the temperature inside of the UV chamber could
reach high temperature due to potential damage or problem, it would cause serious problem.
So In order to prevent this situation, the UV chamber must be filled with water during
operation. As the same method with temperature switch, flow switch is second layer of safety.
If flow switch become a trip condition, shut down function can be performed by mechanical
type which is independent of the PLC or software type which is controlled by PLC control.

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Figure 2.6 Flow switch

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(3) Control Panel

Control panel is a programmable logic controller (PLC) based unit with proportional-integral-
derivative (PID) controller and touchscreen operator interface that controls all devices and
functions of the BWMS and performs real-time monitoring of operating conditions, data collection
and recording. The electromagnetic ballasts, which are installed in UV power supply panel, are
controlled by PLC which controls each lamp with a maximum input power 4 kW. Three (3) stage
power levels are available in each system and adjust automatically based on the UV intensity
sensor.

Figure 2.7 Control panel (External view)

An operator with the help of a touchscreen takes charge of the operation and commands each
task. The control panel also performs real-time monitoring while storing the operating
conditions of each unit and the data detected by the main sensor(s) at the same time.

Material SS400, 3.2T with Painted steel

Color (Standard) Munsell No. 7.5BG 7/2
Degree of protection IP23 (Option IP44/56)
Electrical Information
Voltage AC 110V/220V, 1 Phase
Frequency 50/60 Hz
Control system Yes
Controller SIEMENS PLC
CPU CPU 315-2DP (Memory: 2MB)
Power Supply PS 307 5A
Digital Input 16 × DC 24V
Digital Output 16 × Rel. AC 120V/ 230V
Analog Input 8 × 12 bit
Communication (PLC↔GP) Ethernet Communication

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Communication (PC↔GP) Ethernet Communication

Table 2.5 Construction materials and electrical rating and requirements for control panel

Mode Selector Switch Turn to embedded mode to access ‘CHECK’ and ‘BY-PASS’
UV lamp is warming up (Steady on)
Warming up Indicating Lamp
Warming up is completed (Flickering)
Buzzer Audible alarm device
Emergency Stop Button Physical button to shut-down the system manually
Table 2.5 Component details of control panel

(4) UV Power Supply Panel

The major function of UV power supply panel is to operate the medium pressure lamps inside the
UV chamber. It controls the strength of the UV lamp with the capacitors mounted in the panel.
Also it detects whether the UV lamps are functioning properly or not. The temperature sensor
is mounted inside to monitor in order to give an alarm to an operator and shut down the system
in case of emergency. The UV power supply panel enables the UV lamp to be powered and
controlled in a safe manner with the backup of monitoring and safety functions. A control of
three (3) stage power levels takes place automatically to maintain the required minimum UV
intensity in changing UV transmittance and flow conditions.

Figure 2.8 UV Power Supply Panel (External View)

Material SS400, 3.2T with Painted steel

Color (Standard) Munsell No. 7.5BG 7/2
Degree of protection IP23 (Option IP44/56)
Electrical Information
Voltage AC 220V & 380V/440V, 3 Phase
Frequency 50/60 Hz
Control system Yes
Table 2.6 Construction materials and electrical rating and requirements for power supply panel

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B. General arrangement(s) for GloEn-Patrol™2.0

The system can be arranged skid mounted or in a dedicated enclosure and located in the engine
room, pump room or on deck, depending on available space and ship owner’s preference.

FILTER UNIT (Standard and High Capacity Models) can be arranged in a vertical or horizontal
arrangement. Those models requiring multiple units can be arranged in a series in vertical or
horizontal arrangements. These arrangements are dependent of the available space

UV UNIT (Standard and High Capacity Models) can be arranged in a vertical or horizontal
arrangement, but UV lamps must be installed in a horizontal. Those models requiring multiple
units can be arranged in a series in vertical or horizontal arrangements.

C. Intended usage for GloEn-Patrol™2.0

The system can be used with all vessel types, services and locations. While the salinity and
temperature of local waters having little or no effect, the system does require a minimum UV
intensity to kill or inactivate organisms. (refer to Chapter I.C. Limitation of GloEn-Patrol™2.0) The
UV transmittance and radiation angle and distance from the UV source will affect UV intensity.
The exposure duration (Flow Rate) is very important for system effectiveness.

D. Maximum and minimum flow and volume capacities of GloEn-Patrol™2.0

* General application (Both)

Alarm Point Flow rate higher than the 110% of standard capacity
High Flow Rate
Trip Point Flow rate higher than the 115% of standard capacity
* For Vertical application
Alarm Point Flow rate lower than the 30% of standard capacity
Low Flow Rate
Trip Point Flow rate lower than the 10% of standard capacity
* For Horizontal application
Alarm Point Flow rate lower than the 40% of standard capacity
Low Flow Rate
Trip Point Flow rate lower than the 30% of standard capacity
Table 2.7 Maximum and minimum flow volume of GloEn-Patrol™2.0

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E. Dimensions and weight of the complete GloEn-Patrol™2.0 and required connection

Connection
Unit Model Name Application Weight (kg)
Flange
PU50 80A 120
PU250 Standard model 350A 180
PU500 350A 230
UV Unit
PU1000 350A 300
High Capacity
PU1250 400A 500
model
PU1500 400A 700
Table 2.8 UV unit Models

Connection
Unit Model Name Application Weight (kg)
Flange
PF50 80A 450
PF250 200A 500
Standard model
PF500 300A 750
PF750 350A 1,100
PF900 350A 2,300
Filter Unit
PF1200 350A 2,500
PF1500 High Capacity 400A 3,000
PF2000 model 500A 3,400
PF2500 500A 4,000
PF3000 500A 4,400
NOTE:
Connection Flange could be changed by shipyard piping size.
Table 2.9 Filter unit models

Model Name Footprint (m2) Weight (kg)

GloEn-P50 (-Ex) 2.5 1,430
GloEn-P150 (-Ex) 3.0 1,528
GloEn-P250 (-Ex) 3.0 1,658
GloEn-P350 (-Ex) 5.0 1,933
GloEn-P500 (-Ex) 5.0 2,283
GloEn-P700 (-Ex) 5.0 2,383
GloEn-P750 (-Ex) 5.0 3,820
GloEn-P800 (-Ex) 9.0 4,349
GloEn-P900 (-Ex) 9.0 4,349
GloEn-P1000 (-Ex) 9.5 3,567
GloEn-P1200 (-Ex) 9.5 5,287
GloEn-P1500 (-Ex) 11.0 5,487
GloEn-P2000 (-Ex) 15.5 6,996

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GloEn-P2500 (-Ex) 17.5 9,456

GloEn-P3000 (-Ex) 20.5 10,366
GloEn-P3500 (-Ex) 23.5 11,225
GloEn-P4000 (-Ex) 24.5 13,564
GloEn-P4500 (-Ex) 31.0 15,204
GloEn-P5000 (-Ex) 33.0 16,689
GloEn-P6000 (-Ex) 38.5 19,223
Table 2.10 Approximated size and weight

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F. Information on GloEn-Patrol™2.0 design for hazardous locations

IEC-Ex is the International Electrotechnical Commission Explosive Scheme and ATEX is a European
Union standard. The objective the IEC-Ex or ATEX certified system is to facilitate international
trade in equipment and services for use in explosive atmospheres.

IEC-Ex: Ex pxb IIC T4 Gb (-20°C ≤ Ta ≤ 60°C)

ATEX: II 2 G Ex pxb IIC T4 (-20°C ≤ Ta ≤ 60°C)

PU###-Ex (explosion-proof) models are certified by DNV-GL for compliance of IEC-Ex and ATEX.
The model complies with USCG (United States Coast Guard) and IMO (International Maritime
Organization) specifications for hazardous area (Zone 1). Ex models use all explosion proof type
components with proper label or certification by UL (Underwriters Laboratories), CE (Conformite
Europeene) mark or other globally recognized safety agencies. UV chamber is a
purge/pressurization type built and certified.

Previously, Table 1.4 shows the names and maximum capacity of models and specific components
can be found on Figure 2.9.

Figure 2.9 Components of the UV Chamber (Explosion proof model)

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Figure 2.10 Purge control unit and relief vent for Explosion proof model

General specifications
Power requirement 20 to 30 VDC / 0.6A
Operating temperature −20°C ~ 60°C
Protected enclosure contact output × 2 8A @ 240VAC/24VDC
Auxiliary contact output × 2 2A @ 240VAC/24VDC
LED indication
Safe pressure BLUE – when safe pressure is achieved
Enclosure power GREEN - power on / RED - power off
Rapid exchange BLUE - when purging is running
System bypass YELLOW - when bypass is activated
RED (flicking) - any alarm
Alarm fault
/ RED (not flicking) - system fault
Table 2.11 Specifications of the purge system

General parameters
Pressure requirement 0.3 MPa ~ 0.7 MPa
Degree of protection IP66
Minimum purging flow rate 141 ℓ /min
Minimum purging duration 10 minutes
Type of protective gas Air
Minimum over pressure 63 Pa
Maximum over pressure 999 Pa
Minimum flow rate (pressurization) 0.3 ℓ /min
Maximum leakage rate 3.0 ℓ /min
Low Pressure alarm 100 Pa
UV lamp : 960V, ~ 8A, 60Hz
Wiper Motor : 100V,110V ~ 1.0A or
Electrical rating
220V ~ 0.36A 60Hz
Purge/Pressurization system : 24Vd.c. 0.6A
Type of lamp Medium pressure UV lamp
Type of protection (IEX-Ex) Ex pxb IIC T4 Gb (-20°C ≤ Ta ≤ 60°C)
Type of protection (ATEX) II 2 G Ex pxb IIC T4 (-20°C ≤ Ta ≤ 60°C)
Table 2.12 Common specifications of UV unit

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Specific parameters
Model PU250(x)-Ex PU500(x)-Ex PU1000-Ex PU1250-Ex PU1500-Ex
Enclosure volume 0.05 m 3
0.08 m 3
0.08 m 3
0.11 m 3
0.13 m3
Water flow rate ~ 350 m3/hr ~ 700 m3/hr ~ 1,000 m3/hr ~ 1,250 m3/hr ~ 1,500 m3/hr
Max. of Lamp 6 / 8 / 12 ea 18 / 24 ea 22 ea 26 ea 32 ea
Wiper motor 1 ea 1 ea 1 ea 2 ea 2 ea
Table 2.13 Specific characteristics of UV unit

Figure 2.11 Warning labels on UV unit

 UV unit is NEVER installed in Zone 0. UV unit is in Equipment-Group II,

Category 2.
 The cable should be NOT damaged, and the intrinsic safe cable must be
connected separately from common cable.
 The weight of UV unit is approx. 400kg. Do NOT hang the rope on the
CAUTION purge/pressurization unit during lifting.
 Installation, operation, maintenance and servicing must only be carried out
by trained personnel.

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 All electrical components MUST be power-off during purging process.

 Inside of UV unit MUST be completely purged by purge/pressurization unit.
 After completion of purging, UV unit will operate to run:
- Purging complete
- Minimum flow: over 10% of TRC (Vertical) / 30% of TRC (Horizontal)
WARNING - Pressure: above 0.5 bar (kg/cm2)
- Temperature of UV unit inside: below 45°C
- Water flow of UV unit inside: two (2) flow switches must be closed in
which means water is filled

After all conditions meet requirements, then BWMS can be operated as Chapter III. STANDARD
OPERATION PROCEDURE in this document.

It is especially important to achieve suitable water flow rate for normal operation. The flow
switches, temperature transmitter and flow transmitter are safety barriers for explosion proof
modes, so If UV unit does not operate properly, check out with trouble shooting.

Description
Model PU250(x)-Ex PU500(x)-Ex PU1000-Ex PU1250-Ex PU1500-Ex
IECEx PRE IECEx PRE IECEx PRE IECEx PRE IECEx PRE
IECEx No.
16.0049X 16.0050X 19.0075X 19.0076X 19.0077X
Presafe 16 Presafe 16 Presafe 19 Presafe 19 Presafe 19
ATEX No.
ATEX 8136 ATEX 8137 ATEX 20303 ATEX 20304 ATEX 20305
Enclosure
0.05 0.08 0.08 0.11 0.13
Volume(m3)
UV-Lamp
6 / 8 / 12 ea 18 / 24 ea 22 ea 26 ea 32 ea
number
Figure 2.12 Name plate of UV unit (Ex model only)

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ATEX marking
II 2 G Ex pxb IIC T4 -20°C ≤Ta≤60°C
① ② ③ ④ ⑤ ⑥ ⑦ ⑧ ⑨

IEC-Ex marking
Ex pxb IIC T4 -20°C ≤Ta≤60°C Gb
⑤ ⑥ ⑦ ⑧ ⑨ ⑩

① Marking of explosion protection ⑤ Marking of explosion protection

② Equipment group II, Electrical apparatus ⑥ Type of protection.
for places with an explosive gas Pressurization, level of protection “px”
atmosphere other than mines susceptible ⑦ Explosion Group
to firedamp.
⑧ Classification of maximum surface
③ Category 2. Equipment in this category is temperature. T4 is 135°C.
intended for use in areas in which
explosive atmospheres caused by gases, ⑨ Ambient Temperature
vapors, mists or air/dust mixtures are ⑩ Equipment Protection Levels. Gb is
likely to occur. Zone 1
④ For equipment-group II, the letter “G”
(Concerning explosive atmospheres
caused by gases, vapors, or mists)

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III. STANDARD OPERATING PROCEDURES

A. Selection method for USCG and IMO mode / ≥2day and <2day mode

Our BWMS can be operated in two modes. Please check the following (1) and (4) select the
proper mode to operate the equipment.

(1) Preparation before selection the USCG and IMO mode

a. After completing the unloading at the current port and when the ballasting operation is
conducted, please check the mode to be applied at the next port.

b. USCG mode should be set before vessels on a voyage to all US waters; not only to the
"Great Lakers, Hudson River north of the George Washington Bridge". But except for this
areas, IMO mode should be set. If there is a separate request for the mode setting, it can
be set accordingly.

c. Check the currently selected mode on the Home screen and select it appropriately.

(2) How to selection the USCG and IMO mode

a. Please click to button ( or ) to select the USCG mode or IMO mode in the
Home Screen.

Figure 3.1 Home screen

b. In the HOME screen, the currently selected mode is displayed in the top right in the screen.

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Figure 3.2 Selection Popup window for USCG or IMO mode

• Change of Mode can be available through the selecting at the top right of the Home screen.
• The mode is changed each time the button is pressed once.
• However, the mode can not be changed while the UV lamp & pump running is on (button
interlock)

Mode Button
Mode Button Explanation

USCG mode When selected, BWMS is operated with USCG mode

IMO mode When selected , BWMS is operated with IMO mode

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(3) The Screen of each mode

a. USCG mode

Figure 3.3 Home screen for USCG mode

b. IMO mode

Figure 3.4 Home screen for IMO mode

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(4) Preparation before selection the ≥2day and <2day mode

a. Select the mode to be applied according to the following conditions before ballasting
in order to perform loading at the currently docked port.
b. The prerequisite for choosing the Holding time applies only when performed with USCG

mode.

(5) How to selection the ≥2day and <2day mode

a. If the estimated time from the currently docked port to the next port is 48hr or longer,

select the " " button.

b. If the estimated time from the currently docked port to the next port is less than 48

hours, select the " " button.

Figure 3.5 Home screen

Holding Time Selection Button

Mode Button Explanation

≥2day mode When selected, BWMS is operated with ≥2day mode

<2day mode When selected , BWMS is operated with <2day mode

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B. Display information of GloEn-Patrol™2.0 Control Panel

(1) Home Screen

Figure 3.6 Home screen

Figure 3.6 shows the initial HOME screen that operator can see when BWMS is on. Operator can
check parameters or operation status from this screen. This home screen displays the following:

 Valve working status;

 Filter unit inlet pressure;
 Filter differential pressure;
 UV intensity;
 UV unit inside temperature;
 Flow rate.
 Salinity
 The color status of each unit on the screen:

Valve UV unit
- Blue : Opened Green : Lamp On
- Black : Closed Black : Lamp Off
: Wiper Motor is forward
- Yellow : Moving or Abnormal F
: Wiper Motor is reverse
R
Pump Filter
- Blue : Running Green : Back-flushing is working
- White : Stop White : Back-flushing is not working
Pipe line
- Blue : Flow

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- Black : No Flow

• Standby Condition

The warm up and cooling process in STANDBY CONDITION, while not a separate mode, is required
for the valves to be arranged in order for water to flow through the ballast line and to ensure the
sufficient time takes the system to reach full power or temperature decreasing:

Sea chest → Ballast Pump → Filter Unit → UV Unit → Overboard

Normal warming up process when operator selects BALLAST MODE or DE-BALLAST MODE button(s)
can be shown here in Figure 3.7.

