Procpq1821 - eDCRO - 43071 1 4
Procpq1821 - eDCRO - 43071 1 4
Title:
The attached document was printed from the online Performance Document System. The user must
check that the hard copy revision number matches the revision number of the controlled document
in the online Performance Document System. For future use, confirm the revision number's
accuracy online and record dates that the revision number was checked.
PURPOSE .................................................................................................................................................................. 3
SCOPE........................................................................................................................................................................ 3
OTHER DOCUMENTS NEEDED ............................................................................................................................ 3
WHAT TO DO ........................................................................................................................................................... 4
A. Receiving Items and Materials................................................................................................................4
B. Inspecting Items and Materials ...............................................................................................................5
C. Accepting Items and Materials ...............................................................................................................7
D. Material Control and Discrepancy Resolution ........................................................................................8
E. Functional/Field Test Release .................................................................................................................9
RECORDS................................................................................................................................................................ 10
SOURCE DOCUMENTS ........................................................................................................................................ 10
OWNER: Quality Assurance PROC-PQ-1821
REVISION: 6
RECEIPT INSPECTION
Page 2 of 10
REVISION LOG
Effective Pages
Revision Date Description of Changes Affected
6 11/15/22 Non-intent change. Updated company name and logo. Updated to terminology 1, 3, 10
in DIR-UCOR-600 as necessary.
5 10/21/21 Intent change. Complete rewrite to clarify receipt inspection processes. Removed All
from Exhibit L Mandatory Contractor Procedure List; procedure now a
discretionary requirement for subcontractors working to UCOR’s QA Program.
Added requirements for Responsible Organization/STR/SCC involvement in the
receipt inspection process. Added reference to ‘Specification for Subcontractor
and Vendor-Supplier Receipt Inspection’ (SPG-0000DE-H392). Clarified drop
shipment requirements. Added references for other special inspections associated
with the receipt inspection process (including CGD and M&TE). Changed
‘Puridiom’ references to ‘UCOR electronic purchasing system.’ Revision
addresses improvement opportunities identified in IF-2020-0651 and MCR-2021-
0099.
4 5/26/20 Intent change. Addressed custody and acceptance processes, examples of All
discrepant materials, subcontractor receipt inspection, use of discrepancy
resolution process in Puridiom, and drop shipment requirements. Replaced
eMWaste with Waste Tracking and Reporting System (WTRS). Revision
addresses corrective action requirements in Issue IF-2019-0630.
3 3/12/18 Intent change. Revised procedure to remove the requirement of the Certified All
Quality Control Receipt Inspector to distribute Puridiom electronic receipt
inspection reports (RIR) to DMC. Changed receiving to receipt to be consistent
with proper terminology. Removed reference to NCR Form 329.
2 9/11/14 Intent change. Revised procedure to incorporate changes to the purchasing system All
that affect the receipt inspection process under the Puridiom Procurement
Program, added the Waste Management container accountability process and
corrected errors in the inspection process and the Lot Sampling program.
1 5/23/13 Non-intent Change. Revised procedure to incorporate changes to the new
Puridiom purchasing system that incorporated the receipt inspection process
electronically. Corrected the BJC/UCOR changes.
0 1/3/12 Initial Release. All
OWNER: Quality Assurance PROC-PQ-1821
REVISION: 6
RECEIPT INSPECTION
Page 3 of 10
PURPOSE This procedure defines the process and roles and responsibilities for performing receipt
inspection in accordance with the United Cleanup Oak Ridge LLC (UCOR) Quality
Assurance (QA) Program.
SCOPE This procedure applies to receipt inspections performed by personnel qualified as Certified
Quality Control Inspectors (QCI) in accordance with PROC-PQ-1823, Quality Control
Inspector Training, Qualification, and Certification. Responsibilities are included for other
personnel involved in the receipt inspection process.
This procedure is not intended for use by Subcontractors working to their QA Program and
Receipt Inspection procedure. Performance Specification SPG-0000DE-H392
(Subcontractor and Vendor-Supplier Receipt Inspection) establishes requirements for
subcontractor receipt inspection when working to their QA Programs and serves as a basis
for UCOR to evaluate their receipt inspection program, processes, and performance.
Certified QCI 1. Document all receipt inspections using the UCOR electronic purchasing system
receipt inspection software or alternate UCOR-approved inspection form (e.g.,
Form-1171, Special Receipt Inspection Report [SRIR]).
NOTE 1: Inspection results may be based on 100% inspection or lot sampling process
as specified in purchase order/subcontract requirements.
Certified QCI 2. Ensure lot sampling is authorized and approved by UCOR Engineering and
performed in accordance with the table above.
3. IF the lot is rejected based on the sample size and reject rate, THEN
contact the UCOR Project Engineer and establish if the lot should be 100%
inspected and only reject those that fail inspection and release those that meet
requirements or reject and return all items in that lot.
OWNER: Quality Assurance PROC-PQ-1821
REVISION: 6
RECEIPT INSPECTION
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NOTE 3: Special receipt inspections (e.g., Measuring and Test Equipment [M&TE],
hoisting & rigging hardware, compressed gas cylinders, heavy equipment,
cranes, electrical installations, portable generators, etc.) performed at Central
Receiving Facility or drop ship location are those associated with acceptance
of items or equipment intended for use or installation at UCOR projects/job
sites that must be performed by qualified inspectors or Subject Matter Experts
(e.g., Hoisting & Rigging Qualified Inspector, Qualified Equipment Testing
and Inspector [ET&I], Crane Inspector, Electrical or Fire Protection Authority
Having Jurisdiction [AHJ], Safety Representative).
a. Perform the receipt inspection at drop ship location as specified by the Material
Clerk, Requesting Organization, or in the UCOR electronic purchasing system.
b. For special inspections at drop ship locations, arrange for inspection and/or
acceptance testing with other qualified inspection personnel, as required.
