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User Manual
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 Volume 2 User Manual

Table of Contents
2.1 Installation and Calibration...............................................................2.1-1

2.1.1 Environment of installation area ................................................2.1-1

2.1.2 Lifting .........................................................................................2.1-2

6
2.1.2.1 Lifting of Small Sized Machines (Integrated Machines)........2.2-4

45
2.1.2.2 Lifting of Medium Sized Machines（Combined Machines） 2.2-4

2.1.2.3 Lifting of Large Sized Machines............................................2.2-7

2.1.3 Unloading and transportation ......................................................2.1-8

64
2.1.4 Auxiliary Parts Required during the Machine Transportation and

Descriptions ............................................................................................2.1-9

2.1.5
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Removal of Rust Preventer .......................................................2.1-10

2.1.6 Foundation Specification ...........................................................2.1-10

2.1.7 Instruction of Adjustable Mat .....................................................2.1-11

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2.1.8 Installation and Spouting of Foundation Bolt .............................2.1-12

2.1.9 Calibration after Installation .......................................................2.1-14

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2.1.9.1 Level Adjustment of Small Sized Machines ........................2.1-15

2.1.9.2 Level Adjustment of Medium and Large Sized Machines ...2.1-16

2.1.9.3 Calibration of Parallelism between Platens ........................2.1-17

22

2.1.9.4 Calibration of the Coaxiality between Nozzle and Mold

Location Hole ......................................................................2.1-18

2.1.10 Cooling Water Supply System.................................................2.1-20

20

2.1.10.1 Layout of Cooling Water Piping ........................................2.1-20

2.1.10.2 Discharge of Cooling Water ..............................................2.1-21

2.1.10.3 Cooling Water Flow Rate ..................................................2.1-22

2.1.11 Filling of Hydraulic Oil ................................................................2.1-23

2.1.12 Connection of Power Circuit ......................................................2.1-24

2.1.12.1 Test of Rotation Direction of Oil Pump Motor ......................2.1-25

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2.2 Machine Commissioning ..................................................................2.2-1

2.2.1 Instruction on Main Parts of the Injection Molding Machine ........2.2-1

2.2.2 Preparation ..................................................................................2.2-1

2.2.2.1 Proper Wearing of Operators ..............................................2.2-1

2.2.2.2 Work Needs to be Completed before New Machine

6
Commissioning ..................................................................................2.2-2

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2.2.3 Debugging of New Machine ......................................................2.2-2

2.2.3.1 Power on .............................................................................2.2-2

2.2.3.2 Starting of Motor..................................................................2.2-3

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2.2.3.3 Electric Heating Starting .....................................................2.2-3

2.2.3.4 Confirmation of safety precautions .....................................2.2-4

2.2.3.5

2.2.3.6
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Manual Operation ...............................................................2.2-6

Semi-auto and Full-auto......................................................2.2-7

2.2.4 Mold Installation.........................................................................2.2-7

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2.2.4.1 Preparation Before Mold Installation ...................................2.2-7

2.2.4.2 Correct Installation of Mold .................................................2.2-8

2.2.4.3 Correct Lifting Method for Mold...........................................2.2-9

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2.2.4.4 Mold Installation Procedure ................................................2.2-9

2.2.4.5 Related Factors that Influence Mold Functions.................2.2-12

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2.2.5 Procedures of Injection Molding ..............................................2.2-13

2.2.5.1 Precautions of Injection Molding .......................................2.2-13

2.2.5.2 Hydraulic Oil Temperature ................................................2.2-13

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2.2.5.3 Working Procedure of Injection Molding ...........................2.2-14

2.2.5.4 Finish Injection Molding ....................................................2.2-15

2.2.6 Demolding .................................................................................2.2-16

2.2.7 Exhaust of proportional valve (Some models do not have this

proportional valve) ..............................................................................2.2-17

2.3 Maintenance .......................................................................................2.3-1

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2.3.1 Precautions of Maintenance ........................................................2.3-1

2.3.2 Maintenance Plan........................................................................2.3-2

2.3.3 Grease and Hydraulic Oil ............................................................2.3-3

2.3.4 Lubrication and Maintenance ......................................................2.3-4

2.3.4.1 Components and Features of Lubrication System ..............2.3-4

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2.3.4.2 Lubrication Principles ..........................................................2.3-5

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2.3.4.3 Maintenance of Lubrication System ....................................2.3-7

2.3.4.4 Requirements of Lubrication Oil..........................................2.3-8

2.3.5 Routine Check ...........................................................................2.3-10

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2.3.5.1 Check the Safety Device of the Machine ..........................2.3-10

2.3.5.2 Check the relaxation of Bolts on Molds and Moving Parts2.3-10

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2.3.5.3 Check Usage of Thermocouple (may be different in compliance
with different machine types) ...........................................................2.3-10

2.3.5.4 Temperature Rising Time of Barrel ...................................2.3-11

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2.3.5.5 Check All Switches and Devices.......................................2.3-11

2.3.5.6 Cooling Device Check.......................................................2.3-11

2.3.5.7 Lubrication Check .............................................................2.3-11

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2.3.5.8 Structure Check ................................................................2.3-11

2.3.5.9 Heating Band Check .........................................................2.3-11

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2.3.6 Heat Exchanger (Oil Cooler) .....................................................2.3-12

2.3.6.1 Structure of Cooler ............................................................2.3-12

2.3.6.2 Use of Cooler ....................................................................2.3-14

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2.3.6.3 Inspection, Maintenance and Cleaning of Chiller..............2.3-15

2.3.6.4 Disassembly and Assembly of Chiller ...............................2.3-16

2.3.6.5 Tightness Test...................................................................2.3-18

2.3.6.6 Common failures and Troubleshooting .............................2.3-19

2.3.7 Oil-absorbing Filter ....................................................................2.3-20

2.3.7.1 Dismantle ..........................................................................2.3-20

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2.3.7.2 Cleaning ............................................................................2.3-20

2.3.7.3 Installation .........................................................................2.3-20

2.3.7.4 Notice ................................................................................2.3-20

2.3.8 Replacement of Hydraulic Oil ..................................................2.3-21

2.3.9 Air Filter ...................................................................................2.3-22

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2.3.10 Pipe Inspection ........................................................................2.3-22

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2.3.11 Notice for Installation and Dismantling of Barrel and Screw ...2.3-23

2.3.11.1 The Installation of Front Barrel Screw.............................2.3-23

2.3.11.2 Preparatory Work of Screw Disassembly .......................2.3-23

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2.3.11.3 Preparatory Operation for the Disassembling of Screw ..2.3-24

2.3.11.4 Disassembly of Barrel and Screw ...................................2.3-25

2.3.11.5
90
Schematic Diagram of Screw and Barrel Structures.......2.3-31

2.3.11.6 Disassembly of Screw Head (only for reference)............2.3-31

2.3.12 Cleaning and Test of Screw and Barrel...................................2.3-31

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2.3.12.1 Cleaning and Test of Screw ............................................2.3-32

2.3.12.2 Cleaning and Test of Barrel ............................................2.3-34

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2.3.12.3 Installation of Screw and Barrel ......................................2.3-35

2.3.13 Adjustment of Sliding Foot of Movable platen............................2.3-36

2.3.14 Air Supply of Energy Accumulator .............................................2.3-37

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2.3.15 Table for the Setting of Plastic and Barrel Temperature ............2.3-38
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 Volume 2 User Manual

2.1 Installation and Calibration

This chapter also applies to the reinstallation and recalibration after the machine is
shifted.

6
Check the following items once the machine arrives:

45
 Check against the part list (delivery instructions);

 Check if there are damages caused in the delivery;

64
 Check if the machine has obvious flaws.

If there are problems with the machine, please inform the agency to confirm
immediately and give feedback to the manufacture in writing.

2.1.1 Environment of installation area

90
When installing the machine, please fully confirm on the ambient
environmental conditions as follows. If the conditions cannot be met, it is not only
00
that the machine may not completely realize its functions but also may cause error
actions, damage the machine and shorten the service life of the machine.
 Ambient temperature
Minimum: +5 °C (41 °F)
07

Maximum: +40°C (104 °F)

 Ambient relative humidity（without moisture condensation）
Minimum:+20%
Maximum:+80%
22

 Altitude
When the altitude raises 100 meters (330ft), it will losses 1% of the
performance. When the installation site is higher than altitude 1000 meters (3300
ft), a new installation place shall be considered.
20

If the humidity is too high, the insulation status gets worse or the parts may
age ahead of time. Although it is unnecessary to dehumidify, please do not
install the machine in humid environment.
Do not install the machine in places of many dust or organic gas and high
concentration corrosive gas.
EN- MA 2.1-1
 Volume 2 User Manual

The machine shall be kept far away from electrically interfered or magnetic
machines (e.g. welding machine).

2.1.2 Lifting
Three-plate hydraulic machines are divided into three types:

 small sized machines (integrated type) lift for the entire part;

6
 the medium sized machines adopt combination bodies that cannot be lifted

45
for the entire part. For the lifting, the locking part and injection part shall be
separated and lifted separately with the separation and lifting methods
referred in the following chapters;

64
 the large sized machines adopt complete-disassembly mode, which
requires to lift after disassembling all the clamping parts and lift the entire
injection part.

90
 Please be cautious in the lifting and do not stand under the crane!
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 Both lifting and transportation shall be done by operators who are familiar
with mechanical dismounting!

 Before lifting, the movable platen shall be at the minimum mold thickness
07

locking position!

 Before lifting, the injection parts of medium and mainframes need to fix the
rear brackets of the rails and the fuselage (Figure 2.1-1) with the transition
22

pieces, positioning pins, etc. The clamping parts must pass through the tail
plate and the die thickness stop blocks (Figure 2.1-2A) or connected to
clamping body with the lifting connection board (Figure 2.1-2B).

After installation and before commissioning and operation, remove the transition
20

piece and the positioning pin from the injection part (Figure 2.1-1); at the same
time, remove the lifting connection plate in the clamping part (Figure 2.1-2B).

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EN- MA 2.1-3
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2.1.2.1 Lifting of Small Sized Machines (Integrated

Machines)

The small sized machines adopt integrated lifting method.

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64
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Fig. 2.1-3 Schematic Diagram of Small Sized Machine（Integrated Machine）
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2.1.2.2 Lifting of Medium Sized Machines（ Combined

Machines）
07

The medium sized machines adopt combined machines that can not be lifted for
the entire part. When lifting, the locking part and injection part shall be separated as
mentioned in the following chapters.
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20

Fig. 2.1-4 Schematic Diagram of Medium Sized Machine

2.1-4 EN- MA
 Volume 2 User Manual

Separation and Combination of Locking and Injection Parts:

1) Remove the hinged support of the oil cylinder so separate it from the fixed
platen;

2) Remove the cover plate, connecting hose, steel tube and wires between
the injection part and the clamping part;

6
3) Loosen the tightening screws at the two sides of the injection molding
machine from top to bottom and then dismantle them;

45
4) According to the requirements as shown in Fig. 2.1-6, tighten the cord
fastener and pull horizontally until it is separated from the clamping part.

Combination of Locking and Injection Parts:

64
1) On the basis of qualified installation, place adjustable parallels near the
foundation bolt hole;

2) Place the locking part in compliance with the requirements of the lifting
90
schematic diagram (as Fig.2.1-5) and lift the injection part to the
corresponding position (as Fig.2.1-6) slowly and pay attention to the
centralization of the coupling bolt and unthreaded hole when getting close
to the parallels, slightly move it once centralized and then load the spring
00
gasket and screw down the nuts. Install the locating straight pins after it is
screwed down preliminarily;

3) After the preliminary level adjustment, completely screw down the clamp
07

nuts and lock nuts;

4) Install the “upper cover plate” and “side cover plate”.

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EN- MA 2.1-5
 Volume 2 User Manual

Lifting Schematic Diagram of Medium Sized Locking Part

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Fig. 2.1-5 Lifting Schematic Diagram of Medium Sized Locking Part

Schematic Diagram of Lifting of Injection Unit of Medium Sized

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Machine
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Fig. 2.1-6 Schematic Diagram of Lifting of Injection Unit of Medium Sized Machine

2.1-6 EN- MA
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2.1.2.3 Lifting of Large Sized Machines

The large sized machines adopt combined method so the injection unit shall be
lifted separately when lifting (Fig.2.1-7); all the clamping units adopt
complete-disassembly method that shall be lifted separately (Fig.2.1-8A and Fig.
2.1-8B).

