Maintenance

STEERING SYSTEM
ERC20-35VG (ERC040-070VG) [A968];
ERC16-20VA (ERC030-040VA) [A969];
ERP20-35VL (ERP045-070VL) [A976];
ERP16-20VF (ERP30-40VF) [A955];
ERP40-50VM, ERP50-55VM6 (ERP080-120VM,
ERP100VMS) [A985];
ERC40-55VH, ERC50VHS (ERC80-120VH,
ERC100VHS) [A938]

PART NO. 524319492 1600 YRM 1363

 SAFETY PRECAUTIONS
MAINTENANCE AND REPAIR
• The Service Manuals are updated on a regular basis, but may not reflect recent design changes to the
product. Updated technical service information may be available from your local authorized Yale® dealer.
Service Manuals provide general guidelines for maintenance and service and are intended for use by
trained and experienced technicians. Failure to properly maintain equipment or to follow instructions con-
tained in the Service Manual could result in damage to the products, personal injury, property damage or
death.
• When lifting parts or assemblies, make sure all slings, chains, or cables are correctly fastened, and that the
load being lifted is balanced. Make sure the crane, cables, and chains have the capacity to support the
weight of the load.
• Do not lift heavy parts by hand, use a lifting mechanism.
• Wear safety glasses.
• DISCONNECT THE BATTERY CONNECTOR before doing any maintenance or repair on electric lift
trucks. Disconnect the battery ground cable on internal combustion lift trucks.
• Always use correct blocks to prevent the unit from rolling or falling. See HOW TO PUT THE LIFT TRUCK
ON BLOCKS in the Operating Manual or the Periodic Maintenance section.
• Keep the unit clean and the working area clean and orderly.
• Use the correct tools for the job.
• Keep the tools clean and in good condition.
• Always use YALE APPROVED parts when making repairs. Replacement parts must meet or exceed the
specifications of the original equipment manufacturer.
• Make sure all nuts, bolts, snap rings, and other fastening devices are removed before using force to re-
move parts.
• Always fasten a DO NOT OPERATE tag to the controls of the unit when making repairs, or if the unit
needs repairs.
• Be sure to follow the WARNING and CAUTION notes in the instructions.
• Gasoline, Liquid Petroleum Gas (LPG), Compressed Natural Gas (CNG), and Diesel fuel are flammable.
Be sure to follow the necessary safety precautions when handling these fuels and when working on these
fuel systems.
• Batteries generate flammable gas when they are being charged. Keep fire and sparks away from the area.
Make sure the area is well ventilated.
NOTE: The following symbols and words indicate safety information in this man-
ual:

WARNING
Indicates a hazardous situation which, if not avoided, could result in death
or serious injury.

CAUTION
Indicates a hazardous situation which, if not avoided, could result in minor
or moderate injury and property damage.

On the lift truck, the WARNING symbol and word are on orange back-
ground. The CAUTION symbol and word are on yellow background.
 Table of Contents

TABLE OF CONTENTS

General ..................................................................................................................................................................... 1
Discharging The Capacitors ................................................................................................................................. 1
Steering Control Unit (SCU) Repair ..........................................................................................................................2
Remove ................................................................................................................................................................ 2
Disassemble ......................................................................................................................................................... 5
Clean .................................................................................................................................................................... 7
Inspect .................................................................................................................................................................. 7
Assemble ..............................................................................................................................................................7
Install .................................................................................................................................................................... 9
Steering Wheel and Fixed Steering Column Assembly Repair .............................................................................. 10
Remove .............................................................................................................................................................. 10
Disassemble ....................................................................................................................................................... 14
Clean .................................................................................................................................................................. 16
Inspect ................................................................................................................................................................ 16
Assemble ............................................................................................................................................................16
Install .................................................................................................................................................................. 17
Gear Replacement for Lift Trucks Built Prior to October, 2008 .......................................................................... 17
Steering Wheel and Telescopic Column Assembly Repair .................................................................................... 18
Remove .............................................................................................................................................................. 18
Disassemble ....................................................................................................................................................... 21
Clean .................................................................................................................................................................. 25
Inspect ................................................................................................................................................................ 25
Assemble ............................................................................................................................................................25
Install .................................................................................................................................................................. 26
Gear Replacement for Lift Trucks Built Prior to October, 2008 .......................................................................... 27
Torque Specifications ............................................................................................................................................. 32
Steering Control Unit .......................................................................................................................................... 32
Steering Column .................................................................................................................................................32

This section is for the following models:

ERC20-35VG (ERC040-070VG) [A968];

ERC16-20VA (ERC030-040VA) [A969];
ERP20-35VL (ERP045-070VL) [A976];
ERP16-20VF (ERP30-40VF) [A955];
ERP40-50VM, ERP50-55VM6 (ERP080-120VM, ERP100VMS) [A985];
ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) [A938]

©2014 Yale Materials Handling Corp. i

1600 YRM 1363 General

General
This section has the description, disassembly, DISCHARGING THE CAPACITORS
assembly, checks, adjustments, and repair of the
steering system, the steering housing, and the
steering control unit. Additional information on parts of WARNING
the steering system can be found in the following DO NOT make repairs or adjustments unless you
service manual sections for your lift truck: Steering have been properly trained and authorized to do
Axle 1600YRM1360, for all lift truck models in this so. Improper repairs and adjustments can create
manual. dangerous operating conditions. DO NOT operate
a lift truck that needs repairs. Report the need for
Hydraulic System 1900YRM1367 for lift truck repairs to your supervisor immediately. If repair is
models necessary, attach a DO NOT OPERATE tag on the
steering wheel and disconnect the battery.
• ERC22-35VG (ERC045-070VG) (A968)
• ERP22-35VL (ERP040-070VL) (A976) Disconnect the battery and allow the capacitors to
discharge before opening an compartment covers
• ERC16-20VA (ERC030-040VA) (A969)
or inspecting or repairing the electrical system.
• ERP40-50VM, ERP50-55VM6 DO NOT place tool on top of the battery. If a tool
(ERP080-120VM, ERP100VML) (A985) causes a short circuit, the high current flow from
• ERC40-55VH, ERC50VHS (ERC80-120VH, the battery can cause personal injury and
ERC100VHS) (A938) property damage.