Figure 3.7 Warm Up process

The UV lamps are turned on and the system waits for the lamps to warm up in order to provide
sufficient UV intensity. This warm-up time is 5 minutes and when the measured UV intensity
reaches the “UVI Set" in the following Table1.2.2 (refer to Chpter I.C. Limitations of GloEn-
Patrol™2.0), the warm-up process is completed automatically and the ballast mode or de-ballast
mode is ready.

NOTE: BWTS will be shut down when temperature reaches at trip value even though in warm up
procedure by temperature switch and/or transmitter.

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• Ballast Mode

After warming up completely and when BALLAST MODE button ( ) is selected, valves will
arrange for water to enter ballast tank. Water will flow from the sea chest, through the pipeline
and into the ballast tank:

Sea chest → Ballast Pump → Filter Unit → UV Unit → Ballast Tank

Normal ballasting process can be shown here in Figure 3.8.

Figure 3.8 Ballast Mode screen

NOTE: In case of the parallel installation of filter units, the filter back-flushing occurs simultaneously
for both units. If one filter DP reached the set point, both filters will start back flushing.

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• De-Ballast Mode

When DE-BALLAST MODE ( ) button is selected, valves will arrange for discharging water
overboard. Ballast water will flow from ballast tank through the pipeline overboard:

Ballast Tank → Ballast Pump → UV Unit → Overboard

Normal de-ballasting process can be shown here in Figure 3.9.

Figure 3.9 De-Ballast Mode screen

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• Eductor (Stripping) Mode

When EDUCTOR MODE ( ) button is selected, valves will arrange for discharging water
overboard. Ballast water will flow from ballast tank through the pipeline overboard:

Driving (G/S, Fire) Line → Eductor → UV Unit → Overboard

Normal stripping process can be shown here in Figure 3.10, and de-ballast, outlet valves activate
automatically in EDUCTOR (STRIPPING) MODE.

Figure 3.10 Eductor (Stripping) Mode screen

The VRC (Valve Remote Control) system can contribute to organize relevant valves for the warming
up process if necessary.

Once it completes, the ballast pump is able to operate.

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• Mode Reset

If unexpected problem such as valve malfunction occurs before the UV lamp(s) turns on, an
operator can simply select MODE RESET button in order to reset the operating mode (all valves
will be closed after pump shutoff).

When MODE RESET ( ) button is selected, a pop up window will ask whether it is necessary
to get back to initial state (ballast pump stop and all valves close). If operating mode is already
activated (UV lamp on), MODE RESET does not work because each operation mode stop procedure
must be followed due to turn the UV lamp off.

Process sequence is that the ballast pump will stop and then, all valves will automatically arrange
as initial state.

Normal process can be shown here in Figure 3.11.

Figure 3.11 Mode Reset screen with pop up window

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(2) Alarm History

When an alarm occurs during system operation, the ALARM HISTORY button ( ) located on
the right side of the HOME screen will be flickered, and at that time, operator should select the

now blue colored button marked ALARM HISTORY ( ). The flickering (light blue/dark blue)
alarm list will stop when the ACK button ( ) is respectively selected. The ACK button will
not stop all flickering alarm lists at one click. When the alarm(s) is acknowledged, the description
of ALARM HISTORY indicates color dark red as shown on Figure 3.11. If selected alarm is reset, the
described alarm(s) will be individually changed to color white.

The audible alarm will stop when the BUZZER STOP button ( ) is selected.

An operator can scroll up and down to check alarm history by swiping up or down on the screen.

The ALARM RESET button ( ) will reset the entire system.

 When an alarm occurs, following action should be done.

1) Press the BUZZER STOP button ( ) and then

2) Press the ALARM ACK button ( ) after checking the alarm history and then

3) Press the ALARM RESET button ( )

The OPERATING LOG button ( ) will advance the screen onto the
OPERATING LOG page.

The ALARM HISTORY screen can be shown here in Figure 3.12.

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Figure 3.12 Alarm History screen

NOTE: Alarm acknowledgment is available in selected location separately (Local or Remote).

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• Operating Log

When an operator selects the OPERATING LOG button ( ) located on the

right upper side of the screen, all the system operational information will appear (as shown below
in Figure 3.8). All operational information of the filter unit, UV unit and valves are recording in
the system’s memory for as long as twenty-four (24) months.

The log and the real-time readings can be sorted by year, month, day and time. In order to set
up or change values in the OPERATING LOG, you must first login with a created password. To
save any records in the OPERATING LOG, the password will again be required.

An operator can scroll up and down to check alarm history by swiping up or down on the screen.

The OPERATING LOG screen can be shown here in Figure 3.13.

Figure 3.13 Operating Log screen

NOTE: To avoid the loss of data log, after the touch screen recognizes normal connection, number of
log and file number stored in the non-volatile memory of the PLC will be transferred to touch screen.
And there is no problem in saving the log even when abnormal power on/ off .

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(3) System Status

When an operator selects the SYSTEM STATUS button ( ), the status list of all control
positions will show on-screen. If an operation is on, the indicator lamp will be green. If an
operation is off, the indicator lamp will be gray.

The SYSTEM STATUS screen can be shown here in Figure 3.14.

Figure 3.14 System Status screen

• Filter unit (Explanatio of each parameter):

Parameter Explanation
POWER ON Filter unit is on
MANUAL MODE FLUSHING Back-flushing is manually operated
Automatically initiates back-flushing (by using differential
DP MODE FLUSHING
pressure) when it is higher than set value
MOTOR FORWARD Back-flushing motor rotates forward
MOTOR REVERSE Back-flushing motor rotates in reverse
FLUSHING VALVE OPEN Back-flushing valve is opened
AIR INLET VALVE OPEN Air inlet valve is opened
DRAIN VALVE OPEN Drain valve is opened
VENT VALVE OPEN Vent valve is opened

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• UV unit (Explanation of each parameter):

Parameter Explanation
POWER ON UV unit operating power is energized
MANUAL MODE CLEANING Wiper is manually operated
Automatically initiates wiper when dose of UV lamps is less than
INTENSITY MODE CLEANING
set value
TIMER MODE CLEANING Automatically initiates wiper set time
MOTOR FORWARD Wiper motor rotates forward
MOTOR REVERSE Wiper motor rotates in reverse
AIR INLET VALVE OPEN Air inlet valve is opened
DRAIN VALVE OPEN Drain valve is opened
UV LAMP ON UV Lamp(s) are activating
Required warming up period for UV lamps (approximately 5
WARMING-UP
minutes) before UV lamps reach necessary dose level
WARMING-UP TIME Displays remaining time before completed UV lamp warming-up
Required Cooling period for UV lamps (Default 5 minutes) after
COOLING (LAMP)
UV lamps are turned off
COOLING (LAMP) TIME Displays remaining time before complete Lamp Cooling

When an operator selects the UV LAMP RUN TIME button ( ), bellow

information will be pop up to check how long times relevant UV lamps are operated.

Figure 3.15 UV lamp run time Screen

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(4) Setting

When selecting the SETTING button ( ), the operator must enter a user(ID) and security
password.

User(ID) : CREW

Password : 1 1 1 1 1 1 1 (7 digits)

The password is required for adjusting system pre-set settings (i.e. emergency situation, trip
condition). In case of power loss, the system will automatically restore and resume operation
without entering any passwords.

Current set values will be indicated on the display. A keypad will pop up when the indicated
value/number on the display is touched. The operator can change the value by entering a new

value and saving new value by selecting the enter ENT button ( ). The system will save and

update the new set value once the operator selects the ENT button ( ). If the operator selects
the CANCEL button ( ), the entered value will be canceled and previous set value will be used.

If the operator enters the value which is not within the system’s preset range and selects the ENT

button ( ), the entered value will not be set.

Figure 3.11 Setting screen

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The bottom portions of the SETTING screen shown in Figure 3.11 are for an operator to set the WIPER
ACTIVATION MODE in the following options:

Flushing
Mode Button Explanation
When selected, Mode will change to option of Back-flushing
DP Mode
will automatically activate when DP is higher than the set value
When selected, Mode will change to option of Back-flushing
Timer Mode
will activate and operate at the set time duration
When selected, Mode will change to option of Back-flushing
Manual Mode will activate and will revert back to the previous mode (DP
MODE or TIMER MODE)

Cleaning
Mode Button Explanation
When selected, Mode will change to option of Wiper cleaning
Intensity Mode will activates when the dose of the UV is lower than the set
value
When selected, Mode will change to option of Wiper cleaning
Timer Mode
will activate and operate at the set time duration
When selected, Mode will change to option of Wiper will
Manual Mode activate and will revert back to the previous mode (INTENSITY
MODE or TIMER MODE)

Setting
Description Default Setting Range
Timer Mode cleaning interval 15 min 0 ~ 60 min
UV cycle time over 60 sec 0 ~ 100 sec
Chamber temperature trip 60 °C 40 ~ 60 °C
Filter cycle time over 53 sec 20 ~ 60 sec
Filter inlet low pressure 1.00 kg/cm 2
0.50 ~ 1.00 kg/cm2
DP set value 0.1 kg/cm2 0.00 ~ 0.50 kg/cm2
Drain start delay time set 120 min 0 ~ 930 min
Table 3.2 Setting range

NOTE: Each modification in setting screen on setting value related to system operation is recorded as
log file, and modification under check mode is also recorded.

NOTE: Setting parameter on setting screen.

1) UV Timer Mode Cleaning Interval

2) UV Chamber Temp. Trip

3) UV Cycle Time Over Alarm Set,

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4) Filter DP Mode Operating Set Value

5) Filter Cycle Time Over Alarm Set

6) Filter Inlet Press. Low Alarm Set

7) Drain Start Delay Time Set

NOTE: Initially, the password is set and given by PANASIA as shown above, but it can be changed by a
PANASIA engineer at onboard as shipowner’s request. Neither create nor change current password
is not allowable to avoid removal of logging data and any records without permission.

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C. Operating, safety, and emergency procedures

(1) Ballast Mode

When BALLAST MODE button ( ) is selected, valves will arrange for water to enter ballast
tank. Water will flow from the sea chest, through the pipeline and into the ballast tank:

NOTE: Open the appropriate valves are located inline as below sequences by VRC.

Sea chest → Ballast Pump → Filter Unit → UV Unit → Ballast Tank

Figure 3.18 Normal ballasting processes

NOTE: If above step(s) are not done properly, operator can NOT proceed.

Number of valves can be different for each vessel.

Check the head pressure of the ballast pump(s) before operating.
CAUTION

• Ballasting Start Procedure

a. Select the BALLAST MODE button ( ) in the HOME screen.

b. Automatically, valve arrangement switch to STANDBY CONDITION in order.

c. Ballast pump must be run prior to turn the UV lamp on by an operator.

d. Select the UV UNIT icon ( ) when flow rate reaches required level.

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e. Select the START button ( ) in the pop-up window which UV unit

will activate.

f. Required warming up period for UV lamps is approximately five (5) minutes before UV lamps
reach necessary intensity level. View the display for the remaining time before completed
lamp warming up is finished.

g. WARMING UP indicating lamp turns on until warming up process is completed then, it will be
flicker up.

h. The ballast valve will open and then, the overboard valve will close in order.

i. WARMING UP indicating lamp on the control panel will turn off.

j. Ballasting will commence to the relevant tank(s).

• Ballasting Stop Procedure

a. Select the UV UNIT icon ( ) in the HOME screen.

b. Select the STOP button ( ) in the pop-up window to stop the

process.

c. Open the overboard valve and then, close the ballast valve in order (STANDBY CONDITION: UV
Lamp OFF).

d. UV cooling down process will be activated.

* To avoid organic matter remaining on the screen of filter element, Back flushing will be started
30 seconds before the cooling time is completed and the Back Flushing will operated until all
valves stands as STANDBY CONDITION.

e. When the UV cooling process is completed, all valves will stand as STANDBY CONDITION until
the ballasting pump will be stopped.

f. The ballast pump will be stopped automatically.

g. Then, all valves will be automatically closed as initial state.

h. Draining will commence from the filter and UV unit after operating.

i. Water must be drained from the system by opening the drain and inlet valves of the filter and
UV unit after operating in order to prevent the unit elements from corrosion.

NOTE: Two (2) hours (default) after BWMS operation, draining process starts automatically.

NOTE: If abnormal shut down occurs, operator must keep the required cooling time (5 minutes)
before starting a BWMS.

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• Drain operating sequences

a. BWMS operating completed (Ballast pump-stop and all valves-close).

b. Filter drain valve will open after set time interval.

c. Filter air inlet valve will open after 10 seconds.

d. Filter air inlet and drain valves will close after 9 minutes and 50 seconds.

e. UV drain valve open after 20 minutes.

f. UV air inlet valve will open after 10 seconds.

g. UV air inlet and drain valve will close after 10 minutes.

 Original 7 bar compressed air is depressurized through regulator installed at air inlet valve 2
bars, and injected into units. Therefore, inner overpressure is prevented from the beginning.

 If drain set time interval is ‘0(zero)’, drain will start directly after BWMS operation.

 Drain operation will not commence if BWT system is operating. This means, water will not be
automatically drained when BWT system is running.

NOTE: When filter and UV unit are operated for drain, air inlet valve makes the drain possible smoothly
by putting air into them.

• Time interval for drain check

a. Drain is delayed during set value after ballasting/de-ballasting operation.

b. After drain delay time, drain automatically starts.

c. After drain is completed, operator is allowed to do manual drain check.

NOTE: Please make sure that the manual drain should be carried out after the automatic drain is
finished to prevent the corrosion.

NOTE: Manual drain operation must be performed and is operated by opening of air inlet valve and
drain valve.

NOTE: The manual drain is operated in physical way and is worked under the same condition
according to drain operating sequences.

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<Standard filter unit>

NOTE: Manual drain check point of standard filter unit can be found at the end of pressure
transmitter as shown above illustrates. NIddle valve can be open then it is available to check.

NOTE: When the valve is opened, please be carefule for the high pressure water through the needle
valve. If high pressure water comes out, open the valve slowly.

<High capacity filter unit>

NOTE: Manual drain check point of high capacity filter unit can be found by opening the Niddle
valve that is located on the piping connected with auto drain valve as shown above illustrates.

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NOTE: When the valve is opened, please be carefule for the high pressure water through the needle
valve. If high pressure water comes out, open the valve slowly.

In case of UV unit, method of drain confirmation is different depending on the UV unit type.

1) Horizontal type

NOTE: Manual drain check of standard UV unit can be possible by opening the Niddle valve of
manual valve which is installed at the end of UV unit as shown above illustrates.

NOTE: When the valve is opened, please be carefule for the high pressure water through the needle
valve. If high pressure water comes out, open the valve slowly.

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2) Vertical type

NOTE: Manual drain check of standard UV unit can be possible by opening the Niddle valve of UV
lamp chamber.

NOTE: When the valve is opened, please be carefule for the high pressure water through the needle
valve. If high pressure water comes out, open the valve slowly.

<High capacity UV unit>

1) Horizontal type

NOTE: Manual drain check of high capacity UV unit can be possible by opening the Niddle valve of
manual valve which is installed at the end of UV unit as shown above illustrates. Plug can be
temporally removed then it is available to check.

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NOTE: When the valve is opened, please be carefule for the high pressure water through the needle
valve. If high pressure water comes out, open the valve slowly.

2) Vertical type

NOTE: Manual drain check of high capacity UV unit can be possible by opening the Niddle valve of
UV lamp chamber.

NOTE: When the valve is opened, please be carefule for the high pressure water through the needle
valve. If high pressure water comes out, open the valve slowly.

GloEn-Patrol™2.0 BWMS requires for operators to completely drain the system by

either confirming open positions of all individual equipment drain valves during
the draining stage, by using the manual drain point(s) throughout the system
CAUTION after a predetermined number of ballasting operation, or after a set time interval.

• General Safety Measures in failure situations

There are three measures to react against system failure.

1) System shutdown during operation.

a. The system will shutoff (UV Lamp off);

b. Ballast pump will be stopped; and then

c. All valves will be closed; and

d. No bypass valve opens.

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 GloEn-Patrol BWMS receives ‘Pump Running Signal’ to recognize pump running status, but
also GloEn-Patrol BWMS sends ‘Ballast Pump Stop Signal’ to stop ballast pump.

