ChennaiforMetco

your metallurgy

w w w. c h e n n a i m e t c o . c o m 2024-25

Finest products for

Micro Structure Analysis

Consumables Catalogue
Role of Consumables
Sample preparation requires good quality consumables that improve the results of

Microstructure analysis. We at Chennai Metco manufacture consistent,

quality consumables for your metallography needs. The usage of right consumables

at every stage of sample preparation aid in obtaining enhanced results.

Thus Consumables are the key of your Metallography preparation.

Choose them wisely.

SECTIONING
Choosing the Right Wheels for Right Application is
important. Wrong choice of Wheels can sometimes
lead to damaging your specimen.

Using Appropriate grade of wheels makes a

big difference in the cutting performance.

The skill of manual cutting and appropriate cutting

mode / feed combined with the right wheel is the
recipe for success in abrasive cutting.

Breakage of wheels or damage to the cutting

surface can best be avoided by proper care.

3
ABRASIVE CUT OFF WHEELS
Plain cut off wheels
Cutting Wheels Application Dimensions (mm) Code No

Wheel for Used on Ferrous 200 x 31.75 x 1 CW001R

soft steels Materials with 200 x 31.75 x 1.5 CW01R-1.5
Hardness upto CW002
250 x 31.75 x 1.5
40 HRC
300 x 31.75 x 2 CW003

350 x 31.75 x 2.5 CW004

Note: Refer next page for higher size

Wheel for Used on Hard 200 x 31.75 x 1 CW01S-1

Hard steel Ferrous Materials 200 x 31.75 x 1.5 CW001S
with Hardness 203 x 25.4 x 0.7 CW01S-0.7
40 – 60 HRC
250 x 31.75 x 1.5 CW005
300 x 31.75 x 2 CW006
350 x 31.75 x 2.5 CW007
Note: Refer next page for higher size

Plain cut off wheels

Cutting Wheels Application Dimensions (mm) Code No

Wheels for non Non-ferrous Materials, 200 x 31.75 x 1.5 CWA005

Ferrous & cast iron Cast Iron
250 x 31.75 x 1.5 CWA006

300 x 31.75 x 1.5 CWA007

350 x 31.75 x 3 CWA008

w w w. c h e n n a i m e t c o . c o m 4
ABRASIVE CUT OFF WHEELS
Breakage Resistant cut off wheels
Cutting Wheels Application Dimensions (mm) Code No

Used on Ferrous Materials 300 x 31.75 x 1.5 CW003PR

Partially
with Hardness up to 40HRC. 400 x 31.75 x 3.2 CW009PR
Reinforced wheels
Suited to Heavy duty 500 x 31.75 x 3.2 CW013P
components 500 x 40 x 3.2 CW014

Used on Hard Ferrous

Materials with Hardness 500 x 31.75 x 3.2 CW013S
up to 60HRC. Suited to
Heavy duty components

High Breakage Resistant cut off wheels

Cutting Wheels Application Dimensions (mm) Code No

350 x 31.75 x 2 CW003FR

Fully Used on Ferrous
Reinforced wheels Materials with Hardness 350 x 31.75 x 3 CWF008FR
up to 40HRC.
More Breakage Resistant 350 x 31.75 x 2FRC ECW007
for Tough cutting
applications 400 x 31.75 x 3.2 CW009FR

500 x 31.75 x 3.2 CW015FR

“Economy grade - Abrasive Cutting Wheels”

Cutting Wheels Application Dimensions (mm) Code No
carbon & normal steel

Materials
Wheels for medium

with Hardness 250 x 31.75 x 1.5 CW025

50 – 65 HRC
cut off wheels

For High hardened

Abrasive

300 x 31.75 x 1.5 CW009

and graded steel
material

w w w. c h e n n a i m e t c o . c o m 5
ABRASIVE CUT OFF WHEELS

SUPREME CUTTING FINISH

USA GRADE

Used on Abrasive cutting Machines

Application Dimensions (mm) Code No

Tool Steels, Cast Iron (above 60HRC) 255 x 1.5 x 31.75 CW-031

255 x 1.5 x 31.75 CW-032

USA GRADE

Hardened Steels (above 50HRC)

Medium Hard Steels and Super alloys (35-50 HRC) 255 x 1.5 x 31.75 CW-033

Medium Soft Metals (15-35 HRC) 255 x 1.5 x 31.75 CW-034

For Aluminium, Brass, Titanium and Zirconium 255 x 1.5 x 31.75 CW-036

Used on Precision cutting Machines

Application Dimensions (mm) Code No

For Titanium and other Alloys 152 x 1 x 16 647

USA GRADE

General Ferrous 101 x 0.3 x 12.7 4F12

General Non Ferrous 101 x 0.3 x 12.7 4NF12

General Ferrous 127 x 0.5 x 12.7 5F20H

Soft to Medium hard Ferrous (below 45 HRC) 127 x 0.3 x 12.7 5F20S

* Wheels of other higher dimensions are also available in USA range.

* Rubber bonded wheels for high quality burn-free sectioning
also available
MOQ: 10 Pcs Delivery 5 to 6 weeks

w w w. c h e n n a i m e t c o . c o m 6
PRECISION CUT OFF WHEELS
(FOR SMALL COMPONENTS & THIN SLICING
APPLICATIONS)
Japanese Grade
Used on Abrasive Cutting Machines
Cutting Wheels Application Dimensions (mm) Code No

Used on Mild Steel, Structural 150 x 0.5 x 25.4 PCW0001

Steel, Free cutting steel, Spring 150 x 1.0 x 25.4 PCW0002
Steel, Piano Wire, Perm alloy,
205 x 0.8 x 31.75 PCW0003
Nichrome
(Upto 40HRC) 255 x 1.2 x 31.75 PCW0004

305 x 1.2 x 31.75 PCW0005

150 x 0.5 x 25.4 PCW1001

Used on Hard Ferrous Alloys,
150 x 1.0 x 25.4 PCW1002
Alloy Tool Steel, Bearing Steel,
205 x 0.7 x 31.75 PCW1003
Stainless Steel, Heat resistant
Steel, Invar Steel, Silicon Steel, 255 x 1.2 x 31.75 PCW1004
Hardened Steels 305 x 1.2 x 31.75 PCW1005
(Upto 60HRC)
355 x 2.0 x 31.75 PCW1006
405 x 2.5 x 31.75 PCW1007

