Fibre Rope User Manual
Fibre Rope User Manual
Table of Contents
1 Introduction ................................................................................................................................................. 1
2 Storage......................................................................................................................................................... 1
3 Installation ................................................................................................................................................... 1
3.1 Surface preparation ............................................................................................................................. 1
3.2 Twisting................................................................................................................................................ 2
3.3 Winch ................................................................................................................................................... 3
4 Preventive Maintenance ............................................................................................................................. 4
4.1 Factors that influence rope life ........................................................................................................... 4
4.2 Anti-Chafing rope protectors............................................................................................................... 7
4.3 Line rotation program ......................................................................................................................... 8
5 Repair........................................................................................................................................................... 9
6 Inspection and discard................................................................................................................................. 9
6.1 Common types of rope damage ........................................................................................................ 10
Appendix A Splicing instruction for 8 strand braided rope....................................................................... 14
Appendix B Splicing instruction for 12 strand braided rope..................................................................... 18
TEHO ROPES & SUPPLIES PTE LTD
1 COMMONWEALTH LANE, #09-23
ONE COMMONWEALTH, SINGAPORE 149544
T 65 6744 8777 F 65 6744 8788
W WWW.TEHOROPES.COM.SG E ROPES@TEHO.COM.SG
1 Introduction
This guide is written with the end users in mind. It is assumed that the people reading this document
possess at least some background knowledge about ropes. As such, little attempt is made to explain
common terms and abbreviations used in the marine and related industry. If any clarifications are needed,
please to contact your TEHO sales representative.
This document is valid for MAGNARO® series ropes from the below makers:
DONGYANG MFG. CO., LTD.
DAEJUNG CO., LTD.
MANHO ROPE & WIRE LTD.
DAE HAN ROPE CO., LTD
TUFROPES PVT LTD.
2 Storage
Unlike natural fibres such as manila or sisal, synthetic fibres are not susceptible to rot or mildew. They can
however, be damaged by heat, exposure to UV light and contact with certain chemical/fumes. Thus, for new
ropes designated as spares, they should be kept indoors in a cool and dry area, away from any chemicals
such as strong acid/alkali, solvents and paints. The ropes should be placed on pallets to ensure adequate
ventilation underneath and prevent pooling of water.
Under optimal conditions, new MAGNARO® ropes in their original packaging can be kept for years without
affecting their physical properties. It is not recommended to put used ropes into long term storage with the
intention of using them again in the future.
3 Installation
Before installation, the crew should inspect the rope for damages and take note of the rope’s tag number
and match it with the certificate. All synthetic ropes (including tails) supplied by TEHO has a unique serial
number tagged onto the eye of the rope with a matching number on the cert. This number should be noted
down in the mooring log together with the winch number to ensure future traceability.
1
TEHO ROPES & SUPPLIES PTE LTD
1 COMMONWEALTH LANE, #09-23
ONE COMMONWEALTH, SINGAPORE 149544
T 65 6744 8777 F 65 6744 8788
W WWW.TEHOROPES.COM.SG E ROPES@TEHO.COM.SG
This is especially important for HMSF ropes due to their higher cost. It makes sense to take additional
precautions to ensure their longevity in service.
Figure 1: Deck equipment that has been damaged by steel wire mooring lines
Figure 2: HMSF line installed on a winch that has not been sufficiently reconditioned, resulting in rope damage
3.2 Twisting
During installation, it is important to ensure that twists are not being introduced into the rope. In order to
prevent twisting, ropes should be installed using a pivoted stand or at minimum, a turn table. Ropes should
be installed top to top or bottom to bottom (Figure 3). For HMSF ropes, TEHO can supply the ropes in
wooden drums on request. We can also provide rollers (Figure 4) to ensure fuss free installation. Refer to
section 4.1.4 for additional information on rope twisting.
2
TEHO ROPES & SUPPLIES PTE LTD
1 COMMONWEALTH LANE, #09-23
ONE COMMONWEALTH, SINGAPORE 149544
T 65 6744 8777 F 65 6744 8788
W WWW.TEHOROPES.COM.SG E ROPES@TEHO.COM.SG
Figure 4: TEHO supplied HMSF rope with wooden drum and rollers
3.3 Winch
3.3.1 Single drum winch
For older winches with undivided drums, it is common for the mooring rope to get “buried” into the bottom
layers during usage. This will greatly reduce the lifespan of the rope. It is thus important to include sufficient
back tension during installation to ensure that the lower wraps are packed tightly to reduce chances of bury-
in. Additional precautionary measures should be taken if it continues to be an issue.
