Artificial Lift Monitoring

DataLITE User Manual

DataLITE User Manual

Ver 1.0
Applicable Equipment

DataLITE
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DataLITE User Manual

Document Information
Document No. 279-38-003
AL Monitoring
Document Ref. DataLITE User Manual
Version No. 1.0
Date 15/01/2019
Created By Johnny Clark
Approved By

User Manual Version History

Version Issue Date Description By App.

1.0 15/01/2019 Initial Release JC

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Safety Warnings and Information

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Document Information .................................... 2 Running Screen .......................................... 30

User Manual Version History ........................... 2 Enter Menu System .................................... 30
Safety Warnings and Information .................... 3 Edit Mode ................................................... 31
Overview ........................................................ 12 Underline Cursor ........................................ 31
Specification ................................................... 13 Block Cursor ............................................... 31
Dimensions..................................................... 14 Exit Edit Mode ............................................ 31
Closed ......................................................... 14 Setup Menu ................................................ 32
Open ........................................................... 15 Health Menu .............................................. 32
Functional Overview ...................................... 16 i:Sensor Menu ............................................ 34
Connections ............................................... 17 i:Transceiver Menu .................................... 34
Contrast...................................................... 17 i:Display Menu ........................................... 35
Wiring ............................................................. 18 Reasons for failure ................................. 35
Power Supply ............................................. 18 Set up ............................................................. 36
110-240VAC ........................................... 18 Getting Started ........................................... 36
24VDC..................................................... 18 Factory Reset.............................................. 36
Sensor ........................................................ 19 Serial Number ............................................ 36
Operation ............................................... 19 Adjust Contrast .......................................... 37
Installation/Testing ................................ 19 Set date & time .......................................... 37
Relay Trip ................................................... 20 Load existing setup .................................... 38
Modbus RTU............................................... 21 Change well name ...................................... 38
Analog Loops .............................................. 22 Installation ..................................................... 39
Menu Navigation........................................ 23 Mounting .................................................... 39
Transceiver Settings ................................... 24 Flash Memory ................................................ 40
Everyday Use .................................................. 25 Overview .................................................... 40
Start-up delay ............................................. 25 Ejecting ....................................................... 41
Active and passive testing .......................... 26 Removing cover.......................................... 42
LED Indicators ............................................ 26 Card Contents ............................................ 43
Health ......................................................... 27 Log Files ...................................................... 44
Downloading Files ...................................... 29 Report Files ................................................ 44
Menu System ................................................. 30 PTC/279 Folders ......................................... 44
Overview .................................................... 30 Trip Function .................................................. 45

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Overview .................................................... 45
Relay Test ................................................... 45
Status ......................................................... 45
Pump-off Trip ............................................. 46
Motor Overheat Trip .................................. 46
Analog Loops .................................................. 47
Overview .................................................... 47
Self-Test ..................................................... 47
Status ......................................................... 47
Loop 0......................................................... 47
Loop 1......................................................... 47
Modbus RTU................................................... 48
Overview .................................................... 48
Self-Test ..................................................... 48
Status ......................................................... 48
Special Considerations ............................... 48
Function Codes Supported ......................... 49
Register Use ............................................... 50
Exception Status ......................................... 50
Slave ID ....................................................... 51
0X: Coils ...................................................... 52
1X: Status Bits ............................................ 53
3X: Input Registers ..................................... 54
4X: Holding Registers ................................. 60
Servicing ......................................................... 62
Health Status .............................................. 62
Red Status .............................................. 62
Amber Status.......................................... 62
Factory Reset ............................................. 62
Updating Firmware ........................................ 63
Overview .................................................... 63
Replacing .................................................... 63

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Overview

The RMSpumptools DataLITE is a fully weatherproof, hostile environment ready enclosure that has all
the functionality built in to connect to the RMSpumptools downhole monitoring system, in
conjunction with an ESP three phase choke from RMSpumptools.

The DataLITE can be powered by either a standard 110-240VAC supply directly into the AC terminals,
or by a standalone 24VDC power supply. Only one of these supplies can be connected at a time.

The panel is also fully isolated and includes various self-tests that run on start-up and various intervals
in order to diagnose and eliminate problems, while keeping installation and downtime durations to a
minimum.

Log files from the downhole sensor are automatically generated as CSV files and save to internal
storage. By pressing the eject button on the panel, these logs will dump to the customer facing card,
which is protected by a sealed threaded cap. This cap must always remain in place unless removing
the microSD card.

The DataLITE also communicates via Modbus (RS485), Analogue (4-20mA) and a NO-P-NC relay. Highly
detailed layout of Modbus parameters and values are highlighted further in this manual. Two analogue
outputs are available. While one is fixed to intake pressure, the other can be configured to several
different parameters and ranges. The relay can be set to trigger from a variety of sources (motor
winding temperature, intake pressure etc.), and can be set to LL or HH (trigger above or below a certain
value).

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Specification

Part Number 279-12-212

Description DataLITE

Environment -30°F to +150°F (-30°C to 65°C), 95% Humidity, IP66

Dimensions 7.95” x 11.22” x 5.24” (202mm x 285mm x 133.2mm)

Weight 8.8lbs (4 kg)

Supply 110-240VAC or 24VDC

Display LCD, 4 lines x 20 character

Keypad Yes: Menu System: UP - DOWN - ENTER - EJECT

Logging Memory 2GB+ Onboard Flash Memory

Removable Memory microSD Card (one 2GB Card Supplier with new DataLITE)

Connections DIN Rail Terminals (Flat head screws)

Sensor Input
Power Supply (110 – 240VAC)
Power Supply (24VDC)
Terminals Modbus RTU RS485
Analog Loop 0
Analog Loop 1
Trip Relay
Modbus RTU Isolated RS485 2-Wire Port with Loopback Testing

Protocol Modbus RTU

0 : Modbus RTU Broadcast (no response)
Address Range
001 - 255 : Modbus RTU
BAUD Rates 300 - 57600 bps

Analog Loops Isolated 2-Channel Analog Loop with Loopback Testing

Protocol 4-20mA
0 - 5000 psi
Range 0 - 500 F
0 - 10 g
Trip Relay 110V, 5A, NO-P-NC

Protocol Active on Low Well Pressure, High Motor Temperature

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Dimensions
Closed

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Open

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Functional Overview

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Connections

Contrast

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Wiring
All wire connections should use suitable crimps and ferrules and be secure and free from damage or
splits. Always run electrical tests on connections before supplying power to the DataLITE.

