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Pioneering for You

Wilo-Control EC-L

en Installation and operating instructions

2543252 ·• Ed.04/2022-09 [HW: 1&2 / SW: 2.x]


Control EC-L
https://qr.wilo.com/1401
en

Table of contents 8.5 Start initial configuration ....................................................32


8.6 Start automatic mode..........................................................45
1 General information ................................................................... 4
8.7 During operation ..................................................................46
1.1 About these instructions ..................................................... 4
1.2 Copyright ............................................................................... 4 9 Shut-down................................................................................. 47
1.3 Subject to change ................................................................. 4 9.1 Personnel qualifications ......................................................47
1.4 Exclusion from warranty and liability ................................. 4 9.2 Operator responsibilities.....................................................47
9.3 Shut-down ............................................................................48
2 Safety........................................................................................... 4
9.4 Removal .................................................................................48
2.1 Identification of safety instructions................................... 4
2.2 Personnel qualifications....................................................... 5 10 Maintenance and repair............................................................ 48
2.3 Electrical work ....................................................................... 6 10.1 Maintenance intervals .........................................................49
2.4 Monitoring devices ............................................................... 6 10.2 Maintenance tasks ...............................................................49
2.5 Installing/dismantling........................................................... 6 10.3 Maintenance interval display..............................................49
2.6 During operation ................................................................... 6
11 Faults, causes and remedies .................................................... 50
2.7 Maintenance tasks................................................................ 6
11.1 Operator responsibilities.....................................................50
2.8 Operator responsibilities...................................................... 7
11.2 Fault indication.....................................................................50
3 Application/use........................................................................... 7 11.3 Fault acknowledgement .....................................................50
3.1 Intended use .......................................................................... 7 11.4 Fault memory........................................................................51
3.2 Improper use.......................................................................... 7 11.5 Error codes ............................................................................51
11.6 Further steps for troubleshooting .....................................52
4 Product description.................................................................... 7
4.1 Structure ................................................................................ 7 12 Disposal ...................................................................................... 52
4.2 How it works .......................................................................... 7 12.1 Rechargeable battery ..........................................................52
4.3 Operating modes................................................................... 7 12.2 Information on the collection of used electrical and elec-
4.4 Technical data ....................................................................... 8 tronic products .....................................................................53
4.5 Inputs and outputs ............................................................... 8
13 Appendix .................................................................................... 53
4.6 Type key ................................................................................. 9
13.1 Potentially explosive atmospheres: Connection of signal
4.7 Operation on electronic start-up controllers ................... 9 transmitters and pumps ......................................................53
4.8 Installation in potentially explosive atmospheres............ 9 13.2 System impedances .............................................................55
4.9 Scope of delivery................................................................... 9 13.3 Overview of the symbols ....................................................55
4.10 Accessories ............................................................................ 9 13.4 Terminal diagram overview.................................................56
5 Transportation and storage....................................................... 9 13.5 ModBus: Data types .............................................................57
5.1 Delivery................................................................................... 9 13.6 ModBus: Parameter overview .............................................57
5.2 Transport.............................................................................. 10
5.3 Storage ................................................................................. 10

6 Installation ................................................................................ 10
6.1 Personnel qualifications..................................................... 10
6.2 Installation types................................................................. 10
6.3 Operator responsibilities.................................................... 10
6.4 Installation ........................................................................... 10
6.5 Electrical connection .......................................................... 13

7 Operation .................................................................................. 25
7.1 How it works ........................................................................ 25
7.2 Operating modes................................................................. 27
7.3 Menu control........................................................................ 29
7.4 Menu type: Main menu or Easy Actions menu................ 29
7.5 Call up the menu ................................................................. 29
7.6 Quick access to “Easy Actions”......................................... 29
7.7 Factory settings .................................................................. 30

8 Commissioning ......................................................................... 30
8.1 Operator responsibilities.................................................... 30
8.2 Commissioning in explosive atmospheres ...................... 30
8.3 Connection of signal transmitters and pumps within po-
tentially explosive atmospheres ....................................... 31
8.4 Activating the device ......................................................... 31

Installation and operating instructions • Wilo-Control EC-L • Ed.04/2022-09 3


en

1 General information
1.1 About these instructions These instructions form part of the product. Compliance with the instructions is essential
for correct handling and use:
• Read the instructions carefully before all activities.
• Keep the instructions in an accessible place at all times.
• Observe all product specifications.
• Observe the markings on the product.
The language of the original operating instructions is German. All other languages of these
instructions are translations of the original operating instructions.

1.2 Copyright WILO SE © 2022


The reproduction, distribution and utilization of this document as well as the communica-
tion of its contents to others without express authorization is prohibited. Offenders will be
held liable for the payment of damages. All rights reserved.

1.3 Subject to change Wilo shall reserve the right to change the listed data without notice and shall not be liable
for technical inaccuracies and/or omissions. The illustrations used may differ from the ori-
ginal and are intended as an example representation of the device.

1.4 Exclusion from warranty and liabil- Wilo shall specifically not assume any warranty or liability in the following cases:
ity • Inadequate configuration due to inadequate or incorrect instructions by the operator or
the client
• Non-compliance with these instructions
• Improper use
• Incorrect storage or transport
• Incorrect installation or dismantling
• Insufficient maintenance
• Unauthorised repairs
• Inadequate construction site
• Chemical, electrical or electrochemical influences
• Wear

2 Safety This chapter contains basic information for the individual phases
of the life cycle. Failure to observe this information carries the
following risks:
• Risk of personal injury from electrical, electromagnetic or
mechanical influences
• Environmental damage from discharge of hazardous sub-
stances
• Damage to property
• Failure of important functions
Failure to observe the information contained herein will result in
the loss of claims for damages.
The instructions and safety instructions in the other chapters
must also be observed!
2.1 Identification of safety These installation and operating instructions set out safety in-
instructions structions for preventing personal injury and damage to property,
which are displayed in different ways:
• Safety instructions relating to personal injury start with a signal
word and are preceded by a corresponding symbol.

4 Installation and operating instructions • Wilo-Control EC-L • Ed.04/2022-09


en

DANGER
Type and source of the danger!
Consequences of the danger and instructions for avoidance.

• Safety instructions relating to property damage start with a


signal word and are displayed without a symbol.

CAUTION
Type and source of the danger!
Consequences or information.

Signal words
• Danger!
Failure to observe safety instructions will result in serious injury
or death!
• Warning!
Failure to follow instructions can lead to (serious) injury!
• Caution!
Failure to follow instructions can lead to property damage and
possible total loss.
• Notice!
Useful information on handling the product
Markups
✓ Prerequisite
1. Work step/list
⇒ Notice/instructions
▶ Result

Symbols
These instructions use the following symbols:
Danger of electric voltage

Danger – explosive atmosphere

Useful information

2.2 Personnel qualifications • Personnel have been instructed on locally applicable regula-
tions governing accident prevention.
• Personnel have read and understood the installation and oper-
ating instructions.
• Electrical work: qualified electrician
Person with appropriate technical training, knowledge and ex-
perience who can identify and prevent electrical hazards.
• Installation/dismantling work: qualified electrician
Knowledge regarding tools and fixation material for various
structures

Installation and operating instructions • Wilo-Control EC-L • Ed.04/2022-09 5


en

• Operation/control: Operating personnel, instructed in the func-


tioning of the complete system
2.3 Electrical work • Electrical work must be carried out by a qualified electrician.
• Before commencing work, disconnect the product from the
mains and safeguard it from being switched on again.
• Observe applicable local regulations when connecting to the
mains power supply.
• Adhere to the requirements of the local energy supply com-
pany.
• Earth the product.
• Observe technical information.
• Replace a defective connection cable immediately.
2.4 Monitoring devices Circuit breaker
The size and switching characteristics of the circuit breakers must
conform to the rated current of the connected consumer. Ob-
serve local regulations.
2.5 Installing/dismantling • Locally applicable laws and regulations on work safety and ac-
cident prevention must be complied with.
• Disconnect the product from the mains and secure it against
being switched on again.
• Suitable fixation material must be used for the existing bearing
surface.
• The product is not watertight. Select an appropriate installation
site!
• Do not deform the housing during installation. Seals could leak
and affect the stated IP protection class.
• The product may not be installed in potentially explosive areas.
2.6 During operation • The product is not watertight. Comply with protection class
IP54.
• Ambient temperature: -30 … +50 °C.
• Maximum humidity: 90 %, non-condensing.
• Do not open the switchgear.
• The user must notify the person in charge of every fault or ir-
regularity immediately.
• In case of damage to the product or connection cable, switch
off the product immediately.
2.7 Maintenance tasks • Do not use any aggressive cleaners or scouring agents or fluids.
• The product is not watertight. Do not submerse the product in
fluids.
• Only carry out maintenance tasks mentioned in these installa-
tion and operating instructions.

6 Installation and operating instructions • Wilo-Control EC-L • Ed.04/2022-09


en

• Only original parts from the manufacturer may be used for


maintenance and repairs. Use of parts other than the original
parts releases the manufacturer from any liability.
2.8 Operator responsibilities • Provide installation and operating instructions in a language
which the personnel can understand.
• Make sure that the personnel has had the corresponding train-
ing for the specified work.
• Safety and information signs mounted on the device must al-
ways be legible.
• Train the personnel on how the system operates.
• Eliminate risk from electrical current.
• To ensure safe working practice, define personnel responsibilit-
ies.
Children and persons younger than 16 years or with reduced
physical, sensory or mental capacities or limited experience are
prohibited from handling the product! A technician must super-
vise persons younger than 18 years!

3 Application/use
3.1 Intended use The switchgear is designed for level-dependent control of up to three pumps.
Intended use also includes compliance with this manual. Any other use is regarded as non-
compliant with the intended use.

3.2 Improper use • Installation in potentially explosive atmospheres


• Overflow of the switchgear

4 Product description
4.1 Structure
1 Main switch
2 Operating button
3 LED indicators
4 1 4 LCD display

2 The front of the switchgear comprises the following main components:


3
• Main switch for switching the switchgear on/off (not the “EMS” version)
• Operating button for menu selection and parameter input
• LEDs for displaying the current operating state
• LCD display for showing the current operating data and individual menu items

Fig. 1: Switchgear front

4.2 How it works Level measurement is via a two-position control for each pump. The pumps are individually
switched on/off automatically, depending on the fill level. An optical signal is given upon
reaching the dry run or high water level. All pumps are also switched on or off by force.
Faults are stored in the fault memory.
The current operating data and operating conditions are shown on the LCD display and in-
dicated by LEDs. Operation and input of operating parameters is carried out using a rotary
knob.
NOTICE! Control EC-L3 ...: A max. of 2 pumps can be actuated with level measurement
using a float switch!

4.3 Operating modes The switchgear has two different operating modes:

Installation and operating instructions • Wilo-Control EC-L • Ed.04/2022-09 7


en

• drain (drain)
• fill (fill)
Selection is via the menu.
“Drain” operating mode
The reservoir or pump chamber is drained. The connected pumps are activated when the
level rises and switched off when the level falls.
“Fill” operating mode
The reservoir is filled. The connected pumps are activated when the level falls and switched
off when the level rises.

4.4 Technical data Date of manufacture* See rating plate


Mains connection 1~220/230 V, 3~380/400 V
Mains frequency 50/60 Hz
Max. current consumption per pump 12 A
Max. rated power per pump 4 kW
Pump activation type Direct on line
Ambient/operating temperature -30 … +50 °C
Storage temperature -30 … +60 °C
Max. relative humidity 90 %, non-condensing
Protection class IP54
Electrical safety Pollution degree II
Control voltage 24 V =/~
Housing material UV-resistant polycarbonate
Details about the Hardware version (HW) and Software version (SW) can be found on the
rating plate!
*The date of manufacture is stated in accordance with ISO 8601: JJJJWww
• JJJJ = year
• W = abbreviation for week
• ww = calendar week

4.5 Inputs and outputs


Inputs Hardware Number of inputs
version
EC-L1 ... EC-L2 ... EC-L3 ...
Level measurement
Level sensor all 1 1 1
Float switch all 2 3 3
Electrode From HW 2 2 3 −
Dynamic pressure bell all 1 1 1
High water level
Float switch all 1 1 1
Electrode From HW 2 1 1 −
Dry run/low water level
Float switch all 1 1 1
Electrode From HW 2 1 1 −
Pump monitoring
Thermal winding monitor (bimetal) all 1 2 3
Thermal winding monitor (PTC) all − − −
(Electrode) leakage detection all 1 2 3
Other inputs
Extern OFF: for remote switch off of all pumps all 1 1 1
In “fill” operating mode, dry-running protection is realised via this input.

8 Installation and operating instructions • Wilo-Control EC-L • Ed.04/2022-09


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Outputs Hardware Number of inputs


version
EC-L1 ... EC-L2 ... EC-L3 ...
Potential-free contacts
Collective fault signal (changeover contact) all 1 1 1
Collective run signal (changeover contact) all 1 1 1
Individual fault signal (closed contact (NC)) all 1 2 3
Individual run signal (open contact (NO)) all 1 2 3
Other outputs
Service output (connection value: 24 V=, max. 4 VA) all 1 1 1
E.g. output for connecting an external alarm signal (lamp or horn)
Display of the current level value (0 ... 10 V=) all 1 1 1

4.6 Type key Example: Wilo-Control EC-L 2x12A-MT34-DOL-WM-X


EC Easy Control switchgear for fixed-speed pumps
L “Lift” version for water lifting applications
2x Max. number of pumps that can be connected
12A Max. rated current per pump in amperes
MT34 Mains connection:
• M = single-phase current (1~220/230 V)
• T34 = three-phase current (3~380/400 V)
DOL Pump activation type: Direct
WM Wall fixation
X Versions:
• EMS = without main switch (mains isolator must be provided by the cus-
tomer!)
• IPS = with integrated pressure transducer for direct connection of a dy-
namic pressure bell

4.7 Operation on electronic start-up Connect the switchgear directly to the pump and the mains. Intermediate switching of ad-
controllers ditional electronic start-up controllers, e.g. a frequency converter, is not permitted!