150 x 0.5 x 25.4 PCW2001

Used on Medium Soft Steels,
Thin cut, Cast Iron, Cast Steel, KS 205 x 0.8 x 25.4 PCW2002
Steel, Brass, Bronze, Aluminium
alloys, Tungsten Molybdenum 230 x 1.2 x 31.75 PCW2003
alloy, Pure Titanium(α alloy),
255 x 1.2 x 31.75 PCW2004
Lead alloy, Glass (15-35HRC)

NOTE: Depending on the availability some supply may take extra time as they are imported

Spacer Description Size (mm) Code No

Spacer to fit in 1” Spindle 25.4mm ID CWS06

and wheel with 31.75 mm ID

MOQ: 10 Nos Delivery 5 to 6 weeks

w w w. c h e n n a i m e t c o . c o m 7
DIAMOND WAFERING BLADES
DIAMOND CUT OFF WHEELS
Wafering Blade Application Dimensions (mm) Code No

100 x 12.7 x 0.3 CWD001

Alumina ceramic, Silicon-Nitride
To be used in diamond saws
ceramic, glass, copper, and iron,
ruby, Quartz, Silica 150 x 31.75 x 1 CWD002

200 x 31.75 x 1.2 CWD003

250 x 31.75 x 1.4 CWD004

250 x 31.75 x 1.5 CWD005

DIAMOND WAFERING BLADE

Wafering Blade Application Dimensions (mm) Premium Regular

75 x 12.7 x 0.15 M306L EU306L

Ceramics, Carbides, Boron
Composites, Glass, Refractory 100 x 12.7 x 0.3 M412L EU412L
(above 60HRC)
125 x 12.7 x 0.4 M515L EU515L
Used in Precision Saws
150 x 12.7x 0.5 M620L EU620L

175 x 12.7x 0.6 M725L EU725L

Polymers, PC Boards, Titanium, 75 x 12.7 x 0.15 M306H EU306H

Thermal Spray Coating M412H EU412H
100 x 12.7 x 0.3
Used in Precision Saws 125 x 12.7 x 0.4 M515H EU515H

150 x 12.7x 0.5 M620H EU620H

175 x 12.7x 0.6 M725H EU725H

Hard Ferrous materials 200 x 31.75 x 1.1 M845D EU845D

250 x 31.75 x 1.3 M1050D EU1050D

300 x 31.75 x 1.6 M1262D EU1262D

355 x 31.75 x 1.8 M1470D EU1470D

w w w. c h e n n a i m e t c o . c o m 8
CBN WAFERING BLADE
Wafering blade Application Dimensions (mm) Premium Regular

High speed steels, Inconel, 75 x 12.7 x 0.15 M306C EU306C

Stellite, Iron and Cobalt based 100 x 12.7 x 0.3 M412C EU412C
alloys, Nickel based Super alloys,
125 x 12.7 x 0.4 M515C EU515C
Lead base alloys, Titanium alloys
and Stainless Steels. (Used on 150 x 12.7 x 0.5 M620C EU620C
low speed /High speed) 175 x 12.7 x 0.6 M725C EU725C

Used in Precision Saws

High speed steels, Inconel,

200 x 31.75 x 1.1 M845C EU845C
Stellite, Iron and Cobalt based
alloys, Nickel based Super alloys, 250 x 31.75 x 1.3 M1050C EU1050C
Lead base alloys, Titanium alloys 300 x 31.75 x 1.6 M1262C EU1262C
and Stainless Steels. (Used on 355 x 31.75 x 1.8 M1470C EU1470C
High speed)

DIAMOND CUT OFF WHEELS

Diamond Cut Off Blade Application Dimensions (mm) Regular

300x31.75x1.5mm CRCW002

300 x 2.5 x 31.75mm CRCW003

Carbide rod cutting
203x1.2x31.75mm CWD017

We only suggest for your application. But right grade of wheel to be chosen by you exclusively.
Note

We aren't responsible if your application changes

Diamond wheel and CBN wheel to be handled with Care.When any damage occurs after
supply (under any circumstances) CMPL will not be held responsible

w w w. c h e n n a i m e t c o . c o m 9
 CUTTING FLUID
Product QTY Weight KG Code No

Mcool MC20
Corrosion free coolant oil,
to be used in the ratio
1 Ltr 1.2 CFC008
1:20 ( Oil : Demin water)

Coolant Antifoam 1 Ltr CAFO009

LSS Oil
Oil-based coolant which can efficiently reduce the Cycle
time of Cutting. Used with precision cutting saws. 1 Ltr 1.2 DB 101

Clean the Tank/Fully Change the

"Do not mix with water” coolant at least once in3 months
Top up at least once in a week

Filter Bag Description QTY Size Code No

Collects cutting debris and 1 No 100 Micron CB01037A00

sludge from the coolant.

Dressing Sticks Description Size (mm) Code No

Used on new and frequently used diamond 4” x 0.5” DS-10

wafering blades and grinding discs to
maintained superior cutting performance

w w w. c h e n n a i m e t c o . c o m 10
MOUNTING
Mounting aids in easy handling of the sample and
to preserve the edges of the sample.

Chennai Metco offers a wide range of mounting

resins in hot and cold mounting systems that suits
your application at its best.

11
HOT MOUNTING CONSUMABLES
Compression mounting powders
MOUNTING RESIN Colour Code No QTY

Black MB101 1KG

Phenolic Powder
Red MB102 1KG
Used for regular analysis,
Green MB103 1KG
with Fast cycle time

Transparent Powder
White MT104 1KG
Suited to applications that require
Complete visibility of the
sample, good flow characteristics

Transparent Granules
Transparent MTG105 1KG
Suited to applications that require Granuales
Complete visibility of the (White)
sample, moderate flow Transparent
MTG106 1KG
characteristics Granuales
(Blue)

Conductive Powder
Brown MB105 1KG
Applied across analysis that
requires the a Conductive
sample, for SEM analysis