The input terminals are compatible with 26 – 12 AWG wiring.

Power Supply

110-240VAC
Each DataLITE has a built in 24VDC power supply, compatible
with 110-240VAC input. On the internal DIN rail, a fuse holder
is pre-supplied with a 1A fuse. This fuse holder can be opened
to isolate the AC supply. To power the DataLITE using this
configuration, see the diagram to the right.

24VDC
Alternatively, it is possible to power the DataLITE directly with
your own 24VDC supply, by connecting the DC supply directly
into the terminals shown below. Note that when in AC
configuration, 24VDC output will be available out of these
terminals, but is not recommended for use other than during
installation and testing.

Two input terminals are free for each +ve and -ve. It does not
matter which terminals you use.

DO NOT ATTEMPT TO POWER THE DATALITE USING BOTH AC

AND DC SUPPLIES AT THE SAME TIME.

The enclosure is completely grounded inside and out, meaning that the earth wire from the AC supply
is the only earth point you need to connect.

The two right hand glands are interchangeable and may be more useful for different functions (i.e.
use the armoured gland for sensor input rather than power supply). Use these as need be. The
armoured gland uses an M20 thread, whereas the smaller gland uses M16. Both can be swapped or
adapted to other more suitable customer supplied glands.

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Sensor

Operation
Each sensor communicates with the DataLITE via the
RMSpumptools Three Phase Surface Choke and fuse kit.
Consult RMSpumptools manual 279-38-001 for more
information on installation of the choke.

The two-way connector on the choke should be connected to

the DataLITE by two core twisted cable into the two sensor
terminals, as shown.

As mentioned previously, depending on the ESP installation, it

may be more suitable to use armoured cable for the surface
choke instead, or to swap the glands out for different sizes.

Installation/Testing
It is possible to connect an RMSpumptools ESP Sensor or an
RMSpumptools Simulator directly to the DataLITE during testing. This
can be useful for running in hole without the choke setup.

Do not power the ESP or perform megger tests when the DataLITE is
connected without a choke in this configuration.

For the sensor by itself (bench testing etc.), connect the high voltage
pin (using a suitable boot kit, never use a clip directly on the sensor
pins) directly to the + (white) terminal on the DataLITE, and use a
secure clip to connect the chassis of the sensor directly to the – (black)
terminal on the DataLITE. Power on the DataLITE and communication
should be normal.

For connecting to the sensor on the ESP (Running in hole etc.), connect one of the three phases directly
to the + (white) terminal on the DataLITE, and connect a suitable ESP grounding point (cable armour
etc.) directly to the – (black) terminal on the DataLITE.

See RMSpumptools manual 279-38-002 for more information on ESP Sensor installation and running
in hole.

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Relay Trip

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Modbus RTU

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Analog Loops

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Menu Navigation

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Transceiver Settings

Note that RMSpumptools DataLITEs contain a built in TransCVR module for communicating directly to
the downhole sensor. There are TransCVR settings and diagnostics available in the DataLITE and
should not be changed or used unless advised by RMSpumptools.

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Everyday Use
Start-up delay

After power is supplied, the DataLITE will not

immediately light the relay trip status red or
green. It will wait to ensure that the data
received is correct before properly setting the
trip.

When testing a sensor (at well site or in the

workshop), always have a flash card inserted
and leave the DataLITE running until the trip
status is properly lit.

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Active and passive testing LED Indicators

At power on, the DataLITE undergoes active

self-testing, which tests and confirms the
interfaces and memory are working properly.

Analog loops and communication ports are

loop-back tested. The built-in flash memory
modules and the external removable flash
microSD card are also tested.

After initial active self-testing, the DataLITE will

regularly continue to run passive tests.

All onboard voltages are constantly monitored

to ensure they are within specification. Analog
loops are checked for disconnect faults and
scaling faults. Modbus ports are monitored
continuously, and a warning will be displayed
if a problem is detected.

Memory is constantly checked, and warnings

given if removable memory is reaching
capacity, is write-protected, is missing or
otherwise has a problem.

Should a hardware fault be detected, please

contact RMSpumptools, who will attempt to
help diagnose and troubleshoot at site and see
what further steps need to be taken.

Several conditions in the DataLITE will lead

only to an amber warning.

The LED indicators shown on the right of this

page highlight various issues and statuses
within the DataLITE.

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Health

You may receive a short diagnostic HEALTH Note that some diagnostic information will
message on the running screen. Selecting this only be useful to RMSpumptools. As the
item takes you directly to the HEALTH menu. TransCVR module is built in, the M485 (Master
485) and TransCVR diagnostics are internal and
An important item on this running screen is the should not be attempted to be accessed
HEALTH item which will either show OK or will without RMSpumptools support.
give a short diagnostic message. For a short
period after power-up it will advise that a self- The following page shows common error codes
test is in progress. and associated LED symbols.

In the event of a fault or error, contact

RMSpumptools and quote the error displayed
on the DataLITE.

Pressing ENTER when this HEALTH item is

selected in the running screen takes you
directly to the HEALTH menu where you can
browse through any problems and obtain
specific advice and information from
RMSpumptools.

Scroll down the list of health messages until

you see an item with a warning. Press ENTER
on this item and you will see advice on
remedying this problem. Scroll down this short
message and press ENTER to exit back to the
HEALTH menu.

