OM-262 659B

2014−010

Processes

Oxy-Fuel

Welding
Cutting

Protect yourself and

others from injury —
read, follow, and save these
important safety precautions
and operating instructions.

Warranty Information Inside

SAFETY MANUAL
File: Accessory

Form 4105 Rev 2014-10

 TABLE OF CONTENTS

SECTION 1 − SAFETY PRECAUTIONS -READ BEFORE USING . . . . . . . . . . . 1

SECTION 2 − INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
SECTION 3 − HAZARDOUS EVENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
SECTION 4 − ASSOCIATED HAZARDS OF RECOMPRESSING OXYGEN . . . 7
SECTION 5 − EQUIPMENT SET UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
5-1. Installing Cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
5-2. Installing Regulators On Cylinder Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
5-3. Installing Hoses On Regulators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
5-4. Installing Check Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
5-5. Installing Flashback Arrestors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
5-6. Combination Torch Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
5-7. Installing Hoses On Torch Handle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
5-8. Installing Cutting Attachment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
5-9. Installing Straight (Hand) Cutting Torch . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
5-10. Installing Cutting Tips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
5-11. Installing Welding Tips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
5-12. Installing Multi-Flame Heating Tips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
5-13. Testing The Equipment For Leaks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
SECTION 6 − WELDING TIP ADJUSTMENT/LIGHTING INSTRUCTIONS . . . 12
6-1. Purging The System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
6-2. Lighting And Adjusting Acetylene/Oxygen Welding Tips . . . . . . . . . . . . . . 13
6-3. LP Fuel Gas/Oxygen Tips (Other Than Acetylene) . . . . . . . . . . . . . . . . . . 13
6-4. Extinguishing The Torch Flame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
6-5. System Shut Down . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
SECTION 7 − MULTI-FLAME HEATING TIP ADJUSTMENT/LIGHTING . . . . . 14
SECTION 8 − CUTTING ATTACHMENTADJUSTMENT AND LIGHTING . . . . 14
8-1. Setting Up Cutting Attachment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
8-2. Adjusting The Acetylene Cutting Tip Flame (Cutting Assembly) . . . . . . . 15
8-3. Adjusting Alternate Fuel Gas Cutting Tip Flame(Other Than Acetylene) 15
8-4. Extinguishing The Torch Flame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
SECTION 9 − STRAIGHT (HAND) CUT TORCH ADJUST AND LIGHTING . . 16
9-1. Setting Up Straight (Hand) Cutting Torch . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
9-2. Adjusting Acetylene Cutting Tip Flame (Hand Torch) . . . . . . . . . . . . . . . . . 16
9-3. Adjusting Fuel Gas Cutting Tip Flame (Other Than Acetylene) . . . . . . . . 17
9-4. Extinguishing The Torch Flame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Table 1. SC12 Series Heavy-Duty Cutting Tips − Acetylene (One Piece) . . . . . 18
Table 2. SC56 Series Heavy-Duty, Heavy-Preheat Cutting Tips . . . . . . . . . . . . . 19
Table 3. SC50 Series Heavy-Duty, Heavy-Preheat Cutting Tips . . . . . . . . . . . . . 20
Table 4. SC50 Series Heavy-Duty, Heavy-Preheat Cutting Tips . . . . . . . . . . . . . 21
Table 5. SC46 Series Heavy-Duty Cutting Tips − Propane (One Piece) . . . . . . 22
Table 6. SC46 Series Heavy-Duty Cutting Tips − Natural Gas (One Piece) . . . 23
Table 7. SC36 Series Heavy-Duty Cutting Tips . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Table 8. SC40 Series Cutting Tips For Machine Or Hand Torches . . . . . . . . . . 25
Table 9. SC60 Series Cutting Tips For Machine Or Hand Torches . . . . . . . . . . 26
Table 10. SC60 Series Heavy-Duty Special Purpose Tips For Hand Torches . . 27
Table 11. SC And MC Series Special Purpose Tips For Hand Torches . . . . . . . . 28
Table 12. MC12 Series Medium Duty Cutting Tips − Acetylene (One Piece) . . . 29
Table 13. MC40 Series Medium-Duty Cutting Tips . . . . . . . . . . . . . . . . . . . . . . . . 30
Table 14. MC60 Series Medium-Duty Cutting Tips − Propylene (Two Piece) . . . 31
Table 15. Heavy-Duty Heating Tips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Table 16. Medium-Duty Heating Tips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Table 17. Heavy-Duty Heating Tips − Oxy-Propane/Natural Gas . . . . . . . . . . . . . 33
Table 18. Heating Tips − Acetylene . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Table 19. Welding/Brazing Tips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Table 20. Heating Tips − Acetylene . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Table 21. Quickbraze) Tips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Table 22. Special Purpose Heating Tips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Table 23. Fuel Gas Identification Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
SECTION 10 − SC900 SERIES GAS AXE − HAND CUTTNG TORCH . . . . . . 38
SECTION 11 − NEW YORK CITY FIRE DEPARTMENT REGULATIONS . . . . 38
WARRANTY
 SECTION 1 − SAFETY PRECAUTIONS -
READ BEFORE USING
OXY FUEL 2013-09

Protect yourself and others from injury — read, follow, and

save these important safety precautions and operating in-
structions.
1-1. Symbol Usage

DANGER! − Indicates a hazardous situation which, if not

avoided, will result in death or serious injury. The possible
hazards are shown in the adjoining symbols or explained
in the text.
Indicates a hazardous situation which, if not avoided,
could result in death or serious injury. The possible haz-
ards are shown in the adjoining symbols or explained in
the text.
NOTICE − Indicates statements not related to personal injury.

. Indicates special instructions.

This group of symbols means
Warning! Watch Out! ELECTRIC
SHOCK, MOVING PARTS, and
HOT PARTS hazards. Consult
symbols and related instructions below for necessary actions to avoid
the hazards.

1-2. Welding, Cutting, Brazing, Heating Hazards

The symbols shown below are used throughout this manual

to call attention to and identify possible hazards. When you
see the symbol, watch out, and follow the related instructions
to avoid the hazard. The safety information given below is
only a summary of the more complete safety information
found in the Safety Standards listed in Section 1-4. Read and
follow all Safety Standards.

Only qualified persons should install, operate, maintain, and

repair this equipment.

During operation, keep everybody, especially children, away.

Do not use this equipment unless you are trained in its proper
use or are under competent supervision. Follow the proced-
ures described in this booklet every time you use the equip-
ment. Failure to follow these instructions may cause fire, ex-
plosion, asphyxiation, property damage, or personal injury.
This equipment must be used in accordance with all Federal,
State, and local regulations as well as DOT (Department of
Transportation) and CGA (Compressed Gas Association) reg-
ulations. Contact your gas supplier for more information on
the proper use of compressed gases.

. In this document, the phrase “welding and cutting” also refers to oth-
er oxy-fuel operations like brazing and heating.

OM-262 659 Page 1

 READ INSTRUCTIONS.

D Read and follow all labels and the Owner’s Manual carefully be-
fore installing, operating, or servicing equipment. Read the safety
information at the beginning of the manual and in each section.
D Use only genuine replacement parts from the manufacturer.
D Perform maintenance and service according to the Owner’s
Manuals, industry standards, and national, state, and local codes.

HOT PARTS can burn.

D Do not touch hot parts bare handed.

D Allow cooling period before working on equipment.
D To handle hot parts, use proper tools and/or wear
heavy, insulated welding gloves and clothing to pre-
vent burns.

FUMES AND GASES can be hazardous.

Welding and cutting produces fumes and gases. Breathing these

fumes and gases can be hazardous to your health.
D Keep your head out of the fumes. Do not breathe the fumes.
D If inside, ventilate the area and/or use local forced ventilation at
the flame to remove welding and cutting fumes and gases. Some
gases (natural gas and acetylene) are lighter than air and will col-
lect in high areas. Other gases (propane and butane) are heavier
than air and will collect in low areas. Heavier-than-air gases are
more difficult to diffuse and are more likely to accumulate. The
recommended way to determine adequate ventilation is to sam-
ple for the composition and quality of fumes and gases which per-
sonnel are exposed.
D If ventilation is poor, wear an approved air-supplied respirator.
D Read and understand the Safety Data Sheets (SDSs) and the
manufacturer’s instructions for adhesives, coatings, cleaners,
consumables, coatings, cleaners, degreasers, fluxes, and met-
als.
D Work in a confined space only if it is well ventilated, or while
wearing an air-supplied respirator. Always have a trained watch-
person nearby. Welding and cutting fumes and gases can dis-
place air and lower the oxygen level, causing injury or death. Be
sure the breathing air is safe. Test atmospheres in confined areas
for explosive and toxic gases before using oxy-fuel equipment.
D Do not weld or cut in locations near degreasing, cleaning, or
spraying operations. The heat from welding or cutting flame can
react with vapors to form highly toxic and irritating gases.
D Do not weld or cut on coated metals, such as galvanized, lead, or
cadmium-plated steel unless the coating is removed from the af-
fected area, the area is well ventilated, and while wearing an air-
supplied respirator. The coatings and any metals containing
these elements can give off toxic fumes if welded or cut.
D Do not weld or cut on sealed air conditioning or refrigeration sys-
tems unless all refrigerants have been removed from the system.

OM-262 659 Page 2

 BUILDUP OF GAS can injure or kill.

D Shut off compressed gas supply when not in use.

D Always ventilate confined spaces or use approved air-supplied
respirator.

LIGHT RAYS can burn eyes and skin.

Light rays from the welding and cutting process produce intense visible
and invisible (ultraviolet and infrared) rays that can burn eyes and skin.
Sparks fly off from the weld.
D Wear approved face protection fitted with a proper shade of filter
lenses to protect your face and eyes from light rays and sparks
when welding, cutting, or watching (see ANSI Z49.1 and Z87.1
listed in Safety Standards).
D Wear welding goggles, or wear welding helmet/welding face-
shield over approved goggles/safety glasses with side shields.
D Use protective screens or barriers to protect others from flash,
glare and sparks; warn others not to watch the welding or cutting.
D Wear body protection made from durable, flame−resistant mate-
rial (leather, heavy cotton, wool). Body protection includes
oil-free clothing such as leather gloves, heavy shirt, cuffless
trousers, high shoes, and a cap.

WELDING AND CUTTING can cause

fire or explosion.
Welding and cutting on closed containers, such as tanks, drums, or
pipes, can cause them to blow up. Sparks can fly off from the welding or
cutting operations. The flying sparks, hot workpiece, and hot equipment
can cause fires and burns. Check and be sure the area is safe before
doing any welding or cutting.

D Do not use this welding and cutting equipment with gases and
pressures other than those for which it is intended. Oxygen is not
flammable; however, the presence of pure oxygen will drastically
increase the speed and force with which burning takes place. Oxy-
gen must never be allowed to contact grease, oil, or other petro-
leum-based substances; therefore, be sure there is no oil or grease
on the regulator, cylinder, valves, or equipment. Do not use petro-
leum-based pipe sealants. Do not use or store near excessive heat
(above 125 F/51.5 C) or open flame. Do not refer to oxygen as air
and do not use oxygen as a substitute for compressed air. Do not
use oxygen to clean clothes or work area, for ventilation, or to oper-
ate pneumatic tools. Open oxygen cylinder valves slowly. Be sure
regulator adjusting handle is in the full out (off) position before
opening oxygen cylinder valve.
D Inspect all equipment before use. Do not use damaged, defective,
or improperly adjusted welding and cutting equipment. Make sure
levers and valves work properly, threads on equipment are clean
(no grease or oil) and not deformed, gauges are intact and easy to
read, regulator is clean and free of oil or dirt, and fittings are prop-
erly sized for the cylinder. Make sure hoses are clean (no grease or
oil) and ferrules are properly installed so the fitting does not slip in-
side the hose. Be sure all connections are tight.

