CBM3 Concrete Mix Design Report
CBM3 Concrete Mix Design Report
* WATER
Name of Work :- Civil work for Exim yard at Gangavaram Port Andhra Pradesh
Client :- Adani Gangavaram Port Limited
Contractor :- Gaurav Enterprises
Specific Water
Sr. No. Description
Gravity absorption
1 Cement 3.150 -
2 Flyash 2.080 -
3 20mm 2.840 1.370
4 10mm 2.803 1.790
5 Crush sand 2.689 4.120
KcoNCRETE
ASSURING QUALITY ON TIME Grading Analysis(20mm,10mm,sand)
As Per IS:2386-Part-1
JK READYMIX CONCRETE
AGGREGATE SIZE 20 MM
Cum. % Cum.
Sieve Size(mm)
Retained Wt.(gm) Retained [Link] Retained
% Passing LIMITS IS:383-1970
Cum. % Cum.
Sieve Size(mm) Retained Wt.(gm) Retained [Link] % Passing LIMITS IS:383-1989
Retained
ALL IN AGGREGATE
Coarse Agg %agge. passing by wt. Fine agg. % Passing by LIMITS IS:383 (Nominal size
Sieve Size(mm) wt All inagg. passing
percentage 20 mm)
20 mm % 10 mm % M-sand %
20mm 35.0%
10mm 25.0%
[Link] 40.0%
5. DESIGN MIX CALCULATION
% Fine & Coarse aggregate to total aggregate as per Blending of Combined Graph
20mm = 35 %
10mm = 25 %
[Link] = 40 %
DESIGN CALCULATION
A) Volume of concrete :- 1.00/m3
A) Batch Calculation for various Moisture Content ( Quantity for 1 cum batch )
B) Batch Calculation for various Moisture Content ( Quantity for 0.024 cum batch )
1 2.43 5.5 5
2 2.50 6.0 9.51
3 2.45 6.5 8.21
4 2.43 7.0 7.54
2.51 2.5
2.5
2.49
2.48
DENSITY
2.47
2.46 2.45
2.45
2.44 2.43 2.43
2.43
2.42
5 5.5 6 6.5 7 7.5
MOISTURE CONTENT
MDD(gm/cc) = 2.50
OMC(%) = 6.0
[Link]
2 L0 mm 91 85 to 100
3 4.75 mm l.c 0to20
4 2.36mm 2 0to5
s. REQUIREMENTS AS PER
TEST PARAMETERS UNITS TEST METHOD RESULTS
NO lS 383:2016
Combined Flakiness and o/
1 lS 2386 (Part 1): 1353 (RA2021) 23 Shall not exceed 40%
Elongation lndex
Material finer than 75
2 % lS 2386 (Part 1): 1963 (RA2021) u. a6 Maxl%o by mass
microns lS Sieve
S.
This Report is subjected to termr and condiiions mentioned overleaf
s. REQUIREMENTS AS PER
TEST PARAMETERS UNITS TEST METHOD RESULTS
NO lS 383:2016
Our Services :
TEST REPORT
ATKATI AGGREGATE REACTIVITY OF CORASE AGGREGATE - l0mm
Report Number :15L223LOO42O3 lssue Date : 19.10.2023
Test Order Number :2423104203
Test Order Date :L1..L0.2023 PageNo. :1of1
: 11.1C.2023 ro [Link].i023
ffi
Di...ciplrne - Grr:up : Cnemical -- Building Maieria;s
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a) Reduction in Alkalinity of 1.0 N iS 2586 ([Link] 71. 1963 9s.2
i The samples do not indicate
nrillinr'ries/ii
NaOrl
r
(RA 20:t) i potential deleterious degree
.4ff
lssue llo: 0i, issue Date: 21.0S.2021
Amenoment No:00, Ameil. Date: --
**'*End of l-{ePorti**
This Repoft is subjected to terms lnj ccnilrticns mentioned ov nage
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TEST REPORT
CHEMICAL ANAIYSIS OF COARSE AGGREGATE - 10mm
Report Number : L5L223LO04200 lssue Date :19.1O.2023
Test Order Number : 2023101836 ULR NO : TC9430230OOOOgt7zF
Test Order Date : !1.L0.2023 Page No. :1of1
REQUIREMENTS AS PER
[Link] TEST PARAMETERS UNITS TEST METHOD RESULTS
lS:383-2015
iS 14959 (Part-2):200r
1 Water Soluble Chlorides as Cl <0.001
(RA 2016)
o/ lS 4032:1985
2 Sulphates as SO3 /o 0.008 0.50 Max
(RA 2019)
2 20 mm 87 85 to 100 90 to 100
3 10 mm 1 0to20 25 to 55
4 4.75 mm 0 0to5 0to 10
s. REqUIREMENTS AS PER
TEST PARAMETERS UNITS TEST METHOD RESULTS
NO lS 383:2016
Contact Us at : 0ur
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[Link]
Ansoooor:2nlsGortfodcomee'Iy
OqfdII qi6ftffi31 #Sigfq qq}g ft#f}g TC-9430
s. REQUIREMENTS AS PER
TEST PARAMETERS UNITS TEST METHOD RESULTS
NO lS 383:2016
lS 2386 (Part 3): 1963
3 Specific Gravity
(RA 2021)
2.840 [Link] 3.2
Conformity Statement: Above tested 20mm aggregate sample confirms to Single Sized aggregate as per the requirements
Of lS 383:2016.
