1000W Single Output Power Supply RSP-1000 series

Features :
Universal AC input / Full range
AC input active surge current limiting
Built-in 5V/0.5A auxiliary power
Built-in active PFC function, PF>0.95
Protections: Short circuit / Overload / Over voltage / Over temperature
Output voltage can be trimmed between 40 ~ 110% of the rated output voltage
Forced air cooling by built-in DC fan
3
High power density 10.7w/inch
1U low profile 41mm
Active current sharing up to 4000W(3+1) (Note.8)
DC OK Signal
Built-in remote ON-OFF control
Built-in remote sense function
3 years warranty ..

SPECIFICATION
MODEL RSP-1000-12 RSP-1000-15 RSP-1000-24 RSP-1000-27 RSP-1000-48
DC VOLTAGE 12V 15V 24V 27V 48V
RATED CURRENT 60A 50A 40A 37A 21A
CURRENT RANGE 0 ~ 60A 0 ~ 50A 0 ~ 40A 0 ~ 37A 0 ~ 21A
RATED POWER 720W 750W 960W 999W 1008W
RIPPLE & NOISE (max.) Note.2 150mVp-p 150mVp-p 150mVp-p 150mVp-p 150mVp-p
OUTPUT VOLTAGE ADJ. RANGE 10 ~ 13.5V 13.5 ~ 16.5V 20 ~ 26.4V 24 ~ 30V 43 ~ 55V
VOLTAGE TOLERANCE Note.3 1.0% 1.0% 1.0% 1.0% 1.0%
LINE REGULATION 0.5% 0.5% 0.5% 0.5% 0.5%
LOAD REGULATION 0.5% 0.5% 0.5% 0.5% 0.5%
SETUP, RISE TIME 300ms, 50ms at full load
HOLD UP TIME (Typ.) 16ms/230VAC 16ms/115VAC at full load
VOLTAGE RANGE Note.5 90 ~ 264VAC 127 ~ 370VDC
FREQUENCY RANGE 47 ~ 63Hz
POWER FACTOR (Typ.) 0.95/230VAC 0.98/115VAC at full load
INPUT EFFICIENCY (Typ.) 83% 85% 88% 88% 90%
AC CURRENT (Typ.) 12A/115VAC 6A/230VAC
INRUSH CURRENT (Typ.) 25A/115VAC 40A/230VAC
LEAKAGE CURRENT <2.0mA / 240VAC
105 ~ 125% rated output power
OVERLOAD
Protection type : Constant current limiting, recovers automatically after fault condition is removed
13.8 ~ 16.8V 17 ~ 20.5V 27.6 ~ 32.4V 31 ~ 36.5V 56.6 ~ 66.2V
PROTECTION OVER VOLTAGE
Protection type : Shut down o/p voltage, re-power on to recover
85 5 (TSW2 ) detect on heatsink of O/P diode; 75 5 (TSW1 ) detect on heatsink of power transistor
OVER TEMPERATURE
Protection type : Shut down o/p voltage, recovers automatically after temperature goes down
AUXILIARY POWER(AUX) 5V @ 0.5A (+5%, -8%)
REMOTE ON/OFF CONTROL Note.6 Power on : short between on/off(pin6) & -S(pin2) on CN50 Power off : open between on/off(pin6) & -S(pin2) on CN50
FUNCTION DC OK SIGNAL The TTL signal out, PSU turn on = 3.3 ~ 5.6V ; PSU turn off = 0 ~ 1V
OUTPUT VOLTAGE TRIM Note.6 Adjustment of output voltage is possible between 40 ~ 110% of rated output
CURRENT SHARING(CS)Note.7 Please refer to function manual
WORKING TEMP. -20 ~ +60 (Refer to output load derating curve)
WORKING HUMIDITY 20 ~ 90% RH non-condensing
ENVIRONMENT STORAGE TEMP., HUMIDITY -40 ~ +85 , 10 ~ 95% RH
TEMP. COEFFICIENT 0.02%/ (0 ~ 50 )
VIBRATION 10 ~ 500Hz, 2G 10min./1cycle, 60min. each along X, Y, Z axes
SAFETY STANDARDS UL60950-1, TUV EN60950-1 approved
WITHSTAND VOLTAGE I/P-O/P:3KVAC I/P-FG:1.5KVAC O/P-FG:0.5KVAC
SAFETY & ISOLATION RESISTANCE I/P-O/P, I/P-FG, O/P-FG:100M Ohms/500VDC
EMC EMI CONDUCTION & RADIATION Compliance to EN55022 (CISPR22)
(Note 4)
HARMONIC CURRENT Compliance to EN61000-3-2,-3
EMS IMMUNITY Compliance to EN61000-4-2,3,4,5,6,8,11; ENV50204, EN55024, EN61000-6-2, EN61204-3, heavy industry level, criteria A
MTBF 35K hrs min. MIL-HDBK-217F (25 )
OTHERS DIMENSION 295*127*41mm (L*W*H)
PACKING 1.95Kg; 6pcs/12.7Kg/0.99CUFT
1. All parameters NOT specially mentioned are measured at 230VAC input, rated load and 25 of ambient temperature.
NOTE
2. Ripple & noise are measured at 20MHz of bandwidth by using a 12" twisted pair-wire terminated with a 0.1uf & 47uf parallel capacitor.
3. Tolerance : includes set up tolerance, line regulation and load regulation.
4. The power supply is considered a component which will be installed into a final equipment. The final equipment must be re-confirmed that it still meets
EMC directives.
5. Derating may be needed under low input voltages. Please check the derating curve for more details.
6. The power supply unit will have no output if the shorting connector is not assembled. It contains two shorting wires: one is from on/off(pin6) to -s(pin2)
and the other is from Vco(pin8) to Vca(pin10). Please refter to function manual for details.
7. In parallel connection, maybe only one unit operate if the total output load is less than 5% of rated load condition.
8. Please consult MEAN WELL for applications of more units connecting in parallel.
 1000W Single Output Power Supply RSP-1000 series