OM-262 659 Page 3

D It is recommended that a reverse-flow check valve or a flashback ar-
restor be installed between the torch handle and the regulator. Check
valves do not prevent the propagation of a flame upstream (flash-
back) but are designed to prevent the unintentional backflow of gases
into the cutting attachment, torch, hoses, or regulator which could
cause an explosion or fire. A flashback arrestor can be installed on the
torch handle instead of a check valve. Miller flashback arrestors have
a reverse flow check valve and prevent the propagation of a flame up-
stream. If a flashback arrestor is installed, a check valve is not neces-
sary. Using a flashback arrestor and a check valve may reduce gas
flow and affect torch operation. To help prevent the reverse flow of
gases, be sure the cylinders contain enough gas to complete the
work.
D Perform work only in an area with a fireproof floor (concrete). Do
not heat concrete because it may expand and explode violently.
D Perform work on a fireproof surface. Use heat resistant shields to
protect nearby walls and flooring.
D Do not use if grease or oil is present on equipment or if equipment is
damaged. Have equipment cleaned/repaired by a qualified per-
son.
D Do not open a cylinder valve quickly or the regulator may be dam-
aged and cause a fire.
D Do not open acetylene cylinder valve more than 3/4 turn. (For all
gases except acetylene, open cylinder valve fully to backseal the
cylinder valve.) Keep cylinder wrench on the cylinder for quick
shut-off.
D Do not slightly open or “crack” fuel cylinder valve to blow debris
from the valve outlet. Remove the debris using nitrogen, air, or a
clean, oil-free rag.
D Always purge gas from the system before lighting torch. Purge gas
in a well-ventilated area and away from flame or sparks.
D Keep torch flame or sparks away from cylinder, regulator, and gas
hose.
D Use only the gases recommended by the manufacturer of the
oxy-fuel equipment being used.
D Never light a torch with matches or a lighter. Always use a striker.
D Do not use acetylene above 15 psi (103 kPa) flowing. It is accept-
able to use acetylene regulators that indicate a static pressure up
to 22 psi (151 kPa).
D Check oxy-fuel system for leaks with an approved leak detection
solution or leak detector. Never test for gas leaks with a flame.
D Remove all flammables within 35 ft (10.7 m) of the welding or cut-
ting operation. If this is not possible, tightly cover them with ap-
proved covers.
D Do not weld or cut where flying sparks can strike flammable
material.
D Protect yourself and others from flying sparks and hot metal.
D Be alert that welding and cutting sparks and hot materials from
welding and cutting can easily go through small cracks and open-
ings to adjacent areas.
D Watch for fire, and keep a fire extinguisher nearby.
D Be aware that welding or cutting on a ceiling, floor, bulkhead, or
partition can cause fire on the hidden side.
D Do not weld or cut on containers that have held combustibles, or on
closed containers such as tanks, drums, or pipes unless they are
properly prepared according to AWS F4.1 and AWS A6.0 (see
Safety Standards).
D Do not weld or cut where the atmosphere may contain flammable
dust, gas, or liquid vapors (such as gasoline).

OM-262 659 Page 4

D Wear body protection made from durable, flame−resistant material
(leather, heavy cotton, wool). Body protection includes oil-free
clothing such as leather gloves, heavy shirt, cuffless trousers, high
shoes, and a cap.
D Do not use fuel gases to clean clothes or work area.
D Remove any combustibles, such as a butane lighter or matches,
from your person before doing any welding or cutting.
D After completion of work, inspect area to ensure it is free of sparks,
glowing embers, and flames.
D Follow requirements in OSHA 1910.252 (a) (2) (iv) and NFPA 51B
for hot work and have a fire watcher and extinguisher nearby.

CYLINDERS can explode if damaged.

Compressed gas cylinders contain gas under high pressure. If

damaged, a cylinder can explode. Since gas cylinders are normally part
of the welding or cutting process, be sure to treat them carefully.
D Protect compressed gas cylinders from excessive heat, mechani-
cal shocks, physical damage, slag, open flames, and sparks.
D Install cylinders in an upright position by securing to a stationary
support or cylinder rack to prevent falling or tipping. Do not lay acet-
ylene cylinders on their sides or acetone will flow out of the cylinder
and damage the equipment.
D Keep cylinders away from any arc welding, cutting, or other electri-
cal circuits.
D Never drape a welding or cutting torch over a gas cylinder.
D Never weld or cut on a pressurized cylinder − explosion will result.
D Use only correct compressed gas cylinders, regulators, hoses, and
fittings designed for the specific application; maintain them and as-
sociated parts in good condition. Do not use compressed gas cylin-
der unless an approved gas regulator is attached to the gas valve.
D Turn face away from valve outlet when opening cylinder valve. Do
not stand in front of or behind the regulator when opening the valve.
D Keep protective cap in place over valve except when cylinder is in
use or connected for use.
D Use the right equipment, correct procedures, and sufficient num-
ber of persons to lift and move cylinders.
D Store compressed gas and oxygen cylinders in separate locations.
D Store empty cylinders with valves closed and caps in place.
D Do not modify or repair cylinders or valves. Store leaking acetylene
cylinders outdoors in a safe area. Identify leaking cylinders and re-
turn them to the supplier.
D Dispose of used disposable cylinders according to the manufactur-
er’s recommendations. Do not throw cylinders in fire.
D Follow instructions provided by the gas supplier and on com-
pressed gas cylinders, associated equipment, and in Compressed
Gas Association (CGA) publication P-1 listed in Safety Standards.

FLYING METAL or DIRT can injure eyes.

S Welding, cutting, chipping, wire brushing, and grinding cause

sparks and flying metal.
S Wear welding goggles, or wear welding helmet/welding face-
shield over approved goggles/safety glasses with side shields.

OM-262 659 Page 5

1-3. California Proposition 65 Warnings

Welding or cutting equipment produces fumes or gases

which contain chemicals known to the State of California to
cause birth defects and, in some cases, cancer. (California
Health & Safety Code Section 25249.5 et seq.)
This product contains chemicals, including lead, known to
the state of California to cause cancer, birth defects, or other
reproductive harm. Wash hands after use.
1-4. Principal Safety Standards

Safety in Welding, Cutting, and Allied Processes, ANSI Standard Z49.1,

is available as a free download from the American Welding Society at
http://www.aws.org or purchased from Global Engineering Documents
(phone: 1-877-413-5184, website: www.global.ihs.com).
Safe Practices for the Preparation of Containers and Piping for Welding
and Cutting, American Welding Society Standard AWS F4.1, from Global
Engineering Documents (phone: 1-877-413-5184,
website: www.global.ihs.com).
Safe Practices for Welding and Cutting Containers that have Held Com-
bustibles, American Welding Society Standard AWS A6.0, from Global
Engineering Documents (phone: 1-877-413-5184,
website: www.global.ihs.com).
Safe Handling of Compressed Gases in Cylinders, CGA Pamphlet P-1,
from Compressed Gas Association, 14501 George Carter Way, Suite
103, Chantilly, VA 20151 (phone: 703-788-2700,
website:www.cganet.com).
Acetylene, CGA Pamphlet G-1, from Compressed Gas Association,
14501 George Carter Way, Suite 103, Chantilly, VA 20151 (phone:
703-788-2700, website:www.cganet.com).
Safety in Welding, Cutting, and Allied Processes, CSA Standard
W117.2, from Canadian Standards Association, Standards Sales, 5060
Spectrum Way, Suite 100, Ontario, Canada L4W 5NS (phone:
800-463-6727, website: www.csa-international.org).
Safe Practice For Occupational And Educational Eye And Face Protec-
tion, ANSI Standard Z87.1, from American National Standards Institute,
25 West 43rd Street, New York, NY 10036 (phone: 212-642-4900, web-
site: www.ansi.org).
Standard for Fire Prevention During Welding, Cutting, and Other Hot
Work, NFPA Standard 51B, from National Fire Protection Association,
Quincy, MA 02269 (phone: 1-800-344-3555, website: www.nfpa.org.)
OSHA, Occupational Safety and Health Standards for General Industry,
Title 29, Code of Federal Regulations (CFR), Part 1910, Subpart Q, and
Part 1926, Subpart J, from U.S. Government Printing Office, Superinten-
dent of Documents, P.O. Box 371954, Pittsburgh, PA 15250-7954
(phone: 1-866-512-1800) (there are 10 OSHA Regional Offices—phone
for Region 5, Chicago, is 312-353-2220, website: www.osha.gov).
Applications Manual for the Revised NIOSH Lifting Equation, The Na-
tional Institute for Occupational Safety and Health (NIOSH), 1600 Clifton
Rd, Atlanta, GA 30333 (phone: 1-800-232-4636,
website: www.cdc.gov/NIOSH).
Recommended Practices for Safe Oxyfuel Gas Cutting Torch Operation
C4.2/C4.2M, and Recommended Practices for Safe Oxyfuel Gas Heat-
ing Torch Operation C4.3/C4.3M from Global Engineering Documents
(phone: 1-877-413-5184, website: www.global.ihs.com).

OM-262 659 Page 6

 SECTION 2 − INTRODUCTION

Inspect all equipment before use. Do not use damaged, defect-

ive, or improperly adjusted welding and cutting equipment.
Make sure levers and valves work properly, threads on equip-
ment are clean (no grease or oil) and not deformed, gauges are
intact and easy to read, regulator is clean and free of oil or dirt,
and fittings are properly sized for the cylinder. Make sure
hoses are clean (no grease or oil) and ferrules are properly in-
stalled so the fitting does not slip inside the hose. Be sure all
connections are tight and there are no leaks in the system.
We ask you to work like a pro − and pros weld and cut safely. Please read
and comply with the sample safety procedures outlined in this booklet
and the equipment Owner’s Manual.
SECTION 3 − HAZARDOUS EVENTS

The following events are very hazardous and can occur in any oxy-fuel
system. It is important to understand these hazards and know how to
prevent them.
Backfire: The return of the flame into the torch, usually accompanied by
a popping sound. The flame may be extinguished or it may re-appear at
the tip end.
Sustained Backfire: The return of the flame into the torch that contin-
ues to burn inside the torch with a hissing or squealing sound.
Flashback: The return of a flame into and through the torch or into the
hose. In some instances it can reach the regulator and even enter the cylin-
der. This is generally caused by the mixing of the oxygen and fuel gas in the
system. This is a very dangerous situation that can cause an explosion any-
where in the system. This is why purging is so important (see Section 6-1).
SECTION 4 − ASSOCIATED HAZARDS OF
RECOMPRESSING PURE OXYGEN

Open oxygen cylinder valves slowly. Opening an oxygen cylin-

der valve quickly can cause a fire or explosion. Be sure regula-
tor adjusting handle is in the full out (off) position before open-
ing an oxygen cylinder valve.
Recompressing high pressure oxygen in a low pressure cavity may cre-
ate heat, resulting in combustion. For combustion to occur, oxygen, fuel,
and kindling temperatures must be present. All of these components
may be present when oxygen is recompressed by opening the tank valve
too quickly.

OM-262 659 Page 7

Oxygen: High purity oxygen accelerates the rate of combustion, in-
creases heat output, and lowers the combustible point at which various
materials will burn.
Fuel: The fuel for combustion may be the regulator itself if enough heat is
produced to reach the kindling temperature of the regulator’s compo-
nents.
Kindling Temperatures: Enough heat may be generated to ignite the
regulator components by the friction created when recompressing
high-pressure oxygen. This heat is known as the heat of recompression.
If an internal fire or flashback occurs (indicated by a whistling
sound or inverted flame), do the following:
D Turn off the torch oxygen valve immediately.
D Turn off the torch fuel valve.
D Turn off the oxygen cylinder valve.
D Turn off the fuel gas cylinder valve.
Do not relight the torch until the equipment has cooled to the touch and
the flashback cause has been determined and corrected.

SECTION 5 − EQUIPMENT SET UP

Follow these steps to set up oxy-fuel equipment.

