1- Binary Inputs test
2- output contacts test
3- Measurement test
4- Thermal over load test
5- Phase over current test
6- Max Phase Toc test
7- Neutral over current test
8-current imbalanced test
9-Load Jam element test
10-under voltage test
11-Motor differential test
1-1) Test connection for binary inputs
+ ve
connection
- ve
connection
Test Binary I/P Input
IN101
Terminals
A10(+)-A11(-)
Status
1- Connect Red wire(+ve) & IN102 A12()-A11(-)
IN301 C09(+)-C10(-)
Black wire (-ve) as shown in IN302 C11(+)-C12(-)
IN303 C13(+)-C14(-)
the photo. IN304 C15(+)-C16(-)
2- this connection to test input IN401 D01(+)-D02(-)
IN402 D03(+)-D04(-)
(101 ) and to test other binary IN403 D05(+)-D06(-)
IN404 D07(+)-D08(-)
inputs shift RED & black wire IN405 D09(+)-D10(-)
to second place as shown in IN406 D11(+)-D12(-)
IN407 D13(+)-D14(-)
the table IN408 D15(+)-D16(-)
1-2) Status for binary inputs
1
Status of Binary I/P 3
To check the status of Binary input it is (OK or NOT OK) follow the following
steps:-
1- go to (Acselareator ) software of SEL Relays
2 – open HMI after go to target as shown in the photo
3- check line no. (13 , 14 , 15 )
As shown in the photo and check your input no. and state.
4- status of binary input
If (1) high it will come yellow color
If (0) low it will come white color
2-1) Test OUTPUTS contact
5
2 3
4
Test of Binary O/P
To check the status of Binary output it is (OK or NOT OK) follow the following
steps:-
1- go to (Acselareator ) software of SEL Relays
2 – open HMI after go to control window as shown in the photo
3- go to pulse and choose the no. of binary output need to test As shown in
the photo.
4- press the Pules Button to change state of output you choose should change
5- to check status of output go to target and choose line no. 10 to see status
of out put
If (1) high it will come yellow color
If (0) low it will come white color
2-2) Test status of OUTPUTS contact
Output Terminals Status
OUT101 A03-A04
OUT102 A05-A06
OUT103 A07-A08-A09
OUT301 C01-C02
OUT302 C03-C04
OUT303 C05-C06
OUT304 C07-C08
Status of binary output
1- connect your multi meter as shown in the photo to test output no.101
2- to test other output shift multimeter wire to other outputs as
mentioned in the table
Note :-
Test should do after give pulse command as shown in the previous photo
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3-1) Measurement Test
To check the measurement of relay for current and Voltage
1- connect CURRENT &VOLTAGE leads as shown in the photo
3-2) Measurement Test
after finish connection go to tester software (omicron CMC)
and put the current & voltage values as shown in the photo
1
3-3) Measurement Test
1- after start injection voltage ¤t go to (Acselator ) software
2- choose HMI after go to instantaneous
3- take the reading of primary current and voltage and compare with
expected values (calculated values) should equal
* Note :-
I calculated = I injected * CT ratio
V calculated =V injected * VT ratio
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4-1) Thermal overload Test
To start the test of thermal overload function
1- connect CURRENT leads as shown in the photo
1
4-2) Thermal overload Test
Second step to test thermal overload function(Assign spare output contact)
1- go to Relay software (AcSELerator )
2- open logic 1 after choose slot that have spare contact
3- put your equation for thermal trip as shown in the photo (49T)
Note :- we use # after equation to work only with the new function we add after
finish test remove it
Press here
(open excel sheet for thermal trip time)
4-3) Thermal overload Test
third step to test thermal overload function(take all parameter required)
1- go to Relay software (AcSELerator )
2- open thermal over load function and take all parameter required to calculate
trip time
3- put your parameter in the excel sheet to obtain the value of expected trip time
And values of injected current
4-4) Thermal overload Test
last step to start test thermal overload function
(connect stop contact to take trip time)
Note:-
We connect out 101 that is spare contact assigned in the 2nd step
2
4-5) Thermal overload Test
last step to get trip time of thermal over load
From the excel sheet we obtain that (inject three phase current 2.87A you will
obtain trip time 64 .8 ) as shown in the photo then follow the following steps
1- adjust current values to 2.78 A for three phase in the software (CMC)
2- Press start to start injection
3- check the trip time will obtain and compare with the calculated in the excel sheet