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Wire rope

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90
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Fig. 2.1-7 Schematic Diagram of Lifting of Injection Unit of Large Sized Machine
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Fig. 2.1-8A Schematic Diagram of Lifting of Platen of Large Sized Machine

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Fig. 2.1-8B Schematic Diagram of Lifting of Clamping Body of Large Sized
Machine

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2.1.3 Unloading and transportation
Check whether the machine is damaged and the surface is in good condition after
90
the injection molding machine is delivered to the destination and the external
packing is removed. The carrier should record the information about any damage
during the transportation and inform the manufacturer so as to make a claim on the
transportation insurance.
00
A crane with enough lifting cord force is indispensable to lift the machine. Refer to
Chapter 1 of Technical Manual for the weight of machine.
07

In order to protect the machine, the cable under the tensioning action should not be
mounted in the position with weak bearing capacity.

Movement of the machine should conform to the requirements in the cable hanging
diagram in Section 2.1.2 and use the auxiliary parts listed in the table in Section
22

2.1.4.

In case the machine needs to be moved in the plant again under the condition
without crane, rolling logs should be put under the bottom of the machine for
20

movement.

Due to the heavy machine, the loading, unloading and conveying of the machine
should only be done by experienced crane riggers. The following points should be
noted during the machine handling and conveying:

 Do use hoister, transporter and other operational tools (including crane,

hoisting equipment, wire rope) with appropriate power and strength.

 For all the machine components may contact the hanging wire rope, do put
layer of waste cloth or wood block between the wire rope and the machine
2.1-8 EN- MA
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component to avoid damage to the latter, such as the tie bar of the
injection molding machine.

 The lifting rope should keep sufficient length with the formed angle less
than 60°.

 Do note the stability and horizontality of the machine during hoisting.

6
 Do remove the wood blocks, other heel blocks or pads after all the
machine handling and conveying are finished.

45
The manufacturer shall not be responsible for any machine damage

64
occurred during the transportation.

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2.1.4 Auxiliary Parts Required during the Machine

Transportation and Descriptions

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Name Qty. Dimension & Description
Cable and lifting hook 2
Shipping safety protection of 1 Shipped together with the
clamping part machine
07

Shipping safety protection of 1 Shipped together with the

injection part machine
Rolling log or roller required for Several Length close to the machine
ground movement width
22

Waste cloth, wood block Several

20

 Be sure to remove the above mentioned parts for shipping safety

protection prior to the commission upon machine installation and
emplacement, including mold nut fixed platen, lifting supporting frame for
movable and fixed platens, lifting platen for mold closing machine, locating
pin for injection machine, etc；

 Properly keep the above-mentioned dismounted safety shipping protection

components for later use；
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2.1.5 Removal of Rust Preventer

Rust preventer is applied on all the exposed mechanical parts, such as piston rod,
tie bar and the finished surface of the mold before leaving the factory. The existing
of rust preventer will pollute the lubricating oil and needs to be removed before
installation.

6
45
 Rust preventer provides the basic protection to protect the machine from
corrosion and severe environment;

64
 Do not apply rust preventer on the parts contacting the operating system of
the machine, unless necessary;

 Please wipe the rust preventer on the parts that do not contact with the
operation system of the machine. 90
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Do not remove the rust preventer with solvent.
07

2.1.6 Foundation Specification

Before installing the machine, be sure to make the ground, arrange the machine
22

layout and place adjustable mats as per the outside drawing, ground plot and mat
arrangement drawing respectively provided by the manufacturer, thus to ensure:

 rational machine layout in the plant to make sufficient room around for the
entry of installation or operating personnel;
20

 bearing capacity of the ground conforming to the machine weight and

operating requirement;

 rational layout of adjustable mat to provide reasonable support for the

machine;

 matching of power and water supplying points of the plant with power and
water input points of the machine;

2.1-10 EN- MA
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 reserved emplacement holes for foundation bolts installation for large and
medium-sized machine;

 Do clean up the ground in advance;

6
 As the machine is equipped with limit block, mounting hole on the ground
should be made by customer.

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2.1.7 Instruction of Adjustable Mat

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Fig. 2.1-9 Adjustable mat for small-size machine

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Fig. 2.1-10 Adjustable mat for large and medium-size machines

Haitian Series injection molding machines should be placed on the adjustable mat
to adjust the machine horizontality and ensure smooth running.

Adjusting methods for the adjustable mat of small-size injection molding machine:

1) Adjust the screw rod to reach the height around the middle;
EN- MA 2.1-11
 Volume 2 User Manual

2) Adjust the screw rod on the mat needs to be adjusted to correct the
machine; refer to Section 2.1.9 for the final requirements for the correction.

3) Screw up the nut after the adjustment is finished;

Adjustment methods for the adjustable mats of large and medium-size injection
molding machines:

6
1) Screw the adjusting screw clockwise to heighten the mat and screw
anticlockwise to lower the mat;

45
2) Adjust the adjusting screw of the adjustable mat to reach the height around
the middle;

3) Based on the horizontal condition of the machine, adjust the screw rod on

64
the mat needs to be adjusted to correct the machine; refer to Section 2.1.9
for the final requirements for the correction.

The adjustable mat will be provided together with the machine.

90
The adoption of adjustable mats reduces the contact surface of the ground and
correspondingly increases the pressure exerted by the machine to the ground.
Therefore, do make sure the bearing capacity of the ground should meet the
requirements of Haitian.
00
07

When the adjustable mat is adopted to correct the machine, the adjusting distance
shall not exceed 15 mm, otherwise the mat will be damaged.
22

2.1.8 Installation and Spouting of Foundation Bolt

The excessive vibration of middle-large size machines during the operation may
20

cause displacement. Use foundation bolts to fix the machine. Installation and
spouting steps are as follows:

1) Steadily lift the part to be 500 mm off the ground, place the foundation bolts
from bottom to top, put on the flat washer, spring washer and nut, rotate
the nut to make the end face of the bolt to be 3 times screw pitch higher
than the upper end face of the nut.

2) Place the machine on the mat and make sure the foundation bolt aligning
to the preformed hole. Then close up the injection part and the clamping
2.1-12 EN- MA
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part according to the method in 2.1.2. After that, based on the Section
2.1.9, make coarse adjustment on machine level, movable and fixed
platens and the coaxiality between the nozzle and the mold location hole.

3) Upon the confirmation of conformance, carry out concrete spouting on the

foundation preformed hole to fix the foundation bolts.

4) After a period of maintenance, make sure the spouted concrete has set

6
(maintenance period in summer is about ten days, and about fifteen days

45
in winter). Then, based on the Section 2.1.9, make fine adjustment on
machine level, index of movable and fixed platens and the coaxiality of the
nozzle. After the confirmation and data recording, use a leveraging rod to
screw up the foundation bolts and nuts to fix the machine. (See the

64
followed attached table for the recommended length of the leveraging rod).

Attached Table Length of leveraging rod

Specification of bolt
M16
90
Length of leveraging rod
500
M18 600
M20 700
00
M24 850
M30 900
M36 1000
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 Do not screw up the nut on the foundation bolt before the concrete is
completed solidified.
20

 Fasten the nuts on the adjustable mat after the calibration；

 In order to prevent the influence on the levelness may caused by the

possible change of the foundation, recommend to recheck the levelness
condition of the machine upon 2 weeks’ operation.

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2.1.9 Calibration after Installation

 Do clean the movable mold orbit before machine running. Do not store any
sundries in this area；

6
 Install the components and parts dismounted during the transportation on

45
the machine again；

 The machine has been calibrated before shipping and passed the delivery
inspection. Due to the transportation and secondary assembly, some

64
indexes of the machine may change or even fail to meet the standards.
Therefore, re-calibration is necessary. Major indexes needs to be
re-calibrated are: level of clamping part, level of injection part,
perpendicularity adjustment of fixed platen, adjustment of sliding foot for
90
movable platens, coaxiality of movable and fixed platen, parallelism of
movable and fixed platen, coaxiality between nozzle and mold location
hole, etc；

 Testing tools to be prepared: 1. precision level; 2. leveling rod;

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precision level
20

leveling rod

2.1-14 EN- MA
 Volume 2 User Manual

Suggested precision of the level: 0.02mm/m

2.1.9.1 Level Adjustment of Small Sized Machines

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The final standard to estimate if the level adjustment of the machine is qualified is
07

whether the mold can be adjusted smoothly under an operating oil pressure that is
not higher than 7Mpa; and whether the mold can be moved stably under an
operating oil pressure that is not higher than 3MPa as follows:
22

1) Make sure the machine is at the minimum mold thickness position; install
the adjustable parallels in compliance with the installation holes of the
machine;
2) Put the level gauge at the operation side of the machine horizontally
20

between the movable platen and the adjustable platen, which shall be close
to the movable platen as much as possible as shown in Fig. 2.1-11;
3) Coarse adjustment: adjust the adjustable parallel at the operation side of
the machine until the air bubble is approximately in the middle; put the level
gauge at the same position of the reverse operation side of the machine
horizontally and adjust the adjustable parallel of this side until the air bubble
is approximately in the middle; rotate the level gauges 90°so that they are
on the operation side and reverse operation side of the machine
longitudinally and the air bubbles are approximately in the middle with the
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 Volume 2 User Manual

same operation method as above mentioned (refer to Section 2.1.7 for

adjustment of parallels);
4) Fine adjustment: repeat step 3 for several times until the horizontal
levelness is about 0.5mm/m and the longitudinal levelness is about
0.5mm/m;
5) Estimate the mold adjustment and moving actions in compliance with the

6
above final standard, if qualified, the level adjustment is qualified.

45
2.1.9.2 Level Adjustment of Medium and Large Sized

Machines

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The final standard to estimate if the level adjustment of the machine is qualified is
whether the mold can be adjusted smoothly under an operating oil pressure that is
not higher than 8Mpa; and whether the mold can be moved stably under an
operating oil pressure that is not higher than 4MPa as follows:
20

1) Make sure the machine is at the minimum mold thickness position;

2) Put the level gauge at the operation side of the machine horizontally
between the movable platen and the adjustable platen, which shall be
close to the movable platen as much as possible as shown in Fig. 2.1-12;
3) Coarse adjustment: adjust the adjustable parallel at the operation side of
the machine until the air bubble is approximately in the middle; put the level
gauge at the same position of the reverse operation side of the machine
horizontally and adjust the adjustable parallel of this side until the air

2.1-16 EN- MA
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bubble is approximately in the middle; rotate the level gauges 90°so that
they are on the operation side and reverse operation side of the machine
longitudinally and the air bubbles are approximately in the middle with the
same operation method as above mentioned;
4) Fine adjustment: repeat step 3 for several times until the horizontal
levelness is about 0.5mm/m and the longitudinal levelness is about

6
0.5mm/m;
5) Adjust the injection bottom box so that the nozzle aligns with the center of

45
the fixed platen, the permissible deviation shall comply with Section
2.1.9.4;
6) Estimate the mold adjustment and moving actions in compliance with the

64
above final standard, if qualified, the level adjustment is qualified.

2.1.9.3 Calibration of Parallelism between Platens

90
Usually, the parallelism of the mold installation base level for fixed and movable
platens is relatively stable. However, due to the improper transportation and
installation, it may change. Recheck after the installation.

The parallelism tolerance of the mold installation base level for fixed and movable
00
platens is as follows:

Effective spacing of tie bar Clamping force = 0 Maximum clamping force

≤250 ≤0.12 ≤0.1
07

＞250～400 ≤0.15 ≤0.12

＞400～630 ≤0.20 ≤0.15
＞630～1000 ≤0.30 ≤0.20
＞1000～1600 ≤0.50 ≤0.25
22

＞1600 ≤0.60 ≤0.30

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2.1.9.4 Calibration of the Coaxiality between Nozzle and

Mold Location Hole

The coaxiality between the injection nozzle and the mold location hold on the fixed
platen can be adjusted by yourself according to the following methods.
Requirements below should be met after the adjustment:

6
Dia. of the mold location hole ≤125 ＞125～250

45
Coaxiality between the nozzle
≤Φ0.2 ≤Φ0.25
and the mold location hole
 This calibration should be conducted after the transverse and longitudinal
level adjustment;

64
 Prior to the calibration, loosen the backing-up screws coupling both sides
and ends of nozzle base with the machine body (Figure 2.2-9), and also
loosen the lock nuts on the horizontal adjusting bolts in both sides of the


nozzle base (Figure 2.2-10);
Temperature of barrel: 200-250°C;
90
 Be sure to complete the calibration of nozzle height by adjusting the height
of the bottom box; if necessary, use adjusting screw for assistive fine
00
tuning. Recheck the horizontal requirements during the adjustment;
07
22
20

Fig. 2.2-13 Diagram of nozzle centering

① Position measurement in horizontal direction (same distance from the
nozzle to the left and right sides of the mold center position, in horizontal
direction).
② Position measurement in vertical direction (same distance from the nozzle
to the up and down sides of the mold center position, in vertical direction).
③ Fixed platen.