NOTE 1: All items acquisitioned using the UCOR electronic purchasing system are
subject to drop shipment authorization requirements.
3. Ensure receipt inspection for items used and/or installed on UCOR projects by
subcontractors/suppliers receive appropriate oversight (including special
inspections) and are being documented through Daily Performance, Progress
Monitoring, and Reporting (reference PROC-DE-1019, Subcontract Coordinator
Requirements) and if applicable, submitted in accordance with the SSRS.
Certified QCI 4. Perform receipt inspections consisting of examining items for deficiencies including:
Certified QCI 5. Coordinate special inspections (e.g., M&TE, CGD, Engineered items, prior to
shipment, and as noted in Step B.1, Note 3) with appropriate UCOR Qualified
Receipt Inspectors or Subject Matter Experts when identified by receipt inspection
criteria or if recognized as a standard procedure inspection requirement.
6. Perform receipt inspection in accordance with the Line Item or attached receipt
inspection criteria as identified in the UCOR electronic purchasing system.
NOTE 1: UCOR receipt inspection results (e.g., acceptance or rejection) are entered
into the UCOR electronic purchasing system and may include additional
completed inspection forms as attachments (e.g., Form-1171, Special Receipt
Inspection and Form-1175, Commercial Grade Dedication Plan, [reference
PROC-DE-1018, Commercial Grade Items and Services], or other special
inspection forms).
Certified QCI 1. Document receipt inspection results in the UCOR electronic purchasing system
and/or on the appropriate receipt inspection form.
3. IF items being accepted are containers for waste packaging and shipping, THEN
notify the Waste Tracking and Reporting System (WTRS) Helpdesk that the
containers are ready for barcode labeling.
OTHERWISE
GO TO Step C.7.
WTRS Staff 4. Apply barcode labels to all Certified QCI-accepted containers at the receiving facility
and enter the required container information in WTRS per PROC-WM-2010, Waste
Container Management.
5. Notify the Certified QCI by email that container barcode labeling process is
complete.
Certified QCI 7. Document item acceptance results in the UCOR electronic purchasing system and/or
on appropriate receipt inspection form.
OWNER: Quality Assurance PROC-PQ-1821
REVISION: 6
RECEIPT INSPECTION
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NOTE 1: Finalizing inspections results in release of items to the Material Clerk for
distribution/delivery in accordance with PROC-PR-1601, Shipping and
Receiving Operations, or other special processes (e.g., property tagging,
segregating, or other storage/controls).
NOTE 2: Types of releases or conditions that require special material controls include
property tagging, segregating, or other storage/controls within documents
such as Form-1175 (CGD Plan) or Form-1171 (SRIR). Also, items may be
released to the responsible Engineer in accordance with controls associated
with Conditional Release or Functional/Field Test Release.
NOTE 3: Types of tagging that involve special material controls include electrical
acceptance stickers, equipment inspection acceptance stickers, Form-331 (QA
Hold) tag (e.g., Conditional Releases for nonconformance report [(NCRs],
Functional/Field Test Releases, or initiating NCRs), and Form-3469
(Commercial Grade Dedication Inspection Acceptance Tag).
Certified QCI 1. Check receipt inspection criteria for any special inspection requirements or controls
to ensure items are appropriately designated or marked/tagged prior to finalizing the
inspection.
Certified QCI 5. IF the discrepancy results in “Reject,” and dispositioned “Return to Supplier,”
THEN
indicate Unacceptable (Reject) in the UCOR electronic purchasing system and/or
on the appropriate receipt inspection form. Contact Buyer/Subcontract
Administrator (SCA) by email to arrange pickup and/or exchange of item(s) and
copy the applicable End-user, Requestor, Project Engineer, and Quality Engineer
on the email.
7. IF an NCR is warranted based on the nature of the deficiency, at the discretion of the
Certified QCI or Project Engineer, THEN
initiate an NCR in accordance with PROC-PQ-1440, Control of Non-Conforming
Items and Materials, and/or PROC-PQ-1481, Reporting Conditions Adverse to
Quality. Notify the Buyer/SCA of the NCR or Condition Adverse to Quality.
Certified QCI 1. IF additional steps are required in order to complete receipt inspection activity such
as field installation and/or testing, THEN:
a. Place a QA Hold tag on the item and document the “Functional/Field Test
Release” in the UCOR electronic purchasing system and/or on the appropriate
receipt inspection form.
b. Enter the phrase “Functional/Field Test Release” and reason for release (e.g.,
requires testing in system, verification of fit-up, etc.) and associated release
information in the comments section of the QA Hold tag.
d. Indicate the UCOR Engineer name and title authorizing the functional/field test
release on the receipt inspection form and QA Hold tag.
Project Engineer/ 2. Perform the required functional/field test activity identified on the receipt inspection
System Engineer form, document results, establish acceptance or rejection, and provide results to the
Certified QCI.
Certified QCI 3. Indicate whether item was accepted or rejected in the UCOR electronic purchasing
system and/or on the appropriate receipt inspection form.
OWNER: Quality Assurance PROC-PQ-1821
REVISION: 6
RECEIPT INSPECTION
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5. Remove the QA Hold tag from the item if accepted or returned to supplier.
SOURCE • UCOR-4141, UCOR Quality Assurance Program Plan, Oak Ridge, Tennessee
DOCUMENTS
• PPD-PQ-1820, Quality Control Program