Copper Conductive Powder

Brown CCP001 1KG
Conductive powder (Copper filled)
used for SEM analysis

PRODUCT NAME DESCRIPTION QTY CODE NO

Mold Release Spray Sprayed on the walls of the 200 ml MS001

mounting chamber for easy
removal of the mold

Mold Release Powder Highly efficient Anti-Stick agent 10g MS002

sprinkled on the walls of the
mounting chamber

For better edge retention choose premium quality products

w w w. c h e n n a i m e t c o . c o m 12
 HOT MOUNTING CONSUMABLES
Compression mounting powders - Premium quality

MOUNTING RESIN Colour Code No QTY

Phenolic Powder
Used for Regular analysis with of Black M126 1 KG
Medium hard materials Red M127 1KG
Moderate Edge retention Green M128 1KG

Epoxy Powder
(Fine glass filled)

Used for High end applications like coating Black M129 1KG
thickness and case depth measurement,
fastener profile analysis, etc
Applied on Hard materials

Excellent edge retention

Diallyl Phthalate
(Glass filled)

Used for High end applications like coating Blue M131 1KG
thickness and case depth measurement,
fastener profile analysis, etc
Applied on Moderately Hard materials

Excellent edge retention

Diallyl Phthalate
(Mineral filled)

Same as Glass filled Dially Phthalate but, M130 1KG

More Abrasion resistant than Glass filled

w w w. c h e n n a i m e t c o . c o m 13
HOT MOUNTING CONSUMABLES
Compression mounting powders - Premium quality
MOUNTING RESIN Colour Code No QTY

Transparent Powder

Suited to applications that require White M125 1KG

complete visibility of the sample

Fair Edge retention

Technotherm 3000

Applied across analysis that requires the a Black 66003630 1KG

conductive sample, for SEM analysis

Moderate Edge retentionn

w w w. c h e n n a i m e t c o . c o m 14
COLD MOUNTING CONSUMABLES
Cold Mounting Systems
Product Description Components Code No

Cold Mounting Resin : 2 parts 400grams Powder MC001

Hardener : 1 part + (Pink)
Compound 400 ml Liquid
Curing time : 15 minutes
Color : Pink, opaque
Used for general day to day analysis. MC002
(Orange)

MC003
(White)

Cold Mounting Systems German Grade

Mixing Ratio /
Product Curing Time Components Code No
Volume Ratio

Technovit Epox Resin: Hardener Resin (1000mL) TECH001

+ (Choose A or B) 2:1
Transparent High 18 Hours Hardener Regular A TECH002
clear Embedding, (1000mL)

vacuum 10 hours Hardener Fast B TECH003

impregnation (1000mL)
required.

Technovit 4000 Powder (1500g)

Powder:Syrup1:Syrup2 10 -13 min
Gap free, Non 2:2:1 Syrup1(1000 ml) TECH026
shrinkage Syrup 2 (500 ml)
embedding, white
colored opaque
mold Powder (750g)
Syrup1(500 ml) TECH026 (S)
Syrup 2 (250 ml)

w w w. c h e n n a i m e t c o . c o m 15
COLD MOUNTING CONSUMABLES
Cold Mounting Systems German Grade
Mixing Ratio /
Product Curing Time Components Code No
Volume Ratio

Technovit 4000 Powder (1500g)

Syrup1(1000 ml) TECH026(L)
Gap free, Non Syrup 2 (500 ml)
shrinkage
Powder : Syrup1: Syrup 2 10 - 13 min
embedding, white
colored opaque 2:2:1 Powder (750g)
mold Syrup1(500 ml) TECH026(S)
Syrup 2 (250 ml)

Technovit 4006 Powder : Liquid 9 - 13 min Powder (1000g) TECH0014

2:1
High clear Liquid (1000ml) TECH0013
embedding

Vacuum unit
required

Technovit 4006SE Powder : Liquid 11 - 15 min Powder (1000g) TECH0030

2:1
High clear
semitransparent Liquid (1000ml)
mould, improved
grinding properties

Vacuum unit required

Technovit 4071 Powder : Liquid 5 - 7 min Powder (1000g) TECH005

2:1
Liquid (1000ml)
Green
semitransparent
mold,

Quick embedding

w w w. c h e n n a i m e t c o . c o m 16
COLD MOUNTING CONSUMABLES

Cold Mounting Systems German Grade

Mixing Ratio /
Product Curing Time Components Code No
Volume Ratio
Technovit 5071 Powder : Liquid 8 - 10 min Powder (1000g) TECH008
Technovit Universal 2:1
Liquid (1000ml) TECH009
Liquid

Green
semitransparent
embedding

Dissolves in acetone

Technovit 5000 Powder : Liquid 7 - 12 min Powder (1000g) TECH023

20g : 30ml
Conductive material Liquid (1000ml)
embedding, Brown
opaque mold

For SEM analysis

w w w. c h e n n a i m e t c o . c o m 17
COLD MOUNTING CONSUMABLES

Precision Impression German Grade

For indirect inspection of the surface.
For 1µ dimensional accuracy choose Technovit 3040, for < 0. 1µ dimensional accuracy
choose Provil Novo

Mixing Ratio /
Product Components QTY Code No
Volume Ratio
Technovit 3040 Powder : Liquid Technovit Universal 1000 ml TECH010
Ratios between Liquid
1 : 1 and 3 : 1 (Choose C or D)

Yellow Powder ( C) 1000 g TECH011

Black Powder ( C) 1000 g TECH012

Provil Novo Base : Catalyst

Putty Regular 1:1 Base 450 ml TECH017
Catalyst 450 ml

Provil Novo Base : Catalyst

Putty Regular Soft 1:1 Base 450 ml TECH024
Catalyst 450 ml

Provil Novo Base : Catalyst One component 2 X 50 ml TECH025

Light Regular 1:1

w w w. c h e n n a i m e t c o . c o m 18
COLD MOUNTING CONSUMABLES
Cold Mounting Accessories
Product
Product Size Code No
Name
Rubber Mould 20 mm MDSI001

25 mm MDSI002

30 mm MDSI003

40 mm MDSI004

50 mm MDSI005

(55 x 25) mm MDSI006

(70 X 40) mm MDSI007

(100 x 50) mm MDSI008

Metallic Die 1” MDI001

1¼” MDI002

1½” MDI003

2” MDI004

Reusable Plasitc Mould 30 mm MPSI011

Plastic Holding Clips 0.25 (kg) MCL001

(100 Nos)

w w w. c h e n n a i m e t c o . c o m 19
COLD MOUNTING CONSUMABLES
Cold Mounting Accessories
Premium Quality for Longer life
Rubber mould
Grade Size Code No

