[go: up one dir, main page]

0% found this document useful (0 votes)
250 views25 pages

JOB SHEET Final

The document outlines a series of job sheets for performing plate and pipe welding using Shielded Metal Arc Welding (SMAW) in various positions (1G, 2G, 3G, 4G). Each job sheet includes performance objectives, materials, equipment, procedures, assessment methods, and performance criteria checklists to evaluate the trainee's welding skills. The training is structured to ensure adherence to welding standards and tolerances for quality welds.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
250 views25 pages

JOB SHEET Final

The document outlines a series of job sheets for performing plate and pipe welding using Shielded Metal Arc Welding (SMAW) in various positions (1G, 2G, 3G, 4G). Each job sheet includes performance objectives, materials, equipment, procedures, assessment methods, and performance criteria checklists to evaluate the trainee's welding skills. The training is structured to ensure adherence to welding standards and tolerances for quality welds.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd
You are on page 1/ 25

JOB SHEET NO.1.

1-7
Title: Perform plate welding using SMAW in 1G position.
Performance Objective: Given the necessary Tools, Equipment’s,
and Materials, trainee/student you should be
able to weld carbon steel plate in Flat 1F& 1G
position, Root pass, subsequent/filling passes
and final capping, based on information sheets,
manuals, videos and other resources of welding
procedures, were present. in 1hrs.
Materials:
Supplies:
 Chalk stone
 Electrodes E6011/E6010
 Grinding disc.
 Electrodes E7018/E6013
 Cutting disc.
 2 sets of plate and properly
tack

Equipment’s :
PPE’s
 Welding machine AC/DC
 Welding gloves
 Welding Table or jig  Welding mask
 Welding Booth  Welding apron/jacket
 Steel toe
 Portable Grinder  Goggles
 Portable Oven  Ear plug
Tools
 Chipping hammer
 Steel brush
 Pliers/tong
Steps/Procedure:
1.wear complete PPE
2.Prepare materials and equipment
3. Set up welding machine
4.Perform fit up
5.Position yourself comfortably with electrode grip to the
Holder
6.Strike the arc and hold the electrode at 90 degrees work
Angle
7.Make sure key hole is present
8. Move the electrode using the whipping motion
9.Clean or grind after weld in root pass
Note: 1-9 procedure is only root pass
1. Hot pass/subsequent /filling passes (E7018/E6013), 1/16 inches
left, of weld face and groove face.
2. Cover pass/final capping ¾” height of reinforcement
3. Pass your work with clean inside and outside of pipe.
note: pass to your trainer for evaluation

Assessment Method:
 Oral
 Interview
 Direction observation
Performance Criteria Checklist 1.1-7

Trainees Name: Date: _________

CRITERIA YES NO
1. Root penetration not exceeding allowable
tolerances specified by welding
codes/standards on
- Concavity
- Convexity
- Undercut
- Excess penetration
- Lack of fusion
- Burn-through
- cracks
2. Weld capping/final pass not exceeding allowable
tolerances specified by welding codes/standards
on
- Height of reinforcement
- Underfill
- Porosities
- Undercut
- Cracks
- Cold laps
3. Uniformity of bead ripples must be in
accordance with welding standards
4. Stringer or layer beads deposited in accordance
with welding standard
5. Finish weldment visually acceptable in
accordance with welding standards for:
- Spatters
- Arc strikes
- Slag
- Uniformity of beads
JOB SHEET NO.1.1-7

Title: Perform Plate welding using SMAW in 2G position.


Performance Objective: Given the necessary Tools, Equipment’s,
and Materials, trainee/student you should be
able to weld carbon steel plate in Horizontal 2G
position, Root pass, subsequent/filling passes
and final capping, based on information sheets,
manuals, videos and other resources of welding
procedures, were present. in 1hrs.
Materials:
Supplies:
 Chalk stone
 Electrodes E6011
 Grinding disc.
 Electrodes E7018/E6012
 Cutting disc.
 2 sets of plate and properly
tack

