Fisher Valve Division Products Overview

Fisher Valve Division Fisher is the world leader in providing Control

Valves, Instrumentation and Performance Services t Process Control I d t i S i to P C t l Industries. Fi h Fisher is known for its time-proven and innovative products, services and solutions that are designed to h l customers to: d i d help
reduce capital costs reduce plant maintenance costs reduce cost of regulatory compliance increase plant / p p process availability y increase equipment reliability reduce process variability increase profit opportunity i fit t it

Fisher Valve Division

Products Include:
Control Valves Actuators Field Instruments Accessories

Control Valves??
Like a domestic water tap; but sophisticated p
Actuator

Used to adjust flow of fluids going through i i h h it Instead of a manual knob, control valves have an actuator that is activated remotely

Positioner

Valve body

Control Valve Assembly

Actuator

Control Valve

Valve Body Assembly

Valve Bonnet Valve Body

A3899

Figure 1-1. Control Valve Assembly

Control Valve Assembly

The Th ISA (I t (Instrument Society of America) defines a control tS i t fA i ) d fi t l valve as a power operated device that modulates the fluid flow rate in a process control system. A control valve consists of a valve body assembly connected to an actuator mechanism. mechanism The actuator, in response to a signal from the controlling system, can change the position of a flow-controlling element in the control valve. valve

Control Valve Installed at site

Control Valve parameters p

Body sizes Materials of construction Body style Connection style Trim style Capacity Actuator type Fail safe action Manual over-ride Positioner Other valve mounted instruments & accessories

Body size and end connections y

Body sizes: to 72 End connections: Flanged, welded, screwed, other specials

Flanged Butt weld

Screwed

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Control Valve parameters p

Materials of construction:
Iron, brass, steel, stainless steel, special alloy metals t l i l ll t l plastics, elastomers

Manual over-ride
handwheel

Positioner
Pneumatic Electro-pneumatic El t ti

Actuator type:
Pneumatic, electric, hydraulic Spring assisted, springless

Other valve mounted instruments & accessories

Position switches Position transmitter Electric solenoids Trip valves Volume booster

Fail safe action

Close, open, l k i l t Cl lock-in-last position

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International Standards organizations g

ANSI: American National Standards Institute ASME: American Society of Mechanical Engineers ASTM: American Society for Testing Materials ISA: Instrument Society of America, now referred as The Instrumentation, Systems, and Automation Society IEC: International El t t h i l C IEC I t ti l Electrotechnical Commission i i API: American Petroleum Institute NACE: The National Association of Corrosion Engineers. It is now referred NACE International

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Why do we need standards?? y

Avoid chaos To reach global market Help customers to buy competitive products Help manufacturers to build products to a defined specification Level th playing fi ld so th t lik equipment are L l the l i field that like i t interoperable, enable 1-1 substitution, easy to compare

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International Standards
Units of measure
Pressure: psi, bar, kg/cm2 Flow: m3/hr, tons/hr, scfh, NM3/hr Temperature: deg C, deg F

Pressure and T P d Temperature ratings i

ANSI class 150, 300, 600, 900, 1500, 2500, 4500 API 10,000 psi 10 000

Nominal pipe size and schedule / thickness

(e-g) 2 sch 40 2 (e-g) 100 mm OD / 6 mm thick

Flange to flange Flange-to-flange distance / face-to-face distance face to face

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International Standards
End Connections
Flanged: RF, RTJ, FF
Flangeless / wafer Single flange

RF RTJ

Welded: Butt weld, socket weld, Screwed Flangeless / Wafer Butt weld Socket weld

Mounting methods (NAMUR, ISO, etc.) Materials of construction (WCC, 316SST, PTFE, Nitrile) Instrument signals (4 ~ 20 mA, 3 ~15 psi, HART, Fieldbus)

Control valve body styles y y

Sliding stem valves
Globe Angle 3-way y Steam Conditioning valves and other specials

Rotary valves
Ball valves Butterfly Eccentric Plug (e-Plug)

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Sliding Stem Control Valves g