Hydraulic System 1900YRM1333 for lift truck Some checks and adjustments are performed with
models the battery connected. DO NOT connect the
battery until the procedure instructs you to do so.
• ERP16-20VF (ERP30-40VF) (A955) Never wear any metallic items on your fingers,
arms, or neck. Metal items can accidentally make
Throughout this section, forward will refer to travel in an electrical connection and cause injury
the direction of the forks and left and right determined
by an operator sitting in the seat facing forward. See Before performing any tests or adjustment, block
Figure 1. the lift truck to prevent unexpected movement.

The capacitor in the transistor controller(s) can

hold an electrical charge for about 10 seconds
after the battery is disconnected. To prevent an
electrical shock and personal injury, discharge
the capacitor(s) before inspecting or repairing any
component in the drive unit compartment. Make
certain that the battery has been disconnected.

DO NOT short across the motor controller

terminals with a screwdriver or jumper wire.

Make certain the Emergency-Stop switch has not

been activated. This will isolate the controller and
prevent the capacitors from discharging properly.
The proper way to disconnect the battery is by
separating the battery connectors.
A. LEFT SIDE C. FORWARD TRAVEL
B. RIGHT SIDE

Figure 1. Truck Orientation

1
Steering Control Unit (SCU) Repair 1600 YRM 1363

1. Ensure the capacitors are discharged by 5. Make sure the Emergency-Stop switch HAS NOT
performing Step 2 through Step 6 below. been activated. If the Emergency-Stop switch is
activated, rotate the switch to the right until it pops
2. Turn key or keyless switch to OFF position. up.
3. Disconnect the battery by separating the 6. Press horn button. Wait 30 seconds to be sure
connectors. capacitors are fully discharged.
4. Block drive wheels to prevent lift truck from
moving.

Steering Control Unit (SCU) Repair

REMOVE 4. Remove hex nut, washer (if equipped) and steer-
ing wheel from steering column. If necessary, use
NOTE: Unless otherwise specified, the following puller tool to remove steering wheel. See Fig-
steps apply to both fixed and telescopic steering col- ure 3.
umns.
NOTE: Follow Step 5 through Step 8 for fixed steer-
1. Disconnect the battery connector. ing column. See Figure 6 for lift trucks with automatic
parking brakes.
2. Discharge capacitors, for procedures see Gen-
eral section of this manual. 5. Remove steering column upper cover by pressing
from both sides near the bottom and pulling up.
NOTE: Tag all electrical connectors during removal
Clips should remain attached. See Figure 4.
to aid in installation.
6. Remove four capscrews and steering column
3. Remove horn button, nut, and rod from steering
lower cover. See Figure 4.
wheel. See Figure 2.
7. Remove four capscrews and steering column top
cover. See Figure 4.

1. HEX NUT
1. HORN BUTTON 2. WASHER
2. NUT 3. STEERING WHEEL
3. ROD 4. STEERING COLUMN
4. STEERING WHEEL
Figure 3. Steering Wheel
Figure 2. Horn Button Assembly and Electrical
Connections

2
1600 YRM 1363 Steering Control Unit (SCU) Repair

13. Remove capscrews from dash panel and cowl

plate. Lift dash panel over telescopic steering col-
umn, maneuvering it past the tilt memory lever, tilt
adjust lever, and column locking lever.

NOTE: Tag all hoses and fittings during removal to

aid in installation. Tags on hoses and fittings should
reflect the letter sequence on the steering control unit
end cover.

NOTE: Install plugs at all hose ports and hose ends

to prevent foreign material from entering hydraulic
system.

14. Remove steering column top cover by pressing

from both sides and pulling up. Clips should re-
main attached. See Figure 6.

1. STEERING COLUMN UPPER COVER

2. CLIP
3. STEERING COLUMN LOWER COVER
4. CAPSCREW
5. STEERING COLUMN TOP COVER
6. DASH PANEL
7. TILT ADJUST LEVER

Figure 4. Fixed Steering Column Covers

8. Remove capscrews from dash panel and cowl

plate. Lift dash panel over fixed steering column,
maneuvering it past tilt adjust lever.

NOTE: Follow Step 9 through Step 13 for telescopic

steering column.

9. Remove steering column top cover by pressing

from both sides and pulling up. Clips should re- 1. STEERING COLUMN TOP COVER
main attached. See Figure 5. 2. CLIP
3. CAPSCREW
10. Telescope steering column to the fully UP posi- 4. STEERING COLUMN TELESCOPING COVER
tion, then remove four capscrews and steering 5. STEERING COLUMN UPPER COVER
6. WASHER
column telescoping cover. See Figure 5. 7. STEERING COLUMN LOWER COVER
8. TILT ADJUST LEVER
11. Remove capscrew and washer; press steering 9. TELESCOPIC STEERING COLUMN
column upper cover from both sides and pull up. 10. DASH PANEL
Clips should remain attached. See Figure 5. 11. TILT MEMORY LEVER

12. Remove four capscrews and steering column Figure 5. Telescopic Steering Column Covers
lower cover. Maneuver steering column lower
cover around tilt memory lever. See Figure 5.

3
Steering Control Unit (SCU) Repair 1600 YRM 1363

1. STEERING CONTROL UNIT FITTING

2. HYDRAULIC HOSE

Figure 7. Hydraulic Hose Connections

1. STEERING COLUMN TOP COVER

2. CLIP
3. CAPSCREW
4. STEERING COLUMN TELESCOPING COVER
5. STEERING COLUMN UPPER COVER
6. WASHER
7. STEERING COLUMN LOWER COVER
8. TILT ADJUST LEVER
9. TELESCOPIC STEERING COLUMN
10. DASH PANEL
11. TILT MEMORY LEVER

Figure 6. Steering Column Covers with Automatic

Parking Brake

Disconnect the hydraulic hoses from the steering

control unit fittings. See Figure 7. Set the hydraulic
hoses aside to prevent possible damage.

15. Remove spring, e-ring and steering direction sen-

sor from steering column. See Figure 8.

NOTE: Perform Step 16 for lift trucks equipped with

synchronous steering.
1. STEERING COLUMN
16. Disconnect wiring harness from synchronous 2. STEERING DIRECTION SENSOR
steering valve kit. See Figure 10. 3. E-RING
4. SPRING
17. Remove capscrews, washers, and steering con- Figure 8. Steering Direction Sensor
trol unit from tilt base bracket. See Figure 9.