2.1-18 EN- MA
 Volume 2 User Manual

Do calibrate the coaxiality between the nozzle and the mold location hole in case of
the following circumstances:

 The coaxiality between the nozzle and the center of the locating ring is out
of the tolerance range;
 When the contact pressure between the nozzle and the mold is built up,
the nozzle moves horizontally or vertically;

6
Steps of coaxiality calibration between the nozzle and the mold location hole are as

45
follows:

1) Adjust in vertical direction

a) Lower or raise the nozzle position by adjusting the machine height to

64
reach the requirements;
b) Adjust the upper and lower fastening bolts and adjusting screws (as
Fig. 2.2-9 in Section 2.2.4) on the injection unit base to ensure the
consistence of the nozzle center and the locating center in vertical
90
direction;
c) Measure with a vernier caliper to see whether the sizes of ② in Fig.
2.1-13 are the same. If not, repeatedly adjust the adjusting screw until
00
the sizes of ②are the same;
d) After the adjustment in vertical direction, adjust the barrel support to the
position contacting the guide rail with a slight jacking, whish should be
repeatedly adjusted specifically combining with the clearance between
07

the screw and the barrel. Then adjust in the horizontal direction.

2) Steps of adjustment in horizontal direction

e) adjust the level adjusting screws at the two sides of the injection unit
22

base as Fig.2.2-10 to reach horizontal centering of nozzle center and

measure with a vernier caliper to see whether the sizes of ①in Figure
2.1-13 are the same;
f) If not, repeatedly adjust the adjusting screw until the sizes of ①are the
20

same;
g) Screw up the locks nut after the adjustment.

Prior to the buildup of the injection pressure, do adjust the nozzle center to the
central position of the mold location hole;

EN- MA 2.1-19
 Volume 2 User Manual

The calibration of the coaxiality between the screw and the barrel should be done
by professional staff.

Fasten the nuts on the adjustable mat after the calibration;

6
In order to prevent the influence on the levelness may caused by the possible
change of the foundation, recommend to recheck the levelness condition of the

45
machine upon 4 weeks’ operation.

64
2.1.10 Cooling Water Supply System
Pressure of cooling water 0.3-0.5MPA, minimum pressure difference 0.15MPA,
water temperature ≤28°C.
90
2.1.10.1 Layout of Cooling Water Piping
00
The cooling water system has three loops, respectively are:

1）hydraulic cooling loop；

2）screw machine cooling loop；
07

3）mold cooling loop.

One route of the water supply source delivers water to the oil cooler (or oil cooler
and the screw barrel), and the other delivers water to the cooling water manifold
22

and then to the mold upon distributary to reach effective temperature control.
20

Fig. 2.1-14 Schematic diagram 1 of cooling water piping layout

2.1-20 EN- MA
 Volume 2 User Manual
管道布置参考示意图
In Out
Oil cooler
Out
Water Injector
In cooler
manifold Out
Mold
To other cooling systems
Out

6
Cooling water supply
supply Cooling flow meter
(optional when required)

45
Out

In Oil cooler
In

64
Fig. 2.1-15 Schematic diagram 2 of cooling water piping layout

2.1.10.2 Discharge of Cooling Water 90

After the completion of injection molding, stop the cooling water and discharge the
cooling water out of the oil cooler.
00
In winter times, especially depending on the weather conditions, cooling water
should continue the circulation under lower pressure during the machine stall.
(during the night time, if any freeze possibility of the cooling water, discharge the
cooling water in the oil cooler and blow-dry the residual moisture with compressed
07

air to protect the oil cooler and other devices from damage.)
22

 It is crucial to keep the water for the cooling machine clean.

 If the cooling water is underground water or unfiltered pool water, the

20

external foreign matters will completely block the filtering components and
piping and affect the cooling efficiency of the cooler. To prevent the
occurrence of such situations, we suggest to pre-filter the cooling water,
Filtration accuracy 0.5mm or less.

EN- MA 2.1-21
 Volume 2 User Manual

In case the cooling water is supplied via the drinking water system, the operator
must make sure the cooling water would not return back to the drinking water
system.

2.1.10.3 Cooling Water Flow Rate

The change of cooling water flow rate should be subject to the injection condition,

6
water temperature, atmospheric temperature, pollution extent of the oil cooler and

45
other factors. Therefore, the flows shown in the table below are only references.

Appropriate flow should be set up according to the actual molding.

The cooling water flow of the cooler is shown as the table below:

64
Pump-driven motor Cooling water flow Pump-driven Cooling water flow
power motor power
11 KW (15 HP) 16 L/min or larger 55 KW (75 HP) 79 L/min or larger
15 KW (20 HP)
90
21 L/min or larger 75 KW (100 HP) 107 L/min or larger
18.5 KW (25 HP) 26 L/min or larger 90 KW (122 HP) 129 L/min or larger
22 KW (30 HP) 31 L/min or larger 110 KW (150 HP) 157 L/min or larger
00
30 KW (40 HP) 43 L/min or larger 135 KW (184 HP) 193 L/min or larger
37 KW (50 HP) 53 L/min or larger 155 KW (211 HP) 221 L/min or larger
07

45 KW (60 HP) 64 L/min or larger 220 KW (299 HP) 314 L/min or larger
22

The temperature of the hydraulic oil in the oil tank should not exceed 55℃ during
normal operation.

Cooling water flow of mold cooling water segregation (depending on the molding
20

condition)

Heater power Cooling water flow Heater power Cooling water flow
6 KW 10.5 L/min or larger 35 KW 60.0 L/min or larger
7 KW 12.0 L/min or larger 40 KW 69.0 L/min or larger
8 KW 13.5 L/min or larger 45 KW 77.5 L/min or larger
9 KW 15.5 L/min or larger 50 KW 86.0 L/min or larger

2.1-22 EN- MA
 Volume 2 User Manual

10 KW 17.5 L/min or larger 55 KW 94.5 L/min or larger

15 KW 26.0 L/min or larger 60 KW 103.0 L/min or larger
20 KW 34.5 L/min or larger 90 KW 155 L/min or larger
25 KW 43.0 L/min or larger 110 KW 190 L/min or larger
30 KW 51.5 L/min or larger 170 KW 290 L/min or larger

6
270 KW 460 L/min or larger

45
64
 The filling of cooling water has provided the cooling function.

 The cooling devices and rubber tubes are designed on basis of the
standard as the cooling water temperature reaching 50℃.
90
 Should you need thermal insulating hose lines for heating operation (such
as the connection with external heating device), please contact our Sales
Department.
00
2.1.11 Filling of Hydraulic Oil
Fill brand new clean hydraulic oil through the oil filler with special oil filter vehicle
07

until the upper limit of the liquid level meter (refer to Section 2.3.3 for the type of
hydraulic oil). After the completion of electrical wiring, carefully check all the parts
of the machine to see whether any obstacle and danger to the parts motion. Start
the machine upon the confirmation of safety and check the oil level of the oil tank. If
22

the oil level is lower than the middle scale, fill the hydraulic oil again until the oil
level higher than the middle scale, normally needs to reach 3/4-4/5 of the oil tank
capacity.
20

Refer to the oil tank capacity in Chapter 1 of Technical Manual for the supply
quantity of hydraulic oil. The actual supply may be larger than this quantity.

 Do not mix up hydraulic oil in different brands or types.

 Do not start the oil pump motor within three hours after the filling of
hydraulic oil in order to discharge the gas in the oil.

EN- MA 2.1-23
 Volume 2 User Manual

2.1.12 Connection of Power Circuit

 The electrical equipment of the machine is designed in accordance with
customer’s requirements and relevant national standard.
 The electrical wiring should be solved by qualified electric engineering
company or personnel.
 For three-phase alternating-current supply, each phase should be

6
equipped with an over current and overload protection device conforming

45
to a rating value.
 Connect the electric power cable to the power input wiring board in the
electric component box. For related parameters requirements, please refer
to main circuit part (including the total power of the machine) in Chapter 4

64
of Technical Manual.

90
Other different supply voltages should be stated to the Company during ordering.
00
The connection of power supply unit should be executed by qualified personnel.
07

 The main machine power, current and wiring reference indicated on the
nameplate and electrical diagram should be provided based on
conventional working conditions. If the working conditions are not
22

conventional, they should be calculated subject to the actual usage;

 Pay special attention to the amperage and correct phase sequences of the
adopted over current and overload protection device;
 The sum of load current of all the external sockets should not exceed 25A；
20

 Do measure the supply voltage. The range of input power voltage should
be ±10% of the rated voltage and the frequency should be ±1 Hz of the
rated frequency. In case the voltage deviation is beyond the above ranges,
please contact the relevant power supply company.
 To avoid accidents caused by electric leakage, connect one guide line to
the grounding rod of the machine and connect the other end to the
grounding part conforming to the requirements of national standard. The
wiring principles of the grounding wires are:

2.1-24 EN- MA
 Volume 2 User Manual

1）For the power line below (including) 16 square, the section surface of
the grounding wire should be as large as the guide line (excluding high
temperature line);
2 ） For the power line between 16 to 35 square (including), the
grounding wire should be 16 square;
3 ） For the power line over 35 square, the section surface of the

6
grounding wire should be half as large as the guide line;

45
2.1.12.1 Test of Rotation Direction of Oil Pump Motor

64
90
00
Do check the rotation direction of the oil pump motor after the power supply is
connected.
07

Before start up the oil pump, do make sure the hydraulic oil in the oil tank has
reached the upper limit position of the liquid level meter.

The check steps are as follows:

22

1） Switch on the power;

2） Start the oil pump motor shortly with the oil pump motor switch on the
operation panel and turn it off immediately;
20

3） Check if the rotation direction is consistent with the arrowhead direction

on the motor shell.

If the direction is incorrect, do turn off the power switch of the machine, the power
switch on the supply line and then change the wiring and exchange the power input
wires L1 and L2. (refer to the major electric circuit diagram in Chapter 4 of
Technical Manual).

EN- MA 2.1-25
 Volume 2 User Manual

 In case the rotation direction of the oil pump motor is wrong, the hydraulic
oil pump will be damaged;

 Shut down the oil pump motor via the oil pump motor switch button on the
operation panel;

6
45
64
90
00
07
22
20

2.1-26 EN- MA
 Volume 2 User Manual

2.2 Machine Commissioning

This Chapter is also applied to the re-commissioning after machine displacement.

2.2.1 Instruction on Main Parts of the Injection Molding

6
Machine

45
The main parts of the injection molding machine are as follows in Fig. 2.2-1:

64
90
00
Fig. 2.2-1 Main parts of the machine

1.tail protection door 2. tail plate 3. movable

07

platen
4. movable door at non-operation side 5. fixed platen
6. movable door at operation side 7. operation panel 8. nozzle shield
9. barrel shield 10. distribution box
22

2.2.2 Preparation
20

Please read the content in Controller Operation Manual, get familiar with the
operating method of the control system applied by the machine and start the
followed commissioning before operating the machine.

2.2.2.1 Proper Wearing of Operators

Refer to the 1.2.7 in the safety manual.
EN-MA 2.2-1
 Volume 2 User Manual

2.2.2.2 Work Needs to be Completed before New Machine

Commissioning

Check to make sure the machine has been installed, including the levelness of the
machine, correct installation of parts dismantled during the transportation, proper

6
connection of electric wires or oil pipes disconnected during the
transportation and the removal of the parts additionally installed for

45
transportation and lifting.

Check to make sure the supply line and grounding wire of the
machine has been correctly connected and the cooling water has
been properly connected and ready in service.

64
Check to make sure the hydraulic oil has been reached above the
center line of the liquid level meter as shown in the Figure 2.2-2. Do
not started the oil pump motor within three hours after the filling of
90
hydraulic oil for the sake of the discharge of gas in the oil.

Check to make sure all the moving surfaces of the machine has Fig. 2.2-2
been cleaned and lubricated.
00
2.2.3 Debugging of New Machine

2.2.3.1 Power on
07

Switch on the supply line upon the checking of conformance requirements of

voltage and frequency between the supply line and the main motor. Pull the power
switch of the machine upward to the position of On.
22

Open the door of the distribution box, pull all the small cut off switches in the box
and connect all the loop power according to the component layout of the electric
diagram in Chapter 4 of Technical Manual. The LCD on the operation panel should
be displayed with characters or graphics at that time as shown in Figure 2.2-3. This
20

indicates the control computer starts working and ready for the next step.