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OK

Testing Active self-testing in progress

Severe DataLITE fault detected

Swap display
Contact RMSpumptools

Set well Set well name

Set date Set date and time

sd: Missing No microSD card inserted

sd: Full External microSD card is full (or faulty)

Check supply DataLITE supply voltage is low

Internal Modbus fault

Check M485
Contact RMSpumptools

e: GROUND ESP ground fault detected

e: OPEN ESP open fault to sensor

Internal sensor fault

s: FAULT
Contact RMSpumptools

Automatic sensor shut down activated

s: OVERTEMP
Over-temperature detected

Internal transceiver fault

t: FAULT
Contact RMSpumptools

Internal transceiver power supply fault

t: SUPPLY
Contact RMSpumptools

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Downloading Files

Press the EJECT button to flush internal memory to the removable flash card and copy the setup file
to the flash card.

After pressing EJECT, wait for the green LED to light, indicating that it is safe to remove the card. The
white LED inside the microSD cover will also light.

Removing the card when the LED is not green may result in data corruption.

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Menu System
Overview Running Screen

The menu system uses 3 push buttons: When the DataLITE starts up, it shows an
opening screen with the serial number and
- Up firmware revision. After a few seconds it will
- Down show the running screen with well name, date,
- Enter time, health, diagnostic and sensor data.
On power up, the DataLITE will scroll through
the sensor reading values. To enter the menu
system, press ENTER.

You will see a list of additional menus and

functions. Navigate to these using UP/DOWN.
(a cursor will move with the left side of the
LCD).

- SETUP
- HEALTH To pause scrolling press either UP or DOWN.
- i:SENSOR Scrolling will recommence automatically. Use
- i:TRANSCEIVER the UP and DOWN to manually scroll through
- i:DISPLAY the data.

Enter Menu System

Pressing ENTER on any item other than the

HEALTH message opens the menu system.

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Block Cursor
Edit Mode

Use LEFT & RIGHT to move between tick

Press ENTER to select the item at the cursor. If
(accept), X (to exit with no changes) and the
the item is editable then you will enter edit
individual columns of the editable value.
mode. When in edit mode, there are two types
of cursors and a TICK and CANCEL are shown to
the right of the edit value.

Press ENTER to accept, cancel or edit the

item.

Underline Cursor Exit Edit Mode

Use the UP & DOWN to change the item (in To exit, simply navigate to EXIT or just wait
lists) or the digit at the cursor. and the running screen will automatically
show. All changes will be saved.

Press ENTER to exit this mode. You will then

enter the BLOCK cursor mode.

When editing a number, the number will

adjust for changing 0 to 9 and 9 to 0.

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Setup Menu Health Menu

A sub-menu where you can review or change A sub-menu showing the status of the various
DataLITE settings. system health checks. If a health warning is
given, then remedial action advice is made
available on that item.

Load Setup Select from flash card The first letter states where the issue is:
Clear Logs Wipe internal logs
d: display (DataLITE)
Critical
Date edit MM/DD/YYYY t: transceiver (Built in)
Time edit HH:MM
e: ESP
Well load from flash card
Protect s: sensor
Log set 1-60 mins
LLPi set in psi
HHn select HH parameter Issues & Actions
HHv set HH trip level d:supply
A1 select A1 parameter d:Self-Test
RTU d:Master
Addr set 1-255 d:Battery
Baud select BAUD d:Well name
d:Date
t:Supply
t:Fault
t:Simulate
t:Protect
e:Megger
e:Wiring
s:Sensor

Scroll to an item, select it and remedial advice

is shown. The next page shows a list of
messages.

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d:Supply t:Simulate (Contact RMSpumptools first)

Display Transceiver
>Low Supply Voltage >In Simulation Mode
>Check: >Action:
*Battery Charge *Set RTU below 255
*PSU Rating

t:Protect
d:Self-Test
Sensor
Display >Sensor OverTemp
>Self-Test Fail >Action:
>Action: *Power off ESP.
*Swap Display *Review well performance
*Send for Service *Consider higher rated sensor

d:Master (Contact RMSpumptools first) e:Megger

Transceiver ESP
>No Modbus activity with transceiver >Grounded Downhole
>Check: >Check:
*Module Powered *Power off ESP.
*Module BAUD 57600 *Check polarity of wiring to choke
*Module Address #1 *Remove fuses and test directly downhole
*Wiring Polarity using test box
>OK : swap choke
>FLT: confirm with Megger
d:Battery
Display
>Battery Voltage e:Wiring
>Action: ESP
*Swap Display >Open (No sensor)
*Send for Service >Check:
*Power off ESP.
*Check polarity of wiring to choke
d:Well name *Remove fuses and check 30-40ohm
Setup *Remove fuses and test directly downhole
>Well name not setup using test box
>name “no well name” >OK : swap choke
>is not recommended >FLT: sensor not connected
>Action:
*Set Well name
s:Sensor
Sensor
d:Date >Sensor Fault
Setup >Check:
>Date may be wrong *Power off ESP.
>Action: *Check polarity of wiring to choke
*Set Date *Remove fuses and check 30-40ohm
*Remove fuses and test directly downhole
using test box
t:Supply (Contact RMSpumptools first) >OK : swap choke
>FLT: sensor fault
Transceiver
>Low Supply Voltage
>Check:
*Battery Charge
*PSU Rating

t:Fault (Contact RMSpumptools first)

Transceiver
>Self-Test Fail
>Action:
*Swap Transceiver
*Send for Service

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i:Sensor Menu i:Transceiver Menu

A sub-menu giving information about the A sub-menu giving information about the built-
sensor, including serial number and status. in transceiver, including serial number and
status

On Time hh:mm:ss On Time hh:mm:ss

Status Module

Module  or (: transceiver self-test OK) PN transceiver part number

Open  or (: connected OK) Rev transceiver hardware rev

Ground  or (: ESP insulation OK) SN transceiver serial no.