5-1. Installing Cylinders
Install cylinders in an upright position by securing to a station-
ary support or cylinder rack to prevent falling or tipping. Main-
tain a clear path from the cylinders to the work area.
Inspect equipment before use. Do not use if grease or oil is
present on equipment or if equipment is damaged. Have equip-
ment cleaned/repaired by a qualified person.
Do not slightly open or “crack” acetylene cylinder valve to
blow debris from the valve outlet. Remove the debris using ni-
trogen, air, or a clean, oil-free rag.
1. Remove the protective cap from the cylinder valve.
2. For all cylinders except acetylene: Stand to one side or behind the
valve. Open the cylinder valve slightly (cracking) for an instant and
then close the valve. This will help clear the valve of any dust or dirt
that may have collected. These particles can damage regulators or
cause a fire or explosion. Direct the flow of gas away from people.
5-2. Installing Regulators On Cylinder Valves
Inspect equipment before use. Do not use if grease or oil is
present on equipment or if equipment is damaged. Have equip-
ment cleaned/repaired by a qualified person.
Do not handle oxygen regulators with oily hands and never ap-
ply oil to any part of an oxygen regulator.
Do not use lubricant or thread tape on cylinder fittings.
NOTICE − Do not use cylinder adaptors to connect regulators to cylin-
ders. Regulators have CGA connections (manufactured to standards
of the Compressed Gas Association) which allow the regulator to on-
ly be installed on the appropriate cylinder valve for the intended gas.
Pressure regulators are control devices used to reduce high pressure to
desired working pressure. There are two types of pressure regulators

OM-262 659 Page 8

used for oxy-fuel applications. One type is for use on cylinders and the
other type is used for connection to a gas piping system, or station regu-
lator. The service temperature range for these regulators is 0 F to 140 F
(18 C – 60 C). Shown below is a cylinder regulator.

Low Pressure Gauge High Pressure Gauge

Inlet (Tail Piece)

Regulator Bonnet Connection
Adjusting Handle
Outlet Connection

1. Examine the pressure reducing regulators that will be connected to

the cylinders. Make sure that the regulator is clean and the inlet filter
is clean and installed properly.
2. Connect the oxygen regulator to the cylinder valve, using the ap-
propriate cylinder wrench to tighten the inlet nut. Connect the fuel
gas regulator to the fuel gas cylinder.
3. When replacing a pressure gauge, use only a UL-listed gauge.
PTFE thread tape is the only thread sealant approved for use on
oxygen regulators.
5-3. Installing Hoses On Regulators
Replace hoses at the first sign of any defects, flaws, or dam-
age. The hoses should otherwise be replaced every four years.
Inspect hoses for damage or leaks before each operation. Do
not allow hoses to come in contact with hot metal, molten sol-
der, or corrosive chemicals. Do not expose hoses to fluxing
agents as these agents will deteriorate the hose materials and
cause them to leak.
Do not splice or use damaged oxy-fuel hoses.
Use only industrial grade welding hose for welding, brazing, cutting, and
heating with oxy-fuel equipment. These hoses are generally color coded
green for oxygen and have a right hand threaded connection; fuel hoses
are red in color and have a left hand threaded connection with a groove
around the nut. Use grade R and RM hoses only for acetylene. T grade
hose can be used for acetylene and must be used for other fuel gases.
1. Connect the oxygen hose to the oxygen regulator and tighten firmly
with a wrench.
2. Connect the fuel hose to the fuel regulator and tighten firmly with a
wrench.
3. Make sure the regulator adjusting handles are turned counterclock-
wise to the off position and there is no resistance on the adjusting
handles.
5-4. Installing Check Valves
Reverse flow check valves should
be installed in the system either
on the regulator or on the torch
handle.
Check valves are designed to provide some protection against the re-
verse flow of one gas into the hose and regulator of the other gas when
there is a sudden loss of pressure of one of the gases. Check valves do
not stop a flashback. Check valves do restrict flow. Do not use check
valves with large heating and cutting tips.

OM-262 659 Page 9

Check valves should be tested or replaced at regularly scheduled inter-
vals as any debris may cause them to malfunction.
Check valves are designed for installation between the regulator outlet
fittings and the hoses, or between the torch butt and the hoses.
5-5. Installing Flashback Arrestors
NOTICE − When using add-on flashback arrestors, make sure the unit can
supply enough gas flow to support the tip being used. Insufficient gas flow
can cause equipment failure.
Flashback arrestors are designed to stop a flashback
from going beyond the point where they are installed.
There are several types and styles available. Flash-
back arrestors are recommended in all oxy-fuel weld-
ing, cutting, brazing, and heating applications. Ideally,
these units should be mounted on the welding handles.
If Miller add-on flashback arrestors are used, additional
check valves are not necessary.

5-6. Combination Torch Components

A combination torch consists of a welding handle and cutting attach-
ment. When equipped with the proper tips, these torches are used for
welding, cutting, and heating.
Cutting Lever Oxygen Valve
Cutting Assembly
Handle

Oxygen Preheat Valve Fuel Gas Preheat Valve

5-7. Installing Hoses On Torch Handle

Inspect equipment before use. Do not use if grease or oil is
present on equipment or if equipment is damaged. Have equip-
ment cleaned/repaired by a qualified person.
Torch handles are used in conjunction with welding tips, heating tips,
and cutting attachments. The illustration above shows a torch handle
with a cutting attachment.
1. Attach the green oxygen hose to the oxygen inlet fitting of the weld-
ing handle (right hand threads) and firmly tighten with a wrench. If a
check valve or flashback arrestor is being used at the torch, attach
the hose to the inlet of these devices (see Sections 5-4 and 5-5).
2. Attach the red fuel hose to the fuel inlet fitting of the welding handle
(left hand threads) and firmly tighten with a wrench. If a check valve
or flashback arrestor is being used at the torch, attach the hose to
the inlet of these devices.
5-8. Installing Cutting Attachment
Do not use cutting attachment if the o-rings are missing or
damaged.
Inspect equipment before use. Do not use if grease or oil is
present on equipment or if equipment is damaged. Have equip-
ment cleaned/repaired by a qualified person.
Cutting attachments are used in conjunction with welding handles to
perform oxy-fuel cutting of ferrous metals. See illustration of combina-
tion torch in Section 5-6.

OM-262 659 Page 10

5-9. Installing Straight (Hand) Cutting Torch
Inspect equipment before use. Do not use if grease or oil is
present on equipment or if equipment is damaged. Have equip-
ment cleaned/repaired by a qualified person.
Cutting torches are used to cut ferrous metals using oxygen and a fuel
gas. Set-up the equipment as described in Sections 5-1 thru 5-7.

Torch Head Oxygen Preheat Valve

Cutting Oxygen Tube Handle

Preheat Oxygen Tube Cutting Lever

Fuel Gas Tube
Fuel Gas Preheat Valve

5-10. Installing Cutting Tips

Acetylene Cutting Tip Alternative Fuel Cutting Tip

Cutting tips are available in many styles and sizes depending on the
metal thickness and fuel gas being used. Refer to the tables in this
manual for tip selection and operating specifications. Prior to use, in-
spect cutting tips for damage and to ensure that the cutting orifice and
preheat holes are not blocked with dirt or slag. Insert tip into the torch
head and tighten the tip nut.
5-11. Installing Welding Tips

Welding tips consist of a mixer and a

copper tip. These tips are available in
different sizes to weld various metal
thicknesses. Refer to the tables in this manual for tip selection
and operating specifications.
Inspect o-rings for damage and replace if necessary. Insert the welding
tip into the torch handle by exerting light pressure on the welding tip with
a twisting motion until seated. Position the tip and hand tighten the tip nut
into the torch handle.
5-12. Installing Multi-Flame Heating Tips
Heating tips have several flame
orifices in the end. The tips con-
sist of a mixer, heating tube,
and head, and are available for
use with several types of gas.
Refer to the tables in this manu-
al for tip selection and operating
specifications.
5-13. Testing The Equipment For Leaks
After the correct tip has been installed in the handle, cutting attachment,
or cutting torch, perform a leak test on the system before lighting the
torch. Follow this process every time the system is set-up and when a
cylinder is changed.
Use an approved oil-free leak detection fluid to locate possible
leaks.

OM-262 659 Page 11

 Do not stand in front of or behind the regulator when opening
the cylinder valve. Never open a cylinder valve suddenly as this
can damage a regulator or cause an oxygen regulator fire.
1. Verify that both regulator adjusting handles are turned counter-
clockwise to the off position.
2. Close both the fuel and oxygen valves on the torch handle.
3. While standing to the side of the regulator slowly open oxygen cylin-
der valve. Open the oxygen cylinder valve completely.
4. Adjust regulator by turning in the adjusting handle to deliver 20 psig
(138 kPa).
5. When using acetylene, do not open the fuel cylinder valve more
than 1/2–3/4 turn. If the cylinder has a wrench, leave it in place so
the cylinder can be quickly shut off if needed.
6. Adjust regulator by turning the adjusting handle clockwise to deliver
15 psig (103 kPa).
7. Check every connection and joint from the cylinder valve to the
torch tip with an approved leak detection solution. If leaks are detec-
ted, eliminate them before proceeding. If leaks cannot be elimin-
ated, do not put the equipment into service until it has been repaired
or replaced.

SECTION 6 − WELDING TIP ADJUSTMENTS AND

LIGHTING INSTRUCTIONS

Inspect all equipment before use. Do not use damaged, defect-

ive, or improperly adjusted welding and cutting equipment.
Make sure levers and valves work properly, threads on equip-
ment are clean (no grease or oil) and not deformed, gauges are
intact and easy to read, regulator is clean and free of oil or dirt,
and fittings are properly sized for the cylinder. Make sure
hoses are clean (no grease or oil). Be sure all connections are
tight and there are no leaks in the system.
Select the proper size welding tip required for the work being performed. Re-
fer to the tables in this manual for tip selection and operating specifications.
6-1. Purging The System
Always purge gas from the system before lighting torch to pre-
vent a possible mixed-gas explosion. Purge gas in a well venti-
lated area and away from flame or sparks.
1. Purge the oxygen from the system by opening the oxygen torch
valve 1/4 turn, allowing oxygen to pass through the torch for 3–5
seconds for every 25 ft (8 m) of hose, and then closing the valve.
With the oxygen flowing, set the recommended pressure on the
oxygen regulator.
2. Close the oxygen valve on the torch handle.
3. Purge the fuel gas by opening the fuel valve 1/4 turn, allowing fuel to
pass through the torch for 3–5 seconds for every 25 ft (8 m) of hose,
and then closing the valve. Set the fuel regulator while the gas is
flowing to the recommended pressure.
4. Close the fuel valve on the torch handle.
5. The system is now purged and ready for operation.

OM-262 659 Page 12

6-2. Lighting And Adjusting Acetylene/Oxygen Welding Tips
Follow the set-up instructions explained in Section 5 before lighting the
torch.
1. Purge the hoses (see Section 6-1).
2. Open the torch fuel valve1/8 turn and ignite the acetylene using an
approved friction spark lighter.
Do not use matches or a cigarette lighter to ignite the gas.
3. Increase the acetylene gas flow until the flame is no longer produ-
cing (soot) smoke.
Failure to force a sufficient amount of fuel gas through the tip
will cause the tip to overheat and may cause a flashback or
backfire.
4. Open the torch oxygen valve until you achieve a neutral flame.

Neutral Flame
Even mixture of fuel and oxygen

6-3. LP Fuel Gas/Oxygen Tips (Other Than Acetylene)

Follow these steps for lighting and adjusting alternate fuel gas tips.
These tips require a different procedure be followed than for acetylene
tips to ensure proper performance. Follow the set-up instructions ex-
plained in Section 5 before lighting the torch.
1. Purge the hoses (see Section 6-1).
2. Open the fuel gas valve 1/8 turn and ignite the gas using an ap-
proved friction spark lighter.
Do not use matches or a cigarette lighter to ignite the gas.
3. Slowly open the torch oxygen valve until the flame is neutralized.
4. Increase the fuel gas another 1/8 turn.
5. Increase the oxygen flow until the flame is neutralized.
6. Repeat this procedure until the maximum volume of fuel is used and
the desired flame is achieved. This is important to obtain the most
efficient flame and to cool the tip during operation.
Failure to force a sufficient amount of fuel gas through the tip
will cause the tip to overheat and may cause a flashback or
backfire.

