The generator can be hand-cranked or line-operated to develop a high
DC voltage which causes a small current through and over surfaces of the
insulation being tested (Fig. 2). This current (usually at an applied voltage
of 500 volts or more) is measured by the ohmmeter, which has an indicating
scale. Fig. 3 shows a typical scale, which reads increasing resistance values
from left up to infinity, or a resistance too high to be measured.
Figure 3–Typical scale on the Megger insulation tester.
How to Interpret Resistance Readings
As previously mentioned, insulation resistance readings should be considered
relative. They can be quite different for one motor or machine tested three
days in a row, yet not mean bad insulation. What really matters is the trend
in readings over a time period, showing lessening resistance and warning
of coming problems. Periodic testing is, therefore, your best approach to
preventive maintenance of electrical equipment, using record cards as shown
in Fig. 4.
Figure 4–Typical record of insulation resistance of a mill motor. Curve A shows test values as
measured; Curve B shows same values corrected to 20°C (see page 22), giving a definite downward
trend toward an unsafe condition. Reverse side of card (at right) is used to record the test data.
6 A STITCH IN TIME