VW 91101 en
VW 91101 en
Issue 2024-04
Previous issues
VW 91101: 1993-11, 1996-10, 1999-04, 2001-05, 2004-04, 2007-11, 2010-11, 2015-03,
2019-04, 2020-10
Changes
The following changes have been made to VW 91101: 2020-10:
a) Standard completely reworked
Contents
Page
1 Scope ......................................................................................................................... 2
2 Definitions .................................................................................................................. 3
3 Abbreviations ............................................................................................................. 4
4 Designation ................................................................................................................ 4
5 Requirements ............................................................................................................. 5
5.1 General requirements ................................................................................................ 5
5.2 Supplier obligation to provide information .................................................................. 5
6 Applicable documents ................................................................................................ 7
7 Bibliography ............................................................................................................... 7
Appendix A Avoidance of hazardous substances; special requirements ...................................... 9
A.1 Rejection of material data sheets for supplied objects containing prohibited
substances ................................................................................................................. 9
A.2 Radioactivity ............................................................................................................... 9
A.3 Substances of very high concern under REACH ....................................................... 9
A.4 Check for alternatives as per EU taxonomy ............................................................... 9
A.5 Decabromodiphenyl ether ........................................................................................ 10
A.6 1,3-di-o-tolylguanidine (DOTG) ................................................................................ 10
A.7 Carcinogenic fibers .................................................................................................. 10
A.8 Adhesive layer in adhesive tapes ............................................................................. 10
A.9 6PPD ........................................................................................................................ 11
Appendix B Requirements for material data sheets in the IMDS, CDX, and MISS ..................... 12
B.1 Requirements ........................................................................................................... 12
B.2 Milestones ................................................................................................................ 12
Always use the latest version of this standard.
This electronically generated standard is authentic and valid without signature. Page 1 of 16
Note on the verbs of obligation within the requirements sentences: Both 'shall' and 'must' are defined as binding.
All rights reserved. No part of this document may be provided to third parties or reproduced without the prior consent
of one of the Volkswagen Group’s Standards departments. | internal
© Volkswagen AG VWNORM-2023-12
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VW 91101: 2024-04
1 Scope
This standard must be used for the following scopes of supply from the supplier:
– Substances, mixtures, materials, and articles that are installed in or supplied with the vehicle
or vehicle parts, or that are used for or produced by the operation, repair, or maintenance of
the vehicle
– Genuine parts and replacement parts (substances, mixtures, materials, and articles), includ-
ing their packaging, as well as any items included to use them (e.g., mixers, dosing aids, oth-
er tools)
– Accessories, including their packaging
This standard defines the requirements for material and chemical conformity as well as obligations
to provide information within the area of application based on:
– Relevant regulatory provisions worldwide
– Additional requirements defined by the purchaser
If the purchaser issues any rules or prohibitions for substances or materials that go beyond the
ones in section 5.1, they will be listed in appendix A.
Appendix A defines the following in greater detail:
– Whether the use of a substance is completely prohibited
– The limit up to which substances may be contained in or released by mixtures, materials, or
articles
– Whether the substance is subject to mandatory declaration
NOTE: The version of this standard valid at the time the contract is concluded applies throughout
the entire period that the supplier provides the scope of supply. Subsequent changes to the stand-
ard during the period of provision will only go into effect for the supplier with the supplier's consent.
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2 Definitions
Article
An object that consists of one or more substances or mixtures and that, during production, obtains
a specific shape, surface, or design that determines its function to a greater extent than its chemi-
cal composition does.
CAS no.
The CAS number is an international designation standard for chemical substances. There is a
unique CAS number for each chemical substance registered in the CAS database.
D-U-N-S®
D-U-N-S®1) is the acronym for „Data Universal Numbering System,“ a numeric code that is interna-
tionally recognized as a standard and is used to uniquely identify companies. These nine-digit D-U-
N-S® numeric codes are issued by Dun & Bradstreet and serve as identification numbers for all
the companies in Dun & Bradstreet's database.
Legal requirement
All international, European, and national laws, ordinances, regulations, guidelines, directives, offi-
cial orders, and other legal standards.
Life cycle
In this standard, the life cycle of an article encompasses its production, import, usage, mainte-
nance, and disposal.
Material
A material consists of a substance or a mixture. An article consists of one or more materials.
Mixtures
Mixtures (also mixes or solutions) consisting of two or more substances.
Packaging
Packaging [1] is used to hold (e.g., containers, vessels, mixers, cartridges), protect (e.g., protective
caps, protective hoses, protective films, covers, stoppers), handle (e.g., application tools, brushes),
deliver, or display substances, mixtures, materials, or articles.