6-4. Extinguishing The Torch Flame

1. Turn torch oxygen gas valve clockwise to the closed position.
2. Turn the torch fuel gas valve clockwise to the closed position.

6-5. System Shut Down

1. Turn the oxygen and fuel gas cylinder valves clockwise to the
closed position.
2. Open the torch oxygen valves 1/2 turn and allow the gas to flow out
of the torch until both gauges indicate zero (0) pressure.
3. Close the torch oxygen valve and turn the regulator adjusting han-
dle counterclockwise to the off position.
4. Open the torch fuel valves 1/2 turn and allow the gas to flow out of
the torch until both gauges indicate zero (0) pressure. Close the
torch fuel valve and turn the regulator adjusting handle counter-
clockwise to the off position.

OM-262 659 Page 13

 SECTION 7 − MULTI-FLAME HEATING TIP
ADJUSTMENT AND LIGHTING INSTRUCTIONS

Heating tips are set up and adjusted the same as welding tips. Follow the
safety and operating instructions explained in Section 6.
Be sure to force the gases through the heating tips to eliminate
the possibility of gas starvation, which can result in overheat-
ing the tip and the possibility of backfire, sustained backfire,
or flashback.

SECTION 8 − CUTTING ATTACHMENT

ADJUSTMENT AND LIGHTING INSTRUCTIONS

Cutting attachments are used in conjunction with torch handles to per-

form oxy-fuel cutting of ferrous metals.
8-1. Setting Up Cutting Attachment
Inspect equipment before use. Do not use if grease or oil is
present on equipment or if equipment is damaged. Have equip-
ment cleaned/repaired by a qualified person.
Do not use cutting attachment if the o-rings are missing or
damaged.
Always purge gas from the system before lighting torch to pre-
vent a possible mixed-gas explosion. Purge gas in a well venti-
lated area and away from flame or sparks.
1. Insert the cutting attachment into the torch handle and hand tighten
the connection nut.
2. Select the proper cutting tip for the application (see tip tables in this
manual).
3. If inserting a new cutting tip into the cutting assembly, use a wrench
to tighten tip 1/8–1/4 turn. Tips that have been set to the torch can be
hand-tightened.
4. Adjust the oxygen regulator to the recommended pressure setting
(from the tip table) by turning the regulator adjusting handle clock-
wise. Open the oxygen valve on the torch handle completely so flow
to the cutting attachment is not restricted.
5. Adjust the fuel regulator to the recommended pressure setting
(from the tip table) by turning in the regulator adjusting handle clock-
wise.
6. Purge the fuel gas by opening the preheat valve on the torch
handle, allowing gas to flow for 3–5 seconds for every 25 ft (8 m)
length of hose, and then closing the fuel gas valve.
7. Purge the oxygen by opening the preheat valve on the cutting at-
tachment, allowing gas to flow for 3–5 seconds for every 25 ft (8 m).
length of hose, then closing the oxygen valve.

OM-262 659 Page 14

8-2. Adjusting The Acetylene Cutting Tip Flame
(Cutting Assembly)
This procedure is for use with acetylene cutting tips. Make sure the sys-
tem has been set-up and purged according to Section 8-1.
1. Open the fuel valves on the torch handle 1/8 turn and light the fuel
gas using a friction lighter.
Do not use matches or a cigarette lighter to ignite the gas.
2. Continue to open the acetylene torch valve until the sooty smoke
produced by the flame completely disappears or the flame just be-
gins to separate from the end of the tip.
3. Slowly open the preheat oxygen valve on the cutting attachment; a
long white flame will appear; this is known as the acetylene feather.
Continue to add oxygen and reduce the feather until it just disap-
pears into the small, bright, inner cones at the end of the tip. This will
produce what is known as a neutral flame.
4. Preheat the metal by positioning the bright inner cones approxim-
ately 1/8–1/4 in. (3–6 mm) away from the steel surface.
5. When the metal turns bright red (approx.1500 F/816 C), slowly de-
press the cutting lever until the metal is pierced. While holding the
lever down completely, slowly move the torch in the direction to be
cut.
8-3. Adjusting Alternate Fuel Gas Cutting Tip Flame
(Other Than Acetylene)
This procedure is for use with alternate fuel gas tips such as propane,
propylene, and natural gas cutting tips. Make sure the system has been
set-up and purged as described in Section 8-1).
1. Open the fuel valves on the torch handle 1/8 turn and light the fuel
gas using a friction lighter.
Do not use matches or a cigarette lighter to ignite the gas.
2. Continue to open the torch fuel valve until the flame is about to leave
the tip.
3. Slowly open the preheat oxygen valve on the cutting attachment
until the bright preheat cones are reduced to their shortest length.
4. Continue to readjust the fuel valve until the preheat flame is about to
leave the tip.
5. Slowly open the preheat oxygen valve until the preheat cones are at
the shortest length.
6. Repeat this process until the fuel valve is nearly or completely open.
7. Preheat the metal by positioning the bright inner cones approxim-
ately 1/2–3/4 in. (13–19 mm) away from the steel surface.
8. When the metal turns bright red (approx.1500 F/816 C), slowly de-
press the cutting lever until the metal is pierced. While holding the
lever down completely, slowly move the torch in the direction to be
cut.
8-4. Extinguishing The Torch Flame
Follow this procedure to shut down the system when finished cutting.
1. Turn the oxygen preheat valve clockwise to the closed position.
2. Turn the torch fuel valve clockwise to the closed position.
3. Turn the oxygen and fuel cylinder valves clockwise to the closed po-
sition.
4. Open the torch fuel valves 1/2 turn and allow the gas to flow out of
the torch until both gauges indicate zero (0) pressure. Close the
torch fuel valve and turn the fuel regulator adjusting handle counter-
clockwise to the off position.

OM-262 659 Page 15

5. Open the torch preheat oxygen valve 1/2 turn and allow the gas to
flow out of the torch until both gauges indicate zero (0) pressure.
Close the torch oxygen preheat valve. Close the oxygen valve on
the torch handle and turn the oxygen regulator adjusting handle
counterclockwise to the off position.
6. The system is now properly shut down.

SECTION 9 − STRAIGHT (HAND) CUTTING TORCH

ADJUSTMENTS AND LIGHTING INSTRUCTIONS

9-1. Setting Up Straight (Hand) Cutting Torch

Cutting torches are used to cut ferrous metals using oxygen and a fuel
gas. Set-up the equipment as described in Section 8.
Inspect equipment before use. Do not use if grease or oil is
present on equipment or if equipment is damaged. Have equip-
ment cleaned/repaired by a qualified person.
Do not use cutting torch if the o-rings are missing or damaged.
Always purge gas from the system before lighting torch to pre-
vent a possible mixed-gas explosion. Purge gas in a well venti-
lated area and away from flame or sparks.
For larger high-volume cutting tips, certain check valve de-
signs may restrict gas flow and cause the tips to overheat.
These high-flow tip applications require 3/8 in. (9.5 mm) or larg-
er diameter hoses.
1. Select the recommended cutting tip from the tables in this manual
for the metal thickness being cut.
2. When inserting a new tip into the torch head, tighten with a wrench
1/8–1/4 turn. Tips that have been set to the torch head can be
hand-tightened.
3. Adjust the oxygen and fuel regulators to the recommended pres-
sure settings from the tip table by turning the regulator adjusting
handle clockwise.
4. Purge the fuel gas by opening the preheat valve on the torch, allow-
ing gas to flow for 3–5 seconds for every 25 ft (8 m) length of hose,
and then closing valve.
5. Purge the oxygen by opening the preheat valve on the torch, allow-
ing gas to flow for 3–5 seconds for every 25 ft (8 m) length of hose,
and then closing valve.
9-2. Adjusting Acetylene Cutting Tip Flame (Hand Torch)
This procedure is for use with acetylene cutting tips. Make sure the sys-
tem has been set-up and purged according to Section 9-1.
1. Open the fuel valves on the torch handle 1/8 turn and light the fuel
gas using a friction lighter.
Do not use matches or a cigarette lighter to ignite the gas.
2. Continue to open the acetylene torch preheat valve until the sooty
smoke produced by the flame completely disappears, or the flame
just begins to separate from the end of the tip.

OM-262 659 Page 16

3. Slowly open the preheat oxygen valve; a long white flame will ap-
pear. This is known as the acetylene feather. Continue to add oxy-
gen and reduce the feather until it just disappears into the small,
bright, inner cones at the end of the tip. This will produce what is
known as a neutral flame.
4. Preheat the metal by positioning the bright inner cones approxi-
mately 1/8–1/4 in. (3–6 mm) away from the steels surface.
5. When the metal turns bright red (approx. 1500F/816C), slowly de-
press the cutting lever until the metal is pierced. Holding the lever
down completely, slowly move the torch in the direction to be cut.
9-3. Adjusting Fuel Gas Cutting Tip Flame (Other Than
Acetylene)
This procedure is for use with alternate fuel gas tips such as propane,
propylene, and natural gas cutting tips. Make sure the system has been
set-up and purged according to Section 9-1.
1. Open the fuel valves on the torch handle 1/8 turn and light the fuel
gas using a friction lighter.
Do not use matches or a cigarette lighter to ignite the gas.
2. Continue to open the torch preheat fuel valve until the flame is about
to leave the tip.
3. Slowly open the preheat oxygen valve until the bright preheat
cones are reduced to their shortest length.
4. Continue to readjust the fuel valve open until the preheat flame is
about to leave the tip.
5. Slowly open the preheat oxygen valve until the preheat cones are at
the shortest length.
6. Repeat this process until the fuel valve is nearly or completely open.
7. Preheat the metal by positioning the bright inner cones approxi-
mately 1/2–3/4 in. (13–19 mm) away from the steel surface.
8. When the metal turns bright red (approx. 1500F/816C), slowly de-
press the cutting lever until the metal is pierced. While holding the
lever down completely, slowly move torch in the direction to be cut.
9-4. Extinguishing The Torch Flame
Follow this procedure to shut down the system when finished cutting.
1. Turn the oxygen valve clockwise to the closed position.
2. Turn the torch fuel valve clockwise to the closed position.
3. Turn the oxygen and fuel cylinder valves clockwise to the closed po-
sition.
4. Open the torch fuel valves 1/2 turn and allow the gas to flow out of
the torch until both gauges indicate zero (0) pressure. Close the
torch fuel valve and turn the fuel regulator adjusting handle counter-
clockwise to the off position.
5. Open the torch oxygen valves 1/2 turn and allow the gas to flow out
of the torch until both gauges indicate zero (0) pressure. Close the
torch oxygen valve and turn the oxygen regulator adjusting handle
counterclockwise to the off position.