US Grade 1” M157

11 / 4 “ M158

11 / 2 “ M159

2“ RM2

3“ RM3A

Mixing Cup and Spatula German

Grade Size Code No

Mixing Cup 10 Nos TECH0020

Mixing Spatula 10 Nos TECH0021

Plastic Molding Clips: USA

Grade Size Code No

Metal Clips 100 Nos M163

Black Plastic Clips 100 Nos M174

w w w. c h e n n a i m e t c o . c o m 20
PCB MOUNTING CUPS
Size Samples Code No

Semi lattice OD: 30mm

height:18 mm 8 Samples PMC001

Full lattice OD: 30mm 8 Samples

height:18 mm PMC001

24 mm X 24 mmx 20 mm
8 Samples
PMC001

24 mm X 10 mm x 18 mm
1 Samples
PMC001

20mm X 10 mm
1 Samples
PMC001

w w w. c h e n n a i m e t c o . c o m 21
Grinding &
Polishing

22
GRINDING
Grinding operation is intended to achieve flatness for further sample preparation.

The fascinating range of grinding consumables offered by Chennai Metco aids in

achieving quick results

23
 GRINDING BELTS FOR PLANAR GRINDING
Product Dimension Grit
Code No
( mm ) Size

100 X 915 60 BA001

Premium grade
80 BA002
Abrasive Belt 120 BA003
220 BA007
Coarse grinding of general
320 BA006
ferrous and non ferrous
materials 400 BA004
600 BA005

60 ECBA001
Premium grade
Regular grade 80 ECBA002
Abrasive
Abrasive Belt
Belt 100 X 915 120 ECBA003
1000 ECBA004
Coarse grinding of general
ferrous and non ferrous
materials

60 ERBA001
Premium
Economy grade
grade 80 ERBA002
Abrasive
Abrasive Belt
Belt 100 X 915 120 ERBA003
220 ERBA007
Coarse grinding of general 320 ERBA006
ferrous and non ferrous
400 ERBA004
materials
600 ERBA005

Heavy Duty Belt

Premium grade 60 HB001
Abrasive
Abrasive Belt
Belt 80 HB002
Coarse grinding of general 150 X 1200 120 HB003
ferrous and non ferrous
materials
Used for grinding large components

Economy grade 60 ERHB001

Abrasive
Abrasive Belt
Belt 80 ERHB002
Coarse grinding of general 150 X 1220 120 ERHB003
ferrous and non ferrous
materials
Used for grinding large components

w w w. c h e n n a i m e t c o . c o m 24
GRINDING BELTS FOR PLANAR GRINDING

Product Dimension Grit

Code No
( mm ) Size

Wet Belt
Coarse grinding of general
ferrous and non ferrous 100 X 915 80 WBA002
materials. 120 WBA003
Can be used with water

Zircon Belt 60 ZBA001

Coarse grinding of Stainless 80 ZBA002

100 X 915
Steels and aluminium alloys
120 ZBA003

Linishing Belt
50 X 2000 60 LBA001
Same as Heavy Duty belts but
for different dimension. 80 LBA002

SiC Belt 100 X 915 60 SBA001

For general purpose grinding and
80 SBA002
linishing of ferrous and non-ferrous
materials. Also suitable for
120 SBA003
petrography samples. The particles
have high bonding strength and 150 SBA004
hence good adhesion to the belt.

w w w. c h e n n a i m e t c o . c o m 25
GRINDING PAPERS

Regular Grade SIC Papers

Available Sheet Dimension 9” X 11” Available Sheet Dimension 9” X 11”
Grit Size Without PSA Grit Size Without PSA
80 ES001 600 ES007
120 ES002 800 ES008
180 ES003 1000 ES009
220 ES004 1200 ES010
320 ES005 1500 ES011
400 ES006 2500 ES012

Premium Grade SIC Papers

Available Sheet Dimension 9” X 11” Available Sheet Dimension 9” X 11”
Grit Size Without PSA Grit Size Without PSA
80 PRE001 600 PRE007
120 PRE002 800 PRE008
180 PRE003 1000 PRE009
220 PRE004 1200 PRE010
320 PRE005 1500 PRE011
400 PRE006 2500 PRE012

Economy Grade SIC Papers

Available Sheet Dimension 9” X 11” Available Sheet Dimension 9” X 11”
Grit Size Without PSA Grit Size Without PSA
80 EC001 600 EC007
120 EC002 800 EC008
180 EC003 1000 EC009
220 EC004 1200 EC010
320 EC005 1500 EC011
400 EC006 2500 EC012

w w w. c h e n n a i m e t c o . c o m 26
 SIC Papers

REGULAR GRADE
8” 10” 12”
Grinding Disc GRIT
Code no Code no Code no
With PSA 80 EA001 EAE001 ESE121
120 EA002 EAE002 ESE122
180 EA003 EAE003 ESE123
220 EA004 EAE004 ESE124
320 EA005 EAE005 ESE125
400 EA006 EAE006 ESE126
600 EA007 EAE007 ESE127
800 EA008 EAE008 ESE128
1000 EA009 EAE009 ESE129
1200 EA010 EAE010 ESE130
1500 EA011 EAE011 ESE131
2000 EA012 EAE012 ESE132

8” 10” 12”
Grinding Disc GRIT
Code no Code no Code no
Without PSA 80 ED001 EDE001 ESE101
120 ED002 EDE002 ESE102
180 ED003 EDE003 ESE103
220 ED004 EDE004 ESE104
320 ED005 EDE005 ESE105
400 ED006 EDE006 ESE106
600 ED007 EDE007 ESE107
800 ED008 EDE008 ESE108
1000 ED009 EDE009 ESE109
1200 ED010 EDE010 ESE100
1500 ED011 EDE011 ESE111
2000 ED012 EDE012 ESE112

w w w. c h e n n a i m e t c o . c o m 27
 SIC Papers

PREMIUM GRADE
8” 10” 12”
Grinding Disc GRIT
Code no Code no Code no
With PSA 80 PRE013 PRE025 PRE037
120 PRE014 PRE026 PRE038
180 PRE015 PRE027 PRE039
220 PRE016 PRE028 PRE040
320 PRE017 PRE029 PRE041
400 PRE018 PRE030 PRE042
600 PRE019 PRE031 PRE043
800 PRE020 PRE032 PRE044
1000 PRE021 PRE033 PRE045
1200 PRE022 PRE034 PRE046
1500 PRE023 PRE035 PRE047
2500 PRE024 PRE036 PRE048