Sensor  or (: sensor OK) FW Rev transceiver firmware rev

Lost  or (: sensor talking) Status

No PN  or (: PN known) Vin  or (: see iSensor)

TiX  or (: TiX known) SelfTest  or (: see iSensor)
Communications Open  or (: see iSensor)
In packets in Ground  or (: see iSensor)
Good good packets in Sensor  or (: see iSensor)
Bad bad packets in Lost  or (: see iSensor)
Last code, 0 – 999 No PN  or (: see iSensor)
Sensor TiX  or (: see iSensor)
PN sensor part number Fault-1 code, 0 - 999

SN sensor serial number Communications

TAG sensor UID Restarts automatic restarts

FW Rev sensor firmware code In packets in

Rating Good good packets in

* TiX sensor max temp rating Bad bad packets in

* PiX sensor Pi rated range

* PdX sensor Pd rated range

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i:Display Menu Reasons for failure

A sub-menu giving information about the A brief list of possible faults that would cause
DataLITE, including serial number and status. error codes in the DataLITE.

About SD OK?
Display OK?  or  Missing No card detected. Insert card.
WP Card write-protected. Change WP
By RMSpumptools
switch settings
PN display part number
Fail Card test failed. Replace card.
Rev display hardware revision
Full Card full. Delete files.
UID unique identifier (serial no.)
FW firmware code
Master OK?
firmware date
HW Hardware fault. Replace DataLITE
firmware time CHECK No replied from internal
Critical Set Up transceiver. Contact
Well name name (with  or ) RMSpumptools.
Date mm/dd/yyyy (with  or )
RTU OK?
Time hh:mm
HW Hardware fault. Replace DataLITE
Health
CHECK No messages coming in. Check
Vin voltage, V (with  or ) wiring, RTU address and BAUD
Iin current, mA setting of the DataLITE
SD OK?  or reason for fail
Modbus sensor firmware code A0/A1 OK?
* Master OK?  or reason for fail HW Hardware fault. Replace DataLITE
* Out requests sent CHECK No load connected, check wiring.
* In requests received
* RTU OK?  or reason for fail
* Out requests sent
* In requests received
Analogs
* A0 OK?  or reason for fail
* A1 OK?  or reason for fail
Actions
Test LED turns all LED on for 10s
Test Trip trip relay toggles state
Run Self-Test runs a self-test and reports
Flush Logs copies all internal logs to SD
Erase Logs clear all internal logs
Factory Reset resets the settings to default
Restart restarts display

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Set up
Getting Started
Before using the DataLITE, you must set the following:

- date
- time
- well name

A warning will be shown on the LCD if the date or well name are not set up. We recommend restoring
the DataLITE to factory default before setting it up on a new well.

Factory Reset Serial Number

Formatting removes all old settings, sets the Serial number is factory set and cannot be
DataLITE to factory default and clears all old changed. It is an 8-character globally unique
log files. identifier (GUID).

Power on the DataLITE and press “<” (LEFT)

whilst the opening screen shows. A short menu
will appear. Press “<” to format. Serial number shows at power on.

Serial number is included in all logs and

reports, is accessible across Modbus and can
be viewed within the i:Display menu.

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Adjust Contrast Set date & time

Display contrast is adjusted using a dial inside Wait for the running screen to show after start-
the enclosure. Open the front cover of the up. Press the ENTER button and select SETUP.
DataLITE. At the top right of the button Scroll down to DATE (or TIME) and press SETUP
interface board is a slot that allows access to to edit.
the contrast dial.

Carefully adjust using a small screwdriver.

Do not remove any parts from inside the

DataLITE.

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Load existing setup Change well name

Rename an existing setup .ini file using your If the well name is not yet set, it will show the
computer. Store this new file into the serial number as the well name (e.g.
RMSpumptools folder on the flash microSD 0x54B365AE). A health warning is given if the
card. Put the card into the DataLITE. well name is not yet set. The service status
indicator will be amber.

Setting the well name brings up the file

browser to load a new setup file. The well is
named the same as the file name.

Make sure that all wells have a unique name to

prevent mixing up data archives.

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Installation
Mounting

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Flash Memory
Overview

Each DataLITE contains a customer-accessible microSD card, protected by a sealed threaded cover. By
using the eject button and removing this cover, it is possible to access the stored information, which
includes:
- Well data logs (.csv format)
o Pressures
o Temperatures
o Vibrations
o Trip data
o Event data (SD card removed etc.)

- Test reports (.txt format)

o Current loop diagnostics
o Surface and sensor power supply information
o Serial numbers, firmware versions etc.

It is highly recommended to always run a DataLITE with a microSD card inserted and verify that logs
and reports are storing properly to the card during installation. Without a microSD card inserted, test
reports will not be saved at all. These reports contain vital information about the operation of the
entire system and can be crucial when troubleshooting issues with the ESP or monitoring system.

While test reports save directly to the external microSD card, all data logs will first save to internal
storage, and will only transfer to the external microSD card when the “Eject” button is pressed.

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Ejecting

Before attempting to remove the cover or microSD card, always press the “Eject” button firmly, while
the DataLITE is powered. The “SD” card icon should go green as below:

When this indicator turns green, it is safe to remove the microSD card by following the next steps.

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Removing cover

Unscrew the threaded cover from the front of the DataLITE. The wire connecting the cover to the
enclosure should allow you to safely hang the cover below.

There is a white LED underneath the microSD socket, that will be brightly lit if the microSD card is
ready to be removed. If this LED is not lit, attempt the previous “eject” steps again.

Once the card is ready to be removed, carefully remove from the socket.

Once the card has been removed, ensure the threaded cover is inserted back into the hole, and that
the O-ring on the cover is fully engaged against the face of the enclosure.

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Card Contents

By opening the card contents on a PC, the following layout of files should appear:

RMSpumptools (folder)
o [Well name].ini
o [Well name] (folder)
 LOGS
 REPORTS

There may be other folders generated (PTC and 279 folders) that hold further diagnostic information
on the downhole gauge and inner DataLITE equipment that can be useful for troubleshooting.

DataLITEs can be swapped to different wells. In this case, the well name in the DataLITE settings should
be changed (or by creating a new [well name].ini file and changing the settings inside and loading this
new .ini file from the settings (see main manual)).