OM-262 659 Page 17

 Table 1. SC12 Series Heavy-Duty Cutting Tips − Acetylene (One Piece)
High gas withdrawal rates will require cylinder manifolding. Consult your gas supplier.
Metal Pressure − psig Consumption − scfh Drill Size
Tip Kerf Speed
Thickness Cutting Oxygen Preheat Oxygen Fuel Cutting
Number Width IPM Preheat
in. mm Reg. Torch Oxygen Acet. Cutting Preheat Preheat Jet
SC12-00 3/16 5 20 20 10† 10 .050 24 7 6.5 26 68 75

OM-262 659 Page 18

SC12-0 1/4 6 30 30 10† 10 .055 40 7.5 7 22 62 74
SC12-0 3/8 10 35 35 10† 10 .055 50 7.5 7 20 62 74
SC12-1 1/2 13 35 35 10† 10 .080 75 11 9.5 19 56 71
SC12-1 5/8 16 40 40 10† 10 .080 85 11 9.5 17 56 71
SC12-2 3/4 19 36 35 10† 10 .095 105 12 10.5 16 54 70
SC12-2 1 25 41 40 10† 10 .095 115 12 10.5 14 54 70
SC12-2 1-1/4 32 51 50 10† 10 .095 135 12 10.5 13 54 70
SC12-3 1-1/2 38 42 40 10† 10 .100 170 14 12 12 51 68
SC12-3 2 51 47 45 10† 10 .100 180 14 12 10 51 68
SC12-4 2-1/2 64 38 35 10† 10 .125 240 15 13 9 45 62
SC12-4 3 76 44 40 10† 10 .125 265 15 13 8 45 62
SC12-4 4 102 54 50 10† 10 .125 315 16 14 7 45 62
SC12-5 5 127 56 50 10† 10 .150 420 30 26* 7 41 57
SC12-5 6 152 67 60 10† 10 .150 485 30 26* 6 41 57
SC12-5 8 203 78 70 10† 10 .150 550 30 26* 5.5 41 57
SC12-6 10 254 83 70 10† 10 .230 750 32 28* 5 32 57
SC12-6 12 305 125 90 10† 10 .230 975 32 28* 4.5 32 57
† Listed pressure for 3-hose machine cutting torches only. * Minimum of one 350 cubic ft. cylinder
 Table 2. SC56 Series Heavy-Duty, Heavy-Preheat Cutting Tips − Acetylene (One Piece)
Metal Pressure − psig Consumption − scfh Drill Size Recm’d
Tip Kerf Speed
Thickness Cutting Oxygen Preheat Oxygen Fuel Cutting No. Of
Number Width IPM Preheat
in. mm Reg. Torch Oxygen Acet. Cutting Preheat Preheat Jet Cylinders*
SC56-1 1/2 13 35 35 10† 10 .080 75 33 30 19 56 65 1
SC56-1 5/8 16 40 40 10† 10 .080 85 33 30 17 56 65 1
SC56-2 3/4 19 36 35 10† 10 .095 105 33 30 16 54 60 1
SC56-2 1 25 41 40 10† 10 .095 115 33 30 14 54 60 1
SC56-2 1-1/4 32 51 50 10† 10 .095 135 33 30 13 54 60 1
SC56-3 1-1/2 38 42 40 10† 10 .100 170 43 39 12 51 57 1
SC56-3 2 51 47 45 10† 10 .100 180 50 45 10 51 57 1
SC56-5 2-5 127 56 50 10† 10 .150 420 57 52 7 41 54 2
SC56-5 6 152 67 60 10† 10 .150 485 66 60 6 41 54 2
SC56-5 8 203 78 70 10† 10 .150 550 72 65 5.5 41 54 2
SC56-7 8–14 356 100 85 10† 10 .250 1250 110 100 4 28 54 2
SC56-9 14–20 508 110 70 14† 12 .350 2150 145 130 3 3 54 3
SC56-9 24 610 130 85 15† 13 .360 2600 175 160 2.5 3 54 4
† Listed pressure for 3-hose machine cutting torches only. Pressures shown are for 25 ft (7.6 m) or less of 3/8 in. (10mm) I.D. hose. Increase pressures if longer hose is used.
Use1/2 in. (13mm) I.D. hose when hose length exceeds100 ft (31 m).
* Cylinders required, based on 350 cubic ft. cylinder.

OM-262 659 Page 19

 Table 3. SC50 Series Heavy-Duty, Heavy-Preheat Cutting Tips − Propane (Two Piece)
Pressure − psig Consumption − scfh
Metal Recm’d
Tip Kerf Speed Cutting
Thickness Cutting Oxygen Preheat Oxygen Fuel No. Of
Number Width IPM Jet
Preheat Cylinders*
in. mm Reg. Torch Oxygen Propane Cutting Preheat
SC50-00 3/16 5 20 20 10† 10 .050 24 47 13 26 68 1
SC50-0 1/4 6 30 30 10† 10 .055 40 47 13 22 62 1

OM-262 659 Page 20

SC50-0 3/8 10 35 35 10† 10 .055 50 47 13 20 62 1
SC50-1 1/2 13 35 35 10† 10 .080 75 70 15 19 56 1
SC50-1 5/8 16 40 40 10† 10 .080 85 70 15 17 56 1
SC50-2 3/4 19 36 35 10† 10 .095 105 70 15 16 54 1
SC50-2 1 25 41 40 10† 10 .095 115 70 15 14 54 1
SC50-2 1-1/4 32 51 50 10† 10 .095 135 75 16 13 54 1
SC50-3 1-1/2 38 42 40 10† 10 .100 170 75 16 12 51 1
SC50-3 2 51 47 45 10† 10 .100 180 75 16 10 51 1
SC50-4 2-1/2 64 38 35 10† 10 .125 240 75 16 9 45 1
SC50-4 3 76 44 40 10† 10 .125 265 75 16 8 45 1
SC50-4 4 102 54 50 10† 10 .125 315 80 17 7 45 1
SC50-5 5 127 56 50 10† 10 .150 420 80 17 7 41 1
SC50-5 6 152 67 60 10† 10 .150 485 80 17 6 41 1
SC50-5 8 203 78 70 10† 10 .150 550 90 20 5 41 1
SC50-6 10 254 83 70 40† 10 .230 750 230 50 5 32 2
SC50-6 12 304 125 90 40† 12 .230 975 280 60 4.5 32 2
SC50-7 14 354 125 90 60† 20 .250 1250 330 62 4.0 28 2
SC50-8 16 406 125 90 60† 18 .300 1500 375 80 3.5 17 2
SC50-8 18 457 125 90 60† 20 .340 1800 400 85 3.5 17 2
SC50-9 20 508 125 90 60† 23 .350 2150 420 90 3.0 3 2
† Listed pressure for 3-hose machine cutting torches only. Regulator pressures are for 50 ft (13 m) or less of 3/8 in. (10 mm) I.D. hose. Increase regulator pressures if longer
hose or smaller I.D. hose is used. If more than 100 ft (31 m) of hose is required, use 1/2 in. (13mm) I.D. hose for additional length.
 Table 4. SC50 Series Heavy-Duty, Heavy-Preheat Cutting Tips − Natural Gas (Two Piece)
Metal Pressure − psig Consumption − scfh
Tip Kerf Speed Cutting
Thickness Cutting Oxygen Preheat Oxygen Fuel
Number Width IPM Jet
in. mm Reg. Torch Oxygen Nat. Gas Cutting Preheat Preheat
SC50-00 3/16 5 20 20 6† 5 .050 24 58 36 26 68
SC50-0 1/4 6 30 30 6† 5 .055 40 62 38 22 62
SC50-0 3/8 10 35 35 6† 5 .055 50 62 38 20 62
SC50-1 1/2 13 35 35 8† 6 .080 75 70 40 19 56
SC50-1 5/8 16 40 40 8† 6 .080 85 70 40 17 56
SC50-2 3/4 19 36 35 8† 6 .095 105 70 40 16 54
SC50-2 1 25 41 40 8† 6 .095 115 70 40 14 54
SC50-2 1-1/4 32 51 50 8† 6 .095 135 70 40 13 54
SC50-3 1-1/2 38 42 40 8† 6 .100 170 70 40 12 51
SC50-3 2 51 47 45 8† 6 .100 180 70 40 10 51
SC50-4 2-1/2 64 38 35 8† 6 .125 240 75 45 9 45
SC50-4 3 76 44 40 8† 6 .125 265 75 45 8 45
SC50-4 4 102 54 50 8† 6 .125 315 75 45 7 45
SC50-5 5 127 56 50 8† 6 .150 420 82 50 7 41
SC50-5 6 152 67 60 8† 6 .150 485 82 50 6 41
SC50-5 8 203 78 70 8† 6 .150 550 82 50 5 41
SC50-6 10 254 83 70 10† 8 .230 750 120 75 5 32
SC50-6 12 304 125 90 15† 12 .230 975 165 100 4.5 32
SC50-7 14 354 125 90 20† 16 .250 1250 200 120 4 28
SC50-8 16 406 125 90 20† 18 .300 1500 220 135 3.5 17
SC50-8 18 457 125 90 25† 23 .340 1800 250 150 3.5 17
SC50-9 20 508 125 90 25† 23 .350 2150 250 150 3 3
† Listed pressure for 3-hose machine cutting torches only. Regulator pressures are for 50 ft (13 m) or less of 3/8 in. (10mm) I.D. hose. Increase regulator pressures if longer

OM-262 659 Page 21

hose or smaller I.D. hose is used. If more than 100 ft (31 m) of hose is required, use 1/2 in. (13 mm) I.D. hose for additional length.
 Table 5. SC46 Series Heavy-Duty Cutting Tips − Propane (One Piece)
Pressure − psig Consumption − scfh
Metal
Tip Kerf Speed Cutting Drill Size
Thickness Cutting Oxygen Preheat Cutting Preheat Consumption
Number Width IPM Jet Preheat
in. mm Reg. Torch Oxygen Propane Oxygen Oxygen Propane
SC46-2 3/4 19 36 35 20† 10 .095 105 70 15 16 54 56
SC46-2 1 25 41 40 20† 10 .095 115 70 15 14 54 56

OM-262 659 Page 22

SC46-2 1-1/4 32 51 50 20† 10 .095 135 70 15 13 54 56
SC46-4 2-1/2 64 38 35 20† 10 .125 240 70 15 9 45 56
SC46-4 3 76 44 40 20† 10 .125 265 70 15 8 45 56
SC46-4 4 102 54 50 20† 10 .150 315 70 15 7 45 56
SC46-5 5 127 56 50 20† 10 .150 420 105 22 7 41 54
SC46-5 6 152 67 60 20† 10 .150 485 105 22 6 41 54
SC46-5 8 203 78 70 20† 10 .150 550 105 22 5 41 54
SC46-6 10 254 83 70 20† 12 .200 750 105 22 5 32 54
SC46-6 12 305 125 90 20† 12 .230 975 105 22 4.5 32 54
† Listed pressure for 3-hose machine cutting torches only.
 Table 6. SC46 Series Heavy-Duty Cutting Tips − Natural Gas (One Piece)
Pressure − psig Consumption − scfh
Metal
Tip Kerf Speed Cutting Drill Size
Thickness Cutting Oxygen Preheat Cutting Preheat Consumption
Number Width IPM Jet Preheat
in. mm Reg. Torch Oxygen Propane Oxygen Oxygen Nat. Gas
SC46-2 3/4 19 36 35 20† 10 .095 105 70 41 16 54 56
SC46-2 1 25 41 40 20† 10 .095 115 70 41 14 54 56
SC46-2 1-1/4 32 51 50 20† 10 .095 135 70 41 13 54 56
SC46-4 2-1/2 64 38 35 20† 10 .125 240 70 41 9 45 56
SC46-4 3 76 44 40 20† 10 .125 265 70 41 8 45 56
SC46-4 4 102 54 50 20† 10 .150 315 70 41 7 45 56
SC46-5 5 127 56 50 20† 10 .150 420 90 52 7 41 54
SC46-5 6 152 67 60 20† 10 .150 485 90 52 6 41 54
SC46-5 8 203 78 70 20† 10 .150 550 90 52 5 41 54
SC46-6 10 254 83 70 20† 12 .200 750 90 52 5 32 54
SC46-6 12 305 125 90 20† 12 .230 975 90 52 4.5 32 54
† Listed pressure for 3-hose machine cutting torches only.