8” 10” 12”
Grinding Disc GRIT
Code no Code no Code no
Without PSA 80 PRE049 PRE061 PRE073
120 PRE050 PRE062 PRE074
180 PRE051 PRE063 PRE075
220 PRE052 PRE064 PRE076
320 PRE053 PRE065 PRE077
400 PRE054 PRE066 PRE078
600 PRE055 PRE067 PRE079
800 PRE056 PRE068 PRE080
1000 PRE057 PRE069 PRE081
1200 PRE058 PRE070 PRE082
1500 PRE059 PRE071 PRE083
2500 PRE060 PRE072 PRE084

w w w. c h e n n a i m e t c o . c o m 28
 SIC Papers

ECONOMY GRADE
8” 10” 12”
Grinding Disc GRIT
Code no Code no Code no
With PSA 80 EC0013 EC0025 EC0037
120 EC0014 EC0026 EC0038
180 EC0015 EC0027 EC0039
220 EC0016 EC0028 EC0040
320 EC0017 EC0029 EC0041
400 EC0018 EC0030 EC0042
600 EC0019 EC0031 EC0043
800 EC0020 EC0032 EC0044
1000 EC0021 EC0033 EC0045
1200 EC0022 EC0034 EC0046
1500 EC0023 EC0035 EC0047
2500 EC0024 EC0036 EC0048

8” 10” 12”
Grinding Disc GRIT
Code no Code no Code no
Without PSA 80 EC049 EC061 EC101
120 EC050 EC062 EC102
180 EC051 EC063 EC103
220 EC052 EC064 EC104
320 EC053 EC065 EC105
400 EC054 EC066 EC106
600 EC055 EC067 EC107
800 EC056 EC068 EC108
1000 EC057 EC069 EC109
1200 EC058 EC070 EC110
1500 EC059 EC071 EC111
2500 EC060 EC072 EC112

w w w. c h e n n a i m e t c o . c o m 29
 SIC Papers

PREMIUM QUALITY MAGNETIC SYSTEM

Reduces the time involved in replacing PSA backed consumables

This magnetic system consists of magnetic substrate disc and
a ferromagnetic carrier sheet.

8” 10” 12”
Product Name
Code no Code no Code no

Magnetic Substrate Disc TMGD801 TMGD802 TMGD803

PSA backing
Pasted on the Aluminium platen

Ferromagnetic Carrier Sheet TMGDF801 TMGDF802 TMGDF803

for sand paper / cloths

Attached on the magnetic disc

Serves as backing for PSA backed
consumables

w w w. c h e n n a i m e t c o . c o m 30
DIAMOND
EMBEDDED DISCS

Replaces the conventional silicon carbide abrasive discs. Can process

6000 to 8000 samples.
Minimizes Edge Rounding of the sample

31
 Diamond Embedded Discs

Resin Bonded Discs German Grade

Diameter Code No. Code No.
Embedded Disc Size µm
(mm) PSA backed Metal backed

APOLLO S 125 200 DRS1251 DRM1251

Hard Ferrous materials 250 DRS1252 DRM1252
300 DRS1253 DRM1253
350 DRS1254 DRM1254

91 200 DRS911 DRM911

250 DRS912 DRM912
300 DRS913 DRM913
350 DRS914 DRM914

75 200 DRS751 DRM751

250 DRS752 DRM752
300 DRS753 DRM753
350 DRS754 DRM754

54 200 DRS541 DRM541

250 DRS542 DRM542
300 DRS543 DRM543
350 DRS544 DRM544

18 200 DRS181 DRM181

250 DRS182 DRM182
300 DRS183 DRM183
350 DRS184 DRM184

15 200 DRS151 DRM151

CARAT
250 DRS152 DRM152
Fine grinding application. 300 DRS153 DRM153
Nitride and oxide layer on
6 200 DRS61 DRM61
steel can be ground without
chipping. 250 DRS62 DRM62
300 DRS63 DRM63

3 200 DRS31 DRM31

250 DRS32 DRM32
300 DRS33 DRM33

w w w. c h e n n a i m e t c o . c o m 32
 Diamond Embedded Discs

Resin Bonded Discs German Grade

Diameter Code No. Code No.

Embedded Disc Size µm
(mm) PSA backed Metal backed

SQUADRO M 60 200 DRS601T DRM601T

Patterned Surface Reduces 250 DRS602T DRM602T
the grinding time compared 300 DRS603T DRM603T
to Apollo and Carat discs 350 DRS604T DRM604T

30 200 DRS301T DRM301T

250 DRS302T DRM302T
300 DRS303T DRM303T
350 DRS304T DRM304T

15 200 DRS151T DRM151T

250 DRS152T DRM152T
300 DRS153T DRM153T
350 DRS154T DRM154T

6 200 DRS61T DRM61T

250 DRS62T DRM62T
300 DRS63T DRM63T
350 DRS64T DRM64T

3 200 DRS31T DRM31T

250 DRS32T DRM32T
300 DRS33T DRM33T
350 DRS34T DRM34T

Note:

Lubricant : Water / Water free lubricants for corrosive materials.

w w w. c h e n n a i m e t c o . c o m 33
 Diamond Embedded Discs

Resin Bonded Discs USA Grade

Flexible Magnetic Backing

GRIT 8” ( 203 mm) 10” ( 254 mm) 12” ( 305 mm)

80 CM506-8G CM506-10G CM506-12G

120 CM506-8R CM506-10R CM506-12R
220 CM506-8Y CM506-10Y CM506-12Y
600 CM506-8B CM506-10B CM506-12B
1200 CM506-8O CM506-10O CM506-12O

Resin Bonded Discs ECONOMY

GRIT 8” ( 203 mm) 10” ( 254 mm) 12” ( 305 mm)

80 CM506-8L0 CM506-10L0 CM506-12L0

120 CM506-8L1 CM506-10L1 CM506-12L1
220 CM506-8L2 CM506-10L2 CM506-12L2
600 CM506-8L3 CM506-10L3 CM506-12L3
1200 CM506-8L4 CM506-10L4 CM506-12L4

w w w. c h e n n a i m e t c o . c o m 34
SPECTRO
GRINDING DISCS
Huge samples subjected to spectrographic analysis are coarse ground through these discs. The
disc is composed of coarse alumina abrasive.

