Electrical Cable Sizing Chart
Step 1. DC Amps: Locate the flow of current in amps of your circuit along the top of the chart
below.
Step 2. Circuit Type: Select the correct type of circuit. Examples of Non Critical circuit are bait
pumps, windlasses, general lighting, general appliances. Examples of Critical circuits are bilge
blowers, panel main feeders, navigation lights, electronics.
Step 3. Cable Length: Find the correct length range of cables. Please note that the length is the
total length of the positive and negative wires. I.E. Distance from battery to appliance multiplied
by 2.
Step 4. Correct Cable Size: Intersect the DC Ampere with the cables length range to identity the
correct coloured symbol.
Cables impedance calculation
Impedance is calculated by below formula:
Zc=Rc2+Xc2
This method calculates the impedance when the cable and load power factor is the same, this scenario is
worse case power factor.
cable sizing calculator uses the resistance Rc from Table 35 in AS/NZS 3008-2017. The reactance for
single core cables is selected from the flat
Loop impedance calculation
The maximum loop distance is calculated by below formula:
Lmax=0.8⋅V1ϕ⋅1000Imin⋅Zc
Where:
V1Φ is the single phase voltage.
Imin is the minimum alowable tripping current of the MCB or other protection device.
Zc is the cable impedance in Ohm/km.
Voltage drop calculation
The three phase AC voltage drop is calculated as below
Vd3ϕ=IL(3Zc)1000
The single phase AC voltage drop is calculateda as below
Vd1ϕ=IL(2Zc)1000
Where I is the load current, L is the distance, and Zc is the cable impedance in Ohm/km.
Short circuit calculation