2200016403
Water Quality Improvement Project
    North Strategic Network and Reservoirs - Khobar Project 2
                   AlKhorayef Water & Power Technologies
                        ILF Consulting / Engineering
                         METHOD STATEMENT
                                    OF
        PROCELAIN AND CERAMIC TILES INSTALLATION
Date: 01/07/2024
Version: 00
Document History
   Issue Status &
     Description         Issued for Review/Approval               Issued for use
                                                             Reviewed by      Approved by
                                               Prepared by
  Document Ref.     Rev        Issue Date                    Supervising        Project
                                                Contractor
                                                              Consultant       Manager
                                                       RT
                                                        LIST OF CONTENTS
1.   PURPOSE......................................................................................................................................4
2.   SCOPE...........................................................................................................................................4
3.   DOCUMENT CONTROL.................................................................................................................4
4.   DEFINITIONS, TERMS AND ABBREVIATIONS..............................................................................4
5.   RESPONSIBILITY...........................................................................................................................4
6.   REFERENCES.................................................................................................................................5
7.   MATERIALS AND TOOLS..............................................................................................................5
8.   SEQUENCE OF WORK...................................................................................................................6
9.   DESCRIPTION OF WORKS / METHODOLOGY..............................................................................6
Appendix A          Inspection & Testing Plan
Appendix B          Standard Forms
Appendix C          Attachments & Sketches
1. PURPOSE
To describe the procedure of installation of porcelain and ceramic tiles.
2. SCOPE
This method statement is to outline the procedure of installation of ceramic tiles as per the
approved drawings and finishing schedule.
3. DOCUMENT CONTROL
3.1. This project procedure is a controlled document as required by the project quality plan and
     issued in accordance with section 5 CONTROL OF DOCUMENTED INFORMATION.
3.2. Revisions of this document will be issued in accordance with the project quality plan CONTROL
     OF DOCUMENTED INFORMATION when the main text changes or when an appendix is added.
     Revised appendices for substitution will be issued separately and, where appropriate, will
     include a separate schedule of contents.
4. DEFINITIONS, TERMS AND ABBREVIATIONS
4.1. NWC:               National Water Company.
4.2. AWPT:              Al Khorayef for Water & Power Technologies.
4.3. ILF:               ILF Consulting Engineers
5. RESPONSIBILITY
5.1. Project Manager will ensure that the works have been carried out as per Project
      requirements with regards to Quality, Health, Safety and the Environment.
5.2. Construction Manager will directly supervise the Land surveyor, the Project Engineer and
      Foreman. He is responsible to ensure that all the correct procedure have been followed, and
      that any necessary permits for the works have been obtained in advance He has full control
      over the use of the labour, plant & equipment. He reports directly to the Project Manager.
5.3. Project HSE Engineer ensures that all operations are carried out in a safe manner and in
       accordance with the minimum requirement set out in the health, safety and environmental
       regulations and related documents.
5.4. Technical Manager ensures that the works are carried out as per the project IFC Drawings /
       Shop drawings and technical submittals as required.
5.5. Site Engineer is responsible to ensure the works have been carried out as per approved
       drawing and this Method Statement.
5.6. QA/QC Inspector/Engineer is responsible for ensuring the works are carried out as per
       approved Method Statement, Specifications and the requirements of the Project.
5.7. Mason tiling is responsible for identifying, cutting, grinding, shaping, laying, fixing and
       finishing the tiles on floors, walls using appropriate tools and equipment, as per the specified
       standards, patterns, and within dimensional accuracy.
6. REFERENCES
       WQIP-K2-ILF-T-0008                   Project Quality Assurance and Quality Control Plan
       WQIP-K2-ILF-T-0009                    Project Safety Heath Environment Plan (PSHEP)
                                      Product data sheet and manufacturers recommendations
7. MATERIALS AND TOOLS
        Following is a list (not limited to) of the material to be utilized in masonry works
        Ceramic tiles
        Cement
        Daimond cutter/Tile cutter
        Levelling machine/ spirit levels
        Tile spacers
        Measuring tape
        Steel trowel
8. SEQUENCE OF WORK
    Approved shop drawing
      Material Approval
      MEP clearance Surface preparation
      Survey & Layout
      Logistics for arranging material and Equipment
      Installation of Tiles
      Grouting Ceramic Tile Installation Steps
9. DESCRIPTION OF WORKS / METHODOLOGY
9.1 General
      Ensure the MEP clearance obtained and all other under laying installations are approved
       prior to start of tiling works.