GRIT SIZE Code no SIZE (Dia X ID) mm Backing Type

36 SGD002 350 x 40 Without PSA

60 SGD003 350 x 40 Without PSA

80 SGD004 350 x 40 Without PSA

w w w. c h e n n a i m e t c o . c o m 35
PORTABLE
GRINDING DISCS
These grinding discs are used in Portable Grinding Machines.
Applications that require the work piece to be tested in its original environment.
Example: foundries, welding shops, fabrication plants, steel mills, forge shops and shipyard.

Available Grit Code No

Size ( 30 mm) With PSA

80 SED007
120 SED008
180 SED009
220 SED010
320 SED011
400 SED012
600 SED013
800 SED014
1000 SED015
1200 SED016
1500 SED017
2000 SED018

w w w. c h e n n a i m e t c o . c o m 36
Polishing Cloths
Polishing operation is aimed at
achieving mirror finish on the sample surface
for further microscopic analysis. The right
combination of material with proper polishing
media yields a perfect finish most suitable for
the application.

Chennai Metco offers a vast range of

polishing consumables for most demanding
applications.

37
POLISHING CLOTH
Cloth NAP Fabric Recommended Use

BILLIARDS Napless Wool Used with 6-12 µ diamond

Rough Polishing paste and aerosol spray.

VELVET Long Napped Synthetic Used with 3-4 µ diamond

Fine Polishing paste and aerosol spray.

MICRO CLOTH Short Nap Synthetic Used with 0.5-1 µ diamond

Ultra - Fine Polishing rayon paste and aerosol spray.

SELVYT Short Piled Cotton Alumina / colloidal

For Perfect mirror silica suspension.
finish

Polishing Cloth Without PSA

Polishing Cloth Product Name QTY 10” Code No 12” Code No 14” Code No

Without PSA Velvet 10 PC001 PC12V PC14V

Micro 10 PC002 PC12M PC14M
Selvyt 10 PC003 PC12S PC14S
Billards 10 PC004 PC12B PC14B
Velvet ( Black) 10 LP10PC LP12PC
Velvet ( Brown) 10 LP10BR LP12BRPC

Polishing Cloth With PSA

Polishing Cloth Product Name QTY 8” Code No 10” Code No 12” Code No

Velvet ( Black) 10 LP001 LP002 LP005

With PSA
Velvet ( Brown) 10 LP003 LP004 LP006

w w w. c h e n n a i m e t c o . c o m 38
POLISHING CLOTH
Polishing Cloth USA Grade
Polishing Cloth Cloth Design NAP FABRIC Recommended Use

CHEM PAD

Final polishing on titanium, Napless Soft synthetic Used with aluminum

stainless, lead/tin solders, chemically oxide powders,
electronic packages and soft resistant colloidal silica
non-ferrous and plastics suspensions and 1 µ
and finer diamond
products

DIA DAC

Pre-polishing stages on Napless Satin acetate Used with 3 µ

ferrous and non-ferrous woven pure diamond products.
materials, petrographic medium hard silk
samples and ceramics. cloth of
very close weave

DIA PLUS

Polishing on Ferrous and Long Synthetic Cloth Used with 3 µ and

sintered carbides. Excellent Napped finer diamond
for unmounted samples or products, alumina
manual polishing suspensions..

DIA PLAN

Maintain Flatness on hard Napless Woven polyester Used with 15 to 3 µ

/ very hard materials. nylon cloth of diamond products.
close weave

DIA MOL

Typically used for softer Napless Woven wool Used with 6 to 1µ

materials medium / soft diamond.
Alumina powders.

w w w. c h e n n a i m e t c o . c o m 39
POLISHING CLOTH
Polishing Cloth USA Grade
Polishing Cloth Cloth Design NAP FABRIC Recommended Use

DNA-NAP

Final Polishing of all Very short Synthetic Cloth Used with 1 µ and
ferrous metals and sintered napped finer diamond
carbides

VEL LAP
Used for Final polishing of soft Short Nap White Synthetic Used with Aluminas,
metals.
diamond and
colloidal silica
suspensions.

MICRO CLOTH

Final polishing of all Short Synthetic rayon Used with Alumina

materials. Napped and 1 µ diamond
suspension.
Higher removal

RED FLAT

Rough and intermediate Napless 100% pure virgin Used with 1 µ

polishing of all metals wool fabric diamond and
plucked rather Alumina suspensions
than sheared
pile

PAN W

Maintain flatness, edge Napless Hard Synthetic Used with 3 µ or

and inclusion retention in Chemotextile finer diamond
pre-polishing stages on compounds
metals, ceramics etc

w w w. c h e n n a i m e t c o . c o m 40
POLISHING CLOTH
Polishing Cloth With PSA USA Grade

With PSA No / Pack 8” Code No 10” Code No 12” Code No

Dia - Mol 1 M620-8PS M620-10PS M620-12PS

Dia - Nap 1 M630-8PS M630-10PS M630-12PS
Chem Pad 1 M660-8PS M660-10PS M660-12PS
Dia - Dac 1 M615-8PS M615-10PS M615-12PS
Dia - Plan 1 M610-8PS M610-10PS M610-12PS
Dia - Plus 1 M625-8PS M625-10PS M625-12PS
Red Felt 1 M570-8PS M570-10PS M570-12PS
Micro 1 M500-8PS M500-10PS M500-12PS
Vel Lab 1 M536-8PS M536-10PS M536-12PS
Pan W 1 M560-8PS M560-10PS M560-12PS