2.2-2 EN-MA
 Volume 2 User Manual

6
45
64
Fig. 2.2-3 Display diagram

2.2.3.2 Starting of Motor

90
Press the motor start key on the operation panel to start up the oil pump motor. In
case of more than one motor, check the rotation of each motor respectively. If
there’s no abnormal noise, that means the motor can be normally started.
00
2.2.3.3 Electric Heating Starting
Enter the temperature setting screen to set the temperature for each zone. (for
example, for the five-zone temperature control, set the temperature for each zone
07

from the direction of the nozzle to be 180, 180, 180, 160 and 140; for the four-zone
temperature control, set the temperature to be 180, 180, 160 and 140. Different
plastic has different temperature requirements. Refer to 2.3.15 for recommended
values.
22

Press the electric heating button and the barrel starts to heat. Generally it needs
over thirty minutes to heat to the set temperature under normal condition.
20

The maximum temperature of the barrel for PVC machines (UPVC, CPVC) can be
set to 200 °C.

Do not operate the injection motion when the temperature has not reached the set
value.

EN-MA 2.2-3
 Volume 2 User Manual

2.2.3.4 Confirmation of safety precautions

After the machine is installed in place, and starts trial run, firstly check the

6
effectiveness of safety facilities.

45
In case of any safety device failure, lose no time to shut down the machine.

Before the machine is restored, identify the failure cause and remove.

It is recommended to use following methods to check safety facilities:

64
During trial run, a joint check should be conducted together by operators and
installers, to carefully observe each moving part of the machine with any obstacles,
confirm and close the sliding safety gate.
90
00
Emergency stop button

The emergency stop button may be installed in following areas of the machine
subject to different machine types:
07

·on the control panel of the injection molding machine

·at rear side of the injection molding machine
·on manual control device of the robot
·Inside the safeguard
22

Close all safety gates, start the motor and press emergency stop button to
immediately shut down all machine movements and motor. Then the alarm light will
flicker and emergency stop alarm will appear in the display.
20

Sliding safety gate

Visually observe the completeness of the transparent window of the safety gate.

Check whether the sliding safety gate is securely fixed, moves with smoothness
and the mechanical lock is functioning.

2.2-4 EN-MA
 Volume 2 User Manual

Check whether the safety interlock monitor device of the sliding safety gate is
functioning (such as stroke switch, safety valve, mechanical safety confirmation,
screen display)

Confirm that when the sliding safety gate is open whether all dangerous
movements come to a stop.

6
45
Automatic safety gate

Visually observe the completeness of the transparent window of the safety gate.

64
Check whether the automatic safety gate is securely fixed, and moves with
smoothness.

Check whether the safety interlock monitor device of the automatic safety gate is
90
functioning (such as stroke switch, safety valve, mechanical safety confirmation,
screen display)

Confirm that when the automatic safety gate is open whether all dangerous
movements come to a stop.
00
07

Pressure sensitive floors

The Pressure sensitive floors will be activated in following two testing methods
(Only suitable for machines with CE or North America Standards):
22

Method 1: test conditions are that no emergency stop button is pressed and all
mold area safety gates are closed and the motor is shut down.

After the machine is restarted, press the Pressure sensitive floors test confirm
20

button on the controller panel display.

At this moment, the Pressure sensitive floors will conduct a safety check by itself.

After the machine changed mold, it is necessary for customers to manually inspect
the pressure sensitive floors.

If in a certain time, it will prompt for the completion of Pressure sensitive floors
performance test. It indicates that the Pressure sensitive floors is normal.

EN-MA 2.2-5
 Volume 2 User Manual

Method 2: when the machine is open for an extended time, it is necessary for
customers to manually inspect the Pressure sensitive floors every 7 days.
Operators may enter relevant display to check.

When the machine has the motor closed and is under mold height adjustment
mode, click “step inspection”.

At this moment, the Pressure sensitive floors will conduct a safety check by itself.

6
If in a certain time (10S), it will prompt for the completion of Pressure sensitive

45
floors performance test. It indicates that the Pressure sensitive floors is normal.

If the Pressure sensitive floors is not timely cleaned, it may result in fatal injury.
Make sure the Pressure sensitive floors surface is always clean. The obstacles
amid may influence the function of the Pressure sensitive floors. And when the

64
machine is closed, make sure to clear off. During each maintenance, lose no time
to clean the Pressure sensitive floors.

90
Tail safety gate of the clamping unit
00
This safety gate is installed at the tail of the machine, to be used during
maintenance and repair. When the safety gate is open, make sure that all
dangerous movements of the machine will come to a stop.
07

Visually observe the completeness of the transparent window of the safety gate.

Check whether the safety gate is securely fixed.

Confirm that when the sliding safety gate is open whether all dangerous
22

movements come to a stop.

2.2.3.5 Manual Operation

20

As described in the operational manual, enter parameter settings screen for all the
moves and set parameters of low pressure and low speed for the moves.

Press move buttons in the manual state to observe whether the moves can work
steadily and make sure whether the machine function is normal. Reset parameters
on screen of all moves according to requirements of normal move. Press move
buttons in the manual state to observe whether the moves work normally. If there
are no problems, manual works normally.

2.2-6 EN-MA
 Volume 2 User Manual

After mold opening/closing, injection and such back finish, observe the oil level of
the tank. If the oil level is below the midline of the tank gauge, stop the motor and fill
hydraulic oil to above the midline of the tank gauge.

6
2.2.3.6 Semi-auto and Full-auto

45
After all moves work normally in the manual state, press the semi-auto button in the
mold open state and then open and close the safety door, the machine will
automatically start semi-auto operating cycle. Observe whether its semi-auto mode
operates normally. If there are no failures happening after one cycle, open and

64
close the safety door once again to make the machine enter next cycle.

Press the full-auto button after three to five cycles of normal semi-auto operation,
the machine will enter the state of full-auto. Observe whether the machine works
normally. 90
If the above mentioned functions all work well, the machine completes debugging
can work on injection molding.
00
Make sure whether all moving parts return to the set starting position according to
the prompt on the screen. If the parts haven’t reached the position, please press
function buttons of relevant moves to make them back to the starting position. Then
press the full-auto button and cycle on button, the machine will enter the state of
07

full-auto. Observe whether the machine works normally.

If the above mentioned functions all work well, the machine completes debugging
can work on injection molding.
22

2.2.4 Mold Installation

2.2.4.1 Preparation Before Mold Installation

20

Measure the length, width and height of the mold and compare them with the
statistics at the technical parameter table in Chapter 1 of Technical Manual to judge
whether the mold can be installed on the machine.

Measure the weight of the mold and compare it with mold bearing capacity of the
machine to judge whether the mold can be installed on the machine.

Measure the outer diameter of the locating ring of the mold to see whether it
matches the mold locating ring of the fixed platen in Chapter 1 of Technical Manual.

EN-MA 2.2-7
 Volume 2 User Manual

Measure the gate size of the mold and the distance between the gate and the mold
installation surface of the fixed platen. Then compare them with relevant technical
data in Chapter 1 of Technical Manual to judge whether the nozzle of the machine
matches the mold well.

Measure the size of the ejector platen of the mold and compare it with relevant
statistics in Chapter 1 of Technical Manual to judge whether the machine is proper.

6
Set mold open distance according to the actual height of the mold and the space for
the product to demold smoothly and drop down after mold open and set the mold

45
open distance to the set value by manual mold open.

Set up the ejector stroke according to the designed parameter of the mold so as not
to destroy the mold when adjusting the mold height.

64
Prepare mold clamps, heel block of pressure plate, compression bolt, nut, flat
washer, lock washer, spanner and pipe fitting.

2.2.4.2 Correct Installation of Mold

90
00
07
22

Fig. 2.2-4 Fig. 2.2-5 Fig. 2.2-6

 Fig. 2.2-4 Upper and lower edges of the fixed mold are not aligned (side view);

 Fig.2.2-5 Left and right size of the fix mold are not aligned (top view);
20

 Fig.2.2-6 Upper and lower, left and right sizes of the fix mold are aligned, which
is correct;

Moving and fixed molds must be installed correctly, which can not only extend the
service life of the mold but improve the quality of the product.

2.2-8 EN-MA
 Volume 2 User Manual

2.2.4.3 Correct Lifting Method for Mold

6
45
64
Fig. 2.2-7 Lifting diagram of mold
The center of gravity of the mold must be kept stable during lifting as shown in Fig.
90
2.2-7, which can not only make lifting smooth and mold bear averaged force but
avoid unexpected damage that may happen during lifting.

2.2.4.4 Mold Installation Procedure

00
07

Mold installation all needs to be manually operated. All the mechanical operations
below should be handled in the manual state or mold adjusting state. Shut down
the oil pump motor before manual operation to ensure the safety of operators.
22

Step 1: Start the oil pump motor;

Step 2: Open mold to open the platen;

20

Step 3: Move back the injection unit;

Step 4: Shut down the oil pump motor.

When the movable platen is at the mold open reached position, steps 1-2 can be
omitted.

Step 5: Adjust the position and the quantity of ejectors to make them appropriate
for the mold.
EN-MA 2.2-9
 Volume 2 User Manual

Step 6: Make sure that the surfaces of fix or movable platen and of the mold are
clean without any oil stains. Then lift a couple of mold halves and put them into the
mold platen (pay attention not to striking the mold against the tie bar or other
machine parts while putting). Place the locating ring into the mold locating ring on
the fixed platen to make the surface of the mold touch the mounting face of the
fixed platen.

6
45
Make sure that the mold halves won’t be separated during lifting.

Step 7: Fix the fixed platen of the mold on the fixed platen with bolts, mold clamps,

64
heel block of pressure plate, flat washer and lock washer. There is no need of great
clamp force.

90
Please refer to the relevant dimensions of mold installation in Chapter 1 of
Technical Manual for the size of the bolt. The depth of the screw H should be 1.5 to
1.8 times the diameter of the bolt Φ. H and Φ are shown in Fig. 2.2-8.
00

H
07

Φ
22

Fig. 2.2-8

Step 8: Start the oil pump motor.

Step 9: Manually close the mold in the mold adjusting state to make the movable
20

platen gradually touch the mold until close contact.

Step 10: After the mold is completely closed, align the center of the nozzle and the
center of the mold gate, and calibrate contacts. Make sure that the center of the
nozzle is aligned exactly with the center of the mold gate. If it is not correctly
aligned with the center, adjust up and down or left and right as required. The
following are adjustment methods:

2.2-10 EN-MA
 Volume 2 User Manual

1) Loosen the binding bolt on the nozzle support before the injection unit and
the jam nuts at both sides of the injection base, as shown in Fig. 2.2-9 and
Fig. 2.2-10.

2) Adjust the nozzle height adjustment screw as needed, to correct upper and
lower deviation; adjust the nozzle lateral adjustment screw to correct left
and right deviation.

6
3) Tighten the binding bolt and jam nut after adjustment.

45
Jam nut Injection unit

64
Nozzle lateral adjustment screw

Fig. 2.2-9
90 Fig.Fig.
4-102.2-10
00
First observe the length of the nozzle and the depth of the mold feeding inlet before
moving the nozzle to see if it is involved, which may cause damage to the nozzle or
heating band.
07

Step 11: Shut down the oil pump motor.

Step 12: Tighten the bolts of mold clamps on the fixed platen and lock the mold on
the fixed platen.
22

Step 13: Tighten the bolts of mold clamps on the movable platen as the mold
clamps on the fixed platen and lock the mold on the movable platen.
20

Fasten the bolt tightly so as to make sure that the mold won’t drop down during
mold open.

Step 14: Detach the belt or wire rope used for lifting.

Step 15: Set up all positions, pressure and speed of mold opening/closing,
especially set the high-pressure clamp pressure to the pressure required by the
product.
EN-MA 2.2-11
 Volume 2 User Manual

Step 16: Start the oil pump motor.

Step 17: Open mold to the end and adjust the position where opening is slow,
which shall be higher than the high pressure closing position.

Step 18: Set up parameters for mold open and close.

Step 19: Close the safety door and press the mold adjusting button twice, the

6
machine will enter the state of auto mold adjusting.

Step 20: Open and close the safety door, the machine will adjust the mold

45
automatically and then return to the manual mode after adjustment.

Step 21: Press the mold close button to do mold close and then shut down the oil
pump motor after mold close.

64
Step 22: Tighten all bolts of binding molds again.

Step 23: Connect with other pipelines relevant to the mold, such as cooling water
pipes. 90
At this point, the mold is installed.

2.2.4.5 Related Factors that Influence Mold Functions

00
 Temperature difference between moving mold and fixed mold: the
temperature difference between moving mold and fixed mold will lead to
different thermal expansions of the mold, which will further cause
07

unexpected wear or damage to the mold during operation or may cause

displacement of mold joints;

 Higher mold temperature; higher mold temperature may be as a result of

invalid alignment of the mold caused by thermal expansion. In particular,
22

asymmetrical linear fixed points are especially severe, which may lead to
coaxiality displacement of moving mold and fixed mold. Aiming at this
situation, lift the mold up to the precise positioning position with the
hoisting machine after heating, loosen the fixed bolt, repeat mold
20

installation and release pressure for three times repeatedly.