In the case of a new well setup, a new [well name] folder will be created, protecting the logs from the
previous well.

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Log Files

Within the “LOG” folder of the well name folder, .csv files are generated. The format of these files are:

[Well name] [DataLITE UID] LOG [First Timestamp] [Last Timestamp].csv

New files will automatically generate when needed.

The DataLITE UID is static and cannot be changed. This makes it possible to determine which specific
DataLITE was used, regardless of well name, and to differentiate in various circumstances (same well
name across two sites etc.).

Each file is in comma-separated values (csv) format and can be opened natively in Microsoft Excel or
other similar spreadsheet applications.

Note that the log files are saved internally and will not be copied to the external microSD card unless
the “eject” procedure is followed properly. The files are not removed straight away from internal
storage and can be ejected and copied over to external microSD cards 3 times before being removed.

Report Files

These files are generated automatically at various stages (power up, self-test, ground fault, on eject
etc.) and contain vital information about the system. The format of these files are:

[Well name] [DataLITE UID] REPORT [Timestamp].txt

The reports show current issues and settings from the DataLITE, alongside some data from the
sensor at the time. The DataLITE communicates internally via Modbus with a transceiver module to
the downhole sensor and shows information about these communications.

Note that reports will not be saved at all if there is no external microSD card inserted.

PTC/279 Folders

There are extra files generated inside these folders relating to specific parts of the system, such as
test reports on the sensor and the surface equipment that makes up the DataLITE.

These folders should be backed up with the other folders at the time for future diagnostics with
RMSpumptools. The reports inside these folders will not be stored without an external microSD card
inserted.

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Trip Function

Overview Status

Set the LLPi value (in psi) in the SETUP menu to The trip indicator shows the relay status.
help protect against pump off.

trip function not yet activated;

waiting on DataLITE start-up
completion and data gathered

no trip

trip active

Status of the LLPi and HH are shown on the

running screen. These are the last two letters
and show HH, OK or LL. If nothing is shown the
variable has no trip function.
Use a suitable cable rated for 110VAC, 5A.

See “Wiring > Relay Trip”.

Relay Test

There is no self-test of the relay circuit.

You can manually toggle the trip relay using an

item in the i:Display menu.

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Pump-off Trip

Set the LLPi value (in psi) in the SETUP menu to

help protect against pump off.

Motor Overheat Trip

Set a maximum motor temperature to prevent

motor burn. Use motor oil or motor winding
temperature. Motor winding is preferred. Both
the HHn (the parameter) and the HHv (the
level) are set in the SETUP menu.

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Analog Loops

Overview Loop 0

Loops are isolated from the DataLITE chassis Analog Loop 0 (A0) is only used to output well
and all other circuitry. Both loops A0 and A1 pressure,0-5000psi, 4-20mA
have a common 0V.

Self-Test

At each power up, each channel is internally

disconnected from the terminal block and
shorted. A signal is output at zero-, mid- and
Loop 1
full-scale and the current is measured. If within
acceptable limits, the test will pass.
The second loop (A1) can be set in the SETUP
Results are available in Modbus register block menu to output any other measured
starting at 33300. parameter. Range is dependent on the units of
the parameter selected.

Pressure 0-5000 psi

Status Temperature 0-500 F
Vibration 0-10 g

i:Display menu shows the status of the two

Analog channels.

OK everything working

OPEN connected impedance too high

(probable open circuit/wires disconnected):
check wiring

FAULT fault detected: DataLITE requires repair

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Modbus RTU

Overview Status

The DataLITE can be read by a remote Modbus Status is given by LCD messages.
Master.
You can view Modbus RTU activity in the
i:Display menu. Remember that the DataLITE
may only be one RTU on a network of up to
255. Requests may be every second or could be
hours apart between depending on the scan
time. You may see lots of requests in for other
devices on the network.

The DataLITE implements Modbus RTU Special Considerations

protocol with address range 1-255 (0 reserved
for broadcast). Physical connection is by RS485 Any register, coil or bit not listed in this
2-Wire Isolated. document will return an undefined result
EXCEPT if the register has been added in the
All data, status and remote functions (e.g. setup file or the register is from the built-in
restart) are available across Modbus. The transceiver. Some unlisted coils, bits and
DataLITE implements its own register set. registers are reserved for RMSpumptools use.

Self-Test
Only registers specific to the DataLITE are
listed here.
At each power up, the master and the RTU
circuits are disconnected from the terminal
Some coils are momentary and reset to the 0
blocks. They are then connected, and the
condition after being set.
settings are automatically changed. A
sequence of test messages is sent between the
ports.

If there are an unacceptable number of errors,

the DataLITE will show a self-test fault.

Results are available in Modbus register block

starting at 33300.

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Function Codes Supported

The following Modbus codes are supported by No other codes will be responded to by the
the DataLITE: module.
The module supports the maximum number of
Code Name read/ write coils, bits and registers permitted
01 Read Coil Status
in the Modbus protocol definition.
Exception Status and Slave ID are uniquely
02 Read Input Status
structured for this device. Refer later in this
03 Read Holding Registers documentation.

04 Read Input Registers

05 Force Single Coil

06 Pre-set Single Register

07 Read Exception Status

15 Force Multiple Coils

16 Pre-set Multiple Registers

17 Report Slave ID

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Register Use
Standard Modbus Register Usage is implemented.