Angle Globe 3-way

easyeasy-e Globe & Angle valves y g

Globe models: ED, ES, ET, EW, & EZ Angle models: EAD, EAS, EAT, EAZ Can handle a wide variety of liquids and gases Available sizes: 1/2 to 24 Available ratings: ANSI class 150 to 600 Connections: Flanged, screwed, butt weld, socket weld, etc. Materials: Cast iron, Carbon steel (WCC, LCC), Stainless Steel (316 SST), Alloy steel (WC9, C12) and High Nickel Alloys (Monel, Hastelloy B / C, Aluminum Bronze, etc) Trim interchangeability
Example: Can convert ED to ET (or) EAD to EAS with ease and minimum expense.

easyeasy-e Globe: cage guided y g g

Direct acting body (push down to close) Models: ED, ES, ET, EWD, EWS, EWT

Reverse acting body (push down to open) Models: EDR, ESR, ETR

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easyeasy-e Globe: Flow profile y

Inlet I l

Outlet

easyeasy-e Angle cage guided y g g g

Available Sizes: 1 to 8 Facilitates easy piping Self draining Good f G d for erosive services i i

Flow down recommended

Optional Li O i l Liner at outlet l protects body

Longer life

cage guided valves application guidelines g g g

Suitable for clean liquids and gases
NOT recommended for fluids with suspended p p particles as p particles can trap between plug & cage clearance and cause stickiness Also NOT suitable for viscous liquids

Full pressure drop capability in flowing and shut-off conditions Balanced plugs use piston rings (or) seal rings in their plugs to seal off leak path between the cage and plug
Seal materials determine temperature limit

Noise reduction and anti-Cavitation features are achieved by anti Cavitation special cage designs Flow direction: Up or Down depending on cage type and application

easyeasy-e Globe post guided y g

Seat Ring Retainer

Guide Bushing

Seat Ring

Valve Plug

Direct acting body (push down to close) Models: EZ/EWZ

post guided valves application guidelines g g

Suitable for all types of liquids and gases Ideal for viscous liquids Full pressure drop capability for shut-off; lower pressure drop for flowing condition Unbalanced plug
Plug size limited to 4 due actuator availability

Noise reducing (or) anti-Cavitation trims not available Flow direction: always Up

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3-way valves YD & YS y

YS

3-way valves cage guided y g g

Used for in throttling & on-off applications Can be used in Converging (flow-mixing) or Diverging (flow(flow mixing) (flow splitting) services Can handle a wide variety of liquids and gases Available sizes: 1/2 to 8 Available ratings: ANSI class 150 to 600 Connections: Flanged as standard. Others on request. Body materials: WCC and 316 SST as standard. Others on request. t Balanced and unbalance plug designs
Balanced plug permits use of smaller actuators.

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3-way valve cage guided y g g

Balanced Plug
Similar to hot & cold water mixer in the shower

Unbalanced Plug

3-way cage guided valves application g guidelines

Suitable for clean liquids and gases
NOT recommended for fluids with suspended particles as particles can trap between plug & cage clearance and cause stickiness Also NOT suitable for viscous liquids

Full p essu e d op capab y in flowing a d s u o u pressure drop capability o g and shut-off conditions Balanced plugs use seal rings (or) piston rings to seal off leak path between the cage and plug
Seal materials determine temperature limit

EH and HP series High Pressure valves g

ANSI class 900, 1500 or 2500 as standard
Optional Intermediate Ratings p g

Globe and Angle designs ugged or guiding Rugged cage o post gu d g Sizes: 1 to 20. Connections: Flanges, socket weld, and butt weld as standard. Others on request. Body materials: WCC, 316 SST, WC9, C12 as standard. Oth t d d Others on request. t Noise and Cavitation control trims available Balanced and unbalance plug d i B l d d b l l designs

EH and HP valve features and application g guidelines

Very similar to easy-e series
Top entry body Quick change trim Actuator can be replaced without depressurizing valve body Hardened stainless steel trim as standard Cage g g guided valves not recommended for unclean fluids Full pressure drop capability Balanced or unbalanced plug options p g p Flow direction: Up or Down depending on cage design and/or application