 Parallelism and height evenness of mold thermal baffle; their deviation

may lead to heterogeneous distribution of mold pressure and further result
in burr and rag of products and increase wear to the thermal baffle.
Therefore, the height and parallelism of the thermal baffle should be
checked constantly during use.

 Non-centrosymmetric mold needs greater clamp force; the farther the

asymmetric mold cavity is away from the center, the greater the clamp
2.2-12 EN-MA
 Volume 2 User Manual

force will need. Therefore, the mold had better be designed into symmetric
structure and as close to the center of the mold as possible.

 The final user shall ensure that the integrator of the mould is responsible
for the movements of ejectors and/or cores do not create a dangerous
run-down.

6
2.2.5 Procedures of Injection Molding

45
2.2.5.1 Precautions of Injection Molding
In order to protect the screw, start operating the screw 15 to 30 minutes after the
temperature of all points of the barrel reaches the set value. Pay attention to the

64
following matters during injection molding:

 In order to prevent the screw from destroying, it should test run at a speed
lower than 60rpm when rotating without material.


nozzle.
90
Keep your hands and face away from the front end of the injection molding

 Finish installing the mold before injection molding.

00
 If the forward movement of the screw/piston is not completed, the machine
will provide alarm information. Under normal circumstances, there will be
no high pressure in the injection unit. In order to avoid the risk of splashing
of high-pressure material, please check the Charging and back pressure
07

instrument before maintenance. If the value in the instrument does not

return to zero, do not operate the machine and contact Haitian for support.

 For all moves unspecified in 2.2.5.3 Working Procedure of Injection

22

Molding, do in the manual status.

2.2.5.2 Hydraulic Oil Temperature

20

The best working temperature of hydraulic oil is 35-40°C. If the temperature is

below 25°C, the viscosity of oil is too high; if the temperature is above 55°C, the
viscosity of oil is too low.

In order that the machine can be at the best condition when starting injection
molding, machines with preheating function are recommended doing hydraulic oil
preheating if the oil temperature is below 25°C. The preheating can be controlled
by setting temperature parameters on the computer (servo preheating is an
optional function, which is suitable for machines used in cold areas and clients who

EN-MA 2.2-13
 Volume 2 User Manual

demands oil temperature range). The oil temperature setting and monitoring
software interface are detailed in the oil temperature of the operational manual.

2.2.5.3 Working Procedure of Injection Molding

Step 1: Set the temperature of barrel heating to appropriate temperature for the
currently used material, wait for about 15 minutes after the material temperature

6
reaches the set value and then go on to the next step;

45
Step 2: Open the cover of the hopper, pour into plastic raw material and cover it (in
the event of auto feeder, follow the instruction of the feeder);

Step 3: Roughly set up the end position of charge, pressure and speed of charge
and pressure of the charge back-pressure valve according to the weight of the

64
product, proportion of raw material and total injection amount of the machine;
meanwhile, set up relevant parameters of injection and holding pressure. The
storage back pressure can be adjusted directly on the operation panel. For details
90
of parameter setting, refer to the storage back pressure of the operational manual.
00
Excessive back pressure will increase energy consumption during charging.

Step 4: Press the motor on button to start the motor;

Step 5: Press the mold close button to start mold close to until the end of mold
07

close;

Step 6: Press the injection unit forward button to make the injection unit move
forward until the nozzle mouth is pressed against the mold gate;
22

For different plastics and molds, the sequence of step 5 and step 6 may be
changed.
20

Step 7: Press the charge button, screw will rotate and, at the same time, gradually
return to the set position, then charging will stop automatically; charging can also
be stopped by pressing the charge button again during charging;

Step 8: Press the injection button to start injection and holding pressure actions;

Step 9: Release the injection button when holding pressure finishes and press the
charge button to start charging of the next mold;

2.2-14 EN-MA
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Step 10: Cool for enough time after charging and then press the mold open button
to start mold open;

Step 11: Do ejector move after mold open, open the safety door and take out the
product;

Step 12: Observe the forming status of the product and adjust relevant parameters
accordingly;

6
Repeat steps 7 to 12 until qualified products are formed.

45
Step 13: Press the semi-auto or full-auto button after the product is qualified to
enter continuous working status.

2.2.5.4 Finish Injection Molding

64
90
Do not turn off electric heating of the barrel if the machine is shut down temporarily
for a short period of time.

Press the heating button before injection molding finishes, turn off electric heating
00
of the barrel and close the baffle of the hopper.

Turn off electric heating and shut down the machine when the material runs out or
the needed products are all injected. (If the injection molding machine is equipped
with the temperature regulator used for nozzle temperature adjustment, turn the
07

switch of the regulator to 0 to cut it off.) User shall prevent the exposure of plastic
materials because high heat for times longer than safe processing time.

In order to heat the barrel in the shortest possible time in next injection molding
22

operation and also to prevent fused resin from retaining in the barrel, it is supposed
to remove excess stock in the heating barrel completely (shot to air for several
times).

Do mold close (not high-pressure clamp) in the manual status and retreat the
20

injection unit and screw back to the stop position.

Shut down the pump motor and turn off main power of the injection molding
machine.

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2.2.6 Demolding

The following operations must be done in the manual state.

6
Step 1: Start the oil pump motor.

45
Step 2: Do mold close until the mold closes completely.

Step 3: Shut down the oil pump motor.

Step 4: Open the safety door and prepare lifting bolt, cable and other lifting devices.

64
90
Make sure that two halves of the mold are not separated when powering on the
injection molding machine.

Step 5: Detach the connecting pipeline of the mold and pressure plate and bolt
00
used to fix the plate.

Step 6: Start the oil pump motor.

Step 7: Press the mold open button to open the mold.

07

Step 8: Shut down the oil pump motor after mold open move finishes.

Step 9: Lift the mold up from the injection molding machine and place it in
somewhere appropriate.
22
20

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2.2.7 Exhaust of proportional valve (Some models do

not have this proportional valve)

When the system pressure is not stable, there may be air in the system. The air
should be drained to stabilize the pressure. (This phenomenon occurs when a new

6
machine is put into use)

The position of the air outlet is at the coil side of the proportional valve, refer to the

45
figure below for details.

64
90
00

10Ω series electromagnet

07
22
20

EN-MA 2.2-17
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2.3 Maintenance

2.3.1 Precautions of Maintenance

6
45
Maintenance must be done when the main power switch of the injection molding
machine is at “O” position. If necessary, lock it with a padlock.

The employee has the responsibility to make operators know about the structure
and functions of safety devices and take their healthy and safety seriously.

64
90
Any operations that may destroy safety devices of the machine are prohibited.

Do not, under any circumstances, remove safety protective devices on the machine
or intentionally cause failures of safety devices. If you do need to move the safety
00
devices in order to maintain the machine, you must ensure of safety of the machine
and operators. After the maintenance, reinstall the safety devices as is and check
their functions.
07

Do not replace any safety devices without permission!

22
20

Check the safety devices at least once a month!

Following items are included to examine the safety devices:
Rigidity of executive components;
Whether the safety devices are fixed tightly on the machine;
Whether all wires are connected with the electrical safety switch correctly;
Whether every independent safety device and limit switch work normally.

EN-MA 2.3-1
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2.3.2 Maintenance Plan

Time scale Maintenance work Chapter
Check the indicating oil level of the
2.1.11
level gauge on the hydraulic oil tank
Every 500 machine hours Check the lubricating oil level -
Check the hydraulic piping -
Check the lubrication of moving parts -

6
1,000 machine hours after the machine Replace or clean the core of the oil
first putting into operation suction filter

45
When the oil suction filter is blocked or a Replace or clean the core of the oil
2.3.7
blocking message appears on the screen suction filter
Every 3000 machine hours, or 6 months
at most, or the built-in pressure gauge
Replace by-pass filter 4.3.6
shows a maximum value of 5 bars, as for

64
a machine is installed with by-pass filters
A blocking message appears on the
Replace the core of the stand-alone
screen, the machine is installed with a 4.3.6
filter
stand-alone filter
A blocking message appears on the
Replace the core of the high pressure
90
screen, the machine is installed with a -
filter
high pressure filter
Every 3000 machine hours or t6 months
at most , meanwhile water quality is Check and clean the oil cooler 2.3.6
comparatively poor
00
Every 3000 machine hours or 6 months at Clean the core of the air suction filter
2.3.9
most on the oil tank
Replace or clean the core of the oil
2.3.7
suction filter
Every 6000 machine hours or 1 year at
Check the high pressure hose and
most 2.3.10
07

replace if necessary
Check and maintain the motor -
Replace hydraulic oil 2.3.8
Every 12000 machine hours or 2 years at Replace the core of the oil suction filter 2.3.7
most Replace the core of the air suction
2.3.9
22

filter on the oil tank

Replace the sealing rings and wearing
-
Every 36000 machine hours or 6 years at rings of the hydraulic oil tank
most Replace the high pressure hoses 2.3.10
Replace the system control batteries -
20

All the high-pressure hoses must be replaced every 6 years so as not to cause
failure due to aging.

Only brand new hoses (products in the alternatives list) can be used.

2.3-2 EN-MA
 Volume 2 User Manual

2.3.3 Grease and Hydraulic Oil

We recommend using the following grease and hydraulic oil

Name Specification Remark

Hydraulic Viscosity of hydraulic oil: 46CST/40°C Used for the hydraulic
oil Mobil DTE 25, Shell Tellus Oil 46, system of the machine.

6
Castrol Hyspin ZZ 46, Westminster No.
46 anti-wear hydraulic oil, Sinopec No.

45
46 anti-wear hydraulic oil, Luby No. 46
anti-wear hydraulic oil.
Lubricati No. 150-220 EP gear oil Used for lubrication of

64
on thin oil mold clamp points of the
thin oil lubrication models
and moving and fixed
platens and rear nozzle
90 plate
machines.
of large-sized

Grease No. 00 extreme pressure lithium grease Used to lubricate the

Not. 1 lithium grease relevant parts of the
00
No. 3 lithium grease clamping part and
injection part.

Note: Please refer to section 2.3.4.4 for specific use of grease.

07

Check status of oil regularly; control the flow and temperature of the cooling water
correctly and keep the temperature of the hydraulic oil within a proper range (oil
22

temperature range 5-55℃, recommended oil temperature 30-45°C).

20

If there are other optional hydraulic devices connected to the machine (including
cores or hydraulic nozzles), these devices must be cleaned up thoroughly.
Connecting these devices that need to consume hydraulic oil shall not influence the
quality and purity standards of the hydraulic oil.

EN-MA 2.3-3
 Volume 2 User Manual

The cleanness of hydraulic oil must reach grade 8 of NAS 1638 or 19/17/14 of
ISO4406-1999. If the delivered hydraulic oil is slightly polluted, it must go through
proper filters when being infused.

6
All used machine oil has content that may do harm to peoples’ health, so long-term
or repeated exposure of the skin and all kinds of machine oil shall be avoided.

45
2.3.4 Lubrication and Maintenance

64
In order to ensure of normal operation of machine, moving parts of the machine are
equipped with lubrication devices and lubrication points (please refer to the
lubrication diagram for details). Especially for the mold close unit, the machine
90
adopts oil-impregnated copper bush (aimed at grease lubrication models) and
auto-lubrication system. Next is the introduction to the auto-lubrication system of
mold close unit.
00
2.3.4.1 Components and Features of Lubrication System
The lubrication system is composed of lubrication oil pump, lubrication duct,
lubrication oil dispenser and lubrication points. The lubrication oil goes through
07

from the oil pump to the lubrication duct dispenser then to all lubrication points to
lubricate all moving parts of the injection molding machine.

The lubrication system is controlled by the computer and monitors the pressure
22

relay through the computer, thus to monitor the lubrication status of the lubrication
system. During lubrication, the computer will alarm and inform you of poor
lubrication when the oil tank lacks oil, oil-lines leak, oil pump filter screen is clogged
or the oil pressure is insufficient. Please check the reasons of poor lubrication and
20

promptly add lubrication oil or repair it, so as to make sure that the lubrication of the
injection molding machine works well.

Please refer to the lubrication diagram for lubrication oil types recommended by the
lubrication system.