Note: 1) The results relate only to the items tested.
2) Report shall not be reproduced, except in full, without the wrltten approval of the lab.
3) Any correction invalidates the report_
4) The Samples will be retained in our laboratory for 30 days after the completion of testing.
5) conformity Statement provided above is based on lnternal Docume nt no: AEL/o2/epl22.
TEST REPORT
ALKALI AGGREGATE REACTIVITY OF CORASE AGGREGATE - 20mm
Report Number : L512231004204 lssue Date :79.70.2023
Test Order Number : 2023101836
Test Order Date : [Link].2O23 PageNo. :1of1
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TEST REPORT
CHEMICAL ANAIYSIS OF COARSE AGGREGATE - 20mm
Report Number : L5L223LOO42O[ lssueDate :19.10.2Q23
Test Order Number :2023101836 ULR No : TC943023000003173F
Test Order Date : t1.t0.2023 Page No. : 1 of1
REqUIREMENTS AS PER
TEST PARAMETERS TEST iVIETI-IOD
lS:383-2015
iS i4959 (Part-2):200L
Water Soluble Chlorides as Cl <0.001
lS 4032:1985
Sulplrates as SO3 0.005 0.50 Max
2f;:rg)
(R,fr
Contact Us at:
UltraTech Cement
TEST CERTIFICATE
FOR
PHYSICAL REQUIREMENTS
1. Fineness (m2/kg) 280
__________ 225 Min
2. Standard Consistency (%) 28.0
__________
3. Setting Time (minutes)
[Link] 175
__________ 30 Min
[Link] 255
__________ 600 Max
4. Soundness
[Link]-Chat Expansion (mm) 1.0
__________ 10.0 Max
[Link] Expansion (%) 0.085
__________ 0.8 Max
5. Compressive Strength (MPa)
a.72 +/- 1hr.(3 days) 33.8
__________ 27 Min
b.168 +/- 2 hr.(7 days) 45.6
__________ 37 Min
c.672 +/- 4 hr.(28 days) UT
__________ 53 Min
6. Performance Improver (%) 5.0 Max
[Link] 5.0
__________
[Link] Ash NA
__________
[Link] Slag NA
__________
UltraTech Cement
TEST CERTIFICATE
FOR
PHYSICAL REQUIREMENTS
1. Fineness (m2/kg) 285
__________ 225 Min
2. Standard Consistency (%) 28.0
__________
3. Setting Time (minutes)
[Link] 160
__________ 30 Min
[Link] 245
__________ 600 Max
4. Soundness
[Link]-Chat Expansion (mm) 1.0
__________ 10.0 Max
[Link] Expansion (%) 0.091
__________ 0.8 Max
5. Compressive Strength (MPa)
a.72 +/- 1hr.(3 days) 34.1
__________ 27 Min
b.168 +/- 2 hr.(7 days) UT
__________ 37 Min
c.672 +/- 4 hr.(28 days) UT
__________ 53 Min
6. Performance Improver (%) 5.0 Max
[Link] 5.0
__________
[Link] Ash NA
__________
[Link] Slag NA
__________
lffBtfiffiEDlTED [nBORf,I0f,Yf,SPill$r/lE(ll0tl:1017
cN No. uz4eeeAp2020prc,r14e1e
TEST REPORT
PROPERTIES OF FLY ASH
Fineness
lS 4031 (Part 2):1999
1. m'/kE 37s Min 320
(RA 2018)
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TEST REPORT
PROPERTIES OF FLY ASH
REQUIREMENTS AS PER
lS 3812 (Part 1) : 2003
s. No i uNrrs
TESTPARAMETERS
I rmr METHoD RESULTS Siliceous i Caf careors
i
Pulverized i pulverized
I
I
Silicon dioxide (Si02) pius
Aluminium oxide (Ai203) prus
I
I
FuelAsh
-r--_FuelAsh
s.s
S. SATY
I A m ru th a En gin e e ri n g L, bo r. to\
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REQUIREMENTS AS PER
lS 3812 (Part 1) : 2003
TEST PARAMETERS rEST [Link] RESULTS Siliceous Calcareous
Pulverized Pulverized
FuelAsh FuelAsh
Ncte' 1)
-itre
!.esults relate only to the iterns testecl.