Product
A purchaser's product is understood to be any manufactured or sold articles (e.g., vehicles, com-
ponents, genuine parts, replacement parts, accessories, and promotional items).
Substance
Chemical element and its compounds in natural form or artificially produced. A substance may in-
clude additives required to maintain its stability and pollutants caused by the production method
used. It does not include solvents that can be separated from the substance without adversely af-
fecting the substance's stability and without modifying its composition. The term „substance“ as
used in this standard is synonymous with the term „basic substance“ used in the IMDS/MISS.
Two-component materials
Materials made up of two components
3 Abbreviations
CAD Computer-aided design
CAS Chemical Abstracts Service (international designation standard for chemi-
cal substances)
CDX Compliance.Data.Exchange (IT system for material data reporting)
COP Carry-over part
DOTG 1,3-di-o-tolylguanidine
ECHA European Chemicals Agency
EOP End of Production
EU European Union
GADSL Global Automotive Declarable Substance List (global list of substances that
are subject to mandatory declaration in the automotive industry); see also
[2]
IMDS International Material Data System (IT system used for reporting material
data in the automotive industry)
KTL Cathodic electrocoating
MDS Material data sheet (bill of materials for a product that contains the chemi-
cal composition for all the materials and parts in it)
MISS Material Information Sheet System (Volkswagen AG IT system)
REACH Registration, Evaluation, Authorization and Restriction of Chemicals (EU
regulation concerning the registration, evaluation, authorization, and restric-
tion of chemicals)
SOP Start of Production
VDA German Association of the Automotive Industry
4 Designation
The following note must be added to the pertinent technical documents and to the documents con-
cerning procurement and quality assurance2):
Material and chemical conformity as per VW 91101
2) Examples include product specifications, drawings, contracts, and other documents related to the articles defined in this standard.
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5 Requirements
Upon request by the purchaser, the supplier must arrange for an independent test organization to
perform a quantitative laboratory analysis of its products, where necessary, if at least one of the
preconditions below are met. The supplier must cover all costs for this analysis and must provide
the results to the purchaser immediately.
– In cases where there is justification for suspecting that a product contains a prohibited sub-
stance or that the information in the IMDS does not correspond to reality
– If an authority requests this of the purchaser or the purchaser requires this to fulfill its legal
obligations
– Without any specific cause, in which case only once per contract, limited to a maximum of
10 substances specified by the purchaser at 10 points on the product
– Without any specific cause, in which case limited to a maximum of 10 substances specified by
the purchaser at 10 points on the product no more than every 5 years if the contractor uses
jokers for the product in the IMDS data (see section B.4.3)
Every change to the chemical composition of an article must be handled as per VW 01155 and a
compliant IMDS material data sheet as per appendix B must be uploaded immediately.
In addition to the requirements as per appendix B, the requirements as per VW 50156 must be ful-
filled for fuels, coolants, fluids, lubricants, process materials, and articles.
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6 Applicable documents
The following documents cited in the standard are required for the application of this standard:
Some of the cited documents are translations from the German original. The translations of Ger-
man terms in such documents may differ from those used in this standard, resulting in terminologi-
cal inconsistency.
Standards whose titles are given in German may be available only in German. Editions in other
languages may be available from the institution issuing the standard.
7 Bibliography
[1] German law on packaging with respect to placement on the market, return, and the
high-quality recovery (Verpackungsgesetz – VerpackG); see Packaging Law – Unofficial
table of contents (gesetze-im-internet.de)
[2] GADSL (Global Automotive Declarable Substance List); see www.gadsl.org
[3] Regulation (EC) No 1907/2006 concerning the Registration, Evaluation, Authorization
and Restriction of Chemicals (REACH); see https://eur-lex.europa.eu
[4] Regulation (EU) 2020/852 on the establishment of a framework to facilitate sustainable
investment, and amending Regulation (EU) 2019/2088 (Taxonomy Regulation); see
https://eur-lex.europa.eu
[5] Commission Delegated Regulation (EU) 2021/2139 supplementing Regula-
tion (EU) 2020/852 of the European Parliament and of the Council by establishing the
technical screening criteria for determining the conditions under which an economic ac-
tivity qualifies as contributing substantially to climate change mitigation or climate
change adaptation and for determining whether that economic activity causes no signifi-
cant harm to any of the other environmental objectives; see https://eur-lex.europa.eu
[6] Directive 2000/53/EC of the European Parliament and of the Council of 18 Septem-
ber 2000 on end-of life vehicles; see https://eur-lex.europa.eu
[7] TRGS 619 Substitute Materials for Aluminium Silicate Wool Products; see
https://www.baua.de
[8] Regulation (EC) No 1272/2008 of the European Parliament and of the Council of 16 De-
cember 2008 on classification, labelling and packaging of substances and mixtures, and
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A.1 Rejection of material data sheets for supplied objects containing prohibited
substances
Material data sheets will be rejected if prohibited substances above the legally permissible limits
are declared. For substances that will be prohibited in the future, the rejection may occur a maxi-
mum of 2 years before the date that the prohibition on the substance goes into effect. Deviations
must be approved by the purchaser.