4.8 Installation in potentially explosive The switchgear does not have its own explosion protection class. Do not install the
atmospheres switchgear in potentially explosive areas!

4.9 Scope of delivery • Switchgear


• Installation and operating instructions

4.10 Accessories • Float switch for drainage and sewage


• Level sensor 4 ... 20 mA
• Level monitor
• Dynamic pressure bell and bubbling-through system
• Signal lamp 24 V DC
• Flash light 230 V~
• Horn 230 V~
• Rechargeable battery for mains-independent alarm
• Ex cut-off relay
• Zener barrier

5 Transportation and storage


5.1 Delivery After receiving the shipment, check it immediately for defects (damage, completeness).
The transport company or the manufacturer must be notified of any defects the day the
shipment is received, and the damage noted on the freight documentation. Claims cannot
be asserted if the notification of defects takes place at a later date.

Installation and operating instructions • Wilo-Control EC-L • Ed.04/2022-09 9


en

5.2 Transport
CAUTION
Soaked packaging may tear!
The product may fall on the ground if unprotected and may be damaged.
Lift wet packaging carefully and replace it immediately!

• Clean switchgear.
• Close housing apertures, ensuring they are sealed watertight.
• Impact-resistant and watertight packaging.

5.3 Storage • Pack the switchgear in dustproof and watertight packaging.


• Storage temperature: -30 … +60 °C, max. relative humidity: 90 %, non-condensing.
• Frost-proof storage at a temperature of 10 °C to 25 °C with relative humidity of 40 …
50 % is recommended.
• Avoid the formation of condensation at all times!
• All open threaded cable glands must be sealed to prevent water ingress into the hous-
ing.
• Attached cables should be protected against kinking, damage, and ingress of moisture.
• To prevent damage to the components, protect the switchgear from direct sunlight and
heat.
• Clean the switchgear after storage.
• If there has been water ingress or condensation has formed, have all the electronic com-
ponents tested for correct function. Contact customer service!

6 Installation • Check the switchgear for damage caused during transport. Do not install defective
switchgears!
• Observe the local guidelines for the design and operation of electronic controls.

6.1 Personnel qualifications • Electrical work: qualified electrician


Person with appropriate technical training, knowledge and experience who can identify
and prevent electrical hazards.
• Installation/dismantling work: qualified electrician
Knowledge regarding tools and fixation material for various structures

6.2 Installation types • Wall fixation

6.3 Operator responsibilities • The installation location is clean, dry and free of vibration.
• The installation location is overflow-proof.
• The switchgear is not exposed to direct sunlight.
• Installation location outside of potentially explosive atmospheres.

6.4 Installation
DANGER
Risk of explosion if the switchgear is installed in potentially ex-
plosive areas!
The switchgear does not have its own explosion protection class and
must always be installed outside of potentially explosive areas! The con-
nection must be made by a qualified electrician.

• Level sensor and connection cable provided by the customer.


• While laying the cables, ensure that there is no tension, no kinking and no pinching that
could damage the cable.
• Check the cable cross-section and length for the routing type chosen.
• Seal unused threaded cable glands.
• Ensure that the following ambient conditions are adhered to:
– Ambient/operating temperature: -30 … +50 °C
– Relative humidity: 40 … 50 %
– Max. relative humidity: 90 %, non-condensing

10 Installation and operating instructions • Wilo-Control EC-L • Ed.04/2022-09


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6.4.1 Basic advice on fixing the Various structures can be used for installation (concrete wall, mounting rail, etc.). For this
switchgear in place reason, the fixation material for the relevant construction must be provided by the cus-
tomer and the following information must be observed:
• To prevent cracks in the masonry and chipping of the construction material, ensure suf-
ficient clearance to the edge of the structure.
• The depth of the borehole depends on the length of the screws. Drill the borehole ap-
prox. 5 mm deeper than the screw length.
• Drilling dust impairs retention force. Always blow the borehole clean or vacuum it out.
• Do not damage the housing during installation.

6.4.2 Installation of switchgear Attach the switchgear to the wall with the four screws and wall plugs.
• Max. screw diameter:
– Control EC-L 1x.../EC-L 2x...: 4 mm
– Control EC-L 3x...: 6 mm
• Max. screw head diameter:
– Control EC-L 1x.../EC-L 2x...: 7 mm
– Control EC-L 3x...: 11 mm
✓ Switchgear is disconnected from the mains and voltage-free.
1. Align the drill template at the installation location and attach.
2. Drill and clean the mounting holes in accordance with the specifications of the fixation
material.
3. Remove the drill template.
4. Loosen the screws on the cover and remove the cover to the side.
5. Attach the lower part to the wall with the fixation material.
Check the lower part for deformations! Realign deformed housing covers (e.g. by pla-
cing alignment plates below them) to ensure the housing cover closes precisely.NO-
TICE! If the cover does not close correctly, the protection class is compromised!
6. Close the cover and fasten it with the screws.
▶ The switchgear is installed. Now connect the mains, pumps and signal transmitter.

6.4.3 Level control For automatic control of the pumps, a level control device must be installed. To this end,
the following signal transmitters can be connected:
• Level sensor
Change the switching points via the menu.
• Dynamic pressure bell
Only “IPS” version! Change the switching points via the menu.
• Float switch
• Electrode
– Only Control EC-L1 ... and EC-L2 ...
– Hardware version 2 or higher
• Level monitor
The signal transmitters must be installed according to the system's installation plan. Please
observe the following points:
• Float switch: Float switches must be able to move freely in the operating space (pump
chamber, tank)!
• Dynamic pressure bell: Install a bubbling-through system to optimally vent the dynamic
pressure bell.
• Do not undercut the minimum water level of the pumps!
• Do not exceed the switching frequency of the pumps!

6.4.4 Dry-running protection The level can be measured via the following signal transmitters:
• Level sensor
Set the switching point in the menu.
• Dynamic pressure bell
Only “IPS” version! Set the switching point in the menu.
• Separate float switch
• Separate electrode
– Only Control EC-L1 ... and EC-L2 ...
– Hardware version 2 or higher

Installation and operating instructions • Wilo-Control EC-L • Ed.04/2022-09 11


en

A forced switch-off of all pumps always takes place in the event of an alarm, irrespective
of the selected signal transmitter!
The signal transmitters must be installed according to the system's installation plan. Please
observe the following points:
• Float switch: Float switches must be able to move freely in the operating space (pump
chamber, tank)!
• Dynamic pressure bell: Install a bubbling-through system to optimally vent the dynamic
pressure bell.
The following applies to the “fill” operating mode:
• Implement dry-running protection in all cases via the “Extern OFF” input!
• Install the signal transmitter in the supplying tank (e.g. well).

6.4.5 Water shortage (for “fill” operating The level can be measured via the following signal transmitters:
mode only) • Level sensor
Set the switching point in the menu.
• Dynamic pressure bell
Only “IPS” version! Set the switching point in the menu.
• Separate float switch
• Separate electrode
– Only Control EC-L1 ... and EC-L2 ...
– Hardware version 2 or higher
A forced switch-on of all pumps always takes place in the event of an alarm, irrespective of
the selected signal transmitter!
The signal transmitters must be installed according to the system's installation plan. Please
observe the following points:
• Float switch: Float switches must be able to move freely in the operating space (pump
chamber, tank)!
• Dynamic pressure bell: Install a bubbling-through system to optimally vent the dynamic
pressure bell.

6.4.6 High water alarm The level can be measured via the following signal transmitters:
• Level sensor
Set the switching point in the menu.
• Dynamic pressure bell
Only “IPS” version! Set the switching point in the menu.
• Separate float switch
• Separate electrode
– Only Control EC-L1 ... and EC-L2 ...
– Hardware version 2 or higher
The signal transmitters must be installed according to the system's installation plan. Please
observe the following points:
• Float switch: Float switches must be able to move freely in the operating space (pump
chamber, tank)!
• Dynamic pressure bell: Install a bubbling-through system to optimally vent the dynamic
pressure bell.
What to do in the event of an alarm
• Operating mode “drain”: A forced switch-on of all pumps always takes place in the
event of an alarm, irrespective of the selected signal transmitter!
• Operating mode “fill”: A forced switch-off of all pumps always takes place in the event
of an alarm, irrespective of the selected signal transmitter!
The pumps must be activated for the forced switch-on:
• Menu 3.01: Pumps are enabled.
• Extern OFF: Function is inactive.

12 Installation and operating instructions • Wilo-Control EC-L • Ed.04/2022-09


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6.5 Electrical connection


DANGER
Risk of fatal injury due to electrical current!
Improper conduct when carrying out electrical work can lead to death
due to electric shock!
• Electrical work must be carried out by a qualified electrician!
• Observe local regulations!

NOTICE
• Depending on the system impedance and the maximum connections/
hour of the connected consumers, voltage fluctuations and/or drops
may occur.
• When using shielded cables, attach the shielding to the earth rail on
one side of the switchgear!
• Always have connection carried out by a qualified electrician!
• Observe the installation and operating instructions for the connected
pumps and signal transmitters.

• The mains connection current and voltage must be as stated on the rating plate.
• Execute fuse protection on the mains side in accordance with the local guidelines.
• If circuit breakers are used, the switching characteristics should be selected according to
the connected pump.
• Follow local guidelines if residual-current devices (RCD, type A, sinusoidal current, uni-
versal-current-sensitive) are installed.
• Route connection cable in accordance with the local guidelines.
• Do not damage the connection cable during routing or installation.
• Earth the switchgear and all electrical consumers.

Installation and operating instructions • Wilo-Control EC-L • Ed.04/2022-09 13


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6.5.1 Overview of components Overview Control EC-L 1 ... /EC-L 2 ...

HW-Rev. 01 HW-Rev. 02
12
12 Current Pump1 Current Pump2
Current Pump1 Current Pump2

7 7
11 8 8
26

26
9 11
2
1

2
1
J4
J3
J2

1 3 5 13 A1 1 3 5 13 A1 1 3 5 13 A1 1 3 5 13 A1

J4
J3
J2
5 9 5
L1 L2 L3 NO L1 L2 L3 NO L1 L2 L3 NO L1 L2 L3 NO
GND A(+) B(-) GND LO HI
F1 F2 F3 F1 F2 F3

6
T1 T2 T3 T1 T2 T3 GND A(+) B(-) T1 T2 T3 T1 T2 T3

2 4 6 14 A2 2 4 6 14 A2 2 4 6 14 A2 2 4 6 14 A2

GND LO HI

4a 2 1 4a 2 1
4b 4b
3
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 55 56 57 58 59 60 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 55 56 57 58 59 60
19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36

3
37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54

10 10
Fig. 2: Control EC-L 1 ... /EC-L 2 ...
1 Terminal strip: Mains connection
2 Mains voltage adjustment
3 Terminal strip: Earth (PE)
4a Terminal strip: Sensors
4b Terminal strip: Sensors for active ex-mode
5 Contactor combinations
6 Output relay
7 Control board
8 Potentiometer for motor current monitoring
9 ModBus RTU: RS485 interface
10 Dynamic pressure bell pressure connection (“IPS” version only)
11 ModBus RTU: Jumper for termination/polarisation
12 Slot 9 V rechargeable battery

14 Installation and operating instructions • Wilo-Control EC-L • Ed.04/2022-09


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Overview Control /EC-L 3 ...

HW-Rev. 01 & 02 = HW-Rev. 01

8
J3

11
J2

J3
J4
J2
Current Pump1 Current Pump2 Current Pump3 J4

9
A(+) B(-) GND

1
2
12
L! L2 L3

26

26
1 ON
4a 0
1

2
1
23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 OFF

4a
6 T1 T2 T3
41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68

T1 T2 T3 T1 T2 T3 T1 T2 T3

4a 2 4 6 14 A2

5
2 4 6 14 A2 2 4 6 14 A2

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

13
4b
75 76 77 78 79 80 81 82
2
F1 F2 F3 F4 F5 F6
230
380
400
COM

4b
75 76 77 78 79 80 81 82

PE
3

Fig. 3: Control EC-L 3 ...


1 Main switch/mains connection
2 Mains voltage adjustment
3 Terminal strip: Earth (PE)
4a Terminal strip: Sensors
4b Terminal strip: Sensors for active ex-mode
5 Contactor combinations
6 Output relay
7 Control board
8 Potentiometer for motor current monitoring
9 ModBus RTU: RS485 interface
11 ModBus RTU: Jumper for termination/polarisation
12 Slot 9 V rechargeable battery
13 Housing cover

6.5.2 Switchgear mains connection


CAUTION
Material damage due to incorrectly set mains voltage!
The switchgear can be operated at different mains voltages. The mains
voltage is set to 400 V at the factory. To use another mains voltage,
change the position of the cable jumper before connection. If the wrong
mains voltage is set, the switchgear will be destroyed!

Installation and operating instructions • Wilo-Control EC-L • Ed.04/2022-09 15


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Mains connection, Wilo-Control EC-L 1 ... /EC-L 2 ...