2) Switching Mode Selector to BYPASS position.

a. The system will shutoff (UV Lamp off);

b. No ballast pump will be stopped; and then

c. All Valves will be closed; and

d. Bypass valve opens.

3) Physical pushing on EMERGENCY STOP button.

a. The system will shutoff (UV Lamp off);

b. Ballast pump will be stopped; and then

c. All valves will be closed; and

d. Bypass valve opens.

4) Loss of power

a. The system will shutoff (UV Lamp Off)

b. No ballast pump will be stopped; and then

c. Inlet valve, Intermediate valve and De-ballast valve will be keep as it stands; and

d. Outlet valve and Bypass valve will be closed with the local valve control cabinet.

NOTE: In case of the bypass valve is opened manually for ballast operation if needed, the open
can be possible with using the Hand Pump.

NOTE: In case the BWMS outlet valve can not be controlled by the ship’s system, it can be
closed manually by the crew with using the Hand pump.

NOTE:

 When power is out, audible and sound alarms will come when power returns together with
‘POWER FAIL’ message.

 PLC failures are logged, and indicated through the message ‘PLC stopped’ without sound
alarm in GP screen, and PLC to be rebooted.

 Wire failure is a problem in a part of system, causing alarm or trip if the problem is related
to below indicated analogue input.

 Trip : Intensity Sensor, Temp. Sensor

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 Alarm : Inlet/Outlet Sensor, Flow meter

• Air Vent Valve Operation

Air Vent Valve is utilized to discharge heat accumulated inside UV chamber, and this operates in
the condition where inner UV chamber temperature reaches to the value of ‘Temperature High
High(Trip) value – 15℃’ regardless of UV lamp power on/off, e.g. If Temp. High High value is 60℃,
Air Vent Valve functions at 45℃. This function is only applied for horizontal type UV unit.

• Auto Flow Control Sequences

Automatic Flow Control is composed depending on the UV Intensity level.

The sequences begin only when UV Intensity is lower than half flow set value (refer to table 1.2.2).

a) If UVI is lower than half flow set value (refer to table 1.2.2) flow rate is reduced 50% in total
from TRC (Total Rated Capacity).

b) If UVI reaches to alarm 2 set value (refer to table 1.2.2) alarm is generated.

c) If UVI reaches to trip 1 set value (refer to table 1.2.2), GloEn-Patrol™2.0 BWMS system
automatically shuts down.

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(2) De-Ballast Mode

When DE-BALLAST MODE ( ) button is selected, valves will arrange for discharging water
overboard. Ballast water will flow from ballast tank through the pipeline overboard:

Ballast Tank → Ballast Pump → UV Unit → Overboard

Normal de-ballasting process can be shown here in Figure 3.19.

Figure 3.19 Normal de-ballasting processes

NOTE: If above step(s) are not done properly, operator can NOT proceed.

Number of valves can be different for each vessel.

Check the head pressure of the ballast pump(s) before operating.
CAUTION

• De-Ballasting Start Procedure

a. Select the DE-BALLAST MODE button ( ) in the HOME screen.

b. Automatically, valve arrangement switch to STANDBY CONDITION in order.

c. Ballast pump can be run prior to turn the UV lamp on by an operator.

d. Select the UV UNIT icon ( ) when flow rate reaches required level.

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e. Select the START button ( ) in the pop-up window which UV unit

will activate.

g. WARMING UP indicating lamp turns on until warming up process is completed then, it will be
flicker up.

h. The suction valve will open and then, the sea chest valve will close in order.

i. The de-ballast valve will open then, the inlet and the intermediate valves will close in order.

j. WARMING UP indicating lamp on the control panel will turn off.

k. De-ballasting will commence to the overboard.

• De-Ballasting Stop Procedure

a. Select the UV UNIT icon ( ) in the HOME screen.

b. Select the STOP button ( ) in the pop-up window to stop the

process.

c. Open the sea chest valve and then, close the suction valve in order.

d. Open the inlet and the intermediate valves and then, close the de-ballast valve in order
(STANDBY CONDITION: UV Lamp OFF).

e. UV cooling down process will be activated.

f. When the UV cooling process is completed, all valves will stand as STANDBY CONDITION until
the ballasting pump will be stopped.

g. The ballast pump will be stopped automatically.

h. Then, all valves will be automatically closed as initial state.

i. Draining will commence from UV unit after operating.

j. Water must be drained from the system by opening the drain and inlet valves of the filter and
UV unit after operating in order to prevent the unit elements from corrosion.

NOTE: Two (2) hours (default) after BWMS operation, draining process starts automatically.

NOTE: If abnormal shut down occurs, operator must keep the required cooling time (5 minutes)

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before starting a BWMS.

• Drain operating sequences

a. BWMS operating completed (Ballast pump-stop and all valves-close).

b. Filter drain valve will open after set time interval.

c. Filter air inlet valve will open after 10 seconds.

d. Filter air inlet and drain valves will close after 9 minutes and 50 seconds.

e. UV drain valve open after 20 minutes.

f. UV air inlet valve will open after 10 seconds.

g. UV air inlet and drain valve will close after 10 minutes.

 Original 7 bar compressed air is depressurized through regulator installed at air inlet valve 2
bars, and injected into units. Therefore, inner overpressure is prevented from the beginning.

 If drain set time interval is ‘0(zero)’, drain will start directly after BWMS operation.

 Drain operation will not commence if BWT system is operating. This means, water will not be
automatically drained when BWT system is running.

NOTE: When filter and UV unit are operated for drain, air inlet valve makes the drain possible smoothly
by putting air into them.

• Time interval for drain check

a. Drain is delayed during set value after ballasting/de-ballasting operation.

b. After drain delay time, drain automatically starts.

c. After drain is completed, operator is allowed to do manual drain check.

NOTE: Please make sure that the manual drain should be carried out after the automatic drain is
finished to prevent the corrosion.

NOTE: The manual drain is operated in physical way and is worked under the same condition
according to drain operating sequences.

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<Standard filter unit>

NOTE: Manual drain check point of standard filter unit can be found at the end of pressure
transmitter as shown above illustrates. Niddle valve can be opened then it is available to check.

NOTE: When the valve is opened, please be carefule for the high pressure water through the needle
valve. If high pressure water comes out, open the valve slowly.

<High capacity filter unit>

NOTE: Manual drain check point of high capacity filter unit can be found by opening the Niddle
valve that is located on the piping connected with auto drain valve as shown above illustrates.

NOTE: When the valve is opened, please be carefule for the high pressure water through the needle

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valve. If high pressure water comes out, open the valve slowly.

In case of UV unit, method of drain confirmation is different depending on the UV unit type.

1) Horizontal type

NOTE: Manual drain check of standard UV unit can be possible by opening the Niddle valve of
manual valve which is installed at the end of UV unit as shown above illustrates.

NOTE: When the valve is opened, please be carefule for the high pressure water through the needle
valve. If high pressure water comes out, open the valve slowly.

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2) Vertical type

NOTE: Manual drain check of standard UV unit can be possible by opening the Niddle valve of UV
lamp chamber.

NOTE: When the valve is opened, please be carefule for the high pressure water through the needle
valve. If high pressure water comes out, open the valve slowly.

<High capacity UV unit>

1) Horizontal type

NOTE: Manual drain check of high capacity UV unit can be possible by opening the Niddle valve of

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manual valve which is installed at the end of UV unit as shown above illustrates.

NOTE: When the valve is opened, please be carefule for the high pressure water through the needle
valve. If high pressure water comes out, open the valve slowly.

2) Vertical type

NOTE: Manual drain check of high capacity UV unit can be possible by opening the Niddle valve of
UV lamp chamber.

NOTE: When the valve is opened, please be carefule for the high pressure water through the needle
valve. If high pressure water comes out, open the valve slowly.

GloEn-Patrol™2.0 BWMS requires for operators to completely drain the system by

• General Safety Measures in failure situations

There are three measures to react against system failure.

1) System shutdown during operation.

a. The system will shutoff (UV Lamp off);

b. Ballast pump will be stopped; and then

c. All valves will be closed; and

d. No bypass valve opens.

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 GloEn-Patrol BWMS receives ‘Pump Running Signal’ to recognize pump running status, but
also GloEn-Patrol BWMS sends ‘Ballast Pump Stop Signal’ to stop ballast pump.

2) Switching Mode Selector to BYPASS position.

a. The system will shutoff (UV Lamp off);

b. No ballast pump will be stopped; and then

c. All Valves will be closed; and

d. Bypass valve opens.

3) Physical pushing on EMERGENCY STOP button.

a. The system will shutoff (UV Lamp off);

b. Ballast pump will be stopped; and then

c. All valves will be closed; and

d. Bypass valve opens.

4) Loss of power

a. The system will shutoff (UV Lamp Off)

b. No ballast pump will be stopped; and then

c. Inlet valve, Intermediate valve and De-ballast valve will be keep as it stands; and

d. Outlet valve and Bypass valve will be closed with the local valve control cabinet.

NOTE: In case of the bypass valve is opened manually for ballast operation if needed, the open
can be possible with using the Hand Pump.

NOTE: In case the BWMS outlet valve can not be controlled by the ship’s system, it can be closed
manually by the crew with using the Hand pump.

NOTE:

 When power is out, audible and sound alarms will come when power returns together with
‘POWER FAIL’ message.

 PLC failures are logged, and indicated through the message ‘PLC stopped’ without sound
alarm in GP screen, and PLC to be rebooted.

 Wire failure is a problem in a part of system, causing alarm or trip if the problem is related
to below indicated analogue input.

 Trip : Intensity Sensor, Temp. Sensor

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 Alarm : Inlet/Outlet Sensor, Flow meter

• Air Vent Valve Operation

• Auto Flow Control Sequences

Automatic Flow Control is composed depending on the UV Intensity level.

The sequences begin only when UV Intensity is lower than half flow set value (refer to table 1.2.2).

d) If UVI is lower than half flow set value (refer to table 1.2.2) flow rate is reduced 50% in total
from TRC (Total Rated Capacity).

e) If UVI reaches to alarm 2 set value (refer to table 1.2.2) alarm is generated.

f) If UVI reaches to trip 1 set value (refer to table 1.2.2), GloEn-Patrol™2.0 BWMS system
automatically shuts down.

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(3) Eductor (Stripping) Mode

When EDUCTOR MODE ( ) button is selected, valves will arrange for discharging water
overboard. Ballast water will flow from ballast tank through the pipeline overboard:

Driving (G/S, Fire) Line → Eductor → UV Unit → Overboard

Normal stripping process can be shown here in Figure 3.16, and de-ballast, outlet valves activate
automatically in EDUCTOR MODE.

Figure 3.20 Stripping process

From the VRC (Valve Remote Control) system contributes for the warming up process.
Once it completes, the ballast pump is able to operate.

NOTE: If above step(s) are not done properly, operator can NOT proceed.

Number of valves can be different for each vessel.

Check the head pressure of the ballast pump(s) before operating.
CAUTION

(1) Stripping Start Procedure

a. Select the EDUCTOR (STRIPPING) MODE button ( ) in the HOME screen.

b. The de-ballast and the outlet valve will open automatically.

c. The overboard valve will open.

d. The driving pump can be run prior to turn the UV lamp on by an operator.

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e. Select the UV UNIT icon ( ) when flow rate reaches required level.

f. Select the START button ( ) in the pop-up window which UV unit

will activate (warming up with driving water).

g. Required warming up period for UV lamps is approximately five (5) minutes before UV lamps
reach necessary intensity level. View the display for the remaining time before completed
lamp warming up is finished.

h. WARMING UP indicating lamp turns on until warming up process is completed then, it will be
flicker up.

i. The eductor suction valve will open.

j. WARMING UP indicating lamp on the control panel will turn off.

k. Eductor (Stripping) will commence from the relevant tank(s).

(2) Stripping Stop Procedure

a. Select the UV UNIT icon ( ) in the HOME screen.

b. Select the STOP button ( ) in the pop-up window to stop the

process.

c. Close the eductor suction valve.

d. UV cooling down process will be activated (cooling down with driving water).

e. The eductor pump must be stopped and eductor outlet valve must be closed.

f. Then, all valves will be automatically closed as initial state.

g. Draining will commence from UV unit after operating.

h. Water must be drained from the system by opening the drain and inlet valves of the filter and
UV unit after operating in order to prevent the unit elements from corrosion.

NOTE: Two (2) hours (default) after BWMS operation, draining process starts automatically.

NOTE: If abnormal shut down occurs, operator must keep the required cooling time (5 minutes)
before starting a BWMS.

• Drain operating sequences

a. BWMS operating completed (Ballast pump-stop and all valves-close).

b. Filter drain valve will open after set time interval.

c. Filter air inlet valve will open after 10 seconds.

d. Filter air inlet and drain valves will close after 9 minutes and 50 seconds.

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e. UV drain valve open after 20 minutes.

f. UV air inlet valve will open after 10 seconds.

g. UV air inlet and drain valve will close after 10 minutes.

 Original 7 bar compressed air is depressurized through regulator installed at air inlet valve 2
bars, and injected into units. Therefore, inner overpressure is prevented from the beginning.

 If drain set time interval is ‘0(zero)’, drain will start directly after BWMS operation.

 Drain operation will not commence if BWT system is operating. This means, water will not be
automatically drained when BWT system is running.

NOTE: When filter and UV unit are operated for drain, air inlet valve makes the drain possible smoothly
by putting air into them.

• Time interval for drain check

a. Drain is delayed during set value after ballasting/de-ballasting operation.

b. After drain delay time, drain automatically starts.

c. After drain is completed, operator is allowed to do manual drain check.

NOTE: Please make sure that the manual drain should be carried out after the automatic drain is
finished to prevent the corrosion.

NOTE: The manual drain is operated in physical way and is worked under the same condition
according to drain operating sequences.

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<Standard filter unit>

NOTE: Manual drain check point of standard filter unit can be found at the end of pressure
transmitter as shown above illustrates. Niddle valve can be opened then it is available to check.

NOTE: When the valve is opened, please be carefule for the high pressure water through the needle
valve. If high pressure water comes out, open the valve slowly.

<High capacity filter unit>

NOTE: Manual drain check point of high capacity filter unit can be found by opening the Niddle
valve that is located on the piping connected with auto drain valve as shown above illustrates.

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In case of UV unit, method of drain confirmation is different depending on the UV unit type.

1) Horizontal type

NOTE: Manual drain check of standard UV unit can be possible by opening the Niddle valve of
manual valve which is installed at the end of UV unit as shown above illustrates.

NOTE: When the valve is opened, please be carefule for the high pressure water through the needle
valve. If high pressure water comes out, open the valve slowly.

2) Vertical type

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NOTE: Manual drain check of standard UV unit can be possible by opening the Niddle valve of UV
lamp chamber.

NOTE: When the valve is opened, please be carefule for the high pressure water through the needle
valve. If high pressure water comes out, open the valve slowly.

<High capacity UV unit>

1) Horizontal type

NOTE: Manual drain check of high capacity UV unit can be possible by opening the Niddle valve of
manual valve which is installed at the end of UV unit as shown above illustrates.

2) Vertical type

NOTE: Manual drain check of high capacity UV unit can be possible by opening the Niddle valve of
UV lamp chamber.

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NOTE: When the valve is opened, please be carefule for the high pressure water through the needle
valve. If high pressure water comes out, open the valve slowly.

GloEn-Patrol™2.0 BWMS requires for operators to completely drain the system by

• General Safety Measures in failure situations

There are three measures to react against system failure.

1) System shutdown during operation.

a. The system will shutoff (UV Lamp off);

b. Ballast pump will be stopped; and then

c. All valves will be closed; and

d. No bypass valve opens.

 GloEn-Patrol BWMS receives ‘Pump Running Signal’ to recognize pump running status, but
also GloEn-Patrol BWMS sends ‘Ballast Pump Stop Signal’ to stop ballast pump.

2) Switching Mode Selector to BYPASS position.

a. The system will shutoff (UV Lamp off);

b. No ballast pump will be stopped; and then

c. All Valves will be closed; and

d. Bypass valve opens.

3) Physical pushing on EMERGENCY STOP button.

a. The system will shutoff (UV Lamp off);

b. Ballast pump will be stopped; and then

c. All valves will be closed; and

d. Bypass valve opens.

4) Loss of power

a. The system will shutoff (UV Lamp Off)

b. No ballast pump will be stopped; and then

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c. Inlet valve, Intermediate valve and De-ballast valve will be keep as it stands; and

d. Outlet valve and Bypass valve will be closed with the local valve control cabinet.

NOTE: In case of the bypass valve is opened manually for ballast operation if needed, the open can be
possible with using the Hand Pump.