Polishing Cloth Magnetic Backing USA Grade

With PSA No / Pack 8” Code No 10” Code No 12” Code No

Dia - Mol 1 M620-8MD M620-10MD M620-12MD

Pan w 1 M560-8MD M560-10MD M560-12MD
Micro 1 M500-8MD M500-10MD M500-12MD
Dia Nap 1 M630-8MD M630-10MD M630-12MD
Chem Pad 1 M660-8MD M660-10MD M660-12MD
Dia Dac 1 M615-8MD M615-10MD M615-12MD
Dia Plan 1 M610-8MD M610-10MD M610-12MD
Dia Plus 1 M625-8MD M625-10MD M625-12MD

w w w. c h e n n a i m e t c o . c o m 41
POLISHING CLOTH German Grade

Polishing Cloth Cloth Design Thickness FABRIC Recommended Use

QUICK-STEP
First choice for pre-polishing. 0.5 mm Hard Synthetic Used with 6 - 15µ
Very high removal rate on all fibre diamond products
materials

STEP-PLUS
Good removal rate and 0.75 mm Medium hard Used with 6 - 3µ
superb finishing on almost all synthetic fiber diamond products
materials cloth

SAMBA-N
Fine polishing of larger 0.65 mm Medium hard Used with 1 - 15µ
workpieces, excellent for woven wool diamond products.
manual polishing polishing cloth

JAZZ-PLUS
Good removal rate and 0.7 mm Non-woven Used with 1 - 6µ
superb finish on metals polishing pad, diamond products
and optical materials PU impregnated
preparation

FOX-PLUS
0.85 mm Flocked universal Used with 1 - 15µ
Good removal rate and
polishing pad diamond products
superb finishing on all kinds
of metals

SWING-PLUS
0.7 mm Flocked universal Used with 0.1 - 6µ
Polishing pad for super- polishing diamond products
finishing. cloth with very
low flock density

ALUPOL-PLUS
0.6 mm Flocked universal Used with 0.1 - 3µ
Perfect cross-over pad, for polishing diamond, Alumina
diamond and oxide cloth with suspensions
polishing. extremely high
flock
density
MAMBO
1.5 mm Chemically Alumina and
Final finishing with oxide
resistant, spongy colloidal silica
polishing slurries
oxide polishing suspensions
cloth

w w w. c h e n n a i m e t c o . c o m 42
POLISHING CLOTH
Polishing Cloth With PSA German Grade

With PSA 8” Code No 10” Code No 12” Code No 14” Code No 16” Code No

Quick-Step PCG01 PCG11 PCG21 PCG31 PCG41

Step-Plus PCG02 PCG12 PCG22 PCG32 PCG42
Samba-N PCG03 PCG13 PCG23 PCG33 PCG43
Jazz-Plus PCG04 PCG14 PCG24 PCG34 PCG44
Fox-Plus PCG05 PCG15 PCG25 PCG35 PCG45
Swing-Plus PCG06 PCG16 PCG26 PCG36 PCG46
Alupol-Plus PCG07 PCG17 PCG27 PCG37 PCG47
Mambo PCG08 PCG18 PCG28 PCG38 PCG48

Polishing Cloth Metal Backing German Grade

With PSA 8” Code No 10” Code No 12” Code No 14” Code No

Quick-Step PDG01 PDG11 PDG21 PDG31

Step-Plus PDG02 PDG12 PDG22 PDG32
Samba-N PDG03 PDG13 PDG23 PDG33
Jazz-Plus PDG04 PDG14 PDG04 PDG34
Fox-Plus PDG05 PDG15 PDG25 PDG35
Swing-Plus PDG06 PDG16 PDG26 PDG36
Alupol-Plus PDG07 PDG17 PDG27 PDG37
Mambo PDG08 PDG18 PDG28 PDG38

w w w. c h e n n a i m e t c o . c o m 43
POLISHING CLOTH

Polishing Cloth With PSA Low Cost - Imported

8” Code No 10” Code No 12” Code No

SynNap PSA CNNP-8PS CNNP-10PS CNNP-12PS

Vel with PSA CNVL-8PS CNVL-10PS CNVL-12PS

Synmol PSA CNML-8PS CNML-10PS CNML-12PS

SynRay PSA CNRY-8PS CNRY-10PS CNRY-12PS

SynPol PSA CNPL-8PS CNPL-10PS CNPL-12PS

Portable Polishing cloths

The portable polishing cloths find great application in portable polishing devices. Applications that involve on-
site inspection of metals require these portable cloths to polish the surface of interest.

Polishing Cloth Product Name Size (mm) Code No

With PSA Velvet Polishing Cloth-Grey 30 PCS002

Velvet Polishing Cloth- Black LP30PS

(Premium Quality) 30

Velvet Polishing Cloth Brown LP30BRPS

(Premium Quality) 30

With PSA (German Grade) Technotron MM 420 75 TECH029

w w w. c h e n n a i m e t c o . c o m 44
DIAMOND SLURRIES
& LUBRICANTS
Type 1: Diamond Slurries to be used Type 2: Lubricant integrated
with Lubricants Diamond slurries
Type 1 Type 2

Diamond Slurry Lubricant Integrated

+
Lubricant

Results achieved at
a moderate rate,
Quick Result with just few Cost - effective.
drops of slurry and lubricant

Lubricants to be used with diamond slurries USA Grade

Type Quar t (950 ml) Gallon (3.8L) 5 Gallon (19L)

Purple ( Alcohol based) M225-32 M225-128 M225-640

Green ( Water based) M226-32 M226-128 M226-640

Red ( Water/Oil based) M227-32 M227-128 M227-640

Brown ( Alcohol based) M220-32 — —

Blue Lube( Ethanol based) M222 M223 M224

w w w. c h e n n a i m e t c o . c o m 45
DIAMOND PASTE AND LUBRICANTS

DIAMOND PASTE AND LUBRICANTS

Diamond Past Par ticle Size Weight Code No

1 Micron 0.005kg / 5cc DP001

3 Microns 0.005kg / 5cc DP002

6 Microns 0.005kg / 5cc DP003

Lubricant Aerosol Spray QTY Code No

200 ml DL001

Lubricant Liquid QTY Code No

1 Ltr DL001L

w w w. c h e n n a i m e t c o . c o m 46
DIAMOND PASTE AND LUBRICANTS
Diamond Paste USA Grade