Block Function

0X Coils (Read/Write)

1X Input Status Bits (Read Only)

3X Input Registers (Read Only)

4X Holding Registers (Read/Write)

Exception Status
As defined by Modbus, a single byte of status information sent in response to Function Code 07. This
Exception Status structure is unique to this RMSpumptools product. Determine the product using
Report Slave ID Function 17.
Bit Description Set (=1) Clear (=0)

0 Sensor Fault Fault - Check No Fault

1 ESP Open Fault Fault - Check No Fault

2 ESP Ground Fault Fault - Check No Fault

3 Transceiver Module Self-Test Fault Contact RMSpumptools No Fault

4 Set Well name or Date Check date & well name No Fault

5 Check Master 485 Contact RMSpumptools No Fault

6 Service DataLITE Replace DataLITE No Fault

7 DataLITE Supply Voltage Low Low Supply - Check OK

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Slave ID
As defined by the Modbus specification this is a variable length response structured uniquely for a
product. This structure is not shared with other RMSpumptools products. To decode you must first
read the Slave ID and then determine the structure by determining the Slave ID Field.
Response structure:
Field Name Byte Value
Slave address 0 Device Specific
Function Code 1 17
Byte Count 2 18
Slave ID 3 9 = PTC-1430
Run Status (0=OFF, FF=ON) 5 0=Off, 1=Running
Part Number (High Byte) 6 0x00 - 0xFF
Part Number (Low Byte) 7 0x00 - 0xFF
Hardware Revision (High Byte) 8 0x00 - 0xFF
Hardware Revision (Low Byte) 9 0x00 - 0xFF
SN (UID) Char 1 10 0x20 - 0x7E
SN (UID) Char 2 11 0x20 - 0x7E
SN (UID) Char 3 12 0x20 - 0x7E
SN (UID) Char 4 13 0x20 - 0x7E
SN (UID) Char 5 14 0x20 - 0x7E
SN (UID) Char 6 15 0x20 - 0x7E
SN (UID) Char 7 16 0x20 - 0x7E
SN (UID) Char 8 17 0x20 - 0x7E
SN (UID) Char 9 18 0x20 - 0x7E
SN (UID) Char 10 19 0x20 - 0x7E
SN (UID) Char 11 20 0x20 - 0x7E
SN (UID) Char 12 21 0x20 - 0x7E
Firmware Revision (ASCII Char 1) 22 0x20 - 0x7E
Firmware Revision (ASCII Char 2) 23 0x20 - 0x7E
Firmware Revision (ASCII Char 3) 24 0x20 - 0x7E
Firmware Revision (ASCII Char 4) 25 0x20 - 0x7E
Firmware Revision (ASCII Char 5) 26 0x20 - 0x7E
Firmware Revision (ASCII Char 6) 27 0x20 - 0x7E
Firmware Revision (ASCII Char 7) 28 0x20 - 0x7E
Firmware Revision (ASCII Char 8) 29 0x20 - 0x7E
CRC 30/31 Calculated CRC

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0X: Coils

These read/write coils are used to control the module remotely.

Register Description Type Set (=1) Clear (=0)

03000 Trip Relay Momentary Trip No Trip
03001 LLPi Trip State Read Only Pi <= LLPi Pi > LLPi
03002 HH Trip State Read Only HHn >= HHv HHn < HHv
03003 Restart Momentary Cause Restart No Function
03004 Run Report Momentary Cause Report No Function
03005 Eject Momentary Cause Eject Disk No Function
03006 Wipe Logs Momentary Cause Wipe Logs No Function
03007 Reset Stats Momentary Cause Reset Diagnostics No Function
03008 Run Self-Test Momentary Cause Self-Test and Report No Function
03009 Copy Memory Momentary Diagnostic, Memory -> SD No Function
03010 Key Up Momentary Cause Keypress: UP No Function
03011 Key Down Momentary Cause Keypress: DOWN No Function
03012 Key Enter Momentary Cause Keypress: ENTER No Function
03013 Key Disk Momentary Cause Keypress: DISK No Function
03014 Save Changes Momentary Cause Keypress: DISK No Function
03015 All LED On 10s Hold LED all are ON for 10s LED Normal
03016 Factory Reset Momentary Cause Keypress: DISK No Function

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1X: Status Bits

These read-only bits are available to determine the fault detected by the DataLITE. These bits should
be reported to RMSpumptools

Register Description Set (=1) Clear (=0)

13000 System Health Action Required OK
13001 Supply Voltage High High OK
13002 Supply Voltage Low Low OK
13003 Self-Test Fault Display Requires Service OK
13004 Set Well name Change Well name OK
13005 Set Date Change Date OK
13006 Change Clock Battery Display Requires Service OK
13007 SD Missing No SD Card OK
13008 SD Write Protected SD Card Write Protected OK
13009 SD Full SD Card < 10MB Free Space OK
13010 Check Master 485 No 485 Activity, Check OK
13011 Check RTU 485 No 485 Activity, Check OK
13012 Check Analog Loop 0 Open Loop Detected OK
13013 Check Analog Loop 1 Open Loop Detected OK
13014 Remote Changes Permitted Changes Permitted OK

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3X: Input Registers

These hold the data from the sensor and generated by the module itself. Values may be scaled, coded,
be numeric or be ASCII.

Scaled values give a GAIN and UNITS. The GAIN has been applied before the value is put into the
response from the module. To receive the original value, you must divide the response by the GAIN
stated. The module does not offer different units of measurement.

The Modbus Master or related control system must convert the units if required. Input Registers are
arranged in functional sub-ranges within the 3X Block. These sub-blocks are:

Block Description

331XX DataLITE Manufacture Details

332XX Running Information

333XX Self-Test and Monitoring

338XX LCD Data

Not all these variables may be implemented with the sensor connected to the module. Refer the PN
for the sensor and documentation with it. Only registers specific to the Surface Read Out are listed
here. Refer the Transceiver documentation for its registers which can also be accessed on the
DataLITE’s Modbus RTU port.