NOTE: In case the BWMS outlet valve can not be controlled by the ship’s system, it can be closed
manually by the crew with using the Hand pump.

NOTE:

 When power is out, audible and sound alarms will come when power returns together with
‘POWER FAIL’ message.

 PLC failures are logged, and indicated through the message ‘PLC stopped’ without sound
alarm in GP screen, and PLC to be rebooted.

 Wire failure is a problem in a part of system, causing alarm or trip if the problem is related
to below indicated analogue input.

 Trip : Intensity Sensor, Temp. Sensor

 Alarm : Inlet/Outlet Sensor, Flow meter

• Air Vent Valve Operation

• Auto Flow Control Sequences

Automatic Flow Control is composed depending on the UV Intensity level.

The sequences begin only when UV Intensity is lower than half flow set value (refer to table 1.2.2).

g) If UVI is lower than half flow set value (refer to table 1.2.2) flow rate is reduced 50% in total
from TRC (Total Rated Capacity).

h) If UVI reaches to alarm 2 set value (refer to table 1.2.2) alarm is generated.

i) If UVI reaches to trip 1 set value (refer to table 1.2.2), GloEn-Patrol™2.0 BWMS system
automatically shuts down.

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(4) Emergency operation

In BYPASS MODE, emergency ballasting (into ballast tank) and de-ballasting (from ballast tank) can
be operated in the case of the system and/or instrument(s) and/or UV lamp(s) is failed and it is
difficult to recover troubles in short period of time or vessel emergency.

Figure 3.21 Bypass Mode screen

It triggers alarm and all operating events will be logged during emergency operation because
untreated water would be stored in the ballast tank or discharged overboard.

In the event of BWMS shut down, the system could be completely disabled by turning the main
power switch on the power supply panel to the OFF position or any other problems.

(5) If power is supplied to the BWMS, the bypass valve will be automatically opened then all
system valves will be closed. Emergency ballasting and de-ballasting operation will take
place when;

a. Turn the mode selector switch on the control panel to BYPASS position.

b. System relevant valves and pump(s) must be operated by VRC system.

c. The bypass valve will be opened then, all system valves will be closed automatically as shown
in Figure 3.17.

 BWMS will not send any signals to the VRC system for further operation!
CAUTION

d. Ballast water can be now forced to flow into ballast tank or to be discharged overboard.

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e. It triggers alarm(s) and all events are logged.

(6) If power supply is not available due to power failure, Outlet valve and Bypass valve will be
closed and the other valves will be stopped as it stands. At this moment, it is difficult to
recognize the valve(s) status because it is not able to check through the PLC, but all events will
be automatically recorded after power recovery. The system logging will show the latest
status of valve(s) position.

a. Ballast pump(s) must be stopped to operate by VRC system.

b. If necessary, opening the bypass valve manually by using provided hand-pump.

c. The rest of the system valves can be manually closed, but it is not mandatory.

d. All system relevant valves must be operated by VRC system.

 BWMS will not send any signals to the VRC system for further operation!
CAUTION

e. Ballast water is forced to flow into ballast tank or to be discharged overboard.

f. All valves position will be automatically logged after power recovery.

In order for emergency operation with above situation, an operator must consider what operating
should be required.

a. Ballasting operation to take water into ballast tank; or

b. De-ballasting operation to discharge overboard.

The ballast pump(s) operation must be executed by an operator for ballasting or de-ballasting in
emergency situation.

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D. GloEn-Patrol™2.0 limitations, precautions, and set points

(1) Alarm list

• Filter Alarm list

Delay Time
NO. Alarm Set Point Remark
(s)
1 FILTER DP HIGH 0.6 bar 60
2 FILTER INLET LOW PRESSURE 1 bar 40
3 FILTER OPERATING TIME OVER 0.1 bar 600 DEFAULT
4 FILTER CYCLE TIME OVER - 60 DEFAULT
5 FILTER INLET PRESSURE SENSOR FAIL - 2
6 FILTER OUTLET PRESSURE SENSOR FAIL - 2

• UV Alarm list

NO. Alarm Set Point Delay Time (s) Remark

1 UV WIPER MOTOR CB TRIP - -
2-1 UV INTENSITY LOW 59mW/cm 2
50 Refer to
“Alarm 2 Set
2-2 UV INTENSITY LOW 81mW/cm2 50 in
Table1.2.2”
3 UV CHAMBER INSIDE TEMPERATURE HIGH 50°C 5 DEFAULT
Depend on
4 UV CYCLE TIME OVER - 60 ~ 100
TRC
5-1 UV OPERATING TIME OVER 60mW/cm2 1,200 Refer to
“Alarm 1 Set
5-2 UV OPERATING TIME OVER 82mW/cm2 1,200 in
Table1.2.2”
UV POWER SUPPLY PANEL INSIDE TEMP
6 60°C -
HIGH

• Other Alarm list

NO. Alarm Set Point Delay Time (s) Remark

1 FLOW METER FAIL - 2
30% of UV
VERTICAL 50
capacity
2 FLOW RATE LOW
50% of UV
HORIZONTAL 50
capacity
3 VRC COMMUNICATION FAIL - -
4 GRAVITY DEBALLAST - IMMEDIATELY
5 BYPASS OPENED OPERATING - IMMEDIATELY
6 UV LAMP MIS-OPERATING IMMEDIATELY
7 EHS VCC* POWER FAIL IMMEDIATELY
8 FLOW RATE HIGH 110% of UV 50

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capacity
9 LOCAL/REMOTE GP RESPONSE TIME OUT - 30
10 GPS COMMUNICATION FAIL - 60
11 CHECK MODE SWITCH ON - -
12 CONDUCTIVITY SENSOR FAIL - 2 -
* EHS VCC: Electro-Hydraulic System Valve Control Cabinet (Local Valve Control Cabinet)

(2) Trip list

• Filter Trip list

Delay
NO. Alarm Set Point Remark
Time (s)
1 FILTER DP HIGH HIGH 1.2 bar 20
2 FILTER FLUSHING MOTOR CB TRIP - -

• UV Trip list

Delay Time
NO. Alarm Set Point Remark
(s)
1 UV CIRCUIT BREAKER TRIP - -
2 UV ELCB TRIP - -
3 UV LAMP TROUBLE - -
4-1 UV INTENSITY LOW LOW 56 mW/cm2 60 Refer to
“Trip 1 Set in
4-2 UV INTENSITY LOW LOW 78 mW/cm2 60 Table1.2.2”
UV CHAMBER INSIDE TEMPERATURE HIGH
5 60°C 5 DEFAULT
HIGH
6 UV CHAMBER SURFACE TEMP HIGH 50°C -
UV POWER SUPPLY PANEL INSIDE
7 70°C -
TEMPERATURE HIGH
8 UV INTENSITY SENSOR FAIL - 2
9 UV CHAMBER TEMPERATURE SENSOR FAIL - 2
10 UV FLOW SWITCH OFF - IMMEDIATELY

• Other Trip list

Delay Time
NO. Alarm Set Point Remark
(s)
1 EMERGENCY STOP - -
10% of UV
VERTICAL 60
Capacity
2 FLOW RATE LOW LOW
30% of UV
HORIZONTAL 60
Capacity
3 POWER FAILURE - IMMEDIATELY
4 BYPASS MODE SWITCH ON - IMMEDIATELY

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5 PUMP FAIL - IMMEDIATELY

6 BWMS MIS-OPERATING - IMMEDIATELY
7 EDUCTOR MIS-OPERATING - IMMEDIATELY
8 EHS* VALVE OPERATING TIME OVER - IMMEDIATELY
9 PLC RESPONSE TIME OUT - 30
115% of UV
10 FLOW RATE HIGH HIGH 60
capacity
* EHS: Electro-Hydraulic System

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E. Detailed instructions on check of each monitoring device used with GloEn-Patrol™2.0

(1) Check Mode for malfunction

• Check Mode

CHECK MODE is normally used for checking system operation & maintenance.

Figure 3.34 shows that the screen appears if the mode selector switch is turned to CHECK position
on the control panel.

Figure 3.34 Check Mode screen

PLC individual output can be controlled on this screen by selecting either ON/OFF icons ( /
). By selecting either ON/OFF icon(s) ( / ), each individual item can be checked
whether each item (i.e. motors, lamps) is properly operating.

The CHECK MODE screen is changed to VALVE CHECK PAGE when selecting the VALVE CHECK
button ( ) at the bottom of the CHECK MODE screen.

It is also available to change the screen to FILTER CLOGGING SOLUTION when selecting the
CLOGGING button ( ) at the bottom of the CHECK MODE screen.

NOTE: Do NOT change the mode selector switch to CHECK while system is operating in either
BALLAST / DE-BALLAST MODE. If the operator accidentally changes the mode selector switch to
check, system will trip.

NOTE: BWTS will be shut down when temperature reaches at trip value even though in check mode
by temperature switch and/or transmitter.

NOTE: After using the “Check mode”, change the Ballast Water Treatment system to “Normal
mode”. Check the valve condition and alarm condition before operating of Ballast Water
Treatment system and then operating Ballast Water Treatment system.

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(2) Valve Check

The VALVE CHECK screen appears if the mode selector switch is turned to CHECK position on the
control panel and selecting the VALVE CHECK button ( ) at the bottom of the
CHECK MODE screen.

Figure 3.35 Valve Check screen

When selecting the OPEN button ( ) on any of the valves on-screen, the valve should be
opened.

When selecting the CLOSE button ( ), on any of the valves on-screen, the valve should be
closed.

If the valve is opened, blue ‘OPENED’ is indicated on STATUS window(s) and when valve is closed,
black ‘CLOSED’ is indicated on STATUS.

If any valves do not work, the system has a problem and must be checked.

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(3) Filter Clogging Solution

When system shuts down due to FILTER DP HIGH HIGH (Refer to Alarm and trip conditions)
situation, the filter clogging problem can be resolved by using this operation.

The FILTER CLOGGING SOLUTION screen appears if the mode selector switch is turned to
CHECK position on the control panel, and then selecting the CLOGGING button
( ) at the bottom of the CHECK MODE screen.

Figure 3.36 Filter Clogging Solution screen

Step-by-step trouble shooting actions will pop-up on left side of screen for operator to review.

After solving the filter clogging problem, select the STOP button ( ) and change the mode
selector switch to NORMAL.

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F. Software setup and data downloading

1) Open the control panel and then connect the USB under the touch screen as shown in the
picture
- The file system type of USB must be “FAT32” (If the USB which is another file system type is
used, the touch screen does not recognize the data.)

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2) Select “Log Update” button on the screen for checking logging file on the day. The logging
data which has been recorded until now would be shown. Logging data is created
automatically on every 3 hours as excel file.

3) An operator can enter the date for start date in FROM as shown in the picture below. (ex:
20150901 )

4) An operator can enter the date for end date in TO as shown in the picture below. (ex:
20151030)

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5) When selecting the “Data Copy” button, logging file is copied to USB.

6) The folder on that day is created in the USB.

7) The data is in each folder and it can be converted to PDF file from Excel file when executing
the "CSV2pdf"( ).

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8) Files converted to PDF are added to output folder.

 Sampling, alarm, status and setting data will be saved in the same format as the file below.

 Sampling data will be saved daily. Alarm and status data will be saved monthly and setting
data will be saved whenever operators turn on the power or change the setting value.

 Data Logging is shown below and "MAKER NAME", "IMO NUMBER", "VESSEL NAME" will be
displayed on the top.

Figure 3.23 Sampling Data

Figure 3.24 Alarm Data

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Figure 3.25 Status Data

Figure 3.26 Setting Data

 Sampling Data: Record the Sampling Data(GPS / Flow / Filter Inlet / Outlet / UV dose /
Temperature)

 Alarm Data: Record the Alarm Data. ((ON): alarm happen, (ON) (ACK): The alarm is
acknowledged, (ON) (OFF): The alarm is stop)

 Status Data: Record the status Data. (Pump / Each Operating Mode / Valve etc. Others
equipment)

 Setting Data: Record the setting Data. (Each data of setting screen)

NOTE: The Operator can check the “SETTING” screen of the Data logging procedure.

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IV. HEALTH AND SAFETY RISKS TO THE PERSONNEL ASSOCIATED WITH THE
INSTALLATION, OPERATION AND MAINTENANCE OF GloEn-Patrol™2.0

A. Instruction for any health and safety certification/training requirements of personnel

operating the GloEn-Patrol™2.0 system

(1) Safety of vessel and operator

The GloEn-Patrol™2.0 Ballast Water Management System is designed for simple and easy
operation. Although the BWMS will not generate any active substances, the system must be
operated by properly trained staff. Please follow all the instructions in this document for
personnel safety. In addition, an operator must be familiar with these instructions during
operation and maintenance.

Operations and maintenance personnel should read and fully understand prior to working on the
system in accordance with applicable safety rules. Following the instructions in this manual will
describe for general safety during installation, operation and maintenance of GloEn-Patrol™2.0 so
that it prevents personnel injury or fatality or damage to equipment.

(2) Safety instruction for filter unit

The filter unit is a mechanical device, causing little to no danger, but the following instruction must
be taken for safety.

(1) General instruction

 Prior to installation and/or operation, review the installation and operation instructions
thoroughly;

 While operating the filter, all conventional safety instructions should be observed in
order to avoid harm to operators property and others in the vicinity;

 No alterations or modifications to the equipment are permitted without written

approval given by the manufacturer or representative on the manufacturer’s behalf.

(2) Installation

 Install the filter unit according to the installation instructions detailed in this manual
(Refer to Figure 7.1 through 7.8);

 Make sure to leave ample clearance for easy and safe access for installation, operation
and maintenance;

 Electrical wiring should be performed by an authorized electrician only, using

standardized and approved components;

 Avoid water contact on the electrical components or on the control panel while installing
the filter unit.

(3) Operation, control and maintenance

 Disconnect power supply from the filter unit before maintenance or operation;

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 Removing bolts should be done only after the pressure in the filter has been released;

 Avoid moisture build-up (i.e. splashing and/or water leaks) minimize slipping or electrical
dangers;

 Use authorized spare parts only for maintenance.

(4) Use of lifting equipment

 Make sure that the lift point of filter components;

 All parts must be chained securely and properly before lifting;

 Do NOT leave equipment elevated unnecessarily;

 Do NOT stand under elevated equipment;

 Wear proper safety gears while using lifting equipment.

(5) Filter Sludge

The GloEn-Patrol™2.0 does not discharge nor creates byproducts due to the UV technology.

However, a pre-treatment filter is installed prior to the UV unit to eliminate sludge and sea
creatures larger than 50 microns. The filter accumulates large particles and organisms inside of
the filter screen. Over time, the large particles must be removed to maintain the filter efficiency.
A back-flushing cleaning system has been installed to return large particles to the local water, so
BWMS will not pollute to the marine environment at all.

(3) General safety of UV unit

Prior to installation or handling of the UV unit, read the operating and maintenance manual and
follow caution signs carefully.

(1) Grounding

Ensure that all the equipment, especially the UV chamber, be grounded by using an adequate
cross section of the conductor, and it complies with local electrical wiring regulations.

(2) Ultraviolet light

While in use, the UV lamps emit high intensity Ultraviolet (UV) radiation, which may damage to
the eyes and any exposed skin.

 Do NOT operate the UV lamp without wearing personal protections for test!
 Do NOT look at the UV light, when the UV lamp is switched on!
CAUTION

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(3) High Voltages

Installation and maintenance should be performed by qualified individuals because electrical

hazards are present with power supply panel. The electrical isolator must be in the OFF position.

 Ensure all covers are secured before operating equipment!

 All installation and maintenance work must be carried out by qualified
personnel!
CAUTION  Before changing the quartz sleeve(s), hydraulically isolate and drain the
chamber first!

(4) High Temperature

The UV lamp temperatures will reach up to 600°C ~ 800°C during normal operation and the
ceramic supports of the UV lamps retains heat for a while after they have been powered off.

 Take extreme care when handling hot UV lamp(s) after operation!

WARNING

(5) Mercury

The UV lamp contains a small amount of Mercury. Great care should be taken to avoid any
breakage of the lamp. Dispose of UV lamp(s) safely, complying with local environmental rules
and regulations. UV lamp(s) must be stored in their original packing until required for use.

(6) Optional Purge/ Pressurization system (Ex proof model only)

The UV unit with purge/ pressurization system is specially installed for operating in hazardous area
and is a pressurized enclosure.

The enclosure shall not be opened unless the area is known to be free of flammable materials or
unless all devices have been de-energized. Power shall not be restored after enclosure has been
opened until enclosure has been purged in accordance with the purge system start up instructions.