2.3-4 EN-MA
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2.3.4.2 Lubrication Principles

Lubrication Principles for Fixed-resistance Lubrication
System
The fixed-resistance lubricated injection molding machines are equipped with
damping distributor. When the lubrication oil pump works, along the oil ducts from

6
the entrance of the pump to all distributors accumulate lubrication oil with certain
pressure due to the damper. When the pressure of lubrication oil is above the

45
damping differential pressure, the lubrication will overcome damping and flow to all
lubrication points constantly until the lubrication time is up. Because damping holes
of the distributor can be different, the damping distributor ensures that the oil
quantity reached to all lubrication points is allocated according to needs. When the

64
pressure of the lubrication oil duct cannot reach the pressure set by the pressure
relay during lubrication time (or the lubrication alarm time), the machine will alarm
and warn you that there is something wrong with the lubrication system and you
have to repair it. 90
Schematic diagram of fixed resistance lubrication
00
07
22
20

Fig.2.3-1 Schematic diagram of fixed resistance lubrication

Introduction to elements in the figure:

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F1: oil-sucking filter V2: oil-return back pressure valve B1: system pressure gauge
P1: lubrication pump V3:two-position three-way reversing valve
D1,D2: fixed resistance distributor V1: system overflow valve
F2: pressure relay M: motor

Lubrication Principles for Quantitative Pressurized

Lubrication System

6
The injection molding machines with quantitative pressurized lubrication are

45
equipped with quantitative pressurized distributor. When the oil pump works, the
pump exerts pressure on all distributors and press the lubrication oil at the upper
cavity of the quantitative distributor to all the lubrication points, thus to lubricate all
points evenly. When the pressure of the lubrication duct reaches the set pressure

64
of the pressure relay, the oil pump stops working, the computer starts lubrication
delay timing, and all distributors release pressure and add oil to the upper cavity
from the oil duct automatically. When the lubrication delay timing finishes, the oil
pump starts working again. On and on, until the total lubrication time is up. Because
90
oil discharge quantity of the distributor can be different, the quantitative distributor
ensures that the oil quantity reached to all lubrication points is allocated according
to needs. When the pressure of the lubrication oil duct cannot reach the pressure
set by the pressure relay during lubrication time (or the lubrication alarm time), the
00
machine will alarm and warn you that there is something wrong with the lubrication
system and you have to repair it.

Schematic diagram of quantitative pressurized lubrication

07
22
20

2.3-6 EN-MA
 Volume 2 User Manual

Fig. 2.3-2 Schematic diagram of quantitative pressurized lubrication

Introduction to elements in the figure:

M：motor F1: oil-sucking filter F2: pressure relay P1: lubrication pump
V1: system overflow valve V2: oil-return back pressure valve
V3: two-position three-way reversing valve B1: system pressure gauge

6
D1, D2: quantitative pressurized distributor

45
2.3.4.3 Maintenance of Lubrication System

64
Do not use grease that has been polluted by water, steam, dust and sunlight.
90
It is required to regularly observe the working status of all lubrication points of the
injection molding machine during use. Pay attention to lubricating for enough time
to make sure every lubrication point of the whole lubrication system is well
lubricated. The lubrication mold shots (interval time) and each lubrication time can
00
be set through computer parameters (at lubrication bar at the computer internal
parameters screen), so we recommend not changing relevant lubrication
parameter settings roughly (the machine has been properly set before leaving the
factory, but users can change the lubrication mold shots as the case may be.
07

Generally, set fewer lubrication mold shots for new machines within six months and
set more according to actual situation after six months. Set few for large machines
and more for small machines). The lubrication time of the injection molding
machine with quantitative pressurized lubrication is actually the lubrication alarm
22

time. We recommend setting up longer lubrication time, so as to make sure there is

enough time for build-up of the pressure relay and to avoid false alarm caused
because the lubrication alarm time is too short.
20

Observe the working status of the lubrication system regularly to keep the
lubrication oil at an appropriate level in the oil tank. If poor lubrication is found in
normal times, lubricate promptly and check the working status of all lubrication
points to make sure the machine is lubricated well.

Due to different mechanical lubrication designs and models, the lubrication of

Haitian injection molding machines adopts: fixed resistance grease lubrication
system, quantitative grease lubrication system, quantitative thin oil lubrication
EN-MA 2.3-7
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system, quantitative graphite bushing thin oil lubrication system and some
lubrication requirements specially designated by customers. The lubrication
principles, programs and parameters of these lubrication systems are different, so
please refer to Chapter 4.3.8 of Technical Manual Lubrication Instruction for details.

6
Unless the machine is insufficiently lubricated and needs lubricating, do not
arbitrarily press the manual lubrication button on the operational panel. That’s

45
because each press will release certain lubrication oil, which will be waste of oil and
pollute the environment.

If the computer prompts lubrication fault warning during lubrication, it is mainly

64
caused by insufficient oil in the lubrication oil tank or leakage of lubrication
pipelines. It is supposed to add lubrication oil or repair it promptly.

2.3.4.4 Requirements of Lubrication Oil

90
Lubrication diagram of the whole machine is as shown in Fig. 2.3-3:
00
07
22

Fig. 2.3-3 Lubrication diagram of the whole machine

20

No. 3 lithium grease is recommended. Small and medium sized machines

adopt manual oil filling. Oil is filled usually in the major maintenance and
repair and when the mold adjustment load is large or when there is abnormal
sound; the large sized machines adopt automatic oil filling method and the oil
is supplied by the automatic lubrication system.

o Grease lubrication machine types:No. 00 extreme pressure lithium grease is

recommended and the oil is supplied by the automatic lubrication system of
the machine.

2.3-8 EN-MA
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o Thin oil lubrication model: No. 150-220 EP gear oil is recommended, which is
supplied by the automatic lubrication system of the machine.

□ No. 1 lithium grease is recommended. Small- and medium-sized machines

adopt manual forced filling oil cup and fill oil manually on a regular basis
according to actual operating conditions. For example, the guide sleeve of
charging motor support needs filling at most once a month; large-sized

6
machines adopt manual lubrication pump to fill oil and needs filling at most
once a month.

45
Machines equipped with forced filling oil cup are recommended to use No. 1
lithium grease. Add oil during maintenance and detach the oil discharge outlet
below the charging motor support before adding oil.

64
Machines equipped with thin oil cup are recommended to use No. 150-220
EP gear oil. The static oil level is required to be at the midline of the oil gauge.
Generally, replace oil after 6 months for the first time and replace every 2
years later on. 90
Machines equipped with auto lubrication system are recommended to use
No. 68 anti-wear hydraulic oil. The static oil level is required to be at the
midline of the oil gauge.
00
△ Grease lubrication model: No. 00 EP lithium grease is recommend for small
machines, which is uniformly supplied by the automatic lubrication system of the
machine; No. 150-220 EP gear oil is recommended for medium and large-scale
machines, which is supplied by an independent automatic lubrication system of
07

moving template.

△ Models lubricated with thin oil: No. 150-220 EP gear oil is recommended for
small machines, which is uniformly supplied by the automatic lubrication system
22

of the machine.

No. 150-220 EP gear oil is recommended for medium and large-scale

machines, which is supplied by an independent automatic lubrication system
of moving template.
20

When the lubrication pump works, grease in the oil tank must be sufficient. The
manual lubrication pump of the injection unit is at the side of the rear plate of the
nozzle or at the end surface of the injection molding machine. The auto-lubrication
pump of the mold close unit is at the tail guard（may be different in compliance with
actual machine types）.

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Judging conditions for manual oil filling finished: a little lubrication oil spills out of
the contact surface that needs lubrication.

2.3.5 Routine Check

2.3.5.1 Check the Safety Device of the Machine

6
During maintenance and repair of any machine, make sure to firstly check the
safety device of the machine. See chapter 2.2.3.4 for the setting of safety devices.

45
2.3.5.2 Check the relaxation of Bolts on Molds and Moving

Parts

64
Wrong
Correct 错误
正确
90
00
Fig. 2.3-4

2.3.5.3 Check Usage of Thermocouple (may be different in

07

compliance with different machine types)

Correct Wrong Not deep enough Wrong Conduit broken off

22

Wrong Not tight enough

Correct
20

Fig. 2.3-5

2.3-10 EN-MA
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2.3.5.4 Temperature Rising Time of Barrel

Check whether the temperature rising time of the barrel is too short or too long and
check the circuit of the heater to see whether it will cause danger to the heating
band, thermocouple, contactor, fuse and wiring.

6
2.3.5.5 Check All Switches and Devices

45
Check the safety door, limit switches of safety door, clamp safety device,
emergency stop button, hydraulic safety valve and other additional safety devices
(including safety cover and clear cover).

64
2.3.5.6 Cooling Device Check
For the machine equipped with mold cooling water flow detector (attachment),
check positions of cooling water inlet and outlet and adjustment of flow. Check
90
water flow of oil cooler and see if there is any leakage.

2.3.5.7 Lubrication Check

00
With all kinds of grease injectors or cups. If the machine is equipped with a
centralized lubricating system, check the oil level of the lubrication oil and refill it
before it is lower than the requirement. Add a little lubrication oil to all the sliding
surfaces.
07

2.3.5.8 Structure Check

Check all the hydraulic pipelines and devices and their functions, and check
22

leakage or not. Check whether the motor, oil pump, oil-hydraulic motor, heating
barrel and mechanical moving parts have abnormal noise.

2.3.5.9 Heating Band Check

20

The external status of all heating bands is shown in the following figure. Check
each for damage.

Resin stuck Bolt loosen Line loosen Lead wire broken

EN-MA 2.3-11
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6
Fig. 2.3-6

Wipe and clean the whole machine regularly to keep the machine clean all the time.

45
2.3.6 Heat Exchanger (Oil Cooler)
The water-cooled cooler mainly uses freshwater as the cooling media. The shell

64
pass fluid exchanges heat with the tube pass fluid through the heat transfer tube,
so as to decrease the temperature of high-temperature fluid and achieve the goal of
cooling. There are currently external coolers and internal coolers.

2.3.6.1 Structure of Cooler

90
The external cooler is composed of water inlet cover, tube plate, tube barrel, heat
00
transfer tube, baffle, seal washer and legs and other parts. Its structure is shown in
Fig. 2.3-7.1 and physical object is shown in Fig. 2.3-8.1 The space enclosed by the
external surface of the heat transfer tube and the tube barrel is called shell pass;
the space inside the heat transfer tube and that connected to it is called tube pass.
07

The shell pass fluid exchanges heat with the tube pass fluid through the heat
transfer tube, so as to decrease the temperature of high-temperature fluid and
achieve the goal of cooling.
22
20

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Fig. 2.3-7.1 Structure of the external cooler

01-water inlet cover; 02-seal washer; 03-fixed tube plate; 04-seal washer;
05-baffle; 06-heat transfer tube; 07-moving tube plate; 08-“O”-shaped ring;
09-back water cover; 10-flange at the mid of oil outlet; 11-seal washer;
12-leg; 13-tube barrel assembly

6
45
64
90
Fig. 2.3-8.1 Physical picture of the external cooler

The internal cooler is composed of water inlet cover, tube plate, tube barrel, heat
transfer tube, baffle plate, sealing washer, etc. The structure is shown in Fig.
00
2.3-7.2, and the physical object is shown in Fig. 2.3-8.2. The space between the
outer surface of the heat transfer tube and the tube barrel is called the shell side,
and the space inside the heat transfer tube and the space connected with it is
called the tube side. The shell side fluid and the tube side fluid exchange heat
07

through the heat transfer tube, so that the temperature of the high-temperature fluid
is reduced to achieve the purpose of cooling.
22
20

Figure 2.3-7.2 Structure of the internal Cooler

1- water inlet cover; 2-sealed O ring ； 3- fixed tube plate; 4-tank flange;
5-sealing washer; 6- baffle plate; 7-aluminum alloy fin；8- heat transfer tube;
9- fixed tube plate I； 10-"O" ring; 11-socket head cap screw; 12-cover plate
EN-MA 2.3-13
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6
45
Figure 2.3-8.2 Physical picture of the internal cooler

64
2.3.6.2 Use of Cooler
90
Do not exceed the service pressure and temperature indicated at the data plate of
the product and Product Certificate during use. Use freshwater as the cooling
00
media only except specially ordered products, The water shall at least meet the
industrial water standards.

The freshwater quality requirements are shown in the table below:

07

Cooling water quality standard

Item Measurement Cooling water Make-up water
unit
PH ( 25°C) 6.5-8.0 6.0-8.0
22

Electrical conductivity μS/m <800 <200

( 25°C)
Total hardness (CaCO3) mg/l <200 <50
Acid consumption mg/l <100 <50
20

(CaCO3)
Chloride ion (Cl-) mg/l <200 <50
Sulfate ion (SO42-) mg/l <200 <50
Ferrum (Fe) mg/l <1.0 <0.3
Ion-silica (SiO2) mg/l <50 <30
Sulfide ion (S2-) mg/l 0 0
Ammonia ion（NH4+） mg/l <1.0 <0.2
Turbidity NTU ＜5 ＜5

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2.3.6.3 Inspection, Maintenance and Cleaning of Chiller

Inspection of Chiller
Dismantle the chiller according to the requirement in chapter 2.3.6.4., then inspect
the following parts: (see the structure chart of chiller in chapter 2.3.6.1):

6
 =Check the inlet cover, outlet cover, stationary tube sheet and floating tube
sheet; check whether there’s incrustant on the contact surface with the

45
cooling medium and on the inner wall of heat pipe; and check whether
there’s dirt or is corroded.

