Diagnostics &
maintenance
Fruascher axle counting system – ACS2000
© Frauscher Sensortechnik GmbH | AUSTRIA
Diagnostics
© Frauscher Sensortechnik GmbH | AUSTRIA
Diagnostics
dignostics starts indoor
error code (ACB display) - read, write and evaluate
try a Reset
© Frauscher Sensortechnik GmbH | AUSTRIA
Diagnostics
error- type error code 00 to FF (hex)
faulty channel 1..4
-.........minor error, last axle counted out
+ .......minor error, last axle counted in
/ ........at least one system is damped
* ........serious error
* ........blinking after pre-reset
© Frauscher Sensortechnik GmbH | AUSTRIA
Diagnostics
blinking, after successful Power-Up
waiting for reset
after power-up and an axle count
faulty serial communication
(modem or ACB or DIOB)
wheel sensor is damped during Power-UP
© Frauscher Sensortechnik GmbH | AUSTRIA
Diagnostics IMC
Sys1- / Sys2-LED
Slow blinking
faulty connection of wheel sensor RSR180
wire break or wire short circuit of sensor wiring
over current
evaluation board IMC not (yet) adjusted
Fast blinking
interruption of adjustment procedure
wrong sequence of pressing push buttons
internal fault of evaluation board
Short blinking
sensor current drifting of wheel sensor RSR180
© Frauscher Sensortechnik GmbH | AUSTRIA
Diagnostics EIB
Sys-LED illuminated
wheel sensor system being traversed or pre-damped
wrong adjustment of wheel sensor
wheel sensor system or board is faulty
Error-LED illuminated
wheel sensor fallen off rail
wrong adjustment of wheel sensor
wire short circuit (on wheel sensor cable)
wheel sensor or EIB defect
Error-LED blinking
Internal error or EIB damaged
Sys-LED and Error-LED are illuminated
wire break in wheel sensor cable
wrong adjustment of wheel sensor
wheel sensor system pre-damped
wheel sensor system or board is faulty
© Frauscher Sensortechnik GmbH | AUSTRIA
Diagnostics EIB/IMC
measure on test-sockets of IMC
sensor system currents between 2,8 mA and 5mA ± 0,2mA
measure on test-sockets of EIB
sensor system currents @ 5mA ± 5%
© Frauscher Sensortechnik GmbH | AUSTRIA
Handling of boards
hold and unplug boards only by the handle
do not touch terminals and components
store and transport space boards proper packed
replace boards only
© Frauscher Sensortechnik GmbH | AUSTRIA
Exchange of boards
replace boards only with boards of the same type
replace fuse only with fuse of same type
adopt jumper settings
adjust evaluation board
test track occupancy detection capability of ACB
all boards can be replaced with voltage applied
„hot swappable“
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Fault finding
Measures on BSI004 Measures on BSI005
24..31 V DC between E1 and E2
12..28 V DC between E3 and E4
and between E3 and E4
with connected wheel sensor!
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Fault finding
measurements on GAK
RSR123
20..31 V DC
RSR180
12..14 V DC 20..31 V DC
GAK GAK
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Frauscher measurement system (temporarily)
example: ICE 3 Zug_0043, v=206km/h
axle 5 to 8, linear eddy current brake is active
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Frauscher diagnostic system FDS
overall reduction of maintenance costs
preventive maintenance
fast and efficient fault clearance
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FDS
statistics
quantity of axles
quantity of traversing
error summary…
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Maintenance
© Frauscher Sensortechnik GmbH | AUSTRIA
Maintenance - once in 2 years
Indoor Outdoor
IMC/EIB: RSR180/123:
measure system currents visual inspection
check life signal (RSR123) correct mounting
ACB: break down
traversing cycle check „A“ and „B“
clear – occupied – clear or track occupancy detection
occupied – clear – occupied capability
push buttons on IMC/EIB or traversing with a train or damping
testing plate PB200 allowed with damping plate
© Frauscher Sensortechnik GmbH | AUSTRIA