 DO NOT open when an explosive atmosphere may present!

 DO NOT open any door or cover within 20 minutes after power off!
CAUTION

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Risk Control and Precaution Person on duty

- Fixed guards to prevent access to live

terminals in control panel;
- Instruction to wait one minute for voltage to Service Engineer
High Voltages
dissipate. Operator
(Panel and UV lamp)
- “High voltage” warning signs. Installer
- Circuit breakers in OFF position.
- Incorporation of earth leakage trip.

- Hazard WARNING sign at UV lamp removal

point. Service Engineer
Ultraviolet light - Instruction to turn off and isolate system
Operator
(UV lamp) prior to replacing UV lamp.
Installer
- Statement in operating manual referring to
exposure to eyes and skin.

- Shut-down device to operate when over-

heating results from low or no flow Service Engineer
High Temperatures
condition. Operator
(UV lamp)
- Instruction in operation manual to allow UV Installer
lamp to cool before removal.

- This is a COSHH listed substance. Handling Service Engineer

Mercury and disposal instructions are outlined in the
Operator
(UV lamp) operating manual.
(Refer to Appendix 1.) Installer

Service Engineer
Water - Local inlet/outlet valves with isolation
Operator
(Pressure) WARNING tags (operator responsibility)
Installer

Table 4.1 Risk assessment

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B. Material safety data sheets for hazardous or relevant chemicals used, stored, or generated
by or for the system.

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V. INSTALLATION REQUIREMENT OF GloEn-Patrol™2.0

A. General safety of GloEn-Patrol™2.0

The GloEn-Patrol™2.0 system is designed and built for easy, simple and efficient operation.

Operators nevertheless, must take proper steps to assuring the personal and vessel’s safety by
reading and thoroughly understanding this manual and subsequent training. In addition to this
instruction manual, general applicable safety rules and regulations must be observed at all times.

The following points should always be taken into account:

• Keep your work area clean and tidy; make sure it is properly illuminated.
• Keep the control panel closed during normal use.
• Carry out proper maintenance on a regular basis.

 This equipment generates high-voltage electricity, Do NOT open the UV

Power Supply Panel door during operation. There is a high risk of electric
shock.
 This equipment generates high heat if operated under abnormal conditions.
Therefore, before making any contact with the UV unit, check to see if the
system is working properly. When the unit is over-heated, there is a risk of
injury when making contact.
 Do NOT move, connect, or run system checks while there is a flow of
electricity. Always turn the power OFF before proceeding with any work.
 Do NOT come in contact with any instruments when they are wet. There is a
high risk of electric shock.
 Do NOT look directly into the UV lamps while it is turned ON without putting
on protective goggles. This could cause major eye damage.
 Do NOT come in contact with the lamp after operation until it completely
WARNING cools down. Sufficient cool down takes approximately 5 minutes to
complete. There is a high risk of skin burn when making contact.
 In case the UV lamp(s) is/are damaged/ broken due to carelessness during
transporting and/or handling, Do NOT touch the Mercury inside the lamp or
leave the lamp exposed to the air for a long period of time. Collect lamp(s)
immediately and seal inside provided container. This is placed in the BWTS
spare box and dispose of separately. Also, refrain from breathing in
Mercury while collecting damaged/broken pieces. Collection containers can
be selected in accordance with the local laws.
 When the manual drain is operated, please be carueful for the high water
pressure through the needle valve. If high pressure water comes out, please
open the valve slowly.

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 For installation, check the power voltage of the instrument.

 To replace UV lamp(s), switch the power OFF. This must ALWAYS be done
(see Table 7.3 of this instruction manual for detailed procedures)
 Please ground the UV unit to avoid risk of an electrical accident.
 To replace or check UV lamp, please always wear clean gloves.
CAUTION  Mercury is contained inside the UV lamp glass tubes. Disposing of these
tubes must be done safely and properly.
 Please use only authentic PANASIA CO., LTD. provided UV lamps.
 Do NOT use products by other companies and/or different models.

B. A description of parts to have during installation of GloEn-Patrol™2.0 system

(1) Filter unit Installation

(1) Design recommendations

For multi-filter applications, if flow increases and pressure drops drastically, it is recommended
that a pressure-sustaining valve be installed upstream of the filters in order to ensure a controlled
fill-up to the line flow and pressure stability.

(2) Installation instructions

 Install the filter in a way which will allow sufficient space to dismantle and separate the
Filter for maintenance purposes;
 Confirm the flow direction according to the inlet and outlet marked on the filter housing;
 Connect pipe to the back-flushing valve. The back-flushing pipe should be designed so
that it creates minimal resistance to flow;
 Operator should arrange for suitable lighting in the area of the filter to enable good
visibility and safe maintenance;
 Operator should arrange for suitable platforms and safety barriers to enable easy and
safe access to the filter.
 For the Eductor(Stripping) Mode, the strainer that size has 4mm is required.

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Figure 5.1 Components of the filter unit

Filter body must be supported by the lugs to floor. Maintenance space (“A”) is needed above
the filter to lift the unit by device hooks as below Figure 5.2 and Figure 5.3: If needed, install an
access floor for maintenance to replace the filter element.

NOTE: When the pressure for back flushing is not enough, a Booster Pump is required. Supply Scope of
the Booster Pump is yard or shipowner. However, when the Booster pump is used, please consult with
PANASIA for the operation procedure.

In addition, if Booster Pump is installed in the explosion proof zone, booster pump for the explosion-
proof type should be installed.

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Figure 5.2 Installation support for the filter unit (Vertical Type)

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Figure 5.3 Installation support for the filter unit (Horizontal Type)

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(2) UV unit Installation

(1) Installation recommendations

 Install equipment in a dry area;

 Ambient temperature in installation area between 0°C ~ 55°C;
 Relative humidity < 90%;
 Install chamber horizontally with water exit on top;
 Allow sufficient maintenance space around the unit;
 UV unit’s outlet pipe must be supported from outlet pipe to the floor;
 Allow sufficient maintenance space (about 600 mm) on the left and right sides of UV unit.

Figure 5.4 Components of the UV unit

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Figure 5.5 Installation support for the UV unit (Vertical Type: Bottom support)

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Figure 5.6 Installation support for the UV unit (Vertical Type: Wall mount)

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Figure 5.7 Installation support for the UV unit (Horizontal Type: Bottom support)

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(2) UV Lamp(s) Installation and replacement

 All installation work must only be carried out by qualified personnel.

 Read the safety instruction manual before commencing installation.
 UV lamp(s) to be mounted horizontally.
CAUTION

To remove any accidental finger marks on the UV lamps, use isopropyl alcohol and a cloth.

 Never touch a UV lamp with bare fingers. Use a tissue or cotton gloves when
handling UV lamp(s).
CAUTION

NOTE: When UV lamps are cold, Mercury may condense in patches on the inner surfaces and
appear as finger marks. This is normal and will NOT affect lamp efficiency.

(3) Quartz sleeve(s) fitting and replacement.

The quartz sleeve forms a water-tight barrier between UV lamps and the treated water. It is
essential that the sleeves are kept clean, or possible reduction of UV intensity will reduce the
effectiveness of treatment.

 UV lamp(s) and Quartz sleeve(s) fitting and replacement

 See detailed instructions in Table 7.3 and 7.5

a. Cleaning the quartz sleeve(s)

The quartz sleeves should be handled with care. Iron and/or carbonate deposits from hard water
may develop. If so, clean sleeves with a 5% citric acid, wash off with water and dry carefully.
Replacement of sleeves will be necessary if the deposits cannot be removed.

b. Cleaning the UV intensity sensor

The UV intensity sensor should be cleaned periodically with isopropyl alcohol, ideally whenever
the quartz sleeves are also being cleaned.

c. UV intensity Sensor Adjustments

If the system is set in dose control, no adjustment is necessary. As the wiper passes the monitor,
UV intensity will drop for a few seconds, which is normal occurrence.

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(3) Electric wiring

The UV unit is controlled by the PLC, enclosed in the control panel, but UV lamps and wiper motor
are connected to UV power supply panel. Temperature transmitter, UV intensity transmitter,
two level switches and two reed switches and purge/pressurization system (for Ex proof model)
are also connected to control panel.

Refer to each drawing for detail connection. The technical section (schematic diagram of the
monitoring system, electrical wiring diagrams enabling faultfinding and other additional drawings)
is to be kept in a maintenance record, separately supplied to ship owner and shipyard.

Description Drawing No. Connected PLC module

Temperature transmitter GP**E104 AI module
UV Intensity transmitter GP**E104 AI module
Level switch GP**E102 DI module
Reed switch GP**E102 DI module
Wiper motor GP**E103, GP**E201 DO module
UV lamp GP**E103*, GP**E202 DO module
Purge/Pressurization system EXGP**E001, GP**E101 -
Table 5.1 Drawing number for connection information

 The drawings for the above descriptions can be found in Wiring Diagram that provided by
manufacturer.

(1) PLC safety components

Description Model No. Quantity Manufacturer

PLC CPU 6ES7315-6FF01-0AB0 1 SIEMENS
PLC Power supply 6ES7307-1EA00-0AA0 1 SIEMENS
PLC memory 6ES7953-8LL20-0AA0 1 SIEMENS
PLC DI module 6ES7326-1BK02-0AA0 2 SIEMENS
PLC DO module 6ES7326-2BF01-0AA0 3 SIEMENS
PLC AI module 6ES7336-4GE00-0AB0 1 SIEMENS
PLC AO module 6ES7332-5HD01-0AB0 1 SIEMENS
NOTE: Quantity can be changed by type of model.
Table 5.2 Drawing number for connection information

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(2) Caution of electric wiring for explosion proof model

 Intrinsically safe cable must be applied to the line between the Purge Control
Unit and Relief Vent, and between the Temperature Transmitter and the
Control Panel through the safety barrier.
 Intrinsically safe cable must be separated away at least 50mm from the
common cable(s).
CAUTION  For replacement of safety barrier, see the following electric data of the
temperature transmitter.
- Signal output / supply, terminal 1 to 2:
- Ui: 30 VDC, Ii: 120 mADC, Pi: 0.84 W, Li: 10 μH, Ci: 1.0 nF.

(4) Sampling Valve

Installation of a sampling valve in the GloEn-Patrol™2.0 system complies with USCG ETV and IMO
G2 regulation. A sampling valve is installed at the nearest practical discharge point. Furthermore,
sampling valves can be installed at the inlet and/or outlet points per the shipowner’s request
keeping the following considerations:

 Sampling valve must be installed along a straight pipe;

 Sampling valve must be compatible with a two inch valve exclude ball, gate or butterfly
valve.

(5) Control panel and UV power supply panel Installation

The install location must be accessible by operator(s) and door clear to mount the control panel
and UV power supply panel(s). Except specific purpose of using, it should be installed dry area
against water ingress.

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(6) Flow Meter Installation

 Flow meter can be installed horizontally or vertically;

 In case of vertical installation, flow preferably from below to above;
 Entrapped air or gas bubble formation in the measuring tube can result in an increase in
measuring errors.

AVOID the following pipe installation locations (Refer to Figure 5.8):

 The highest point or in the draining-off side of a pipeline which could increase the risk of
air accumulating;
 Directly upstream from a free pipe outlet in a vertical pipeline.

Figure 5.8 INCORRECT installation locations of a Flow meter

Figure 5.9 CORRECT installation locations of a flow meter

If possible, install the sensor well clear of assemblies such as valves, manifolds, fittings etc. in front
of the meter tube. Note the following inlet and outlet runs to comply with measuring accuracy
specifications;

Straight Inlet Section Straight Outlet Section

≥ 1 × DN ≥ 1 × DN

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VI. TROUBLESHOOTING PROCEDURE

The following list of troubleshooting situations will identify the cause and action(s) needed to be
taken onboard during operation. It must be executed by authorized and/or certified persons
who have been trained properly to operate the GloEn-Patrol™2.0 system. Troubleshooting
situations are designated by Alarm and Trip conditions.

A. Alarm and trip conditions for filter unit

FILTER DIFFERENTIAL PRESSURE HIGH (ALARM)

Alarm indicates that differential pressure is over 0.6 bar (kg/cm2) for longer than 60 seconds.

Cause Troubleshooting / Action

Pressure transmitter calibration Test each pressure transmitter output (4-20mA)
Loss of power Verify all wires are properly terminated
(Pressure transmitter/ Motor/ Solenoid) Check current with an ammeter
Failure of solenoid valve (back-flushing) Visually inspect air supply lines and regulator

FILTER INLET LOW PRESSURE (ALARM)

Alarm indicates that inlet pressure is lower than set value (Default = 1 bar).

Cause Troubleshooting / Action

Filter inlet valve failure Verify all relevant valves work properly
Pressure transmitter calibration Test each pressure transmitter output (4-20mA)
Ballast pump failure Verify proper opera tion of the pump

FILTER OPERATING TIME OVER (ALARM)

Alarm indicates that differential pressure is still between 0.45 - 0.6 bar (kg/cm2) after 10
minutes of back-flushing.
Cause Troubleshooting / Action
Pressure transmitter calibration Test each pressure transmitter output (4-20mA)
Verify all wires are properly terminated
Loss of power
Check current with an ammeter
Solenoid failure Visually inspect air supply lines and regulator

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FILTER CYCLE TIME OVER (ALARM)

Alarm indicates that the back-flushing motor has exceeded maximum set point.

Cause Troubleshooting / Action

Check the limit switch works properly
Limit switch failure
Verify all wires are properly terminated
Check the movement of limit plate by using motor
Motor failure
fan in manual
Verify the circuit break failure
Power controller (Power Supply Panel) Verify power controller is undamaged and check
wiring connections

FILTER INLET PRESSURE SENSOR FAIL (ALARM)

Alarm indicates that inlet pressure transmitter is out of working range and/or has loss of output
signal (4-20mA).
Cause Troubleshooting / Action
Pressure transmitter calibration Test pressure transmitter output (4-20mA)
Verify that the pressure transmitter is installed in
correct position
Loss of output signal
Verify that the pressure transmitter is working by
checking connections
Verify that the cards are working by checking
Analog card or channel failure
connections
Verify all wires are properly terminated in
Poor or no wire connection
accordance with system circuit diagram

FILTER OUTLET PRESSURE SENSOR FAIL (ALARM)

Alarm indicates that the outlet pressure transmitter is out of working range and/or has loss of
output signal (4-20mA).
Cause Troubleshooting / Action
Pressure transmitter calibration Test pressure transmitter output (4-20mA)
Verify that the pressure transmitter is installed in
correct position
Loss of output signal
Verify that the pressure transmitter is working by
checking connections
Verify that the cards are working by checking
Analog card or channel failure
connections
Verify all wires are properly terminated in
Poor or no wire connection
accordance with system circuit diagram

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FILTER DIFFERENTIAL PRESSURE HIGH HIGH (TRIP)

Trip indicates that differential pressure is over 1.2 bar (kg/cm2) for longer than 20 seconds and
therefore, automatically bypass mode activates
Cause Troubleshooting / Action
Check single operation via control panel
(Operate “Filter Clogging Solution” )
Clogged filter
Verify that the filter is not clogged
(Use de-scaling liquid to cleaning inside filter)

FILTER FLUSHING MOTOR CIRCUIT BREAKER TRIP (TRIP)

Trip indicates that filter back flushing motor does not work properly

Cause Troubleshooting / Action

Verify the circuit breakers work
Over current
Repair/ replace the circuit breaker
Verify all wiring connections are tight, not grounded
and motor is undamaged
Identify and correct the cause of any loss of power
Motor failure
Check the movement of limit plate by using motor
fan manually
Repair/ replace the motor
Identify and correct the cause of a coupling failure
Mechanical drive screw failure Identify and correct the cause of a worm reducer
gear box binding up
Verify motor controller undamaged and check
Motor controller
wiring connections

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B. Alarm and trip conditions for UV unit

UV WIPER MOTOR CIRCUIT BREAKER TRIP (ALARM)

Alarm indicates that the wiper motor has experienced a mechanical overload.