Equipment’s :
PPE’s
 Welding machine AC/DC
 Welding gloves
 Welding Table or jig  Welding mask
 Welding Booth  Welding apron/jacket
 Steel toe
 Portable Grinder  Goggles
 Portable Oven  Ear plug
Tools
 Chipping hammer
 Steel brush
 Pliers/tong
Steps/Procedure:
1.wear complete PPE
2.Prepare materials and equipment
3. Set up welding machine
4.Perform fit up
5.Position yourself comfortably with electrode grip to the
Holder
6.Strike the arc and hold the electrode at 90 degrees work
Angle
7.Make sure key hole is present
8. Move the electrode using the whipping motion
9.Clean or grind after weld in root pass
Note: 1-9 procedure is only root pass
1.Hot pass/subsequent /filling passes (E7018/E6012), 1/16 inches
left, of weld face and groove face.
2.Cover pass/final capping 1st layer ¾”

3.2nd layer ¼” height of reinforcement


4.Pass your work with clean inside and outside of pipe.
note: pass to your trainer for evaluation

Assessment Method:
 Oral
 Interview
 Direction observation

Performance Criteria Checklist 1.1-7


Trainees Name: Date: _________

CRITERIA YES NO
1. Root penetration not exceeding allowable
tolerances specified by welding
codes/standards on
- Concavity
- Convexity
- Undercut
- Excess penetration
- Lack of fusion
- Burn-through
- cracks
2. Weld capping/final pass not exceeding allowable
tolerances specified by welding codes/standards
on
- Height of reinforcement
- Underfill
- Porosities
- Undercut
- Cracks
- Cold laps
3. Uniformity of bead ripples must be in
accordance with welding standards
4. Stringer or layer beads deposited in accordance
with welding standard
5. Finish weldment visually acceptable in
accordance with welding standards for:
- Spatters
- Arc strikes
- Slag
- Uniformity of beads

JOB SHEET NO.1.1-7


Title: Perform Plate welding using SMAW in 3G position.
Performance Objective: Given the necessary Tools, Equipment’s,
and Materials, trainee/student you should be
able to weld carbon steel plate in Vertical 3G
position, Root pass, subsequent/filling passes
and final capping, based on information sheets,
manuals, videos and other resources of welding
procedures, were present. in 1hrs.
Materials:
Supplies:
 Chalk stone
 Electrodes E6011
 Grinding disc.
 Electrodes E7018/E6012
 Cutting disc.
 2 sets of plate and properly
tack

Equipment’s :
PPE’s
 Welding machine AC/DC
 Welding gloves
 Welding Table or jig  Welding mask
 Welding Booth  Welding apron/jacket
 Steel toe
 Portable Grinder  Goggles
 Portable Oven  Ear plug
Tools
 Chipping hammer
 Steel brush
 Pliers/tong
Steps/Procedure:
1.wear complete PPE
2.Prepare materials and equipment
3. Set up welding machine
4.Perform fit up
5.Position yourself comfortably with electrode grip to the
Holder
6.Strike the arc and hold the electrode at 90 degrees work
Angle
7.Make sure key hole is present
8. Move the electrode using the whipping motion
9.Clean or grind after weld in root pass
Note: 1-9 procedure is only root pass
1.Hot pass/subsequent /filling passes (E7018/E6012), 1/16 inches
left, of weld face and groove face.
2.Cover pass/final capping ¾
4. Pass your work with clean inside and outside of pipe.
note: pass to your trainer for evaluation

Assessment Method:
 Oral
 Interview
 Direction observation

Performance Criteria Checklist 1.1-7


Trainees Name: Date: _________

CRITERIA YES NO
1. Root penetration not exceeding allowable
tolerances specified by welding
codes/standards on
- Concavity
- Convexity
- Undercut
- Excess penetration
- Lack of fusion
- Burn-through
- cracks
2. Weld capping/final pass not exceeding allowable
tolerances specified by welding codes/standards
on
- Height of reinforcement
- Underfill
- Porosities
- Undercut
- Cracks
- Cold laps
3. Uniformity of bead ripples must be in
accordance with welding standards
4. Stringer or layer beads deposited in accordance
with welding standard
5. Finish weldment visually acceptable in
accordance with welding standards for:
- Spatters
- Arc strikes
- Slag
- Uniformity of beads

JOB SHEET NO.1.1-7


Title: Perform plate welding using SMAW in 4G position.