Mechanical Specification Case No. 952B Unit:mm

277.7
6

7.8
20.5

25.4
3-M4 L=6

295
41 21 18.5 34.5

+V

59
-V
Air flow
SVR51 direction
127

90

21
CN50 12 11
3
7

2
10

1
3-M4 L=4
TB1

3-M4 L=6

25.4
20.5

7.8
6
277.7

AC Input Terminal Control Pi n No. Assignment (CN50) : HRS DF11-12DP-2DS or equivalent

Pin No. Assignment Pin No. Assignment Pin No. Assignment Pin No. Assignment Mating Housing Terminal
Pin No. Assignment 1 +S 5 DC-OK 9 Vci
1 AC/N 2 -S 6 ON/OFF 10 Vca HRS DF11-12DS HRS DF11-**SC
2 AC/L 3 G-AUX 7 CS 11,12 GND or equivalent or equivalent
3 FG 4 5V-AUX 8 Vco

Block Diagram PFC fosc : 110KHz

+S PWM fosc : 90KHz
ACTIVE RECTIFIERS RECTIFIERS
EMI INRUSH POWER +V
I/P CURRENT & &
FILTER SWITCHING -V
LIMITING PFC FILTER
CURRENT -S
O.L.P. CURRENT
SHARE
SHARE
PFC PWM DETECTION DC OK
CONTROL CONTROL CIRCUIT V_TRIM
O.V.P.
RECTIFIERS
CONTROL ON/OFF
ON/OFF
AUX FAN AUX POWER(5V/0.5A)
RECTIFIERS
POWER &
FILTER AUX GND

Derating Curve Static Characteristics

Ta=25

100
100
90

80 80

70
60
LOAD (%)
LOAD (%)

60
40
50

20 40

-20 0 10 20 30 40 50 60 70 (HORIZONTAL) 90 95 100 115 264

AMBIENT TEMPERATURE ( ) INPUT VOLTAGE (VAC) 60Hz

File Name:RSP-1000-SPEC 2008-01-22

 1000W Single Output Power Supply RSP-1000 series

Function Description of CN50

Pin No. Function Description
Positive sensing. The +S signal should be connected to the positive terminal of the load. The +S and -S leads should be twisted in pair to
1 +S minimize noise pick-up effect. The maximum line drop compensation is 0.5V.