OM-262 659 Page 23

 Table 7. SC36 Series Heavy-Duty Cutting Tips − Propylene-Propane (One Piece)
Pressure − psig Consumption − scfh
Metal
Tip Kerf Speed Cutting Drill Size
Thickness Cutting Oxygen Preheat Cutting Preheat Consumption
Number Width IPM Jet Preheat
in. mm Reg. Torch Oxygen Propy. Oxygen Oxygen Propy.
SC36-1 1/2 13 35 35 20† 10 .080 75 70 15 19 56 56
SC36-1 5/8 16 40 40 20† 10 .080 85 70 15 17 56 56

OM-262 659 Page 24

SC36-2 3/4 19 36 35 20† 10 .095 105 70 15 16 54 56
SC36-2 1 25 41 40 20† 10 .095 115 70 15 14 54 56
SC36-2 1-1/4 32 51 50 20† 10 .095 135 70 15 13 54 56
SC36-3 1-1/2 38 42 40 20† 10 .100 170 70 15 12 51 56
SC36-3 2 51 47 45 20† 10 .125 180 70 15 10 51 56
SC36-4 2-1/2 64 38 35 20† 10 .125 240 70 15 9 45 56
SC36-4 3 76 44 40 20† 10 .125 265 70 15 8 45 56
SC36-4 4 102 54 50 20† 10 .150 315 70 15 7 45 56
SC36-6 10 254 83 70 20† 12 .200 750 105 22 5 32 54
SC36-6 12 305 125 90 20† 12 .230 975 105 22 4.5 32 54
† Listed pressure for 3-hose machine cutting torches only.
 Table 8. SC40 Series Cutting Tips For Machine Or Hand Torches − Oxy-Propane-Natural Gas (Two Piece)
Pressure − psig Consumption − scfh
Metal Drill Size
Tip Kerf Speed
Thickness Cutting Oxygen Preheat Oxygen Fuel Cutting
Number Width IPM
Preheat Jet
in. mm Reg. Torch Oxygen Propane Cutting Preheat
SC40-0 1/4 6 30 30 10† 10 .055 40 38 8 22 62
SC40-0 3/8 10 35 35 10† 10 .055 50 38 8 20 62
SC40-1 1/2 13 35 35 10† 10 .080 75 38 8 19 56
SC40-1 5/8 16 40 40 10† 10 .080 85 38 8 17 56
SC40-2 3/4 19 36 35 10† 10 .095 105 38 8 16 54
SC40-2 1 25 41 40 10† 10 .095 115 38 8 14 54
SC40-2 1-1/4 32 51 50 10† 10 .095 135 38 8 13 54
SC40-3 1-1/2 38 42 40 10† 10 .100 170 38 8 12 51
SC40-3 2 51 47 45 10† 10 .100 180 38 8 10 51
SC40-4 2-1/2 64 38 35 12† 10 .125 240 65 15 9 45
SC40-4 3 76 44 40 12† 10 .125 265 65 15 8 45
SC40-4 4 102 54 50 12† 10 .125 315 65 15 7 45
† Listed pressure for 3-hose machine cutting torches only.

OM-262 659 Page 25

 Table 9. SC60 Series Cutting Tips For Machine Or Hand Torches − Oxy-Propylene (Two Piece)
Pressure − psig Consumption − scfh
Metal Drill Size
Tip Kerf Speed
Thickness Cutting Oxygen Preheat Oxygen Propylene Cutting
Number Width IPM
Preheat Jet
in. mm Reg. Torch Oxygen Propy. Cutting Preheat
SC60-0 1/4 6 30 30 10† 10 .053 40 38 9 22 62
SC60-0 3/8 10 35 35 10† 10 .055 50 38 9 20 62

OM-262 659 Page 26

SC60-1 1/2 13 35 35 10† 10 .080 75 38 9 19 56
SC60-1 5/8 16 40 40 10† 10 .080 85 38 9 17 56
SC60-2 3/4 19 36 35 10† 10 .095 105 38 9 16 54
SC60-2 1 25 41 40 10† 10 .095 115 38 9 14 54
SC60-2 1-1/4 32 51 50 10† 10 .095 135 38 9 13 54
SC60-3 1-1/2 38 42 40 10† 10 .100 170 38 9 12 51
SC60-3 2 51 47 45 10† 10 .100 180 38 9 10 51
SC60-4 2-1/2 64 38 35 12† 10 .125 240 58 15 9 45
SC60-4 3 76 44 40 12† 10 .125 265 58 15 8 45
SC60-4 4 102 54 50 12† 10 .125 315 58 15 7 45
SC60-5 5 127 56 50 12† 10 .150 420 58 15 7 41
SC60-5 6 153 67 60 12† 10 .150 485 58 15 6 41
SC60-5 8 203 78 70 12† 10 .150 550 58 15 5 41
SC60-6 10 254 83 70 12† 10 .230 750 58 15 5 32
SC60-6 12 305 125 90 12† 10 .230 975 58 15 4.5 32
† Listed pressure for 3-hose machine cutting torches only.
 Table 10. SC60 Series Heavy-Duty Special Purpose Tips For Hand Torches And Cutting Assemblies − Propane, Propylene
Capacity Pressure − psig Consumption − scfh
Tip Fuel Oxygen Fuel Gas
Purpose (Width x Depth)
Number Gas Oxygen Fuel Gas Oxygen Fuel Gas Drill Size Configuration
in. mm

SC2-2 Gouging 5/16 x 1/8 8x3 Propane 60 22 389 53 53 Slots

(General) 31
SC2-4 Gouging 3/8 x 1/4 10 x 6 Propane 75 22 564 53 44 Slots
(General) 28
SC112** Heating 289,000 N/A Propane 60 25 495 125* N/A Slots
BTUs
SC23-3 Gouging 3/8 x 1/4 10 x 6 Propane 50–60 12–18 174 31 50 Slots
(Heavy)
SC23-3M Gouging 1/4 x 3/8 6 x 10 Propylene 50–60 10–15 174 31 50 Slots

* 2 cylinders required; based on 100 lb cylinders.

** Use with hand (straight) torches only. Do not use in cutting attachments.

OM-262 659 Page 27

 Table 11. SC And MC Series Special Purpose Tips For Hand Torches And Cutting Assemblies − Acetylene
Capacity Pressure − psig
Tip Consumption − scfh Drill Size
Purpose (Width x Depth) At Regulator
Number
in. mm Oxygen Acetylene Oxygen Acetylene Cutting Preheat
SC13-3 Gouging 3/8 x 1/4 10 x 6 20 10 151 35 50 59
29
SC13-5 Gouging 1/2 x 3/8 13 x 10 25 10 246 50 39 55

OM-262 659 Page 28

10
SC14-3 Riser 1-1/2 Rivets 38 mm Rivets 35–40 10 190 20 51 56

SC15-2 Washing 1/2 x 3/8 13 x 10 30 10 336 40 3 57

SC17-0 Plate Or Thin 3/8 10 20 10 55 4 62 62

Sheet Cutting
SC83 Heating 83,000 BTUs N/A 15 10 58 52* N/A 56

MC13-3 Gouging 3/8 x 1/4 10 x 6 20 10 115 24** 50 60/29

SC12-4x9 Cutting 4 102 50 10 331 14 45 62

* 2 cylinders required; based on 350 cubic ft. cylinders.

** 1 cylinder required; based on 350 cubic ft. cylinder.
 Table 12. MC12 Series Medium Duty Cutting Tips − Acetylene (One Piece)
Consumption − scfh
Metal Pressure − psig
Tip Kerf Drill Size
Thickness Oxygen Acetylene
Number Width
in. mm Oxygen Acetylene Cutting Preheat Preheat Cutting Jet Preheat
MC12-00 1/8 3 20* 10 .050 30 7 6 68 75
MC12-00 3/16 5 20* 10 .050 30 7 6 68 75
MC12-0 1/4 6 35* 10 .055 40 7 6 62 75
MC12-0 3/8 10 40* 10 .055 46 7 6 62 75
MC12-1 1/2 13 45* 10 .080 75 9 7 55 74
MC12-1 5/8 16 50* 10 .080 81 9 7 55 74
MC12-2 3/4 19 50* 10 .095 107 11 9 54 71
MC12-2 1 25.4 55* 10 .095 118 11 9 54 71
MC12-3 1-1/2 38 55* 10 .100 170 12 10 51 70
MC12-3 2 51 60* 10 .100 181 12 10 51 70
MC12-4 2-1/2 64 65* 10 .125 249 14 12 45 70
MC12-4 3 76 70* 10 .125 267 14 12 45 70
MC12-4 4 102 65 10 .125 320 15 13 45 70
MC12-5 5 127 80 10 .150 420 15 13 41 70
MC12-5 6 152 90 10 .150 485 15 13 41 70
* Increase pressure 10–15 psig when using AC309 cutting attachments.

OM-262 659 Page 29

 Table 13. MC40 Series Medium-Duty Cutting Tips − Propane/Natural Gas (Two Piece)
Consumption − scfh
Metal Pressure − psig
Tip Kerf Drill Size
Thickness Oxygen Propane
Number Width Cutting Jet
in. mm Oxygen Propane Cutting Preheat Preheat
MC40-00 3/16 5 30* 10 .050 24 35 7 68
MC40-0 1/4 6 35* 10 .055 40 35 7 62

OM-262 659 Page 30

MC40-0 3/8 10 40* 10 .055 46 35 7 62
MC40-1 1/2 13 45* 10 .080 75 35 7 55
MC40-1 5/8 16 50* 10 .080 81 35 7 55
MC40-2 3/4 19 50* 10 .095 107 35 7 54
MC40-2 1 25 55* 10 .095 118 35 7 54
MC40-2 1-1/4 32 60* 10 .095 133 35 7 54
MC40-3 1-1/2 38 55* 10 .100 170 35 7 51
MC40-3 2 51 60* 10 .100 181 35 7 51
MC40-4 2-1/2 64 65* 10 .125 249 35 7 51
MC40-4 3 76 70* 10 .125 267 35 7 51
MC40-4 4 102 75* 10 .125 320 35 7 51
. Data based on 25 ft (7.6 m) of 3/16 in. (5 mm) I.D. hose for cutting up to 1-1/2 in. (38 mm) steel and 25 ft (7.6 m) of 1/4 in. (6 mm) I.D. hose for cutting 2 in. (51 mm) steel
and above.
* Increase pressure 10–15 psig when using AC305 or AC309 cutting attachment.
 Table 14. MC60 Series Medium-Duty Cutting Tips − Propylene (Two Piece)
Consumption − scfh
Metal Pressure − psig
Tip Kerf Drill Size
Thickness Oxygen Propylene
Number Width Cutting Jet
in. mm Oxygen Propane Cutting Preheat Preheat
MC60-0 1/4 6 35* 10 .055 40 26 7 62
MC60-0 3/8 10 40* 10 .055 46 26 7 62
MC60-1 1/2 13 45* 10 .080 75 26 7 55
MC60-1 5/8 16 50* 10 .080 81 26 7 55
MC60-2 3/4 19 50* 10 .095 107 26 7 54
MC60-2 1 25 55* 10 .095 118 26 7 54
MC60-2 1-1/4 32 60* 10 .095 133 26 7 54
MC60-3 1-1/2 38 55* 10 .100 170 42 11 51
MC60-3 2 51 60* 10 .100 181 42 11 51
MC60-4 2-1/2 64 65* 10 .125 249 42 11 45
MC60-4 3 76 70* 10 .125 267 42 11 45
MC60-4 4 102 75* 10 .125 320 42 11 45
. Data based on 25 ft (7.6 m) of 3/16 in. (5 mm) I.D. hose for cutting up to 1-1/2 in. (38mm) steel and 25 ft (7.6 m) of 1/4 in. (6 mm) I.D. hose for cutting 2 (51 mm) steel and
above.
* Increase pressure 10–15 psig when using AC305 or AC309 cutting attachment.

OM-262 659 Page 31

 Table 15. Heavy-Duty Heating Tips − Oxy-Propylene*
Pressure − psig Consumption − scfh Fuel Overall Torch
Stock No. Of Average
Uses Cylinders Length Head
Number Flames Oxygen Fuel Gas Oxygen Fuel Gas BTU/Hr
Required** in. mm Part No.
Propane 30–40 20–25 107–108 22–24 58,000 1
ST800 Fluted 12-1/2 318 16317
Propylene 30–40 20–25 118–138 31–34 75,000 1

OM-262 659 Page 32

ST815 Fluted Propylene 37–77 13–37 390–655 120–235 273,000 1–2 15-1/2 394 4642
ST825 Fluted Propylene 60–110 20–35 580–1500 225–525 830,000 2–5 31 787 4639
* Use in WH200 and SW1B handles. Use 3/8 in. (10mm) I.D. hose.
** Continuous use with 100 lb propylene or propane cylinders at 70F (21C).