Performance Objective: Given the necessary Tools, Equipment’s,


and Materials, trainee/student you should be
able to weld carbon steel plate in Overhead 4G
position, Root pass, subsequent/filling passes
and final capping, based on information sheets,
manuals, videos and other resources of welding
procedures, were present. in 1hrs.
Materials:
Supplies:
 Chalk stone
 Electrodes E6011/E6010
 Grinding disc.
 Electrodes E7018/E6013
 Cutting disc.
 2 sets of plate and properly
tack

Equipment’s :
PPE’s
 Welding machine AC/DC
 Welding gloves
 Welding Table or jig  Welding mask
 Welding Booth  Welding apron/jacket
 Steel toe
 Portable Grinder  Goggles
 Portable Oven  Ear plug
Tools
 Chipping hammer
 Steel brush
 Pliers/tong
Steps/Procedure:
1.wear complete PPE
2.Prepare materials and equipment
3. Set up welding machine
4.Perform fit up
5.Position yourself comfortably with electrode grip to the
Holder
6.Strike the arc and hold the electrode at 90 degrees work
Angle
7.Make sure key hole is present
8. Move the electrode using the whipping motion
9.Clean or grind after weld in root pass
Note: 1-9 procedure is only root pass
1.Hot pass/subsequent /filling passes (E7018/E6013), 1/16 inches
left, of weld face and groove face.
2.Cover pass/final capping 1st layer ¾”
3.2nd layer ¼” height of reinforcement
4. Pass your work with clean inside and outside of pipe.
note: pass to your trainer for evaluation

Assessment Method:
 Oral
 Interview
 Direction observation
Performance Criteria Checklist 1.1-7

Trainees Name: Date: _________

CRITERIA YES NO
1. Root penetration not exceeding allowable
tolerances specified by welding
codes/standards on
- Concavity
- Convexity
- Undercut
- Excess penetration
- Lack of fusion
- Burn-through
- cracks
2. Weld capping/final pass not exceeding allowable
tolerances specified by welding codes/standards
on
- Height of reinforcement
- Underfill
- Porosities
- Undercut
- Cracks
- Cold laps
3. Uniformity of bead ripples must be in
accordance with welding standards
4. Stringer or layer beads deposited in accordance
with welding standard
5. Finish weldment visually acceptable in
accordance with welding standards for:
- Spatters
- Arc strikes
- Slag
- Uniformity of beads

JOB SHEET NO.1.1-7


Title: Perform pipe welding using SMAW in 1G position. (rotational)
Performance Objective: Given the necessary Tools, Equipment’s,
and Materials, trainee/student you should be
able to weld carbon steel pipe in horizontal 1G
position, rotational Root pass, subsequent/filling
passes and final capping, based on information
sheets, manuals, videos and other resources of
welding procedures, were present. in 2hrs.
Materials:
Supplies:
 Chalk stone
 Electrodes E6011
 Grinding disc.
 Electrodes E7018/E6013
 Cutting disc.
 1 set of pipe and properly
tack

Equipment’s :
PPE’s
 Welding machine AC/DC
 Welding gloves
 Welding Table or jig  Welding mask
 Welding Booth  Welding apron/jacket
 Steel toe
 Portable Grinder  Goggles
 Portable Oven  Ear plug
Tools
 Chipping hammer
 Steel brush
 Pliers/tong

Pipe rotated, Electrode is always at the top


Either a split bead or weave technique may be used
Steps/Procedure:
1.wear complete PPE
2.Prepare materials and equipment
3. Set up welding machine
4.Perform fit up the pipe in 2G position
5.Position yourself comfortably with electrode grip to the
Holder
6.Strike the arc and hold the electrode at 90 degrees work
Angle
7.Make sure key hole is present
8. Move the electrode using the whipping motion
9.Clean or grind after weld in root pass
Note: 1-9 procedure is only root pass
1.Hot pass/subsequent /filling passes (E7018/E6013), 1/16
inches left, of weld face and groove face.
2.Cover pass/final capping ¾”
3..2nd layer ¼” height of reinforcement
4.Pass your work with clean inside and outside of pipe.
note: pass to your trainer for evaluation

Assessment Method:
 Oral
 Interview
 Direction observation
Performance Criteria Checklist 1.1-7