2 -S Negative sensing. The -S signal should be connected to the negative terminal of the load. The -S and +S leads should be twisted in pair to
minimize noise pick-up effect. The maximum line drop compensation is 0.5V.
3 G-AUX Auxiliary voltage output ground. The signal return is isolated from the output terminals (+V & -V).
Auxiliary voltage output, 4.6~5.25V, referenced to pin 3(G-AUX). The maximum load current is 0.5A. This output has the built-in oring
4 5V-AUX diodes and is not controlled by the "remote ON/OFF control".

Open collector signal, referenced to pin11,12(GND). Low when PSU turns on. The maximum sink current is 10mA and the maximum
5 DC_OK external voltage is 5.6V.
6 ON/OFF Turns the output on and off by electrical or dry contact between pin 6 ( ON/OFF) and pin 2 (-S). Short: Power ON, Open: Power OFF.
Current sharing signal. When units are connected in parallel, the CS pins of the units should be connected to allow current balance
7 CS between units.
8 Vco Short connecting between Vco (pin8) and Vca (pin10) if output voltage trim function is not used.
9 Vci Connect to external DC voltage source for output voltage triming, referenced to pin 2 (-S). Output voltage can be trimmed between
40 ~ 110% of the rated output voltage.
Connect to external resistor (1/8W) for output voltage triming. Output voltage can be trimmed between 40 ~ 110% of the rated output
10 Vca voltage. Please refer to function manual for details.
11,12 GND These pins connect to the negative terminal (-V). Return for DC_OK Signal output.

Function Manual
1."Remote ON/OFF" and "Output voltage trim" functions are not used.
The power supply unit will have no output if the shorting connector (accessory comes along with the PSU) is not assembled. It contains
two shorting wires : one is from ON/OFF (pin6) to -S (pin2) and the other is from Vco (pin8) to Vca (pin10).

1 11
2 12
+V -V SVR51 CN50 TB1

1 CN50 11

LOAD +S AUXG DC_OK CS Vci GND

+ -
-S AUX ON/OFF Vco Vca GND
Fig 1.1
2 12

(Shorting connector)

File Name:RSP-1000-SPEC 2008-01-22

 1000W Single Output Power Supply RSP-1000 series

2.Remote ON/OFF
The PSU can be turned ON/OFF by using the "Remote
ON/OFF" function
Between ON/OFF(pin6) and -S(pin2) Output Status

SW ON (Short) ON

SW OFF (Open) OFF

1 11
2 12
+V -V SVR51 CN50 TB1

1 CN50 11

+S AUXG DC_OK CS Vci GND

LOAD
+ - -S AUX ON/OFF Vco Vca GND

2 12
Fig 2.1

SW

3.DC_OK signal
"DC_OK" is an open collector signal.
It indicates the output status of the PSU. It can operate
in two ways : One is sinking current from external TTL
signal ; the other is sending out a TTL voltage signal.
3-1 Sink current :
The maximum sink current is 10mA and the maximum 1 11
external voltage is 5.6V. 2 12
+V -V SVR51 CN50 TB1
3-2 TTL voltage signal :
Between DC- OK(pin5) and GND(pin11&12) Output Status

0 ~ 1V ON
1 CN50 11
3.3 ~ 5.6V OFF Fig 3.1
+S AUXG DC_OK CS Vci GND

-S AUX ON/OFF Vco Vca GND

2 12

4.Remote Sense
The remote sensing compensates voltage drop on the
load wiring up to 0.5V.