4
1600 YRM 1363 Steering Control Unit (SCU) Repair

1. ALLEN HEAD CAPSCREWS

2. SYNCHRONOUS STEERING VALVE KIT
3. O-RING
4. STEERING CONTROL UNIT WITH SYNCHRO-
NOUS STEERING
5. WIRE HARNESS CONNECTOR

Figure 10. Synchronous Steering Valve Kit

1. STEERING CONTROL UNIT
2. TILT BASE BRACKET
3. CAPSCREW
4. WASHER 3. Remove and discard four O-ring from manifold.
See Figure 10.
Figure 9. Steering Control Unit
4. Remove hydraulic fittings and O-rings from SCU
housing. Discard O-rings.
DISASSEMBLE
5. Remove checkball, ball stop, and emergency
NOTE: For lift truck model ERP40-50VM, steering ball. Rotate SCU 90 degrees sideways in
ERP50-55VM6 (ERP080-120VM, ERP100VML) the vise.
(A985) and ERC40-55VH, ERC50VHS
(ERC80-120VH, ERC100VHS) (A938), see Figure 12. 6. Remove the end cover, spacer, gear housing,
For all other lift truck models, see Figure 11. gear, distributor plate, and O-rings from SCU. Dis-
card O-rings.
1. Place the steering control unit (SCU) into a soft
jaw vise with the splined shaft facing down. 7. Remove the cardan shaft from spool assembly.

NOTE: Perform Step 2 and Step 3 for lift trucks 8. Remove the spool assembly from SCU housing.
equipped with synchronous steering.
NOTE: Note positioning of thrust washers on either
2. Remove two Allen head capscrews and synchro- side of the thrust bearing in the thrust bearing assem-
nous steering valve kit from SCU. See Figure 10. bly during Step 9.

5
Steering Control Unit (SCU) Repair 1600 YRM 1363

NOTE: STEERING CONTROL UNIT (SCU) WITHOUT SYNCHRONOUS STEERING SHOWN. SCU WITH SYN-
CHRONOUS STEERING IS SIMILAR.

A. SPRING SET ARRANGEMENT B. CARDAN SHAFT GEAR TEETH

1. STEERING CONTROL UNIT HOUSING 14. BALL STOP
2. SHAFT SEALS 15. CHECK BALL
3. SPOOL 16. O-RING
4. SLEEVE 17. DISTRIBUTOR PLATE
5. SPRING SET 18. CARDAN SHAFT
6. CURVED SPRING 19. GEAR
7. FLAT SPRING 20. GEAR HOUSING
8. RETAINING RING 21. SPACER
9. CROSS PIN 22. END COVER
10. THRUST BEARING ASSEMBLY 23. HYDRAULIC FITTING
11. THRUST WASHER 24. O-RING
12. THRUST BEARING 25. GEAR TEETH
13. EMERGENCY STEERING BALL

Figure 11. Low Pressure Steering Control Unit

6
1600 YRM 1363 Steering Control Unit (SCU) Repair

9. Remove the thrust bearing assembly from the NOTE: For lift truck ERP40-50VM, ERP50-55VM6
shaft end of spool assembly. (ERP080-120VM, ERP100VML) (A985) and
ERC40-55VH, ERC50VHS (ERC80-120VH,
10. Remove the retaining ring from spool assembly. ERC100VHS) (A938), see Figure 12. For all other lift
truck models, see Figure 11.
11. Press the cross pin out of spool assembly.
1. Using a seal installer, install new shaft seals in
12. Press the spool from the sleeve and remove
SCU housing.
spring set from spool.
2. Install the spool into sleeve with key slots oppo-
13. Remove the shaft seals from SCU housing. Dis-
site each other.
card seals.
3. Insert the curved springs between the flat springs.
CLEAN Install spring set into spool assembly.

WARNING NOTE: The retaining ring must be able to rotate un-

impeded by the springs.
Cleaning solvents can be flammable and toxic and
can cause skin irritation. When using cleaning 4. Center the springs in spool assembly and install
solvents, always follow the solvent manufactur- retaining ring over sleeve.
er's recommended safety precautions.
5. Install the cross pin into spool assembly.
WARNING NOTE: Thrust bearing assembly consists of two
Compressed air can move particles so that they thrust washers and a single thrust bearing.
cause injury to the user or to other personnel.
Make sure that the path of the compressed air is 6. Install the thrust bearing assembly, as noted dur-
away from all personnel. Wear protective goggles ing removal, on the shaft end of spool assembly.
or a face shield to prevent injury to the eyes.
7. Place the SCU housing in a soft jawed vise in the
horizontal position. Install the spool assembly into
Clean all parts in solvent. Dry parts with compressed
housing while holding cross pin in a horizontal po-
air. Do not dry parts with a cloth. Make sure all surfa-
sition.
ces are free of scratches and sharp edges.
8. Rotate SCU housing to the vertical position and
INSPECT rotate the spool so that the cross pin in the spool
is pointed to the "P" port position.
1. Check all components for damage. Replace com-
ponent if damage is found. 9. Install the emergency steering ball, ball stop, and
check ball in the "P" port.
NOTE: Apply thread locker LOXEAL 83-55 thread
locker or equivalent to tilt pin before assembly. 10. Install new O-ring on SCU housing and place dis-
tributor plate with holes properly aligned.

ASSEMBLE 11. Install the cardan shaft and rotate it until it is en-
gaged with the cross pin in the spool assembly
and the teeth of the gear end are aligned as
WARNING shown in item B of Figure 11 and Figure 12
An improperly assembled steering control unit
can cause uncontrollable steering wheel rotation 12. Install the gear onto cardan shaft.
when lift truck power is turned ON. This can
cause serious injury to personnel. Be sure steer- 13. Install new O-rings onto gear housing, install gear
ing control unit is operating properly before han- housing onto distributor plate, making sure the
dling the steering wheel. holes are properly aligned.

7
Steering Control Unit (SCU) Repair 1600 YRM 1363

Figure 12. Steering Control Unit for ERP40-50VM, ERP50-55VM6 (ERP080-120VM, ERP100VML) (A985) and
ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938)

8
1600 YRM 1363 Steering Control Unit (SCU) Repair

Legend for Figure 12

NOTE: STEERING CONTROL UNIT (SCU) WITHOUT SYNCHRONOUS STEERING SHOWN. SCU WITH SYN-
CHRONOUS STEERING IS SIMILAR.