Trainees Name: Date: _________

CRITERIA YES NO
1. Root penetration not exceeding allowable
tolerances specified by welding
codes/standards on
- Concavity
- Convexity
- Undercut
- Excess penetration
- Lack of fusion
- Burn-through
- cracks
2. Weld capping/final pass not exceeding allowable
tolerances specified by welding codes/standards
on
- Height of reinforcement
- Underfill
- Porosities
- Undercut
- Cracks
- Cold laps
3. Uniformity of bead ripples must be in
accordance with welding standards
4. Stringer or layer beads deposited in accordance
with welding standard
5. Finish weldment visually acceptable in
accordance with welding standards for:
- Spatters
- Arc strikes
- Slag
- Uniformity of beads
JOB SHEET NO.1.1-7

Title: Perform pipe welding using SMAW in 2G position.


Performance Objective: Given the necessary Tools, Equipment’s,
and Materials, trainee/student you should be
able to weld carbon steel pipe in horizontal 2G
position, Root pass, subsequent/filling passes
and final capping, based on information sheets,
manuals, videos and other resources of welding
procedures, were present. in 2hrs.
Materials:
Supplies:
 Chalk stone
 Electrodes E6011
 Grinding disc.
 Electrodes E7018/E6013
 Cutting disc.
 1 set of pipe and properly
tack

Equipment’s :
PPE’s
 Welding machine AC/DC
 Welding gloves
 Welding Table or jig  Welding mask
 Welding Booth  Welding apron/jacket
 Steel toe
 Portable Grinder  Goggles
 Portable Oven  Ear plug
Tools
 Chipping hammer
 Steel brush
 Pliers/tong

Pipe Axis Vertical, Weld is


Horizontal, Pipe is considered in
a “fixed” position.

Always use a split bead


technique
Steps/Procedure:
1.wear complete PPE
2.Prepare materials and equipment
3. Set up welding machine
4.Perform fit up the pipe in 2G position
5.Position yourself comfortably with electrode grip to the
Holder
6.Strike the arc and hold the electrode at 90 degrees work
Angle
7.Make sure key hole is present
8. Move the electrode using the whipping motion
9.Clean or grind after weld in root pass
Note: 1-9 procedure is only root pass
1.Hot pass/subsequent /filling passes (E7018/E6013), 1/16
inches left, of weld face and groove face.
2.Cover pass/final capping 1st layer ¾”
3.2nd layer ¼” height of reinforcement
4.Pass your work with clean inside and outside of pipe.
note: pass to your trainer for evaluation

Assessment Method:
 Oral
 Interview
 Direction observation
Performance Criteria Checklist 1.1-7

Trainees Name: Date: _________

CRITERIA YES NO
1. Root penetration not exceeding allowable
tolerances specified by welding
codes/standards on
- Concavity
- Convexity
- Undercut
- Excess penetration
- Lack of fusion
- Burn-through
- cracks
2. Weld capping/final pass not exceeding allowable
tolerances specified by welding codes/standards
on
- Height of reinforcement
- Underfill
- Porosities
- Undercut
- Cracks
- Cold laps
3. Uniformity of bead ripples must be in
accordance with welding standards
4. Stringer or layer beads deposited in accordance
with welding standard
5. Finish weldment visually acceptable in
accordance with welding standards for:
- Spatters
- Arc strikes
- Slag
- Uniformity of beads
JOB SHEET NO.1.1-7

Title: Perform pipe welding using SMAW in 5G position. (fixed)


Performance Objective: Given the necessary Tools, Equipment’s,
and Materials, trainee/student you should be
able to weld carbon steel pipe in horizontal 5G
position, Root pass, subsequent/filling passes
and final capping, based on information sheets,
manuals, videos and other resources of welding
procedures, were present. in 2hrs.
Materials:
Supplies:
 Chalk stone
 Electrodes E6011
 Grinding disc.
 Electrodes E7018/E6012
 Cutting disc.
 1 set of pipe and properly
tack

Equipment’s :
PPE’s
 Welding machine AC/DC
 Welding gloves
 Welding Table or jig  Welding mask
 Welding Booth  Welding apron/jacket
 Steel toe
 Portable Grinder  Goggles
 Portable Oven  Ear plug
Tools
 Chipping hammer
 Steel brush
 Pliers/tong

Axis of the Pipe is Horizontal, The weld in vertical.