Any change in chemical composition must be agreed upon with the purchaser immediately and the
material data sheet must be updated accordingly.
A.2 Radioactivity
The supplier's scopes of supply listed in section 1 „Scope“ must not emit ionizing radiation that
goes beyond natural radiation.
thresholds defined there is only permissible if there are no suitable alternative substances or tech-
nologies available and the substances are used under controlled conditions.
For this reason, the supplier, together with its development partners and material suppliers, must
independently perform suitable analyses for possible substitutes during the development phase
and document these analyses (substitution check).
Alternative substances identified during this process must be used in the scopes of supply in
agreement with the purchaser that is defined in the Performance Specification. Upon request by
the purchaser, the supplier must make the evaluation results of the substitution check available to
the purchaser. The purchaser will use the information confidentially and only in relation to the re-
quirements of the EU Taxonomy Regulation or other legal requirements.
Regulated substances that continue to have authorization issued as an exception on the basis of
other existing legal requirements, such as lead and its compounds in the context of Direc-
tive 2000/53/EC on end-of life vehicles [6], Annex II are excluded from the preceding requirements.
A.9 6PPD
6PPD (CAS no. 793-24-8) stands for „N-1,3-dimethylbutyl-N'-phenyl-p-phenylenediamine“. It is
used in elastomer materials (rubber) as an element of the anti-aging system.
The use of 6PPD must be declared in the IMDS material data sheets as per appendix B. A declara-
tion as a joker/wildcard as per IMDS Recommendation 001, section 4.5.3 „Jokers/Wildcards“ is ex-
plicitly not permissible in IMDS material data sheets for the Volkswagen Group.
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Appendix B (normative) Requirements for material data sheets in the IMDS, CDX, and
MISS
B.1 Requirements
The material data sheets must meet the conditions and follow the rules of the IMDS Recommenda-
tions and the purchaser's supplier instructions in the IMDS.
Requirements going beyond this are defined in this appendix.
Suppliers create the material data sheets in the IMDS or CDX. Companies belonging to the Volks-
wagen Group can use the MISS. The same requirements apply to the creation of the MDS in the
MISS as for the IMDS.
B.2 Milestones
A material data sheet should be available to the purchaser as an accepted material data sheet
(IMDS or CDX) as early as possible, ideally following the B-release, but no later than 14 months
before SOP for the part.
B.4 Regulations
The calculated weight deviates from the entered weight by more than the specified/derived
tolerance
For each MDS data set entered into the IMDS, the entered weight is usually the actual weighed
weight of the part. After being entered, the weight of each individual node is automatically added
up in the IMDS and shown as the calculated weight.
The weight tolerance is the permissible deviation from the specific part weight and is generally indi-
cated in the specification or drawing. If the entered measured weight and the calculated weight dif-
fer from each other significantly (deviation greater than the maximum permissible deviation speci-
fied in table B.1), a check must be carried out in order to determine whether all part components
were specified in the MDS.
If a weight tolerance is not specified in the part specifications, the following tolerance values must
not be exceeded in the event of a deviation between the measured and calculated weights.
Use of deprecated application IDs or use of the „Other Application (potentially prohibited)
“ application ID
The use of application IDs with a „concealed“ or „inactivated“ status is not permissible.
This also applies to the „Other Application“ application ID. This application ID is impermissible un-
less agreed upon in advance.
The basic substance composition of materials is not specified in its final condition
The basic substance compositions of all materials must be specified in the condition they will have
in or on the vehicle. In other words, paints, adhesives, etc., must be specified in their cured condi-
tion and, in the case of other solid materials, liquids and reactive substances must only be present
in residual concentrations.
The time limits described in this standard are depicted in table B.2:
Table B.2 – Overview of time limits
Task Time limit Section
If the supplier identifies a discrepancy between the list of Immediately Section 5.1
legal requirements made available by the purchaser and
the applicable legal situation, the supplier must immedi-
ately inform the purchaser about this.
Material data sheets as per appendix B are part of the Starting 14 months Section 5.2
documentation to be supplied together with the product before SOP until Section B.2
and must be kept up to date and made available through- EOP + 15 years
out the entire period of provision.