Table 16. Medium-Duty Heating Tips − Oxy-Propylene/Oxy-Propane/Natural Gas*

Pressure − psig Consumption − scfh Fuel Overall Torch
Stock No. Of Average
Uses Cylinders Length Head
Number Flames Oxygen Fuel Gas Oxygen Fuel Gas BTU/Hr
Required** In. mm Part No.
Propylene 30–40 20–25 135–146 51–56 123,000 1
MT800 Fluted 12-1/2 318 16317
Propane 30–40 20–25 119–121 36–38 93,000 1
Propylene 50–60 20–25 242–270 120–135 280,000 1
MT805 Fluted 4642
Propane 50–60 20–25 206–230 80–100 208,000 1
Propylene 20–60 10–25 235–430 100–160 280,000 2 15 381
MT615 Fluted Propane 20–60 10–25 225–535 70–160 269,000 1 1495
Natural Gas 15–50 10–25 175–450 96–267 182,000 N/A
* Use in WH100, MW5A, and CW5A torch handles.
** Continuous use with 100 lb propylene or propane cylinders at 70F (21C).
 Table 17. Heavy-Duty Heating Tips − Oxy-Propane/Natural Gas
Pressure − psig Consumption − scfh Fuel Overall
Stock No. Of Average Torch
Uses Cylinders Length
Number Flames Oxygen Fuel Gas Oxygen Fuel Gas BTU/Hr Head
Required* In. mm
Propane 23–65 10–28 225–535 70–160 244,000 1–2
11-3/4 298 1495
ST615 Fluted Natural Gas 18–55 10–28 175–450 96–267 155,145 N/A
Propylene 20–60 10–28 235–430 100–160 280,000 1
Propane 50–110 17–28 480–1000 140–280 455,000 2–3
ST625 31-1/2 800 1504
Fluted Natural Gas 43–80 18–28 390–785 200–450 313,950 N/A
ST635 Propane 70–115 18–40 670–1580 185–480 614,195 2–4 31-1/2 800 1499
* Continuous use with 100 lb propylene or propane cylinders at 70F (21C).

OM-262 659 Page 33

 Table 18. Heating Tips − Acetylene
Heating tips must be used with high-flow flashback arrestors. It may be necessary to increase outlet pressures to compensate for flow
restrictions caused by flashback arrestors.
Pressure − psig Consumption − scfh Fuel Overall
Stock No. Of Average
Drill Size Cylinders Length
Number Flames Oxygen Fuel Gas Oxygen Fuel Gas BTU/Hr
Required in. mm

OM-262 659 Page 34

ST602 6 No. 64 15 15 31 28 40,125 1* 16 406
ST603 6 No. 56 15 15 55 50 71,750 1* 16 406
ST605 12 No. 57 15 15 96 87 124,670 2* 19 483
ST610 12 No. 54 15 15 150 136 194,890 3* 19 483
MT603 6 No. 64 15 15 31 28 40,125 1* 10 254
MT605 6 No. 56 15 15 57 51 73,085 1* 16 406
MT610 12 No. 57 15 15 100 90 128,970 2* 18 457
AT605 6 No. 64 15 15 32 29 40,550 1** 10 254
. Tips may be used with oxygenhydrogen.
* Requires minimum 350 cubic ft cylinder size at 70F (21C). Used in torch handles SW1A, SW1B, WH200, and WH200A.
** Requires minimum 200 cubic ft Acetylene cylinder size.
 Table 19. Welding/Brazing Tips
Tip Welding Range Pressure − psig Consumption − scfh
Number in. mm Oxygen Propane Oxygen Propane
MW411 1/2–5/8 13–16 11 11 51.9 13

Tip Welding Range Pressure Of Each Gas

Drill Size Consumption − scfh
Number in. mm At Regulator − psig
SW201 1/32 0.7 71 10 2.3
SW203 5/64 1.9 67 10 3.2
SW205 1/8 3 57 10 6
SW207 3/16 5 54 10 12
SW209 3/8 10 49 10 23
SW210 1/2 13 44 15 36
MW201 1/32 .07 71 10 2.3
MW203 5/64 1.9 67 10 3.2
MW205 1/8 3 57 10 6
MW207 3/16 5 54 10 12
MW209 3/8 10 49 10 23
AW201 Up to1/32 0.7 71 10 2.3
AW203 5/64 1.9 67 10 3.2
AW205 1/8 3 57 10 6
AW207 3/16 5 54 10 12
AW209 3/8 10 49 10 23
AW210 1/2 13 44 10 36

OM-262 659 Page 35

 Table 20. Heating Tips − Acetylene
Tip Flame Opening Diameter Brazing Capacity Consumption − scfh
Drill Size Pressure − psig
Number in. mm in. mm Oxy Fuel
Brazing Tip Assembly (Acetylene)
AW201 71 .026 0.7 1/4–3/8 6–10 2.3 2.3
AW203 67 .032 0.8 3/8–5/8 10–16 3.2 3.2

OM-262 659 Page 36

AW205 57 .043 1.1 1/2–7/8 12–22 6 6
10
AW207 54 .055 1.4 5/8–1-3/8 16–35 12 12
AW209 49 .073 1.9 3/4–2-1/8 19–54 23 23
AW210 44 .086 2.2 7/8–2-5/8 22–65 36 36
Screw-On Tips (Acetylene)
LT103 63 .037 0.9 1/2–3/4 12–19 4.3 4.3
LT104 56 .047 1.2 5/8–1 16–25 5–10 9 9
LT106 52 .064 1.6 3/4–1-1/2 19–38 17 17
Screw-On Tips (LP/Propane)
NE153 44 .086 2.2 5/8–1 16–25 31 9
5–10
NE154 36 0.106 2.7 7/8–1-5/8 22–41 38 11
 Table 21. Quickbraze) Tips
Gas Pressure Settings psig Consumption Rate Brazing
Stock Number Of
BTU Output/Hr Capacity On
Number Oxygen Fuel Oxygen Fuel Flames
Copper Pipe
S4 8 8 0.8 0.6 1,120 1/4–3/8 1
S6 8 8 3.2 3.4 7,360 1/2–3/4 1
T7 8 8 9.8 7.6 12,200 5/8–1-3/8 2
C2* 7 5 6.4 7.2 12,350 1/2–1-1/8 5
C6* 10 8 9.6 10.8 19,720 7/8–1-5/8 7
14711* 12 10 14.7 9.7 13,760 1/2–1-5/8 4
* For use with Oxy-Acetylene Only.

Table 22. Special Purpose Heating Tips

Propane/Natural Gas
Tip Pressure − psig Heat Output
Consumption − scfh
Number BTU/Hr
Natural Gas Oxygen Propane Oxygen Fuel Oxygen
JX16 25 80 25 60 128 502 297,000 130,000

Table 23. Fuel Gas Identification Chart

Generic Name Trade Name
Acetylene −−
MethylAcetylene-Propadiene (MPS) MAPP
Propane, Propane-Based Mixtures Propane-Butane, Flamex, Acet.ogen, Florida Industrial Gas, Hy-Temp, Fuel Gas, I.G. Gas, Chem-Gas, Chemtane
Propylene HPG, Apachi, B-Plus, Chem-O-Lene, Gulf HP Gas, HEF, B.T.U., Liquifuel

OM-262 659 Page 37

Natural Gas (Methane) Natural Gas, City Gas
 SECTION 10 − SC900 SERIES GAS AXE −
HAND CUTTNG TORCH

10-1. Reversing The Cutting Lever

When reversing the high pressure seat valve assembly during this pro-
cedure, remove the components shown below and reinstall them in op-
posite sides of torch butt.

O-Ring (A) Assembly (B)

When removing Assembly (B) from the torch butt, o-ring (A)
may slide off the assembly and remain lodged inside the torch
butt. This condition will cause the oxygen cutting and oxygen
preheat gases to cross-leak. Be sure to remove 0-ring and in-
sert it with the assembly into the opposite port.

SECTION 11 − NEW YORK CITY FIRE

DEPARTMENT REGULATIONS
Torch Operations
§38-01 Issuance of City-Wide Permits for the Storage, Use and/or
Transport of Oxygen and Combustible Gases During Tempo-
rary or Emergency Torch Operations
§38-01.1 Issuance of Permits for the Storage and Use of Oxygen and
Combustible Gases for any Torch Operations during Con-
struction, Alteration or Demolition Work
§38-02 Operators of Heating Torches Used in the Manufacture of
Jewelry
§38-03 Fire Guards During Torch Operations
§38-01 Issuance of City-Wide Permits for the Storage, Use and/or
Transport of Oxygen and Combustible Gases During Tempo-
rary or Emergency Torch Operations.
(a) Torches used in conjunction with oxygen and combustible gases
shall be of a type approved by the Fire Department, or type previ-
ously approved by the Board of Standards and Appeals.
(b) Operators of torches and required fire guards shall have Certifi-
cates of Fitness issued by the Fire Department in their possession
during torch operations.
(c) Torches shall not be used above or within 25 feet of combustible
material or construction, unless such material or construction is
protected by non-combustible shields or covers from possible
sparks or fire. All floor or wall openings within 25 feet or torch opera-
tions shall be protected in a similar manner.

OM-262 659 Page 38

(d) Torches shall not be used in areas or locations wherein hazardous
gases, vapors or dust may be present.
(e) Torches shall not be used on containers formerly used for storage
of flammable liquids or gases, unless such containers have been
purged of all flammable vapors.
(f) Compressed gas cylinders shall, when in use, be properly support-
ed and placed a safe distance from torch operations.
(g) Cylinder(s) shall, when not in use, be properly supported and
stored in a safe location protected from damage or exposure to fire.
(h) Fully charged water hose(s) or a sufficient number of water type ex-
tinguishers of adequate size shall be provided at the location and
exposed areas of the torch operations maintained and ready for im-
mediate use by fire guards.
(i) Except as otherwise specified by the commissioner, qualified fire
guards shall be on continuous duty during torch operations. One
fire guard shall be required for each torch operator and an addition-
al fire guard shall be provided on the floor or level below the torch
operations. Such persons shall be assigned no other duties than to
remain alert, guard against fire from sparks or transmission of heat
and ignition of combustible material or construction; also the place-
ment and operation of fire extinguishment equipment. Fire guards
shall make an initial inspection of fire extinguishment equipment.
Fire guards shall make an initial inspection one-half hour later, for
the purpose of detecting fire. A signed inspection report shall be
filed with the person in charge of torch operations, and made avail-
able for inspection by the Fire Department.
(j) Each vehicle used by a burning contractor to transport torches and
cylinders containing oxygen and combustible gases for use during
temporary or emergency torch operations shall be inspected prior
to the issuance of a permit. Cylinders must bear stamps indicating
that they have been hydrostatically tested within the last ten years
and must be safely secured with metal brackets or chains. Legible
signs indicating that flammable materials are being carried must
appear on both sides and on the back of the vehicle. A fire extin-
guisher must be carried in an easily accessible position on the
vehicle.
(k) The owner, operator or person who manages or controls the
premises for the owner on which the torch operations are to be con-
ducted shall be notified in writing by the permittee at least forty-eight
hours in advance of intended torch operations on any job locations,
and said owner or operator, or person who owns or maintains or
controls the premises, or his designated representative who shall
not be the burning contractor shall be responsible for supervising
the conduct of the operations so that they are carried out in accor-
dance with this rule. A copy of the rule shall be furnished the owner
by the contractor at the time of notification.
(l) The permittee shall provide the owner or person in charge of
premises wherein torch operations are to be conducted with a copy
of this rule. Such owner or person in charge of premises shall be
responsible for the full compliance with such rule.
(m) Any violation of this rule shall be subject to enforcement in accor-
dance with the provisions of §§27-4020 and 27-4254 of the Admin-
istrative Code.
(n) The Permit for any one particular job site location shall be valid for
thirty (30) days maximum; however, said permit shall remain in ef-
fect for one year with regard to its use on other job sites.
(o) City-Wide Permit shall not include the storage and use of oxygen
and combustible gases during the course of construction, alteration

