SERVICE MANUAL

LCD Color Television

37AV504D Ver. 2.00

This model is classified as a green product (*1), as indicated by the underlined serial number.
This Service Manual describes replacement parts for the green product. When repairing this
green product, use the part(s) described in this manual and lead-free solder (*2).
For (*1) and (*2), refer to GREEN PRODUCT PROCUREMENT and LEAD-FREE
SOLDER.

© TOSHIBA CORPORATION
 IMPORTANT NOTICE

WARNING:

You are requested that you shall not modify or alter the information or data
provided herein without prior written consent by Toshiba. Toshiba shall not
be liable to anybody for any damages, losses, expenses or costs, if any,
incurred in connection with or as a result of such modification or alteration.

THE INFORMATION OR DATA HEREIN SHALL BE PROVIDED "AS IS"

WITHOUT ANY WARRANTY OF ANY KIND, EITHER EXPRESS OR IMPLIED
WARRANTY OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR
PURPOSE.

Toshiba shall not be liable for any damages, losses, expenses or costs, if
any, incurred in connection with or as a result of use of any information or
data provided herein.
 IMPORTANT NOTICE

User's Guide

Contents:

Install Autodesk DWF Viewer

Internet Explorer Settings

Operating Environment

Functions Provided on Each Drawing Page

Using with Network

Install Autodesk DWF Viewer

Autodesk DWF Viewer is necessary to view drawings and to activate the functions of this system. Please
download and install.

Internet Explorer Settings

When Windows XP SP2 or Windows Vista is used, ActiveX control and pop-up windows are limited by
the enhanced security function and this system may not work. In that case, perform the Internet Explorer
setting using the following procedure to restore normal operation.

1. Windows version check

 [My Computer (right-click)] - [Properties]

2. Internet Explorer setting

[Tools] - [Internet Options]
for Internet Explorer 7
 for Windows Vista

Operating Environment

PC : Pentium III or higher recommended

Monitor : 1024 x 768 or higher resolution recommended

Mouse : A mouse with wheel recommended

OS : Microsoft Windows 2000 SP4 / XP / Vista

Browser : Microsoft Internet Explorer 6.0 / 7.0

Drawing viewer : Autodesk DWF Viewer 6.0 / 7.0

* Use the software following respective license terms and conditions.

Functions Provided on Each Drawing Page

Parts Information Reference Function

When the character string of a part on the drawing is clicked, its information is popped up at the location.
You can get any parts information immediately on the screen without referring to the maintenance parts list.

Parts Search Function

You can search any part within the displayed drawing or within the whole schematic diagram/board view by
specifying a location number. The pop-up window displayed by clicking a part 's character string allows to
search the part within the applicable schematic diagram, board view or spare parts list.

A circle appears when the part is found, showing the part's location within the drawing.

Signal Line/Connector Destination Display Function

When a name at the end of a signal line in a divided schematic diagram is clicked, the destination of the
signal is searched and the display changes to the destination. Connecter destinations can also be searched in
the same way.

When two or more search results are provided, their drawing names are displayed, allowing you to choose a
desired drawing to display.

Layer Display Changing Function

When any of the color buttons on the toolbar is clicked, it can be selected to display desired layer in its color
or not to display each layer. This allows you to see the pattern layer only by setting other layers to "non-
display".

PC Board View Pattern Highlighting Function

When a pattern on a board view is clicked, it is highlighted in green. This allows easy pattern tracing.

Specified Area Printing Function

The Autodesk DWF Viewer enables to print the displayed drawing region as it is on a printer. It also allows
to print a large-sized drawing in multiple pieces (tile printing).

Using with Network

PRECAUTION

To use ZEUS Service Manual Ver.2 with network, the file-path names written on the source files of each
ZEUS Engine Program Ver.2 and ZEUS Service Manual Ver.2 are to be modified.
Perform the procedure described below.

Preparation

1. Run the program file zuesFPch.exe to install the program file for File-Path to the Local PC.

-> Download zeusFPch_setup.zip (2.3MB)

2. Run the program file ZeusSetup_v2.0.exe to install the ZEUS Engine Program in C:\Program
Files\zeus of the local PC. This can be done by running the installer program provided.

3. Create the appropriate folder where the ZEUS Engine Program Ver.2 and the ZEUS Service Manual
Ver.2 to be stored in the server.

4. Move the ZEUS Engine Program of step 2 to the folder created at step 3 in the Server.

5. Detach the ZEUS Service Manual Ver.2 to the folder created at step 3 in the Server.

6. Unzip the ZEUS Service Manual Ver.2 within the folder in the Server.

Example of folder
Procedure of File-Path

The zeusFPch is the exclusive program to exchange the file-path names written in both source files of ZEUS
Manual and ZEUS Engine program into those applicable to the network use.

1. Whenever changing the file-path of both ZEUS Engine Program and ZEUS Service Manual to use with
network, pay the attention to set the "Exchange to" column that should have a proper relation between
ZEUS Engine Program and ZEUS Service Manual with referring the following.
Run the zeusFPch and set "Exchange to" by referring to the examples below.

Example 1 :
In the "Exchange to" column shows the relation between ZEUS Service Manual and ZEUS Engine
Program.
../ counts the relation between.
Thus in this case, it must be ../../zeus/ (2 counts).

Example 2 :
In this case, it must be ../../../zeus/ (3 counts).
2. Run the zeusFPch to change the path in the ZEUS Engine Program Ver.2.

3. Set ZEUS Engine Program in the created folder in the server to the "Target Folder", and then press
"START".
(This procedure is one time only)
4. Run the ZeusFPch to change the path in the ZEUS Service Manual Ver2.

5. Set unzipped ZEUS Service Manual in the created folder in the server to the "Target Folder", and then
press "START".
(This procedure is required whenever placing service manual.)
Confirmation

Confirm that service manual on the server can be operated normally by client PC.

Note:
In case of accessing the ZEUS Manual through WEB site, the small pop-up window appears at the left
bottom corner on the screen whenever searching the location links. This is not malfunction.
 IMPORTANT NOTICE

A Known Malfunction

Autodesk® DWF™ Viewer version

(Free software provided through WEB)

Use Autodesk DWF Viewer ver. 6.0.