A. SPRING SET ARRANGEMENT B. CARDAN SHAFT GEAR TEETH

1. CAP 14. RETAINING RING
2. ADJUSTING SCREW ASSEMBLY 15. CROSS PIN
3. SPRING 16. SET OF SPRINGS
4. RELIEF VALVE 17. CARDAN SHAFT
5. DUST SEAL RING 18. O-RING
6. CHECK BALL 19. DISTRIBUTOR PLATE
7. BALL STOP 20. GEAR
8. STEERING CONTROL UNIT HOUSING 21. GEAR HOUSING
9. SHAFT SEALS 22. END COVER
10. THRUST BEARING ASSEMBLY 23. HYDRAULIC FITTING
11. THRUST WASHER 24. INNER SPRING
12. THRUST BEARING 25. OUTER SPRING
13. SPOOL 26. GEAR TEETH

14. Place the spacer over cardan shaft and install end
cover with "P" hole lined up with "P" port in SCU WARNING
housing. The hydraulic hoses must be connected to the
correct ports or the steering system will not oper-
15. Install new O-rings and hydraulic fittings on SCU ate as expected, which can cause damage or per-
housing. Tighten the fittings to 30 ±3 N•m (266 sonal injury. Make sure the hoses are identified
±27 lbf in) in a cross pattern. and connected correctly.
NOTE: Perform Step 16 and Step 17 for lift trucks NOTE: Remove tags from hoses and fittings after in-
equipped with synchronous steering. stallation.
16. Install four new O-rings into synchronous steering 4. Remove caps and plugs. Connect hydraulic ho-
valve kit. See Figure 10. ses to steering control unit fittings, as tagged dur-
ing removal. See Figure 7.
17. Install two Allen head capscrews and synchro-
nous steering valve kit onto steering control unit. NOTE: Follow Step 5 through Step 8 for fixed steer-
See Figure 10. ing column.
INSTALL 5. Maneuver dash panel down over fixed steering
column past tilt adjust lever and attach to cowl
1. Install steering control unit, washers, and cap-
plate with capscrews.
screws onto tilt base bracket. See Figure 9.
NOTE: Remove all tags from electrical wiring after in-
NOTE: Perform Step 2 for lift trucks equipped with
stallation.
synchronous steering.
6. Install steering column lower cover and four cap-
2. Connect wiring harness to synchronous steering
screws. See Figure 4.
valve kit. See Figure 10.
7. Install steering column top cover and four cap-
3. Install steering direction sensor, e-ring, and spring
screws. See Figure 4.
onto steering column. See Figure 8.

9
Steering Wheel and Fixed Steering Column Assembly Repair 1600 YRM 1363

NOTE: Check that clips are attached to steering col- 11. Install steering column upper cover by pressing
umn covers prior to installation. Replace clips if dam- from both sides and down against lower cover un-
aged or missing. til snapped into place. Fasten in position with
washer and capscrew. See Figure 5.
8. Install steering column upper cover by pressing
from both sides and pushing against lower cover 12. Install steering column telescoping cover and four
until snapped in place. See Figure 4. capscrews. See Figure 5.

NOTE: Follow Step 9 through Step 13 for telescopic 13. Install steering column top cover by pressing from
steering column. both sides and pushing down until snapped in
place. See Figure 5.
9. Maneuver dash panel down over telescopic steer-
ing column past column locking lever, tilt adjust 14. Install steering wheel and hex nut on steering col-
lever, and tilt memory lever. Attach dash panel to umn. Tighten nut to 40 to 54 N•m (30 to 40 lbf ft).
cowl plate with capscrews. See Figure 3.

10. Install steering column lower cover into place 15. Install rod, nut, and horn button in steering wheel.
around tilt adjust lever, and fasten in position with See Figure 2.
four capscrews. See Figure 5.
16. Connect the battery connector.
NOTE: Check that clips are attached to steering col-
umn covers prior to installation. Replace clips if dam-
aged or missing.

Steering Wheel and Fixed Steering Column Assembly Repair

REMOVE 3. Remove horn button, nut, and rod from steering
wheel. See Figure 13.
NOTE: The fixed steering column position can be ad-
justed up or down for different operators and is held in
place by cylinder pressure and the pivot shaft.

NOTE: The upper end of the steering column has

splines for the steering wheel. The lower end of the
steering column has splines to engage the steering
control unit.

NOTE: This procedure is for the removal of all com-

ponents of the steering column assembly. Perform
only those steps of the procedure necessary to re-
move the required component.

NOTE: For quick access to steer column compo-

nents perform Step 1 through Step 5.

NOTE: Tag all electrical connectors during removal

to aid in installation.

1. Disconnect the battery connector. 1. HORN BUTTON

2. NUT
2. Discharge capacitors, for procedures see Gen- 3. ROD
eral section of this manual. 4. STEERING WHEEL

Figure 13. Horn Button Assembly and Electrical

Connections

10
1600 YRM 1363 Steering Wheel and Fixed Steering Column Assembly Repair

4. Remove hex nut, washer (if equipped) and steer- 9. Disconnect the hydraulic hoses from the steering
ing wheel from steering column. If necessary, use control unit fittings. See Figure 17. Set the hy-
puller tool to remove steering wheel. See Fig- draulic hoses aside to prevent possible damage.
ure 14.
10. Remove spring, e-ring, and steering direction sen-
sor from the steering column. See Figure 18.

11. Remove capscrews, washers, and steering con-

trol unit from tilt base bracket. See Figure 19.

NOTE: Ensure electrical wires and hydraulic hoses

are not damaged when steering column is removed.

12. Remove nuts, capscrews and fixed steering col-

umn from cowl plate. See Figure 16.

1. HEX NUT
2. WASHER
3. STEERING WHEEL
4. STEERING COLUMN

Figure 14. Steering Wheel

5. Remove steering column upper cover by pressing

from both sides near the bottom and pulling up.
Clips should remain attached. See Figure 15.

6. Remove four capscrews and steering column

lower cover. See Figure 15.

7. Remove four capscrews and steering column top

cover. See Figure 15.

8. Remove three capscrews from dash panel and 1. STEERING COLUMN UPPER COVER
cowl plate. Lift dash panel over fixed steering col- 2. CLIP
3. STEERING COLUMN LOWER COVER
umn, maneuvering it past the tilt adjust lever. See 4. CAPSCREW
Figure 16. 5. STEERING COLUMN TOP COVER
6. DASH PANEL
NOTE: Tag all hoses and fittings during removal to 7. TILT ADJUST LEVER
aid in installation.
Figure 15. Fixed Steering Column Covers
NOTE: Install plugs at all hose ports and hose ends
to prevent foreign material from entering the hydraulic
system.