Cause Troubleshooting / Action

Identify and correct the cause of the wiper plate
Overload
and motor drive jam
Wiper motor failure Repair/ replace the motor
Circuit breaker failure Check / replace the circuit breaker
Verify all wires are properly terminated in
Poor or no wire connection
accordance with system circuit diagram

UV INTENSITY LOW (ALARM)

Alarm indicates that the UV intensity is below than 59mW/cm2 (Case1&3) or 81mW/cm2
(Case2) for longer than 50 seconds. (Refer to Alarm 2 Set in Table 1.2.2)
Cause Troubleshooting / Action
Intensity transmitter calibration Test intensity sensor output (4-20mA)
Intensity sensor fouling Cleaning the sensor and fittings with alcohol
Cleaning the quartz sleeve(s) with alcohol
Quartz sleeve fouling
Replace the quartz sleeve(s)
Wiper ring worn Replace wiper rings if necessary
Lamp end of life Check lamp hours and replace as necessary

UV CHAMBER INSIDE TEMPERATURE HIGH / HIGH HIGH (ALARM / TRIP)

Alarm indicates that the water temperature inside UV chamber has exceeded alarm set value.
(Default = 50°C)
Trip indicates that the water temperature inside UV chamber has exceeded trip set value.
(Default = 60°C)
Cause Troubleshooting / Action
Temperature transmitter calibration Test the transmitter output (4-20mA)
Temperature transmitter failure Repair/ replace transmitter if necessary
Check the flow rate via flowmeter whether it is
Insufficient flow rate
within specification
Verify all wires are properly terminated in
Poor or no wire connection
accordance with system circuit diagram

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UV CYCLE TIME OVER (ALARM)

Alarm indicates that wiper motor has a current trip or has not completed 1 cleaning cycle
within preset time limit (60 to 90 seconds).
Cause Troubleshooting / Action
Verify all wiring connections are tight, not
Reed switch failure
grounded, undamaged and/or binding
Verify all wiring connections are tight, not grounded
Motor failure
and motor is undamaged
Verify motor controller is undamaged and check
Motor controller
wiring connections
Identify and correct the cause of coupling and
Mechanical faults
screw binding up
Circuit breaker failure Check the circuit breaker(s) status

UV OPERATE TIME OVER (ALARM)

Alarm indicates that UV intensity is below 60mW/cm2 (Case1&3) or 82mW/cm2 (Case2) in spite
of cleaning the quartz sleeves for longer than 20 minutes. (Refer to Alarm 1 Set in Table 1.2.2)
Cause Troubleshooting / Action
Low transmittance Check the water transmittance
Wiper system failure Verify proper operation of the wiper system

UV POWER SUPPLY PANEL TEMPERATURE HIGH / HIGH HIGH (ALARM / TRIP)

Alarm indicates that the temperature inside the power supply panel has exceeded 60°C.
Trip indicates that the temperature inside the power supply panel has exceeded 70°C.
Cause Troubleshooting / Action
Check the electric ballast fans work
Verify that all cooling fans work properly
Cooling fan fault
Check the actual temperature with a thermometer
Clean the fan filter if necessary
Check the sensor status and verify all wiring is free
Thermostat sensor failure
from damage

UV CIRCUIT BREAKER TRIP (TRIP)

Trip indicates that overcurrent occurs in a circuit.

Cause Troubleshooting / Action

Overcurrent Check that the circuit breaker is work properly
Verify all wiring connections are tight, not
UV power cable insulation
grounded , and check wires with an ammeter

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UV EARTH LEAKAGE CIRCUIT BREAKER TRIP (TRIP)

Trip indicates that a problem(s) occurs between electric ballast and ELCB, between electric
ballast and UV lamp(s), or relevant connection line(s).
Cause Trouble shooting / Action
Verify all wiring connections are tight, not
UV power cable insulation
grounded , and check wires with an ammeter
Verify all sleeves and O-rings are correctly placed
Water leakage of UV unit
and secured tightly
Physical damage of sleeve(s) Replace the sleeve(s) and if necessary UV lamp(s)

UV LAMP TROUBLE (TRIP)

Trip indicates that lamps in the UV chamber have trouble or have problem(s) with the
connection lines
Cause Troubleshooting / Action
Check if circuit breaker(s) and transformer(s) are
functioning
Verify the NTC terminal block of ballast transformer
Breaker to power supply panel failed
is undamaged
Check the NTC terminal block of ballast transformer
with an ammeter
Check if circuit breaker(s) and transformer(s) are
Feed breaker failure
functioning
Check the damage of UV lamp(s)
Physical damage of UV lamp(s)
Replace the UV lamp(s) if necessary

UV INTENSITY LOW LOW (TRIP)

Trip indicates that the UV intensity is lower than 56mW/cm2 (Case 1&3) or 78mW/cm2 (Case
2) for longer than 60 seconds. (Refer to Trip 1 Set in Table 1.2.2)
Cause Troubleshooting / Action
Intensity sensor failure Test intensity sensor output (4-20mA)
Identify and correct the cause of any broken and/or
Voltage levels
damaged wires

UV CHAMBER SURFACE TEMPERATURE HIGH (TRIP)

Trip indicates that the surface temperature of UV chamber is over 50°C.

Cause Troubleshooting / Action

Verify all wires are properly terminated between
Poor or no wire connection
UV junction box to control panel
Check the sensor with an ammeter
Temperature switch failure
Replace the sensor

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UV INTENSITY SENSOR FAIL (TRIP)

Trip indicates that the UV intensity sensor output is out of range.

Cause Troubleshooting / Action

Intensity transmitter calibration Test intensity sensor output (4-20mA)
Intensity sensor fouling Clean the sensor and fittings with alcohol
Intensity sensor failure Replace the sensor
Verify all wires are properly terminated between
Poor or no wire connection
UV junction box to control panel

UV CHAMBER TEMPERATURE SENSOR FAIL (TRIP)

Trip indicates that the UV temperature sensor output is out of range.

Cause Troubleshooting / Action

Temperature sensor calibration Test temperature sensor output (4-20mA)
Temperature sensor failure Replace the sensor
Verify all wires are properly terminated between
Poor or no wire connection
UV junction box to control panel

UV FLOW SWITCH OFF (TRIP)

Trip indicates that no fluid in the UV chamber*.

Cause Troubleshooting / Action

Check the flow switch works properly
Flow switch failure
Verify all wires are properly terminated
Accumulation of Foreign substance Remove the foreign substance in the sensing plate

* The location of flow switch in the UV chamber is descried on the “ figure 2.9 Components of the
UV Chamber (Explosion proof model) “ on the page 35 in the OMSM.

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C. Alarm and trip conditions for other components

FLOW METER FAIL ALARM (ALARM)

Alarm indicates that the flow meter does not work properly

Cause Troubleshooting / Action

Verify that the flow meter is installed in correct
position
Loss of output signal
Verify that the flow meter is working by checking
connections
Transmitter failure Test the flow meter signal output (4-20mA)
Verify that the cards are working by checking
Analog card or channel failure
connections
Verify all wires are properly terminated including
Poor or no wire connection
power line and fuse
Verify the pump is working properly and check the
Ballast pump failure
flow rate

FLOW RATE LOW / LOW LOW (ALARM / TRIP)

FOR VERTICAL INSTALLATION
Alarm indicates that flow is below 30% of UV unit capacity for longer than 50 seconds.
Trip indicates that flow is below 10% of UV unit capacity for longer than 60 seconds.
Cause Troubleshooting / Action
Test flow meter signal output (4-20mA)
Flow meter calibration
Verify that the flow meter is installed correctly
Relevant valves status Check the valves’ position
Verify the pump is working properly and check the
Ballast pump failure
flow rate
Verify all wires are properly terminated for flow
Poor or no wire connection
meter

FLOW RATE LOW / LOW LOW (ALARM / TRIP)

FOR HORIZONTAL INSTALLATION
Alarm indicates that flow is below 40% of UV unit capacity for longer than 50 seconds.
Trip indicates that flow is below 30% of UV unit capacity for longer than 60 seconds.
Cause Troubleshooting / Action
Test flow meter signal output (4-20mA)
Flow meter calibration
Verify that the flow meter is installed correctly
Relevant valves status Check the valves’ position
Verify the pump is working properly and check the
Ballast pump failure
flow rate
Verify all wires are properly terminated for flow
Poor or no wire connection
meter

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VRC COMMUNICATION FAIL (ALARM)

Alarm indicates that BWMS would not be linked with VRC.

Cause Troubleshooting / Action

Loss of signal Verify that the VRC is turned on
Verify that the cards are working by checking
Analog card or channel failure
connections
Verify all wires are properly terminated in
Poor or no wire connection
accordance with wiring diagram

GRAVITY DEBALLAST (ALARM)

Alarm indicates that both sea chest and suction valves are opened at the same time if the
ballast pump does not work.
Cause Troubleshooting / Action
Valve signal error Check each valve status and output signal of VRC
Verify that the sea chest valve is closed
Sea chest valve malfunction (One of the two valves must be closed)
(Check the valve failed to open/close in order)

BYPASS OPENED OPERATING (ALARM)

Alarm indicates that ballast valve and/or suction valve are opened during by-pass operation.

Cause Troubleshooting / Action

Verify that the ballast valve is closed
Ballast valve is opened
(Check the valve failed to open/close in order)
Verify that the suction valve is closed
Suction valve is opened
(Check the valve failed to open/close in order)

UV LAMP MISOPERATING (ALARM)

Alarm indicates that operator intended to turn UV lamp on while it is not available.

Cause Troubleshooting / Action

Misoperating Check the BWMS operation procedure
Alarm recovery failure Verify that all alarms are recovered
Verify the pump is working properly and check the
Ballast pump failure
flow rate

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EHS VCC* POWER FAIL (ALARM)

Alarm indicates that BWMS would not be linked with EHS.

Cause Troubleshooting / Action

Loss of signal Verify that the EHS is turned on
Verify that the cards are working by checking
Analog card or channel failure
connections
Verify all wires are properly terminated in
Poor or no wire connection
accordance with wiring diagram
* EHS VCC – Electro-Hydraulic System Valve Control Cabinet (Local Valve Control Cabinet)

FLOW RATE HIGH / HIGH HIGH (ALARM / TRIP)

Alarm indicates that flow is higher 110% of UV unit capacity for longer than 50 seconds.
Trip indicates that flow is higher 115% of UV unit capacity for longer than 60 seconds.
Cause Troubleshooting / Action
Test flow meter signal output (4-20mA)
Flow meter calibration
Verify that the flow meter is installed correctly
Relevant valves status Check the valves’ position
Verify all wires are properly terminated for flow
Poor or no wire connection
meter

CONDUCTIVITY SENSOR FAIL ALARM (ALARM)

Alarm indicates that the conductivity sensor does not work properly

Cause Troubleshooting / Action

Verify that the conductivity sensor is installed in
correct position
Loss of output signal
Verify that the conductivity sensor is working by
checking connections
Conductivity sensor failure Test the conductivity sensor signal output (4-20mA)
Verify that the cards are working by checking
Analog card or channel failure
connections
Verify all wires are properly terminated including
Poor or no wire connection
power line and fuse
Ballast pump failure Verify the pump is working properly

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LOCAL/ REMOTE GP RESPONSE TIME OUT (ALARM)

Alarm indicates that the graphic panel does not work

Cause Troubleshooting / Action

Verify that the GP monitor (Local/ Remote) is
Loss of signal
turned on
Alarm recovery failure Verify that all alarms are recovered
Verify all wires are properly terminated in
Poor or no wire connection
accordance with wiring diagram

GPS COMMUNICATION FAIL (ALARM)

Alarm indicates that there is a loss of communication between PLC to GPS module.

Cause Troubleshooting / Action

Verify that the GPS is working properly
(Check the color of green LED lamp)
GPS failure - Flicker: Normality
- On-state: Cable wiring problem
- Off-state: GPS does not send signal
Verify all wires are properly terminated in
Poor or no wire connection
accordance with wiring diagram

CHECK MODE SWITCH ON (ALARM)

Alarm indicates that starting the BWMS under the situation that the mode selector switch was
turned to ‘CHECK’ position on the control panel.
Cause Troubleshooting / Action
Verify that the mode selector switch indicates
Mode selector switch position
‘NORMAL’ position
Mode selector switch failure Check/ replace the mode selector switch

EMERGENCY STOP (TRIP)

Trip indicates that the ‘Emergency’ button was pushed.

Cause Troubleshooting / Action

Emergency situation Verify that there are no problems at all
Emergency signal activated Release the emergency button

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POWER FAILURE (TRIP)

Trip indicates that main power is not supplied and/or circuit breaker(s) is damaged.

Cause Troubleshooting / Action

Power source Check the power supplement
Circuit breaker failure Check the circuit breaker(s) status

BYPASS MODE SWITCH ON (TRIP)

Trip indicates that starting the BWMS under the situation that the mode selector switch was
turned to ‘BYPASS’ position on the control panel.
Cause Troubleshooting / Action
Verify that the mode selector switch indicates
Mode selector switch position
‘NORMAL’ position
Mode selector switch failure Check/ replace the mode selector switch

PUMP FAIL (TRIP)

Trip indicates that the ballast pump is shut down while UV lamp is operating.

Cause Troubleshooting / Action

Verify that the ballast pump is working properly
Misoperating (Do not stop operating the ballast pump during the
BWMS is running)
Verify the pump is working properly and check the
Ballast pump failure
flow rate

BWMS MISOPERATING (TRIP)

Trip indicates that ballast valve and/or suction valve are opened before warming up of UV lamp
completed.
Cause Troubleshooting / Action
Verify that the ballast valve is closed
Ballast valve is opened
(Check the valve failed to open/close in order)
Verify that the suction valve is closed
Suction valve is opened
(Check the valve failed to open/close in order)

EDUCTOR MISOPERATING (TRIP)

Trip indicates that suction valve is opened before warming up of UV lamp completed.

Cause Troubleshooting / Action

Verify that the suction valve is closed
Suction valve is opened
(Check the valve failed to open/close in order)

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EHS* VALVE OPERATING TIME OUT (TRIP)

Trip indicates that suction valve is opened before warming up of UV lamp completed.

Cause Troubleshooting / Action

Verify that the suction valve is closed
Suction valve is opened
(Check the valve failed to open/close in order)
Circuit breaker failure Check / replace the circuit breaker
Verify all wires are properly terminated in
Poor or no wire connection
accordance with wiring diagram
* EHS: Electro-Hydraulic System

PLC RESPONSE TIME OUT (TRIP)

Trip indicates that PLC does not work

Cause Troubleshooting / Action

Power shut off Correct the cause of loss of power
Control panel CPU failure Check the CPU status

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VII. MAINTENANCE REQURIEMENT OF GloEn-Patrol™2.0

A. Use of tools and test equipment in accordance with the maintenance procedures

(1) Filter unit maintenance

1) Weekly maintenance

Check that the filter is operating properly with weekly inspection.

Check that sufficient grease is applied on the drive shaft and drive bushing. If necessary add
additional grease.

Take care of any leaks from the scanner shaft. If necessary, tighten the gland packing or replace
the sealing materials.

If the BWMS will not operate for more than a month, complete the following steps;

 Manual back-flushing of the filter for cleaning (if possible, cleaning with fresh water).
 Disconnect the power of the control panel and UV power supply panel.
 Drain the inside of the filter.
 Grease the drive shaft and drive bushing.

Preparation prior to re-operation;

 Power supply to the control panel and power supply panel.

 Grease on the drive shaft and drive bushing.
 Operate back-flushing manually and simultaneously then check all movements.
 If necessary, replace the gland packing and/or internal O-ring.

 All installation work must only be carried out by qualified personnel.

 Read the safety instruction manual before commencing installation.
 UV lamp(s) to be mounted horizontally.
CAUTION

2) Disassembly of the filter screen

Prior to dismantling the filter elements, it is recommended that manual back-flushing operation
should be completed prior to disassembly.

 Close the Filter inlet and outlet valves and release the pressure;
 Press the MANUAL BACK-FLUSHING button on the control panel;
 Disconnect the power when the scanner is in the middle of its track.

NOTE: If the BWMS will not operate for two months, it is recommended that disassembly of the filter
screen is conducted.

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Table 7.1 Disassembly of the filter elements

Step Description Figure

Remove the S/B housing after

1.
unscrewing bolts.

Remove the split pin from the inside of

2.
B/F Drum.
Split pin
Joint pin

Remove the joint pin from the inside of

3.
B/F Drum (A).

B
Remove the B/F Drum (B) after
unscrewing bolts (A).
4.
Unscrew the bolts from the flange of A
filter body (C).
C

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Take the flange from upper end side using

5.
lifting equipment and included eye bolts.

Take suction scanner out of the filter

6.
element.

Install the clamps to the filter element.

7. Take the flange from upper side using
lifting equipment with clamps.

In case of the high capacity models,

If the filter (PF900 ~ PF3000) is installed
horizontally, uninstall the PRESSURE
TRANSMITTER in the upward direction
*
(checking the COVER BOLT direction)
before taking the flange for filter element
(ref.: The quantities are different
depending on the capacity.)