Through WEB, ver. 6.5 has been released but with it, the linking function in this manual may
not work properly.
If ver. 6.5 has been installed, uninstall it and reinstall ver. 6.0.

To get ver. 6.0, click the icon, or contact to the nearest Toshiba Service Centre for further
assistance.

Freezing windows opened

(Cannot close the open windows)

This may happen occasionally.

In case of encountering this, follow the procedure below.

1. Press [Ctrl], [Alt] and [Delete] keys at the same time to engage windows security
windows.

2. Then, choose TASK manager and Application tab, and select TOSHIBA SERVICE
MANUAL-Microsoft Internet Explorer.

3. Click TASK-end.

Main Window back forwarded

The real cause has not been found yet but with this condition, nothing disturbs the service
manual operation.
Continue to use by operating the windows.

Precaution when opening the diagrams

While opening the diagrams, the menu in the left frame changes its color to GRAY. This is
an indication that the viewer is processing.

With this condition, the menu indication color may stick to the GRAY color or Windows
may freeze if clicking other menu.

To avoid such things, do not operate any others while menu turns GRAY color.

If entering this, re-open the service manual or refresh the left frame.
 GREEN PRODUCT PROCUREMENT
The EC is actively promoting the WEEE & RoHS Directives that define standards for
recycling and reuse of Waste Electrical and Electronic Equipment and for the Restriction of
the use of certain Hazardous Substances. From July 1, 2006, the RoHS Directive will
prohibit any marketing of new products containing the restricted substances.

Increasing attention is given to issues related to the global environmental. Toshiba

Corporation recognizes environmental protection as a key management tasks, and is doing its
utmost to enhance and improve the quality and scope of its environmental activities. In line
with this, Toshiba proactively promotes Green Procurement, and seeks to purchase and use
products, parts and materials that have low environmental impacts.

Green procurement of parts is not only confined to manufacture. The same green parts used
in manufacture must also be used as replacement parts.
 LEAD-FREE SOLDER
This product is manufactured using lead-free solder as a part of a movement within the
consumer products industry at large to be environmentally responsible. Lead-free solder must
be used in the servicing and repair of this product.

WARNING: This product is manufactured using lead free solder.

DO NOT USE LEAD BASED SOLDER TO REPAIR THIS PRODUCT!

The melting temperature of lead-free solder is higher than that of leaded solder by 86ºF to
104ºF (30ºC to 40ºC). Use of a soldering iron designed for lead-based solders to repair
product made with lead-free solder may result in damage to the component and or PCB being
soldered. Great care should be made to ensure high-quality soldering when servicing this
product especially when soldering large components, through-hole pins, and on PCBs as the
level of heat required to melt lead-free solder is high.
 SAFETY INSTRUCTION

WARNING: BEFORE SERVICING THIS CHASSIS, READ THE "SAFETY

PRECAUTION" AND "PRODUCT SAFETY NOTICE" INSTRUCTIONS BELOW.

Safety Precaution

WARNING: SERVICING SHOULD NOT BE ATTEMPTED BY ANYONE

UNFAMILIAR WITH THE NECESSARY PRECAUTIONS ON THIS RECEIVER.
THE FOLLOWING ARE THE NECESSARY PRECAUTIONS TO BE OBSERVED
BEFORE SERVICING THIS CHASSIS.

1. An isolation transformer should be connected in the power line between the receiver
and the AC line before any service is performed on the receiver.

2. Always disconnect the power plug before any disassembling of the product. It may
result in electrical shock.

3. When replacing a chassis in the cabinet, always be certain that all the protective
devices are put back in place, such as nonmetallic control knobs, insulating covers,
shields, isolation resistor-capacitor network, etc.

4. Always keep tools, components of the product, etc away from the children, These items
may cause injury to children.

5. Depending on the model, use an isolation transformer or wear suitable gloves when
servicing with the power on, and disconnect the power plug to avoid electrical shock
when replacing parts. In some cases, alternating current is also impressed in the
chassis, so electrical shock is possible if the chassis is contacted with the power on.
 6. Always use the replacement parts specified for the particular model when making
repairs. The parts used in products require special safety characteristics such as
inflammability, voltage resistance, etc. therefore, use only replacement parts that have
these same characteristics. Use only the specified parts when the mark is indicated
in the circuit diagram or parts list.

7. Parts mounting and routing dressing of wirings should be the same as that used
originally. For safety purposes, insulating materials such as isolation tube or tape are
sometimes used and printed circuit boards are sometimes mounted floating. Also make
sure that wirings is routed and clamped to avoid parts that generate heat and which use
high voltage. Always follow the manufactured wiring routes / dressings.

8. Always ensure that all internal wirings are in accordance before re-assembling the
external casing after a repairing completed. Do not allow internal wiring to be pinched
by cabinets, panels, etc. Any error in reassembly or wiring can result in electrical
leakage, flame, etc., and may be hazardous.

9. NEVER remodel the product in any way. Remodeling can result in improper operation,
malfunction, or electrical leakage and flame, which may be hazardous.

10. Touch current check. (After completing the work, measure touch current to prevent an
electric shock.)

Plug the AC cord directly into the AC outlet. Do NOT use an isolation transformer
for this check.

Connect a measuring network for touch currents between each exposed metallic part
on the set and a good earth ground such as a water pipe.

Annex D
(normative)

Measuring network for TOUCH CURRENTS

 Resistance values in orms (Ω).

V: Voltmeter or oscilloscope
(r.m.s. or peak reading)

Input resistance : 1 MΩ
Input capacitance : 200 pF
Frequency range : 15 Hz to 1 MHz and d.c. respectively

Note: Appropriate measures should be taken to obtain the correct value in case of non
sinusoidal waveforms.

The measuring instrument is calibrated by comparing the frequency factor of with the
solid line in figure F.2 of IEC 60990 at various frequencies. A calibration curve is
constructed showing the deviation of from the ideal curve as a function of frequency.

TOUCH CURRENT = /500 (peak value).

The potential at any point (TOUCH CURRENT) expressed as voltage and

does not exceed the following value:

The part or contact of a TERMINAL is not HAZARDOUS LIVE if:

a) The open-circuit voltage should not exceed 35 V (peak) a.c. or 60 V d.c. or, if a) is not
met.
b) The measurement of the TOUCH CURRENT shall be carried out in accordance with
IEC 60990, with the measuring network described in Annex D of this standard.