11
Steering Wheel and Fixed Steering Column Assembly Repair 1600 YRM 1363

1. STEERING CONTROL UNIT FITTINGS

2. HYDRAULIC HOSE

Figure 17. Hydraulic Hose Connections

1. COWL PLATE
2. CAPSCREW
3. DASH PANEL
4. FIXED STEERING COLUMN
5. TILT ADJUST LEVER
6. NUT

Figure 16. Fixed Steering Column Attachment

12
1600 YRM 1363 Steering Wheel and Fixed Steering Column Assembly Repair

1. STEERING CONTROL UNIT

2. TILT BASE BRACKET
1. STEERING COLUMN 3. CAPSCREW
2. STEERING DIRECTION SENSOR 4. WASHER
3. E-RING
4. SPRING Figure 19. Steering Control Unit
Figure 18. Steering Direction Sensor

13
Steering Wheel and Fixed Steering Column Assembly Repair 1600 YRM 1363

DISASSEMBLE
NOTE: Perform only those steps below necessary for
the repair or replacement required.

NOTE: Note position and orientation of components

during disassembly to aid in assembly.

1. Remove pin, retaining ring, spring, switch contact

washer, and snap ring from fixed steering column.
See Figure 20.

2. Remove capscrews, washers, tapped plate, and

horn switch from horn switch plate. See Fig-
ure 20.

WARNING
Be careful when removing or installing snap
rings. These snap rings can come loose during re-
moval or installation with enough force to cause
an injury. Always use the correct snap ring pliers,
and wear eye and face protection during removal
or installation.

NOTE: Note position of snap rings during disassem-

bly to aid in assembly.

3. Remove tilt adjust lever, snap rings, pivot, pin,

collars, and tilt adjust cylinder from tilt base
bracket and tilt bracket. See Figure 21.

4. Remove tilt pin, bushing, nut and tilt base bracket

from mount bracket and tilt bracket. See Fig-
ure 22.

1. FIXED STEERING COLUMN

2. HORN SWITCH PLATE
3. PIN
4. RETAINING RING
5. SPRING
6. SWITCH CONTACT WASHER
7. SNAP RING
8. CAPSCREW
9. WASHER
10. HORN SWITCH
11. TAPPED PLATE

Figure 20. Horn Switch

14
1600 YRM 1363 Steering Wheel and Fixed Steering Column Assembly Repair

1. TILT ADJUST LEVER

2. SNAP RING
3. PIVOT
4. PIN
5. TILT ADJUST CYLINDER
6. TILT BASE BRACKET
7. TILT BRACKET
8. COLLAR

Figure 21. Tilt Adjust Lever and Cylinder

1. TILT BASE BRACKET

2. MOUNT BRACKET
3. TILT PIN
4. BUSHING
5. NUT
6. TILT BRACKET

Figure 22. Brackets - Steering Column

15
Steering Wheel and Fixed Steering Column Assembly Repair 1600 YRM 1363

CLEAN 2. With tilt adjust cylinder end inside tilt bracket, in-
sert pivot through tilt bracket holes and cylinder
end; install collars and snap rings. See Figure 21.
WARNING
Cleaning solvents can be flammable and toxic and 3. Insert pin through tilt base bracket holes and top
can cause skin irritation. When using cleaning end of tilt adjust cylinder; install snap rings and tilt
solvents, always follow the solvent manufactur- adjust lever. See Figure 21.
er's recommended safety procedures.
4. Install steering direction sensor, e-ring, and spring
to steering column. See Figure 18.
WARNING
Compressed air is used for cleaning or drying 5. Assemble horn switch, tapped plate, washers,
purposes, or for clearing restrictions. Wear pro- and capscrews; attach to horn switch plate as no-
tective clothing (goggles/shield, gloves, etc.) to ted during disassembly. See Figure 20.
avoid injury to personnel.
6. Measure gap between switch contact washer and
horn switch. If gap does not meet specification
shown in Figure 23 adjust as required.
1. Use cleaning solvent to clean metal components
only, do not use on any component that has plas- 7. Install snap ring, switch contact washer, spring,
tic or rubber parts. Dry with compressed air. retaining ring, and pin on fixed steering column.
See Figure 20.
2. Clean plastic or rubber components using warm
soapy water and wipe dry with a lint free cloth.

INSPECT
1. Check all components for damage. Replace dam-
aged components.

ASSEMBLE
NOTE: Apply thread locker LOXEAL 83-55 thread
locker or equivalent to tilt pin before assembly.

1. Assemble tilt base bracket onto mount bracket

and tilt bracket with bushings, tilt pins, and nuts.
See Figure 22.

WARNING
Be careful when removing or installing snap
rings. These snap rings can come loose during re-
moval or installation with enough force to cause
an injury. Always use the correct snap ring pliers,
and wear eye and face protection during removal
1. SWITCH CONTACT WASHER
or installation. 2. HORN SWITCH
NOTE: Ensure snap rings are positioned correctly to Figure 23. Horn Switch Gap
hold the cylinder in place.

16
1600 YRM 1363 Steering Wheel and Fixed Steering Column Assembly Repair

INSTALL 10. Connect battery connector.

NOTE: Ensure electrical wires and hydraulic hoses GEAR REPLACEMENT FOR LIFT TRUCKS
are not damaged during installation. BUILT PRIOR TO OCTOBER, 2008
1. Install fixed steering column, capscrews, and nuts 1. Follow steps outlined in Remove section, then
onto cowl plate. Tighten capscrews to perform steps below.
52 N•m (38 lbf ft). See Figure 16.
2. Place steering column upside down in stand.
2. Install steering control unit, washers, and cap-
screws onto tilt base bracket. See Figure 19. 3. Remove four capscrews and washers from pump
mount and steering control unit (SCU). See Fig-
ure 24.
WARNING
The hydraulic hoses must be connected to the 4. Remove steering control unit (SCU) from tilt base
correct ports or the steering system will not oper- bracket. See Figure 24.
ate as expected, which can cause damage or per-
NOTE: The column shaft is not easily removed due
sonal injury. Make sure the hoses are identified
to the location of the snap ring holding the shaft under
and connected correctly.
the upper bearing. The best way to remove the gear
NOTE: Remove tags from hoses and fittings after in- is to split the gear using a hammer and chisel, allow-
stallation. ing it to slide off.