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5-1) Phase over current Test
To start the test of phase over current function
1- connect CURRENT leads as shown in the photo
1
5-2) Phase over current Test
Second step to test Phase over current function(Assign spare output contact)
1- go to Relay software (AcSELerator )
2- open logic 1 after choose slot A that have spare contact
3- put your equation for phase over current trip as shown in the photo (50p1T)
1
5-3) Phase over current Test
3rd step to test Phase over current function(add function in the trip logic equation)
1- go to Relay software (AcSELerator )
2- open trip logic after choose trip and control logic
3- put your equation for phase over current trip as shown in the photo (50p1T)
1
2 4
5-4) Phase over current Test
4th step to test Phase over current function(add pick up and trip of function in the
LED equation) to test pickup and drop off easy
1- go to Relay software (AcSELerator )
2- open front panel after that choose target LED
3- put your equation for phase over current trip as shown in the photo (50P1T)
4- put your equation for phase over current pickup as shown in the photo (50P1P)
Note :- we use # after equation to work only with the new function we add after
finish test remove it
1
5-5) Phase over current Test
5th step to test Phase over current function(check the parameter )
1- go to Relay software (AcSELerator )
2- open group1 after that choose phase overcurrent.
3- calculate your expected pickup current value
I pickup =your pickup setting *FLA your I FLA = primary value / CT Ratio
In our case IFLA = 545.6(primary value)/ 400 (ct ratio)= 1.364
So your Ipickup = 7.3 (setting value )* 1.364 =9.957A (This your pickup expected
value)
Expect trip time
5-6) Phase over current Test
last step to start test
(connect your stop contact to take trip time& compare with your expect trip time )
(this function is definite Chs. so the trip time mentioned in the parameter is your
expected trip time 50P1D)
Note:-
We connect out 101 that is spare contact assigned in the 2nd step
1
2
3
5-7) Phase over current Test
last step to finish test phase over current
1- open omicron software and choose quick CMC
2- adjust current values to 9.7 A less than expected value calculated in the 5th step
for L1-L2 phase in the software (CMC)
3- adjust the value of increment for current and type of phases need to change
4- Press start to start injection
5- increase the value of current by press arrow in the circle 3 till pickup led light
record this pickup value and after decrease till light of LED is go then record this
Drop off value.
1
2
4
5-8) Phase over current Test
last step to finish test phase over current
1- open omicron software and choose quick CMC
2- adjust current values to 12 A more than pickup value calculated in the 5th step for
L1-L2 phase in the software (CMC)
3- Press start to start injection
4- after start injection your relay will trip and it will stop injection automatically then
take the time appear in the place no.4 in the photo and compare with expected time
.
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6-1) MAX Phase TOC Test
To start the test of phase over current function
1- connect CURRENT leads as shown in the photo
1
3
2
6-2) MAX Phase TOC Test
Second step to test max Phase TOC function(Assign spare output contact)
1- go to Relay software (AcSELerator )
2- open logic 1 after choose slot A that have spare contact
3- put your equation for phase over current trip as shown in the photo (51p1T)
1
3
6-3) MAX Phase TOC Test
3rd step to test Phase over current function(add function in the trip logic equation)
1- go to Relay software (AcSELerator )
2- open trip logic after choose trip and control logic
3- put your equation for phase over current trip as shown in the photo (51p1T)
1
3
6-4) MAX Phase TOC Test
4th step to test max Phase TOC function(add pick up and trip of function in the LED
equation) to test pickup and drop off easy
1- go to Relay software (AcSELerator )
2- open front panel after that choose target LED
3- put your equation for phase over current trip as shown in the photo (51P1T)
4- put your equation for phase over current pickup as shown in the photo (51P1P)
Note :- we use # after equation to work only with the new function we add after
finish test remove it
1
6-5) MAX Phase TOC Test
5th step to test Phase over current function(check the parameter )
1- go to Relay software (AcSELerator )
2- open group1 after that choose phase overcurrent.