2) Report shall nct be reproduced, except in full, withor,r the writteri iptrrcval
of the lah.
:li /:\,'rv Loi rEr-licn invalidates the report.
"l'lre
4) !omples wili be reiained in [Link] laboratory fcr 3C dai,s a,'ter [Link] .or;ileti,)n
of testi..E
S.
Form No: AEL/FCRf\"4/58
lssue No: 01, issue Date: 01.04.2021
Amendment No.:00, Amen. Date: -
S. SATY
Manaser
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TEST REPORT
CHEMICAL ANALYSIS OF FINE AGGREGATE
REqUIREMENTS AS PER
[Link] TEST PARAMETERS UNITS TEST METHOD RESULTS
lS:383-2015
lS 14959 (Part-2):2001
1. Water Soluble Chlorides as Cl % <0.001
(RA 2021)
lS 4032:1985
2 Sulphates as SO, o/o
0.016 0.50 Max
(RA 2019)
Note: Where the grading falls outside the limits of any particular grading zones of sieves other than 600 micron lS Sieve by a total amount of
not exceeding 5 percent. For crushed stone sand the permissible limit on 150 micron lS Sieve is increased to 20 percent.
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s. REQUIREMENTS AS
TEST PARAMETERS UNITS TEST METHOD RESULTS
NO PER lS 383:2015
1 Specific Gravity lS 2386 (Part 3): 1963 (RA 2021) 2.689 2.1to 3.2
2 Water Absorption % lS 2386 (Part 3): 1963 (RA 2021) 1.53 Max 5%
3 Bulk Density - Loose Kell lS 2385 (Part 3): 1963 (RA 2021) 1.903
4 Bulk Density -Rodded Ke/t lS 2386 (Part 3): 1963 (RA 2021) [Link]
Conformity Statement: Above tested Fine Aggregate - Manufactured Sand confirms to ZONE ll as per the requirement of
lS 383: 2016.
***End of RePort***
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-rrA
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TEST REPORT
* MANUFACTURED
FINE AGGREGATE SAND
Report Number : L5L223Loo42o8 lssue Date : 19.10.2023
Test Order Number :2023101835
Test Order Date :71.10.2023 page No. ..
I of2
Period ofTesting
frE#
11.10.2023 io 13.L0.2023
Discipline - Group Mechanical - Buiiciing Materials
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0.12
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Max. L% by mass
3
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! 75 microns IS Sieve
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Shale# I As ner Note 2 of Tabie -2of
i lS 383:2C1.5 i
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.-ot.t of t;";irg"t lr
I As per Trble j cf i:i [Link]ite I
0.35 Max.2% by mass
t'
I Materials ri
*As furnished
by the customer This Report is subjecteo to te rir,s and crirCrtic,rs mentioned overleai
\.
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TEST REPORT
ATKALIAGGREGATE REACTIVITY OF FINE AGGREGATE. MANUFACTURED SAND
Report Number : L5L223LOO42O9 lssue Date :19.10.2023
Test Order Number : 2023101835
Test Order Date :77.70.2023 PageNo. :1of1
By
Fornr No: AEL/FORM/158
lssue No: O1, issue Date: 2I.05.202"1
Arnendment No:00, Amen Date: *
S.
+*"End oi R.3po;i t *
"
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