The TOUCH CURRENT expressed as voltages and , does not exceed the
following values:
- for a.c. : = 35 V (peak) and = 0.35 V (peak);
 - for d.c. : = 1.0 V

Note: The limit values of = 0.35 V (peak) for a.c. and = 1.0 V for d.c. correspond to
the values 0.7 mA (peak) a.c. and 2.0 mA d.c.

Product Safety Notice

Many electrical and mechanical parts in this chassis have special safety-related
characteristics. These characteristics are often passed unnoticed by a visual inspection and
the protection afforded by them cannot necessarily be obtained by using replacement
components rated for higher voltage, wattage, etc. Replacement parts which have these
special safety characteristics are identified in this manual and its supplements; electrical
components having such features are identified by the international hazard symbols on the
schematic diagram and the parts list.
Before replacing any of these components, read the parts list in this manual carefully. The
use of substitute replacement parts which do not have the same safety characteristics as
specified in the parts list may create electrical shock, fire, or other hazards.
 SAFETY INSTRUCTION

Handling the LCD Module

Safety Precaution

In the event that the screen is damaged or the liquid crystal (fluid) leaks, do not breathe in or
drink this fluid.
Also, never touch this fluid. Such actions could cause toxicity or skin irritation. If this fluid
should enter the mouth, rinse the mouth thoroughly with water. If the fluid should contact the
skin or clothing, wipe off with alcohol, etc., and rinse thoroughly with water. If the fluid
should enter the eyes, immediately rinse the eyes thoroughly with running water.

Precautions for Handling the LCD Module

CAUTION: The metal edges of the LCD module are sharp, handle it with
care.

The LCD module can easily be damaged during disassembly or reassembly; therefore,
always observe the following precautions when handling the module.

1. When attaching the LCD module to the LCD cover, position it appropriately and fasten
at the position where the display can be viewed most conveniently.

2. Carefully align the holes at all four corners of the LCD module with the corresponding
holes in the LCD cover and fasten with screws. Do not strongly push on the module
 because any impact can adversely affect the performance. Also use caution when
handling the polarized screen because it can easily be damaged.

3. If the panel surface becomes soiled, wipe with cotton or a soft cloth. If this does not
remove the soiling, breathe on the surface and then wipe again.
If the panel surface is extremely solied, use a CRT cleaner as a cleaner. Wipe off the
panel surface by drop the cleaner on the cloth. Do not drop the cleaner on the panel.
Pay attention not to scratch the panel surface.

4. Leaving water or other fluids on the panel screen for an extended period of time can
result in discoloration or stripes. Immediately remove any type of fluid from the screen.

5. Glass is used in the panel, so do not drop or strike with hard objects. Such actions can
damage the panel.
6. CMOS-LSI circuitry is used in the LCD module, so avoid damage due to static
electricity. When handling the module, use a wrist ground or anchor ground.

7. Do not expose the LCD module to direct sunlight or strong ultraviolet rays for an
extended period of time.

8. Do not store the LCD module below the temperature conditions described in the
specifications. Failure to do so could result in freezing of the liquid crystal due to cold
air or loss of resilience or other damage.
 9. Do not disassemble the LCD module. Such actions could result in improper operation.

10. When transporting the LCD module, do not use packing containing epoxy resin
(amine) or silicon resin (alcohol or oxim). The gas generated by these materials can
cause loss of polarity.
 Digital Block Audio
IC651 CVBS
Audio Amp
PJ700
DVB-CIx1
ITU-R656
IC650
Audio DAC 8

IC701~IC714 TS IC100
Level sift TS
Logic IC Donau TC90403FG
IC107
X8001 MI
MAIN BOARD F
256Mbit
20.48MHz Clock DDRSDRAM
COFDM
IF
Demod EBIF IC110
64Mbit Flash
RESET UAR
IC102 T
M_TVRESE
Reset
T CLK(27MHz)
I2C

X1001 IC105 IC106

REMOTE 27MHz X-tal VCXO 64Kbit EEPROM
RECEIVER EBIF: External Bus Interface
MIF: DDR SDRAM Memory Interface

Video CVBS/Digital Audio L/R

TIF
RF

LCD
DTV 8bit PANEL
75ohm DDR RAM*1
Driver

I2C FLI32626H-AC
75ohm
Sequoia
Driver
Digital VBI Data
Processor OSD
Input A
CVBS Non
PANEL I/F
R/G/B/FB
EXT1
LR
(SCART) Analog Video
TVOUT V Front Decoder
TVOUT L/R End
(16port) DCDi
MADi BEP LVDS
SY/C MUX
Scaling

EXT2 LR
(SCART) TVOUT V

TVOUT L/R 656 I2C

HDMI
EEPROM

EXT3 Composite
Audio Audio
(REAR) L/R ADC Input
Mux DSP GPIO
Micro-
Standby uCON IR I/F
processor
EXT4 R/G/B ADC
I2S DAC (LPM)
(REAR) L/R SPDIF

DVI/HDMI L/R YCbCr 16bit

AMP

I2C FLASH ROM

DTV(Aoudio
L/R)

Sequoia Watch Dog

Regulator Timer
SIF

Bt601 8Bit
MTS+ HD,VD,CLK
APRO UART
MSP REQ

5V1 32V 5V2 24V 9.0V 6.0V 3.3V

Sound AMP
P951B POWER P950B POWER

HDMI

Headphone (L/R)

TACT
KEY

SPEAKER (L/R)

AC INPUT&+Low B
POWER BOARD
 SCHEMATIC DIAGRAM

Precaution

WARNING: BEFORE SERVICING THIS CHASSIS, READ THE "X-RAY

RADIATION PRECAUTION" FOR DIRECT VIEW CTV ONLY, "SAFETY
PRECAUTION" AND "PRODUCT SAFETY NOTICE" OF THIS MANUAL.

CAUTION: The international hazard symbols " " in the schematic diagram
and the parts list designate components which have special characteristics
important for safety and should be replaced only with types identical to
those in the original circuit or specified in the parts list.

The mounting position of replacements is to be identical with originals.

Before replacing any of these components, read carefully the SAFETY
PRECAUTION and PRODUCT SAFETY NOTICE.