      Working area to be restricted for unauthorized entry.
      The surface to which tiles are to be fixed shall be thoroughly dry before fixing commences
       and free from all defects.
      The areas to be tiled shall be brushed clean and all traces of grease, oil, loose particle etc.
       must be removed.
      Ensure that the laying of tiles shall be as per the direction and patter agreed with the
       consultant.
      Before laying tiles obtain approval of setting out by consultant. Provide symmetry about
       centre lines of the space or areas and adjust to minimize tile cutting.
      Lay out tile work so that tiles less than 1/2 full size do not occur and with minimum of
       cutting.
      Carefully grind edges of cut tile. Ensure cut tiles are in corners and are equal on each wall
       face.
9.2 WALL TILES INSTALLATION
      For concrete block walls and concrete walls to be finished with tiles, apply a leveling coat of
       plaster minimum 12mm thickness, sufficient to cover the subtract and to make walls
       vertical.
      Plaster shall be finished rough in order to have a strong key for tiling works.
      Plaster curing period shall be completed before start of tiling work.
      To ensure rows of tiles are truly horizontal, a level line shall be established to position the
       starting course.
      Apply floated coat of adhesive to dry background for small area and comb the surface with
       the recommended solid bed trowel. Apply thin even coat of adhesive to the backs of the
       dry tiles.
      Press Tiles onto bedding with twisting/sliding action to give finished bed thickness of not
       more than 4 mm.
      Tamp the tiles with rubber mallet to obtain required adhesion and level.
      Tiles shall be laid with the required spacing and spacers (2mm Minimum) shall be used to
       align horizontal and vertical joints.
      Excessive mix/adhesive shall be removed with a damp cloth before the material has set
       out.
      The vertical joint shall be maintained plumb for the entire through level and plane by
       uniformly applied pressure.
      Approved grout material will be used as per manufacturer recommendation. Before
       starting the grouting, tiles spacers have to remove and the gap between the tiles to be
       cleaned properly.
      A well mix grout in thick paste consistency is applied with putty blade on the gaps. The
       filling has to be done properly without leaving any air gaps.
      Then the excess grout is cleaned off from the tiles using a cleaning cloth or sponge.
      Tiles shall be extended into recess and under or behind equipment fixtures to form a
       complete covering as indicated in drawings.
      Ensure cutting and grinding of tiles has taken care and protect the completed work from
       any damages.
9.3 FLOOR TILES INSTALLTION
      Sand Bed under Floor Tiles, thickness should be maintained as necessary to obtain finish
       floor levels indicated on Approved Shop Drawings and Ceramic Tile Designs.
   Manual spreading and compaction to obtain uniform depth and distribution. Remove
    stones and foreign materials.
   Floor tiles are to be set using thick wet mortar bedding on uniformly distributed sand beds.
   Apply thin even coat of adhesive to the backs of the dry tiles and press tiles onto bedding
    with twisting/sliding action to give finished bed thickness of not more than 4 mm.
   Tamp the tiles with rubber mallet to obtain required adhesion and level.
   Tiles shall be laid with the required spacing and spacers (2mm Minimum) shall be used to
    align horizontal and vertical joints.
   Remove and reset for solid bearing tiles that gives hollow sound when tapped after
    installation.
   Excessive mix/adhesive shall be removed with a damp cloth before the material has set
    out.
   Approved grout material will be used as per manufacturer recommendation. Before
    starting the grouting, tiles spacers have to remove and the gap between the tiles to be
    cleaned properly.
   A well mix grout in thick paste consistency is applied with putty blade on the gaps. The
    filling has to be done properly without leaving any air gaps.
   Then the excess grout is cleaned off from the tiles using a cleaning cloth or sponge.
   Tiles shall be extended into recess and under or behind equipment fixtures to form a
    complete covering as indicated in drawings.
   Ensure cutting and grinding of tiles has taken care and protect the completed work from
    any damages.