3
TEHO ROPES & SUPPLIES PTE LTD
1 COMMONWEALTH LANE, #09-23
ONE COMMONWEALTH, SINGAPORE 149544
T 65 6744 8777 F 65 6744 8788
W WWW.TEHOROPES.COM.SG E ROPES@TEHO.COM.SG
The recommended number of wraps on the tension drum is six for conventional material (polypropylene,
polyester, polyamide, etc) and ten for HMPE.
4 Preventive Maintenance
4.1 Factors that influence rope life
In order to perform effective maintenance of the rope, it is important for users to first understand the many
factors that can influence the lifespan of a mooring rope. Some of these are:
4.1.1 Abrasion
Arguably the single most common factor that reduces rope strength. External abrasion of the rope with deck
equipment (especially rusty/poorly maintained ones) cause the rope filaments to break and the rope’s
strength to drop over time. Internal abrasion of the rope rubbing against itself also causes abrasion and loss
of rope strength. Abrasion is an unavoidable part of wear and tear during normal rope use and cannot be
avoided entirely. The best way to deal with abrasion is to ensure that deck equipment is well maintained
and proper anti-chafing protectors are being used during mooring operations. Refer to section 4.2 for more
info on rope protectors
4
TEHO ROPES & SUPPLIES PTE LTD
1 COMMONWEALTH LANE, #09-23
ONE COMMONWEALTH, SINGAPORE 149544
T 65 6744 8777 F 65 6744 8788
W WWW.TEHOROPES.COM.SG E ROPES@TEHO.COM.SG
Figure 5: D/d ratio of deck equipment to mooring line (credit: OCIMF MEG 4)
Figure 6: Chart showing estimated strength loss with varying D/d ratio (credit: OCIMF MEG 4)
5
TEHO ROPES & SUPPLIES PTE LTD
1 COMMONWEALTH LANE, #09-23
ONE COMMONWEALTH, SINGAPORE 149544
T 65 6744 8777 F 65 6744 8788
W WWW.TEHOROPES.COM.SG E ROPES@TEHO.COM.SG
In most cases, the angle the rope makes depends largely on the actual location of the shoreside mooring
bollard/hook and there is little that ship operators can do about it. However, it is still good practise for the
crew to take note of sharp angles and note it in the mooring logbook so that when it is eventually time to
consider discarding the rope, this fact can be taken into consideration.
6
TEHO ROPES & SUPPLIES PTE LTD
1 COMMONWEALTH LANE, #09-23
ONE COMMONWEALTH, SINGAPORE 149544
T 65 6744 8777 F 65 6744 8788
W WWW.TEHOROPES.COM.SG E ROPES@TEHO.COM.SG
recommended working limit. Repeated dynamic loadings can cause significant loss of strength in the rope,
resulting in it failing at a later date, even when under much lower loads.
Record keeping of excessive dynamic loading is recommended.
The use of more elastic materials such as polyamide (Nylon) in the mooring line or the use of mooring tails
can help to reduce line loads in these dynamic environments.
4.1.6 UV Degradation
Synthetic fibres will deteriorate under UV radiation and different fibres have a different degradation rate
when exposed to UV light. UV radiation will only affect the surface layer fibres of the rope and so a smaller
rope (20mm diameter or less) will suffer more damage from the effects of UV compared to a larger rope.
Furthermore, special additives and coatings are applied to our MAGNARO® ropes to reduce the effect of UV
degradation. For these reasons, if ropes are being stored in-doors when not in use, the effect of UV is
unlikely to be a major contributing aspect to the lifespan of the typical mooring rope compared to the other
factors discussed.
It is worth mentioning that underlying yarns which were previously protected from UV rays may be exposed
later due to surface layer damage from abrasion or wear.
