The document outlines the methodology for sunken waterproofing systems for the redevelopment of the Gurgaon Railway station, detailing the necessary tools, equipment, and storage requirements. It specifies the steps involved in the waterproofing process, including surface preparation, repair work, and application of a two-component cementitious coating. Quality assurance measures and record-keeping protocols are also emphasized to ensure compliance and effective execution of the waterproofing work.
The document outlines the methodology for sunken waterproofing systems for the redevelopment of the Gurgaon Railway station, detailing the necessary tools, equipment, and storage requirements. It specifies the steps involved in the waterproofing process, including surface preparation, repair work, and application of a two-component cementitious coating. Quality assurance measures and record-keeping protocols are also emphasized to ensure compliance and effective execution of the waterproofing work.
The document outlines the methodology for sunken waterproofing systems for the redevelopment of the Gurgaon Railway station, detailing the necessary tools, equipment, and storage requirements. It specifies the steps involved in the waterproofing process, including surface preparation, repair work, and application of a two-component cementitious coating. Quality assurance measures and record-keeping protocols are also emphasized to ensure compliance and effective execution of the waterproofing work.
The document outlines the methodology for sunken waterproofing systems for the redevelopment of the Gurgaon Railway station, detailing the necessary tools, equipment, and storage requirements. It specifies the steps involved in the waterproofing process, including surface preparation, repair work, and application of a two-component cementitious coating. Quality assurance measures and record-keeping protocols are also emphasized to ensure compliance and effective execution of the waterproofing work.
3.0 STORAGE OF MATERIAL: Store all the material in dry shaded area away from direct sunlight. All the liquid material like Cementitious Coating products shall be kept in cool, shaded area. The material must be stored in FIFO (First in First Out) manner to avoid usage of expired or near expiry material.
Specification for Sunken Waterproofing with Two component
Cementitious Coating Product Requirement
The product should demonstrates the following properties
Seamless waterproof membrane system
Fast curing Excellent crack bridging Breathability High flexibility
The following steps are involved in treatment of bathroom & toilets
Product recommended 1) Cementitious Coating -Recommended for coating 2) SBR - Recommended for admixing in cement mortar for fillet work at critical areaslike in wall floor Joints and repair work wherever needed.
Product:- Cementitious Coating
Description: Cementitious Coating is a two-component high performance, flexible, acrylic
polymer modifiedcementitious coating system for waterproofing of wet areas and any water retaining structures such as swimming pools, water-Tank and STP-Tank, which dries to form a seamless elastomeric waterproof
membrane. The waterproof membrane provides a breathable yet waterproof elastic barrier with crackbridging properties.
Packing: 40 Kg Composite Pack
Surface preparation
Surface should be sound, clean, dry, and free from all loose particles. If any contamination such as oil, grease, mould, dirt etc. should be removed by a mechanicalmeans like scrubbing etc. The surface defects like potholes, crack, void etc. should be filled with suitable repair mortar. The surface should be smooth and properly levelled off before doing the actual application.
Repair work (if any)
If any cracks found on the slab it should be wide open in “V” shape till the depth of the crack. Clean the area with wire brush, water jetting or, air blowing to make it free from any dust laitanceetc. Apply bonding agent SBR to the prepared surface to receive repair mortar. Fill the groove with Cement sand mortar admixed with SBR @ 5% by weight of cement and make the surface smooth. Same procedure to be repeated at all cracks.
Fillet
Prepare cement mortar with Cement & Sand at 1:4 ratio and admix it with SBR @ 5%by weight of cement. Prepare a 50 x 50 concave fillet at all horizontal and vertical wall joints. Prepare fillet with same material around all pipe penetration and seal it. It should allowed to dry (depending upon the surface condition and temperature).
Bore Packing / Core Cut Treatment:
Providing and sealing the gaps in the core cuts around PVC pipes treated with SBR bonding agent &sprinkled sand. Using a non-shrink grout or equivalent to seal the gap between the pipe and slabtill the 20mm down the finish floor level. Followed by sealing of the 20mm space by epoxy bonding agent.
Application of Cementitious Coating
Apply Cementitious by Roller/ Brush @ 1.1- 1.2 ltr/m² in two coats.
The first coat should be applied horizontally. The second coat should be applied when the first coat should dry (3 hour at 40ºC)
Curing of Cementitious Coating
It is a self-curing product. The coated substrate/area can be exposed to: - Tack free – 6 hours - Foot traffic after 3 Days at 20 ºC -40ºC - Fitting of tiles after 7 days at 20 ºC -40ºC Protection of Cementitious Coating Vertical protection: Applying waterproof plastering with CM 1:4 of thickness 20mm for walls admixed with integral waterproofing compound @ 200ml/bag of cement Horizontal protection: Laying slope making and protection with 40mm avg. thick of M20 grade screed Curing as per standard procedure
WATCHPOINT
The surface should be smooth for better finish.
All Pipes to be fitted at penetration prior to waterproofing application, so that it can be sealedproperly prior to waterproofing coating. Care should be taken for the drain outlet pipes. All movements on the coated surface should be strictly as per the directives of the technical data sheets, however it is best to avoid any rough handling of the substrate, pointed objects etc. shouldbe avoided.
The Waterproofing work shall be carried out by Authorized applicator.
6.0 QUALITY ASSURANCE AND CONTROL:
All the checklists to be followed at site level on daily basis.
7.0 RECORDS: All the mandatory register/ records to be maintained at site level.