3. Remove plugs from hose ports and hose ends. 5. Remove lower snap ring. See Figure 25.
Connect hydraulic hoses to steering control unit
fittings, as tagged in removal. See Figure 17.

4. Maneuver dash panel down over fixed steering

column past tilt adjust lever and attach onto cowl
plate with capscrews. See Figure 16.

NOTE: Ensure the lower steering column cover is

pushed into the steering column top cover as far as
possible before tightening capscrews.

5. Install steering column lower cover and four cap-

screws. See Figure 15.

NOTE: Check that clips are attached to steering col-

umn covers prior to installation. Replace clips if dam-
aged or missing.

6. Install steering column top cover and four cap-

screws. See Figure 15.

7. Install steering column upper cover by pressing 1. FIXED STEERING COLUMN

from both sides and pushing against lower cover 2. CAPSCREW
until snapped in place. See Figure 15. 3. WASHER
4. PUMP MOUNT
8. Install steering wheel, hex nut and washer (if 5. STEERING CONTROL UNIT (SCU)
equipped) on steering column. Tighten nut 40 to
Figure 24. Fixed Steering Column SCU Remove/
54 N•m (30 to 40 lbf ft). See Figure 14.
Install
9. Install rod, nut, and horn button in steering wheel.
See Figure 13.

17
Steering Wheel and Telescopic Column Assembly Repair 1600 YRM 1363

6. Split column gear using hammer and chisel. Re-

move and discard gear. See Figure 25.

7. Using a press, install new column gear. Press

gear onto knurled shaft until against upper snap
ring. See Figure 25.

8. Remove any displaced material from snap ring

groove area.

9. Install lower snap ring. See Figure 25.

10. Install steering control unit (SCU) onto tilt base

bracket. See Figure 24.
NOTE: STEERING COLUMN PLATES, BRACKETS,
AND MOUNT FIXTURES NOT SHOWN FOR 11. Install four washers and capscrews onto pump
CLARITY. mount and steering control unit (SCU). See Fig-
ure 24.
1. LOWER SNAP RING
2. COLUMN GEAR 12. Return steering column to upright position.
3. KNURLED SHAFT
4. UPPER SNAP RING 13. Follow steps outlined in Install section to complete
Figure 25. Column Gear steering column installation.

Steering Wheel and Telescopic Column Assembly Repair

REMOVE NOTE: This procedure is for the removal of all com-
ponents of the telescopic steering column assembly.
NOTE: The telescopic steering column is optional on Perform only those steps of the procedure necessary
the following lift trucks: to remove the required component.
• ERC22-35VG (ERC045-070VG) (A968)
NOTE: For quick access to steer column perform
• ERC16-20VA (ERC030-040VA) (A969) Step 1 through Step 7.
• ERP22-35VL (ERP045-070VL) (A976)
NOTE: Tag all electrical connectors during removal
• ERP16-20VF (ERP30-40VF) (A955) to aid in installation.
• ERP40-50VM, ERP50-55VM6
(ERP080-120VM, ERP100VML) (A985) 1. Disconnect the battery connector.
• ERC40-55VH, ERC50VHS (ERC80-120VH, 2. Discharge capacitors, for procedures see Gen-
ERC100VHS) (A938) eral section of this manual.
NOTE: The telescopic steering column position can 3. Remove horn button, nut, and rod from steering
be adjusted up, down, forward, and back for different wheel. See Figure 26.
operators. The column is held in position by locking tilt
cylinder pressure, a pivot, and column locking lever. 4. Remove hex nut, washer (if equipped) and steer-
ing wheel from steering column. If necessary use
NOTE: The upper end of the steering shaft has puller tool to remove steering wheel. See Fig-
splines for the steering wheel. The lower end of the ure 27.
steering shaft has splines to engage the steering con-
trol unit.

18
1600 YRM 1363 Steering Wheel and Telescopic Column Assembly Repair

5. Remove steering column top cover by pressing

from both sides and pulling up. Clips should re-
main attached. See Figure 28.

6. Remove capscrews and steering column tele-

scoping cover. See Figure 28.

7. Remove capscrew and washer; press steering

column upper cover from both sides and pull up.
Clips should remain attached; remove fold-over
nut from upper bracket. See Figure 28.

8. Remove capscrews, steering column lower cover,

upper bracket, and lower bracket. Steering col-
umn lower cover to be maneuvered around tilt
memory lever. See Figure 28.

1. HORN BUTTON
2. NUT
3. ROD
4. STEERING WHEEL
Figure 26. Horn Button Assembly and Electrical
Connections

1. STEERING COLUMN TOP COVER

2. CLIP
3. CAPSCREW
4. STEERING COLUMN TELESCOPING COVER
1. HEX NUT 5. STEERING COLUMN UPPER COVER
2. WASHER 6. WASHER
3. STEERING WHEEL 7. STEERING COLUMN LOWER COVER
4. STEERING COLUMN 8. TILT ADJUST LEVER
9. TELESCOPIC STEERING COLUMN
Figure 27. Steering Wheel 10. DASH PANEL
11. TILT MEMORY LEVER

Figure 28. Telescopic Steering Column Covers

19
Steering Wheel and Telescopic Column Assembly Repair 1600 YRM 1363

9. Remove capscrews from dash panel and cowl

plate. Lift dash panel over telescopic steering col-
umn, maneuvering it past the tilt memory lever,
adjust lever, and column locking knob. See Fig-
ure 29.

NOTE: Tag all hoses and fittings during disassembly

to aid in assembly. Tags on hoses and fittings should
reflect letter squence on steering control unit end
cover.

NOTE: Insert plugs at all hose ports and hose ends

to prevent foreign material from entering the hydraulic
system.

1. STEERING CONTROL UNIT FITTING

2. HYDRAULIC HOSE
Figure 30. Hydraulic Hose Connections

11. Remove spring, e-ring, and steering direction sen-

sor from steering column. See Figure 31.

1. DASH PANEL
2. TELESCOPIC STEERING COLUMN
3. TILT ADJUST LEVER
4. TILT MEMORY LEVER
5. COLUMN LOCKING LEVER
6. CAPSCREW
7. COWL PLATE
8. NUT
Figure 29. Telescopic Steering Column 1. STEERING COLUMN
Attachment 2. STEERING POSITION SENSOR
3. E-RING
10. Disconnect hydraulic hoses from steering control 4. SPRING
unit fittings. See Figure 30. Set the hydraulic ho- Figure 31. Steering Position Sensor
ses aside to prevent possible damage.