7
TEHO ROPES & SUPPLIES PTE LTD
1 COMMONWEALTH LANE, #09-23
ONE COMMONWEALTH, SINGAPORE 149544
T 65 6744 8777 F 65 6744 8788
W WWW.TEHOROPES.COM.SG E ROPES@TEHO.COM.SG
• Cut resistant
• Protection against localized abrasion
• Will not split or crack when bunched or compressed
• Improves lifespan of the rope
• Suitable for all fibre ropes
8
TEHO ROPES & SUPPLIES PTE LTD
1 COMMONWEALTH LANE, #09-23
ONE COMMONWEALTH, SINGAPORE 149544
T 65 6744 8777 F 65 6744 8788
W WWW.TEHOROPES.COM.SG E ROPES@TEHO.COM.SG
taken out and put in use as a headline. After a further 1.5 years, the line should be end-for-ended and put
back into the same usage. After another year of service, the rope should be switched back to the spring line.
Finally, at the end of the 5th year, the rope should be replaced.
This is a very general line rotation suggestion and does not take into account trade patterns, port of call,
weather conditions and so on. Please contact TEHO directly if a comprehensive plan for line inspection and
residual strength testing is required.
5 Repair
The end termination eye splice is typically one of the first section of the rope that fails. One of the main
advantages of synthetic fibre rope over steel wire is the ease of on-site splicing. TEHO supplies synthetic
fibre ropes in 8 and 12 strands braided constructions.
Refer to Appendix A and Appendix B for splicing instructions of 8 and 12 strand ropes respectively.
For repair of over-braided jacket, TEHO can supply the MAGNARO® repair kit. The kit contains all the tools
and instructions necessary for on-site repair of the damaged rope jacket.
9
TEHO ROPES & SUPPLIES PTE LTD
1 COMMONWEALTH LANE, #09-23
ONE COMMONWEALTH, SINGAPORE 149544
T 65 6744 8777 F 65 6744 8788
W WWW.TEHOROPES.COM.SG E ROPES@TEHO.COM.SG
Figure 9: Left – a new rope; Centre – rope with normal fluffiness from abrasion; Right – rope with severe abrasion
10
TEHO ROPES & SUPPLIES PTE LTD
1 COMMONWEALTH LANE, #09-23
ONE COMMONWEALTH, SINGAPORE 149544
T 65 6744 8777 F 65 6744 8788
W WWW.TEHOROPES.COM.SG E ROPES@TEHO.COM.SG
Figure 10: Left – rope with friction burns; Right – rope with severe friction burns
6.1.3 Crushing/pinching
When a rope has been crushed or pinched it should be removed from service. Typically, with this type of
problem the resulting damage in the rope is a combination of broken/cut yarns and pulled yarns or strands,
which makes for very unreliable estimates of the resulting reduction in strength. A knot has a similar effect.
11
TEHO ROPES & SUPPLIES PTE LTD
1 COMMONWEALTH LANE, #09-23
ONE COMMONWEALTH, SINGAPORE 149544
T 65 6744 8777 F 65 6744 8788
W WWW.TEHOROPES.COM.SG E ROPES@TEHO.COM.SG
Figure 11: Left – Single yarn pulled out; Centre – several yarns pulled out; Right – entire strand pulled out
Figure 12: Left – several cut yarns; Right – Almost an entire strand cut
12
TEHO ROPES & SUPPLIES PTE LTD
1 COMMONWEALTH LANE, #09-23
ONE COMMONWEALTH, SINGAPORE 149544
T 65 6744 8777 F 65 6744 8788
W WWW.TEHOROPES.COM.SG E ROPES@TEHO.COM.SG
6.1.8 Others
No attempt is made here to provide a complete list of possible rope damage. It is important to apply both
experience and a large dose of common sense during inspection to evaluate if the rope is fit for continued
use.
For ambiguous cases, it is always better to take the rope out of service and consult with the experts from
TEHO, because at here at TEHO, we know the ropes!
13
TEHO ROPES & SUPPLIES PTE LTD
1 COMMONWEALTH LANE, #09-23
ONE COMMONWEALTH, SINGAPORE 149544
T 65 6744 8777 F 65 6744 8788
W WWW.TEHOROPES.COM.SG E ROPES@TEHO.COM.SG
This procedure describes the splicing procedure for 8-strand plaited ropes in 4 x 2 construction.