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Input registers located at 33100 give manufacture information including the installed firmware code:

Register Description Value Description

33100 DataLITE Part Number 0-65535 (1255)
33101 DataLITE Hardware Revision 0-65535
33102 DataLITE SN (Unique ID) Char 1 ASCII Char
33103 DataLITE SN (Unique ID) Char 2 ASCII Char
33104 DataLITE SN (Unique ID) Char 3 ASCII Char
33105 DataLITE SN (Unique ID) Char 4 ASCII Char
33106 DataLITE SN (Unique ID) Char 5 ASCII Char
33107 DataLITE SN (Unique ID) Char 6 ASCII Char
33108 DataLITE SN (Unique ID) Char 7 ASCII Char
33109 DataLITE SN (Unique ID) Char 8 ASCII Char
33110 DataLITE SN (Unique ID) Char 9 ASCII Char
33111 DataLITE SN (Unique ID) Char 10 ASCII Char
33112 DataLITE SN (Unique ID) Char 11 ASCII Char
33113 DataLITE SN (Unique ID) Char 12 ASCII Char
33114 DataLITE Firmware Revision Char1 ASCII Char
33115 DataLITE Firmware Revision Char2 ASCII Char
33116 DataLITE Firmware Revision Char3 ASCII Char
33117 DataLITE Firmware Revision Char4 ASCII Char
33118 DataLITE Firmware Revision Char5 ASCII Char
33119 DataLITE Firmware Revision Char6 ASCII Char
33120 DataLITE Firmware Revision Char7 ASCII Char
33121 DataLITE Firmware Revision Char8 ASCII Char

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Input registers located from 33200 are registers containing running information:

Register Description Value Description

33200 DataLITE On Time Hour hours*1
33201 DataLITE On Time Minutes minutes*1
33202 DataLITE On Time Seconds seconds*1
33203 DataLITE Supply Voltage V*1000
33204 DataLITE Supply Current mA*10
00: LED Off
33205 DataLITE LED Disk Status 01: LED On
02: LED Flash
b0: 0=Disk In, 1=No Disk
b1: 0=Formatted, 1=Not Formatted
33206 DataLITE SD Status b2: 0=Not Full, 1=Disk Full
b3: 0=Not Locked, 1=Write Protected
b4: 0=Tested OK, 1=Write Test Fail
33207 DataLITE SD Capacity MB*1
33208 DataLITE SD Free Space MB*1
b0: 0=Disk In, 1=No Disk
b1: 0=Formatted, 1=Not Formatted
33209 DataLITE FD0 Status b2: 0=Not Full, 1=Disk Full
b3: 0=Not Locked, 1=Write Protected
b4: 0=Tested OK, 1=Write Test Fail
33210 DataLITE FD0 Capacity KB*1
33211 DataLITE FD0 Free Space KB*1
00 LED Off
33212 DataLITE LED Trip Status 01 LED On
02 LED Flash
b0: 0=Normal, 1=Testing
b1: 0=OK, 1=Self-Test Fail
33213 DataLITE Analog Loop 0 Status b2: 0=OK, 1=Hardware Fault
b3: 0=OK, 1=Fault
b4: 0=OK, 1=Open Circuit

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Input registers 33200 continued:

Register Description Value Description

b0: 0=Normal, 1=Testing
b1: 0=OK, 1=Self-Test Fail
b2: 0=OK, 1=Hardware Fault
33214 DataLITE Analog Loop 1 Status
b3: 0=OK, 1=Fault
b4: 0=OK, 1=Open Circuit
b5: 0=OK, 1=Over Range
b0: 0=Normal, 1=Testing
b1: 0=OK, 1=Hardware Fault
33215 DataLITE RTU Status
b2: 0=OK, 1=No Comms
b3: 0=OK, 1=No Requests
33216 DataLITE RTU Messages In 0-9999
33217 DataLITE RTU Messages Out 0-9999
33218 DataLITE RTU Messages Bad 0-9999
b0: 0=Normal, 1=Testing
b1: 0=OK, 1=Hardware Fault
33219 DataLITE MASTER Status
b2: 0=OK, 1=No Comms
b3: 0=OK, 1=No Requests
33220 DataLITE MASTER Messages In 0-9999
33221 DataLITE MASTER Messages Out 0-9999
33222 DataLITE MASTER Messages Bad 0-9999

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Input registers from 33300 are listed results of the last self-test performed and real time health
monitoring:

Register Description Value Description

b00: 0=OK, 1=DataLITE Supply Low
b01: 0=OK, 1=Service DataLITE (Self-Test Fault)
b02: 0=OK, 1=Check Master (No Comms)
b03: 0=OK, 1=Service DataLITE (Change Clock Battery)
b04: 0=OK, 1=Change Well name
b05: 0=OK, 1=Change Date
33300 Self-Test Status Word A b06: 0=OK, 1=Transceiver Supply Low
b07: 0=OK, 1=Transceiver Self-Test Fault
b08: 0=OK, 1=Transceiver Simulation Mode
b09: 0=OK, 1=Sensor Over Temperature (Shutdown)
b10: 0=OK, 1=ESP Grounded
b11: 0=OK, 1=ESP Open Circuit
b12: 0=OK, 1=Sensor Fault
b00: 0=OK, 1=Service DataLITE (ARM:5V0)
b01: 0=OK, 1=Service DataLITE (ARM:3V3)
b02: 0=OK, 1=Service DataLITE (ARM:1V8)
b03: 0=OK, 1=Service DataLITE (ARM:4V3)
b04: 0=OK, 1=Service DataLITE (ARM:Vref)
33301 Self-Test Status Word B
b05: 0=OK, 1=Service DataLITE (ADCA:5V0B)
b06: 0=OK, 1=Service DataLITE (ADCA:5V0C)
b07: 0=OK, 1=Service DataLITE (ADCA:30V0)
b08: 0=OK, 1=Service DataLITE (ADCB:5V0)
b09: 0=OK, 1=Service DataLITE (ADCB:Vref)
b0: 0=Normal, 1=Testing
b1: 0=OK, 1=Hardware Fault
33302 MSTR-RTU Loopback Test Result
b2: 0=OK, 1=No Comms
b3: 0=OK, 1=No Requests
33303 MSTR-RTU Test MSTR Requests Made 0-9999
33304 MSTR-RTU Test MSTR Responses In 0-9999
33305 MSTR-RTU Test RTU Requests In 0-9999
33306 MSTR-RTU Test RTU Responses Out 0-9999
b0: 0=Normal, 1=Testing
b1: 0=OK 1=Self-Test Fail
b2: 0=OK, 1=Hardware Fault
33307 Analog Loop 0 Test Result
b3: 0=OK, 1=Fault
b4: 0=OK, 1=Open Circuit
b5: 0=OK, 1=Over Range
33308 DataLITE Analog Loop 0 Test Live mA mA*1000
33309 DataLITE Analog Loop 0 Test Max mA mA*1000
33310 DataLITE Analog Loop 0 Test Ave mA mA*1000
33311 DataLITE Analog Loop 0 Test Min mA mA*1000