Do not degrade the safety of the receiver through improper servicing.

Note:

1. RESISTOR
Resistance is shown in ohm [K=1,000, M=1,000,000]. All resistors are 1/6 W and 5 %
tolerance carbon resistor, unless otherwise noted as the following marks.

1/2R : Metal or Metal oxide of 1/2 watt

1/2S : Carbon composition of 1/2 watt
1RF : Fuse resistor of 1 watt
10 W : Cement of 10 watt
K : ±10 %
G : ±2 %
F : ±1 %

2. CAPACITOR
 Unless otherwise noted in schematic, all capacitor values less than 1 are expressed in
µF, and the values more than 1 in pF.
All capacitors are ceramic 50 V, unless otherwise noted as the following marks.

= Electrolytic capacitor
= Mylar capacitor

3. The parts indicated with " " have special characteristics, and should be replaced with
identical parts only.

4. Voltages read with DIGITAL MULTI-METER from point indicated to chassis ground,
using a color bar signal with all controls at normal, line voltage at nominal AC volts.

5. Waveforms are taken receiving color bar signal with enough sensitivity.

6. Voltage reading shown are nominal values and may vary ±20 % except H.V.
 ADJUSTMENT

Service Mode

Entering to Service Mode

1. Set VOLUME to minimum and press

button once on remote control.

2. Press button again and hold button down.

Service Mode display

3. While holding the button, press MENU

button on TV set.
Displaying the Adjustment Menu

Press MENU button on TV.

Service Mode

Press ↑ ↓ Press

Adjustment Mode
Key Function in the Service Mode

The following key entry during display of adjustment menu provides special functions.

CAUTION: Never try to perform initialization unless you have changed the
memory IC.

Test signal selection button (on remote control)

Selection of the adjustment items CH (on TV or remote control)

Change of the data value Volume +/- (on TV or remote control)

Adjustment menu mode ON/OFF MENU button (on TV)

Initialization of the memory (QA02) CALL + CH button on TV

Reset the count of operating

CALL + CH button on TV
protect circuit to "00"
Turn off I2C bus communication CALL + Volume + button on TV

"RCUT" selection 1 button

"GCUT" selection 2 button
"BCUT" selection 3 button
"CNTX" selection 4 button
"COLC" selection 5 button
"UVTT" selection 6 button
Automatic A/D Adjustment
7 button
(PC, Component, Composite (PAL, NTSC))
Self diagnostic display ON/OFF 9 button

Selecting the Adjusting Item

Every pressing of CH button in the service mode changes the adjustment items in the
order of table below. ( button for reverse order)
SETTING & ADJUSTING DATA

[ SERVICE MODE ]

ADJUSTING ITEMS AND DATA IN THE SERVICE MODE:

Note:

The image system data of RCUT-BDRV is different by each image format.

The PAL value is indicated in the table.
Never adjust H.POS and V.POS except PAL/WIDE mode.

Item Name of adjustment

RCUT R CUT OFF
GCUT G CUT OFF
BCUT B CUT OFF
RDRV R DRIVE
GDRV G DRIVE
BDRV B DRIVE
BRTC BRIGHTNESS CENTER
COLC COLOR CENTER
UVTT BASE BAND TINT
CNTX CONTRAST MAX
VOLUX MAX VOLUME LIMITED
PLLW0 PLL WAIT TIME
PLLW1 PLL WAIT TIME
PLLW2 PLL WAIT TIME
PLLW3 PLL WAIT TIME
PLLW4 PLL WAIT TIME
PLLW5 PLL WAIT TIME
OPT1 TV SET OPTION 1
OPT2 TV SET OPTION 2
OPT3 TV SET OPTION 3
OPT4 TV SET OPTION 4 (PANEL OPT DATA FOR VENDOR)
OPT5 TV SET OPTION 5 (PANEL OPT DATA FOR SIZE)
OPT6 TV SET OPTION 6 (HOTEL MODE)
OPT7 TV SET OPTION 7 (HOTEL MODE)
OPT8 TV SET OPTION 8 (HOTEL MODE)
TVOP TV SET OPTION
ID MODEL ID
BDWID BORDER WIDTH FOR EXACT SCAN
BDHIT BORDER HEIGHT FOR EXACT SCAN

Factory preset data will be loaded after setting Model ID data.

(Refer to Initialization of Memory Data of QA02 and setting data of signal board.)

Adjusting the Data

Pressing of VOLUME +/- button will change the value of data in the range from 00H to
FFH. The variable range depends on the adjusting item.

I2C Bus Off

Turn off I2C communication between IC700 and IC400.

1) Press and hold the CALL button on the remote control, then press the Volume
+ button on the TV.

2) Display "BUS Off" OSD.

3) I2C communication turned off.

Note:
To return Bus on status, press and hold the CALL button on the remote control, then press
the Volume + button on the TV again. TV will be turned off and automatically turned
on, then status will be Bus On.

Setting TVOP

Enter to service mode and select menu of TVOP by pressing P or P during display of
adjustment menu. After selecting TVOP, press + or - to set I2C check function to
disable or enable as below.

TVOP FUNCTION DESCRIPTION 1 0 (Normal)

D5 (bit5) I2C check between IC700 and IC400. (WDT) Disable Enable

Setting Panel Option Data

Panel option data is subject to OP4 and OP5.

Enter to service mode and select menu of OPT4 or OPT5 by pressing P or P during
display of adjustment menu. After selecting OPT4 or OPT5, press + or - to set OPT4
or OPT5 value as table below.

Panel option data

Series Model name Panel vendor OPT4 value OPT5 value

A505D EU Digital 32AV503D/504D/505D IPS 0x07 0x65
37AV503D/504D/505D IPS 0x07 0x66
LPL 0x01 0x67
42AV503D/504D/505D
AUO 0x05 0x87

OP4

Ex. OPT4 value 0x05 indicates that panel vendor is AUO AMVA.
 OPT4
D7 D6 D5 D4 D3 D2 D1 D0
(bit7) (bit6) (bit5) (bit4) (bit3) (bit2) (bit1) (bit0)
Panel LPL - - - - 0 0 0 1
vendor SHP - - - - 0 0 1 0
CMO - - - - 0 0 1 1
AUO PMVA - - - - 0 1 0 0
AUO AMVA - - - - 0 1 0 1
SAMSUNG - - - - 0 1 1 0
IPS - - - - 0 1 1 1

OP5

Ex. OPT5 value 0x06 indicates that panel size is 37.