Insert the connection cables laid by the customer through the threaded cable glands and
secure. Connect the wires to the terminal strip according to the connection diagram.
1 Terminal strip: Mains connection

2 2 Mains voltage adjustment


1
com 3 Terminal strip: Earth (PE)
3 230
380
Mains connection 1~230 V:
400
• Cable: 3-core
• Wire: L, N, PE
• Mains voltage adjustment: Converter bridge 230/COM
3~ 50/60 Hz Mains connection 3~380 V:
L1 L2 L3
• Cable: 4-core
• Wire: L1, L2, L3, PE
• Mains voltage adjustment: Converter bridge 380/COM
1~ 50/60 Hz
Mains connection 3~400 V:
L N
• Cable: 4-core
• Wire: L1, L2, L3, PE
Fig. 4: Mains connection, Wilo-Control EC-
• Mains voltage adjustment: Converter bridge 400/COM (factory setting)
L 1 ... /EC-L 2 ...
Mains connection, Wilo-Control EC-L 3 ...
Insert the connection cables laid by the customer through the threaded cable glands and se-
cure. Connect the wires to the main switch as per the connection diagram.
1 Main switch
L1 L2 L3
2 Mains voltage adjustment
1 ON 3 Terminal strip: Earth (PE)
2 1
0
OFF Mains connection 1~230 V:
3 PE • Cable: 3-core
• Wire: L, N, PE
com

T1 T2 T3
230
380
400

• Mains voltage adjustment: Converter bridge 230/COM


Mains connection 3~380 V:
3~ 50/60 Hz • Cable: 4-core
L1 L2 L3
• Wire: L1, L2, L3, PE
• Mains voltage adjustment: Converter bridge 380/COM
Mains connection 3~400 V:
1~ 50/60 Hz
L N • Cable: 4-core
• Wire: L1, L2, L3, PE
• Mains voltage adjustment: Converter bridge 400/COM (factory setting)
Fig. 5: Mains connection, Wilo-Control EC-
L 3 ...

6.5.3 Mains connection, pump


NOTICE
Rotating field, power supply and pump connection
The rotating field is routed from the mains connection directly to the
pump connection. Check the required rotating field of the pumps to be
connected (clockwise or counter-clockwise)! Observe the installation
and operating instructions of the pumps.

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6.5.3.1 Connect pump(s)


DANGER
Risk of explosion due to incorrect connection!
If the connected pump is installed in an explosive atmosphere, there is a
risk of explosion due to incorrect connection:
• Switch on ex-mode (menu 5.64)!
• Observe the section on explosive atmospheres in the appendix.
• Connection must be carried out by a qualified electrician.

3 Terminal strip: Earth (PE)


1 3 5 13 A1 5 Contactor
L1 L2 L3 NO
5 Insert the connection cable laid by the customer through the threaded cable glands and se-

3
cure. Connect the wires to the contactor as per the connection diagram.
T1 T2 T3
NOTICE! After all pumps have been connected, set the motor current monitoring!
2 4 6 14 A2

L1 L2 L3

M
3~

L N

M
1~

Fig. 6: Pump connection


6.5.3.2 Adjust motor current monitoring Set the permissible rated current after connecting the pump.
8 Potentiometer for motor current monitoring
Current Pump 1 Current Pump 2
Set the motor current on the respective potentiometer with a screwdriver:
8
• At full load, set the rated current in accordance with the rating plate.
• At partial load, set the rated current 5 % above the current measured at the duty point.
The motor current monitoring can be fine tuned during commissioning. The actual motor
Fig. 7: Adjust motor current monitoring current can be displayed during commissioning:
• Currently set rated current of the motor monitoring (menu 4.25 ... 4.27)
• Currently measured operating current of the pump (menu 4.29 ... 4.31)

6.5.4 Connection, thermal motor monit-


oring DANGER
Risk of explosion due to incorrect connection!
If the connected pump is installed in an explosive atmosphere, there is a
risk of explosion due to incorrect connection:
• Switch on ex-mode (menu 5.64)!
• Observe the section on explosive atmospheres in the appendix.
• Connection must be carried out by a qualified electrician.

CAUTION
Do not apply external voltage!
An external voltage which is applied destroys the component.

Installation and operating instructions • Wilo-Control EC-L • Ed.04/2022-09 17


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One thermal motor monitoring device with bimetallic strips can be connected per pump. Do
not connect a PTC sensor!
Insert the connection cables laid by the customer through the threaded cable glands and se-
cure. Connect the wires to the terminal strip according to the connection diagram. Use the
terminal number shown in the connection overview on the cover. The number shown in
location “x” on the symbol indicates which pump it refers to:
• 1 = pump 1
• 2 = pump 2
x • 3 = pump 3

Fig. 8: Connection overview symbol

6.5.5 Leakage detection connection


DANGER
Risk of explosion due to incorrect connection!
If the connected pump is installed in an explosive atmosphere, there is a
risk of explosion due to incorrect connection:
• Switch on ex-mode (menu 5.64)!
• Observe the section on explosive atmospheres in the appendix.
• Connection must be carried out by a qualified electrician.

CAUTION
Do not apply external voltage!
An external voltage which is applied destroys the component.

Leakage detection that uses a moisture probe can be connected for each pump. The
threshold (< 30 kOhm) for a deactivation is permanently stored in the switchgear. Do not
connect a float switch!
Insert the connection cables laid by the customer through the threaded cable glands and se-
cure. Connect the wires to the terminal strip according to the connection diagram. Use the
terminal number shown in the connection overview on the cover. The number shown in
location “x” on the symbol indicates which pump it refers to:
• 1 = pump 1
x • 2 = pump 2
• 3 = pump 3

Fig. 9: Connection overview symbol

6.5.6 Connection of signal transmitter


for level control device DANGER
Risk of explosion due to incorrect connection!
If the connected signal transmitter is installed in an explosive atmo-
sphere (Ex zone), there is a risk of explosion due to incorrect connection:
• Do not connect electrode in an explosive atmosphere (Ex zone)!
• Connect the float switch using an Ex cut-off relay!
• Connect level sensor via a Zener barrier!
• Observe the section on explosive atmospheres in the appendix.
• Connection must be carried out by a qualified electrician.

CAUTION
Do not apply external voltage!
An external voltage which is applied destroys the component.

The level can be measured via the following signal transmitters:


• Level sensor

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• Dynamic pressure bell


Only “IPS” version!
• Float switch
• Electrode
– Only Control EC-L1 ... and EC-L2 ...
– Hardware version 2 or higher
– Connection is protected against reverse polarity!
• Level monitor
Insert the connection cables laid by the customer through the threaded cable glands and
secure. Connect the wires to the terminal strip according to the connection diagram. Use
the terminal number shown in the connection overview on the cover.
Float switch or electrode
NOTICE! A max. of two pumps can be controlled if float switches or electrodes are used.
off Level, “All pumps Off”
1+2

on Level, “Pump 1 On”


1

on Level, “Pump 2 On”


off on on 2

1+2 1 2
Level sensor

Fig. 10: Connection overview symbol


• Connection load: 4 ... 20 mA
• Do not connect active level sensors.
• NOTICE! Observe the correct polarity when connecting!

4-20 mA Dynamic pressure bell


In

Fig. 11: Connection overview symbol


10 Dynamic pressure bell, pressure connection
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36
37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54
55 56 57 58 59 60
• Connection load: 0 ... 250 mbar
• Vent the dynamic pressure bell after each drainage process.
10 If the dynamic pressure bell cannot be readily ventilated, vent the dynamic pressure bell
with a compressor (bubbling-through system). Venting can take place continuously or
periodically.
Fig. 12: Discharge connection
1. Loosen and unscrew the union nut from the discharge connection.
2. Insert a union nut on the pressure hose of the dynamic pressure bell
3. Push the pressure hose onto the pressure connection as far as it will go.
4. Screw the union nut back onto the pressure connection and tighten it to fasten the
pressure hose.

6.5.7 Connection of the NW16 level


monitor DANGER
Risk of explosion if the level monitor is installed in potentially
explosive areas!
The NW16 level monitor does not have its own explosive protection
class.
• The NW16 level monitor may only be installed outside potentially ex-
plosive atmospheres!

Installation and operating instructions • Wilo-Control EC-L • Ed.04/2022-09 19


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CAUTION
Do not apply external voltage!
An external voltage which is applied destroys the component.

The level detection for two pumps can be performed using the NW16 level monitor. The
level monitor has the following switching points:
• Pump 1 On/Off
• Pump 2 On/Off
29 28 31 33 34
• High water alarm
The level control corresponds to operation with separate float switches. The internal struc-
ture of the level monitor ensures hysteresis between the activation/deactivation level of the
gy (bu)
gn-ye

relevant pump.
bn

bn
bk

bk

Insert the connection cables laid by the customer through the threaded cable glands and se-
cure. Connect the wires to the terminal strip according to the connection diagram.

P1 P2

ON / OFF ON

Fig. 13: Connection diagram NW16 at the


control EC-L 2x...

6.5.8 Connection dry-running protec-


tion/min. Water level with separ- DANGER
ate float switch
Risk of explosion due to incorrect connection!
If the connected signal transmitter is installed in an explosive atmo-
sphere (Ex zone), there is a risk of explosion due to incorrect connection:
• Do not connect electrode in an explosive atmosphere (Ex zone)!
• Connect the float switch using an Ex cut-off relay!
• Connect level sensor via a Zener barrier!
• Observe the section on explosive atmospheres in the appendix.
• Connection must be carried out by a qualified electrician.

CAUTION
Do not apply external voltage!
An external voltage which is applied destroys the component.

Dry-running protection (“drain” operating mode)


The dry-running level can also be monitored by the following signal transmitters:
• Float switch
• Electrode
– Only Control EC-L1 ... and EC-L2 ...
– Hardware version 2 or higher
– Connection is protected against reverse polarity!
! The input acts as a normally open contact (NO):
• Float switch open/electrode not immersed: Dry run
• Float switch closed/electrode immersed: No dry run
The terminals are fitted with a converter bridge at the factory.
Fig. 14: Connection overview symbol NOTICE! A separate dry-running protection system is recommended as an additional sys-
tem safety measure.
Insert the connection cables laid by the customer through the threaded cable glands and se-
cure. Remove the converter bridge and connect the wires to the terminal strip according to
the connection diagram. Use the terminal number shown in the connection overview on
the cover.

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Min. water level (operating mode “fill”)


The min. water level can also be monitored by the following signal transmitters:
• Float switch
• Electrode
– Only Control EC-L1 ... and EC-L2 ...
– Hardware version 2 or higher
– Connection is protected against reverse polarity!
! The input acts as a normally open contact (NO):
• Float switch open/electrode not immersed: Min. water level
• Float switch closed/electrode immersed: water level sufficient
The terminals are fitted with a converter bridge at the factory.
Fig. 15: Connection overview symbol Insert the connection cable laid by the customer through the threaded cable glands and se-
cure. Remove the converter bridge and connect the wires to the terminal strip according to
the connection diagram. Use the terminal number shown in the connection overview on
the cover.

6.5.9 High water alarm connection with


separate float switch DANGER
Risk of explosion due to incorrect connection!
If the connected signal transmitter is installed in an explosive atmo-
sphere (Ex zone), there is a risk of explosion due to incorrect connection:
• Do not connect electrode in an explosive atmosphere (Ex zone)!
• Connect the float switch using an Ex cut-off relay!
• Connect level sensor via a Zener barrier!
• Observe the section on explosive atmospheres in the appendix.
• Connection must be carried out by a qualified electrician.

CAUTION
Do not apply external voltage!
An external voltage which is applied destroys the component.

The high-water level can also be monitored by the following signal transmitters:
• Float switch
• Electrode
– Only Control EC-L1 ... and EC-L2 ...
– Hardware version 2 or higher
– Connection is protected against reverse polarity!
The input acts as a normally open contact (NO):
• Float switch open/electrode not immersed: No high water alarm
• Float switch closed/electrode immersed: High water alarm
NOTICE! A separate signal transmitter for the high water level is recommended as an ad-
Fig. 16: Connection overview symbol ditional system safety measure.
Insert the connection cables laid by the customer through the threaded cable glands and se-
cure. Connect the wires to the terminal strip according to the connection diagram. Use the
terminal number shown in the connection overview on the cover.

6.5.10 “Extern OFF” connection: Remote


deactivation CAUTION
Do not apply external voltage!
An external voltage which is applied destroys the component.

Installation and operating instructions • Wilo-Control EC-L • Ed.04/2022-09 21


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Remote deactivation of all pumps can be performed using a separate signal transmitter:
• Float switch
• Electrode
– Only Control EC-L1 ... and EC-L2 ...
– Hardware version 2 or higher
– Connection is protected against reverse polarity!
The input acts as a normally closed contact (NC):
• Float switch closed/electrode immersed: Pumps enabled
• Float switch open/electrode not immersed: all pumps deactivated – the display shows the
“Extern OFF” symbol.
If the alarm is activated in menu 5.39, in the “fill” operating mode, an audible alarm
Fig. 17: Connection overview symbol
sounds in addition to the symbol appearing.
The terminals are fitted with a converter bridge at the factory.
NOTICE! Remote deactivation is prioritised. All pumps are deactivated independently of
the level measurement. Manual mode and forced switch-on of the pumps is not possible!
Insert the connection cables laid by the customer through the threaded cable glands and se-
cure. Remove the converter bridge and connect the wires to the terminal strip according to
the connection diagram. Use the terminal number shown in the connection overview on
the cover.

6.5.11 Connection of a level actual value


display CAUTION
Do not apply external voltage!
An external voltage which is applied destroys the component.

The actual level value is exported via a separate output. A voltage of 0 ... 10 V= is provided
for this at the output:
• 0 V = level sensor value “0”
• 10 V = level sensor upper limit
0-10 V
Example:
– Level sensor measurement range: 0 ... 2.5 m
– Display range: 0 ... 2.5 m
– Setting: 1 V = 0.25 m
Insert the connection cables laid by the customer through the threaded cable glands and se-
cure. Connect the wires to the terminal strip according to the connection diagram. Use the
terminal number shown in the connection overview on the cover.
Fig. 18: Connection overview symbol
Activate the function in menu 5.07 to output the actual level value.

6.5.12 Collective run signal (SBM) con-


nection DANGER
Risk of fatal injury due to an external electrical power supply!
The external electrical power supply is also present at the terminals when
the main switch is switched off! There is a risk of fatal injury!
• Disconnect external power supply before any work!
• Electrical work must be carried out by a qualified electrician!
• Observe local regulations!

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A run signal is issued for all pumps (SBM) via a separate output:
• Contact type: potential-free changeover contact
• Contact load:
– Minimum: 12 V=, 10 mA
– Maximum: 250 V~, 1 A
Insert the connection cables laid by the customer through the threaded cable glands and se-
cure. Connect the wires to the terminal strip according to the connection diagram. Use the
terminal number shown in the connection overview on the cover.