The tools needed required are: sharp knife, marlin spike and electrical tape
Preparations:
An 8 strand rope consists out of 4 left hand lay(S)and 4 right hand lay(Z) strands. Always keep the left(S) and
right hand lay(Z) strands apart(S) by (S) and (Z) by (Z). Tape each individual strand at the end in order to
avoid untwisting. Unlay the strands up to the 3rd braid. Keep the structure of the rope in shape (photo 2).
Splicing:
A. Tuck two S-lay strands under two Z-lay strands of the body of the splice (photo 3).
B. Tuck the first Z-lay strand under the two preceding Z-lay strands of the body. Tuck the
second Z-lay strand only under the first Z-lay strand (photo 4).
C. Tuck the third S-lay strand under the firs S-lay strand of the body and tuck the 4th
S-lay strand under the next S-lay strand of the body (photo 5).
D. The third Z-lay strand is tucked under the out Z-lay strand of the body and the fourth Z-lay strand is
tucked under the inner Z-lay strand of the body (photo 6).
E. We’re back to the first two S-lay strands. Tuck the first S-lay strand under the
outer S-lay strand of the body and tuck the second S-lay strand under the inner S-lay
strand of the body.
F. All strands have now been tucked into the right position. Make sure that S-lay strands are tucked
under S-lay strands of the body and that Z-lay strands are tucked under the Z-lay strands of the body
(photo 7).
G. Continue with tucking two S-lay strands under S-lay strands and two Z-lay strands under Z-lay
strands of the body.
H. Turn the rope and continue by tucking two S Under S and two Z under Z.
I. Repeat steps G and H, and all strands are now tucked 3 times
J. Continue with the same procedure until all strands are tucked 5 times
K. To finalise; tuck the first S-lay strand under two S-lay strand of the body.
L. Do the same with the first Z-lay strands.
M. Turn the rope and repeat steps J and K with the remaining strands (photo 8).
N. Seize the out sticking strands in pairs and cut of the over length.
14
TEHO ROPES & SUPPLIES PTE LTD
1 COMMONWEALTH LANE, #09-23
ONE COMMONWEALTH, SINGAPORE 149544
T 65 6744 8777 F 65 6744 8788
W WWW.TEHOROPES.COM.SG E ROPES@TEHO.COM.SG
PHOTO 1 PHOTO 2
PHOTO 3 PHOTO 4
15
TEHO ROPES & SUPPLIES PTE LTD
1 COMMONWEALTH LANE, #09-23
ONE COMMONWEALTH, SINGAPORE 149544
T 65 6744 8777 F 65 6744 8788
W WWW.TEHOROPES.COM.SG E ROPES@TEHO.COM.SG
PHOTO 5 PHOTO 6
PHOTO 7 PHOTO 8
16
TEHO ROPES & SUPPLIES PTE LTD
1 COMMONWEALTH LANE, #09-23
ONE COMMONWEALTH, SINGAPORE 149544
T 65 6744 8777 F 65 6744 8788
W WWW.TEHOROPES.COM.SG E ROPES@TEHO.COM.SG
PHOTO 9
17
TEHO ROPES & SUPPLIES PTE LTD
1 COMMONWEALTH LANE, #09-23
ONE COMMONWEALTH, SINGAPORE 149544
T 65 6744 8777 F 65 6744 8788
W WWW.TEHOROPES.COM.SG E ROPES@TEHO.COM.SG
This procedure describes the splicing procedure for 12-strand plaited ropes 12 x 1 construction.
Being tucked 10 ½ times
The tools needed required are: sharp knife, a marlin spike and electrical tape
Description: this splice is suitable for 12 strand ropes, braided one over one.
Preparations:
1. Start with measuring the length of the tail. It should at least be 22 braiding pitches long.
Wrap a tape around the rope at the start point of the splice (photo1).
2. Add eye protection if required.
3. Tape the individual ends to keep yarns together. Then unlay the tail for the full 22 braiding pitches
(photo 2).
4. Bend the rope to form the eye. A seizing or whipping may be used to keep two rope parts together
at the start point of the splice.