OPT5
D7 D6 D5 D4 D3 D2 D1 D0
(bit7) (bit6) (bit5) (bit4) (bit3) (bit2) (bit1) (bit0)
Size 26 - - - - 0 0 1 1
32 - - - - 0 1 0 1
37 - - - - 0 1 1 0
42 - - - - 0 1 1 1

Convert from Bit (Binary) to Hex

The table for converting from bit (D7-D0) to hex (0x**).

BIT (Binary)
High nibble D7 D6 D5 D4
Low nibble D3 D2 D1 D0
HEX 0 0 0 0 0
 1 0 0 0 1
2 0 0 1 0
3 0 0 1 1
4 0 1 0 0
5 0 1 0 1
6 0 1 1 0
7 0 1 1 1
8 1 0 0 0
9 1 0 0 1
A 1 0 1 0
B 1 0 1 1
C 1 1 0 0
D 1 1 0 1
E 1 1 1 0
F 1 1 1 1

E.g. If Bit D7-0 = 0101 1010, Hex data is 0x5A.

Exit from Service Mode

Pressing POWER button to turn off the TV once.

Initialization of Memory Data of QA02 and Setting Data of Signal Unit

After replacing QA02 or signal board, the following initialization is required.

CAUTION: Never attempt to initialize the data unless QA02 has been
replaced.
Whenever using new signal board to the set, setting the Model ID data
according to Panel option data.

1) Enter the service mode.

2) Select menu of ID by pressing P or P during display of adjustment menu in the

service mode.

3) Change ID data into MODEL ID to initialize by pressing + or -, refer to table

below.

4) Press and hold the CALL button on the remote control, then press the CHANNEL
button on the TV.

5) Initialization progress dialog including model name and panel vendor is shown.
Progress status is "WRITING".

6) Progress status is changed "OK" and power cycle (automatically). Then QA02
initialization has been completed.

7) Enter the service mode and select version check mode. Confirm if model name and
model id set is correct. If not, repeat steps 1) to 6).
Note:
In case initialization by setting wrong MODEL ID is done, there is a possibility of
abnormal display.

8) Set I2C check function of TVOP to enable.

9) Check the picture carefully. If necessary, adjust any adjustment item above.
Perform "Auto tune" on the owner's manual.

MODEL ID (HEX) Model name Panel vendor

0x01 32AV503D/504D/505D IPS
0x02 37AV503D/504D/505D IPS
0x03 42AV503D/504D/505D LPL
0x04 42AV503D/504D/505D AUO
0x05
0x06
0x07
0x08
0x09
0x10
0x11
0x12
0x13
0x14
0x15
0x16
0x17
0x18
0x19
0x20
0x21
0x22
0x23
0x24
0x25
0x26
0x27
0x28
0x29
0x30
0x31
0x32
0x33
Initializing Data setting flowchart after replacing the Signal Unit
Test Signal Selection

Every pressing of button on the remote control changes the built-in test patterns on
screen as described below in Service Mode.

Picture Signal

Red raster

Green raster

Blue raster

All Black

All White
Self Diagnostic Function

1. Press "9" button on remote control during display of adjustment menu in the service
mode. The diagnosis will begin to check if interface among IC's is executed properly.

2. During diagnosis, the following displays are shown.

* Self check display and Item are subject to the models.

(1) Firmware :
Version information of microprocessor
Series name (AAAA) and market area (BB) and software program version (0000)
(2) Time : Total hour of turn the TV on. (Unit : H)
(3) BL_STATUS :
Counter for saving BackLight on error.
This value is counted till 99 (Decimal).
(4) Bus line : -- "OK" is normal
SCL-GND (Red indication) : SCL-GND short circuit
SDA-GND (Red indication) : SDA-GND short circuit
SCL-SDA (Red indication) : SCL-SDA short circuit
(5) Bus cont : --- "OK" is normal.
NG is abnormal (Red indication).

When the abnormal status is detected, type name of semiconductor is

 indicated in red colour.
(6) Block
UV : TV reception mode
V1 - V9 : VIDEO 1-9 input mode
PC : PC mode
YUV : YUV mode
DTV : DTV mode

UV ATV
1
V1
(SCART (FULL))
2
V2
(SCART (S+AV))
3
V3
(Component)
4
V4
(Composite)
V5 HDMI1
V6 HDMI2
V7 --
V8 --
V9 --
PC --
YUV --
DTV DTV (Digital Only)

Version Check Mode

1. Press "9" button twice on remote control during display of adjustment menu in the
service mode.
The version of main MPU will be checked.

2. During Version Check, the following displays are shown.

* Version check display and Item are subject to the models.

(1) MAIN MPU :

Version information of microprocessor
Series name and Code Program Version (4 figure number) and OSD Version (2 figure
number).
(2) EEPROM :
Version information of EEPROM : Display 1 byte data.
(3) SUB MPU :
Version information of SUB MPU : Display 1 byte data.
(4) OPTION :
Option information : Display six numbers of 1 byte data.
(5) HDMI ID :
HDMI ID information : Display 4 byte data.
(6) SW Ver
Version information of DB software as Toshiba release. (Only digital model.)
(7) MW Ver
 Left side is Application and UI version information of DB software. (Only digital
model.)
Right side is Firmware (Driver) version information of DB software. (Only digital
model.)
(8) A/D Adjust
A/D adjustment item.
--MAIN : It's enable only in double Window model. A/D adjustment status of main
picture.
--SUB : It's enable only in double Window model. A/D adjustment status of sub
picture.
--COMP : Component input
--PC : PC input
--NTSC : NTSC (60 Hz) SD signal (composite input).
--PAL : PAL (50 Hz) SD signal (composite input).
--OK : A/D adjustment set correctly.
--NG : A/D adjustment set incorrect.
-- : A/D adjustment is not needed. Because its picture format isn't used.
(9) 100 Hz FPGA Software Version
It's enable only in 100 Hz drive panel model.
(10) Memory Data Version
Version information of EEPROM.
DRMA**** means model number of EEPROM.
REV** means version of EEPROM.
(11) CD number
CD information (ascii code). : Display 4 byte data.
(12) Model Name
Model name information (ascii code). : Display 7 byte data.
(13) LCD Panel Vendor information display
The following Panel Vender (DDD) and screen size (00) and resolution (EEE) are
displayed.
Example : AUO-32 (1080p) indicates that Vender is AUO and Screen Size is 32 inch
and Full HD panel.
Status Check Mode

1. Press "9" button thrice on remote control during display of adjustment menu in the
service mode.
The status of this model will be checked.