Fig. 19: Connection overview symbol

6.5.13 Collective fault signal connection


(SSM) DANGER
Risk of fatal injury due to an external electrical power supply!
The external electrical power supply is also present at the terminals when
the main switch is switched off! There is a risk of fatal injury!
• Disconnect external power supply before any work!
• Electrical work must be carried out by a qualified electrician!
• Observe local regulations!

A fault message is output for all pumps (SSM) via a separate output:
• Contact type: potential-free changeover contact
• Contact load:
– Minimum: 12 V=, 10 mA
– Maximum: 250 V~ 1 A
Insert the connection cables laid by the customer through the threaded cable glands and se-
cure. Connect the wires to the terminal strip according to the connection diagram. Use the
terminal number shown in the connection overview on the cover.

Fig. 20: Connection overview symbol

6.5.14 Individual run signal (EBM) connec-


tion DANGER
Risk of fatal injury due to an external electrical power supply!
The external electrical power supply is also present at the terminals when
the main switch is switched off! There is a risk of fatal injury!
• Disconnect external power supply before any work!
• Electrical work must be carried out by a qualified electrician!
• Observe local regulations!

A run signal is output for each pump (EBM) via a separate output:
• Contact type: potential-free NO contact
• Contact load:
– Minimum: 12 V=, 10 mA
– Maximum: 250 V~, 1 A
Insert the connection cables laid by the customer through the threaded cable glands and se-
cure. Connect the wires to the terminal strip according to the connection diagram. Use the
terminal number shown in the connection overview on the cover. The number shown in
x location “x” on the symbol indicates which pump it refers to:
• 1 = pump 1
• 2 = pump 2
Fig. 21: Connection overview symbol
• 3 = pump 3

Installation and operating instructions • Wilo-Control EC-L • Ed.04/2022-09 23


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6.5.15 Individual fault signal (ESM) con-


nection DANGER
Risk of fatal injury due to an external electrical power supply!
The external electrical power supply is also present at the terminals when
the main switch is switched off! There is a risk of fatal injury!
• Disconnect external power supply before any work!
• Electrical work must be carried out by a qualified electrician!
• Observe local regulations!

A fault message is output for each pump (ESM) via a separate output:
• Contact type: potential-free NC contact
• Contact load:
– Minimum: 12 V=, 10 mA
– Maximum: 250 V~, 1 A
Insert the connection cables laid by the customer through the threaded cable glands and se-
cure. Connect the wires to the terminal strip according to the connection diagram. Use the
terminal number shown in the connection overview on the cover. The number shown in
x location “x” on the symbol indicates which pump it refers to:
• 1 = pump 1
• 2 = pump 2
Fig. 22: Connection overview symbol
• 3 = pump 3

6.5.16 Connecting an external alarm sig-


nal CAUTION
Do not apply external voltage!
An external voltage which is applied destroys the component.

An external alarm signal (horn, flashing light, etc.) can be connected. The output is switched
in parallel to the collective fault signal (SSM).
• Alarm signal suitable for DC voltage.
• Connection load: 24 V=, max. 4 VA
24 V
• NOTICE! Observe the correct polarity when connecting!
• Activate output in menu 5.67.
Insert the connection cables laid by the customer through the threaded cable glands and se-
cure. Connect the wires to the terminal strip according to the connection diagram. Use the
terminal number shown in the connection overview on the cover.

Fig. 23: Connection overview symbol

6.5.17 Installing the rechargeable battery


DANGER
Risk of fatal injury due to electrical current!
There is a risk of fatal injury when performing work on the open
switchgear! The components carry current!
• Have work carried out by a qualified electrician.
• Avoid contact with earthed metal parts (pipes, frames etc.).

NOTICE
Mains-independent alarm
The alarm sounds as soon as the rechargeable battery is inserted. The
alarm can only be switched off by removing the rechargeable battery
again or by connecting the power supply.

24 Installation and operating instructions • Wilo-Control EC-L • Ed.04/2022-09


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By inserting a rechargeable battery, a mains-independent alarm signal can be issued in the


case of a power failure. An audible, constant tone is emitted as an alarm. Observe the fol-
lowing points:
• Rechargeable battery type: E-Block, 9 V, Ni-MH
• In order to ensure trouble-free operation, charge the rechargeable battery prior to inser-
tion or charge it for 24 h in the switchgear.
• The capacity of the rechargeable battery will fall if the ambient temperature drops. The
alarm running time is reduced.
✓ Power supply connected.
✓ Main switch in the “0/OFF” position!
NOTICE! Switchgear without main switch: Disconnect power supply with mains
isolator!
1. Insert the rechargeable battery into the designated holder, see “Overview of compon-
ents”.
WARNING! Do not insert any batteries! There is a risk of explosion!
CAUTION! Observe the correct polarity!
2. Plug in the connection cable.
⇒ Alarm sounds!
3. Turn the main switch to the “1/ON” position.
NOTICE! Switchgear without main switch: Establish power supply by means of
mains isolator!
⇒ Alarm off!
▶ Rechargeable battery installed.

6.5.18 Connection ModBus RTU


CAUTION
Do not apply external voltage!
An external voltage which is applied destroys the component.

See Overview of components [} 14] for position numbers


9 ModBus: RS485 interface
11 ModBus: Jumper for termination/polarisation
The ModBus protocol is available for connection to a building management system. Insert
the connection cable laid by the customer through the threaded cable glands and secure.
Connect the wires to the terminal strip according to the connection diagram.
Observe the following points:
• Interface: RS485
• Field bus protocol settings: Menu 2.01 to 2.05.
• Terminate switchgear: Plug in jumper J2.
• If the ModBus requires a polarisation, plug in jumpers “J3” and “J4”.

7 Operation
DANGER
Risk of fatal injury due to electrical current!
Only operate the switchgear when closed. There is a risk of fatal injury
from open switchgear! Electrical work on the internal components must
be carried out by a qualified electrician.

7.1 How it works In automatic mode, the pumps are switched on and off depending on the water level. Once
the first activation point has been reached, pump 1 switches on. Once the second activa-
tion point has been reached, pump 2 switches on after the activation delay has elapsed.
During operation, a visual indicator appears on the LCD display and the green LED lights up.
Once the deactivation point has been reached, both pumps are switched off after the deac-
tivation delay has elapsed. To optimise pump running times, pump cycling is carried out
every time the pump is switched off.

Installation and operating instructions • Wilo-Control EC-L • Ed.04/2022-09 25


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An alarm signal is shown on the LCD display in case of a fault. If more than one pump is
connected, automatic changeover to a fully-functional pump occurs. Additionally, the in-
ternal buzzer can emit an audible alarm signal. Furthermore, the outputs for the collective
fault signal (SSM) and individual fault signal (ESM) are activated.
Upon reaching the dry run or high water level, the following occurs depending on the oper-
ating mode:
• Forced shutdown of all pumps.
• Forced activation of all pumps.
An alarm signal is also shown on the LCD display. Additionally, the internal buzzer can emit
an audible alarm signal. Furthermore, the output for the collective fault signal (SSM) is ac-
tivated.

7.1.1 Priority when dry run and high wa- If the system malfunctions, it may happen that both signals are present at the same time. In
ter signals are present simultan- this case, the priority is dependent upon the selected operating mode and thus the reaction
eously of the switchgear:
• Operating mode “drain”
1. Dry-running protection
2. High water
• “Fill” operating mode
1. Dry-running protection/low water (via “Extern OFF” input)
2. High water
3. Min. water level

7.1.2 Pump cycling To prevent irregular running times of the individual pumps, general pump cycling takes
place. This means that all pumps work alternately.

7.1.3 Forced switching of the pumps in Forced switching depends on the selected operating mode:
case of dry run, min. water level or • High water level
high water Operating mode “drain”: A forced switch-on* of all pumps always occurs, irrespective
of the signal transmitter used.
Operating mode “fill”: A forced switch-off of all pumps always occurs, irrespective of
the signal transmitter used.
• Dry-running level
Operating mode “drain”: A forced switch-off of all pumps always occurs, irrespective of
the signal transmitter used.
Operating mode “fill”: Realise dry-running protection via the “Extern OFF” input.
• Min. water level
Operating mode “fill”: A forced switch-on* of all pumps always occurs, irrespective of
the signal transmitter used.
NOTICE! Forced switch-on
The following preconditions must be fulfilled so that a forced switch-on can be performed:
• Pumps are enabled (menu 3.01 to 3.04).
• The “Extern OFF” input is not active.

7.1.4 Operation with a defective level If the level sensor does not transfer a measured value (e.g. due to wire break, defective
sensor sensor), all pumps are switched off. Furthermore, the fault signal LED lights up and the col-
lective fault signal is activated.
Emergency operation
• Operating mode “drain”: High water level
If the high water level is performed by a separate float switch, the system can continue
running in emergency operation. The activation and deactivation points are defined by
the hysteresis of the float switch.
• Operating mode “fill”: Min. water level
If the min. water level is monitored by a separate float switch, the system can continue
running in emergency operation. The activation and deactivation points are defined by
the hysteresis of the float switch.

26 Installation and operating instructions • Wilo-Control EC-L • Ed.04/2022-09


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7.2 Operating modes


NOTICE
Changing the operating mode
To change the operating mode, deactivate all pumps: in Menu 3.01, se-
lect the value „OFF“.

NOTICE
Operating mode after power failure
Following a power failure, the switchgear will automatically start up in
the last operating mode set.

The following operating modes are possible:


• drain
• fill

7.2.1 “Drain” operating mode The reservoir or pump chamber is drained. The pumps are activated when the level rises and
switched off when the level falls. This control is mainly used for water drainage.
Level control for float switch or electrodes
1 Pump 1 On
2 Pump 2 On
5 3 Pump 1 and 2 Off
4 Dry-running level

2 5 High water level

Up to a maximum of five float switches or electrodes can be connected. This can be used to
1 control two pumps:
• Pump 1 On
3 • Pump 2 On
• Pump 1 and 2 Off
4 • Dry-running level
• High water level
The float switch should be equipped with a NO contact: Once the switching point has been
reached, the contact is closed.

Fig. 24: Illustration of the switching points


with a float switch or electrode in the “drain”
operating mode using the example of two
pumps

Installation and operating instructions • Wilo-Control EC-L • Ed.04/2022-09 27


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Level measurement with level sensor or dynamic pressure bell


1 Pump 1 On
2 Pump 1 Off
7* 6 3 Pump 2 On
4 Pump 2 Off

3 5 Dry-running level

4 6 High water level


1 7 High water level*
8 Dry-running level*
2 * Also implemented via a separate float switch for increased operational reliability.

A level sensor or dynamic pressure bell can be connected. This can be used to control three
8* 5
pumps:
• Pump 1 On/Off
• Pump 2 On/Off
• Pump 3 On/Off
Fig. 25: Illustration of the switching points • Dry-running level
with a level sensor in the “drain” operating • High water level
mode using the example of two pumps

7.2.2 “Fill” operating mode The reservoir is filled up, for instance, to pump water into a rainwater storage tank. The
pumps are activated when the level falls and switched off when the level rises. This control
is mainly used for water supply.
Level control for float switch or electrodes
1 Pump On
2 Pump OFF
3
3 High water level
2
4 Min. water level
5 Dry-running level in the well
1
Up to a maximum of six float switches or electrodes can be connected. This can be used to
4
control two pumps:
• Pump 1 On
• Pump 2 On
• Pump 1 and 2 Off
• Min. water level in the tank to be filled
• High water level
• Dry-running level in the well (separate float switch at the “Extern OFF” input)
The float switch should be equipped with a NO contact: Once the switching point has been
reached, the contact is closed.

5 Extern OFF

Fig. 26: Illustration of the switching points


with a float switch or electrodes in the “fill”
operating mode using the example of one
pump

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Level measurement with level sensor or dynamic pressure bell


1 Pump On

3 2 Pump OFF
3 High water level
2
4 Min. water level
5 Dry-running level in the well
1
A level sensor or dynamic pressure bell can be connected. This can be used to control three
4
pumps:
• Pump 1 On/Off
• Pump 2 On/Off
• Pump 3 On/Off
• Min. water level in the tank to be filled
• High water level
• Dry-running level in the well (separate float switch at the “Extern OFF” input)

5 Extern OFF

Fig. 27: Illustration of the switching points


with a level sensor in the “fill” operating
mode using the example of one pump

7.3 Menu control


The menu is controlled via the operating button:
• Turn: Menu selection or settings values.
• Press: Change menu level, confirm error number or value.

Fig. 28: Operating button function

7.4 Menu type: Main menu or Easy Ac- There are two different menus.
tions menu • Main menu: Access to all settings for a complete configuration.
• Easy Actions menu: Quick access to certain functions.
Observe the following points when using the Easy Actions menu:
– The Easy Actions menu only offers access to the selected functions. It is not possible
to perform a complete configuration with this.
– Perform an initial configuration to use the Easy Actions menu.
– The Easy Actions menu is enabled at the factory. Note, the Easy Actions menu can be
disabled in menu 7.06.

7.5 Call up the menu Call up the main menu


1. Press operating button for 3 seconds.
▶ Menu item 1.00 appears.
Call up the Easy Actions menu
1. Turn operating button 180°.
⇒ The “Resetting error messages” or “Manual operation pump 1” function appears
2. Turn operating button an additional 180°.
▶ The other functions are shown. The main screen appears at the end.

7.6 Quick access to “Easy Actions” The following functions can be called up using the Easy Actions menu:

Reset the current error message


NOTICE! Menu point is only shown when an error is present!