 Check whether all the seal washers are damaged.

64
 Check the outer surface of heat pipe, the inner surface of tube, the
stationary tube sheet, the floating tube sheet, as well as the contact surface
with the oil, to see if there’s any dirt or is corroded.
90
 The heat exchanger shall be dismantled from the machine in order to
facilitate the inspection.

 The municipal water supply (or similar) shall be inspected once every six
months.
00
 The industrial water, the underground water or water with high salt content
shall be inspected once every month.

 Extend or shorten the period between 2 inspections according to the

07

condition of equipment.
22

In case the chiller is not used for a long time, release the liquid in the chiller; after
the chiller is shut down any there’s possibility that the liquid inside it may freeze,
release the liquid in the chiller.
20

Cleaning of Chiller
Any jam in the pipe may results in the reduction of cooling effect. Dismantle the
pipe caps at both ends and check whether there’s any corrosion or jam.

The chiller shall be cleaned at least once every half a year. The alkaline cleaning
solution available from the market shall be used to clean the inner part of chiller and
the outer of the heat transfer tube. For interlayer that is difficulty to dispose, soak
the main equipment and the heat transfer tube in weak hydrochloric acid solution,
and then use clear water and soft brush to clean it.

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No cleaning agent residue shall exist in the chiller.

2.3.6.4 Disassembly and Assembly of Chiller

6
45
64
90
00

Fig. 2.3-9.1 Disassembly Chart of the external Chiller

07
22
20

Fig. 2.3-9.2 Disassembly Chart of the internal Chiller

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Disassembly of Chiller
Disassemble the chiller according to the sequence in figure 2.3-9.1/2.3-9.2:

1) close the inlet and outlet of 2 kinds of liquid, thus to stop their flow;

2) Release the liquid either in the chiller or in the pipe;

3) Dismantle the external part of the chiller so it can be disassembled;

6
4) Make marks (especially the position of stationary tube sheet) before

45
disassembly, thus to facilitate the assembly;

5) Disconnect the backwater cap, and take out the O-shape ring;

6) Disconnect the water inlet cover, and take out the gasket

64
7) Push the pipe bundle out of the pipe barrel (the vertical disassembly and
assembly style can protect the sealing surface of the floating tube sheet
from being scraped).

The disassembly is completed then.

90
Assembly of Chiller
00

The assembly sequence of the chiller is just the opposite to the disassembly
07

sequence.

 When inserting the pipe bundle into the pipe barrel, the floating tube sheet
may contact the step at the flange. Insert some pieces of poles with proper
22

diameter into the pipe (the inserting depth shall not exceed 300mm) and lift
the pipe bundle, then it is easy to be installed into the pipe barrel.

 The O-shape ring and the gasket shall be replaced.

20

 The connecting bolt between the water cover and the flange shall be
tightened symmetrically and uniformly.

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2.3.6.5 Tightness Test

Adopt air or water pressure to test the tightness of chiller. Block the shell outlet of
chiller by bolt, and apply water pressure at the shell inlet. Keep the pressure for 30
minutes, and there shall be no leakage at the water inlet and outlet of chiller, as
well as at the connecting part of flange. The testing pressure shall be in accordance

6
with the pressure parameter on the nameplate or quality certificate of product.

45
Be careful when executing the tightness test. The pressure shall be increased

64
slowly, and make sure there’s no person at the opposite direction of bolt and water
cover. Release the pressure in the chiller before dismantling the bolt and other
parts of the chiller.

See figure 2.3-10 for the tightness test: 90

Oil (air) inlet
00
Shell inlet
Shell outlet
07

Water outlet

Water outlet
22

Fig. 2.3-10 Tightness Test Diagram

20

2.3.6.6 Common failures and Troubleshooting

Failure Position Cause analysis Countermeasure
occurred

2.3-18 EN-MA
 Volume 2 User Manual

Failure Position Cause analysis Countermeasure

occurred
The The tightening screw Fasten the tightening
sealing is not fastened screw
part at the The gasket or Change the gasket or
stationary O-shape ring is O-shape ring.
and damaged
floating The sealing surface Repair the sealing

6
side of connecting the gasket surface or change the
chiller or O-shape ring is part.

45
damaged
Leakage Tubing The tightening screw Fasten the tightening
flange is not fastened screw
The spacer flange Align the spacer flange
leans with the connecting

64
flange.
Water (oil) The tightening screw Fasten the tightening
release is not fastened screw
part The bolt is not
90 Wrap the bolt with
wrapped with sealing sealing tape
tape
Two liquid Sealing The O-shape ring is Change the gasket or the
mixes. part at the damaged O-shape ring.
floating The sealing surface Repair the sealing
00
side connecting the surface or change the
O-shape ring is part.
damaged
The design The fluid flow fail to Increase the fluid flow to
07

temperature reach the design flow the design value

is not Too much dirt at both Clean the heat transfer
reached side of heat transfer pipe
pipe
22
20

Before assemble the heat exchanger, clean the chemical residue by water, and
blow it dry by compressed air.

2.3.7 Oil-absorbing Filter

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The oil-absorbing filter is installed at the pump inlet at the side of oil tank, and is
used for the filtering and cleaning of hydraulic fluid. Please follow the below
instruction when dismantling or replacing
(for some machine model, the oil-absorbing
filter is directly installed in the oil tank, so
please dismantle the filter and execute the
cleaning).

6
2.3.7.1 Dismantle

45
Dismantle the closing plate at the side of
the machine, loosen the inner hexagon
screw in the middle of the filter (to the end),

64
thus to separate the oil in the filter and the oil tank, then dismantle the inner
hexagon screw at the end cover, thus to take out the filter, after that, dismantle the
filter core and separate the magnetic bar in the middle.

2.3.7.2 Cleaning
90
Use light oil, gasoline or flushing oil to remove all
00
the dirt that may obstruct the wrapping. Remove
all the metal material in the magnetic bar as well. Check the surface and inner
Inject the compressed air from the inner part, and condition, and decide the
blow all the dirt far awar from the wrapping part. treating method.
07

2.3.7.3 Installation
Put the filter core into the filter, tighten the inner hexagon screw of the end cover,
22

and then tighten the inner hexagon screw in the middle.

2.3.7.4 Notice
20

 Stop the oil pump motor when dismantling the oil filter.
 When blowing by compressed air, do not fasten the nozzle of the blowing
pump to tight.
 In case the wire winding is broken, you must replace the filter.
 Do not damage the wire winding during the dismantling and installation of
the filter.
 After the filter core is installed, please check if the inner hexagon screw in
the middle is tightened before start the motor.

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 When start the motor after the installation of filter, please keep the oil pump
work under idle mode for 10 minutes, and then turn in to normal working
condition if everything is ok.

2.3.8 Replacement of Hydraulic Oil

6
Implementation steps:

45
1) Pump out the oil in the oil tank through the oil inlet by hand pump or by
siphoning installation.

Discharge the residual oil through the oil outlet of the oil tank, for this, the

64
oil outlet bolts on the bottom of the oil tank shall be unscrewed.

90
Pump out all the oil in the oil tank, as well as oil in the cooling system or
pipe. Any oil residue may accelerate the ageing of new oil.

2) Open the side and top cover of oil tank, remove all the oil in it. In case the
00
oil filter is installed in the oil tank, please dismantle the oil-absorbing filter
as well. Clean the oil filter according to 2.3.7.2.

3) Clean the oil tank.

07

4) Replace it by a clean or new oil-absorbing filter, close the cover, fill in the
hydraulic fluid according to the standard in 2.1.11.
22

Pollution control: the used oil must be well handled. The used oil and oil-absorbing
filter can be returned to the oil supplier.

The oil filter can be recycled.

20

2.3.9 Air Filter

The air filter is installed at the top of tail part of the oil tank. When
cleaning, loosen the closing cover first, replace the filter core in
the air filter, and then tighten the closing cover.

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The air filter in the oil part is a quite important component, and shall be well
maintained according to the maintenance plan. The closing cover shall be
tightened closely, or the oil may splash out. The oil filter and the oil tank shall be
well fixed. The filter core cannot be recycled. In case of replacing, please contact
the customer service department of our company.

2.3.10 Pipe Inspection

6
Please establish the periodical inspection and replacement plan of hydraulic hose

45
according to the maintenance plan in 2.3.2. The pipe shall be carefully tested to
prevent the following condition, and shall be replace If any one of the following
condition occurs:

64
 Any damage exists from the outer to the inner surface (abrasion, cutting or
break).
 The outer surface becomes fragile (fracture in the pipe material).
90
 Deformation. The natural shape of tube changes under normal, pressure
or bending condition, including the cut-off of outer surface or bubble bulge.
 Damage of deformation of lantern ring (sealing function).
 The pipe works without the lantern ring.
00
 The function and strength reduces due to corrosion.
 The storage period or working life is exceeded (see the maintenance plan
in chapter 2.3.2)
07

Please take into consideration the storage period when evaluate the service life of
22

hose. The maximum storage period is 2 years after manufactured.

20

2.3-22 EN-MA
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2.3.11 Notice for Installation and Dismantling of Barrel

and Screw

2.3.11.1 The Installation of Front Barrel Screw

6
45
64
Notices before tighten the from barrel screw:
90
 Please use high quality screw with the strength grade of 12.9, apply Heat
resistant grease (such as MoS2) on the surface of screw thread.
 Tighten the diagonal bolts equally according to the right figure.
00
 Use proper spanners (torque spanner is the best) to tighten all the screws.
 Fasten the front barrel screw to tight may result in the damage of thread,
while fasten it to loose may result in material leakage.
07

2.3.11.2 Preparatory Work of Screw Disassembly

As PC and PVC are high adhesive material, it may cling to the screw and barrel
when cooled. Separate the PC incautiously may damage the metal surface. In case
22

PC or PVC is used, please use PS, PE or proper abluent for clean, thus to simplify
the cleaning and disassembling work of screw. (Blow the PS into the air for several
times).

The following material shall be prepared in addition to the necessary tools:

20

 4 or 5 pieces of wooden pole or steel pole (diameter<diameter of screw)

×(length<Injection stroke).
 4 or 5 section of squared timber(100mm×300mm)
 Clamp
 Waste cotton or rag

EN-MA 2.3-23
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2.3.11.3 Preparatory Operation for the Disassembling of

Screw
Step 1: Heat the barrel until it reach the maximum temperature of the resin, then
disconnect the power supply of the heater (set the temperature 50℃higher for the

6
nozzle part and the second area, thus to facilitate the disassembly of front barrel
screw).

45
Step 2: reduce the injection speed and pressure; for the machine model with
multilevel control of injection speed and pressure, adjust the speed and pressure
close to zero.
Step 3: close the feed inlet, and exhaust the remaining material in the barrel (in

64
case engineering plastic such as PC, PA or ABS is used, please apply PP material
before operation).
Step 4: Make the screw (injection plunger) return under full stroke, and stop it in the
current position. 90
Step 5: disassembly the other parts that connecting the screw according to the
following figure. Separate those screws from other screws to prevent from being
confused.
00
1. Disassemble the fix screw of the
semi snap ring

2. Disassemble the snap ring

07

Return the screw, separate the 1. Disassemble the fix screw

spline housing from the screw tail of the semi snap ring 4. disassemble the fix
screw of flat key
and back to the end
22

3. Return the screw, separate the

spline housing from the screw tail
and back to the end. 2. Disassemble
After being separated, back the the snap ring 5. Pull out the fix
tail part to the end screw of flat key

Screw
spline housing (connect with
20

Back plate of
the coupler) launch platform

Medium and Small Sized Type Medium and Large Sized Type

2.3-24 EN-MA
 Volume 2 User Manual

2.3.11.4 Disassembly of Barrel and Screw

2.3.11.4.1 Disassembly of Barrel and Screw of Large Sized
Type Machine
2.3.11.4.1.1 Disassembly of Barrel (together with screw)

6
Step 1: relocate the whole part to the end.

45
64
90
00
Step 2: Remove the barrel cover, nozzle guard, hopper, all electric
thermocouples, and electrical components connected to the barrel, etc.
(if necessary, remove the hot wire bracket).
07
22
20

Step 3: Temporarily suspend the barrel as shown in figure below.

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Rear plate
Front plate
Barrel

6
45
64
Step 4: After verifying that all steps in Section 2.3.11.3 have been completed and
the screw and coupling have been separated (the spacing between the
two parts should be wide enough to ensure that the barrel can be
90
removed, if not, the injection and ejection actions will increase the
spacing). Remove the barrel.