2. During Status Check, the following displays are shown.

* Status check display and Item are subject to the models.

(1) MAIN :
Main source information :
Display RF position number (0 - 99) on the main screen, or Input Source
(EXT1/2/3/HDMI etc.)
(2) MAIN FORMAT :
Display Video and PC format information
(3) MAIN PLL :
Main PLL information : Display 1 byte data at five.
(4) SUB :
Sub source information :
Display RF position number (0 - 99) on the Sub screen, or Input Source
(EXT1/2/3/HDMI etc.)
This item displays only Double window model.
(5) SUB FORMAT :
 Display Video and PC format information
This item displays only Double window model.
(6) SUB PLL :
Sub PLL information : Display 1 byte data at five.
This item displays only Double window model.
(7) SCREEN SIZE :
Display the screen size as follows.
Exact Scan
Wide
Super Live 2
Cinema 2
4:3
Super Live 1
Cinema 1
Subtitle
14:9

Note:
Exact Scan is shown only for 1080p panel model with video input mode except pc.
(8) OTHER STATUS :
Other status information : Display three numbers of 2 byte data.

Setting Hotel Mode

Enter to service mode and select Hotel Mode menu by pressing P or P .

After selecting Hotel Mode, press + to enter details setting in Hotel Mode.

To select menu, press P or P and press OK to enter the adjustment menu of table bellow.
To move the cursor in the adjustment, press + or -.

1. By pressing P or P , OPT2 setting will change the value either 1 or 0 on selected

items as follows;
OP2

0
OPT2 FUNCTION DESCRIPTION 1
(Normal)
D7 (bit7) - (no use) - -
D6 (bit6) Enable mode that TV On will be appeared in Enable Disable
forced when turning the main power ON
D5 (bit5) FRONT Key Disable Enable
D4 (bit4) All keys except input selector key Disable Enable
(Video/TV)
D3 (bit3) User remote control operation Disable Enable
(Service mode and
Supere
User mode may
possible to setting
only)
D2 (bit2) Disable SET UP MENU except language. Disable Enable
(tuning SETUP MENU) (Display the language
only)
D1 (bit1) Disable SETUP MENU Disable Enable
D0 (bit0) HOTEL Mode On (Enable the setting Off
of D1 from to D7) (Normal)

VOLUX

Set VOLUX as following.

1) Set speaker volume to 100. (Any value is OK, but 100 is better to check sound level.)

2) Down value of VOLUX until finding suitable sound volume level.

VOLUX FUNCTION DESCRIPTION 1 0 (Normal)

D7 (bit7) ~
Max Limiter of Volume Control 0x00 ~ 0x7F (Normal: 0x7C)
D0 (bit0)
OP6

OPT6 FUNCTION DESCRIPTION 1 0 (Normal)

D7 (bit7) Enable mode that POS or VIDEO program Enable Disable
number will be appeared in forced when turn
ON the main power
D6 (bit6) ~ POS or VIDEO program number 0 ~ 127 [decimal] (Normal: 0)
D0 (bit0) POS number: 0 ~ 99
VIDEO number: 100 ~ 127
(DTV = 100, VIDEO = 101,
VIDEO = 102..)
100 is used as ATV when
DTV option is disable.

OP7

OPT7 FUNCTION DESCRIPTION 1 0 (Normal)

D7 (bit7) Enable mode that speaker volume will be set in Enable Disable
forced when turn ON the main power
D6 (bit6) ~ Forced speaker volume 0 ~ 100 [decimal] (Normal: 0)
D0 (bit0) Value above 100 is no effect.

OP8

OPT8 FUNCTION DESCRIPTION 1 0 (Normal)

D7 (bit7) ~ - (no use) - -
D3 (bit3)
D2 (bit2) Enable mode that picture mode will be set in Enable Disable
forced when turn ON the main power (Display the
language only)
D1 (bit1) ~ Forced picture mode 0 [dec]: Dynamic (mode-1)
D0 (bit0) (Normal)
1 [dec]: Standard (mode-2)
2 [dec]: Mild (mode-3)
3 [dec]: Memory (mode-M)
LED Indication

The Green and Red LEDs on the TV (at the bottom center of the TV) indicate the TV's
status, as described below.

Red ON (solid) and Green OFF = The TV power cord is plugged in.
 TECHNICAL BULLETIN

File Name Title issuing date

 PANEL IDENTIFICATION

Panel Identification

If the several panels are alternatively used in the same model without amending the model
name, the identification marking will be shown at the last digit of the set serial number on the
specification label on the back cover.

In servicing, do not alter the panel because several setting and parts are different.

Marking Panel Vendor Marking Panel Vendor Marking Panel Vendor

A AUO J S SHARP
B K SAMSUNG T
C CMO L LPL U
D M V
E N W
F P X
G Q Y
H IPS R Z

With this alternative use, some of key parts may differ and their combinations are
indicated with the suffix marking on the location number in the part list
(Miscellaneous).

e.g.

Location No. Part No. Description

B001A 75007869 LCD Panel, 32" LPL
B001B 75007870 LCD Panel, 32" AUO
MZ01A 75006036 LDVS Cable
MZ01B 75007893 LDVS Cable
 PARTS LIST

Precaution

WARNING: BEFORE SERVICING THIS CHASSIS, READ THE "X-RAY

RADIATION PRECAUTION" FOR DIRECT VIEW CTV ONLY, "SAFETY
PRECAUTION" AND "PRODUCT SAFETY NOTICE" OF THIS MANUAL.

CAUTION: The international hazard symbols " " in the schematic diagram
and the parts list designate components which have special characteristics
important for safety and should be replaced only with types identical to
those in the original circuit or specified in the parts list.

The mounting position of replacements is to be identical with originals.