Installation and operating instructions • Wilo-Control EC-L • Ed.04/2022-09 29


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Manual operation pump 1


If the operating button is pressed, pump 1 runs.
If the operating button is released, the pump switches off. The last set
operating mode is active again.
Manual operation pump 2
If the operating button is pressed, pump 2 runs.
If the operating button is released, the pump switches off. The last set
operating mode is active again.
Manual operation pump 3
If the operating button is pressed, pump 3 runs.
If the operating button is released, the pump switches off. The last set
operating mode is active again.
Pump 1 switch off.
Corresponds to the “off” value in menu 3.02.

Pump 2 switch off.


Corresponds to the “off” value in menu 3.03.

Pump 3 switch off.


Corresponds to the “off” value in menu 3.04.

Automatic mode, pump 1


Corresponds to the “Auto” value in menu 3.02.

Automatic mode, pump 2


Corresponds to the “Auto” value in menu 3.03.

Automatic mode, pump 3


Corresponds to the “Auto” value in menu 3.04.

7.7 Factory settings To reset the switchgear to the factory settings, contact customer service.

8 Commissioning
8.1 Operator responsibilities • Provide installation and operating instructions at the switchgear or at a place specially
reserved for it.
• Make the installation and operating instructions available in a language the personnel
can understand.
• Make sure that the installation and operating instructions are read and understood by all
personnel.
• The installation site of the switchgear is overflow-proof.
• The switchgear must be properly fused and earthed.
• The signal transmitter must be installed and set in accordance with the system docu-
mentation.
• Observe the minimum water submersion of the connected pumps.
• Safety devices (incl. emergency off) of the entire system are switched on and checked
for trouble-free operation.
• The switchgear is suitable for use under the specified operating conditions.

8.2 Commissioning in explosive atmo- The switchgear may not be put into operation in potentially explosive atmospheres!
spheres
DANGER
Risk of explosion if the switchgear is installed in potentially ex-
plosive areas!
The switchgear does not have its own explosion protection class and
must always be installed outside of potentially explosive areas! The con-
nection must be made by a qualified electrician.

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8.3 Connection of signal transmitters


and pumps within potentially ex- DANGER
plosive atmospheres
Risk of explosion due to incorrect connection!
If the connected pump and signal transmitter is installed in an explosive
atmosphere (Ex zone), there is a risk of explosion due to incorrect con-
nection:
• Do not connect electrode in an explosive atmosphere (Ex zone)!
• Connect the float switch using an Ex cut-off relay!
• Connect level sensor via a Zener barrier!
• Switch on ex-mode (menu 5.64)!
• Observe the section on explosive atmospheres in the appendix.
• Connection must be carried out by a qualified electrician.

8.4 Activating the device


8.4.1 Possible error message during ac- Depending on the mains connection and the basic settings, the following error message
tivation may occur during activation. The error codes listed and their description apply to commis-
sioning. A complete overview can be found in Chapter “Error codes [} 51]”.

Code* Fault Software Cause Remedies


version
E006 Rotating field error all • Incorrect rotating field • Establish a clockwise rotating field at the
• Operation with single-phase AC cur- mains connection.
rent connection. • Deactivate rotating field monitoring
(menu 5.68)!
E080.x Pump fault Up to 2.01.x Operation with single-phase AC current Deactivate motor current monitoring
connection. (menu 5.69)!
E080.x Pump fault From 2.02.x • No pump connected. • Connect pump or deactivate minimum
• Motor current monitoring not set. current monitoring (menu 5.69)!
• Set the motor current monitoring to the
pump’s rated current.
Key:
*“x” = represents the pump to which the fault shown applies!

8.4.2 Activating the device


NOTICE
Observe the error code on the display
If the red fault LED lights up or flashes, observe the error code on the dis-
play! If the error has been confirmed, the previous error will be stored in
menu 6.02.

NOTICE
Operating mode after power failure
Following a power failure, the switchgear will automatically start up in
the last operating mode set.

✓ Switchgear is closed.
✓ Installation has been performed correctly.
✓ All signal transmitters and consumers are connected and installed in the operating
space.
✓ If float switches are used, set the switching points correctly.
✓ Motor protection is preset according to the pump data.
1. Turn the main switch to the “ON” position.
2. Switchgear starts.
All LEDs light up for 2 s.

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– The display illuminates and the start screen appears.


- The standby symbol appears in the display.
▶ The switchgear is ready for operation. Start the initial configuration or automatic
mode.
Display with level sensor or dynamic pressure bell
1 Current pump status:
1 - Number of registered pumps
- Pump activated/deactivated
4 5 2
- Pumps On/Off
2 Set operating mode (e.g. drain)
3 3 Current water level in m
4 Standby: Switchgear is ready for operation.
Fig. 29: Start screen: Level sensor/dynamic 5 Field bus active
pressure bell
Display with float switch or electrodes
1 Current pump status:
1 - Number of registered pumps
- Pump activated/deactivated
4 5 2
- Pumps On/Off
2 Set operating mode (e.g. fill)
3 3 Switching status of the float switch/electrode
3a 3b 3c 3d 3e • 0 = Float switch open/electrode not immersed
• 1 = Float switch closed/electrode immersed
Fig. 30: Start screen: Float switch/electrode
4 Standby: Switchgear is ready for operation.
5 Field bus active

Designation of the float switch/electrode depending on the operating mode


No. drain fill
3a High water level High water level
3b Pump 2 On Pump 1 and 2 Off
3c Pump 1 On Pump 1 On
3d Pump 1 and 2 Off Pump 2 On
3e Dry-running level Min. level (low water)

8.5 Start initial configuration Set the following parameters during initial configuration:
• Enable parameter input.
• Menu 5: Basic settings
• Menu 1: Activation/deactivation values
• Menu 2: Fieldbus connection (if available)
• Menu 3: Enable pumps.
• Set motor current monitoring.
• Check the direction of rotation of the connected pumps.
Observe the following points during the configuration:
• If there is no input or operation for 6 minutes:
– the display illumination is switched off.
– the display returns to the main screen.
– parameter input is locked.
• Some settings can only be adjusted when there is no pump in operation.
• The menu is automatically adapted based on the settings. Example: The Menus 5.41 …
5.43 are only visible when the “pump kick” function (Menu 5.40) is activated.
• The menu structure is valid for all EC switchgears (e.g. HVAC, Booster, Lift, Fire, etc.).
This may lead to gaps in the menu structure.

8.5.1 Enable parameter input As standard, the values are only displayed. To change the values, the parameter input in
Menu 7.01 must be enabled:

32 Installation and operating instructions • Wilo-Control EC-L • Ed.04/2022-09


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1. Press the operating button for 3 s.


⇒ Menu item 1.00 appears

1 2. Turn the operating button until menu 7 appears.


3. Press the operating button.
⇒ Menu 7.01 appears.
2 4. Press the operating button.
5. Change the value to “on”: Turn the operating button.
6. Save value: Press the operating button.
3 ⇒ The menu is enabled and can be changed.
7. Turn the operating button until the end of menu 7 appears.
8. Press the operating button.
5
⇒ Back to the main menu level.
▶ Start initial configuration.

Fig. 31: Enable parameter input

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8.5.2 Menu 5: Basic settings


Menu no. 5.01
Software version: All
Description Operating mode
Value range fill, drain
Factory setting drain
Explanation • Operating mode “drain”: The pumps are activated when the
Fig. 32: Menu 5.01 level rises and switched off when the level falls.
• Operating mode fill: The pumps are activated when the level
falls and deactivated when the level rises

Menu no. 5.02


Software version: All
Description Number of connected pumps
Value range 1…3
Factory setting 2

Fig. 33: Menu 5.02

Menu no. 5.03


Software version: All
Description Standby pump
Value range on, off
Factory setting off
Explanation One pump can be used as a standby pump. This pump is not ac-
Fig. 34: Menu 5.03 tivated during normal operation. The standby pump is only ac-
tivated in the event of pump failure due to a fault. The standby
pump is subject to standstill monitoring. The standby pump is
therefore activated during pump cycling and pump kick.
• on = Standby pump activated
• off = Standby pump deactivated

Menu no. 5.07


Software version: Up to 2.01.x
Description Signal transmitter for level measurement
Value range Float, Level, Bell, Opt01
Factory setting Level
Explanation Definition of the signal transmitters for level measurement:
Fig. 35: Menu 5.07 • Float = float switch
• Level = level sensor
• Bell = dynamic pressure bell
• Opt01 = NW16 level monitor
Software version: from 2.02.xand hardware version: 2
Description Signal transmitter for level measurement
Value range Float, Level, Bell, Opt01
Factory setting Level
Explanation Definition of the signal transmitters for level measurement:
• Float = float switch/electrode
• Level = level sensor
• Bell = dynamic pressure bell
• Opt01 = NW16 level monitor

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Menu no. 5.09


Software version: All
Description Sensor measurement range
Value range 0.25 ... 12.5 m
Factory setting 1.0 m
Explanation Maximum measured values of the sensor
Fig. 36: Menu 5.09

Menu no. 5.39


Software version: All
Description Alarm signal with active “Extern OFF” input
Value range off, on
Factory setting off
Explanation The pumps can be switched off using a separate signal trans-
Fig. 37: Menu 5.39 mitter via the “Extern OFF” input. This function overrides all
other switching points and all pumps are switched off.
• In the “fill” operating mode – select how the alarm signal
occurs in the event of an active input:
“off”: the “Extern OFF” symbol appears on the LCD display
“on”: the “Extern OFF” symbol and the error code “E068”
appear on the LCD display.
• “Drain” operating mode – factory setting cannot be
changed!

Menu no. 5.40


Software version: All
Description Switch “pump kick” function On/Off
Value range off, on
Factory setting off
Explanation To prevent longer standstill times for the connected pumps, a
Fig. 38: Menu 5.40 periodical test run can be performed (pump kick function):
• off = pump kick deactivated
• on = pump kick activated
If the pump kick function is activated, the following menu
items can be set:
• Menu 5.41: Allows “pump kick” when status is Extern OFF
• Menu 5.42: Pump kick interval
• Menu 5.43: Pump kick duration

Menu no. 5.41


Software version: All
Description Allows “pump kick” when status is Extern OFF
Value range off, on
Factory setting on
Explanation Select whether a pump kick may take place or not if the Extern
Fig. 39: Menu 5.41 OFF input is active:
• off = pump kick deactivated if Extern OFF is active.
• on = pump kick activated if Extern OFF is active.

Installation and operating instructions • Wilo-Control EC-L • Ed.04/2022-09 35


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Menu no. 5.42


Software version: All
Description “Pump kick interval”
Value range 1 … 336 h
Factory setting 24 h
Explanation Time after which a pump kick takes place.
Fig. 40: Menu 5.42

Menu no. 5.43


Software version: All
Description “Pump kick duration”
Value range 0 … 60 s
Factory setting 5s
Explanation How long a pump kick runs for a pump.
Fig. 41: Menu 5.43

Menu no. 5.44


Software version: All
Description Activation delay after power failure
Value range 0 … 180 s
Factory setting 3s
Explanation Time until the switchgear automatically restarts after a power
Fig. 42: Menu 5.44 outage.

Menu no. 5.50


Software version: All
Description Dry-running level (drain)/ min. water level (fill)
Value range 0 ... 12.5 m
Factory setting 0.15 m
Explanation Enter fill level.
Fig. 43: Menu 5.50 If the level is monitored with a separate float switch, deactiv-
ate the level sensor: Enter the value “0.00 m”.

Menu no. 5.51


Software version: All
Description High water level
Value range 0 ... 12.5 m
Factory setting 0.46 m
Explanation Enter fill level.
Fig. 44: Menu 5.51

Menu no. 5.57


Software version: All
Description Max. running time per pump
Value range 0 … 60 min
Factory setting 0 min
Explanation Maximum permissible running time of a pump. Once the time
Fig. 45: Menu 5.57 has been exceeded, the system switches to the next pump.
After three change cycles, the collective fault signal (SSM) is
activated.
The setting “0 min” switches the running time monitoring off.

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Menu no. 5.58


Software version: All
Description Collective run signal (SBM) function
Value range on, run
Factory setting run
Explanation A run signal for the switchgear or attached pump can sent via a
Fig. 46: Menu 5.58 separate output:

• “on”: Switchgear ready for operation


• “run”: At least one pump is running.

Menu no. 5.59


Software version: All
Description Collective fault signal (SSM) function
Value range fall, raise
Factory setting raise
Explanation In case of an error, a general fault message can be sent via a
Fig. 47: Menu 5.59 separate output:
• “fall”: The relay drops out.
Optionally, this function can be used for controlling the
mains voltage supply.
• “raise”: The relay picks up.

Menu no. 5.62


Software version: All
Description Dry-running protection delay
Value range 0 … 180 s
Factory setting 0s
Explanation Time until the pump are deactivated after reaching the dry run
Fig. 48: Menu 5.62 level.

Menu no. 5.64


Software version: All
Description Ex-mode On/Off (only available in the “drain” operating mode!)
Value range on, off
Factory setting off
Explanation The following functions are adjusted when the Ex-mode is ac-
Fig. 49: Menu 5.64 tivated (on):
• Follow-up times
All follow-up times are ignored and the pumps switched off
immediately!
• Dry-running level (by level sensor or dynamic pressure bell)
The following actions are only possible once the “All pumps
off” fill level has been exceeded:
– Reactivation of the pumps
– Resetting the error message
• Alarm dry-running protection (via float switch)
Alarm manual reset (anti-reactivation lock)!
• Alarm thermal motor monitoring
Alarm manual reset (anti-reactivation lock)!
Observe the additional requirements in the chapter on explos-
ive atmospheres in the appendix!

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Menu no. 5.65


Software version: All
Description Automatic resetting of error “Dry run”
Value range on, off
Factory setting on
Explanation If the fill level is over the dry run level again, the error message
Fig. 50: Menu 5.65 “dry run” is automatically reset.
• on = function activated
• off = function deactivated

Menu no. 5.66


Software version: All
Description Integrated buzzer On/Off
Value range off, error
Factory setting off
Explanation Switching the buzzer on or off:
Fig. 51: Menu 5.66 • off = buzzer off
• error = buzzer on
NOTICE! Alarm in the event of interrupted power supply: To
switch off the internal buzzer if there is a built-in re-
chargeable battery, remove the battery!