Step 5: Pull the barrel out of the front plate of the shooting platform toward the
head plate, and then lift it out. The steps are as follows:
00
1) Insert a wooden pole between the rear plate of the shooting platform and
the rear end of the barrel, as shown in the figure. Do not forget to clamp
the wooden pole with a clamp. It is dangerous to do just with hand.
07
22
20

2) Make sure that the injection speed and pressure are reduced, then
perform the injection and push the barrel forward.

3) After the barrel being moved forward, tap to retreat the injection and the
back plate of the shooting platform is retreated again.
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4) Repeat step 1 to step 3.

5) The lifting height should be slightly adjusted after about half of the length
of the barrel has been pushed out of the front plate of the shooting
platform.

6) Repeat steps 1 to step 3 to separate the barrel from the injection block.

6
7) Slowly lift it and place it in a place where it will not interfere with next step.

45
64
90
00
07

If there is a small space between the head plate of some models and the front plate
of the shooting platform, the seat may be further retreated by increasing the rod
length or adding a wood plate at the head plate.
22

When the barrel is completely separated from the injection seat, pay special
20

attention to the cooling of barrel.

2.3.11.4.1.2 Disassembly of Screw (not Barrel)

Step 1: Move the whole part back to the end, remove the mold and positioning
ring, adjust the mold thickness and the die sinking to the maximum.

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 Volume 2 User Manual

6
45
64
Step 2:

1) Switch off the power and remove the electric heating rings in nozzle and
barrel area; 90
2) Remove the fastening screws of the barrel.
00
Remove nozzle heating
ring
Remove fastening screw of barrel
07
22
20

2.3-28 EN-MA
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Step 3: remove the barrel and nozzle.

6
45
64
90
When the nozzle needs to be cleaned, remove the nozzle first.

Step 4: remove the screw and screw head.

00
Confirm all the procedures been done in Clause 2.3.11.3 and the screw has been
separated with coupling (if they are not yet separated, please inject and then eject
to separate them):
07

1) Put a properly long wood between the tail face of the screw and the rear
plate of the ejection plate and use a fixture (not hands) to hold the wood.
The outer diameter of the wood should be smaller than the diameter of the
screw.
22
20

Screw Wood
Rear plate of
ejection plate

Fixture

2) Jog the injection button to push forward the screw and remove the fixture.

3) After push forward all the injection action, jog the injection retreat action to
retreat the rear plate of the ejection stage.

EN-MA 2.3-29
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4) Stack up the second wood. Repeat steps 1) to 3) until most part of screw is
out of the barrel.

5) After the screw is pulled out in the direction of the head plate, lift it out

6
45
64
90
00
If the distance between some mould platens is not enough to hang out the screw,
the main ejector rod shall be removed to increase the moving space of the screw.
07

The screw may be still too hot, do not grasp it with bare hands. For the large
screws, after 1/2 of the length is ejected, fasten it with rope and hang it with hook.
22

To prevent the screw from being damaged, put it on the wood or wooden frame. To
prevent it from deforming, if it is to be placed for a long time, hang it directly.
20

2.3-30 EN-MA
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2.3.11.5 Schematic Diagram of Screw and Barrel

Structures

6
45
64
2.3.11.6 Disassembly of Screw Head (only for reference)
90
Put on operating handle on the tail of the screw where a keyway is milled. Cover
the screw head with the special spanner and rotate it in compliance with the
direction of the diagram to put it away from the screw. Be noted that the screw head
00
is the left-hand thread.

Operating handle
07

Wood

Wood
22

Screw head
20

Spanner

Fig. 2.3-11 Disassembly Diagram of Screw Head

2.3.12 Cleaning and Test of Screw and Barrel

When it is necessary, remove the screw to clean and test it.

For the disassembly of the screw and barrel, please refer to Clause 2.3.11.

EN-MA 2.3-31
 Volume 2 User Manual

Besides the necessary tools, the following materials shall also be prepared:

 About 4 to 5 wooden blocks (diameter < screw diameter) x (length <

injection stroke);
 About 4 to 5 wooden blocks (square, 100 mm x 100 mm x 300 mm);
 A pair of piers;

6
 Waste cotton cloth;
 A long wooden block or bamboo (diameter < screw diameter) x (length >

45
heating barrel length);
 Incombustible solvent (e.g. trichloro ethylene);
 Brass rod and brass brush.

64
Put the disassembled screws on the wooden blocks in case of damages.
90
00
It may be burnt working beside the heating barrel.

Wear heat protective gloves and glasses.

The maximum heating temperature of the injection device is 450°C.

07

2.3.12.1 Cleaning and Test of Screw

Cleaning of Screw
22

1) Wipe the main part of the screw with waste cotton cloth to remove most of
the resinoid sediment;

Screw head Non-return valve Thrust ring Mixed ring

20

2) Remove the resinoid sediment residuals with the brass brush or heat the
sediment with a burner or similar device. After heating for a moment,
remove the sediment on the screw with waste cotton cloth or brass brush.

2.3-32 EN-MA
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3) Clean the screw head, non-return ring, thrust ring and mixed ring (not used
in some machines) in compliance with the same way as cleaning the screw
part (as above figure). Besides, clean the thread of the screw head and
main screw part with the brass brush.
4) Finally, after the screw is cooled, wipe off the oil stains with incombustible
solution.

6
45
Do not rub the surface of the parts in the cleaning. Before installing the screw head,
wipe a layer of supramoly lubricating grease or silicone oil uniformly on the thread

64
in case of thread seizure. If the lubricating grease is wiped too much, the products
may be polluted.

When using solvent, take routine protection measures to prevent connecting

between the skin and smog. 90
Screw head Non-return ring Thrust ring Mixed ring
80 above screw equip
00
07

Screw
22

Fig. 2.3-12 Disassembly Diagram of Screw

Test of Screw
Test the screw as follows:
20

 Check on the damages.

 Check on the abrasion of the plating.
 Check if the thread is damaged (main part of the screw).
 Observe the surfaces of the non-return ring and thrust ring are damaged. If
damaged, countercurrent of the materials may happen in the injection,
which will affect the products quality

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2.3.12.2 Cleaning and Test of Barrel

Remove the resinoid sediment stuck on the internal surface of the barrel with a
brass brush.

After the temperature of the barrel has reduced to between 30℃ and 50℃, wet
some waste cotton cloth with solvent and wrap them on the end faces of the

6
wooden blocks or long bamboos. In the cleaning of the internal surface of the
barrel, replace the cleaning waste cotton cloth for many times.

45
It is necessary to clean the front barrel and nozzle, especially the connecting
surfaces with these parts.

64
Note: be very careful in case these surfaces are bruised and damaged. Abrasion of
the surfaces will cause leakage of the resin.
90
Nozzle Cylinder head Cylinder
00

Connecting surface
07

Connecting surface

Fig. 2.3-13 Disassembly Diagram of Barrel

Test the internal surface of the barrel as shown in Fig. 2.3-14 and make sure it is
22

clean. Observe if there is abrasion or other damages on the internal surface.

20

Test

Insert a blank paper

Exposure with flashlight

Fig. 2.3-14 Test Diagram of Barrel

2.3-34 EN-MA
 Volume 2 User Manual

2.3.12.3 Installation of Screw and Barrel

Install the barrel in the reserve procedures of Clause 2.3.11.4.

Installation of Screw Head

Step 1: lay the screw horizontally on the two wooden blocks of the same

6
height and put on operating handle on the keyway as shown in Fig.
2.3.11.6.

45
Step 2: wipe a layer of supramoly lubricating grease or silicone oil uniformly
on the thread of the screw head.

Step 3: insert the non-return ring, thrust ring and mixed ring (not with some

64
machines) that have been wiped clean into the screw head one by
one.

Step 4: cover the screw head with the special spanner and fasten it in the
90
reverse direction of Fig. 2.3.11.6 to finish the assembly of the screw
part.

Installation of Plasticization Part, Front Barrel and Nozzle

00
Step 1: level the plasticization component with crane and wipe it clean.

Step 2: push the plasticization part slowly into the barrel and make sure the
screw head is outward.
07

Step 3: align the unthreaded hole bolted on the front barrel with the screw
hole and strike lightly with copper bar.

Step 4: install the front barrel bolts in compliance with Clause 2.3.11.1.
22

Step 5: wipe a layer of supramoly lubricating grease or silicon oil uniformly at

the thread of the nozzle.

Step 6: tighten the nozzle uniformly into the screw hole of the front barrel.
20

When screwing down the front barrel bolt to the torque value as follows, the barrel,
front barrel, front barrel bolt and temperature shall be compensated to the
corresponding values.

EN-MA 2.3-35
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Recommended Value for Bolt Tightening Torque

Nominal Diameter of 12.9
Tightening Torque（N.M）
Strength Grade (mm)
10 65~78
12 65~78
16 180~200
20 280~310

6
24 600~650
30 Over 800

45
36 Over 800

2.3.13 Adjustment of Sliding Foot of Movable platen

64
The movable platen is set with adjusted block adjustable sliding foot. Before the
adjustment, the levelness of the guide rail of the locking part of the machine shall
be adjusted and then unload the mold and press the clamping action button to
straighten the linkage mechanism. Loosen the hexagon flat point set screws of the
90
sliding foot and adjust them symmetrically so that the amounts of movement of one
pair of lower adjusted block of the sliding foot are equal. Measure h1, h2 and h3 of
the operation side and the corresponding h4, h5 and h6 (Fig. 2.3-16) of the
non-operation side with inside calipers. For every measurement, calibrate the
00
actual value with the outside micrometer (0.02 vernier caliper) and make sure all
the values are the same. Then press the mold adjustment button, observe the
system pressure in the mold thickness adjustment process and check if the
movable platen is stable. After the adjustment, load the mold and try again until
07

satisfactory effects are achieved and then tighten the hexagon flat point set screws.

The copper backing is equipped on the lower adjusted block base of the sliding
foot, which will be worn after about three years. If it is severely worn, replace it
22

immediately.
20

2.3-36 EN-MA
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6
45
Movable platen
Upper adjusted block

Lower adjusted block Socket head cap screw Set screw Tie bar

64
Fig. 2.3-15 Schematic Diagram of Sliding Foot of Movable platen

Adjustable platen
90 Movable platen Fixed platen
00
07

Socket head cap screw Lower adjusted block

Socket head cap screw

Fig. 2.3-16 Schematic Diagram of Sliding Foot of Movable platen

22

2.3.14 Air Supply of Energy Accumulator

The accumulator shall be filled with nitrogen but not any other air. Nitrogen shall be
20

filled with charging tool (attached accessory). When charging, loosen the
adjustment handle of overflow valve, open the lid on the top of the accumulator,
install the charging tool and connect it with high pressure nitrogen, slowly open the
switch of the charging tool until it reached the required air pressure. When the
pressure is too high, screw off exhaust screw to reduce the pressure to the required
value. (the charging tool is equipped with nitrogen pressure gauge and exhaust
screw). Regularly check the air pressure of the accumulator to maintain it at the
required value.

EN-MA 2.3-37
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When charging the accumulator, do not use any other air except it is nitrogen.

2.3.15 Table for the Setting of Plastic and Barrel

6
Temperature

45
The following table is about the relations between barrel temperature and plastic
parameters, it is only for reference. The actual temperature shall be set in
compliance with the experiences in the long time using.

64
Shrinking Temperature of Barrel
Plastic Melting Mould
Proportion Percentage
Name Point Temperature Central Tail
(％) 90 Nozzle
Part Part
PS 1.05 130~165 0.4 10-75 180-260 200-260 160-250
HIPS 1.04~1.06 130~165 0.4 5-75 220-270 190-260 160-250
ABS 1.06~1.1 130~160 0.6 50-80 190-250 180-240 170-240
00
LDPE 0.91~0.93 108~126 1.5-5 35-60 230-310 220-300 170-220
HDPE 0.94~0.97 126~137 2.0-5 35-60 230-310 220-300 170-220
PP 0.95 160~176 1-2.5 50-80 210-300 180-260 160-240
PVC 1.35 160~200 0.1-0.5 10-60 170-200 160-195 150-195
07

PMMA 1.18 160~210 0.5 50-90 180-230 160-240 140-220

PA6 1.13 210~215 0.8-1.5 50-80 210-230 210-230 200-210
PA66 1.14 250~265 2.25 50-80 250-280 240-280 220-280
22

CA 1.3 69~105 0.5 40-75 180-200 170-190 150-180

PC 1.2 215~265 0.8 80-99 250-320 260-340 280-350
POM 1.41~1.42 165~175 2.0 50-90 190-210 175-220 160-210
20

2.3-38 EN-MA