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Input registers 33300 continued:

Register Description Value Description

b0: 0=Normal, 1=Testing
b1: 0=OK, 1=Self-Test Fail
b2: 0=OK, 1=Hardware Fault
33312 DataLITE Analog Loop 1 Test Result
b3: 0=OK, 1=Fault
b4: 0=OK, 1=Open Circuit
b5: 0=OK, 1=Over Range
33313 DataLITE Analog Loop 1 Test Live mA mA*1000
33314 DataLITE Analog Loop 1 Test Max mA mA*1000
33315 DataLITE Analog Loop 1 Test Ave mA mA*1000
33316 DataLITE Analog Loop 1 Test Min mA mA*1000
33317 DataLITE Health Monitoring ADC-A Temperature F*10
33318 DataLITE Health Monitoring ADC-B Temperature F*10
33319 DataLITE Health Monitoring 5V0 V*1000
33320 DataLITE Health Monitoring 5V0A V*1000
33321 DataLITE Health Monitoring 5V0B V*1000
33322 DataLITE Health Monitoring 5V0C V*1000
33323 DataLITE Health Monitoring 4V3 V*1000
33324 DataLITE Health Monitoring 3V3 V*1000
33325 DataLITE Health Monitoring 1V8 V*1000
33326 DataLITE Health Monitoring VBat V*1000
33327 DataLITE Health Monitoring VRef V*1000
33328 DataLITE Health Monitoring VRefA V*1000
33329 DataLITE Health Monitoring 30V0 V*1000

From 33800, there are 4 groups (rows) of 20 (columns) that show the ASCII values of that position on
the LCD screen at the time:

Register Description Value Description

33800 DataLITE LCD Row 0 Column 0 ASCII Char
33801 DataLITE LCD Row 0 Column 1 ASCII Char
......
33879 DataLITE LCD Row 3 Column 19 ASCII Char

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4X: Holding Registers

Holding registers are read=write and arranged in functional sub-ranges within the 4X block. These sub
blocks are as follows:

Block Description

430XX Hardware Settings

432XX Setup File

Only registers specific to the DataLITE are listed here. For diagnostic purposes it may be required to
access parameters in the built-in transceiver. Contact RMSpumptools for more information.

Located at 43000 is a LOCK register. This must be set sequentially from 0xAA55 to 0x55AA to permit
changes. Any other value locks the DataLITE and does not permit remote changes.

From 43100 are date and time settings in both Microsoft 1900 format and as separate value registers.

Register Description Value Description

43000 DataLITE Permit Remote Changes LOCK 0xAA55 -> 0x55AA to permit changes, other to cancel
43100 DataLITE Date: Microsoft 1900 Format 0-65535 (days after 1/1/1900)
43101 DataLITE Time: Microsoft 1900 Format 0-65535 (divide by 65535 to get fractional time)
43102 DataLITE Current Date Day 1-31
43103 DataLITE Current Date Month 1-12
43104 DataLITE Current Date Year 2009-3000
43105 DataLITE Current Time Hour 1-31
43106 DataLITE Current Time Minute 1-12
43107 DataLITE Current Time Second 2009-3000

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From 43200 is a block of 50 registers holding the well name.

From 43500 are the remaining settings for the DataLITE.

Register Description Value Description

43200 DataLITE Well name Char 0 ASCII Char
43201 DataLITE Well name Char 1 ASCII Char
43202 DataLITE Well name Char 2 ASCII Char
43203 DataLITE Well name Char 3 ASCII Char
.....
43249 DataLITE Well name Char 49 ASCII Char
43500 DataLITE LLPi Trip Level psi*1
43501 DataLITE HH Trip Name ASCII Char
43502 DataLITE HH Trip Level value*1
43503 DataLITE Log Interval minutes*1
43504 DataLITE Analog Loop 1 Name ASCII Char
43505 DataLITE Units 0=imperial, 1=metric
43506 DataLITE RTU Address 0-255
43507 DataLITE RTU Baud baud*1 (max 57600)
43508 DataLITE Master Baud baud*1 (max 57600)
43509 DataLITE Master Delay milliseconds*1
43510 DataLITE GPS Product Log Interval seconds*1

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Servicing

There are no serviceable parts other than the removable microSD card and fuse
replacement. Parts inside the DataLITE are static-sensitive, and ESD working
practices should be observed when working inside the DataLITE.

Health Status Factory Reset

Red Status You can reset the settings and log memory to
factory default at power on. Press any of the
When the service status is red, a fault which three menu buttons (UP, DOWN, ENTER) when
needs the DataLITE to be serviced has been the opening screen is shown. Two options will
detected. appear: Format and Continue.

To format, press the “<” button.

To continue booting and not format, press “>”.

Otherwise, the DataLITE will boot normally if
Amber Status
no button is pressed after a short while.
When the service status is amber, there is a
problem that you may be able to rectify at site
(e.g. well name, Modbus RTU wiring, missing
microSD card etc.)

A running DataLITE can also be reset under

the i:Display menu, with the RESET option

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Updating Firmware
Overview
Firmware updates may be released by RMSpumptools. The DataLITE is compatible with updates on
site. RMSpumptools will provide an in-depth procedure should updates be released.

For reference, the following image shows where the programming ports on the DataLITE are:

Some updates may require changes to the main DataLITE port, while others may require programming
the built-in transceiver module. Various tools are available for programming through these ports.

The device firmware version is shown at power up, in the i:Display menu and is printed on all reports
automatically generated to your microSD card.

Replacing

Should you swap out a DataLITE for another, you must carry out the following steps to retain
continuous well logging:

- Set date
- Set time
- Set well name

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