3- take your expected pickup current value
I pickup = parameter value (here 10 A)
CURVE
TYPE
6-6) MAX Phase TOC Test
last step to start test
(connect your stop contact to take trip time & Compare with your expected trip
time )
(this function is Long time inverse Chs. so the trip time is calculated from the
equation available in the photo)
Note:-
We connect out 101 that is spare contact assigned in the 2nd step
CURVE
TYPE
6-6) MAX Phase TOC Test
calculation for trip time in the long time inverse
TD=1 and M = I injected/I setting
If inject 20 A this Mean M= 20/10=2
And Tp= TD . (120/M-1)= 120 SEC
* This mean if you inject double setting value your expected trip time is 120 sec.
Note :- other types of curve equation available in the photo .
1
2
3
6-7) MAX Phase TOC Test
last step to finish test phase over current
1- open omicron software and choose quick CMC
2- adjust current values to 9.7 A less than expected value 10A for L1-L2 phase in the
software (CMC)
3- adjust the value of increment for current and type of phases need to change
4- Press start to start injection
5- increase the value of current by press arrow in the circle 3 till pickup led light
record this pickup value and after decrease till light of LED is go then record this
Drop off value.
1
2
4
6-8) MAX Phase TOC Test
last step to finish test phase over current
1- open omicron software and choose quick CMC
2- adjust current values to 20A double value of pickup value calculated for L1-L2
phase in the software (CMC)
3- Press start to start injection
4- after start injection your relay will trip and it will stop injection automatically then
take the time appear in the place no.4 in the photo and compare with expected time
calculated before .
IN
7-1) Neutral over current Test
To start the test of neutral over current function
1- connect CURRENT leads as shown in the photo
1
3
2
7-2) Second step to test Neutral over current function(Assign spare output
contact)
1- go to Relay software (AcSELerator )
2- open logic 1 after choose slot A that have spare contact
3- put your equation for phase over current trip as shown in the photo (50N1T)
1
3
7-3) Neutral over current Test
3rd step to test neutral over current function(add function in the trip logic
equation)
1- go to Relay software (AcSELerator )
2- open trip logic after choose trip and close logic
3- put your equation for phase over current trip as shown in the photo (50N1T)
1
3
7-4) Neutral over current Test
4th step to test Neutral over current function(add pick up and trip of function in
the LED equation) to test pickup and drop off easy
1- go to Relay software (AcSELerator )
2- open front panel after that choose target LED
3- put your equation for neutral over current trip as shown in the photo (50N1T)
4- put your equation for neutral over current pickup as shown in the photo
(50N1P)
Note :- we use # after equation to work only with the new function we add after
finish test remove it
1
2
3
7-5) Neutral over current Test
5th step to test neutral over current function(check the parameter )
1- go to Relay software (AcSELerator )
2- open group1 after that choose over current element then neutral overcurrent.
3- take your expected pickup current value
I pickup = parameter primary value (here 40A)/ ct ratio (10)= 4 A
7-6) Neutral over current Test Expect trip time
last step to start test
(connect your stop contact to take trip time & Compare with your expected trip
time )
(this function is Definite time Chs. so the trip time is same value available in the
photo ”Expect trip time”)
Note:-
We connect out 101 that is spare contact assigned in the 2nd step
1
4
2
3
7-7) Neutral over current Test
last step to finish test Neutral over current
1- open omicron software and choose quick CMC
2- adjust current values to 0.091 A less than expected value calculated in the 5th step
for L1 phase in the software (CMC)
3- adjust the value of increment for current and type of phases need to change
4- Press start to start injection
5- increase the value of current by press arrow in the circle 3 till pickup led light
record this pickup value and after decrease till light of LED is go then record this
Drop off value.