Before replacing any of these components, read carefully the SAFETY
PRECAUTION and PRODUCT SAFETY NOTICE.

Do not degrade the safety of the receiver through improper servicing.

Note:

The part number must be used when ordering parts, in order to assist in processing, be
sure to include the Model number and Description.

The PC board assembly with mark is no longer available after the end of the
production.

Abbreviations

Capacitors CD : Ceramic Disk

Resistors CF : Carbon film

OMF : Oxide Metal Film
PF : Plastic Film
 CC : Carbon Composition
VR : Variable Resistor
EL : Electrolytic
MF : Metal Film
FR : Fusible Resistor

All CD and PF capacitors are ±5 %, 50 V and all resistor, ±5 %, 1/6 W unless otherwise
noted.
PARTS LIST
Block : ↓Select 6

Location : Search Page : 1 /1 Jump

Parts No. : Search

PARTS LIST
Block : All Block 6

Location : Search Page : 1 / 108 Jump

Parts No. : Search

Block Location Parts No. Description
S M L

U01A POWER (PE0490) U01A 75010693 PC BOARD ASSY, PE0490A, POWER
U01A POWER (PE0490) C801 76503510 CAPACITOR, PLASTIC FILM, LE224-C
U01A POWER (PE0490) C802 76503510 CAPACITOR, PLASTIC FILM, LE224-C
U01A POWER (PE0490) C811 76092563 CAPACITOR, CERAMIC DISC, AC250V B 220PF K
U01A POWER (PE0490) C812 76092563 CAPACITOR, CERAMIC DISC, AC250V B 220PF K
U01A POWER (PE0490) C813 76092563 CAPACITOR, CERAMIC DISC, AC250V B 220PF K
U01A POWER (PE0490) C814 76092563 CAPACITOR, CERAMIC DISC, AC250V B 220PF K
U01A POWER (PE0490) CE04 76092281 CAPACITOR, CERAMIC DISC, AC250V E 4700PF
U01A POWER (PE0490) CE07 75005709 CAPACITOR, CHIP CERA, 50V B 0.47UF K, GRM21BB31H474KA87L
U01A POWER (PE0490) CE08 75005708 CAPACITOR, CHIP CERA, 50V B 0.33UF K, C2012JB1H334KT
U01A POWER (PE0490) CE09 76669479 CAPACITOR, ELECTROLYTIC, 50V 4.7UF M
U01A POWER (PE0490) CE10 76125040 CAPACITOR, ELECTROLYTIC, 450V 120UF M
U01A POWER (PE0490) CE100 76092538 CAPACITOR, CERAMIC CHIP, 10V F 1UF Z
U01A POWER (PE0490) CE102 76109102 CAPACITOR, CERAMIC CHIP, 50V B 1000PF K
U01A POWER (PE0490) CE11 76092567 CAPACITOR, CERAMIC DISC, AC250V E 1000PF M
U01A POWER (PE0490) CE16 76073181 CAPACITOR, ELECTROLYTIC, 35V 56UF M
PARTS LIST
Block : U01A POWER (PE0490) 6

Location : Search Page : 1 / 14 Jump

Parts No. : Search

Block Location Parts No. Description
S M L

U01A POWER (PE0490) U01A 75010693 PC BOARD ASSY, PE0490A, POWER
U01A POWER (PE0490) C801 76503510 CAPACITOR, PLASTIC FILM, LE224-C
U01A POWER (PE0490) C802 76503510 CAPACITOR, PLASTIC FILM, LE224-C
U01A POWER (PE0490) C811 76092563 CAPACITOR, CERAMIC DISC, AC250V B 220PF K
U01A POWER (PE0490) C812 76092563 CAPACITOR, CERAMIC DISC, AC250V B 220PF K
U01A POWER (PE0490) C813 76092563 CAPACITOR, CERAMIC DISC, AC250V B 220PF K
U01A POWER (PE0490) C814 76092563 CAPACITOR, CERAMIC DISC, AC250V B 220PF K
U01A POWER (PE0490) CE04 76092281 CAPACITOR, CERAMIC DISC, AC250V E 4700PF
U01A POWER (PE0490) CE07 75005709 CAPACITOR, CHIP CERA, 50V B 0.47UF K, GRM21BB31H474KA87L
U01A POWER (PE0490) CE08 75005708 CAPACITOR, CHIP CERA, 50V B 0.33UF K, C2012JB1H334KT
U01A POWER (PE0490) CE09 76669479 CAPACITOR, ELECTROLYTIC, 50V 4.7UF M
U01A POWER (PE0490) CE10 76125040 CAPACITOR, ELECTROLYTIC, 450V 120UF M
U01A POWER (PE0490) CE100 76092538 CAPACITOR, CERAMIC CHIP, 10V F 1UF Z
U01A POWER (PE0490) CE102 76109102 CAPACITOR, CERAMIC CHIP, 50V B 1000PF K
U01A POWER (PE0490) CE11 76092567 CAPACITOR, CERAMIC DISC, AC250V E 1000PF M
U01A POWER (PE0490) CE16 76073181 CAPACITOR, ELECTROLYTIC, 35V 56UF M
PARTS LIST
Block : U02A KEY/LED/RMT (PE0491) 6