Product µm Code No Code No Code No

5g 10g 20g

Monocrystalline 0.25 M200 M201

Water and Oil Soluble 1 M202 M203

3 M204 M205

6 M206 M207

9 M208 M209

15 M210 M211

30 M212 M213
45 M214 M215

Polycrystalline 0.25 M200P

Oil Soluble 1 M202P

3 M204P

6 M206P

9 M208P

15 M210P

Diamond Aerosol Spray USA Grade

Product µm QTY Code No

Diamond Aerosol Spray 0.25 150 ml M288

1 150 ml M289

3 150 ml M290

6 150 ml M291

9 150 ml M292

15 150 ml M293

30 150 ml M294
45 150 ml M295

w w w. c h e n n a i m e t c o . c o m 47
DIAMOND SUSPENSION
PREMIUM DIAMOND SUSPENSION
Polycrystalline water based Monocrystalline water based
diamond suspension diamond suspension
µm 240 ml µm 240 ml
0.25 PREDS270 0.1 PREDS250
1 PREDS271 0.25 PREDS251
3 PREDS272 0.5 PREDS252
6 PREDS273 1 PREDS253
9 PREDS274 3 PREDS254
15 PREDS275 6 PREDS255
30 PREDS276 9 PREDS256
45 PREDS277 15 PREDS257

30 PREDS258

45 PREDS259

ECONOMY DIAMOND SUSPENSION

Polycrystalline water based Monocrystalline water based
diamond suspension diamond suspension
µm 240 ml µm 240 ml
0.25 ECODS001 0.1 ECODS017
1 ECODS002 0.25 ECODS018
3 ECODS003 0.5 ECODS019
6 ECODS004 1 ECODS020
9 ECODS005 3 ECODS021
15 ECODS006 6 ECODS022
30 ECODS007 9 ECODS023
45 ECODS008 15 ECODS024
30 ECODS025
45 ECODS026

w w w. c h e n n a i m e t c o . c o m 48
Oxide Polishing
ALUMINA COMPOUNDS For Ultra-Fine polishing

Product µm QTY Code No

Alumina Powder 1 1 Kg AP001

Alumina Fast Pol

1 200 ml FP001
(Alumina Suspension)

Alumina and colloidal silica compounds

For Ultra-Fine polishing
De-agglomerated alumina

Premium quality
Product µm QTY Code No

Alumina Powder 0.05 455g M300

0.3 455g M301
1 455g M302
0.05 200 ml IFP00004
Alumina Suspensions
Gamma
0.1 200 ml IFP00002
0.3 200 ml IFP00003
1 200 ml IFP00001

Collodial Silica 0.04 1000 ml M511-OPSQ

pH 10.5

Economical Colloidal Silica

Product µm QTY Code No

Colloidal silica 0.04 1000ml WC511-OPSQ

w w w. c h e n n a i m e t c o . c o m 49
Etchant
Product Name QTY (No) Code

Nital 5 ml

20 ml LABAC-110

50 ml

Metallurgical Charts
Code No. Product Name QTY (No) Size ( L XB) mm
AHC001 Alpha Hardness Conversion 1 650 x 500

GS0004 Grain size 1 900 x 630

IR0003 Inclusion Rating 1 820 x 700

ICD002 Iron Carbon Diagram 1 680 x 500

Other Accessories
Code No. Product Code

Aluminum foil

To tightly wrapping it over samples

LABAC-085
to protect the surface coating
before hot mounting.

Tweezer LABAC-001

A valuable tool for handling tiny

components.

Borosilicate Beaker

Made of heat resistant borosilicate

glass.
1000 ml LABAC-005
50 ml LABAC-004

w w w. c h e n n a i m e t c o . c o m 50
Other Accessories
Product QTY Code

Lab Coat White 1 No LABAC-090

Half -Sleeve

Micro Meter
1 No CB1135
/ Screw Guage

Sample Storage 1 No LABAC-091

Box (Plastic)

PVC Lab gloves

1 Pair LABAC-029
(Medium)

PVC Lab gloves

1 Pair LABAC-040
(Large)

Burette Set 1 Set LABAC-088

Test tube 10ml 1 Pack ( 5 Nos) LABAC-042

Test tube 30ml 1 Pack ( 5 Nos) LABAC-086

w w w. c h e n n a i m e t c o . c o m 51
Other Accessories
Product QTY Code

Vilas/Cylindrical 1 Pack ( 10 Nos) LABAC-093

small box 5ml

Borosilicate Glass Pipette

graduated with 1 No LABAC-016
Pipette Bulb 10ml

Filter Paper 1 Pack (100 Nos) LABAC-094

Tissue Paper
roll 2 Ply
1 Pack LABAC-009

Tissue Paper
1 Pack LABAC-019
roll 3 Ply

Petri Dish 1 Pack (5 No) LABAC-092

Silica Gel 5 Grams LABAC-087

w w w. c h e n n a i m e t c o . c o m 52
Other Accessories
Product QTY Code

Mixing Cup 1 Pack ( 10 Nos) TECH0020

Mixing Spatula 1 Pack ( 10 Nos) TECH0021

w w w. c h e n n a i m e t c o . c o m 53
 Terms & Conditions
GST No 33AABCC5678E1ZS

GST Tax SGST 9% + CGST 9% = 18% within Tamil Nadu, 18% IGST for Outstate

Packing Charge 5% Extra

HSN Code 9024 9000

Freight Extra to your account

Delivery Standard consumables - 1 week; Imported Consumables - 4 to 6 weeks

Payment 100% against Performa Invoice

Insurance Extra to your account

Address Chennai Metco Pvt Ltd, C8, Ambattur Industrial Estate, Chennai - 600 058.

Phone No +91-44-2688 0737, 2688 0005, 3999 5000, 09600094293

Fax No +91-44-2688 0850

Email Id consumables@chennaimetco.com, consumables@chennaimetco.co.in,

mktg@chennaimetco.com
Website www.chennaimetco.com

Bank Details State Bank of India, Chennai - 600 058, AME Ambattur Branch - 14376

Account Number 34219379099

MICR Code Number 600002194

IFCS/RTGS Code SBIN0014376

Swift Code No SBININBB292

AD Code 0000265-9020066

54
 Copyright 2023

Metallography

Consumables

Chennai Metco Pvt Ltd

C8, Ambattur Industrial Estate, Chennai 600 058, India.
Ph: 91-44-6908 0710, 91-44-2688 0737, Fax: 91-44-2688 0850
e-mail: consumables@chennaimetco.com, mktg@chennaimetco.com

w w w. c h e n n a i m e t c o . c o m