1
3
7-8) Neutral over current Test
last step to finish test Neutral over current
1- open omicron software and choose quick CMC
2- adjust current values to 0.2 A double value of pickup value calculated for L1 phase
in the software (CMC)
3- Press start to start injection
4- after start injection your relay will trip and it will stop injection automatically then
take the time appear in the place no.4 in the photo and compare with expected time
calculated before .
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8-1) Current imbalance Test
To start the test of phase over current function
1- connect CURRENT leads as shown in the photo
1
8-2) Current imbalance Test
Second step to test current imbalance function(Assign spare output contact)
1- go to Relay software (AcSELerator )
2- open logic 1 after choose slot A that have spare contact
3- put your equation for current imbalance alarm as shown in the photo (46UBA)
4-put your equation for current imbalance alarm as shown in the photo (46UBT)
1
3
8-3) Current imbalance Test
3rd step to test current imbalance function(add function in the trip logic equation)
1- go to Relay software (AcSELerator )
2- open trip logic after choose trip and close logic
3- put your equation for phase over current trip as shown in the photo (46UBT)
1 3
8-4) Current imbalance Test
4th step to test current imbalance function(add alarm stage and trip stage of
function in the LED equation) to test pickup and drop off easy
1- go to Relay software (AcSELerator )
2- open front panel after that choose target LED
3- put your equation for current imbalance alarm stage as shown in the photo
(46UBA)
4- put your equation for current imbalance trip stage as shown in the photo
(46UBT)
Note :- we use # after equation to work only with the new function we add after
finish test remove it
1
8-5) Current imbalance Test
5th step to test current imbalance function(check the parameter )
1- go to Relay software (AcSELerator )
2- open group1 after that choose current imbalance element
3- take your expected pickup percentage value of unbalance for both stages in our
case setting as below
46UBA=10% (alarm stage)
46UBT=20% (Trip stage)
8-6) Current imbalance Test
last step to start test
(connect your stop contact to take46UBA alarm time & Compare with your
expected alarm time )
(this function is Definite time Chs. so the ALARMtime is same value available in the
photo ”Expect ALARM time”)
Note:-
We connect out 101 that is spare contact assigned in the 2nd step
8-6) Current imbalance Test
(connect your stop contact to take46UBT TRIPtime & Compare with your expected
trip time )
(this function is Definite time Chs. so the trip time is same value available in the
photo ”Expect TRIP time”)
Note:-
We connect out 102 that is spare contact assigned in the 2nd step
1
4
2
3
8-7) Current imbalance Test
last step to finish test Neutral over current
1- open omicron software and choose quick CMC
2- adjust current values as shown in the photo two phases equal and one phase different less
than percentage value in the setting and check reading of current imbalance in the HMI
menu
3- adjust the value of increment for current and type of different phase only need to change
4- Press start to start injection
5- increase the value of current by press arrow in the circle 3 till pickup led light and take the
percentage reading from HMI Menu and compare with the parameter setting for 46UBA.
1
3
8-8) Current imbalance Test
last step to finish test current unbalance
1- open omicron software and choose quick CMC
2- adjust current values as shown in the photo which this value more than pickup
percentage value.
3- Press start to start injection
4- after start injection your relay will trip and it will stop injection automatically then
take the time appear in the place no.4 in the photo and compare with expected time
calculated before 46 UBA delay .
1
4
8-9) Current imbalance Test
last step to finish test of current imbalance
1- open omicron software and choose quick CMC
2- adjust current values as shown in the photo two phases equal and one phase different less
than percentage value46 UBT in the setting and check reading of current imbalance in the
HMI menu
3- adjust the value of increment for current and type of different phase only need to change
4- Press start to start injection
5- increase the value of current by press arrow in the circle 3 till pickup led light and take the
percentage reading from HMI Menu and compare with the parameter setting for 46UBT.
1
3
8-10) Current imbalance Test
last step to finish test current unbalance
1- open omicron software and choose quick CMC
2- adjust current values as shown in the photo which this value more than pickup
percentage value of 46UBT.