20
1600 YRM 1363 Steering Wheel and Telescopic Column Assembly Repair

12. Remove capscrews, washers, and steering con-

trol unit from tilt base bracket. See Figure 32.

1. TELESCOPIC STEERING COLUMN

1. STEERING CONTROL UNIT 2. HORN SWITCH PLATE
2. TILT BASE BRACKET 3. HORN SWITCH
3. CAPSCREW 4. TAPPED PLATE
4. WASHER 5. WASHER
6. CAPSCREW
Figure 32. Steering Control Unit 7. SNAP RING
8. SWITCH CONTACT WASHER
9. SPRING
NOTE: Ensure electrical wires and hydraulic hoses 10. RETAINING RING
11. PIN
are not damaged when telescopic steering column is
removed. Figure 33. Horn Switch

13. Remove nuts, capscrews, and telescopic steering

2. Remove capscrews, washers, tapped plate, and
column assembly from cowl plate. See Figure 29.
horn switch from the horn switch plate. See Fig-
DISASSEMBLE ure 33.

NOTE: Only perform those steps below necessary

for required repair or replacement. WARNING
Be careful when removing or installing snap
NOTE: Note placement and orientation of compo- rings. These snap rings can come loose during re-
nents prior to disassembly to aid in assembly. moval or installation with enough force to cause
an injury. Always use the correct snap ring pliers,
1. Remove pin, retaining ring, spring, switch contact and wear eye and face protection during removal
washer, and snap ring from telescopic steering or installation.
column. See Figure 33.
NOTE: Note placement of snap rings during disas-
sembly to aid in assembly.

21
Steering Wheel and Telescopic Column Assembly Repair 1600 YRM 1363

3. Remove tilt adjust lever, upper snap rings, pin, b. Remove spring from anchor bracket and tilt
lower snap rings, collar, pivot, and tilt adjust cylin- memory release lever. See Figure 36.
der from the tilt base bracket and tilt bracket. See
Figure 34. c. Remove screws, washers, and anchor bracket
from tilt base bracket. See Figure 36.

d. Remove pivot pin, washer, and cotter pin and

remove tilt memory lever from tilt base bracket.
See Figure 36.

e. Remove e-ring, cable anchor pin, and cable

assembly from tilt memory bracket. See Fig-
ure 37.

1. TILT ADJUST LEVER

2. TILT ADJUST CYLINDER
3. PIN
4. UPPER SNAP RING
5. PIVOT
6. COLLAR
7. TILT BRACKET
8. TILT BASE BRACKET
9. LOWER SNAP RING
Figure 34. Tilt Adjust Cylinder - Telescopic
Steering Column

4. Remove cotter pin and column locking lever from

pinch blocks on telescopic steering column. See
Figure 35.

5. Disassemble the cylinder, cable assembly, and 1. TELESCOPIC STEERING COLUMN

2. COLUMN LOCKING LEVER
adjust lever as indicated below: 3. COTTER PIN
4. PINCH LEVER
NOTE: Note position of cable assembly during disas-
sembly to aid in assembly. Figure 35. Column Locking Lever
a. Disconnect cable assembly from tilt memory
release lever and remove from anchor bracket.
See Figure 36.

22
1600 YRM 1363 Steering Wheel and Telescopic Column Assembly Repair

1. CABLE ASSEMBLY
2. TILT MEMORY LEVER
3. SPRING
4. ANCHOR BRACKET
5. SCREW
6. WASHER
7. COTTER PIN 1. CABLE ASSEMBLY
8. TILT BASE BRACKET 2. E-RING
9. PIVOT PIN 3. CABLE ANCHOR PIN
4. TILT MEMORY BRACKET
Figure 36. Tilt Memory Lever
Figure 37. Tilt Memory Release Cable

23
Steering Wheel and Telescopic Column Assembly Repair 1600 YRM 1363

f. Remove snap rings and lower pin from mount

bracket and lift cylinder end. See Figure 38.

g. Remove snap rings and upper pin from tilt

base bracket and lift cylinder end; remove lift
cylinder. See Figure 38.

6. Remove nuts, tilt pins, bushings, and tilt base

bracket from mount bracket and tilt memory
bracket. See Figure 39.

1. SNAP RING 1. TILT BASE BRACKET

2. LOWER PIN 2. MOUNT BRACKET
3. MOUNT BRACKET 3. TILT BRACKET
4. LIFT CYLINDER 4. BUSHING
5. UPPER PIN 5. NUT
6. TILT BASE BRACKET 6. TILT PIN
Figure 38. Telescopic Adjust Cylinder Figure 39. Brackets - Telescopic Steering Column

24
1600 YRM 1363 Steering Wheel and Telescopic Column Assembly Repair

CLEAN b. Attach lift cylinder into mount bracket by insert-

ing lower pin through bracket holes and lift cyl-
inder end; install snap rings. See Figure 38.
WARNING
Cleaning solvents can be flammable and toxic and c. While compressing lift cylinder upright, insert
can cause skin irritation. When using cleaning upper pin through tilt base bracket holes and
solvents, always follow the solvent manufactur- lift cylinder end; install snap rings. See Fig-
er's recommended safety procedures. ure 38.

d. Install anchor bracket, washers, and screws on

tilt base bracket. See Figure 36.
WARNING
e. Install adjust lever to tilt base bracket using
Compressed air is used for cleaning or drying
pivot pin, washer, and cotter pin. See Fig-
purposes, or for clearing restrictions. Wear pro-
ure 36.
tective clothing (goggles/shield, gloves, etc.) to
avoid injury to personnel. f. Install spring between adjust lever and anchor
bracket. See Figure 36.

1. Use cleaning solvent to clean metal components g. Position cable assembly into anchor bracket,
only, do not use on any component that has plas- as noted during disassembly. See Figure 36.
tic or rubber parts. Dry with compressed air.
h. With the lower end of the cable (non lever end)
2. Clean plastic or rubber components using warm properly connected to the assembly, install the
soapy water and wipe dry with a lint free cloth. threaded end of the cable to the cable support
bracket using the cable hex nut. The nut
INSPECT should have a final torque of
16 N•m (142 lbf in) applied. Install the cable
1. Check all components for damage. Replace dam-
eyelet to the lever with the small clevis pin and
aged components.
e-clip. See Figure 36. When properly adjusted,
ASSEMBLE there should not be tension on the cable when
the lever is in the relaxed position.
NOTE: Apply thread locker LOXEAL 83-55 thread
locker or equivalent to tilt pin before assembly. On the other end of the cable, the large pin with
the return spring should have full travel in the pin
1. Assemble tilt base bracket onto mount bracket slot as the lever is actuated. Finally, with the col-
and tilt bracket with bushings, tilt pins, and nuts. umn positioned toward the front of the truck, the
See Figure 39. cable must not uncouple from the lower base.