Menu no. 5.67


Software version: All
Description Output (24 V=, max. 4 VA) On/Off for an external signalling unit
Value range off, error
Factory setting off
Explanation Separate output to switch an external alarm signal on or off:
Fig. 52: Menu 5.67 • off = output deactivated
• error = output activated

Menu no. 5.68


Software version: All
Description Mains connection rotating field monitoring On/Off
Value range on, off
Factory setting on
Explanation Integrated rotating field monitoring for the mains connection.
Fig. 53: Menu 5.68 If no clockwise rotating field is present, an error message oc-
curs.
• off = rotating field monitoring deactivated
• on = rotating field monitoring activated
NOTICE! When operating the switchgear via a single-phase
current connection, switch off this function!

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Menu no. 5.69


Software version: Up to 2.01.x
Description Motor current monitoring On/Off
Value range on, off
Factory setting on
Explanation The integrated motor current monitoring outputs an error if the
Fig. 54: Menu 5.69 set rated current is exceeded.
• off = motor current monitoring deactivated
• on = motor current monitoring activated
NOTICE! If the switchgear is connected to a single-phase
current, switch off this function!
Software version: From 2.02.x
Description Motor current monitoring On/Off
Value range on, off
Factory setting on
Explanation The integrated motor current monitoring keeps tab on the
minimum and maximum rated current of the pump:
• Monitoring the minimum rated current
If no current is measured when the pump is switched on, the
integrated motor current monitoring outputs an error.
• Monitoring the maximum rated current
The integrated motor current monitoring outputs an error if
the set rated current is exceeded.
This function can be set as follows:
• on = activate monitoring the minimum rated current.
• off = deactivate monitoring the minimum rated current.
• Monitoring the maximum rated current cannot be deactiv-
ated.

Menu no. 5.70


Software version: All
Description Max. switching frequency per hour, per pump
Value range 0 … 60
Factory setting 0
Explanation If the max. number of starts has been exceeded, the collective
Fig. 55: Menu 5.70 fault signal (SSM) is activated. To deactivate the function, set
the value “0”.

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8.5.3 Menu 1: Values for switching on


and off
Menu no. 1.09
Software version: All
Description Base-load pump switch-off delay
Value range 0 … 60 s
Factory setting 0s
Explanation Time until the base-load pump is switched off after the fill
Fig. 56: Menu 1.09 levels are reached.

Menu no. 1.10


Software version: All
Description Peak-load pump activation delay
Value range 0 … 30 s
Factory setting 3s
Explanation Time until the peak-load pump is switched on after the fill
Fig. 57: Menu 1.10 levels are reached.

Menu no. 1.11


Software version: All
Description Peak-load pump switch-off delay
Value range 0 … 30 s
Factory setting 1s
Explanation Time until the peak-load pump is switched off after the fill
Fig. 58: Menu 1.11 levels are reached.

Menu no. 1.12


Software version: All
Description Base-load pump On level
Value range 0.06 ... 12.5 m (NOTICE! The actual value range is dependent
on the setting in menu 5.09.)
Factory setting 0.40 m

Fig. 59: Menu 1.12 Explanation “Drain” operating mode: Value must be 0.03 m higher than the
“Base-load pump Off level” (menu 1.13).
“Fill” operating mode: Value must be 0.03 m lower than the
“Base-load pump Off level” (menu 1.13).
NOTICE! The menu item is only visible if the value “Level” or
“Bell” have been set in menu 5.07.

Menu no. 1.13


Software version: All
Description Base-load pump Off level
Value range 0.06 ... 12.5 m (NOTICE! The actual value range is dependent
on the setting in menu 5.09.)
Factory setting 0.23 m

Fig. 60: Menu 1.13 Explanation “Drain” operating mode: Value must be 0.03 m lower than the
“Base-load pump On” level (menu 1.12).
“Fill” operating mode: Value must be 0.03 m higher than the
“Base-load pump On level” (menu 1.12).
NOTICE! The menu item is only visible if the value “Level” or
“Bell” have been set in menu 5.07.

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Menu no. 1.14


Software version: All
Description Level peak-load pump 1 on
Value range 0.06 ... 12.5 m (NOTICE! The actual value range is dependent
on the setting in menu 5.09.)
Factory setting 0.42 m

Fig. 61: Menu 1.14 Explanation “Drain” operating mode: The value must be 0.03 m higher than
the “Peak-load pump 1 On” level (menu 1.15). The switch-on
level must be greater than/equal to the switch-on level of the
base-load pump (menu 1.12).
“Fill” operating mode: The value must be 0.03 m lower than the
“Peak-load pump 1 Off” level (menu 1.15). The switch-on level
must be lower than/equal to the switch-on level of the base-
load pump (menu 1.12).
NOTICE! The menu item is only visible if the value “Level” or
“Bell” have been set in menu 5.07.

Menu no. 1.15


Software version: All
Description Peak-load pump 1 Off level
Value range 0.06 ... 12.5 m (NOTICE! The actual value range is dependent
on the setting in menu 5.09.)
Factory setting 0.25 m

Fig. 62: Menu 1.15 Explanation “Drain” operating mode: The value must be 0.03 m lower than
the “Peak-load pump 1 On” level (menu 1.14). The switch-off
level must be greater than/equal to the switch-on level of the
base-load pump (menu 1.13).
“Fill” operating mode: The value must be 0.03 m higher than
the “Peak-load pump 1 On” level (menu 1.14). The switch-off
level must be lower than/equal to the switch-off level of the
base-load pump (menu 1.13).
NOTICE! The menu item is only visible if the value “Level” or
“Bell” have been set in menu 5.07.

Menu no. 1.16


Software version: All
Description Peak-load pump 2 On level
Value range 0.06 ... 12.5 m (NOTICE! The actual value range is dependent
on the setting in menu 5.09.)
Factory setting 0.42 m

Fig. 63: Menu 1.16 Explanation “Drain” operating mode: The value must be 0.03 m higher than
the “Peak-load pump 2 Off” level (menu 1.17). The switch-on
level must be greater than/equal to the switch-on level of the
peak-load pump (menu 1.14).
“Fill” operating mode: The value must be 0.03 m lower than the
“Peak-load pump 2 Off” level (menu 1.17). The switch-on level
must be lower than/equal to the switch-on level of the peak-
load pump (menu 1.14).
NOTICE! The menu item is only visible if the value “Level” or
“Bell” have been set in menu 5.07.

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Menu no. 1.17


Software version: All
Description Peak-load pump 2 Off level
Value range 0.06 ... 12.5 m (NOTICE! The actual value range is dependent
on the setting in menu 5.09.)
Factory setting 0.25 m

Fig. 64: Menu 1.17 Explanation “Drain” operating mode: The value must be 0.03 m lower than
the “Peak-load pump 2 On” level (menu 1.16). The switch-off
level must be greater than/equal to the switch-off level of the
peak-load pump (menu 1.15).
“Fill” operating mode: The value must be 0.03 m higher than
the “Peak-load pump 2 On” level (menu 1.16). The switch-off
level must be lower than/equal to the switch-off level of the
peak-load pump (menu 1.15).
NOTICE! The menu item is only visible if the value “Level” or
“Bell” have been set in menu 5.07.

8.5.4 Menu 2: ModBus RTU connection The switchgear is equipped with an RS485 interface for connection via ModBus RTU. Dif-
ferent parameters can be read and also changed to some extent via the interface. In this
case, the switchgear works as a Modbus slave. An overview of individual parameters and a
description of the data types used are shown in the appendix.

42 Installation and operating instructions • Wilo-Control EC-L • Ed.04/2022-09


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To use the ModBus interface, the settings must be changed in the following menus:
Menu no. 2.01
Description ModBus RTU interface On/Off
Value range on, off
Factory setting off

Fig. 65: Menu 2.01

Menu no. 2.02


Description Baud rate
Value range 9600; 19200; 38400; 76800
Factory setting 19200

Fig. 66: Menu 2.02

Menu no. 2.03


Description Slave address
Value range 1 … 254
Factory setting 10

Fig. 67: Menu 2.03

Menu no. 2.04


Description Parity
Value range none, even, odd
Factory setting even

Fig. 68: Menu 2.04

Menu no. 2.05


Description Number of stop bits
Value range 1; 2
Factory setting 1

Fig. 69: Menu 2.05

8.5.5 Menu 3: Enable pumps


To operate the system, the operating mode must be set for each pump and the pumps en-
abled:
• Every pump is set to the “auto” operating mode as the factory setting.
• Automatic mode starts after the pumps have been enabled in menu 3.01.
NOTICE! Required settings for the initial configuration.
During the initial configuration, a direction of rotation check must be performed on the
pumps and the motor current monitoring set exactly. Use the following settings to perform
the initial configuration:
• Switch off the pumps: Set menu 3.02 to 3.04 to “off”.

Installation and operating instructions • Wilo-Control EC-L • Ed.04/2022-09 43


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• Enable pumps: Set menu 3.01 to “on”.


Menu no. 3.02 … 3.04
Software version: All
Description Pump 1 ... Pump 3 operating mode
Value range off, Hand, Auto
Factory setting Auto
Explanation • off = pump switched off
Fig. 70: Menu 3.02 • Hand = manual operation pump, as long as the button is
pressed.
• Auto = level-control-dependent automatic operation of the
pump
NOTICE! Change the value to “off” for the initial configura-
tion!

Menu no. 3.01


Software version: All
Description Enable pumps
Value range on, off
Factory setting off
Explanation • off = pumps are locked and cannot be started.
Fig. 71: Menu 3.01 NOTICE! Manual operation or forced switch-on are also
not possible!
• on = pumps are switched on/off, depending on the operat-
ing mode set

8.5.6 Adjust motor current monitoring


DANGER
Risk of fatal injury due to electrical current!
There is a risk of fatal injury when performing work on the open
switchgear! The components carry current!
• Have work carried out by a qualified electrician.
• Avoid contact with earthed metal parts (pipes, frames etc.).

Indicate the actual value of the motor current monitoring


1. Press the operating button for 3 s.
⇒ Menu 1.00 appears.
2. Turn the operating button until menu 4.00 appears.
3. Press the operating button.
⇒ Menu 4.01 appears.
4. Turn the operating button until menu 4.25 to 4.27 appears.
⇒ Menu 4.25: Shows the set motor current for pump 1.
⇒ Menu 4.26: Shows the set motor current for pump 2.
⇒ Menu 4.27: Shows the set motor current for pump 3.
▶ Actual value of the motor current monitoring checked.
Compare the set value with the specification on the rating plate. If the set value dif-
fers from the specification on the rating plate, adjust the value.
Adjust the motor current monitoring value
✓ Motor current monitoring settings checked.
1. Turn the operating button until menu 4.25 to 4.27 appears.
⇒ Menu 4.25: Shows the set motor current for pump 1.
⇒ Menu 4.26: Shows the set motor current for pump 2.
⇒ Menu 4.27: Shows the set motor current for pump 3.

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2. Open the switchgear.


DANGER! Risk of fatal injury due to electric current! There is a risk of fatal injury
when performing work on the open switchgear! This work must be carried out by a
qualified electrician!
3. Correct the motor current on the potentiometer with a screwdriver (see Overview of
components [} 14]). Read changes directly off the display.
4. Once all of the motor currents have been corrected, close the switchgear.
▶ Motor current monitoring set. Perform direction of rotation check.

8.5.7 Check the direction of rotation of


the connected pumps NOTICE
Rotating field, power supply and pump connection
The rotating field is routed from the mains connection directly to the
pump connection. Check the required rotating field of the pumps to be
connected (clockwise or counter-clockwise)! Observe the installation
and operating instructions of the pumps.

Perform a test run to check the direction of rotation of the pumps. CAUTION! Damage to
property! Perform the test run under the prescribed operating conditions.
✓ The switchgear is closed.
✓ Configuration of menu 5 and menu 1 complete.
✓ All pumps are switched off in menu 3.02 to 3.04: Value is “off”.
✓ The pumps are enabled in menu 3.01: Value is “on”.
1. Start Easy Actions menu: Turn the operating button 180°.
2. Select the pump’s manual operation mode: turn the operating button until the menu
item is displayed:
- Pump 1: P1 Hand
- Pump 2: P2 Hand
- Pump 3: P3 Hand
3. Start test run: Press the operating button. The pump runs until the operating button is
released.
4. Check direction of rotation.
⇒ Incorrect direction of rotation: Exchange the two phases on the pump connection.
▶ Direction of rotation checked and corrected as necessary. The initial configuration is
complete.

8.6 Start automatic mode Automatic mode after initial configuration


✓ The switchgear is closed.
✓ Configuration complete.
✓ Direction of rotation correct.
✓ Motor current monitoring set correctly.
1. Start Easy Actions menu: Turn the operating button 180°.
2. Select the pump for automatic mode: Turn the operating button until the menu item is
displayed:
- Pump 1: P1 Auto
- Pump 2: P2 Auto
- Pump 3: P3 Auto
3. Press the operating button.
⇒ Automatic mode is set for the selected pump. Alternatively, setting can be per-
formed in Menu 3.02 to 3.04.
▶ Automatic mode switched on.
Automatic mode after shutdown
✓ The switchgear is closed.
✓ Checked configuration.

Installation and operating instructions • Wilo-Control EC-L • Ed.04/2022-09 45


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✓ Parameter input enabled: Menu 7.01 shows on.


1. Press the operating button for 3 s.
⇒ Menu 1.00 appears.
2. Turn the operating button until menu 3.00 appears
3. Press the operating button.
⇒ Menu 3.01 appears.
4. Press the operating button.
5. Change value to “on”.
6. Press the operating button.
⇒ Value saved, pump enabled.
▶ Automatic mode switched on.