1 11
2 12
+V -V SVR51 CN50 TB1

1 CN50 11

Sense lines should +S AUXG DC_OK CS Vci GND

LOAD be twisted in pairs
+S -S
-S AUX ON/OFF Vco Vca GND
(pin1) + - (pin2)
2 12
Fig 4.1

File Name:RSP-1000-SPEC 2008-01-22

 1000W Single Output Power Supply RSP-1000 series

5.Output Voltage TRIM

Output voltage of RSP-1000 can be trimmed between
40% ~ 110% of its rated value by the following methods :
(1)Using external voltage source between
"Vci"(pin9) and "-S"(pin2) that is shown in Fig5.1

OVP 120%(Typ.)
Vout

120
OUTPUT VOLTAGE (%)

100 1 11
2 12
80 Non-Linear +V -V SVR51 CN50 TB1

60

40

20

CN50
Vci(Referenced to -S) 1 11
1 2 3 4 5 6
+S AUXG DC_OK CS Vci GND
EXTERNAL VOLTAGE (VDC)
-S AUX ON/OFF Vco Vca GND

2 12

External Voltage

Fig 5.1

(2)Connecting a resistor externally that in shown in Fig 5.2 & Fig 5.3
(A) O/P voltage goes down
Vout

100
OUTPUT VOLTAGE (%)

90
CN50 11
1
80
Non-Linear +S AUXG DC_OK CS Vci GND
70

60 -S AUX ON/OFF Vco Vca GND

50 2 12
40

R1, 1/8W(Typ.) R1
390 560 820 1K2 2K2 4K7 open

EXTERNAL RESISTOR ( ) Fig 5.2

(B)O/P voltage goes up

Vout
OVP 120%(Typ.)
OUTPUT VOLTAGE (%)

CN50 11
110 1
+S AUXG DC_OK CS Vci GND
Non-Linear
105
-S AUX ON/OFF Vco Vca GND

2 12
100
R2

R2, 1/8W(Typ.) Fig 5.3

open 18K 7K5

EXTERNAL RESISTOR ( )

File Name:RSP-1000-SPEC 2008-01-22

 1000W Single Output Power Supply RSP-1000 series

6.Current Sharing with Remote Sensing

RSP-1000 has the built-in active current sharing function and can be connected in parallel to provide higher output power :
(1)Parallel operation is available by connecting the units shown as below.
(+S,-S and CS are connected mutually in parallel).
(2)Difference of output voltages among parallel units should be less than 2%.
(3)The total output current must not exceed the value determined by the following equation.
(output current at parallel operation)=(Rated current per unit) (Number of unit) 0.9
(4)In parallel operation 4 units is the maximum, please consult the manufacturer for applications of more connecting in parallel.
(5)The power supplies should be paralleled using short and large diameter wiring and then connected to the load.

PSU PSU PSU PSU

1 11 1 11 1 11 1 11
2 12 2 12 2 12 2 12
+V -V SVR51 CN50 TB1 +V -V SVR51 CN50 TB1 +V -V SVR51 CN50 TB1 +V -V SVR51 CN50 TB1

+S(pin1)

-S(pin2)
CS(pin7)

+V -V Sense lines should

be twisted in pairs
LOAD

Fig 6.1

1 CN50 11 1 CN50 11 1 CN50 11 1 CN50 11

+S AUXG DC_OK CS Vci GND +S AUXG DC_OK CS Vci GND +S AUXG DC_OK CS Vci GND +S AUXG DC_OK CS Vci GND

-S AUX ON/OFF Vco Vca GND -S AUX ON/OFF Vco Vca GND -S AUX ON/OFF Vco Vca GND -S AUX ON/OFF Vco Vca GND
2 12 2 12 2 12 2 12

Note : In parallel connection, maybe only one unit (master) operate if the total output load is less than 5% of rated load condition.
The other PSUs (slaves) may go into standby mode and their output LEDs will not turn on.

File Name:RSP-1000-SPEC 2008-01-22