3- Press start to start injection
4- after start injection your relay will trip and it will stop injection automatically then
take the time appear in the place no.4 in the photo and compare with expected time
calculated before 46 UBT delay .
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9-1) Load jam Test
To start the test of load jam test function
1- connect CURRENT leads as shown in the photo
1
3
9-2) LOAD JAM Test
Second step to test load jam function(Assign spare output contact)
1- go to Relay software (AcSELerator )
2- open logic 1 after choose slot A that have spare contact
3- put your equation for LOAD JAM as shown in the photo (JAMTRIP)
1
3
9-3) LOAD JAM Test
3rd step to test load jam function(add function in the trip logic equation)
1- go to Relay software (AcSELerator )
2- open trip logic after choose trip and close logic
3- put your equation for phase over current trip as shown in the photo (JAMTRIP)
1
2
3
9-4) LOAD JAM Test
4th step to test load Jam function(add trip stage of function in the LED equation) to
test pickup and drop off easy (JAMTRIP)
1- go to Relay software (AcSELerator )
2- open front panel after that choose target LED
3- put your equation for Load jam trip stage as shown in the photo (JAMTRIP)
Note :- we use # after equation to work only with the new function we add after
finish test remove it
1
9-5) Load Jam Test
5th step to test load jam function(check the parameter )
1- go to Relay software (AcSELerator )
2- open group1 after that choose load jam.
3- calculate your expected pickup current value
I pickup =your pickup setting *FLA your I FLA = primary value / CT Ratio
In our case IFLA = 545.6(primary value)/ 400 (ct ratio)= 1.364
So your Ipickup = 2.5(setting value )* 1.364 =3.41 A
(This your pickup expected value
1
3
2
9-6) Load Jam Test
Next step to test load jam function(Activate running condition )
1- go to Relay software (AcSELerator )
2- open trip logic then choose trip and close logic.
3-go to 52 contactor status and but (1#) or activate binary input number 303 during
test as per available in our setting
Expected trip time
9-7) Load jamTest
last step to start test
(connect your stop contact to take jam trip time & Compare with your expected
alarm time )
(this function is Definite time Chs. so thetrip time is same value available in the
photo ”Expect trip time”)
Note:-
We connect out 101 that is spare contact assigned in the 2nd step
1
4
2 3
9-8) Load jam Test
last step to finish test Load jam
1- open omicron software and choose quick CMC
2- adjust current values as shown in the photo which this value less than pickup value.
3- adjust the value of increment for current and type of three phases need to change
4- Press start to start injection
5- increase the value of current by press arrow in the circle 3 till jamtrip led light and
record the pickup value and decrease again till led light is go and record the drop off
value .
3 1
9-9) Load Jam Test
last step to finish test current unbalance
1- open omicron software and choose quick CMC
2- adjust current value (1.5 time of pickup value)which your function trip directly after
delay.
3- Press start to start injection
4- after start injection your relay will trip and it will stop injection automatically then
take the time appear in the place no.4 in the photo and compare with expected time.
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10-1) Under voltage Test
To start the test of under voltage test function
1- connect voltage leads as shown in the photo
1
3
10-2) Under voltage Test
Second step to test under voltage function(Assign spare output contact)
1- go to Relay software (AcSELerator )
2- open logic 1 after choose slot A that have spare contact
3- put your equation for under voltage trip as shown in the photo (27P1T)
4-put your equation for under voltage pickup value as shown in the photo (27P1)
1 3
10-3) Under voltage Test
3rd step to test load jam function(add function in the trip logic equation)
1- go to Relay software (AcSELerator )
2- open trip logic after choose trip and close logic
3- put your equation for phase over current trip as shown in the photo (27p1T)
1 3
10-4) Under voltage Test
4th step to test under voltage function(add pickup and trip of function in the LED
equation) to test pickup and drop off easy
1- go to Relay software (AcSELerator )
2- open front panel after that choose target LED
3- put your equation for under voltage pickup as shown in the photo (27p1)
4-put your equation for under voltage trip as shown in the photo (27p1T)
Note :- we use # after equation to work only with the new function we add after
finish test remove it
1
3
2
10-5) Under voltageTest
5th step to test load jam function(check the parameter )
1- go to Relay software (AcSELerator )
2- open group1 after that choose under voltage element .