 Assemble the filter unit in reverse order of disassembly procedure.

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3) Suction scanner

When the differential pressure inside the filter reaches the set value, filter cleaning (back-flushing)
is automatically activated and ballasting is uninterrupted during cleaning. Several cleaning
(scanner) heads scan over the filter screen surface with a “corkscrew-like” rotational and an up &
down, vertical motion by an electric motor and un-clog trapped materials. Back-flushing pump
(optional) runs simultaneously with the scanner to discharge the flushing water from the filter
overboard so that differential pressure will be decreased.

Table 7.2 Dismantling the suction scanner.

Step Description Figure

1. Place the S/S drum on clean plate.

Use the spanner to unscrew the suction scanner

2.
from S/S drum.

Replace the spring before screwing on the suction

scanner.
3.
Use the spanner to screw the suction scanner to
S/S drum.

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NOTE: This drawing is an example for the shape of filter unit. Please refer to each project’s final
drawing for each code/part No. and size.

 Standard model Unit : EA

COMPONENT PF50 PF250 PF500 PF750

Helical & Worm Reducer
1 2 1 1
(with motor)
Limits Switch 2 2 2 2

Element of Filter 1 1 1 1

Figure 7.1 Overhaul of the Filter Unit

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31 Cap Flange 57 Key

32 Cap Body 60 Cap Gasket
34 Rev. Screw 61 Motor Gasket
35 Rev. Nut 72 Hex. Bolt (P/W, S/W)
35-1 Stopper of Rev. Screw 74 Hex. Bolt (P/W, S/W)
36 Limit Plate 75 Nut (P/W, S/W)
37 Joint Pin 81 Split Pin
49 Set Colar Slit 82 Helical & Worm Reducer
56 Stud Bolt
Figure 7.2 Overhaul of the Filter (Group #1)

21 S/B Bottom Flange 84 Limit Switch

22 S/B Housing 100 Drum Seal Housing
23 S/B Stop Flange 101 Drum Seal Plug
24 Limit Switch Bracket 102 Drum Seal Bush
69-1 O-ring (G25) 103 Washer
69-2 O-ring (P46) 104 Grand Packing
70 O-ring (G160) 105 Clamp Nut
77 Hex. Bolt & Nut (P/W, S/W) 106 Nord Lock Washer
80 Round Head Bolt & Nut 127 Body Seal Bush
Figure 7.3 Overhaul of the Filter (Group #2)

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16 B/F Bottom Flange 71-1 Gasket

17 B/F Drum 73 Hex. Head Bolt
18 B/F Nozzle 76 Nut (P/W, S/W)
19 B/F Top Flange 79 Hex. Bolt (P/W, S/W)
20 B/F Fitting Flange 83 Back-flushing Valve
64 O-ring (P140) 89 Air Inlet Valve
Figure 7.4 Overhaul of the Filter (Group #2)

14 Cover Flange 65 O-ring (P58)

15 Lifting Eye Nut 66 O-ring (G85)
42 Body Seal Bush 78 Hex. Bolt (P/W, S/W)
43 W.S. Joint Bolt
48 Element Packing
Figure 7.5 Overhaul of the Filter (Group #2)

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25 Suction Scanner Drum 41 Joint Nut

26 Suction Scanner Branch Nozzle 44 Suction Scanner Body
27 Suction Scanner Branch Boss 45 Suction Scanner Cover
28 Suction Scanner Bottom Boss 46 Suction Scanner Boss
29 Suction Scanner Rev. Bar 59 Spring
30 Suction Scanner Top Boss 67 O-ring (G30)
39 Joint Bar 68 O-ring (P22)
40 Joint Pin 69 Nozzle Assembly
Figure 7.6 Overhaul of the Suction Scanner (Group #3)

50 End Ring 55 Middle Ring

53 Filter Element
Figure 7.7 Overhaul of the Filter Element (Group #3)

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1 Filter Body 85 Junction Box

58 Name Plate Bracket 86 Stud Bolt & Nut (P/W, S/W)
58-1 Junction Box Bracket 87 Stud Bolt & Nut (P/W, S/W)
69 O-ring 88 Stud Bolt & Nut (P/W, S/W)
71 Gasket 90 Pressure Transmitter
78 Hex. Bolt & Nut (P/W, S/W) 91 Drain Valve
Figure 7.8 Overhaul of the Filter (Group #4)

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 High capacity model Unit : EA

COMPONENT PF900 PF1200 PF1500 PF2000 PF2500 PF3000

Helical & Worm
3 4 5 7 9 11
Reducer (with motor)
Limits Switch 6 8 10 14 18 22

Element of Filter 3 4 5 7 9 11

Figure 7.9 General Assembly of the Filter

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34 CAP FLANGE 39 JOINT NUT

34-1 H/BOLT(S/W) 40 SPLIT PIN
35 REV. SCREW 62 NUT/W/SW
35-1 STOPPER OF REV. SCREW 62-1 STUD BOLT
37 KEY 84 HELICAL & WORM REDUCER
Figure 7.10 Disassembly of the Filter Element (Group #1)

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5 COVER FLANGE 57 O-RING (G250)

7 TOP E/T STOP RING 63 WRENCH BOLT
19 S/B HOUSING 64 GLAND PACKING
20 S/B STOP FLANGE 66 W/SW
22 LIMIT SWITCH BRACKET 67 HEX BOLT
23 DRUM SEAL HOUSING 68 PLUG
36 REV. NUT 69 DRUM SEAL PLUG
38 LIMIT PLATE 70 DRUM SEAL BUSH
43 BODY SEAL BUSH 71 WASHER
50 O-RING (G270) 72 CLAMP NUT
52 O-RING (P46) 80 NUT/W/SW
53 O-RING (G360) 81 STUD BOLT
54 O-RING (P25) 85 LIMIT SWITCH
Figure 7.11 Disassembly of the Filter Element (Group #1)

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25 S/S DRUM 44 SUC. SCANNER BODY

26 BOTTOM STOPPER 45 SUC. SCANNER COVER
27 S/S BRANCH BOSS 46 SPRING
28 S/S TOP BOSS 47 SUC.SCANNER BOSS
29 JOINT BAR 51 O-RING (G30)
30 JOINT PIN 56 O-RING (P22)
31 JIONT WASHER
Figure 7.12 Disassembly of the Filter Element (Group #2)

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1 FILTER BODY 58 O-RING (G85)

6 BOTTOM E/T STOP RING 59 O-RING (P58)
8 LOWER DRUM 60 O-RING (G110)
12 BACK FLUSHING PIPE 61 O-RING (P85)
12-1 BACK FLUSHING PIPE GASKET 73 STRAIGHT DOWEL PIN
12-2 STUD BOLT 86 PRESSURE TRANSMITTER
12-3 NUT(N,W,S/W) 87 AIR INLET VALVE
42 BODY SEAL BUSH 88 VENT VALVE
42-1 BACK F' SEAL BUSH 89 DRAIN VALVE
50 O-RING (G270) 90 BACK FLUSHING VALVE
55 O-RING (G290) 91 JUNCTION BOX
Figure 7.13 Disassembly of the Filter Element (Group #3)

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(2) UV unit maintenance

1) Cleaning the quartz sleeve

The quartz sleeve(s) must be cleaned regularly. The frequency of cleaning will depend on water
quality. When the measured UV intensity is below than set value (93mW/cm2), automatic
wiper-cleaning will activate. Although quartz sleeve(s) has an automatic cleaning function, if it is
determined that contamination for the quartz sleeve(s) has occurred, the following chemical
cleaning method should be performed manually by manufacturer’s engineer according to the
OMSManual. The frequency of inspection for contamination is recommended at least once a year
or in case that BWMS has been suspended for 2months.

NOTE: By removing the intensity sensor hosing in UV unit, contamination for the quartz sleeve(s)
can be checked visually.

 Turn OFF the main switch and the circuit breakers in the control panel before
removing the intensity sensor housing.
 Make Sure that UV lamp power turns off.
WARNING  Drain the remaining water inside of the UV chamber

2) Chemical cleaning method

If the quartz sleeves are still not cleaned by auto-wiping, it should be manually cleaned with
alcohol. Cleaning must be accomplished as follows:

 Thurn off the main switch of the BWMS;

 Disconnect the power of control panel and UV power supply panel;
 Drain the remaining water inside of the UV chamber;
 Disassemble the UV end cover, and then take off the quartz sleeve(s);
 Rinse the quartz sleeve(S) with a solution of alcohol.

3) Cleaning the UV intensity sensor and quarts window

The UV intensity sensor measures the efficiency of the UV lamps in combination with the level of
UV transmittance of the water. A quartz window on the inside of the disinfection chamber
covers the measuring surface of the sensor.

Build up may occur on this window and has a negative effect on the UV measurement. If the
system does not have a built-in cleaning mechanism the quartz window should be cleaned
chemically as described below.

 Turn OFF the main switch and the circuit breakers in the control panel.
 Turn OFF the flow and drain the liquid in the disinfection chamber.
 Remember that the lamps can be HOT.
WARNING

4) Replacing lamps and quartz sleeves

Procedure describes the actions required to replace lamp(s) and to clean and/or replace quartz
sleeves.

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 Turn OFF the main switch and the circuit breakers in the control panel.
 Turn OFF the flow and drain the liquid in the disinfection chamber.
WARNING  Remember that the lamps can be HOT.

 Wear clean gloves free of talcum powder and grease to avoid damaging the
lamp(s).
 Regarding the handling Mercury (Hg) vapor within the lamps must be cared
CAUTION in accordance with Material Safety Data Sheet (MSDS) in this document.

 When lamps are replaced, the lamp tube should be not directly in front of the
sensor diffusing light.
CAUTION

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Table 7.3 Replacing lamps and quartz sleeves

Step Description Figure

1. Remove the end cover from both sides.

Unscrew the three (3) screws from the wiper

2.
motor mounting plate.

Unscrew the lamp holder plate (6 × M4) screws

3.
from both ends.

Unscrew the lamp wire on the connector block

4.
(from both ends).

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B
Take the spring (A) and anti-vibration stopper (B)
5.
out of the quartz sleeve. A

6. Take the old lamp out of the quartz sleeve.

B
On both ends use tool (A) to unscrew the A
7. isolating T/B body (B) from the chamber end
plate.
A

Repeat moving both sides of the quartz sleeve

8. appoximately10 millimeters;
Remove backup-ring and O-ring.

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9. Remove a quartz sleeve.

New UV lamps are supplied individually in its own

10.
packaging.

11. Never touch the lamp glass with bare hands.

12. Wear clean gloves and hold the lamp at the ends. O

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If necessary, clean the lamp with a cotton cloth

13.
applied with a few drops of alcohol.

If necessary, clean the quartz sleeve with a cotton

14.
cloth applied with a few drops of alcohol.

 Used lamp(s) MUST BE returned to PANASIA CO., LTD.

 Do NOT dispose old lamp(s) as unsorted municipal waste.
 Waste must be disposed of in accordance with federal, state and local
CAUTION environmental control regulation.

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5) UV Lamp Test Kit

It is difficult to check the faulty UV lamp(s) if the UV lamp(s) have been already installed in the UV
chamber. In order to reduce inconveniences, a UV lamp test kit comes with the BWM system.
As this test kit is applicable to check the UV lamp(s) on a vessel without dismantling many parts,
it contributes to decrease maintenance costs and working hours.

Material ABS
Input Voltage AC 110/220 V
Weight 0.6kg
Figure 7.14 UV Lamp Test Kit

 Do NOT test during BWMS operation (it MUST be power off before using the
test kit).
 Do NOT touch the clamps while the POWER OUTPUT LED lamp turns on due
to a high risk of electric shock.
 Do NOT supply exceeding 220VAC for the TEST KIT.
 NEVER touch a UV Lamp with bare fingers. Use a tissue or cotton gloves
when handling UV Lamp(s)
CAUTION  UV Lamp contains a small amount of Mercury. UV Lamp(s) must be stored
in the original packing until required for use.
 Used UV Lamp(s) must be returned to PANASIA CO., LTD.
 Do NOT dispose old UV Lamp(s) as unsorted municipal waste.
 Waste must be disposed of in accordance with federal, state and local
environmental control regulation.

It is designed to use as free voltage so it includes common plug for 110VAC. The one set of test
kit is shown on Figure 7.10.

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UV Lamp Test Kit 1 EA

110VAC Plug 1 EA
Spare Fuse 5 EA
Figure 7.15 Components of Test Kit

POWER ON LED will show that the

POWER ON LED(A)
test kit is activated
TEST BUTTON is the manual button
TEST BUTTON(B)
to test the UV lamp.
POWER OUTPUT LED will show that
POWER OUTPUT LED(C)
high voltage is generated.
The GREEN LED will show that the
UV lamp is normal to use.
UV LAMP STATE LED(D)
The RED LED will show that the UV
lamp is abnormal to use.
Figure 7.16 Part description

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Table 7.4 Test procedure

Step Description Figure

Put the clamps on each bolt head located in the

1.
center of the UV Lamp.

Or put the clamps on each O-type terminal of the

1-1.
UV Lamp.

Put the plug into the power socket (110V OR

2.
220VAC), and the POWER ON LED (D) turns on.

Click the TEST BUTTON(B) and check both POWER

OUTPUT LED(C) and UV LAMP STATE LED(D) turn
on.
(Lighting will turn off automatically after 5
3. seconds)
If the UV Lamp is normal, the UV LAMP STATE
LED(D) shows color GREEN and if the UV Lamp is
faulty the UV LAMP STATE LED(D) shows color GREEN LED RED LED
RED. (NORMAL) (ABNORMAL)

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6) Maintenance of the wiper system

See below the detailed table of maintenance of the automatic cleaning mechanism.

 Turn OFF the main switch and the circuit breakers in the control panel.
 Turn OFF the flow and drain the liquid in the disinfection chamber.
WARNING  Remember that the lamps can be HOT.

 Wear clean gloves free of talcum powder and/or grease to avoid damaging
UV lamp.
CAUTION

Table 7.5 Maintenance of the automatic cleaning mechanism

Step Description Figure

Remove always in the following order:

• Wiper motor
1.
• UV lamps
• Quartz sleeves

A
B
On wiper motor side use flat spanner (A) to
2. unscrew the screw plug adopter (B) from the
chamber end plate.

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3. Unscrew the fixed bracket bolt from wiper holder.

By hand, take the wiper holder out with a turn

4. from wiper housing.

Take the wiper holder out of the chamber side

5.
cover.

6. Place the wiper holder on a clean plate.

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B
A
7. Take wiper (B) out of the wiper holder (A).

If necessary, replace the wiper with a new one.