2. Assemble lift cylinder, cable assembly, and lever 3. Install column locking lever through pinch blocks
as indicated below: and insert cotter pin. See Figure 35.

a. Attach cable assembly to the upper and lower

connection points using anchor pins and e-ring. WARNING
See Figure 37. Be careful when removing or installing snap
rings. These snap rings can come loose during re-
moval or installation with enough force to cause
WARNING an injury. Always use the correct snap ring pliers,
Be careful when removing or installing snap and wear eye and face protection during removal
rings. These snap rings can come loose during re- or installation.
moval or installation with enough force to cause
an injury. Always use the correct snap ring pliers, NOTE: Ensure snap rings are positioned correctly to
and wear eye and face protection during removal hold cylinder in position.
or installation.

25
Steering Wheel and Telescopic Column Assembly Repair 1600 YRM 1363

4. With tilt cylinder bottom inside tilt memory 1. Install telescopic steering column, capscrews, and
bracket, insert pivot through bracket holes and nuts onto cowl plate. Tighten capscrews to
cylinder end; install collars and snap rings. See 52 N•m (38 lbf ft). See Figure 29.
Figure 34.
2. Install steering control unit, capscrews, and wash-
5. Insert pin through tilt base bracket holes and top ers into tilt base bracket. See Figure 32.
end of tilt cylinder; install snap rings and tilt lever.
See Figure 34.
WARNING
6. Install steering direction sensor, e-ring, and spring The hydraulic hoses must be connected to the
on steering column. See Figure 31. correct ports or the steering system will not oper-
ator as expected, which can cause damage or per-
7. Assemble horn switch, tapped plate, washers, sonal injury. Make sure the hoses are identified
and capscrews; attach to horn switch plate. See and connected correctly.
Figure 33.
NOTE: Remove tags from hoses and fittings after in-
8. Install snap ring, switch contact washer, spring, stallation.
retaining ring, and pin on telescopic steering col-
umn. See Figure 33. 3. Remove plugs from hose ports and hose ends.
Connect hydraulic hoses to steering control unit
9. Measure gap between switch contact washer and fittings, as tagged during removal. See Figure 30.
horn switch. If gap does not meet specification
shown in Figure 40 adjust as required. 4. Maneuver dash panel down over telescopic steer-
ing column past column locking lever, tilt memory
lever, and tilt lever; attach to cowl plate with cap-
screws. See Figure 29.

NOTE: Check that clips are attached to steering col-

umn covers prior to installation. Replace clips if dam-
aged or missing.

5. Maneuver steering column lower cover around tilt

memory lever; install upper bracket, lower
bracket, and capscrews. See Figure 28.

6. Install steering column telescoping cover and cap-

screws. See Figure 28.

7. Install steering column upper cover and clips;

squeeze both sides and push down until snapped
into place. See Figure 28.

8. Install steering wheel, washer (if equipped) and

hex nut on steering column. Tighten nut to 40 to
54 N•m (30 to 40 lbf ft). See Figure 27.

1. SWITCH CONTACT WASHER 9. Connect horn electrical wires; tighten setscrews;

2. HORN SWITCH install rod, nut, and horn button in steering wheel.
Figure 40. Horn Switch Gap See Figure 26.

10. Connect battery connector.

INSTALL
NOTE: Ensure electrical wires and hydraulic hoses
are not damaged during installation.

26
1600 YRM 1363 Steering Wheel and Telescopic Column Assembly Repair

GEAR REPLACEMENT FOR LIFT TRUCKS BUILT PRIOR TO OCTOBER, 2008

STEP 1.
Follow steps in Remove section, then continue with steps below.

STEP 2.
Place steering column upside down in a stand.

STEP 3.
Remove four capscrews and washers from pump
mount and steering control unit.

1. TELESCOPIC STEERING COLUMN

2. CAPSCREW
3. WASHER
4. PUMP MOUNT
5. STEERING CONTROL UNIT

STEP 4.
Remove steering control unit from tilt base bracket.

1. TILT BASE BRACKET

2. STEERING CONTROL UNIT

27
Steering Wheel and Telescopic Column Assembly Repair 1600 YRM 1363

STEP 5.
Remove tube with column gear from telescopic
steering column.

1. TELESCOPIC STEERING COLUMN

2. TUBE
3. COLUMN GEAR
STEP 6.
Remove lower snap ring from tube.

1. LOWER SNAP RING

2. TUBE

28
1600 YRM 1363 Steering Wheel and Telescopic Column Assembly Repair

STEP 7.
Remove and discard column gear from tube.

1. COLUMN GEAR
2. TUBE
STEP 8.
Install new column gear onto tube until it contacts
washer.

1. COLUMN GEAR
2. TUBE
3. WASHER

29
Steering Wheel and Telescopic Column Assembly Repair 1600 YRM 1363

STEP 9.
Remove any displaced plastic material from snap
ring groove and install lower snap ring onto tube.

1. TUBE WITH COLUMN GEAR

2. LOWER SNAP RING
STEP 10.
Install tube with column gear into telescopic steering
column.

1. TELESCOPIC STEERING COLUMN

2. TUBE WITH COLUMN GEAR

30
1600 YRM 1363 Torque Specifications

STEP 11.
Install steering control unit onto tilt base bracket.

1. TILT BASE BRACKET

2. STEERING CONTROL UNIT

STEP 12.
Install four washers and capscrews onto pump
mount and steering control unit.

1. SHIPPING FLANGE
2. SCREW
3. NUT

STEP 13.
Return steering column to upright position.

STEP 14.
Follow steps in Install section to complete installation.

31
Torque Specifications 1600 YRM 1363

Torque Specifications
STEERING CONTROL UNIT Cowl Attachment
52 N•m (38 lbf ft)
Fittings and Special Screws
30 ±3 N•m (266 ±27 lbf in)

STEERING COLUMN
Steering Wheel Hex Nut
40 to 54 N•m (30 to 40 lbf ft)

32
1600 YRM 1363 9/14 (9/13)(12/12)(3/12)(11/10)(2/10)