3- calculate your expected pickup voltage value
UV expected =your pickup setting *Vrated/1.732
In our case UV expected = 120(rated value)* 0.8 (pickup value)/ 1.732= 55.42
(This your pickup expected value)
Expected trip time
10-6) Under voltage Test
last step to start test
(connect your start and stop contact to under voltage trip time & Compare with
your expected trip time )
(this function is Definite time Chs. so the trip time is same value available in the
photo ”Expect trip time”)
Note:-
We connect out 101 trip contact and out 102 start contact that is spare contact
assigned in the 2nd step
1
4
2
3
10-7) Under voltage Test
last step to finish test under voltage
1- open omicron software and choose quick CMC
2- adjust voltage values as shown in the photo which this value more than pickup value.
3- adjust the value of decrease for voltage and type of phase need to decrease
4- Press start to start injection
5- decrease the value of voltage by press arrow in the circle 3 till under voltage pickup
led light and record the pickup value and decrease again till led light is go and record the
drop off value .
3
1
10-8) Under Voltage Test
last step to finish Under voltage test
1- open omicron software and choose quick CMC
2- adjust voltage value less than under voltage pickup value.
3- Press start to start injection
4- after start injection your relay will trip and it will stop injection automatically then tak
the time appear in the place no.4 in the photo and compare with expected time
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11-1) motor differential Test
To start the test of motor differential function
1- connect CURRENT leads as shown in the photo
1
11-2) Motor differential overcurrent Test
Second step to test motor deferential over current function(Assign spare output
contact)
1- go to Relay software (AcSELerator )
2- open logic 1 after choose slot A that have spare contact
3- put your equation for phase over current trip as shown in the photo (87M1T)
1
11-3 Motor differential overcurrent Test
3rd step to test Phase over current function(add function in the trip logic equation)
1- go to Relay software (AcSELerator )
2- open trip logic after choose trip and control logic
3- put your equation for motor differential over current trip as shown in the
photo (87M1T)
1
11-4) Motor differential overcurrent Test
4th step to test Phase over current function(add trip of function in the LED
equation) to test pickup and drop off easy
1- go to Relay software (AcSELerator )
2- open front panel after that choose target LED
3- put your equation for phase over current trip as shown in the photo (87M1T)
Note :- we use # after equation to work only with the new function we add after
finish test remove it
1
11-5) Motor differential overcurrent Test
5th step to test Motor differential over current function(check the parameter )
1- go to Relay software (AcSELerator )
2- open group1 after that choose motor differential overcurrent.
3- Take your expected pickup current value(87M1P)
Expect trip time
11-6) Motor differential overcurrent Test
last step to start test
(connect your stop contact to take trip time& compare with your expect trip time )
(this function is definite Chs. so the trip time mentioned in the parameter is your
expected trip time 87MT1D)
Note:-
We connect out 101 that is spare contact assigned in the 2nd step
1
2
3
11-7) Motor differential overcurrent Test
last step to finish test motor differential over current
1- open omicron software and choose quick CMC
2- adjust current values to 9.7 A less than expected value calculated in the 5th step
for L1-L2 phase in the software (CMC)
3- adjust the value of increment for current and type of phases need to change
4- Press start to start injection
5- increase the value of current by press arrow in the circle 3 till pickup led light
record this pickup value and after decrease till light of LED is go then record this
Drop off value.
1
2
4
11-8) Motor differential overcurrent Test
last step to finish test motor differential over current
1- open omicron software and choose quick CMC
2- adjust current values to 12 A more than pickup value calculated in the 5th step for
L1-L2 phase in the software (CMC)
3- Press start to start injection
4- after start injection your relay will trip and it will stop injection automatically then
take the time appear in the place no.4 in the photo and compare with expected time
.