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 Standard model Unit : EA

COMPONENT PU50 PU250 (-Ex) PU500 (-Ex)

UV Lamp 2 6 8 12 18 24

Wiper Motor 1 1 1 1 1 1

1 UV Chamber Body 65 Side Cover (Right)

2 Chamber End Plate Right 108 Purge/ Pressurization System
3 Chamber End Plate Left 108-1 Purge Vent Unit
64 Side Cover (Left)
Figure 7.17 General Assembly of the UV Unit (Explosion proof type)

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61 Hex. Bolt and Nut (S/W, P/W) 93 Bulkhead Female Connector

64 Side Cover (Left) 108 Purge/ Pressurization System
81 BLM Connector 108-2 R/Bolt (S/W)
84 O-ring (AS568#469) 108-3 Hex. Nut
Figure 7.18 Disassembly of UV Unit Element (Left Side Cover)

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35 Wiper Motor 40 Screw Plug adjuster

36 Reduction Gear 42 Mechanical Seal
36-1 Round Bolt 44 W/ Bolt (B)
36-2 Hex. Nut (S/W) 45 O-ring (G35)
36-3 Condenser 47 Ball Bearing
36-4 Round Bolt 48 Snap Ring (Hole)
37 Motor Support 49 Bearing Nut/ Washer
38 Support Bar 75 Terminal Block
39 Coupling 79 Hex. Nut (S/W)
Figure 7.19 Disassembly of UV Unit Element (Reducer Motor)

10 UV Lamp (3.5kW) 12 Lamp Sleeve

Figure 7.20 Disassembly of UV Unit Element

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3 Chamber End Plate (Right) 55 W/ Bolt (B, P/W, S/W)

13 ISOLATING T/B BODY 57 O-ring (G50)
14 Screw Plug Adapter 58 Dowel Pin
15 Backup Ring 70 Reed Switch Housing
16 O-ring 96 Anti-V Cushion
19 Isolating Bracket 98 Anti-V Stopper
46 O-ring (V430) 99 Anti-V O-ring
53 Reed Switch 100 Anti-V Spring
54 Round Bolt (B, S/W-Integral) 102 O-ring (S46)
Figure 7.21 Disassembly of UV Unit Element (Chamber End Plate)

61 Hex. Bolt and Nut (S/W, P/W) 108-1 Purge/ Pressurization System
64 Side Cover (Left)
Figure 7.22 Disassembly of UV Unit Element (Right Side Cover)

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1 UV Chamber Body 56 Hex. Bolt (B, S/W)

50 UV Intensity Transmitter 60 Sensor Cover
50-1 UV Transmitter Housing 63 O-ring (G210)
52 Temperature Transmitter 73 Flow Switch
Figure 7.23 Disassembly of UV Unit Element (Chamber)

20 Lead Screw 26 Wiper

23 Wiper Housing 27 Pin
24 Screw Female 28 Fixed Bracket
24-1 Screw Female Cover 29 Torsion Spring
25 Wiper Holder 34 W/ Bolt (B)
Figure 7.24 Disassembly of UV Unit Element (Wiper System)

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 High capacity model Unit : EA

COMPONENT PU1000 (-Ex) PU1250 (-Ex) PU1500 (-Ex)

UV Lamp 22 26 32

Wiper Motor 1 2 2

Figure 7.25 General Assembly of the UV Unit (Explosion proof type)

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16 SIDE COVER-LEFT 78 HEX. CAP NUT

17-1 PACKING OF SIDE COVER 79 H/BOLT(B,S/W)
61-1 MOTOR COVER 103 STUD BOLT
61-2 PACKING OF MOTOR COVER
Figure 7.26 Disassembly of UV Unit Element (Left Side Cover)

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8 MOTOR 85 CONDENSOR:2UF
36 SUPPORT BAR 86 R/BOLT
36-1 MOTOR SUPPORT BAR NUT 87 H/BOLT(N, P/W, S/W)
37 COUPLING 91 TERMINAL BLOCK
72 MOTOR SUPPORT 92 R/BOLT(B,S/W)
Figure 7.27 Disassembly of UV Unit Element (Reducer Motor)

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4 ISOLATING T/B BODY 50 O-RING (G35)

5 SCREW PLUG ADAPTER 62 O-RING (G50)
9 SCREW PLUG ADJUSTER 64 O-RING (S40)
32 ANTI-V CUSION 75 BEARING NUT & WASHER
33 ANTI-V STOPPER 76 SNAP RING(HOLE)
34 ANTI-V SPRING 77 BALL BEARING
35 ANTI-V O-RING 81 W/BOLT(B)
48 ISOLATING T/B ASS'Y 96 MECHANICAL SEAL
48-1 TERMINAL COVER 101 O-RING (S12.5)
48-2 FIXING PIN
Figure 7.28 Disassembly of UV Unit Element

2 UV LAMP_3.5KW 3 LAMP SLEEVE

Figure 7.29 Disassembly of UV Unit Element (Chamber End Plate)

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7 Lead Screw 28 TENSION SPRING

18 BUSH BEARING 29 SUPPORT SPRING
19 SCREW PLUG 31 BASE
20 WIPER HOUSING 38 W/BOLT(B,S/W)
22 SCREW FEMALE 50 O-RING
23 SCREW FEMALE COVER 73 SCRAPER
24 WIPER HOLDER 74 MAGNET
25 WIPER 90 O-RING (P16)
26 PIN
Figure 7.30 Disassembly of UV Unit Element (Wiper System)

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1 MEGA UV CHAMBER BODY 47 REED SWITCH HOUSING

10 UV TRANSMITTER 56 MAIN COVER
12 TEMP TRANSMITTER(4-20mA) 79 H/BOLT(B,S/W)
40 UV TRANSMITTER NUT #1 102 JUNCTION BOX
41 UV TRANSMITTER NUT #2 104 JUNCTION BOX BRACKET
46 REED SWITCH 105 THERMOSTAT
Figure 7.31 Disassembly of UV Unit Element (Chamber)

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17 SIDE COVER-RIGHT 78 HEX. CAP NUT

17-1 PACKING OF SIDE COVER 103 STUD BOLT
Figure 7.32 Disassembly of UV Unit Element (Right Side Cover)

108 Purge/Pressurization System 108-1 Purge Vent Unit

Figure 7.33 Purge/Pressurization system & Purge Vent Unit (Explosion proof type)

NOTE: In case of the Explosion proof type, Purge/Pressurization system is supplied.

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(3) Control panel and power supply panel maintenance

1) Air fan of the control panel

Regularly check and, if necessary replace air fan.

2) Earth Leakage Circuit Breaker (ELCB) check

Check the Earth Leakage Circuit Breaker (ELCB) monthly by pressing the test button to make sure
it is working properly. The system will shut-down immediately.

(4) Control panel part names and functions

Figure 7.34 Components of the control panel

1) CBN001: Main circuit breaker for the entire BWMS monitoring system.

2) CBN002: Circuit breaker for the relay and flowmeter.

3) CBN003: Circuit breaker for the cooling fan system.

4) CBN004: Circuit breaker for the PLC I/O card.

5) CBN005: Circuit breaker for control circuit (i.e. PLC, etc.).

6) SMPS1: 24VDC power supply for printer.

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7) SMPS2: 24VDC power supply for PLC I/O card.

8) TX1: Transformer used to isolate secondary circuit from primary circuit.

9) NF1: Noise filters to stabilize power which is supplied to the power supply of PLC.

10) PLC: Controller for the entire monitoring system, from left to right: Power Supply, CPU, Digital
Input (DI), Digital Output (DO), Analog Input (AI) and Analog Output (AO) modules.

11) HUB: Device for connecting multiple Ethernet devices together.

12) AUX1~9: Electronic relays to control filter and UV unit.

13) TB: Common terminal block for power line of PLC system.

14) PO: 220VAC power supply outlet for auxiliary equipment (i.e. laptop).

15) TBN01~06: Input/output terminal blocks.

16) MONITORING UNIT: Graphic panel with touch screen functions for control and monitoring.

17) YPL: Lamp for warming up.

18) S/S1: Mode selector switch (CHECK MODE or BYPASS MODE).

19) BZ: Alarm device when there is any abnormality in the monitoring system.

20) EMG: Emergency button to shut-down the system manually.

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Figure 7.35 Components of the UV power supply panel

21) CBS110: Main circuit breaker for the UV unit.

22) CBS120: Circuit breaker for the UV lamps (ELCB S101~S102).

23) ELCB S101~S102: Device to stop the UV system under any abnormal condition by detecting a
leakage current, which could be generated in operating an UV lamp, and each ELCB connected to
two (2) electromagnetic ballast.

24) CBS121~125: Circuit breaker for the UV lamps, and installed two (2) breakers depending on
number of electromagnetic ballast installed.

25) CBS101, CBS141: Circuit breaker for the back flushing motor and wiper motor.

26) CBS100: Circuit breaker for control circuit (i.e. cooling fan, etc.).

27) CPS11: Surge protector, protecting control and driving circuits from switching surges, generated
at times of controlling the main circuit breaker.

28) EBS101~S104: Electromagnetic ballasts for discharging lamps to operate UV lamps. Each
controls two (2) UV Lamps

29) SC101~128: UV lamps capacitors connected to the secondary of electromagnetic ballast. Each
electromagnetic ballast has three (3) capacitors independently.

30) SC151~154: Capacitors for power control of UV Lamps (Step 1; 88% of maximum power)

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31) SC171~174: Capacitors for power control of UV Lamps (Step 2; 72% of maximum power)

32) MCS1FF: Forward-turn electronic switch of three-phase motor used for filter flushing.

MCS1FR: Reverse-turn electronic switch of three-phase motor used for filter flushing.

MCS1UF: Forward-turn electronic switch of a single-phase motor used in UV lamp cleaning.

MCS1UR: Reverse-turn electronic switch of a single-phase motor used in UV lamp cleaning.

MCS101~105: Electronic switches for UV lamps operation control. Each controls two (2) UV lamps.

33) MCS110~114: Electronic switches for power control of UV lamps.

34) EUCRS101~104: Device to stop the UV System under any abnormal conditions by detecting an
undercurrent, generated by operating an UV lamp. Each controls two (2) UV lamps.

35) TBS12~15: Input/output terminal blocks.

36) SWS11: Switch to turn on the fluorescent lamp at the panel.

37) FAN S101~106: Cooling fans (side) that discharge the internal air outside the panel.

38) FAN S107: Cooling fans that (top) discharge the internal air outside the panel.

39) THTS101~102: Sensor for detecting internal temperature of the panel.

40) WL: Fluorescent lamp for the panel.

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B. Calibration of instrument

(1) Pressure transmitter (Level-3000)

1) Test before calibration

Test pressure transmitter output (4-20mA) signals whether the range of pressure indicates
between 0 ~ 14 bar.g by using a milliampere meter.

2) Calibration procedure

If current pressure transmitter seems to be failure, it requires calibration as following.

a. Set the calibrator to pressure mode.

b. Connect the pressure calibrator with setting plug and kit to the transmitter connector in the
junction box as shown on Figure 7.23.

Figure 7.36 Wiring connection for calibration

c. Check the range of milliampere meter

d. Output signal should be adjusted to 4.00mA at atmospheric pressure (0 bar) (Press the
ENTER/UP button at Zero Setting Mode of setting kit).

e. Increase the pressure to maximum (14 bar) and the output signal to be adjusted to 20.00mA
(Press the ENTER/UP button at Span Setting Mode of setting kit).

Cu r r en t : 0 0 . 0 0 0 mA Cu r r en t : 0 0 . 0 0 0 mA
< Z ERO SE T T I N G MO D E > < S PAN S E T T I N G MO D E >
→S E T TO Z ERO →S E T TO S PAN
C O MP . I NC DEC C OMP . I NC DEC
<Zero Setting Mode> <Span Setting Mode>

f. Remove the pressure calibrator and check the zero point at atmospheric pressure.

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g. Check the linearity at 0% - 25% (3.5 bar) – 50% (7.0bar) – 75% (10.5 bar) and 100% (14 bar).

h. If necessary, repeat the steps ‘d’ to ‘g’.

NOTE: Allowable accuracy is 0.05%FS or better, as well as 4 1/2 digit milliampere meter.

(2) Temperature transmitter (MBT 5252-9110)

1) General

The MBT 5252 is a heavy-duty temperature sensor that can be used for controlling cooling water,
lubrication oil, hydraulic oil and refrigeration plants within general industry and marine
applications.

This temperature sensor is based on a standardized Pt100 element, which gives a reliable and
accurate measurement. If needed, a transmitter (MBT 9110) can be ordered as an integrated part
of the sensor. All parts in contact with the media are made of stainless steel AISI 316 Ti.

Temperature transmitter figure is as below.

Fixing screw
Jointing screw
Terminal block

Housing

Protection Tube Pt100 Element

(Thermo well)

<Outside View> <Sensor Element>

This type of temperature sensor element can be separated from protection pocket (Tube) without
pocket removing. Like a picture as below, maintenance is possible with sensor installation.

UV Chamber

Figure 7.37 Installation method

2) Calibration procedure

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a. Open the housing cover with driver as below figure.

You can see terminal block inside. Remove two fixing screws with driver, sensor element can be
separated from pocket (thermo well) as like below picture.

b. Please connect temperature sensor as below with multimeter and DC 24V power supply.

Refer to 3wire type PT 100Ω wire connection is as below

Figure 7.38 Wiring connection for calibration

c. Put the sensor into temperature bath or ice water (0℃) and check milliampere. In this case
normal milliampere is 3.68 to 4.32 milliampere.

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d. Put the sensor into temperature bath or boiling water (100℃) and check milliampere. In this
case normal milliampere is 19.68 to 20.32 milliampere.

e. If checked milliampere value is below or over to normal milliamper, please replace the
terminal block and check again upper method after replace the sensor element.

If checked milliampere value is below or over to normal milliamper again, then replace the
terminal block.

f. After checking sensor element you will assemble element as reverse course of disjoint.

(3) UV intensity sensor (SUV 20.2 Y2C)

1) Check before calibration

It requires recording the current UV intensity value just after warming up through the CHECK
MODE (Figure 3.15, p54) to compare with target value.

a. Then, UV sensor should be removed from the UV chamber.

b. Install the UV reference radiometer (MUV 2.4 WR) and recording the value shown on the
display.

Figure 7.39 UV intensity housing (Left) and UV reference radiometer (Right)

c. If measured value is out of value ±5%, compared with recording data of installed UV intensity
sensor, it requires replace to brand new sensor.

d. Check the UV intensity value of replaced sensor with the measured value of MUV 2.4 WR
whether those values are comparable (±5%).

NOTE: Pressure transmitter, Temperature transmitter and UV intensity sensor should be calibrated
annually and calibration should be carried out by ship’s crew or manufacturer’s engineer or test facility
engineer according to the OMSManual. When the calibration is carried out, the result of calibration
should be recorded in the BWTS calibration sheet.

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© The copyright/ownership of this document is and will remain ours. The document must not be used without our authorization or brought to
the knowledge of a third party. Contravention will be prosecuted. PANASIA Co.,Ltd.
Technolo Measurement Monitoring Sensor or Data Recording Calibration Service on- Time interval Option
gy Equipment board

“Flow rate” Not

Flow rate Flow meter Required 1 year Third parties
on graphic panel available

“Inlet and differential

Pressure
Filtration Pressure transmitter pressure” Required Available 1 year Pressure calibrator
differential
on graphic panel

Back-flushing Operating Log message:

Motor and limit switch N/A - - -
frequency #OO Filter cycle finished

Power A tester (multi meter) and clamp

UV power monitoring
consumption, meter N/A - - -
method
voltage and (not included in GloEn-Patrol)
current
“UV lamp on time” on
Lamp status and
N/A system N/A - - -
age
status screen of graphic
panel

the knowledge of a third party. Contravention will be prosecuted. PANASIA Co.,Ltd.

Manual logging
UV Intensity UV intensity sensor Required Available 1 year Intensity calibrator
(Calculation Required)
Ballast Water Management System

UV unit

Transmittance Potable meter (UV Manual logging N/A Available Potable UV transmittance
Transmittance) meter

“Flow rate” Not

Flow rate Flow meter Required 1 year Third parties
on graphic panel available

Temperature Temperature transmitter N/A Required Available 1 year Temperature calibrator

Table 7.6 Monitoring, recording and calibration

compliance with VGP 2013 regulations is not required, there is no need to do calibration once a year.

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PAD-USCG-07 (Rev.Q-3)

NOTE: According to the VGP 2013 regulations, calibration should be conducted once a year. So if

© The copyright/ownership of this document is and will remain ours. The document must not be used without our authorization or brought to
Ballast Water Management System PAD-USCG-07 (Rev.Q-3)

C. Illustrated list of spare parts

SPARE PART LIST

(for Filter Unit)

Spec. Weight
No. Name Illustration Quantity Model Remark
(Mat’l) (kg)

1 Spare Box SS400 10 1 N/A -

Pressure
2 SUS316L 0.5 1 LEVEL3000 Cable: 2m
Transmitter

For
3 Scanner Tip Teflon 0.03 2 N/A Suction
scanner

For
Suction
4 O-ring EPDM 0.01 4 P22
scanner
body

For Body
5 O-ring EPDM 0.01 1 P58
seal bush

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For Body
6 O-ring EDPM 0.01 1 P25
seal bush

For
Suction
7 O-ring EDPM 0.01 2 P30 scanner
branch
boss

For Filter
Gland PTFE (ø25x
8 0.03 6 N/A
Packing FIBER ø38x
6.5t)

9 Special Jig SUS304 1 N/A N/A -

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SPARE PART LIST

(for UV Unit)

Spec. Weight
No. Name Illustration Quantity Model Remark
(Mat’l) (kg)

1 UV Lamp Quartz 0.2 1 PUL3.5_1 -

2 Lamp Sleeve Quartz 0.4 1 PUS3.5_1 -

UV Intensity
3 SUS316 0.2 1 SUV 20.2 -
Transmitter

For
4 Wiper EPDM 0.01 1 N/A Wiper
Unit

For Quartz
Sleeve
5 O-ring EPDM 0.01 1 N/A
(ø32.8x
Ø42.8x5t)

For
Mechanical VITON &
6 0.01 1 N/A Lead
Seal SUS304
Screw

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For
Reed
7 Reed Switch Teflon 0.02 2 N/A
Switch
Housing

For
Removal
8 Special Tool SUS304 0.8 1 N/A
of Screw
Plug

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Point(s) of contact for technical assistance

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