OM-262 659 Page 39

 or demolition work. A separate permit shall be required for such
storage and use.
§38-01 Issuance of Permits for the Storage and Use of Oxygen and
Combustible Gases for any Torch Operations during Con-
struction, Alteration or Demolition Work
(a) Torches used in conjunction with oxygen and combustible gases
shall be a type approved by the Fire Department, or type previously
approved by the Board of Standards and Appeals.
(b) Operators of torches and required fire guards shall have Certifi-
cates of Fitness issued by the Fire Department in their possession
during torch operations.
(c) Torches shall not be used above or within 25 feet of combustible
material or construction unless such material or construction is pro-
tected by non-combustible shields or covers from possible sparks
or fire. All floor or wall openings within 25 feet of torch operations
shall be protected in a similar manner.
(d) Torches shall not be used in areas or locations wherein hazardous
gases, vapors or dusts may be present.
(e) Torches shall not be used on containers formerly used for storage
of flammable liquids or gases, unless such containers have been
purged of all flammable vapors.
(f) Compressed gas cylinders shall, when in use, be properly support-
ed and stored in a safe location protected from damage or exposure
to fire.
(g) Cylinder(s) shall, when not in use, be properly supported and
stored in a safe location protected from damage or exposure to fire.
(h) Fully charged water hose(s) or sufficient number of water type ex-
tinguishers of adequate size shall be provided at the location and
exposed areas of the torch operations maintained and ready for im-
mediate use by fire guards.
(i) Except as otherwise specified by the commissioner, qualified fire
guards shall be on continuous duty during torch operations. One
fire guard shall be required for each torch operator and an addition-
al fire guard shall be provided on the floor or level below the torch
operations. Such persons shall be assigned no other duties than to
remain alert, guard against fire from sparks or transmission of heat
and ignition of combustible material or construction; also the place-
ment and operation of fire extinguishment. Fire guards shall make
an initial inspection of exposed areas one-half hour after comple-
tion of torch operations. Such inspection shall be followed up by an-
other final inspection one-half hour later, for the purpose of detect-
ing fire. A signed inspection report shall be filed with the person in
charge of torch operations, and made available for inspection by
the Fire Department.
(j) The owner, operator or person who manages or controls the
premises for the owner on which torch operations are to be con-
ducted shall be notified in writing by the permittee at least forty-eight
hours in advance of intended torch operations on any job locations,
and said owner or operator, or person who owns or maintains or
controls the premises, or his designated representative who shall
not be the burning contractor shall be responsible for supervising
the conduct of the operations so that they are carried out in accor-
dance with this rule.
(k) The permittee shall provide the owner or person in charge of
premises wherein torch operations are to be conducted with a copy
of this rule. Such owner or person in charge of premises shall be re-
sponsible for the full compliance with such rule.

OM-262 659 Page 40

(l) Any violation of this rule shall be subject to enforcement in accor-
dance with the provisions of §§27-4020 and 27-4254 of the Admin-
istrative Code.
(m) City-Wide Permit shall not include the storage and use of oxygen
and combustible gases during the course of construction, alteration
or demolition work. A separate permit shall be required for such
storage and use.
§38-02 Operators of Heating Torches Used in the Manufacture of
Jewelry.
(a) Operators of heating torches used in the manufacture of jewelry
shall not be required to obtain individual Certificates of Fitness for
the operation of such torches.
(b) A Certificate of Fitness shall be required of a person in such occu-
pancies, who shall be responsible for the following:
(1) Regulation of pressure and flow of oxygen and city gas to the
individual operators of heating torches:
(2) Supervision of the individual heating torch operation.
§38-03 Fire Guards During Torch Operations. A person holding a Cer-
tificate of Fitness issued by the Fire Department shall be re-
quired to act in the capacity of fire guard during torch opera-
tions in course of construction, alteration, or demolition work;
also, during temporary or emergency torch operations. Such
persons shall provide required fire extinguishing equipment at
torch operation locations; guard against fire in exposed areas,
and make a complete inspection of exposed areas for possible
fire.

OM-262 659 Page 41

 Effective January 1, 2014
(For Oxy-Fuel and Pressure Regulation Equipment
with a date code of BEA or newer)
This limited warranty supersedes all previous Miller warranties and is exclu-
sive with no other guarantees or warranties expressed or implied.
LIMITED WARRANTY - Subject to the terms and conditions below, Miller
Electric Mfg. Co., Appleton, Wisconsin, warrants to its original retail purchas-
er that new Miller equipment sold after the effective date of this limited warran-
ty is free of defects in material and workmanship at the time it is shipped by
Miller. THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WAR-
RANTIES, EXPRESS OR IMPLIED, INCLUDING THE WARRANTIES OF
MERCHANTABILITY AND FITNESS. Within the warranty periods listed be-
low, Miller will repair or replace any warranted parts or components that fail
due to such defects in material or workmanship. Miller must be notified in writ-
ing within thirty (30) days of such defect or failure, at which time Miller will pro-
vide instructions on the warranty claim procedures to be followed. Miller shall
honor warranty claims on warranted equipment listed below in the event of
such a failure within the warranty time periods. All warranty time periods start
on the delivery date of the equipment to the original end-user purchaser, and
not to exceed one year after the equipment is shipped to a North American
distributor or twelve months after the equipment is shipped to an International
distributor.
1. Lifetime Warranty – Parts and Labor
* Torch Handles, Cutting Attachments, Straight Cutting Torches
and Machine Torches stamped with a “LIFETIME” inscription. The
use of tips other than genuine Miller tips may void the lifetime war-
ranty.
2. 3 Years – Parts and Labor
* Toughcut Outfits, Series 30, 32, 35, 36, 40, 46 Regulators, and all
Flowmeters, Flow Gauges, and Flowmeter Regulators
3. 2 Years – Parts and Labor
* Series 250, 820, and Smith-Branded Specialty Gas Regulators
4. 1 Year – Parts and Labor
* Gas Axe Cutting Torches, HVAC/Purge Regulators, 3-Stage Ni-
trogen Low-Pressure Blanketing Regulators, Gas Savers, Gas
Mixers, and all other Oxy-Fuel Products
* SMITH BRANDED PRODUCTS
The Little Torch, Quickbraze Torch, Handi-Heet/Silver Smith Torch
5. 90 Days – Parts and Labor
* Corrosive Service Regulators
Miller’s True Blue) Limited Warranty shall not apply to:
1. Consumable components; oxy-fuel cutting, welding, and heating tips,
or parts that fail due to normal wear.
2. Items furnished by Miller, but manufactured by others. These items are
covered by the manufacturer’s warranty, if any.
3. Equipment that has been modified by any party other than Miller, or
equipment that has been improperly installed, improperly operated or
misused based upon industry standards, or equipment which has not
had reasonable and necessary maintenance, or equipment which has
been used for operation outside of the specifications for the equipment.
MILLER PRODUCTS ARE INTENDED FOR PURCHASE AND USE BY
COMMERCIAL/INDUSTRIAL USERS AND PERSONS TRAINED AND EX-
PERIENCED IN THE USE AND MAINTENANCE OF WELDING EQUIP-
MENT. In the event of a warranty claim covered by this warranty, the exclusive
remedies shall be, at Miller’s option: (1) repair; or (2) replacement; or, where

OM-262 659 Page 42

authorized in writing by Miller in appropriate cases, (3) the reasonable cost of
repair or replacement at an authorized Miller service station; or (4) payment of
or credit for the purchase price (less reasonable depreciation based upon ac-
tual use) upon return of the goods at customer’s risk and expense. Miller’s
option of repair or replacement will be F.O.B., Factory at Appleton, Wisconsin,
or F.O.B. at a Miller authorized service facility as determined by Miller. There-
fore no compensation or reimbursement for transportation costs of any kind
will be allowed. TO THE EXTENT PERMITTED BY LAW, THE REMEDIES
PROVIDED HEREIN ARE THE SOLE AND EXCLUSIVE REMEDIES. IN NO
EVENT SHALL MILLER BE LIABLE FOR DIRECT, INDIRECT, SPECIAL, IN-
CIDENTAL OR CONSEQUENTIAL DAMAGES (INCLUDING LOSS OF
PROFIT), WHETHER BASED ON CONTRACT, TORT OR ANY OTHER LE-
GAL THEORY. ANY EXPRESS WARRANTY NOT PROVIDED HEREIN
AND ANY IMPLIED WARRANTY, GUARANTY OR REPRESENTATION AS
TO PERFORMANCE, AND ANY REMEDY FOR BREACH OF CONTRACT
TORT OR ANY OTHER LEGAL THEORY WHICH, BUT FOR THIS PROVI-
SION, MIGHT ARISE BY IMPLICATION, OPERATION OF LAW, CUSTOM
OF TRADE OR COURSE OF DEALING, INCLUDING ANY IMPLIED WAR-
RANTY OF MERCHANTABILITY OR FITNESS FOR PARTICULAR PUR-
POSE, WITH RESPECT TO ANY AND ALL EQUIPMENT FURNISHED BY
MILLER IS EXCLUDED AND DISCLAIMED BY MILLER.
Some states in the U.S.A. do not allow limitations of how long an implied war-
ranty lasts, or the exclusion of incidental, indirect, special or consequential
damages, so the above limitation or exclusion may not apply to you. This war-
ranty provides specific legal rights, and other rights may be available, but may
vary from state to state. In Canada, legislation in some provinces provides for
certain additional warranties or remedies other than as stated herein, and to
the extent that they may not be waived, the limitations and exclusions set out
above may not apply. This Limited Warranty provides specific legal rights,
and other rights may be available, but may vary from province to province.
Mil oxy-fuel warr 2014-01

Lifetime Warranty/Service Agreement Return Card

If your torch needs to be repaired, complete this form and return it with
your torch. In order for the Lifetime Warranty and Service Agreement to
apply, return the torch (with tip intact) and a complete explanation of the
problem. Submit returns to the following address:
Lifetime Torch Department Miller Electric Manufacturing Co.
2601 Lockheed Avenue
Watertown, SD 57201-5636
Registered Owner - Name
Company Name (if applicable)
Address
City State Zip
Phone Date of purchase
What is wrong with the torch?

If the torch has been damaged under any conditions except normal wear
and tear and is not covered under the Lifetime Warranty and Service
Agreement, would you like Miller to
- Repair the torch and send a bill for the repairs?
- Call first with an estimate before doing the repairs?
If you have any questions regarding your Lifetime Warranty and Service
Agreement, call Miller Customer Service at 1-866-931-9730.

OM-262 659 Page 43

Safety Pack

Order Form No. 5145 w/DVD

This Kit Includes:
30 “37 Violations Safety Quiz” Brochures
30 Safety Meeting Guides (English, French, Spanish)
1 41 Minute Oxy-Fuel Safety Video
1 Set of 6 Miller Cartoon Safety Posters
1 Post-Safety Video Test and Answer Key
(may be duplicated)

To Order Safety Materials, Contact

Customer Service.

Miller Electric Mfg. Co.

An Illinois Tool Works Company
1635 West Spencer Street
Appleton, WI 54914 USA

International Headquarters−USA
USA Phone: 920-735-4505 Auto-Attended
USA & Canada FAX: 920-735-4134
International FAX: 920-735-4125

For International Locations Visit

www.MillerWelds.com

ORIGINAL INSTRUCTIONS − PRINTED IN USA

E2014 Miller Electric Mfg. Co. 2014−01