8.7 During operation Make sure the following points are observed during operation:
• Keep the switchgear closed and secure it against unauthorised opening.
• Switchgear attached in an overflow-proof manner (protection class IP54).
• Not exposed to direct sunlight.
• Ambient temperature: -30 … +50 °C.
The following items of information are shown on the main screen:
• Pump status:
– Number of registered pumps
– Pump activated/deactivated
– Pump On/Off
• Operation with standby pump
• Operating mode: fill or drain
• Current water level or switching state of the float switch
• Active field bus operation
Furthermore, the following information is available via menu 4:
1. Press the operating button for 3 s.
⇒ Menu 1.00 appears.
2. Turn the operating button until menu 4 appears.
3. Press the operating button.
▶ Menu 4.xx appears.

Current water level in m

Current switching state of the float switch

Switchgear running time


The time* is stated depending on the unit, in minutes (min), hours (h) or
days (d).
Running time: Pump 1
The time is stated in minutes (min), hours (h) or days (d) depending on
the unit. The display varies depending on the timespan:
• 1 hour: Display in 0 … 59, unit: min
• 2 hours to 24 hours: Display in hours and minutes separated by a
decimal point, e.g. 10.59, unit: h
• 2 days to 999 days: Display in days and hours separated by a decimal
point, e.g. 123.7, unit: d
• From 1000 days: Display in days, unit: d
Running time: Pump 2
The time is stated in minutes (min), hours (h) or days (d) depending on
the unit.

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Running time: Pump 3


The time is stated in minutes (min), hours (h) or days (d) depending on
the unit.
Switchgear switching cycles

Switching cycles: Pump 1

Switching cycles: Pump 2

Switching cycles: Pump 3

Serial number
Display switches between the 1st and 2nd four digits.

Switchgear type

Software version

Set value for the motor current monitoring: Pump 1


Max. Rated current in A

Set value for the motor current monitoring: Pump 2


Max. Rated current in A

Set value for the motor current monitoring: Pump 3


Max. Rated current in A

Current rated current of pump 1 in A


display changes between L1, L2 and L3
press and hold the operating button. The pump starts after 2 s of
pumping operation until the operating button is released.
Current rated current in A for pump 2
display changes between L1, L2 and L3
press and hold the operating button. The pump starts after 2 s of
pumping operation until the operating button is released.
Current rated current in A for pump 3
display changes between L1, L2 and L3
press and hold the operating button. The pump starts after 2 s of
pumping operation until the operating button is released.

9 Shut-down
9.1 Personnel qualifications • Electrical work: qualified electrician
Person with appropriate technical training, knowledge and experience who can identify
and prevent electrical hazards.
• Installation/dismantling work: qualified electrician
Knowledge regarding tools and fixation material for various structures

9.2 Operator responsibilities • Observe locally applicable accident prevention and safety regulations of trade associ-
ations.
• Make sure that the personnel has had the corresponding training for the specified work.
• Train the personnel on how the system operates.
• When working in enclosed spaces, a second person must be present for safety reasons.
• Ensure enclosed spaces have sufficient ventilation.

Installation and operating instructions • Wilo-Control EC-L • Ed.04/2022-09 47


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• Take immediate countermeasures if there is a build-up of toxic or suffocating gases!

9.3 Shut-down To decommission the pumps, switch off the pumps and switchgear at the main switch. The
settings are stored in non-volatile memory in the switchgear and are not deleted. This en-
sures that the switchgear is always ready for operation. Adhere to the following points dur-
ing the standstill period:
• Ambient temperature: -30 … +50 °C
• Max. humidity: 90 %, non-condensing
✓ Parameter input enabled: Menu 7.01 shows on.
1. Press the operating button for 3 s.
⇒ Menu 1.00 appears.
2. Turn the operating button until menu 3.00 appears
3. Press the operating button.
⇒ Menu 3.01 appears.
4. Press the operating button.
5. Change value to “off”.
6. Press the operating button.
⇒ Value saved, pump switched off.
7. Turn main switch to the “OFF” position.
8. Secure the main switch against being activated by unauthorised persons (e.g. lock
main switch)
▶ Switchgear switched off.

9.4 Removal
DANGER
Risk of fatal injury due to electrical current!
Improper conduct when carrying out electrical work can lead to death
due to electric shock!
• Electrical work must be carried out by a qualified electrician!
• Observe local regulations!

✓ Decommissioning performed.
✓ Mains connection is switched so that it is voltage-free and safeguarded against being
activated by unauthorised persons.
✓ The power connection for fault and run signals is switched so that it is voltage-free
and safeguarded against being activated by unauthorised persons.
1. Open the switchgear.
2. Disconnect all connection cables and pull them out through the threaded cable con-
nection.
3. Close off the ends of the connection cables watertight.
4. Seal threaded cable connections watertight.
5. Support the switchgear (e.g. get a second person to help).
6. Loosen the switchgear fastening screws and remove the switchgear from the struc-
ture.
▶ Switchgear removed. Observe the following for storage!

10 Maintenance and repair


DANGER
Risk of fatal injury due to electrical current!
Improper conduct when carrying out electrical work can lead to death
due to electric shock!
• Electrical work must be carried out by a qualified electrician!
• Observe local regulations!

48 Installation and operating instructions • Wilo-Control EC-L • Ed.04/2022-09


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NOTICE
Unauthorised work or structural changes are prohibited!
Only maintenance and repair work described in this manual may be car-
ried out. All other works and any alterations to the construction may only
be carried out by the manufacturer.

10.1 Maintenance intervals Regular


• Clean switchgear.
Annually
• Check electro-mechanical components for wear.
After 10 years
• General overhaul

10.2 Maintenance tasks Cleaning switchgear


✓ Switch off switchgear.
1. Clean switchgear with a damp cotton cloth.
Do not use any aggressive or scouring cleaners or fluids!
Check electrical-mechanical components for wear
Have electrical-mechanical components checked for wear by an electrician. If wear is as-
certained, have the affected components replaced by an electrician or by the Wilo Cus-
tomer Service.
General overhaul
During a general overhaul, all of the components, wiring and the housing are checked for
wear. Defective or worn components are replaced.

10.3 Maintenance interval display


The switchgear has an integrated maintenance interval indicator. Once the set interval has
expired, “SER” on the main screen blinks. The next interval starts automatically by resetting
the current interval. The function is disabled at the factory.

Fig. 72: Maintenance interval display

10.3.1 Maintenance interval – Activate


the interval indicator
✓ Parameter input enabled: Menu 7.01 shows on.
1. Press the operating button for 3 s.
⇒ Menu 1.00 appears.
2. Turn the operating button until menu 7 appears
3. Press operating button.
⇒ Menu 7.01 appears.
Fig. 73: Activating the maintenance interval 4. Turn the operating button until menu 7.07 appears.
5. Press the operating button.
6. Set desired interval:
- 0 = interval display off.
- 0.25 = quarterly
- 0.5 = six-monthly
1 = annually
2 = every two years
7. Press the operating button.
⇒ Value is saved.
▶ Interval display is activated.

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10.3.2 Maintenance interval – reset the


maintenance interval
✓ The “SER” message flashes on the display.
✓ Parameter input enabled: Menu 7.01 shows on.
1. Press the operating button for 3 s.
⇒ Menu 1.00 appears.
2. Turn the operating button until menu 7 appears
3. Press operating button.
Fig. 74: Reset the maintenance interval ⇒ Menu 7.01 appears.
4. Turn the operating button until menu 7.08 appears.
5. Press the operating button.
6. Change value to “on”.
7. Press the operating button.
⇒ Display reset.
▶ Current maintenance interval reset, new maintenance interval started.

11 Faults, causes and remedies


DANGER
Risk of fatal injury due to electrical current!
Improper conduct when carrying out electrical work can lead to death
due to electric shock!
• Electrical work must be carried out by a qualified electrician!
• Observe local regulations!

11.1 Operator responsibilities • Observe locally applicable accident prevention and safety regulations of trade associ-
ations.
• Make sure that the personnel has had the corresponding training for the specified work.
• Train the personnel on how the system operates.
• When working in enclosed spaces, a second person must be present for safety reasons.
• Ensure enclosed spaces have sufficient ventilation.
• Take immediate countermeasures if there is a build-up of toxic or suffocating gases!

11.2 Fault indication Possible faults are shown by the fault LEDs and alphanumeric codes on the display. Have
system checked according to the displayed fault and have defective components replaced.
Faults are displayed in various ways:
• Fault in the control/on the switchgear:
– The red fault signal LED lights up.
– Display of the error code alternates with the main screen. The error code is stored in
the fault memory.
– The collective fault signal is activated.
– If the internal buzzer is activated, there is an audible alarm signal.
• Pump fault
Status icon of the respective pump flashes on the display.

11.3 Fault acknowledgement Switch off the alarm display by pressing the operating button. Acknowledge the fault via
the main menu or Easy Actions menu.

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Main menu
✓ All faults rectified.
1. Press the operating button for 3 s.

1 ⇒ Menu 1.00 appears.


2. Turn the operating button until menu 6 appears.
3. Press the operating button.
2 ⇒ Menu 6.01 appears.
4. Press the operating button.
5. Change the value to “reset”: Turn the operating button.
3 6. Press the operating button.
▶ The fault indication is reset.
Easy Actions menu
5
✓ All faults rectified.
1. Starting the Easy Actions menu: Turn the operating button 180°.
Fig. 75: Acknowledge fault
2. Select menu item “Err reset”.
3. Press the operating button.
▶ The fault indication is reset.
Fault acknowledgement failed
If there are further faults, the faults are displayed as follows:
• The fault LED lights up.
• The error code of the last fault is shown in the display.
All other faults can be called up from the fault memory.
If all faults have been rectified, acknowledge the faults again.

11.4 Fault memory The switchgear stores the last ten faults in the fault memory. The fault memory works ac-
cording to the first in/first out principle. The faults are displayed in descending order in the
menu items 6.02 to 6.11:
• 6.02: the last/latest fault
• 6.11: the oldest fault

11.5 Error codes The functions may operate differently depending on the software version. That is why a
software version is included with every error code.
The details regarding the software version used can be read on the rating plate or displayed
via menu 4.24.

Code* Fault Software Cause Remedies


version
E006 Rotating field error all • Incorrect rotating field • Establish a clockwise rotating field at the
• Operation via single-phase current mains connection.
connection • Deactivate rotating field monitoring
(menu 5.68)!
E014.x Leakage detection all The moisture probe of the connected See the installation and operating instruc-
pump was tripped. tions of the connected pump
E040 Fault, level sensor all No connection to the sensor Check the connection cable and sensor. Re-
place the defective component.
E062 Dry-running protection all • Operating mode “drain”: • Check inlet and system parameters.
active** / min. water Dry-running level reached • Check that the float switch is working
level active** • Operating mode “fill”: correctly, replace the defective compo-
Min. water level, below minimum nent.
value
E066 High water alarm active all High water level reached • Check inlet and system parameters.
• Check that the float switch is working
correctly, replace the defective compo-
nent.

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Code* Fault Software Cause Remedies


version
E068 Extern OFF active all The “Extern OFF” contact is active; the Check the connection of the “Extern OFF”
active contact is defined as alarm contact as per the current connection dia-
gram.
E080.x Pump fault** Up to 2.01.x • Operation via single-phase current • Deactivate motor current monitoring
connection (menu 5.69)!
• No feedback from the corresponding • Check functionality of pump.
contactor. • Check that the motor has sufficient
• Bimetallic strip has been tripped. cooling.
• Motor current monitoring has been • Check the set rated current and correct if
tripped. necessary.
• Contact customer service.
E080.x Pump fault** From 2.02.x • No pump connected. • Connect pump or deactivate minimum
• Motor current monitoring not set current monitoring (menu 5.69)!
(potentiometer is at 0) • Set the motor current monitoring to the
• No feedback from the corresponding pump’s rated current.
contactor. • Check functionality of pump.
• Bimetallic strip has been tripped. • Check that the motor has sufficient
• Motor current monitoring has been cooling.
tripped. • Check the set rated current and correct if
necessary.
• Contact customer service.
E085.x Pump running time Up to 1.xx.x Maximum running time of the pump ex- • Check the operating parameters (inlet,
monitoring*** ceeded switching points).
• Check that other pumps function.
E090 Plausibility error all Float switches are in incorrect sequence Check the installation and connections of
the float switch.
E140.x Pump starts ex- all The max. number of pump starts has • Check the operating parameters (inlet,
ceeded*** been exceeded switching points).
• Check that other pumps function.
E141.x Pump running time From 2.xx.x Maximum running time of the pump ex- • Check the operating parameters (inlet,
monitoring*** ceeded switching points).
• Check that other pumps function.
Key:
*“x” = represents the pump to which the fault shown applies!
** Fault must be manually acknowledged in ex-mode!
*** Fault must generally be manually acknowledged.

11.6 Further steps for troubleshooting If the points listed here do not rectify the fault, please contact customer service. Costs may
be incurred if other services are used. For more details, please contact customer service.

12 Disposal
12.1 Rechargeable battery Do not dispose of rechargeable batteries in domestic waste and remove them before
product disposal. End consumers are legally obliged to return all used rechargeable batter-
ies. For this purpose, you can return used rechargeable batteries free of charge at municipal
collection points or specialist retailers.

NOTICE
Disposal in domestic waste is prohibited!
Affected rechargeable batteries are marked with this symbol. The identi-
fier for the heavy metal they contain is displayed beneath the graphic:
• Hg (mercury)
• Pb (lead)
• Cd (cadmium)

52 Installation and operating instructions • Wilo-Control EC-L • Ed.04/2022-09


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12.2 Information on the collection of Proper disposal and appropriate recycling of this product prevents damage to the environ-
used electrical and electronic ment and putting your personal health at risk.
products
NOTICE
Disposal in domestic waste is prohibited!
In the European Union this symbol may be included on the product, the
packaging or the accompanying documentation. It means that the elec-
trical and electronic products in question must not be disposed of along
with domestic waste.