HP versus EH
Cage design
HP: cage retains seat-ring (similar to easy-e series ) EH: hung cage design; cage does not retain seat-ring
Allows thermal expansion of cage without affecting seat ring gasket load Gives longer thermal-cycle life
body b d

cage seat ring retainer

HP valve

EH valve

seat ring

easy-e Family

Angle Valves A l V l

Globe V l Gl b Valves

Push-Down-To P hD T Open Valves

Cryogenic C i Valves

Expanded E d d Ends Valves

Large Globe L Gl b Valves

High-Pressure Hi h P Valves

EAD

ED

EDR

ET-C

EWD EWD-1

EUT

EHD,EHT EHS, EHAD & EHAT

EAS

ES

ESR

EWT-C

EWS

EAT

ET

ETR

EZ-C EZ C

EWT EWT-1

EZ

EWND-1 EWNT-1 EWNT-2 EWNT 2

EK EK-R (Obsolete)

EP, EAP EWP (Obsolete)

Design GX control valve g

Design GX field reversible feature g

Design CP Chemical Valve g

Compact and light weight, specifically designed for Chemical industry in ANSI Classes 150 & 300 ratings Body materials: WCC, LCC, 304L SST, 316L SST, Alloy 20, Monel, Hastelloy B2, Hastelloy C as standard standard.
Special alloy materials provide long service life in corrosive chemical applications

Optional ENVIRO-SEAL packing provides superior stem seal, reduces packing maintenance and controls toxic emissions System 9000 compact actuator: Reduces maintenance costs, field reversible, minimizes product variations, integrally mounted FIELDVUE smart positioner positioner.

Design CP Special materials g

316L SST: Low carbon version of 316 SST, resistant to weld sensitization Alloy 20: High Nickel SST, excellent corrosion resistance to acid services pp y, Monel: Nickel Copper alloy, recommended for Oxygen service Hastelloy C: An universal corrosion resistant , material, recommended for acid services Hastelloy B2: Nickel-Molybdinum alloy, corrosion resistant, good HydroCl service

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1018S Chemical Valve

Fisher-Gulde type 1018S Size : 1/2 - 4 1/2 4 Rating : ANSI class 150 & 300 Body Materials : WCC, LCC, 30 SS CC CC 304L SST, 316L SST, Alloy 20 and Hastelloy C as standard Its unique body internal with minimum dead space makes it ideal for polymerization applications

Type RSS lined globe valve yp g

g g g

Size : 1/2 - 4 Rating : ANSI class 150 & 300 Body Materials : Ductile Iron as standard; other Stainless steel and alloy materails on request Top e y des g a o s easy in-line op entry design allows e maintenance and minimizes the transfer of pipeline stresses (reduces any potential for leakage at the valve body joint and seat ring).

Type RSS lined globe valve yp g

PFA lined globe valve with PTFE bellows seal and reinforced PTFE trim parts PTFE bellows seal provides zero packing l k f greater ki leak for t than than 500,000 full stroke cycles of valve stem. Dovetail seal anchoring provide a mechanical bond, effectively preventing detachment of the lining from the cast valve body.

Whisper Trims
For aerodynamic noise control in vapor, gas, or steam services. Used in easy-e series (except EZ), EH and HP and other special valves. Principle of operation: Valve noise is shifted p p outside of human audible range Whisper-I trim can reduce noise up to 18 decibels p compared to standard trim Whisper III can reduce noise up to 30 decibels when compared to standard trim.

Whisper-III cage

Whisper-I cage Whi I

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Whisper III Level D cage cut view g

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Whisper Trim Cage drilling g g

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Whisper Trim Cage drilling g g

WhisperFlo Trim
Used in easy-e series (except EZ), EH and HP and other special valves valves.
Up to 40 decibels noise reduction Uses l U laser cut di t discs

Cavitrol III anti-cavitation trims anti-

Cavitrol III 1-stage trim

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Cavitrol III anti-cavitation trims anti-

