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Frauscher ACS2000 Diagnostics Guide

The document outlines the diagnostics and maintenance procedures for the Frauscher axle counting system (ACS2000). It includes error codes, troubleshooting steps, and maintenance tasks that should be performed every two years for both indoor and outdoor components. Additionally, it emphasizes the importance of proper handling and replacement of system boards to ensure optimal functionality.

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0% found this document useful (0 votes)
484 views17 pages

Frauscher ACS2000 Diagnostics Guide

The document outlines the diagnostics and maintenance procedures for the Frauscher axle counting system (ACS2000). It includes error codes, troubleshooting steps, and maintenance tasks that should be performed every two years for both indoor and outdoor components. Additionally, it emphasizes the importance of proper handling and replacement of system boards to ensure optimal functionality.

Uploaded by

anujkrshukla123
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Diagnostics &

maintenance
Fruascher axle counting system – ACS2000

© Frauscher Sensortechnik GmbH | AUSTRIA


Diagnostics

© Frauscher Sensortechnik GmbH | AUSTRIA


Diagnostics
dignostics starts indoor
error code (ACB display) - read, write and evaluate

try a Reset

© Frauscher Sensortechnik GmbH | AUSTRIA


Diagnostics
error- type error code 00 to FF (hex)

faulty channel 1..4

-.........minor error, last axle counted out


+ .......minor error, last axle counted in
/ ........at least one system is damped
* ........serious error
* ........blinking after pre-reset
© Frauscher Sensortechnik GmbH | AUSTRIA
Diagnostics
blinking, after successful Power-Up
waiting for reset

after power-up and an axle count

faulty serial communication


(modem or ACB or DIOB)

wheel sensor is damped during Power-UP

© Frauscher Sensortechnik GmbH | AUSTRIA


Diagnostics IMC
 Sys1- / Sys2-LED
 Slow blinking
 faulty connection of wheel sensor RSR180
 wire break or wire short circuit of sensor wiring
 over current
 evaluation board IMC not (yet) adjusted
 Fast blinking
 interruption of adjustment procedure
 wrong sequence of pressing push buttons
 internal fault of evaluation board
 Short blinking
 sensor current drifting of wheel sensor RSR180

© Frauscher Sensortechnik GmbH | AUSTRIA


Diagnostics EIB
Sys-LED illuminated
 wheel sensor system being traversed or pre-damped
 wrong adjustment of wheel sensor
 wheel sensor system or board is faulty
Error-LED illuminated
 wheel sensor fallen off rail
 wrong adjustment of wheel sensor
 wire short circuit (on wheel sensor cable)
 wheel sensor or EIB defect
Error-LED blinking
 Internal error or EIB damaged
Sys-LED and Error-LED are illuminated
 wire break in wheel sensor cable
 wrong adjustment of wheel sensor
 wheel sensor system pre-damped
 wheel sensor system or board is faulty

© Frauscher Sensortechnik GmbH | AUSTRIA


Diagnostics EIB/IMC
measure on test-sockets of IMC
 sensor system currents between 2,8 mA and 5mA ± 0,2mA

measure on test-sockets of EIB


 sensor system currents @ 5mA ± 5%

© Frauscher Sensortechnik GmbH | AUSTRIA


Handling of boards
 hold and unplug boards only by the handle
 do not touch terminals and components
 store and transport space boards proper packed
 replace boards only

© Frauscher Sensortechnik GmbH | AUSTRIA


Exchange of boards
 replace boards only with boards of the same type
 replace fuse only with fuse of same type
 adopt jumper settings
 adjust evaluation board
 test track occupancy detection capability of ACB
 all boards can be replaced with voltage applied
 „hot swappable“

© Frauscher Sensortechnik GmbH | AUSTRIA


Fault finding
Measures on BSI004 Measures on BSI005

24..31 V DC between E1 and E2


12..28 V DC between E3 and E4
and between E3 and E4

with connected wheel sensor!


© Frauscher Sensortechnik GmbH | AUSTRIA
Fault finding
measurements on GAK

RSR123
20..31 V DC

RSR180
12..14 V DC 20..31 V DC

GAK GAK

© Frauscher Sensortechnik GmbH | AUSTRIA


Frauscher measurement system (temporarily)

example: ICE 3 Zug_0043, v=206km/h


axle 5 to 8, linear eddy current brake is active

© Frauscher Sensortechnik GmbH | AUSTRIA


Frauscher diagnostic system FDS
overall reduction of maintenance costs
preventive maintenance
fast and efficient fault clearance

© Frauscher Sensortechnik GmbH | AUSTRIA


FDS
 statistics
 quantity of axles
 quantity of traversing
 error summary…

© Frauscher Sensortechnik GmbH | AUSTRIA


Maintenance

© Frauscher Sensortechnik GmbH | AUSTRIA


Maintenance - once in 2 years
Indoor Outdoor
IMC/EIB: RSR180/123:
 measure system currents  visual inspection
 check life signal (RSR123)  correct mounting
ACB:  break down
 traversing cycle  check „A“ and „B“
 clear – occupied – clear or  track occupancy detection
occupied – clear – occupied capability
 push buttons on IMC/EIB or  traversing with a train or damping
testing plate PB200 allowed with damping plate

© Frauscher Sensortechnik GmbH | AUSTRIA

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