Please note the following points to ensure proper handling, recycling and disposal of the
used products in question:
• Hand over these products at designated, certified collection points only.
• Observe the locally applicable regulations!
Please consult your local municipality, the nearest waste disposal site, or the dealer who
sold the product to you for information on proper disposal. See www.wilo‑recycling.com
for more information about recycling.

Subject to change without prior notice!

13 Appendix
13.1 Potentially explosive atmospheres:
Connection of signal transmitters DANGER
and pumps
Risk of explosion if the switchgear is installed in potentially ex-
plosive areas!
The switchgear does not have its own explosion protection class and
must always be installed outside of potentially explosive areas! The con-
nection must be made by a qualified electrician.

13.1.1 Ex-zones The connected pumps and signal transmitters may only be used in the ex-zones 1 and 2.
Use in ex-zone 0 is prohibited!

13.1.2 Pumps • Pumps comply with the ignition protection class “flameproof enclosure”.
• Connect pumps directly to the switchgear. The use of electronic start-up controllers is
prohibited!
• Connect monitoring devices outside of the flameproof enclosure via a cut-off relay (Ex-
i, intrinsically safe circuit).

13.1.3 Signal transmitter


DANGER
Risk of explosion due to incorrect signal transmitter!
Do not connect electrode in an explosive atmosphere (Ex zone)! There is
a risk of explosion!
Always use float switch or level sensor in explosive atmospheres (ex
zone).

Connect signal transmitters in explosive atmospheres via an intrinsically safe circuit:


• Connect the float switch using an Ex cut-off relay!
• Connect level sensor via a Zener barrier!

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13.1.4 Connection, thermal motor monit-


oring
Connect the bimetallic strip to the terminal strip for active ex-mode (see Overview of com-
ponents [} 14], item 4b). Use the terminal number shown in the connection overview on
the cover. The “x” in the symbol states the respective pump.

See also
▶ Overview of components [} 14]

Fig. 76: Overview of connections, terminal


layout

13.1.5 Dry-running protection connec-


tion
DANGER! Risk of explosion due to incorrect execution! Monitoring of the dry-running
level must be performed with a separate float switch!
Connect the float switch to the terminal strip for active ex-mode (see Overview of compon-
ents [} 14], item 4b). Use the terminal number shown in the connection overview on the
cover.

! See also
▶ Overview of components [} 14]

Fig. 77: Overview of connections, terminal


layout

13.1.6 Switchgear configuration: Switch- Adapted functions


ing on ex-mode
Ex-mode adapts the following functions:
• Follow-up times
All follow-up times are ignored and the pumps switched off immediately!
• Dry-running level (by level sensor or dynamic pressure bell)
The following actions are only possible once the “All pumps off” fill level has been ex-
ceeded:
– Reactivation of the pumps
– Resetting the error message
• Alarm dry-running protection (via float switch)
Alarm manual reset (anti-reactivation lock)!
• Alarm thermal motor monitoring
Alarm manual reset (anti-reactivation lock)!
Activating ex-mode
1. Press the operating button for 3 s.
⇒ Menu 1.00 appears.
2. Turn the operating button until menu 5 appears.
3. Press the operating button.
⇒ Menu 5.01 appears.
4. Turn the operating button until menu 5.64 appears.
5. Press the operating button.
6. Change the value to “on”: Turn the operating button.
7. Press the operating button.
▶ Ex-mode switched on.

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13.2 System impedances


NOTICE
Maximum switching frequency per hour
The connected motor determines the maximum switching frequency per
hour. Note the technical data of the connected motor! The maximum
switching frequency of the motor must not be exceeded.

NOTICE
• Depending on the system impedance and the maximum connections/
hour of the connected consumers, voltage fluctuations and/or drops
may occur.
• When using shielded cables, attach the shielding to the earth rail on
one side of the switchgear!
• Always have connection carried out by a qualified electrician!
• Observe the installation and operating instructions for the connected
pumps and signal transmitters.

3~400 V, 2-pole, direct starting


Power in kW System impedance in ohm Connections/h
2.2 0.257 12
2.2 0.212 18
2.2 0.186 24
2.2 0.167 30
3.0 0.204 6
3.0 0.148 12
3.0 0.122 18
3.0 0.107 24
4.0 0.130 6
4.0 0.094 12
4.0 0.077 18

13.3 Overview of the symbols


Standby: Operating mode: “drain”
Symbol lights up: The switchgear is switched on
and ready for operation.
Symbol flashing: Follow-up time of pump 1 active
Value input not possible: Operating mode: “fill”
1. Input disabled
2. The accessed menu only displays values.
Pumps ready for operation/deactivated: High water level reached
Symbol lights up: Pump is available and ready for
operation.
Symbol flashing: Pump is deactivated.
Pumps working/fault: Operating mode “drain”: Dry-running level too
Symbol lights up: Pump is in operation. low
Symbol flashing: Pump fault
Operating mode “fill”: Level for low water too low
A pump has been set as the standby pump. There is at least one current (unacknowledged)
error message.

“Extern OFF” input active: All pumps switched off The device communicates using a field bus sys-
tem.

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13.4 Terminal diagram overview Wiring diagram EC-L1... and EC-L2...

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

24 V

! off on

1 1 2 2 1+2 1

31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60

0-10 V 4-20 mA
In
on !

2 1 2 1 2 1 2

Terminal Function Terminal Function


2/3 Output: Individual run signal pump 1 31/32 Input: Float switch or electrode “pump 2 in”
4/5 Output: Individual fault signal pump 1 33/34 Input: “High water” float switch or electrode
8/9 Output: Individual fault signal pump 2 37/38 Input: Pump 1 thermal winding monitor
10/11 Output: Individual run signal pump 2 39/40 Input: Pump 2 thermal winding monitor
13/14/15 Output: Collective run signal 41/42 Output: Analogue output for displaying the actual level
value
16/17/18 Output: Collective fault signal 45/46 Input: Level sensor 4 – 20 mA
19/20 Output: Power output 49/50 Input: Leakage detection pump 1
21/22 Input: Extern OFF 51/52 Input: Leakage detection pump 2
25/26 Input: “Dry-running protection” float switch or elec- 55/56 Input: “Dry-running protection” float switch (ex-mode)
trode
27/28 Input: “All pumps off” float switch or electrode 57/58 Input: Thermal winding monitor pump 1 (ex-mode)
29/30 Input: Float switch or electrode “pump 1 in” 59/60 Input: Thermal winding monitor pump 2 (ex-mode)

Terminal diagram EC-L3...

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

24 V

1 2 3 1 2 3 1 2 3

31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60

4-20 mA 0-10 V
In
off on on

1+2 1 2

61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90

1 2 3 1 2 3

Terminal Function Terminal Function


1/2 Output: Power output 33/34 Input: “All pumps off” float switch
3/4 Output: Individual run signal pump 1 35/36 Input: “Pump 1 on” float switch
5/6 Output: Individual run signal pump 2 37/38 Input: “Pump 2 on” float switch
7/8 Output: Individual run signal pump 3 39/40 Input: “High water” float switch
11/12 Output: Individual fault signal pump 1 41/42 Input: Level sensor 4 – 20 mA
13/14 Output: Individual fault signal pump 2 47/48 Output: Analogue output for displaying the actual level
value
15/16 Output: Individual fault signal pump 3 63/64 Input: Leakage detection pump 1
17/18/19 Output: Collective run signal 65/66 Input: Leakage detection pump 2

56 Installation and operating instructions • Wilo-Control EC-L • Ed.04/2022-09


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Terminal Function Terminal Function


20/21/22 Output: Collective fault signal 67/68 Input: Leakage detection pump 3
23/24 Input: Pump 1 thermal winding monitor 75/76 Input: “Dry-running protection” float switch (ex-mode)
25/26 Input: Pump 2 thermal winding monitor 77/78 Input: Thermal winding monitor pump 1 (ex-mode)
27/28 Input: Pump 3 thermal winding monitor 79/80 Input: Thermal winding monitor pump 2 (ex-mode)
29/30 Input: Extern OFF 81/82 Input: Thermal winding monitor pump 3 (ex-mode)
31/32 Input: “Dry-running protection” float switch

13.5 ModBus: Data types Data type Description


INT16 Integer in the range from -32768 to 32767.
The number range actually used for a data point may vary.
UINT16 Unsigned integers in the range from 0 to 65535.
The number range actually used for a data point may vary.
ENUM Is a list. Only one of the values listed in the parameters can be set.
BOOL A Boolean value is a parameter with exactly two states (0 – false and 1 –
true). Generally, all values greater than zero are classified as true.
BITMAP* Is an array of 16 Boolean values (bits). Values are indexed from 0 to 15. The
number read from or written to the register is the sum of all bits with the
value 1 multiplied by 2 to the power of its index.
• Bit 0: 20 = 1
• Bit 1: 21 = 2
• Bit 2: 22 = 4
• Bit 3: 23 = 8
• Bit 4: 24 = 16
• Bit 5: 25 = 32
• Bit 6: 26 = 64
• Bit 7: 27 = 128
• Bit 8: 28 = 256
• Bit 9: 29 = 512
• Bit 10: 210 = 1024
• Bit 11: 211 = 2048
• Bit 12: 212 = 4096
• Bit 13: 213 = 8192
• Bit 14: 214 = 16384
• Bit 15: 215 = 32768
BITMAP32 Is an array of 32 Boolean values (bits). Please check Bitmap for the calcula-
tion details.
* Example for clarification:
Bit 3, 6, 8, and 15 are 1. All others are 0. The sum is then 23+26+28+215 = 8+64+256+32768
= 33096. It is also possible to do the calculation the other way round. Based on the bit with
the highest index, check whether the read number is greater than/equal to the power of
two. If this is the case, bit 1 is set and the power of two is deducted from the number. Then
the check with the bit with the next lower index and the recently calculated residual num-
ber is repeated until bit 0 is obtained or the residual number is zero. Example for clarifica-
tion: The read number is 1416. Bit 15 will be 0, since 1416 < 32768. Bits 14 to 11 will also
be 0. Bit 10 will be 1, since 1416 > 1024. The remainder will be 1416-1024=392. Bit 9 will
be 0, since 392 < 512. Bit 8 will be 1, since 392 > 256. The remainder will be 392-256=136.
Bit 7 will be 1, since 136 > 128. The remainder will be 136-128=8. Bits 6 to 4 will be 0. Bit 3
will be 1, since 8 = 8. The remainder will be 0. The remaining bits 2 to 0 will thus all be 0.

13.6 ModBus: Parameter overview


Holding register Name Data type Scale & unit Elements Access* Added
(Protocol)
40001 Version communica- UINT16 0.001 R 31,000
(0) tion profile
40002 Wink service BOOL RW 31,000
(1)

Installation and operating instructions • Wilo-Control EC-L • Ed.04/2022-09 57


en

Holding register Name Data type Scale & unit Elements Access* Added
(Protocol)
40003 Switch box type ENUM 0. SC R 31,000
(2) 1. SC...FC
2. SCe
3. CC
4. CC...FC
5. CCe
6. SCe NWB
7. CCe NWB
8. EC
9. ECe
10. ECe NWB
40014 Bus command timer ENUM 0. - RW 31,000
(13) 1. Off
2. Set
3. Active
4. Reset
5. Manual
40015 Drives on/off BOOL RW 31,000
(14)
40025 Control mode ENUM 0. p-c R 31,000
(24) 1. dp-c
2. dp-v
3. dT-c
4. dT-v
5. n(TV)
6. n(TR)
7. n(TP)
8. n(TA)
9. n-c
10. fill
11. empty/drain
12. FTS
13. cleans/day
14. cleans/
month
40026 Current value INT16 0.1 bar R 31,000
(25) 0.1 m
0.1 K
0.1 °C
1 cm
1 min
0.1 h
0.1 psi
40041 Pump 1 mode ENUM 0. Off RW 31,000
(40) 1. Hand
2. Auto
40042 Pump 2 mode ENUM 0. Off RW 31,000
(41) 1. Hand
2. Auto
40043 Pump 3 mode ENUM 0. Off RW 31,000
(42) 1. Hand
2. Auto
40062 Switch box state BITMAP 0: SBM R 31,000
(61) 1: SSM

58 Installation and operating instructions • Wilo-Control EC-L • Ed.04/2022-09


en

Holding register Name Data type Scale & unit Elements Access* Added
(Protocol)
40139 - 40140 Error state BITMAP32 0: Sensor error R 31,000
(138-139) 1: P max
2: P min
3: FC
4: TLS
5: Pump 1 Alarm
6: Pump 2 Alarm
7: Pump 3 Alarm
8: Pump 4 Alarm
9: Pump 5 Alarm
10: Pump 6
Alarm
11: -
12: -
13: Frost
14: Battery Low
15: High water
16: Priority off
17: Redundancy
18: Plausibility
19: Slave com-
munication
20: Net supply
21: Leakage
40141 Acknowledge BOOL W 31,000
(140)
40142 Alarm history index UINT16 RW 31,000
(141)
40143 Alarm history error UINT16 0.1 R 31,000
(142) code
40198 State float swiches BITMAP 0: DR R 31.102
(197) 1: Ps off
2: P1 on
3: P2 on
4: HW
40204 Set points water UNIT16 1 cm RW 31.102
(203) level 1
40205 Set points water UNIT16 1 cm RW 31.102
(204) level 2
40206 Set points water UNIT16 1 cm RW 31.102
(205) level 3
40212 Set points water UNIT16 1 cm RW 31.102
(211) level 1
40213 Set points water UNIT16 1 cm RW 31.102
(212) level 2
40214 Set points water UNIT16 1 cm RW 31.102
(213) level 3
40220 Dry run level UNIT16 1 cm RW 31.102
(219)
40222 High water level UNIT16 1 cm RW 31.102
(221)
Key
* R = read-only, RW = read- and write-accessible

Installation and operating instructions • Wilo-Control EC-L • Ed.04/2022-09 59


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Wilopark 1
44263 Dortmund
Germany
T +49 (0)231 4102-0
T +49 (0)231 4102-7363
wilo@wilo.com
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