Cavitrol III 3-stage trim

C CAV4 High Pressure co t o valve g essu e control a e

Design TBX Steam Conditioning valve

Water Spray

Steam outlet

Water i l t W t inlet Steam inlet

Dirty Service Trim ( S ) - Features ty Se ce (DST) eatu es

Multistage anti-cavitation trim
Maximum of 6-stages Protect against damaging cavitation up to 4000 psid Large size flow paths to pass particulates up to 3/4 size in diameter Shutoff function separate from throttling function All clearance flow subject to a staged pressure drop Provides long life tight shutoff

Anti-clogging trim to eliminate plugging

Protected seat design

Flow-up & Flow-down configurations NACE and non-NACE options

NotchFlo DST - Features

Multiple Pressure staging; Maximum of 4 stages Protects against damaging cavitation up to 2600 psid Can pass particles up to 1/2 size in diameter p p p Eliminates clearance flow erosion Protected seat maintains shutoff integrity Hardened trim materials NACE & Non-NACE options Available in globe or angle valves: 1 to 6 1 6 ANSI class 600 to 1500 ratings Flow-up configuration p g

Out Gass g Valve So ut o s Gassing a e Solutions

DST-G

trim

Handles out-gassing and erosion due sand particles 3-stage pressure drop device
2-stage DST to take care of erosion due to sand particles 1-stage lower cage (last stage) to break up flow jets to reduce out-gassing vibration
Plug Inlet 2nd stage Pressure Drop Lower cage (Slotted) Expanded outlet area Outlet

Redistributes pressure drops between stages so as to keep gas volumes low in DST stages 1st Stage Out-gassing occurs at the lower cage ( (last stage) g ) 2-phase fluid formed outside lower cage Special body cavity allows fluid expansion
Pressure Drop Forged Block Body

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Rotary Valves

VeeVee-Ball Valves: V150, V200 & V300

Flanged: V150 & V300 Flangeless wafer: V200 g Interchangeable trim components between V150, V200 and V300

Reduces spare parts i R d t inventory t

Soft and Metal seal options Heavy duty metal seals

Suited for tough applications and Bi-directional flow capability

Segmented V-notch ball

Provides a shearing action and equal percentage flow characteristic

VeeVee-Ball Valves: V150, V200 & V300

VeeVee-Ball Valves: V150, V200 & V300

One piece body

Eliminates potential leak paths in two piece body designs No need to two-piece remove actuator or disassemble valve body to access the seal. No special tools required to replace seals.

Taper key for ball & shaft connection and splined shaft

Minimal lost motion

300:1 Flow Turn Down Ratio Class VI Shutoff with Composition Ball Seal (Forward Flow), Class IV with Flat Metal Seal (Forward Flow), Class IV with HD Metal Seal (Bidirectional) Body Material: WCC, 316L SST, 317 SST, Avesta, Hatelloy C, Monel as standard; other special alloys on request

Vee-Ball Product Offerings

CL150
1 1 1/2 2 3 4

CL300

CL600
V200

V200 V200 V300

Valve 8 Size Si 10
12 14 16 16 20 24

V150

CV500 eplug Rotary Control Valve g y

Eccentric V-notched Ball minimizes seat ring contact for reduced wear and friction Straight-through fl S i h h h flow d i provides greater design id flow capacity and minimizes damage to internal parts when used in erosive fluid applications V-notch gives high (200:1) flow turn down ratio One piece body and patented, self-centering, g reversible seat ring allows forward or reverse flow, bi-directional shutoff and long seat life Oversized shaft diameters and rugged trim p parts allow high p g pressure drops p Optional sealed bearing prevents particle buildup and valve shaft seizure in severe applications.

CV500 eplug Rotary Control Valve g y

Oversized shaft diameters and rugged trim parts g pressure drops p allow high p Optional sealed bearing prevents particle buildup and valve shaft seizure in severe applications

V500 eplug Rotary Control Valve g y

Eccentric Ball minimizes seat ring contact for reduced wear and friction Straight-through fl S i h h h flow d i minimizes d design i i i damage to internal parts when used in erosive fluid applications One piece body and patented, self-centering, reversible seat ring allows forward or reverse flow, bi-directional shutoff and long seat life Oversized shaft diameters and rugged trim parts allow high pressure drops Optional sealed bearing p p g prevents p particle buildup and valve shaft seizure in severe applications.