5. Divided the 12 strands into 6 pairs. 3 pairs of left hand lay and 3 pairs of right hand lay strands.
6. Divide them then in right and left pairs 1R, 2L, 3R, 4L, 5R, 6L (photo 3)
Splicing:
*Note: Always tuck right hand lay strands under right hand lay strands and left under left.
1. Tuck from the first pair (1R right), the 1st strand under 6 strands (2 right, 2 left, 2 right) of
the body (photo 5).
2. Tuck the 2nd right hand strand from this pair under 5 strands (photo 6).
3. Continue tucking these strands under respectively the same 5th and 6th right hand strand of
the body. (over one, under one, over one)
4. Both strands are tucked in the same way 4 times in total.
5. The second pair of strands (2L left), are tucked under the 4th and 3rd strand of the body.
Continue here as well with tucking these strands over and under the same 4th and 3rd strand
of the body for 4 times in total (photo 7).
6. The third pair (3R right), are tucked under respectively the 2nd and 1st strand of the body
also 4 times in total (photo 8).
7. The fourth pair (4L left), go under respectively the 1st and 2nd strands of the body calculated
from the tucks made at 6. After that, follow the same procedure as described before (photo
9).
8. The fifth pair (5R right), are both tucked under one strand and tucked away under the 3rd
and 4th strand of the body (photo 10).
9. The last pair (6L left) are tucked under respectively 2 and 3 strands than be tucked away
under the 5th and 6th strand for also 4 times in total. (photo11).
10. Now we go back to the first pair of strands (1R right). Continue to tuck these strands under
one, over one until 10 full tucks are made.
18
TEHO ROPES & SUPPLIES PTE LTD
1 COMMONWEALTH LANE, #09-23
ONE COMMONWEALTH, SINGAPORE 149544
T 65 6744 8777 F 65 6744 8788
W WWW.TEHOROPES.COM.SG E ROPES@TEHO.COM.SG
11. To finish this pair the second strand is tucked also under the next strand, we call this ½ a
tuck. The ½ tuck is always the strand which is the highest tuck seen from start
(photo 12).
12. Continue with the second pair of strands (2L left) and continue to tuck the strands until one
has made 10 full tucks and the other has made 10 ½ tucks.
13. The third pair of strands (2R right) follow the same steps.
14. Continue this procedure until all strands are tucked into the body (photo 13).
15. Tape the two most close laying ends together (if the procedure has been followed correctly
than such a pair will consist out of a left and right hand laid strand) and cut off the over
length. Keep approximately 10 till 15 cm over length (photo 14).
19
TEHO ROPES & SUPPLIES PTE LTD
1 COMMONWEALTH LANE, #09-23
ONE COMMONWEALTH, SINGAPORE 149544
T 65 6744 8777 F 65 6744 8788
W WWW.TEHOROPES.COM.SG E ROPES@TEHO.COM.SG
Photo 1 Photo 2
20
TEHO ROPES & SUPPLIES PTE LTD
1 COMMONWEALTH LANE, #09-23
ONE COMMONWEALTH, SINGAPORE 149544
T 65 6744 8777 F 65 6744 8788
W WWW.TEHOROPES.COM.SG E ROPES@TEHO.COM.SG
Photo 3 Photo 4
Photo 5 Photo 6
21
TEHO ROPES & SUPPLIES PTE LTD
1 COMMONWEALTH LANE, #09-23
ONE COMMONWEALTH, SINGAPORE 149544
T 65 6744 8777 F 65 6744 8788
W WWW.TEHOROPES.COM.SG E ROPES@TEHO.COM.SG
Photo 7 Photo 8
Photo 9 Photo 10
22
TEHO ROPES & SUPPLIES PTE LTD
1 COMMONWEALTH LANE, #09-23
ONE COMMONWEALTH, SINGAPORE 149544
T 65 6744 8777 F 65 6744 8788
W WWW.TEHOROPES.COM.SG E ROPES@TEHO.COM.SG
Photo 11 Photo 12
Photo 13 Photo 14
23
TEHO ROPES & SUPPLIES PTE LTD
1 COMMONWEALTH LANE, #09-23
ONE COMMONWEALTH, SINGAPORE 149544
T 65 6744 8777 F 65 6744 8788
W WWW.TEHOROPES.COM.SG E ROPES@TEHO.COM.SG
Photo 15
24