Location : Search Page : 1 /3 Jump

Parts No. : Search

Block Location Parts No. Description
S M L

U02A KEY/LED/RMT (PE0491) U02A 75010694 PC BOARD ASSY, PE0491A1, KEY/LED/RMT
U02A KEY/LED/RMT (PE0491) CB02 75005969 CAPACITOR ELECTROLYTIC 10V 221M, ESRE100ETC2
U02A KEY/LED/RMT (PE0491) CB03 76100104 CAPACITOR, CERAMIC CHIP, 25V F 0.1UF Z
U02A KEY/LED/RMT (PE0491) CB04 76100104 CAPACITOR, CERAMIC CHIP, 25V F 0.1UF Z
U02A KEY/LED/RMT (PE0491) CB05 75005969 CAPACITOR ELECTROLYTIC 10V 221M, ESRE100ETC2
U02A KEY/LED/RMT (PE0491) DB01 23358602 DIODE, LED RED-GRN, SPR-54MVWFLMN
U02A KEY/LED/RMT (PE0491) DB04 23358602 DIODE, LED RED-GRN, SPR-54MVWFLMN
U02A KEY/LED/RMT (PE0491) DB22 23362251 DIODE, SDS511(SOD-323)
U02A KEY/LED/RMT (PE0491) DB23 23362251 DIODE, SDS511(SOD-323)
U02A KEY/LED/RMT (PE0491) GB01 23362042 DIODE, ZENER, UDZS6.8B
U02A KEY/LED/RMT (PE0491) KB01 75002236 IC, GP1UE261RKVF
U02A KEY/LED/RMT (PE0491) QB01 23205443 TRANSISTOR, 2SA1162-Y(F)
U02A KEY/LED/RMT (PE0491) QB02 23205392 TRANSISTOR, 2SC5343UF-Y(BULK)
U02A KEY/LED/RMT (PE0491) QB03 23205392 TRANSISTOR, 2SC5343UF-Y(BULK)
U02A KEY/LED/RMT (PE0491) RA71 76011683 RESISTOR, CHIP, 1/20W 68K OHM J
U02A KEY/LED/RMT (PE0491) RA72 76011223 RESISTOR, CHIP, 1/20W 22K OHM J
PARTS LIST
Block : U03AS MAIN (PE0492) 6

Location : Search Page : 1 / 91 Jump

Parts No. : Search

Block Location Parts No. Description
S M L

U03AS MAIN (PE0492) U03AS 75010765 PC BOARD ASSY, PE0492A, MAIN
U03AS MAIN (PE0492) C1002 75009867 CHIP CERAMIC CAPACITOR (1005)
U03AS MAIN (PE0492) C1003 75009867 CHIP CERAMIC CAPACITOR (1005)
U03AS MAIN (PE0492) C1005 75007603 CHIP CERAMIC CAPACITOR (1005)
U03AS MAIN (PE0492) C1006 75009867 CHIP CERAMIC CAPACITOR (1005)
U03AS MAIN (PE0492) C1007 75009867 CHIP CERAMIC CAPACITOR (1005)
U03AS MAIN (PE0492) C1008 75009874 CHIP CERAMIC CAPACITOR (2012)
U03AS MAIN (PE0492) C1013 75009867 CHIP CERAMIC CAPACITOR (1005)
U03AS MAIN (PE0492) C1014 75009881 CHIP CERAMIC CAPACITOR (2012)
U03AS MAIN (PE0492) C1015 75009867 CHIP CERAMIC CAPACITOR (1005)
U03AS MAIN (PE0492) C1016 75009881 CHIP CERAMIC CAPACITOR (2012)
U03AS MAIN (PE0492) C1017 75009867 CHIP CERAMIC CAPACITOR (1005)
U03AS MAIN (PE0492) C1019 75009867 CHIP CERAMIC CAPACITOR (1005)
U03AS MAIN (PE0492) C1020 75009861 CHIP CERAMIC CAPACITOR (1608)
U03AS MAIN (PE0492) C1021 75009867 CHIP CERAMIC CAPACITOR (1005)
U03AS MAIN (PE0492) C1022 75009867 CHIP CERAMIC CAPACITOR (1005)
PARTS LIST
Block : Miscellaneous 6

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Block Location Parts No. Description
S M L

Miscellaneous B001A 75010757 LCD PANEL, AX094B002B
Miscellaneous H001 75010735 TUNER, ENG37E05KF
Miscellaneous MZ01A 75010736 WIRE HARNESS, MF0112
Miscellaneous P801 23372353 POWER CORD, UK 250V3A FL/FUSE13
Miscellaneous P801 23372368 POWER CORD, CEE FL M5206 250V2 206 - 2.3M HOUSING
Miscellaneous PP08 23974994 BAND, KESSOKU
Miscellaneous W661 75010342 SPEAKER, SPK1503AM, 120X35 8OHM 10W
PARTS LIST
Block : Accessory 6

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Block Location Parts No. Description
S M L

Accessory Y101 75010738 OWNERS MANUAL, ENGLISH
Accessory Y101E 75010740 OWNERS MANUAL, EURO
Accessory Y102E 75010741 OWNERS MANUAL, E-EURO
Accessory Y105 75010347 OWNERS MANUAL, STD EU
Accessory Y110 75010739 OWNERS MANUAL, QSUG
Accessory Y114 75010742 OWNERS MANUAL, ITALIAN, SCHEMA
Accessory Y115 75009771 OWNERS MANUAL, XF DIGITAL UK RETUNE GUIDE
Accessory Y130 75010737 REMOCON HAND UNIT, CT-90300
Accessory Y170 23845800 HOLDER, WIRE, NYLON66 D6.8
Accessory Y186 75009788 CLOTH, CLEAN, XF350P
PARTS LIST
Block : Cabinet 6

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Block Location Parts No. Description
S M L

Cabinet A201 75010748 FRONT BEZEL ASSY
Cabinet A205 75011368 LABEL TRIM INDICATOR, TRIM INDICATOR
Cabinet A401 75010749 BACK COVER ASSY
Cabinet A411 23717267 SCREW, BITTB4X16 SBN
Cabinet A412 75010345 SCREW, BITTB3X8 SBN
Cabinet A420 75010750 STAND STAY ASSY
Cabinet A421 75011370 BASE, BASE COVER SET
Cabinet A430 75005733 PIECE CLAMP HOLDER
PARTS LIST
Block : Packing 6

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Block Location Parts No. Description
S M L

Packing A701 75010752 CARTON BOX, TPO
Packing A702A 75010754 PAD, TOP PACKING
Packing A702B 75010755 PAD, BOTTOM PACKING
 FUNCTION AND OPERATION

The Remote Control

Simple at-a-glance reference of your remote control.

 FUNCTION AND OPERATION

Using the Controls

Whilst all the necessary adjustments and controls for the television are made using the
remote control, the buttons on the television may be used for some functions.

Switching On

Using the Remote Control

Using the Controls
 FUNCTION AND OPERATION

Tuning Digital Television

Before switching on the television put your decoder and media recorder to Standby if they
are connected.

Tuning for the First Time

Digital auto tuning
Analogue switch-off

Digital programme sorting

Digital manual tuning
 FUNCTION AND OPERATION

Tuning Analogue Mode

Quick Setup
Manual Tune
Using Auto Tuning
SPECIFICATION