V500 eplug Rotary Control Valve g y

Trim available in 316 SST, 316 SST with Alloy 6 hard-faced, Solid Alloy 6, and Solid VTC hard faced, Ceramic. Ideal for erosive applications.

Reduced Shaft Reduced Bore Ball Valve (V-250) (VFollower Follo er Port, Full Ball
Bearing Main Shaft Bearing

Drive Shaft Valve Inlet Seal Protector Ring

v250

Ball Seal

Major Features

Applications

Limitations
Cost Actuator Requirement

High Capacity Gas pipeline Control (reduced bore) Rugged - Long Life Bi-directional shutoff Figure 9 14 R d d Port, Full Ball, Valve Design Fi 9-14. Reduced P t F ll B ll V l D i

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V260 Pipeline Severe Service Ball Valve

Rotary High Tier Solution y g

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V260 Pipeline Severe Service Ball Valve

Flanged Class 150/300/600# Full Ball Valve for V l f gas t transmission and liquid i i d li id pipeline service. Sizes 8 - 24, ANSI B16.34 compliant 8 24 B16 34 V260A- with Aerodome attenuator for up to -20 dBA reduction 20 V260B- with Hydrodome attenuator V260C- std. full-bore ball valve

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V260 Options

ENVIRO-SEAL Packing

Dual seals & 2 stage domes

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16 V260/1061-130

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24 V260B - Bettis G series - DVC6030

Eccentric Disk Butterfly Control Valves y

High performance butterfly valves. Available in ANSI class 150 through 1500 rating Flangeless wafer and Single flanged (Lugged) body designs. Pressure-assisted seal designs with full g ANSI class bubble-tight bi-directional shutoff capabilities. Splined drive shaft minimizes lost motion and allows the use of standard Fisher rotary actuator for throttling applications Several patented dynamic seals for a wide range of demanding applications

Eccentric Disk Butterfly Control Valves 8500 series

Available in sizes 2 through 72 inches inches. Carbon and Stainless Steel bodies. Other materials on request

Current Valve Platform Offering A41/8560 OfferingA41/ 8560 available in

2 -12 2-12 WCC and 316SST bodies Class 150, 300 in Wafer and Single Flange PTFE Soft, Novex and Phoenix seal constructions PTFE, PTFE Graphite and Enviro seal Enviro-seal packing Double-D shaft for A41 and splined shaft for 8560 NACE MR0175-2002

New Fisher Rotary Valves

Automated on-off
POSI-SEAL A81 valve with rack & pinion actuator

Traditional Control
Fisher 8580 valve with 2052, spring & diaphragm actuator

Expanded Control
Fisher Control-Disk valve with 2052, spring & diaphragm actuator

Replaces POSISEAL A41 valve

Replaces Fisher 8560 & 8510B valve with 1051 & 1052

New Opportunity : Replaces Poor Performing HPBV and competes against i Segmented Ball Valves

Baumann General Service & Niche Application valves pp

70

Pneumatic Spring and Diaphragm Actuators

Type 667 & 657 actuators for Sliding Stem valves

Replacement of 1051/1052 by 2052 p y

1051/1052

2052

Manual Operators

Piston Actuators
1061 1061

585C

1066

Conventional Positioners
3710

3582

3620JP

3582i

FIELDVUE Digital Valve Co t o e s ( C) U g ta a e Controllers (DVC)

DVC6000

DVC5000

DVC2000

Current to Pneumatic Converters

i2P

846 546

646

Trip valve, Volume Booster p ,

2625 volume booster 377 trip valve

Solenoid valves

Solenoid Valves

4200 Electronic Position Transmitter

Tri Loop

TRILOOP is used with digital positioner using HART Protocol TRILOOP converts HART signal i t analog t i l into l signal 4 20 mA.

H.A.R.T : Highway Addressable Remote Transducer protocol

Pneumatic hook-up hook- p

Displacement type level instruments

DLC3000 249B w/2500 249B cut view

249B+2500

Accessories

Pressure Controllers

4150/4160

4190 series

4150K/4160K Pressure Controller

QUESTIONS???