Progression may be up or down.
A weave bead is best used.
Steps/Procedure:
1.wear complete PPE
2.Prepare materials and equipment
3. Set up welding machine
4.Perform fit up the pipe in 2G position
5.Position yourself comfortably with electrode grip to the
Holder
6.Strike the arc and hold the electrode at 90 degrees work
Angle
7.Make sure key hole is present
8. Move the electrode using the whipping motion
9.Clean or grind after weld in root pass
Note: 1-9 procedure is only root pass
1.Hot pass/subsequent /filling passes (E7018/E6013), 1/16
inches left, of weld face and groove face.
2.Cover pass/final capping
3.Pass your work with clean inside and outside of pipe.
note: pass to your trainer for evaluation

Assessment Method:
 Oral
 Interview
 Direction observation
Performance Criteria Checklist 1.1-7

Trainees Name: Date: _________

CRITERIA YES NO
1. Root penetration not exceeding allowable
tolerances specified by welding
codes/standards on
- Concavity
- Convexity
- Undercut
- Excess penetration
- Lack of fusion
- Burn-through
- cracks
2. Weld capping/final pass not exceeding allowable
tolerances specified by welding codes/standards
on
- Height of reinforcement
- Underfill
- Porosities
- Undercut
- Cracks
- Cold laps
3. Uniformity of bead ripples must be in
accordance with welding standards
4. Stringer or layer beads deposited in accordance
with welding standard
5. Finish weldment visually acceptable in
accordance with welding standards for:
- Spatters
- Arc strikes
- Slag
- Uniformity of beads
JOB SHEET NO.1.1-7

Title: Perform pipe welding using SMAW in 6G position.


Performance Objective: Given the necessary Tools, Equipment’s,
and Materials, trainee/student you should be
able to weld carbon steel pipe in in 45° 6G
position, Root pass, subsequent/filling passes
and final capping, based on information sheets,
manuals, videos and other resources of welding
procedures, were present. in 2hrs.
Materials:
Supplies:
 Chalk stone
 Electrodes E6011/
 Grinding disc.
 Electrodes E7018/E6013
 Cutting disc.
 1 set of pipe and properly
tack

Equipment’s :
PPE’s
 Welding machine AC/DC
 Welding gloves
 Welding Table or jig  Welding mask
 Welding Booth  Welding apron/jacket
 Steel toe
 Portable Grinder  Goggles
 Portable Oven  Ear plug
Tools
 Chipping hammer
 Steel brush
 Pliers/tong

Pipe axis is fixed in


position at a 45-
degree incline. The
position includes flat,
horizontal, vertical,
and overhead welds.
A split bead
technique is best
used.
Steps/Procedure:
1.wear complete PPE
2.Prepare materials and equipment
3. Set up welding machine
4.Perform fit up the pipe in 2G position
5.Position yourself comfortably with electrode grip to the
Holder
6.Strike the arc and hold the electrode at 90 degrees work
Angle
7.Make sure key hole is present
8. Move the electrode using the whipping motion
9.Clean or grind after weld in root pass
Note: 1-9 procedure is only root pass
1.Hot pass/subsequent /filling passes (E7018/E6013), 1/16
inches left, of weld face and groove face.
2.Cover pass/final capping 1st layer ¾”
3.2nd layer ¼” height of reinforcement
4.Pass your work with clean inside and outside of pipe.
note: pass to your trainer for evaluation

Assessment Method:
 Oral
 Interview
 Direction observation
Performance Criteria Checklist 1.1-7

Trainees Name: Date: _________

CRITERIA YES NO
1. Root penetration not exceeding allowable
tolerances specified by welding
codes/standards on
- Concavity
- Convexity
- Undercut
- Excess penetration
- Lack of fusion
- Burn-through
- cracks
2. Weld capping/final pass not exceeding allowable
tolerances specified by welding codes/standards
on
- Height of reinforcement
- Underfill
- Porosities
- Undercut
- Cracks
- Cold laps
3. Uniformity of bead ripples must be in
accordance with welding standards
4. Stringer or layer beads deposited in accordance
with welding standard
5. Finish weldment visually acceptable in
accordance with welding standards for:
- Spatters
- Arc strikes
- Slag
- Uniformity of beads

You might also like